JP3863681B2 - Heat exchanger - Google Patents

Heat exchanger Download PDF

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Publication number
JP3863681B2
JP3863681B2 JP03281799A JP3281799A JP3863681B2 JP 3863681 B2 JP3863681 B2 JP 3863681B2 JP 03281799 A JP03281799 A JP 03281799A JP 3281799 A JP3281799 A JP 3281799A JP 3863681 B2 JP3863681 B2 JP 3863681B2
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JP
Japan
Prior art keywords
outer cylinder
combustion cylinder
cylinder
heat exchanger
combustion
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Expired - Fee Related
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JP03281799A
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Japanese (ja)
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JP2000234806A (en
Inventor
英樹 伊藤
信一郎 柳田
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Sanyo Electric Co Ltd
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Sanyo Electric Co Ltd
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Priority to JP03281799A priority Critical patent/JP3863681B2/en
Publication of JP2000234806A publication Critical patent/JP2000234806A/en
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Publication of JP3863681B2 publication Critical patent/JP3863681B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、温水ボイラ等に組み込まれる熱交換器に関するものである。
【0002】
【発明が解決しようとする課題】
従来この種の熱交換器においては、局部加熱によって釜鳴りが発生する恐れがあるため、この釜鳴りを防止することが望まれていた。
【0003】
本発明は、このような事情に鑑み、釜鳴りの原因となる局部加熱が生じないようにすることにより、釜鳴りの発生を防止し、ひいては寿命を延ばすことが可能な熱交換器を提供することを目的とする。
【0004】
【課題を解決するための手段】
すなわち本発明は、外筒と、この外筒内に設けられた燃焼筒と、この燃焼筒に取り付けられたバーナと、前記燃焼筒の上側に立設された煙管と、前記外筒に接続された戻り口および往き口とからなり、前記戻り口から流入した不凍液を前記外筒と前記燃焼筒との間の水室で前記バーナの燃焼によって昇温させ、この不凍液を前記往き口から流出させる熱交換器において、多数個の通水孔が形成された垂直板部を備えた環状の邪魔板を前記燃焼筒の上面に前記外筒に内接するように載置して構成される。こうした構成を採用することにより、不凍液が水室内を通過するとき、邪魔板の垂直板部に形成された通水孔のみを通るため、不凍液のショートパスが阻止されると同時に、不凍液が燃焼筒の上面中心に向かい、燃焼筒の上面中心まで到達するように作用する。
【0005】
また本発明は、外筒と、この外筒内に設けられた燃焼筒と、この燃焼筒に取り付けられたバーナと、前記燃焼筒の上側に立設された煙管と、前記外筒に接続された戻り口および往き口とからなり、前記戻り口から流入した不凍液を前記外筒と前記燃焼筒との間の水室で前記バーナの燃焼によって昇温させ、この不凍液を前記往き口から流出させる熱交換器において、前記煙管に対応してそれより大きい通水孔が形成された水平底板部を備えた環状の邪魔板をその水平底板部が浮いた状態で前記燃焼筒の上面に前記外筒に内接するように載置して構成される。かかる構成により、不凍液が水室内を通過するとき、邪魔板の水平底板部に形成された通水孔のみを通るため、不凍液のショートパスが阻止されると同時に、不凍液が燃焼筒の上側に均一に分布するように作用する。
【0006】
【発明の実施の形態】
以下、本発明の実施形態を図面に基づいて説明する。
【0007】
<第1の実施形態>
