JP3860704B2 - Joining tool, joining structure of structural member using the same, and joining method of structural member - Google Patents

Joining tool, joining structure of structural member using the same, and joining method of structural member Download PDF

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JP3860704B2
JP3860704B2 JP2000082878A JP2000082878A JP3860704B2 JP 3860704 B2 JP3860704 B2 JP 3860704B2 JP 2000082878 A JP2000082878 A JP 2000082878A JP 2000082878 A JP2000082878 A JP 2000082878A JP 3860704 B2 JP3860704 B2 JP 3860704B2
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connector
joint
adhesive
structural member
structural
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JP2001271424A (en
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初雄 藤田
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高橋 弘
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Description

【0001】
【発明の属する技術分野】
本発明は、木材や集成材同士、又は、木材と石材やコンクリートとを接合する接合具、及びそれを用いて柱,梁,桁、まぐさ等が木材や集成材等からなる木造建築物の構造部材同士を確実に接合して固結し、木造建築物の耐震性を向上するとともに、耐力壁や筋交いを不要にすることも可能にし、更に、増築や既存建屋の耐震補強もできる構造部材の接合構造、並びに、構造部材を簡単かつ確実強固に接合できる構造部材の接合方法に関するものである。
【0002】
【従来の技術】
従来から、日本では、南面に大きな開口を設けたり、広縁や二間続きの和室等の続き間、大きな床の間、等の開放的な間取りを設けた和風住宅や数寄屋風住宅が多く建築されている。
一方、最近では、敷地の狭い都会地での木造3階建て住宅の着工数も増加しており、土地柄、敷地が狭いため1階に車庫を設けることを要求され1階に大きな間口を要すものも多く建築されている。
以下、1階に車庫を設けた3階建ての住宅の一例について、図面を用いて説明する。
図11(a)は3階建て住宅の1階平面図であり、図11(b)は3階建て住宅の2階平面図であり、図11(c)は3階建て住宅の3階平面図である。
図中、100a,100bは柱、101は柱100b間に配置された耐力壁、102は車庫、102aは車庫102の開口した間口である。
図11の3階建て住宅では、車庫102の間口102aを要すため柱100a間には柱100b間のように、耐力壁101を配置することができないとともに、車庫102の上方に2階と3階の荷重がかかるため、従来から、柱100aに大型の構造部材を使用したり、1階だけを鉄骨構造やRC構造にしたりしている。
【0003】
また近年では、これらの住宅等の建築において、建築時の省力化、合理化又は木造建築物の強度の向上を目的として、接合具や金具、箱金物等を用いた仕口や継手等により、梁と桁,柱と梁,胴差と通し柱等を接合する構造部材の接合構造や接合方法が開発されている。
また、阪神大震災を含め毎年、地震や台風等で特に木造住宅が大きな被害を被ることが多く、木造建築物の各構造部材同士の接合構造において、仕口等の接合部分の強度向上を含めて建築物全体の構造強度の向上を図った構造部材の接合構造や接合方法が種々開発されている。
【0004】
例えば、実開昭63−86411号公報(以下、イ号公報という)には、ボルトの一端に開口する中心孔とこの中心孔とボルト側面とを連通する横孔とからなる硬化性樹脂接着剤注入路を有する木材組立用ボルトが開示されている。
【0005】
実開平5−38412号公報(以下、ロ号公報という)には、集成材を締結すると共に締結用のボルト孔の隙間内に接着剤を導入するためのボルトであって、該ボルトは、その軸部の外周に接着剤を流通させる凹部を形成すると共にその頭部に凹部に連通して外方側に開口する少なくとも2個の貫通路を形成した接着剤注入ボルトが開示されている。
【0006】
特開平6−10419号公報(以下、ハ号公報という)には、少なくとも2つの被連結材に共通の継手を嵌挿するようにして、被連結材を衝合させるとともに、被連結材に設けられたボルト孔と、継手に設けられたボルト孔とにボルトを貫通させ、該ボルトをナットにて締結固定する骨組みの連結機構において、ボルトには、ボルト締め付け時に外部に開口する一方の開口部と、ボルト孔に開口する他方の開口部とを有する連通路が設けられ、該連通路を通して少なくとも継手のボルト孔と、ボルトとの間隙に充填剤が充填される骨組みの連結機構が開示されている。
【0007】
【発明が解決しようとする課題】
しかしながら、上記従来の接合具や構造部材の接合構造,接合方法では、以下の課題を有していた。
木造建築物の構造部材の接合に金具や金物等を用いた場合、構造部材に金具や金物等を装着するとともに、これにボルトやナット等を介して構造部材同士を固定せねばならず、施工作業性に欠けるとともに、施工時の作業が煩雑で作業性に欠け、また、木材の伸縮により数年で固定力が低下しガタが生じ易く接合強度の信頼性に欠ける。構造部材の接合部分には、曲げや引張り、圧縮、剪断等の物理的強度を要するため、構造部材の接合に使用される金具や金物等が大型になり、重量があり運搬性に欠け、特に高所作業での安全性に欠ける。
木材からなる構造部材同士をボルトやナットで固定した場合、木材の伸縮により数年で締付力が低下しガタが生じ易いとともに、ボルトやナット、金物等の金属部分の酸化により物理的強度が低下し信頼性や耐久性に欠けるという課題を有していた。
【0008】
従来の接合構造では、構造部材の接合部分がピン接合になっているため、木造建築物の強度が不十分で、筋交い、構造用合板、鋼製ブレース等を要し、しかも、地震時等には筋交いが折れたり外れたりして本来の役目を果たさないことがあり、信頼性に欠ける。
また、開放的な間取りを有した和風住宅や数寄屋風住宅等の場合、大きな開口や広縁,和室の続き間等の開放的な間取りになっている部分では、筋交いや耐力壁を設けることができず、筋交いや耐力壁の配置が偏り、建物の重心と耐力壁の中心の剛心が離れ、地震等の場合に建物自体が大きな揺れを生じ建物が倒壊する傾向が高く、建物の剛性や耐震性,安全性に欠けるという課題を有していた。
【0009】
また、図11に示すような3階建ての住宅では、1階に車庫102を設けているため、柱100a間に耐力壁を配置することができないとともに、車庫102の上方に2階,3階の荷重がかかり、地震の際には、車庫102の柱100aから破壊される可能性が高く、耐震性や安全性に欠ける。更に、車庫102の間口102aに耐力壁101が形成できないため、地震や2階乃至3階の振動で住宅全体が揺れ易く、その際、特に、3階の壁のクロスが歪んだり破れたりする可能性が有る。更に、柱100aに大型の構造部材を使用したり、1階だけを鉄筋構造にした場合、建築の手間がかかり建築施工性に欠けるとともに、コスト高を引き起こすという課題を有していた。
【0010】
更に、イ号乃至ハ号公報では、以下の課題を有していた。
イ号乃至ハ号公報では、いずれも、部材(被連結材)同士をボルト・ナットで連結した後に、ボルトに形成された接着剤が注入(流通)される孔や凹部を介して、ボルトの外周面とボルトを挿通したボルト孔との間に接着剤を充填し部材同士を接合しているので、ボルトが挿通されるボルト孔が、連結する部材同士に貫通されていなければ部材同士を連結(接合)することができず、そのため、例えば、梁と柱等の接合にイ号乃至ハ号公報のボルト・ナットは使用できず、汎用性や使用性に欠ける。
また、梁と柱を接合する場合、ハ号公報のように、被連結材に共通の継手を嵌挿し被連結材を衝合させた後、ボルト・ナットで被連結材同士を接合しなければならず、ボルト・ナットの他に「継手」部材が必要となり、部品点数が増え取扱性や部材の接合作業性に欠ける。
【0011】
本発明は上記従来の課題を解決するもので、簡単な構造でかつ接合作業性に優れ施工期間を著しく短縮できるとともに、構造強度の高い接合具の提供、及び、木造建築物の構造強度を向上できるとともに、増築や既存建屋の耐震補強もでき、耐震性や安全性に優れ、また、施工作業時の安全性に優れるとともに、汎用性に優れ未熟練者でも簡単かつ確実に接合強度に優れた接合ができる構造部材の接合構造、並びに、施工作業性を著しく向上できるとともに、構造部材の接合技術を単純化し作業工数を削減でき、施工期間を著しく短縮することができる構造部材の接合方法を提供することを目的とする。
【0012】
【課題を解決するための手段】
上記従来の課題を解決するために本発明における接合具及びそれを用いた構造部材の接合構造並びに構造部材の接合方法は、以下の構成を有している。
本発明の請求項1に記載の接合具は、a.中実棒状の胴部と、b.前記胴部の一端部側に前記胴部の軸心と略直角に貫通された貫通孔と、c.前記胴部の他端部側に形成された雄螺子部と、d.前記胴部の略軸心の長手方向に形成された中空部と、e.前記雄螺子部側の前記胴部の端面から前記中空部に連通した接着剤の注入口と、f.前記胴部の外周面から前記中空部に連通して穿設された1乃至複数の接着剤の吐出口と、g.前記雄螺子部に螺着されるナットと、h.前記貫通孔に挿着される胴部固定部材と、を備えた構成を有している。
【0013】
これにより、以下の作用を有する。
(1)該接合具が、貫通孔,雄螺子部,中空部,注入口,吐出口を有した棒状の胴部と、ナットと、胴部固定部材とからなり、該接合具の構造や形状が単純で加工性に優れ、該接合具の生産性を向上できる。
(2)木材間や集成材間若しくは木材と集成材同士、又は、木材と石材やコンクリート等の部材同士を接合する際に、接合する部材に挿入部を形成して接合具を挿入部に挿入し、部材の外周壁部側から接合具の貫通孔に胴部固定部材を挿着し、胴部の雄螺子部にナットを螺着するだけで、該接合具で部材同士を容易に接合することができる。