図1は本発明に係る熱交換器の第1の実施形態を示す正面図、図2は図1に示す熱交換器のA−A線による断面図である。
【0008】
この熱交換器1は、図1に示すように、円筒状の外筒2を有しており、外筒2内には略円筒状の燃焼筒3が外筒2との間に水室5を形成するように設置されている。また、外筒2の下部には不凍液の戻り口13が水室5に連通する形で接続されており、外筒2の上部には不凍液の往き口15が水室5に連通する形で接続されている。一方、燃焼筒3の下部にはバーナ6が燃焼筒3内に向けて火炎を形成しうる形で横向きに取り付けられており、燃焼筒3の底部にはセラミック繊維からなる円盤状の耐火材7が載置されている。また、燃焼筒3の上側には、図2に示すように、円筒状に形成された多数個の煙管9が燃焼筒3内の燃焼室に連通する形で立設されており、燃焼筒3の上面には円環状の邪魔板10が多数個の煙管9を取り囲む形で外筒2に内接して載置されている。
【0009】
この邪魔板10は、水平上板部と水平下板部とを垂直板部で一体に連結した断面S字形の円環状に形成されており、この垂直板部には多数個の通水孔12が等角度間隔で均等に配設されている。
【0010】
熱交換器1は以上のような構成を有するので、この熱交換器1の使用に際しては、バーナ6の火炎によって燃焼筒3内の燃焼室が昇温し、戻り口13から流入した不凍液が水室5を昇温しつつ上昇して往き口15から流出する。この際、水室5内を通過する不凍液は邪魔板10によって流れが90°変わり、図2に矢印で示すように、燃焼筒3の上面中心に向かう。しかも、不凍液は邪魔板10の通水孔12のみを通過して流れるので、流速が上がり、燃焼筒3の上面中心まで到達することになる。その結果、不凍液が戻り口13と往き口15を結ぶ最短経路を通過する事態(不凍液のショートパス)を阻止できることに加えて、不凍液が淀む領域がなくなるため、局部加熱が生じなくなる。したがって、釜鳴りが発生することはなく、その分だけ熱交換器1の寿命が伸びる。
【0011】
<第2の実施形態>
図3は本発明に係る熱交換器の第2の実施形態を示す正面図、図4は図3に示す熱交換器のA−A線による断面図である。
【0012】
この熱交換器1は、図3に示すように、円筒状の外筒2を有しており、外筒2内には略円筒状の燃焼筒3が外筒2との間に水室5を形成するように設置されている。また、外筒2の下部には不凍液の戻り口13が水室5に連通する形で接続されており、外筒2の上部には不凍液の往き口15が水室5に連通する形で接続されている。一方、燃焼筒3の下部にはバーナ6が燃焼筒3内に向けて火炎を形成しうる形で横向きに取り付けられており、燃焼筒3の底部にはセラミック繊維からなる円盤状の耐火材7が載置されている。また、燃焼筒3の上側には、図4に示すように、円筒状に形成された多数個の煙管9が燃焼筒3内の燃焼室に連通する形で立設されており、燃焼筒3の上面には円盤状の邪魔板11が多数個の煙管9を取り囲む形で外筒2に内接して載置されている。
【0013】
この邪魔板11は、水平底板部および垂直板部から構成されており、この水平底板部には、図4に示すように、各煙管9に対応してそれよりやや大きい通水孔14が配設されているとともに、複数個(例えば、5個)の座押し16が下向きに突設されている。
【0014】
熱交換器1は以上のような構成を有するので、この熱交換器1の使用に際しては、バーナ6の火炎によって燃焼筒3内の燃焼室が昇温し、戻り口13から流入した不凍液が水室5を昇温しつつ上昇して往き口15から流出する。この際、邪魔板11はその水平底板部が座押し16によって浮いた状態であるので、水室5内を通過する不凍液は邪魔板11の通水孔14のみを通って流れ、燃焼筒3の上側に均一に分布することになる。その結果、不凍液のショートパスを阻止できることに加えて、不凍液が淀む領域がなくなるため、局部加熱が生じなくなる。したがって、釜鳴りが発生することはなく、その分だけ熱交換器1の寿命が伸びる。
【0015】
なお、邪魔板11の座押し16を利用して邪魔板11の高さ調整を行うことができるのは勿論のこと、邪魔板11の水平底板部中心に穴をあけて邪魔板11の位置決めを行うこともできる。
【0016】
【発明の効果】
以上説明したように本発明によれば、外筒と、この外筒内に設けられた燃焼筒と、この燃焼筒に取り付けられたバーナと、前記燃焼筒の上側に立設された煙管と、前記外筒に接続された戻り口および往き口とからなり、前記戻り口から流入した不凍液を前記外筒と前記燃焼筒との間の水室で前記バーナの燃焼によって昇温させ、この不凍液を前記往き口から流出させる熱交換器において、多数個の通水孔が形成された垂直板部を備えた環状の邪魔板を前記燃焼筒の上面に前記外筒に内接するように載置して構成したので、不凍液が水室内を通過するとき、邪魔板の垂直板部に形成された通水孔のみを通るため、不凍液のショートパスが阻止されると同時に、不凍液が燃焼筒の上面中心に向かい、燃焼筒の上面中心まで到達することから、局部加熱による釜鳴りの発生を防止し、ひいては寿命を延ばすことが可能な熱交換器を提供することができる。
【0017】
また本発明によれば、外筒と、この外筒内に設けられた燃焼筒と、この燃焼筒に取り付けられたバーナと、前記燃焼筒の上側に立設された煙管と、前記外筒に接続された戻り口および往き口とからなり、前記戻り口から流入した不凍液を前記外筒と前記燃焼筒との間の水室で前記バーナの燃焼によって昇温させ、この不凍液を前記往き口から流出させる熱交換器において、前記煙管に対応してそれより大きい通水孔が形成された水平底板部を備えた環状の邪魔板をその水平底板部が浮いた状態で前記燃焼筒の上面に前記外筒に内接するように載置して構成したので、不凍液が水室内を通過するとき、邪魔板の水平底板部に形成された通水孔のみを通るため、不凍液のショートパスが阻止されると同時に、不凍液が燃焼筒の上側に均一に分布することから、局部加熱による釜鳴りの発生を防止し、ひいては寿命を延ばすことが可能な熱交換器を提供することができる。
【図面の簡単な説明】
【図1】本発明に係る熱交換器の第1の実施形態を示す正面図である。
【図2】図1に示す熱交換器のA−A線による断面図である。
【図3】本発明に係る熱交換器の第2の実施形態を示す正面図である。
【図4】図3に示す熱交換器のA−A線による断面図である。
【符号の説明】
1……熱交換器
2……外筒
3……燃焼筒
5……水室
6……バーナ
9……煙管
10、11……邪魔板
12、14……通水孔
13……戻り口
15……往き口
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a heat exchanger incorporated in a hot water boiler or the like.
[0002]
[Problems to be solved by the invention]
Conventionally, in this type of heat exchanger, there is a possibility that a kettle noise may occur due to local heating. Therefore, it has been desired to prevent the kettle noise.
[0003]
In view of such circumstances, the present invention provides a heat exchanger capable of preventing the occurrence of squealing and thereby extending the life by preventing local heating that causes squealing. For the purpose.
[0004]
[Means for Solving the Problems]
That is, the present invention is connected to an outer cylinder, a combustion cylinder provided in the outer cylinder, a burner attached to the combustion cylinder, a smoke pipe erected on the upper side of the combustion cylinder, and the outer cylinder. The antifreeze liquid flowing in from the return port is heated by the combustion of the burner in the water chamber between the outer cylinder and the combustion cylinder, and the antifreeze liquid flows out from the forward opening. In the heat exchanger, an annular baffle plate having a vertical plate portion in which a large number of water passage holes are formed is placed on the upper surface of the combustion cylinder so as to be inscribed in the outer cylinder. By adopting such a configuration, when the antifreeze liquid passes through the water chamber, it passes only through the water passage hole formed in the vertical plate portion of the baffle plate, so that a short path of the antifreeze liquid is prevented and at the same time the antifreeze liquid is It acts so as to reach the center of the upper surface of the cylinder and reach the center of the upper surface of the combustion cylinder.