(3)接合具の胴部の長手方向に中空部を備えているとともに、中空部に連通して穿設された接着剤の吐出口を備えているので、注入口から中空部に接着剤を注入することにより吐出口から接合具の胴部の外周面及び接合具が挿入された部材の挿入部の周壁間に接着剤を充填することができ、部材同士を確実に固結して剛接合することができる。
(4)複数の接合具を用いて部材同士を接合する場合、接合具の胴部の外径を小さくすることができ、部材の断面欠損を減少させ部材の強度の低下を防止することができる。
(5)部材に形成された接合具を挿入する挿入部に金属製等の高強度部材からなる接合具が接着剤で埋設固定されるので、高剪断,高張力の剛接合を維持することができ、また、接合具の胴部が貫通孔に挿着された胴部固定部材で挿入部内に固定されるので、胴部固定部材の剪断力や靱性により部材同士の接合強度を向上できる。
(6)部材に形成された挿入部に接合具を挿入し、部材の外周壁部側から接合具の貫通孔に胴部固定部材を挿着し、胴部の雄螺子部にナットを螺着することにより、部材同士を引き寄せて部材同士の当接面を密着させることができ、部材同士の当接面から接着剤が漏れるのを防止でき、部材同士を確実に密着して接合できる。
(7)特に、柱とまぐさを接合する際に、柱の外周壁部からまぐさに連通して形成された挿入部に接合具を挿入し、まぐさの外周壁部から接合具の貫通孔に胴部固定部材を挿着して胴部の雄螺子部にナットを螺着した後、注入口から中空部へ接着剤を注入するだけで、柱とまぐさを強固に接合することができ、柱間の開口部の耐力を向上することができるとともに、水平力による軸組の変形を防止できる。
【0014】
ここで、接合具の胴部としては、断面を円形状に形成する他、略楕円形状,三角形や四角形,六角形等の略多角形状等、任意の形状に形成してもよい。
接合具の材質としては、ステンレス鋼,クロム,鉄鋼,カーボン鉄鋼等の鉄製品やアルミニウム合金等の金属製の他、カーボン繊維やボロン繊維,ガラス繊維,金属繊維等の有機や無機の繊維と合成樹脂で成形加工したものが用いられる。
【0015】
接合具の貫通孔としては、胴部の外径の0.3倍〜0.8倍の大きさで形成するのが好ましい。尚、貫通孔が胴部の外径の0.3倍より小さくなるにつれ、貫通孔に挿着される胴部固定部材の外径も小さくなり、胴部固定部材の剪断力が低下し接合具を部材に挿着した際の剛性が低下する傾向があり、また、貫通孔が胴部の外径の0.8倍より大きくなるにつれ、胴部に形成される貫通孔が大きくなるため胴部の剪断力が低下し胴部の強度が低下する傾向がある。
【0016】
接合具の中空部及び中空部に連通した接着剤の吐出口や注入口としては、接合具の胴部の外径の約1/20倍〜16/20倍、好ましくは約1/10倍〜5/10倍の大きさの直径を有した、断面が略円形状に形成される。尚、接着剤の粘性や接合具の材質にもよるが、直径が接合具の胴部の外径の1/10倍より小さくなるにつれ中空部内での接着剤の流動性に欠け接着剤の注入に時間がかかる傾向があり、また、5/10倍より大きくなるにつれ接合具の機械的強度が損なわれる傾向がある。
【0017】
吐出口としては、中空部に連通して接合具の胴部の直径方向に形成される。また、吐出口を2以上形成する場合は、中空部に連通するとともに接合具の胴部の直径方向に貫通して形成してもよく、また、中空部を中心に略放射状に形成してもよい。尚、吐出口を2以上形成した場合、中空部に注入された接着剤が複数の吐出口から吐出されるので、接着剤の注入時間を短縮することができる。更に、中空部から対称の位置に吐出口を形成すると、中空部に注入された接着剤を接合具の外周面に略均等に吐出することができ、接着剤の充填ムラを防止できる。
吐出口の形成位置としては、接合具を部材の上面から下方に傾斜して挿入する場合、吐出口を接合具の胴部の貫通孔側に形成し、接合具を部材の下面から上方に傾斜して挿入する場合、吐出口を接合具の胴部の雄螺子部側に形成するのが好ましい。これにより、接合具の外周面及び接合具が挿入された部材の挿入部の周壁間に接着剤を満遍なく充填することができる。
胴部固定部材としては、貫通孔に応じて貫通孔に挿着できる大きさに形成され、棒状体のピンや釘,ラグスクリュー,コーチスクリュー等のネジ等が用いられる。尚、市販の釘やネジ等を用いた場合、該接合具の低コスト化を図ることができる。
【0018】
また、部材同士をコの字状の箱金物やフック状の金物等の従来の接合金具で接合した後に、各部材に挿入部を形成して該接合具を挿入し、部材の外周壁部側から接合具の貫通孔に胴部固定部材を挿着して雄螺子部にナットを螺着し、接合具の中空部に接着剤を注入して部材同士を固結してもよい。この場合、接合金具で部材同士を仮固定した後に部材同士を接合でき部材の接合作業性を向上できるとともに、接合精度を向上でき、また、部材同士の当接面を密着して接着剤の漏れを防止でき、また、接合金具に加えて該接合具で部材同士の剪断,張力等の接合強度を維持することができるとともに、接合金具と該接合具を併用することにより該接合具の小型化を図ることができ、更に、地震等で接合金具と該接合具のいずれか一方が万が一破損した場合にも建築物が完全に破壊されるのを防止できる。
【0019】
本発明の請求項2に記載の接合具は、請求項1に記載の発明において、前記胴部の前記雄螺子部側の端部及び/又は前記ナットに形成又は配設された接着剤流出防止部を備えた構成を有している。
【0020】
これにより、請求項1の作用に加えて、以下の作用を有する。
(8)接着剤流出防止部を備えているので、部材に形成された挿入部の開口部側を接着剤流出防止部で塞ぐことができ、挿入部の周壁と挿入部に挿入された接合具の胴部の外周面との間に接着剤を充填した際に、挿入部の開口部側から接着剤が流出するのを防止できる。
【0021】
ここで、接着剤流出防止部としては、胴部の雄螺子部側の端部に挿入部の外径よりも大きく形成されたツバ部からなるもの,ナットの部材の外周壁部と当接する側に挿入部の外径よりも大きく形成されたツバ部からなるもの,胴部に外嵌されナットと部材との間に配設される座金からなるもの等、挿入部の開口部の外径より大きく形成されナットと部材の外周壁部との間で挿入部の開口部側を塞ぐことができる形状のものが用いられる。
【0022】
本発明の請求項3に記載の接合具は、請求項1又は2に記載の発明において、前記胴部が、一端に前記雄螺子部を有し他端に接合部を有した頭部部材と、両端に胴接合部を有した1又は2以上の胴部材と、一端に接合部を有し他端側に前記貫通孔を有した先端部材と、を備えた構成を有している。
【0023】
これにより、請求項1の作用に加えて、以下の作用を有する。
(9)頭部部材と胴部材,先端部材を順に各接合部で接合して連結することにより、該接合具を容易に形成することができ、また、接合する胴部材の数により接合具の長さを任意に変更することができる。
(10)特に、吐出口が該接合具の貫通孔側に形成される場合、頭部部材と胴部材,先端部材の各々に中空部を形成し、先端部材の中空部に連通した吐出口を先端部材に形成することにより中空部や吐出口を形成することができ、該接合具の中空部を各部材毎に分割して形成することができるので、各中空部の形成距離を短くでき、接合具の貫通孔側に吐出口を形成する場合にも容易に中空部や吐出口を形成することができる。
【0024】
ここで、接合部や胴接合部としては、雌螺子部又は雄螺子部を形成したもの、嵌合凹部又は嵌合凸部を形成したもの等、各部材が脱着自在に接合できる形状のものが用いられる。また、頭部部材と先端部材を各接合部で接合して該接合具を形成してもよい。
また、中空部は、各部材を連結した際に該接合具の長さ方向で略一直線になるように吐出口まで形成される。
尚、接合具の胴部に形成される吐出口が貫通孔側に形成される場合、胴部に形成する中空部の距離が長くなり、また、中空部の形成距離が長すぎる場合には中空部の形成が不可能になるため、吐出口が貫通孔側に形成される場合に、頭部部材,胴部材,先端部材に分割された該接合具が好適に用いられる。
【0025】
本発明の請求項4に記載の接合具は、請求項1乃至3の内いずれか1項に記載の発明において、前記胴部の外周面が螺子状又は異型鉄筋状の凹凸面に形成された構成を有している。
【0026】
これにより、請求項1乃至3の作用に加えて、以下の作用を有する。
(11)接合具の注入口から中空部に接着剤を注入して吐出口から接合具の胴部の外周面及び接合具が挿入された部材の挿入部の周壁間に接着剤を充填した際の、胴部と挿入部との接着効果を向上することができ、該接合具と部材との接着力を向上できる。
【0027】
ここで、該接合具の胴部としては、外周面に螺旋状の凹凸面を形成したものや、所定間隔毎に外周面に凸条部や凸部又は凹条部や凹部を形成したもの等が用いられる。また、胴部として、外周面が螺子状に形成されたボルト鋼や、外周面に凸条や凸状のリブや節を有した異型鉄筋(異型棒鋼)等を用いてもよい。更に、胴部全長の外周面に凹凸面を形成してもよく、胴部全長に所定間隔で凹凸面を形成してもよく、また、胴部の両端部側や胴部の長さ方向の中央部等、胴部の一部に凹凸面を形成してもよい。
【0028】
本発明の請求項5に記載の接合具は、請求項1乃至4の内いずれか1項に記載の発明において、前記胴部に外嵌されたスプリング等の螺旋状部材を備えた構成を有している。
【0029】
これにより、請求項1乃至4の作用に加えて、以下の作用を有する。
(12)接合具の中空部に接着剤を注入した際に、接合具の吐出口から吐出される接着剤を接合具の外周面及び接合具が挿入された部材の挿入部の周壁間で螺旋状部材に沿って略均等に充填することができ、接着剤のショートパスを防ぎ、接着剤の充填ムラが生じることを防止でき部材同士を確実に固結でき、また、粘度の大きい接着剤も容易にムラなく充填することができる。
(13)接合具の胴部に螺旋状部材を外嵌しているので、部材の挿入部に接合具とともに螺旋状部材を接着剤で埋設固定することができ、その結果、該接合具の耐久性を向上でき接合具を補強材として使用することもでき、部材同士の接合部分の剪断,引張り応力等を向上できる。
【0030】
本発明の請求項6に記載の接合具は、請求項1乃至5の内いずれか1項に記載の発明において、前記注入口に嵌合される突起部を有した封止体を備えた構成を有している。
【0031】
これにより、請求項1乃至5の作用に加えて、以下の作用を有する。
(14)注入口から中空部へ接着剤を注入した後、注入口に封止体の突起部を嵌合して注入口を封止することができ、特に、粘度の極めて低い接着剤や硬化に長時間を要す接着剤を中空部へ注入した場合でも、接着剤が硬化する前に注入口から接着剤が漏れるのを防止でき、部材同士を確実に固結することができる。
(15)封止体で注入口を封止することができるので、雄螺子部側(注入口側)の胴部の端面及び雄螺子部に螺着されたナットの端面を封止体で覆うことができ、部材の挿入部の外観を向上できる。
【0032】
ここで、封止体としては、注入口に嵌合できる突起部を有していればよく、接合具の注入口側(雄螺子部側)端部及び雄螺子部に螺着されたナットの端面を覆設できる形状のものや、突起部を注入口に嵌合した際に該接合具が挿入された部材表面と面一になるように形成されたもの等が用いられる。