[0005]
Further, the present invention is connected to the outer cylinder, a combustion cylinder provided in the outer cylinder, a burner attached to the combustion cylinder, a smoke pipe erected on the upper side of the combustion cylinder, and the outer cylinder. The antifreeze liquid flowing in from the return port is heated by the burner in a water chamber between the outer cylinder and the combustion cylinder, and the antifreeze liquid flows out from the forward opening. In the heat exchanger, an annular baffle plate having a horizontal bottom plate portion formed with a water passage hole larger than that corresponding to the smoke pipe is placed on the upper surface of the combustion tube with the horizontal bottom plate portion floating. It is configured so as to be inscribed in. With this configuration, when the antifreeze liquid passes through the water chamber, it passes only through the water passage holes formed in the horizontal bottom plate portion of the baffle plate, so that a short path of the antifreeze liquid is prevented and at the same time the antifreeze liquid is uniformly distributed above the combustion cylinder. Acts to distribute.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0007]
<First Embodiment>
FIG. 1 is a front view showing a first embodiment of a heat exchanger according to the present invention, and FIG. 2 is a cross-sectional view taken along line AA of the heat exchanger shown in FIG.
[0008]
As shown in FIG. 1, the heat exchanger 1 has a cylindrical outer cylinder 2, and a substantially cylindrical combustion cylinder 3 is disposed between the outer cylinder 2 and a water chamber 5 in the outer cylinder 2. It is installed to form. Further, an antifreeze return port 13 is connected to the lower part of the outer cylinder 2 so as to communicate with the water chamber 5, and an antifreeze solution outlet 15 is connected to the upper part of the outer cylinder 2 so as to communicate with the water chamber 5. Has been. On the other hand, a burner 6 is attached to the lower part of the combustion cylinder 3 in a lateral direction so as to form a flame toward the inside of the combustion cylinder 3, and a disc-shaped refractory material 7 made of ceramic fibers is attached to the bottom of the combustion cylinder 3. Is placed. Further, as shown in FIG. 2, a large number of smoke tubes 9 formed in a cylindrical shape are erected on the upper side of the combustion cylinder 3 so as to communicate with the combustion chamber in the combustion cylinder 3. An annular baffle plate 10 is placed on the outer surface of the outer cylinder 2 so as to surround a large number of smoke tubes 9.
[0009]
The baffle plate 10 is formed in an S-shaped annular shape in which a horizontal upper plate portion and a horizontal lower plate portion are integrally connected by a vertical plate portion, and a plurality of water passage holes 12 are formed in the vertical plate portion. Are evenly spaced at equal angular intervals.
[0010]
Since the heat exchanger 1 has the above-described configuration, when the heat exchanger 1 is used, the temperature of the combustion chamber in the combustion cylinder 3 is raised by the flame of the burner 6, and the antifreeze liquid flowing in from the return port 13 is water. The chamber 5 rises while raising the temperature and flows out from the outlet 15. At this time, the flow of the antifreeze liquid passing through the water chamber 5 is changed by 90 ° by the baffle plate 10 and moves toward the center of the upper surface of the combustion cylinder 3 as indicated by an arrow in FIG. In addition, since the antifreeze liquid flows only through the water passage holes 12 of the baffle plate 10, the flow velocity increases and reaches the center of the upper surface of the combustion cylinder 3. As a result, in addition to preventing the situation where the antifreeze liquid passes through the shortest path connecting the return port 13 and the outgoing port 15 (short path of the antifreeze liquid), there is no region where the antifreeze liquid is contained, and therefore local heating does not occur. Therefore, no ringing occurs, and the life of the heat exchanger 1 is extended accordingly.
[0011]
<Second Embodiment>
FIG. 3 is a front view showing a second embodiment of the heat exchanger according to the present invention, and FIG. 4 is a cross-sectional view taken along line AA of the heat exchanger shown in FIG.