【0033】
本発明の請求項7に記載の構造部材の接合構造は、請求項1乃至6の内いずれか1項に記載された接合具と、所定の当接面で当接される横架構造部材や縦構造部材等の2以上の構造部材と、前記構造部材の外周壁部から前記当接面に対して直交若しくは所定の傾斜角度を有して他の前記構造部材と連通して穿孔された1以上の接合具挿入部と、当接される前記構造部材の内いずれか1の前記構造部材の外周壁部から前記接合具挿入部に略直交して穿孔された固定部材挿入部と、前記接合具の中空部に注入されて前記接合具の吐出口から吐出され前記接合具の外周面と前記接合具挿入部の周壁間に充填される接着剤と、を備えた構成を有している。
【0034】
これにより、以下の作用を有する。
(a)2以上の構造部材に連通して穿孔された接合具挿入部に接合具を挿入するとともに、固定部材挿入部から接合具の貫通孔に胴部固定部材を挿着し、接合具の雄螺子部にナットを螺着することにより、構造部材同士を接合具で接合することができる。
(b)接合具の注入口から中空部に接着剤を注入することにより、接合具の吐出口から接着剤を吐出して、接合具の外周面と接合具挿入部の周壁間に接着剤を充填することができ、構造部材同士を固結することができる。
(c)機械的強度が著しく高い接合具を各構造部材に埋設して構造部材同士を確実に固結して接合しているので、構造部材の曲げ,引張り,圧縮,剪断等に対する抵抗力を向上でき、また、接合具を接合具挿入部に胴部固定部材で固定しているので、胴部固定部材の剪断力により構造部材の接合強度を向上できるとともに、胴部固定部材の靱性により構造部材同士の接合部分の靱性を向上できる。
(d)接合具を構造部材の当接面に対し所定の傾斜角度を有して挿入した場合、鉛直荷重に対する変形に耐えることができ、構造部材同士の剛性を向上できる。
(e)構造部材間でクロス状になるように接合具挿入部を形成した場合、接合具を接合具挿入部に挿入するだけで構造部材同士を連結,保持することができ構造部材同士の接合が容易にでき、また、接合具を胴部固定部材とナットで構造部材に固定して接着剤を注入すると、構造部材の上下左右からの荷重を各接合具の偶力で打ち消すことができ、極めて機械的強度に優れた接合を可能にすることができる。
(f)接合具が構造部材に埋設されるとともに、接合具の外周面が接着剤で被覆されるため、接合具が酸化等するのを防止でき、接合具の耐久性を向上することができる。
(g)接合具を構造部材の接合具挿入部に挿着して構造部材同士を接合し、更に、接合具の外周面と接合具挿入部の周壁間に接着剤を充填して構造部材同士を固結しているので、構造部材同士を剛接合することができ、接合強度を向上でき、また、接着剤で固結しているので、木材等の構造部材の伸縮を吸収できガタつきを防止できる。
(h)構造部材同士の接合部分が、接合具と接着剤で強固に接合されたラーメン構造となるので、耐力壁や筋交いを使用することなく建築物の間口(スパン)を著しく広げることができ、柱の無い空間を得ることができる。
【0035】
ここで、接合具挿入部の長さ(全長)としては、接合具の胴部の全長よりナットの締め代分(ナットを雄螺子部に螺着できる長さ)だけ短く形成(接合具挿入部に接合具を挿入した際に雄螺子部のナットが螺着される部分が、接合具挿入部の開口側から突出する長さで形成)される。尚、接合具を接合具挿入部に挿着した際に、接合具の貫通孔側の端部が接合具挿入部の底部側に当接しないのが好ましい。これにより、接合具の貫通孔側の端部と接合具挿入部の底部との間にも接着剤を充填することができるとともに、接合具の外周面と接合具挿入部の周壁間の全体に接着剤をスムーズに充填することができ、接着剤の充填ムラを防止でき構造部材同士を確実に固結できる。
【0036】
接合具挿入部は、構造部材の大小にもよるが、構造部材の外周壁面から内側に接合具の胴部の外径の1.1倍〜6倍の位置に形成される。接合具挿入部が、構造部材の外周壁面から接合具の胴部の外径の1.1倍より小さい位置になるにつれ構造部材に大きな外力がかかった際に構造部材の端部や表面が破損する傾向が有り、6倍より大きい位置になるにつれ構造部材に形成できる接合具挿入部の数が減少し構造部材同士の接合力を向上させ難い傾向が有る。
また、接合具挿入部の大きさとしては、接合具の胴部の外径より3mm〜15mm、好ましくは4mm〜12mm大きく形成される。構造部材の材質や接着剤の種類等にもよるが、接合具挿入部と接合具の胴部の外径との差が4mmよりも小さくなるにつれ、接着剤の種類や施工時期(夏期,冬期)にもよるが、吐出口から吐出された接着剤が接合具の胴部の外周面と接合具挿入部の周壁間で流動し難くなる傾向が有り、接合具の胴部と外径との差が12mmよりも大きくなるにつれ必要以上に接着剤を要す傾向が有り、また、接合具の胴部と外径との差が3mmよりも小さく若しくは15mmよりも大きくなるとこれらの傾向が更に強くなる。尚、接合具の胴部に螺旋状部材を外嵌し、接合具挿入部に接合具と螺旋状部材を挿入する場合は、螺旋状部材の外径や螺旋間隔等にもよるが、接合具挿入部に螺旋状部材を挿入できるとともに接合具の胴部と接合具挿入部の周壁間で接着剤を流動させることができる大きさ(例えば、螺旋状部材の外径より0mm〜15mm大きい径)で接合具挿入部が形成される。
更に、接合具挿入部は円形や楕円形,四角形や六角形等の多角形状等任意の断面形状で形成される。
【0037】
接合具挿入部としては、構造部材が水平片持ち梁等のように先端に特に大きな外力がかかる場合や登り梁等を接合する場合等は、傾斜角度αを有して形成するのが好ましい。傾斜角度αとしては、当接面に対して20°≦α<90°好ましくは20°≦α≦70°より好ましくは30°≦α≦60°で形成される。構造部材の材質や接合具の大きさ等にもよるが、傾斜角度が30°よりも小さくなるにつれ接合具挿入部の位置が構造部材の端部に近づき大きな外力に対して構造部材が破損し易くなる傾向が有り、傾斜角度が60°よりも大きくなるにつれ接合具の長さが長くなりすぎて作業性が低下する傾向が有り、また、傾斜角度が20°よりも小さくなるとこれらの傾向が更に強くなる。
【0038】
特に、構造部材の上外周壁部側から接合具挿入部を形成した場合、該接合具を構造部材の上方から接合具挿入部に容易に挿着することができ作業性を向上できるとともに、構造部材の下外周壁部に接合具のナット等が露出するのを防止でき外観を向上でき、また、接合具の外周面と接合具挿入部の周壁間に確実に接着剤を充填できる。
また、接合する構造部材の当接面で所定間隔をあけて接合具挿入部とクロス状になるように他の接合具挿入部を穿孔し、各接合具挿入部に接合具を挿入して構造部材を接合した場合、接合した構造部材の引張り,曲げ,剪断等の上下左右からの荷重を各接合具の偶力で打ち消すことができ、構造部材同士の接合力を向上できる。
更に、接合具挿入部を傾斜角度αを有して形成若しくはクロス状に形成することにより、二方向ラーメン構造の場合や3,4方向に構造部材が有る場合にも、該接合具を用いて構造部材同士を接合できる。
【0039】
固定部材挿入部としては、貫通孔と略同一径で形成される。また、固定部材挿入部を構造部材に貫通して形成、若しくは、接合具挿入部に連通して所定深さで形成してもよく、更に、胴部固定部材の一端部に頭部が有る場合、頭部が嵌合できるように固定部材挿入部の一端部側を大径に形成してもよい。更に、固定部材挿入部に胴部固定部材を挿着した後、固定部材挿入部の開口部に木栓等の込栓を打ち込み、構造部材の外周壁面と面一にしてもよい。これにより、構造部材の外観を向上できる。
尚、固定部材挿入部の軸心が接合具挿入部の軸心と直交するように形成するのが好ましい。これにより、接合具挿入部に挿入した接合具の貫通孔に固定部材挿入部から胴部固定部材を挿着した際に、接合具の軸心と接合具挿入部の軸心を略一致させて保持することができ、接合具の外周面と接合具挿入部の周壁間にムラなく接着剤を充填することができる。
接着剤としては、エポキシ樹脂系接着剤,ポリウレタン系接着剤,酢酸ビニル樹脂系接着剤等が用いられる。
【0040】
本発明の請求項8に記載の構造部材の接合構造は、請求項7に記載の発明において、当接される前記構造部材の内いずれか1の前記構造部材の外周壁部から前記接合具挿入部に連通して穿孔された1乃至複数の空気抜き部を備えた構成を有している。
【0041】
これにより、請求項7の作用に加えて、以下の作用を有する。
(i)構造部材の種類(コンクリート等のように通気性がないものや集成材等のように通気性のあるもの)にもよるが、接合具の中空部に接着剤を注入する際に、中空部内や接合具挿入部内の空気が空気抜き部から排出されて、接着剤をスムーズに接合具の外周面と接合具挿入部の周壁間に充填できる。
(j)接着剤注入時に空気抜き部から接着剤が溢れ出るのを確認することで、接合具の外周面と接合具挿入部の周壁間に接着剤が満たされたことを確認できる。
【0042】
ここで、空気抜き部としては、接合具の吐出口から離れた位置に形成するのが好ましく、吐出口が接合具の胴部の貫通孔側に形成されている場合は接合具の胴部の注入口側、吐出口が接合具の胴部の注入口側に形成されている場合は接合具の胴部の貫通孔側、に形成される。これにより、接合具の外周面と接合具挿入部の周壁間に接着剤が充填される前に空気抜き部から接着剤が溢れ出るのを防止でき、確実に接合具の外周面と接合具挿入部の周壁間に接着剤を充填できる。また、空気抜き部は略円形や略楕円形,四角形等の多角形等任意の形状で、接着剤をスムーズに注入できる大きさで穿孔される。
また、空気抜き部から接着剤が溢れ出た後、空気抜き部の径が大きいときは木栓等の込栓を打ち込み、構造部材の外周壁面と面一にしてもよい。これにより、構造部材の外観を向上できる。
【0043】
本発明の請求項9に記載の構造部材の接合構造は、請求項7又は8に記載の発明において、前記接合具挿入部の開口部に穿設され前記接合具挿入部と直交する1以上の座部を有し、前記座部の開口側を埋設し表面が前記構造部材の外周壁面と略面一に形成された埋設材を備えた構成を有している。
【0044】
これにより、請求項7又は8の作用に加えて、以下の作用を有する。
(k)胴部の雄螺子部に螺着したナットを座部に当接させることができるので、ナットが構造部材の表面から大きく突出するのを防止でき、構造部材の外観を向上できる。
(l)座部の開口側に埋設材を埋設することにより、接合具のナットが構造部材の表面に露出するのを防止でき、特に、火災時等に構造部材の炭化皮膜により接合具を火災の高温から守ることができ安全性を向上することができる。
(m)埋設材を構造部材の外周壁面と略面一にしているので、構造部材の外観を向上できる。
(n)接合具のナットを埋設材で構造部材内に埋設しているので、接合具に外部の熱が伝わるのを防止でき、外部の熱が接合具を介して構造部材の内部に伝わるのを防止できる。
【0045】
ここで、埋設材としては、接合具の注入口に挿入自在な突起部を有したものを用い、突起部を注入口に挿入して注入口を封止するとともに座部の開口側を埋設してもよい。
【0046】