[0012]
As shown in FIG. 3, the heat exchanger 1 has a cylindrical outer cylinder 2, and a substantially cylindrical combustion cylinder 3 is disposed between the outer cylinder 2 and the water chamber 5 in the outer cylinder 2. It is installed to form. Further, an antifreeze return port 13 is connected to the lower part of the outer cylinder 2 so as to communicate with the water chamber 5, and an antifreeze solution outlet 15 is connected to the upper part of the outer cylinder 2 so as to communicate with the water chamber 5. Has been. On the other hand, a burner 6 is attached to the lower part of the combustion cylinder 3 in a lateral direction so as to form a flame toward the inside of the combustion cylinder 3, and a disc-shaped refractory material 7 made of ceramic fibers is attached to the bottom of the combustion cylinder 3. Is placed. Further, as shown in FIG. 4, a large number of smoke tubes 9 formed in a cylindrical shape are erected on the upper side of the combustion cylinder 3 so as to communicate with the combustion chamber in the combustion cylinder 3. A disc-shaped baffle plate 11 is placed on the outer surface of the outer cylinder 2 so as to surround a large number of smoke tubes 9.
[0013]
The baffle plate 11 is composed of a horizontal bottom plate portion and a vertical plate portion. As shown in FIG. 4, the horizontal bottom plate portion has a water passage hole 14 slightly larger than that corresponding to each smoke tube 9. A plurality of (for example, five) countersinks 16 are provided so as to protrude downward.
[0014]
Since the heat exchanger 1 has the above-described configuration, when the heat exchanger 1 is used, the temperature of the combustion chamber in the combustion cylinder 3 is raised by the flame of the burner 6, and the antifreeze liquid flowing in from the return port 13 is water. The chamber 5 rises while raising the temperature and flows out from the outlet 15. At this time, since the baffle plate 11 is in a state where the horizontal bottom plate portion is floated by the seating push 16, the antifreeze liquid passing through the water chamber 5 flows only through the water passage holes 14 of the baffle plate 11, and It will be distributed uniformly on the upper side. As a result, in addition to preventing a short path of the antifreeze liquid, there is no region where the antifreeze liquid stagnate, so local heating does not occur. Therefore, no ringing occurs, and the life of the heat exchanger 1 is extended accordingly.
[0015]
The height of the baffle plate 11 can be adjusted by using the pressing 16 of the baffle plate 11, and the baffle plate 11 is positioned by making a hole in the center of the horizontal bottom plate portion of the baffle plate 11. It can also be done.
[0016]
【The invention's effect】
As described above, according to the present invention, the outer cylinder, the combustion cylinder provided in the outer cylinder, the burner attached to the combustion cylinder, the smoke pipe erected on the upper side of the combustion cylinder, The antifreeze that has flowed from the return port is heated by the combustion of the burner in the water chamber between the outer tube and the combustion tube. In the heat exchanger that flows out from the outlet, an annular baffle plate having a vertical plate portion in which a large number of water passage holes are formed is placed on the upper surface of the combustion cylinder so as to be inscribed in the outer cylinder. Since the antifreeze liquid passes through the water passage formed in the vertical plate part of the baffle plate when the antifreeze liquid passes through the water chamber, a short path of the antifreeze liquid is prevented and at the same time the antifreeze liquid is centered on the upper surface of the combustion cylinder. Since it reaches the center of the upper surface of the combustion cylinder To prevent the kettle sound due to heat, it is possible to provide a heat exchanger capable hence extending the life.
[0017]
Further, according to the present invention, an outer cylinder, a combustion cylinder provided in the outer cylinder, a burner attached to the combustion cylinder, a smoke pipe erected on the upper side of the combustion cylinder, and the outer cylinder The antifreeze that has flowed from the return port is heated by the combustion of the burner in the water chamber between the outer cylinder and the combustion cylinder, and the antifreeze liquid is supplied from the return port. In the heat exchanger to be discharged, an annular baffle plate having a horizontal bottom plate portion formed with a water passage hole corresponding to the smoke pipe is formed on the upper surface of the combustion cylinder with the horizontal bottom plate portion floating. Since it is configured to be inscribed in the outer cylinder, when the antifreeze liquid passes through the water chamber, it passes only through the water passage hole formed in the horizontal bottom plate portion of the baffle plate, thus preventing a short path of the antifreeze liquid. At the same time, the antifreeze is evenly distributed above the combustion cylinder. It from to prevent the occurrence of the kettle sound due to local heating, it is possible to provide a heat exchanger capable hence extending the life.