本発明の請求項10に記載の構造部材の接合方法は、所定の当接面で当接される横架構造部材や縦構造部材等の2以上の構造部材に、請求項1乃至6の内いずれか1項に記載された接合具が挿入される接合具挿入部及び前記接合具挿入部に略直交し前記接合具の胴部固定部材が挿着される固定部材挿入部を形成する挿入部形成工程と、前記接合具挿入部に前記接合具を挿入し前記固定部材挿入部及び前記接合具の貫通孔に前記胴部固定部材を挿着する胴部挿着工程と、前記接合具の雄螺子部にナットを螺着し前記接合具を前記構造部材に固定するとともに前記構造部材同士を連結する固定工程と、前記接合具の中空部に接着剤を注入して前記構造部材を固結する固結工程と、を備えた構成を有している。
【0047】
これにより、以下の作用を有する。
(ア)構造部材に接合具挿入部及び固定部材挿入部を形成し、接合具挿入部に接合具を挿入して固定部材挿入部と接合具の貫通孔に胴部固定部材を挿着した後、接合具の雄螺子部にナットを螺着するだけで、2以上の構造部材に接合具を固定して構造部材同士を連結することができ、構造部材の接合作業性を向上できる。
(イ)構造部材を順に組み立てていくことができ、建設現場で直接各構造部材の接合ができる。
(ウ)接合具を構造部材に固定した後、接合具の中空部に接着剤を注入するだけで、接合具の外周面と接合具挿入部の周壁間に接着剤を充填して構造部材同士を確実に固結することができ、構造部材の接合作業が簡単で作業性を向上できる。
【0048】
ここで、接合具挿入部や固定部材挿入部としては、建設現場でドリル等で穿孔するか、又は、工場でプレカット方式等で予め形成してもよい。
尚、接合具挿入部に連通した空気抜き部や、接合具挿入部の開口部で接合具挿入部と直交した座部を形成する場合は、挿入部形成工程で接合具挿入部や固定部材挿入部とともに形成される。
【0049】
【発明の実施の形態】
(実施の形態1,2)
本発明の実施の形態1における接合具について、以下図面を用いて説明する。
図1は実施の形態1における接合具の要部分解全体斜視図である。
図1において、1は実施の形態1におけるステンレス等の金属製の接合具、2は接合具1の断面が円形状の中実棒状の胴部、3は胴部2の一端部側に胴部2の軸心と略直角に貫通された貫通孔、4は胴部2の他端部側に形成された雄螺子部、5は胴部2の雄螺子部4側の軸心の長手方向に形成された中空部、6は雄螺子部4側の胴部2の端面2aから中空部5に連通した接着剤の注入口、7は中空部5の端部と直交して胴部2の雄螺子部4側に穿設され中空部5と連通して対称位置に形成された接着剤の吐出口、8は胴部2の雄螺子部4側に外嵌される接着剤流出防止部の座金、9は雄螺子部4に螺着されるナット、10は貫通孔3に挿着される棒状の胴部固定部材である。
ここで、実施の形態1では、貫通孔3は胴部2の外径の0.3倍〜0.8倍の大きさで形成されている。また、中空部5や注入口6,吐出口7は、胴部2の外径の1/10倍〜5/10倍の大きさの直径で断面略円形状に形成されている。
尚、接着剤流出防止部として座金8を胴部2の雄螺子部4側に外嵌する代わりに、胴部2の端面2aに雄螺子部4の外径より大きな径のツバ部を形成してもよく、また、ナット9の端面にナット9の外径より大きな径のツバ部を形成してもよい。また、ナット9の外径が大きい場合は、接着剤流出防止部を備えなくてもよく、ナット9の端面を接着剤流出防止部としてもよい。
【0050】
以上のように構成された実施の形態1の接合具1を用いて、以下、実施の形態2における木造建築物の構造部材の接合構造について、図面を用いて説明する。
図2は実施の形態2における構造部材間の仕口の接合構造を示す要部側面断面図であり、図3は図2のA−A線断面図である。
図中、11は柱等の縦構造部材、12は桁等の横架構造部材、13は筋交い等の構造部材、14aは縦構造部材11と横架構造部材12の当接面、14bは縦構造部材11と構造部材13の当接面、15,16は縦構造部材11の外周壁部から当接面14a,14bに対して直交して貫設され横架構造部材12,構造部材13の所定部に穿孔され穿孔部が連通して形成された接合具挿入部、15a,16aは接合具挿入部15,16の底部、17は横架構造部材12,構造部材13の上面又は側面の外周壁部から接合具挿入部15,16の底部15a,16a側に連通して穿孔された空気抜き部、18は横架構造部材12,構造部材13の側面の外周壁部から接合具挿入部15,16に直交して接合具挿入部15,16の底部15a,16a側に横架構造部材12,構造部材13に貫通して穿孔された固定部材挿入部である。
【0051】
ここで、実施の形態2では、接合具挿入部15,16は、接合具1の胴部2の外径より4mm〜12mm大きな直径で形成されている。また、接合具挿入部15,16の開口部から底部15a,16aまでの長さとしては、接合具1の胴部2の全長よりも雄螺子部4にナット9が螺着される長さ分短く形成(接合具挿入部15,16に接合具1を挿入した際に少なくともナット9が螺着できる長さ分雄螺子部4が縦構造部材11の外周壁部から突出する長さで形成)されている。
更に、実施の形態2では、固定部材挿入部18としては、接合具1の貫通孔3と略同一径で形成されている。
また、固定部材挿入部18は、接合具1を接合具挿入部15,16に挿入し貫通孔3に胴部固定部材10を挿着して接合具挿入部15,16に接合具1を挿着した際に、接合具1の貫通孔3側の端部が接合具挿入部15,16の底部15a,16aに当接しない位置に形成されている。これにより、接着剤の注入口6から注入され吐出口7から吐出された接着剤を接合具1の外周面と接合具挿入部15,16の周壁面との間にスムーズに充填することができるとともに、接着剤の充填ムラを防止できる。
【0052】
以上のように構成された実施の形態2の構造部材の接合構造について、以下その接合方法を説明する。
まず、挿入部形成工程において、横架構造部材12を起重機等で持ち上げて縦構造部材11と横架構造部材12を当接面14aで当接させ、縦構造部材11の外周壁部から当接面14aに対して直角に横架構造部材12の所定部まで接合具挿入部15を穿孔し、次いで、構造部材13を起重機等で持ち上げて縦構造部材11と構造部材13を当接面14bで当接させ、縦構造部材11の外周壁部から当接面14bに対して直角に構造部材13の所定部まで接合具挿入部16を穿孔する。
次に、接合具挿入部15,16の底部15a,16a側に、横架構造部材12,構造部材13の側面の外周壁部から接合具挿入部15,16に直交し横架構造部材12,構造部材13を貫通した固定部材挿入部18を穿孔する。
更に、接合具挿入部15,16の底部15a,16a側に、横架構造部材12,構造部材13の上面又は側面の外周壁部から接合具挿入部15,16に連通した空気抜き部17を穿設する。尚、この挿入部形成工程は、建築物の建築現場で行うこともできるが、予め工場でプレカット方式等で形成しておくこともできる。
【0053】
次に、胴部挿着工程において、接合具挿入部15,16に接合具1を挿入し、固定部材挿入部18から接合具1の貫通孔3に胴部固定部材10を挿着し、接合具1の胴部2を接合具挿入部15,16に挿着する。
次いで、固定工程において、縦構造部材11の外周壁部に突出した接合具1の雄螺子部4に座金8を外嵌するとともにナット9を雄螺子部4に螺着し、接合具1を接合具挿入部15,16に固定し、縦構造部材11と横架構造部材12,縦構造部材11と構造部材13を各々連結する。
ここで、ナット9は雄螺子部4に緩く螺着し、縦構造部材11と横架構造部材12,構造部材13にガタつきを残しておくのが好ましい。これにより、他の構造部材の接合作業性を向上できる。
次に、他の構造部材の接合等が終了した後、ナット9を締めつけて雄螺子部4に確実に螺着して縦構造部材11と横架構造部材12,縦構造部材11と構造部材13の各当接面14a,14bを各々密着させる。これにより、接合具1の注入口6から中空部5に注入し吐出口7から接合具挿入部15,16内に吐出された接着剤が、当接面14a,14bから漏れるのを防止する。
【0054】
次いで、固結工程において、注入口6から中空部5へ接着剤を注入する。注入口6から中空部5へ接着剤を注入すると、中空部5や接合具挿入部15,16内の空気が空気抜き部17から排出されるとともに、中空部5に注入された接着剤が吐出口7から吐出され、接合具1の胴部2の外周面と接合具挿入部15,16の周壁間に接着剤が充填される。更に、接合具1の外周面と接合具挿入部15,16の周壁間に接着剤が充填されると、空気抜き部17から接着剤が溢れ出るため、空気抜き部17から溢れ出る接着剤を確認して接着剤の注入を終了し、縦構造部材11と横架構造部材12,構造部材13が固結される。
ここで、接着剤としては、エポキシ樹脂系接着剤,ポリウレタン系接着剤,酢酸ビニル樹脂系接着剤等が用いられる。
尚、接合具1の使用本数は、接合する構造部材の大きさ等により、任意に変更される。また、接合具1の使用本数が多い場合、荷重を分布させることができるとともに、接合具1を小型化することができ構造部材の断面欠損を減少することができ接合強度を向上できる。
【0055】
以上のように実施の形態1における接合具及びそれを用いた実施の形態2における構造部材の接合構造並びに接合方法によれば、以下の作用を有する。
(1)接合具が、貫通孔,雄螺子部,中空部,注入口,吐出口を有した棒状の胴部と、座金,ナット,胴部固定部材からなり、接合具の構造や形状が単純で加工性に優れ、接合具の生産性に優れる。
(2)縦構造部材と横架構造部材,縦構造部材と構造部材を連通して穿孔された接合具挿入部に接合具を挿入し、横架構造部材,構造部材に接合具挿入部に直交して穿孔された固定部材挿入部から接合具の貫通孔に胴部固定部材を挿着し、接合具の雄螺子部にナットを螺着するだけで各構造部材同士を連結,接合でき、更に、接合具の中空部に注入口から接着剤を注入することにより、接着剤が吐出口から吐出され接合具の外周面と接合具挿入部の周壁間に接着剤を充填でき、各構造部材を確実に固結でき、簡単にラーメン接合構造が得られる。
(3)胴部固定部材により接合具を接合具挿入部に挿着した後、接合具の雄螺子部にナットを螺着しているので、ナットを締めつけることにより、各構造部材の当接面を密着させることができ、接合具の中空部から接合具の外周面と接合具挿入部の周壁間に接着剤を充填した際に、接着剤が当接面から漏れるのを防止できる。
(4)各構造部材に接合具挿入部及び固定部材挿入部を形成し、接合具挿入部に接合具を挿入して固定部材挿入部から接合具の貫通孔に胴部固定部材を挿着するだけで接合具を接合具挿入部に挿着できるとともに、接合具の雄螺子部にナットを螺着するだけで、各構造部材同士を連結,接合でき、構造部材の接合作業性に優れる。
(5)接合具の雄螺子部にナットを緩く螺着して、接合する構造部材間にガタつきを残すことにより、他の各構造部材の組み立て作業性を向上できる。
(6)横架構造部材及び構造部材に接合具挿入部に連通した空気抜き部を有しているため、接合具の中空部に接着剤を注入する際に、中空部内や接合具挿入部内の空気が空気抜き部から排出され、接着剤がスムーズに充填できるとともに、接着剤注入時に空気抜き部から接着剤が溢れ出るのを確認することで、接合具の外周面と接合具挿入部の周壁間に接着剤が満たされたことを確認できる。
(7)接合具を各構造部材に形成された接合具挿入部に挿着して各構造部材を接合するとともに、接合具の外周面と接合具挿入部の周壁間に接着剤を充填して構造部材同士を固結しているため、構造部材を剛接合することができ、構造部材の曲げ、引張り、圧縮、剪断等に対する抵抗力を向上させることができる。
(8)接合具が各構造部材に埋設されているとともに、接合具の外周面が接着剤で被覆されるため、接合具が酸化等するのを防止でき接合具の耐久性を向上することができ、また、構造部材の伸縮を吸収でき、構造部材間のガタつきを防止できる。
(9)複数の接合具を用いて構造部材同士を接合する場合、接合具の胴部の外径を小さくすることができ、構造部材の断面欠損を減少でき構造部材の強度の低下を防止することができる。
(10)接合具挿入部に、金属製の接合具が接着剤で埋設固定されるので、高剪断,高張力の剛接合を維持することができ、構造部材の接合強度に優れる。
【0056】
(実施の形態3,4)
本発明の実施の形態3における接合具について、以下図面を用いて説明する。図4は実施の形態4における分割式の接合具の要部分解全体斜視図である。尚、実施の形態1と同様のものには同一の符号を付して説明を省略する。
図4において、20は実施の形態4におけるステンレス等の金属製で複数に分割自在な分割式の接合具、21は一端に雄螺子部4を有した頭部部材、21aは頭部部材21の他端に形成された雌螺子状の接合部、22は接合具20の胴部材、22aは胴部材22の一端に雄螺子状に形成され接合部21aに脱着自在な胴接合部、22bは胴部材22の他端に雌螺子状に形成された胴接合部、23は一端に貫通孔3を有した先端部材、23aは先端部材23の他端に雄螺子状に形成され胴接合部22bに脱着自在な接合部、24は頭部部材21,胴部材22,先端部材23からなる接合具20の胴部、5a,5b,5cは頭部部材21,胴部材22,先端部材23の略軸心の長手方向に各々形成された単位中空部、5′は頭部部材21,胴部材22,先端部材23を接合した際に単位中空部5a,5b,5cで形成される長さ方向が略一直線の中空部、7′は中空部5′の単位中空部5cの端部と直交して先端部材23に穿設され中空部5′と連通して対称位置に形成された接着剤の吐出口、25は一端部に頭部25aを有し貫通孔3に挿着される釘状の胴部固定部材である。
ここで、接合具20の胴部24は、頭部部材21の接合部21aに胴部材22の胴接合部22aを螺着し、また、胴部材22の胴接合部22bに先端部材23の接合部23aを螺着して形成される。
尚、実施の形態2では、貫通孔3は胴部24の外径の0.3倍〜0.8倍の大きさで形成されている。また、中空部5′や注入口6,吐出口7′は、胴部24の外径の1/10倍〜5/10倍の大きさの直径で断面略円形状に形成されている。
【0057】
以上のように構成された実施の形態3の接合具20を用いて、以下、実施の形態4における木造建築物の構造部材の接合構造について、図面を用いて説明する。
図5(a)は実施の形態4における構造部材である登り梁の接合構造を示す要部側面断面図であり、図5(b)は図5(a)のB−B線断面端面図である。尚、実施の形態2と同様のものには同一の符号を付して説明を省略する。
図5において、26a,26bは登り梁の構造部材、27は構造部材26a,26bの当接面、28は構造部材26bの外周壁部から当接面27に対して傾斜角度αを有して構造部材26aの軸心と略平行に構造部材26aの所定部まで穿孔された接合具挿入部、28aは接合具挿入部28の底部、29は接合具挿入部28の開口部側の接合具挿入部28に連通して構造部材26bの上外周壁部に穿孔された空気抜き部、30は接合具挿入部28の開口部に接合具挿入部28の外径より大きな径で形成され接合具挿入部28と直交した座部、31は座部30に埋設され表面が構造部材26bの外周壁面と略面一に形成された埋設材(封止体)、31aは接合具20の注入口6に嵌合され注入口6を封止する突起部、32は接合具20の胴部24に外嵌され接合具挿入部28内に配設されるスプリング等の螺旋状部材、33は構造部材26aの側面の外周壁部から接合具挿入部28に直交して接合具挿入部28の底部28a側に所定深さ穿孔された固定部材挿入部である。
【0058】
ここで、実施の形態4では、接合具挿入部28は、接合具20の胴部24と接合具20の胴部24に外嵌された螺旋状部材32が挿入できるとともに胴部24と接合具挿入部28の周壁間で螺旋状部材32に沿って接着剤を流動させることができる大きさ(例えば、螺旋状部材32の外径より0mm〜15mm大きな直径)で形成されている。螺旋状部材32の螺旋間隔等にもよるが、接合具挿入部28の直径と螺旋状部材32の直径との差が0mmよりも小さくなると接合具挿入部28に胴部24に外嵌した螺旋状部材32を挿入できなくなり、差が15mmよりも大きくなるにつれ必要以上に接着剤を要す傾向が有る。
更に、座部30から接合具挿入部28の底部28aまでの長さとしては、接合具20の胴部24の全長よりも雄螺子部4にナット9が螺着される長さ分短く形成(接合具挿入部28に接合具20を挿入した際に少なくともナット9が螺着できる長さ分雄螺子部4が座部30から突出する長さで形成)されている。
【0059】
座部30は、接合具挿入部28の開口部に座金8を当接できる段差部ができるように、接合具挿入部28の外径より大きな径で形成される。また、座部30はナット9を埋設材31で埋設できる大きさで形成される。
また、実施の形態4では、固定部材挿入部33としては、接合具20の貫通孔3と同じ大きさで、構造部材26aに所定深さで形成されている。これにより、釘状の胴部固定部材25を固定部材挿入部33及び接合具20の貫通孔3に挿入して胴部固定部材25の頭部25aを打設することにより、胴部固定部材25の先端を構造部材26aに打ち込んで胴部固定部材25を固定部材挿入部33に固定することができる。
更に、固定部材挿入部33は、接合具20を接合具挿入部28に挿入し貫通孔3に胴部固定部材25を挿着して接合具挿入部28に接合具20を挿着した際に、接合具20の貫通孔3側の端部が接合具挿入部28の底部28aに当接しない位置に形成されている。これにより、接合具20の外周面と接合具挿入部28の周壁面間との間にスムーズに接着剤を充填することができるとともに、接着剤の充填ムラを防止できる。
【0060】
以上のように構成された実施の形態4の構造部材の接合構造について、以下その接合方法を説明する。
まず、挿入部形成工程において、構造部材26a,26bを起重機等で持ち上げて構造部材26a,25bを当接面27で当接させ、構造部材26bの外周壁部から当接面27に対して傾斜角度αで構造部材26aの所定部まで接合具挿入部28を穿孔するとともに、接合具挿入部28の開口部側に座部30を形成する。
次に、接合具挿入部28の底部28a側に、構造部材26aの側面の外周壁部から接合具挿入部28に直交した固定部材挿入部33を所定深さ穿孔する。
更に、接合具挿入部28の開口部側に、構造部材26bの上面の外周壁部から接合具挿入部28に連通した空気抜き部29を穿設する。
尚、この挿入部形成工程は、建築物の建築現場で行うこともできるが、予め工場でプレカット方式等で形成しておくこともできる。
【0061】
次に、胴部挿着工程において、頭部部材21,胴部材22,先端部材23を各接合部21a,22a,22b,23aで螺着して形成された胴部24に螺旋状部材32を外嵌し、胴部24と螺旋状部材32を接合具挿入部28に挿入する。次いで、固定部材挿入部33から接合具20の貫通孔3に胴部固定部材25を挿入し、胴部固定部材25の頭部25aを打設して胴部固定部材25の先端を構造部材26aに打ち込み、接合具20の胴部24及び螺旋状部材32を接合具挿入部28に挿着する。
次に、固定工程において、座部30に突出した接合具20の雄螺子部4に座金8を外嵌するとともにナット9を雄螺子部4に螺着し、接合具20を接合具挿入部28に固定し、構造部材26a,26bを各々連結する。
ここで、ナット9は雄螺子部4に緩く螺着し、構造部材26aと構造部材26b間にガタつきを残しておくのが好ましい。これにより、他の構造部材の接合作業性を向上できる。
次に、他の構造部材の接合等が終了した後、ナット9を締めつけて雄螺子部4に確実に螺着して構造部材26a,26bの当接面27を各々密着させる。これにより、接合具20の注入口6から中空部5′に注入し吐出口7′から接合具挿入部28内に吐出された接着剤が、当接面27から漏れるのを防止する。
【0062】
次いで、固結工程において、注入口6から中空部5′へ接着剤を注入する。注入口6から中空部5′へ接着剤を注入すると、中空部5′や接合具挿入部28内の空気が空気抜き部29から排出されるとともに、中空部5′に注入された接着剤が吐出口7′から吐出され、接合具20の胴部24の外周面と接合具挿入部28の周壁間に接着剤が充填される。更に、接合具20の外周面と接合具挿入部28の周壁間に接着剤が充填されると、空気抜き部29から接着剤が溢れ出るため、空気抜き部29から溢れ出る接着剤を確認して接着剤の注入を終了し、次に、埋設材31の突起部31aを注入口6に嵌合して座部30に埋設材31を埋設し、構造部材26aと構造部材26bを固結する。
ここで、接着剤としては、エポキシ樹脂系接着剤,ポリウレタン系接着剤,酢酸ビニル樹脂系接着剤等が用いられる。
尚、接合具20の使用本数は、接合する構造部材の大きさ等により、任意に変更される。また、接合具20の使用本数が多い場合、荷重を分布させることができるとともに、接合具20を小型化することができ構造部材の断面欠損を減少することができ接合強度を向上できる。
【0063】
以上のように実施の形態3における接合具及びそれを用いた実施の形態4における構造部材の接合構造並びに接合方法によれば、実施の形態1,2の作用に加えて、以下の作用を有する。
(1)接合具が、一端に頭部を有し他端に接合部を有した頭部部材と、両端に胴接合部を有した胴部材と、一端に接合部を有し他端に貫通孔を有した先端部材と、を有しているため、各接合部で各部材を接合することにより、該接合具を形成することができ、接合する胴部材の数により該接合具を任意の長さに調整できる。
(2)接合具が、頭部部材,胴部材,先端部材に分割されているため、中空部を形成する際に、各部材毎に長さの短い単位中空部を形成することにより接合具の中空部を形成することができ、特に、先端部側に吐出口を形成する場合に、中空部を容易に形成することができる。
(3)接合具の胴部にスプリング等の螺旋状部材を外嵌し、接合具と螺旋条部材を接合具挿入部に挿入しているため、接合具の中空部に接着剤を注入した際に、接合具の吐出口から接合具の外周面及び接合具挿入部の周壁間で螺旋状部材に沿って接着剤を略均等に充填することができ、接着剤の充填ムラを防ぎ構造部材同士を固結できる。