[Brief description of the drawings]
FIG. 1 is a front view showing a first embodiment of a heat exchanger according to the present invention.
2 is a cross-sectional view of the heat exchanger shown in FIG. 1 taken along line AA.
FIG. 3 is a front view showing a second embodiment of a heat exchanger according to the present invention.
4 is a cross-sectional view taken along line AA of the heat exchanger shown in FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Heat exchanger 2 ... Outer cylinder 3 ... Combustion cylinder 5 ... Water chamber 6 ... Burner 9 ... Smoke pipes 10, 11 ... Baffle plates 12, 14 ... Water vent 13 ... Return port 15 ...... Outbound

Claims (2)

外筒と、この外筒内に設けられた燃焼筒と、この燃焼筒に取り付けられたバーナと、前記燃焼筒の上側に立設された煙管と、前記外筒に接続された戻り口および往き口とからなり、前記戻り口から流入した不凍液を前記外筒と前記燃焼筒との間の水室で前記バーナの燃焼によって昇温させ、この不凍液を前記往き口から流出させる熱交換器において、
多数個の通水孔が形成された垂直板部を備えた環状の邪魔板を前記燃焼筒の上面に前記外筒に内接するように載置したことを特徴とする熱交換器。
An outer cylinder, a combustion cylinder provided in the outer cylinder, a burner attached to the combustion cylinder, a smoke pipe erected on the upper side of the combustion cylinder, a return port connected to the outer cylinder, and an outgoing line In the heat exchanger, the temperature of the antifreeze flowing in from the return port is raised by burning the burner in the water chamber between the outer cylinder and the combustion cylinder, and the antifreeze liquid flows out from the outlet.
A heat exchanger characterized in that an annular baffle plate having a vertical plate portion in which a large number of water passage holes are formed is placed on the upper surface of the combustion cylinder so as to be inscribed in the outer cylinder.
外筒と、この外筒内に設けられた燃焼筒と、この燃焼筒に取り付けられたバーナと、前記燃焼筒の上側に立設された煙管と、前記外筒に接続された戻り口および往き口とからなり、前記戻り口から流入した不凍液を前記外筒と前記燃焼筒との間の水室で前記バーナの燃焼によって昇温させ、この不凍液を前記往き口から流出させる熱交換器において、
前記煙管に対応してそれより大きい通水孔が形成された水平底板部を備えた環状の邪魔板をその水平底板部が浮いた状態で前記燃焼筒の上面に前記外筒に内接するように載置したことを特徴とする熱交換器。
An outer cylinder, a combustion cylinder provided in the outer cylinder, a burner attached to the combustion cylinder, a smoke pipe erected on the upper side of the combustion cylinder, a return port connected to the outer cylinder, and an outgoing line In the heat exchanger, the temperature of the antifreeze flowing in from the return port is raised by burning the burner in the water chamber between the outer cylinder and the combustion cylinder, and the antifreeze liquid flows out from the outlet.
An annular baffle plate having a horizontal bottom plate portion having a water passage hole larger than that corresponding to the smoke tube is inscribed in the outer cylinder on the upper surface of the combustion cylinder with the horizontal bottom plate portion floating. A heat exchanger characterized by being mounted.
JP03281799A 1999-02-10 1999-02-10 Heat exchanger Expired - Fee Related JP3863681B2 (en)

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CN104748363B (en) * 2015-03-19 2017-11-10 肖坤 A kind of energy-efficient distributed normal pressure heating boiler of new energy

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