(4)接合具の胴部に螺旋状部材を外嵌しているため、接着剤で螺旋状部材が接合具挿入部内に埋設され該接合具が補強材としての役割を果たし、構造部材同士の接合部分の剪断,引張り応力等を向上させることができる。
(5)接合具を接合具挿入部に挿入し、接合具の外周面と接合具挿入部の周壁間に接着剤を充填して構造部材同士を固結しているため、接合具が頭部部材,胴部材,先端部材を接合して形成されている場合、各部材の接合部が接着剤で被覆され、接合具の強度を向上できる。
(6)接着剤の吐出口が接合具の先端部材に形成され、空気抜き部が吐出口と反対側(遠方側)に形成されているため、接着剤を接合具挿入部全体に注入することができ接着剤の充填ムラを防ぎ確実に構造部材同士を固結できる。
(7)胴部固定部材として釘状のものを用いた場合、胴部固定部材を固定部材挿入部から接合具の貫通孔に挿入し胴部固定部材を打設するだけで、胴部固定部材を構造部材に固定できるとともに接合具を接合具挿入部に固定することができ、胴部挿着工程の作業性に優れる。
(8)釘状の胴部固定部材により接合具を接合具挿入部に確実に挿着固定することができるとともに、ナットを雄螺子部に螺着することにより構造部材同士を引き寄せて当接面を強固に密接させることができ、接着剤が当接面から漏れるのを防止でき、また、接着剤により各構造部材と接合具を強固に接着固定することができ機械的強度に優れたラーメン接合が得られる。
(9)接合具挿入部の開口部に接合具挿入部と直交した座部を形成しているので、当接面に対して傾斜角度を有した接合具挿入部に接合具を挿着する際にも、接合具の座金やナットを座部に当接させてナットを雄螺子部に確実に螺着することができるとともに構造部材同士をナットの螺着により引き寄せて接合することができる。
(10)接合具挿入部の開口部に座部を穿設しているので、接合具のナットが構造部材の表面から大きく突出するのを防止でき、また、座部に埋設される埋設材(封止体)を有し、更に、座部に埋設材を埋設した際に埋設材が構造部材の外周壁面と略面一になるように形成されているので、構造部材の外観を向上できる。
(11)座部の開口側に埋設材を埋設しているため、接合具のナットや胴部の雄螺子部側端部が露出するのを防止でき、火災時等に構造部材の炭化皮膜により接合具を火災の高温から守ることができるとともに、接合具を介して外部の熱を構造部材の内部に伝えるの防止でき、構造部材の接合部分の安全性を向上できる。
(12)埋設材が、接合具の注入口に嵌合される突起部を有しているため、突起部を注入口に嵌合して注入口を封止することができ、特に、粘度の極めて低い接着剤や硬化に長時間を要す接着剤を使用した場合でも、注入口から接着剤が漏れるのを防止でき、接着効果が低下するのを防止できる。
【0064】
(実施の形態5)
本発明の実施の形態3の接合具20を用いて、以下、実施の形態5における木造建築物の構造部材の接合構造について、図面を用いて説明する。
図6は実施の形態5における構造部材の継手接合構造を示す要部側面断面図であり、図7は実施の形態5における構造部材の継手接合構造を示す要部分解平面図である。尚、実施の形態2乃至4と同様のものには同一の符号を付して説明を省略する。
図中、12A,12Bは縦構造部材11を介して接合される桁等の横架構造部材、40aは縦構造部材11と横架構造部材12Aの当接面、40bは縦構造部材11と横架構造部材12Bの当接面、41a,41bは横架構造部材12A,12Bの外周壁部から当接面40a,40bに対して傾斜角度αを有して縦構造部材11を貫通して横架構造部材12B,12Aの所定部まで穿孔された接合具挿入部、41cは接合具挿入部41a,41bの底部、42a,42bは接合具挿入部41a,41bの開口部側の接合具挿入部41a,41bに連通して横架構造部材12A,12Bの上外周壁部に穿孔された空気抜き部、43a,43bは横架構造部材12A,12Bの側面の外周壁部から接合具挿入部41a,41bに直交して接合具挿入部41a,41bの底部41c側に所定深さ穿孔された固定部材挿入部である。
【0065】
ここで、実施の形態5では、接合具挿入部41a,41bの傾斜角度αは、当接面40a,40bに対して20°≦α≦70°若しくは30°≦α≦60°で形成されている。傾斜角度αが30°よりも小さくなるにつれ接合具挿入部41a,41bの形成位置が当接面40a,40b側に近づき横架構造部材12A,12Bの端部側になり、外力に対して横架構造部材12A,12Bが破損し易くなる傾向が有り、傾斜角度αが60°よりも大きくなるにつれ接合具20の長さが長くなりすぎて接合作業性が低下する傾向が有る。
【0066】
以上のように構成された実施の形態5の構造部材の接合方法は、実施の形態2,4と同様なので、説明を省略する。
尚、実施の形態5では、挿入部形成工程で接合具挿入部41a,41b、座部30、空気抜き部42a,42b、固定部材挿入部43a,43bを形成した後、胴部挿着工程,固定工程において、接合具20の胴部24を接合具挿入部41a,41bの両方に挿着して、縦構造部材11,横架構造部材12A,12Bを連結した後、固結工程を行う。ここで、接合具挿入部41a,41bに接合具20の胴部24を挿入するだけで縦構造部材11,横架構造部材12A,12Bを連結することができるので、胴部挿着工程で接合具20の胴部24を接合具挿入部41a,41bの両方に挿入した後、固定工程,固結工程を行ってもよい。
【0067】
以上のように実施の形態3における接合具を用いた実施の形態5における構造部材の接合構造並びに接合方法によれば、実施の形態1乃至4の作用に加えて、以下の作用を有する。
(1)接合具を横架構造部材の上方から接合具挿入部に挿入し、胴部固定部材で接合具を接合具挿入部に挿着するだけで、容易に縦構造部材と横架構造部材を連結することができ、また、接合具の雄螺子部にナットを締めつけるだけで縦構造部材と横架構造部材の当接面を当接して接合することができ、縦構造部材を介して横架構造部材同士を接合する場合等、3,4方向に構造部材が有る場合にも、該接合具を用いて容易に構造部材同士を接合することができる。
(2)縦構造部材と横架構造部材の当接面に対して傾斜角度αを有して接合具挿入部を形成し、接合具挿入部に接合具を挿着しているので、横架構造部材の鉛直荷重に対する変形に耐えることができ、構造部材同士の接合力を向上できる。
(3)接合具挿入部がクロス状に形成され、各接合具挿入部に挿着された各接合具がクロス状になっているので、地震,風等の水平力により生じる構造部材の接合部分の引張り,圧縮,曲げ,剪断によって発生する上下左右からの荷重を各々の接合具の偶力で打ち消すことができ、構造部材の接合部分の剛性を向上できる。
(4)座部の開口側に埋設材を埋設しているため、接合具を各構造部材に完全に埋設することができ、接合具が各構造部材から露出せず、特に、火災時等に構造部材の炭化皮膜により接合具を火災の高温から守ることができるとともに、接合具を介して外部の熱を構造部材の内部に伝えるの防止でき、構造部材の接合部分の安全性を向上できるとともに、各構造部材の外観を向上できる。
【0068】
(実施の形態6,7)
本発明の実施の形態6における接合具について、以下図面を用いて説明する。図8は実施の形態6における接合具の要部分解全体斜視図である。尚、実施の形態1と同様のものには同一の符号を付して説明を省略する。
図8において、50は実施の形態6におけるステンレス等の金属製の接合具、51は異型鉄筋からなる棒状の胴部、52aは胴部51の長さ方向と略平行に胴部51の外周面に凸条に形成されたリブ、52bは胴部51の長さ方向に所定間隔で胴部51の外周面に凸状に形成された節、53は貫通孔3に挿着されるラグスクリューからなる胴部固定部材、53aは端面に+状の係合溝(図示せず)を有した胴部固定部材53の頭部である。
【0069】
以上のように構成された実施の形態6の接合具50を用いて、以下、実施の形態7における木造建築物の構造部材の接合構造について、図面を用いて説明する。
図9は実施の形態7における構造部材である柱と横架構造部材の1例であるまぐさの接合構造を示す要部側面断面図であり、図10は図9のC−C線断面図である。尚、実施の形態2と同様のものには同一の符号を付して説明を省略する。図中、54は柱からなる縦構造部材11の上端部に接合された梁、55は梁54に接合された2階柱、56は梁54の下方に位置し縦構造部材11に接合されたまぐさ等からなる横架構造部材、57は縦構造部材11と横架構造部材56の当接面、58は縦構造部材11の外周壁部から当接面57に対して直交して貫設され横架構造部材56の所定部に穿孔され穿孔部が連通して形成された接合具挿入部、58aは接合具挿入部58の底部、59は横架構造部材56の上面の外周壁部から接合具挿入部58の底部58a側に連通して穿孔された空気抜き部、60は横架構造部材56の側面の外周壁部から接合具挿入部58に直交して接合具挿入部58の底部58a側に所定深さ穿孔された固定部材挿入部、60aは固定部材挿入部60の開口側に固定部材挿入部60の外径よりも大きく穿設して形成された凹部である。
【0070】
以上のように構成された実施の形態7の構造部材の接合方法は、実施の形態2,4と同様なので、説明を省略する。
尚、実施の形態7では、胴部固定部材53が頭部53aに+状の係合溝を有したラグスクリューからなるため、胴部挿着工程において、接合具50の胴部51を胴部固定部材53で接合具挿入部58に挿着する際、固定部材挿入部60から接合具50の貫通孔3に胴部固定部材53を挿入し、胴部固定部材53の頭部53aの係合溝にドライバー等の工具を係合して胴部固定部材53を横架構造部材56に螺着することにより、接合具挿入部58に胴部51を挿着固定する。
ここで、実施の形態7では、固定部材挿入部60の開口側に凹部60aを有しているので、胴部固定部材53の頭部53aは凹部60aに嵌合される。
【0071】
以上のように実施の形態6における接合具及びそれを用いた実施の形態7における構造部材の接合構造並びに接合方法によれば、実施の形態1乃至5の作用に加えて、以下の作用を有する。
(1)接合具の胴部が、外周面にリブや節を有した異型鉄筋からなるため、接合具挿入部に挿着固定された接合具の胴部の外周面と接合具挿入部の周壁間に接着剤を充填した際の、胴部と接合具挿入部との接着効果を向上することができ、接合具と接合具挿入部との接着力に優れ、縦構造部材と横架構造部材の接合部分の接合力を向上できる。
(2)固定部材挿入部の開口側に凹部を有しているので、胴部固定部材の頭部を凹部に嵌合することができ、胴部固定部材の頭部が構造部材の外周壁面の突出するのを防止でき、構造部材の外観を向上できる。
(3)該接合具を用いて柱(縦構造部材)とまぐさ(横架構造部材)を強固に接合することができるので、柱間の開口部(門や家屋の出入口,窓等)の耐力を向上でき、また、水平力による軸組の変形を防止できる。
(4)縦構造部材と横架構造部材の接合部分が接合具と接着剤で強固に接合されたラーメン構造となるので、建築物の間口(スパン)を広げることができ、筋交いや耐力壁を要さず、柱のない車庫や店舗,開口部の形成ができるとともに、建築物の耐力を向上できる。
【0072】
【発明の効果】
以上のように本発明における接合具によれば、以下の優れた効果を実現できる。
請求項1に記載の発明によれば、
(1)該接合具が、貫通孔,雄螺子部,中空部,注入口,吐出口を有した棒状の胴部と、ナットと、胴部固定部材とからなり、該接合具の構造や形状が単純で加工性に優れ、該接合具の生産性に優れる。
(2)木材間や集成材間若しくは木材と集成材同士、又は、木材と石材やコンクリート等の部材同士を接合する際に、接合する部材に挿入部を形成して接合具を挿入部に挿入し、部材の外周壁部側から接合具の貫通孔に胴部固定部材を挿着し、胴部の雄螺子部にナットを螺着するだけで、該接合具で部材同士を連結・接合することができ、簡単な構造で部材同士を容易に接合でき部材の接合作業性に優れる。
(3)接合具の胴部の長手方向に中空部を備えているとともに、中空部に連通して穿設された接着剤の吐出口を備えているので、注入口から中空部に接着剤を注入することにより吐出口から接合具の胴部の外周面及び接合具が挿入された部材の挿入部の周壁間に接着剤を充填することができ、部材同士を確実に固結して剛接合することができ、高い接合力を得ることができる。
(4)複数の接合具を用いて部材同士を接合する場合、接合具の胴部の外径を小さくすることができ、部材の断面欠損を減少させ部材の強度の低下を防止することができ、構造部材の剛性を向上できる。
(5)部材に形成された接合具を挿入する挿入部に金属製等の高強度部材からなる接合具が接着剤で埋設固定されるので、高剪断,高張力の剛接合を維持することができ接合強度に優れ、また、接合具の胴部が貫通孔に挿着された胴部固定部材で挿入部内に固定されるので、胴部固定部材の剪断力や靱性により部材同士の接合強度を向上でき、更に高い接合力を得ることができる。
(6)部材に形成された挿入部に接合具を挿入し、部材の外周壁部側から接合具の貫通孔に胴部固定部材を挿着し、胴部の雄螺子部にナットを螺着することにより、部材同士を引き寄せて部材同士の当接面を密着させることができ、部材同士の当接面から接着剤が漏れるのを防止でき、部材同士を確実に密着して接合でき接合強度や接合精度に優れる。
(7)特に、柱とまぐさを接合する際に、柱の外周壁部からまぐさに連通して形成された挿入部に接合具を挿入し、まぐさの外周壁部から接合具の貫通孔に胴部固定部材を挿着して胴部の雄螺子部にナットを螺着した後、注入口から中空部へ接着剤を注入するだけで、柱とまぐさを強固に接合することができ、柱間の開口部の耐力を向上することができるとともに、水平力による軸組の変形を防止でき、その結果、建築物の間口に耐力壁がなくても耐震性に優れた建物を実現できる。
(8)特に、部材同士をコの字状の箱金物やフック状の金物等の従来の接合金具で接合した後に、各部材に挿入部を形成して該接合具を挿入し、部材の外周壁部側から接合具の貫通孔に胴部固定部材を挿着して雄螺子部にナットを螺着し、接合具の中空部に接着剤を注入して部材同士を固結する場合(従来の接合金具と該接合具を併用する場合)、接合金具で部材同士を仮固定した後に該接合具で部材同士を接合でき該接合具による接合作業性を向上できるとともに接合精度に優れ、また、部材同士の当接面を密着することができるので当接面からの接着剤の漏れを防止でき、また、接合金具に加えて該接合具で部材同士の剪断,張力等の接合強度を維持することができるとともに、接合金具と該接合具を併用することにより該接合具の小型化を図ることができ、更に、地震等で接合金具と該接合具のいずれか一方が万が一破損した場合にも建築物が完全に破壊されるのを防止でき、建築物の耐震性や安全性に優れる。
【0073】
請求項2に記載の発明によれば、請求項1の効果に加えて、
(9)接着剤流出防止部を備えているので、部材に形成された挿入部の開口部側を接着剤流出防止部で塞ぐことができ、挿入部の周壁と挿入部に挿入された該接合具の胴部の外周面との間に接着剤を充填した際に、挿入部の開口部側から接着剤が流出するのを防止でき、接着剤による接着効果を維持でき該接合具で高い接合力を得ることができる。
【0074】
請求項3に記載の発明によれば、請求項1又は2の効果に加えて、
(10)頭部部材と胴部材,先端部材を順に各接合部で接合して連結することにより、該接合具を容易に形成することができ、また、接合する胴部材の数により接合具の長さを任意に変更することができ、該接合具の汎用性に優れる。
(11)特に、吐出口が該接合具の貫通孔側に形成される場合、頭部部材と胴部材,先端部材の各々に中空部を形成し、先端部材の中空部に連通した吐出口を先端部材に形成することにより中空部や吐出口を形成することができ、該接合具の中空部を各部材毎に分割して形成することができるので、各中空部の形成距離を短くでき、接合具の貫通孔側に吐出口を形成する場合にも容易に中空部や吐出口を形成することができ該接合具の生産性を向上できる。
【0075】
請求項4に記載の発明によれば、請求項1乃至3の効果に加えて、
(12)接合具の注入口から中空部に接着剤を注入して吐出口から接合具の胴部の外周面及び接合具が挿入された部材の挿入部の周壁間に接着剤を充填した際の、胴部と挿入部との接着効果を向上することができ、該接合具と部材との接着力を向上でき、該接合力による部材同士の接合強度に優れる。
【0076】
請求項5に記載の発明によれば、請求項1乃至4の効果に加えて、
(13)接合具の中空部に接着剤を注入した際に、接合具の吐出口から吐出される接着剤を接合具の外周面及び接合具が挿入された部材の挿入部の周壁間で螺旋状部材に沿って略均等に充填することができ、部材同士を確実に固結でき接合力の信頼性に優れるとともに、接着剤のショートパスを防ぎ、接着剤の充填ムラが生じることを防止でき、粘度の大きい接着剤も容易に使用でき部材の接合作業性に優れる。
(14)接合具の胴部に螺旋状部材を外嵌しているので、部材の挿入部に接合具とともに螺旋状部材を接着剤で埋設固定することができ、その結果、該接合具の耐久性を向上でき接合具を補強材として使用することもでき、部材同士の接合部分の剪断,引張り応力等を向上でき部材の接合部分の耐久性を向上できるとともに、建築物の安全性に優れる。
【0077】
請求項6に記載の発明によれば、請求項1乃至5の効果に加えて、
(15)注入口から中空部へ接着剤を注入した後、注入口に封止体の突起部を嵌合して注入口を封止することができ、特に、粘度の極めて低い接着剤や硬化に長時間を要す接着剤を中空部へ注入した場合でも、接着剤が硬化する前に注入口から接着剤が漏れるのを防止でき、部材同士を確実に固結することができ、部材の接合作業の作業性を向上できる。
(16)封止体で注入口を封止することができるので、雄螺子部側(注入口側)の胴部の端面及び雄螺子部に螺着されたナットの端面を封止体で覆うことができ、部材の挿入部の外観を向上できる。
【0078】
以上のように本発明における接合具を用いた構造部材の接合構造によれば、以下の優れた効果を実現できる。
請求項7に記載の発明によれば、
(17)2以上の構造部材に連通して穿孔された接合具挿入部に接合具を挿入するとともに、固定部材挿入部から接合具の貫通孔に胴部固定部材を挿着し、接合具の雄螺子部にナットを螺着することにより、構造部材同士を接合具で引き寄せて容易に接合することができ、構造部材同士の接合作業性に優れる。
(18)接合具の注入口から中空部に接着剤を注入することにより、接合具の吐出口から接着剤を吐出して、接合具の外周面と接合具挿入部の周壁間に接着剤を充填することができ、構造部材同士を確実に固結することができ構造部材の接合強度に優れる。
(19)機械的強度が著しく高い接合具を各構造部材に埋設して構造部材同士を確実に固結して接合しているので、構造部材の曲げ,引張り,圧縮,剪断等に対する抵抗力を向上でき、また、接合具を接合具挿入部に胴部固定部材で固定しているので、胴部固定部材の剪断力により構造部材の接合強度を向上できるとともに、胴部固定部材の靱性により構造部材同士の接合部分の靱性を向上でき、建築物の剛性に優れる。
(20)接合具を構造部材の当接面に対し所定の傾斜角度を有して挿入した場合、鉛直荷重に対する変形に耐えることができ、構造部材同士の剛性に優れるとともに、建築物の強度を著しく向上できる。
(21)構造部材間でクロス状になるように接合具挿入部を形成した場合、接合具を接合具挿入部に挿入するだけで構造部材同士を連結保持することができ構造部材同士の接合が容易にでき、また、接合具を胴部固定部材とナットで構造部材に固定して接着剤を注入すると、構造部材の引張り,曲げ,剪断等の上下左右からの荷重を各接合具の偶力で打ち消すことができ、極めて機械的強度に優れた接合ができ、構造部材同士の接合強度及び建築物の耐力性に優れる。
(22)接合具が構造部材に埋設されるとともに、接合具の外周面が接着剤で被覆されるため、接合具が酸化等するのを防止でき、接合具の耐久性を向上することができ接合部分の安全性に優れる。
(23)接合具を構造部材の接合具挿入部に挿着して構造部材同士を接合し、更に、接合具の外周面と接合具挿入部の周壁間に接着剤を充填して構造部材同士を固結しているので、構造部材同士を剛接合することができ、接合強度を向上でき、また、接着剤で固結しているので、木材等の構造部材の伸縮を吸収できガタつきを防止でき、建築物の耐力性や安全性に優れる。
(24)1階に車庫等の大口の間口を設けることや開放的な間取りの和風住宅等の建築は、従来の軸組工法による木造建築では耐力性や安全性に欠け困難であったが、構造部材同士の接合部分が、接合具と接着剤で強固に接合されたラーメン構造となるので、耐力壁や筋交いを使用することなく建築物の間口(スパン)を著しく広げることができ、車庫や大口の間口等の柱の無い空間を高い安全率で形成することができ、更に、従来のように車庫や間口部分のみ鉄骨構造やRC構造にする必要もなく、建築作業性の向上や工期の短縮を図ることができる。
(25)特に、該接合構造を柱とまぐさの接合に使用することにより、柱とまぐさを強固なラーメン構造で接合することができ、柱間の間口を著しく広げることでき、高い安全率で大口の間口を連続して形成することができ、和風住宅等の建築物の剛性や安全性に優れる。
(26)南面に大きな開口を設計した和風住宅等の場合でも、該接合構造により開口部に大きな耐力を得ることができるので、従来のような耐力壁の形成位置の偏りを解消できるとともに、建築物の偏心率を小さくすることができ、耐震性を向上できる。
【0079】
請求項8に記載の発明によれば、請求項7の効果に加えて、
(27)構造部材の種類にもよるが、接合具の中空部に接着剤を注入する際に、中空部内や接合具挿入部内の空気が空気抜き部から排出されて、接着剤をスムーズに接合具の外周面と接合具挿入部の周壁間に充填でき、構造部材の接合作業の作業性に優れる。
(28)接着剤注入時に空気抜き部から接着剤が溢れ出るのを確認することで、接合具の外周面と接合具挿入部の周壁間に接着剤が満たされたことを確認でき、確実に接着剤を充填でき接着剤による構造部材の固結の信頼性に優れるとともに、誰にでも確実に接着剤を充填することができ構造部材の接合作業に熟練を要さず建築作業性に優れる。
【0080】
請求項9に記載の発明によれば、請求項7又は8の効果に加えて、
(29)胴部の雄螺子部に螺着したナットを座部に当接させることができるので、ナットが構造部材の表面から大きく突出するのを防止でき、構造部材の外観に優れる。
(30)座部の開口側に埋設材を埋設することにより、接合具のナットが構造部材の表面に露出するのを防止でき、特に、火災時等に構造部材の炭化皮膜により接合具を火災の高温から守ることができ安全性をに優れる。
(31)埋設材を構造部材の外周壁面と略面一にしているので、構造部材の外観を更に向上できる。
(32)接合具のナットを埋設材で構造部材内に埋設しているので、接合具に外部の熱が伝わり構造部材の内部に熱が伝わるのを防止でき、構造部材の耐久性や構造部材同士の接合部分の安全性を向上できる。
【0081】
以上のように本発明における接合具を用いた構造部材の接合方法によれば、以下の優れた効果を実現できる。
請求項10に記載の発明によれば、
(33)構造部材に接合具挿入部及び固定部材挿入部を形成し、接合具挿入部に接合具を挿入して固定部材挿入部と接合具の貫通孔に胴部固定部材を挿着した後、接合具の雄螺子部にナットを螺着するだけで、2以上の構造部材に接合具を固定して構造部材同士を連結することができ、構造部材の接合作業性に優れる。
(34)構造部材を順に組み立てていくことができ、建設現場で直接各構造部材の接合ができ、工場や他の場所で組上げる必要がないとともに、組上げた構造部材を運搬する手間を省くことができ、建築にかかる工程を著しく削減でき工期を短縮できる。
(35)接合具を構造部材に固定した後、接合具の中空部に接着剤を注入するだけで、接合具の外周面と接合具挿入部の周壁間に接着剤を充填して構造部材同士を確実に固結することができ、構造部材の接合作業が簡単で作業性に優れるとともに接合部分の信頼性に優れ、また、誰にでも接合作業ができる。
【図面の簡単な説明】
【図1】実施の形態1における接合具の要部分解全体斜視図
【図2】実施の形態2における構造部材間の仕口の接合構造を示す要部側面断面図
【図3】図2のA−A線断面図
【図4】実施の形態4における分割式の接合具の要部分解全体斜視図
【図5】(a)実施の形態4における構造部材である登り梁の接合構造を示す要部側面断面図
(b)図5(a)のB−B線断面端面図
【図6】実施の形態5における構造部材の継手接合構造を示す要部側面断面図
【図7】実施の形態5における構造部材の継手接合構造を示す要部分解平面図
【図8】実施の形態6における接合具の要部分解全体斜視図
【図9】実施の形態7における構造部材である柱と横架構造部材の1例であるまぐさの接合構造を示す要部側面断面図
【図10】図9のC−C線断面図
【図11】(a)3階建て住宅の1階平面図
(b)3階建て住宅の2階平面図
(c)3階建て住宅の3階平面図
【符号の説明】
1,20,50 接合具
2,24,51 胴部
2a 端面
3 貫通孔
4 雄螺子部
5,5′ 中空部
5a,5b,5c 単位中空部
6 注入口
7,7′ 吐出口
8 座金
9 ナット
10,25,53 胴部固定部材
11 縦構造部材
12,12A,12B,56 横架構造部材
13 構造部材
14a,14b,27,40a,40b,57 当接面
15,16,28,41a,41b,58 接合具挿入部
15a,16a,28a,41c,58a 底部
17,29,42a,42b,59 空気抜き部
18,33,43a,43b,60 固定部材挿入部
21 頭部部材
21a,23a 接合部
22 胴部材
22a,22b 胴接合部
23 先端部材
25a,53a 頭部
26a,26b 構造部材
30 座部
31 埋設材(封止体)
31a 突起部
32 螺旋状部材
52a リブ
52b 節
54 梁
55 2階柱
60a 凹部
100a,100b 柱
101 耐力壁
102 車庫
102a 間口
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a joining tool for joining wood and laminated wood or between wood and stone or concrete, and a wooden building in which pillars, beams, girders, lintels, etc. are made of wood or laminated wood using the same. Structural members that are securely joined and consolidated to improve the earthquake resistance of wooden buildings, making it possible to eliminate the need for bearing walls and bracings, and to extend the building and provide seismic reinforcement for existing buildings And a method for joining structural members that can easily and securely join the structural members.
[0002]
[Prior art]
Traditionally, in Japan, many Japanese-style houses and sukiya-style houses have been built with large openings on the south surface, open spaces such as wide rooms and continuous Japanese-style rooms, large floors, etc. .
On the other hand, recently, the construction of wooden three-story houses in urban areas with a small site has been increasing, and it is required to set up a garage on the first floor due to the small land and site, requiring a large frontage on the first floor. Many things are built.
Hereinafter, an example of a three-story house having a garage on the first floor will be described with reference to the drawings.
11A is a first floor plan of a three-story house, FIG. 11B is a second floor plan of the three-story house, and FIG. 11C is a third floor plan of the three-story house. FIG.
In the figure, 100a and 100b are pillars, 101 is a bearing wall disposed between the pillars 100b, 102 is a garage, and 102a is an opening of the garage 102.
In the three-story house of FIG. 11, since the entrance 102a of the garage 102 is required, the bearing wall 101 cannot be arranged between the pillars 100a as between the pillars 100b, and the second floor and the third floor above the garage 102. Since a floor load is applied, conventionally, a large structural member has been used for the pillar 100a, or only the first floor has a steel structure or an RC structure.
[0003]
Also, in recent years, in these buildings such as houses, for the purpose of labor saving, rationalization, or improvement of the strength of wooden buildings, joints, metal fittings, joints using box hardware, etc. Joining structures and joining methods for structural members that join the girders, columns, beams and columns, and trunks and through columns have been developed.
In addition, every year, including the Great Hanshin Earthquake, wooden houses often suffer great damage due to earthquakes, typhoons, etc. In the joint structure between structural members of wooden buildings, including improving the strength of joints such as joints. Various joining structures and joining methods for structural members that have improved the structural strength of the entire building have been developed.
[0004]
For example, Japanese Utility Model Laid-Open No. 63-86411 (hereinafter referred to as “a”) discloses a curable resin adhesive comprising a central hole opened at one end of a bolt and a lateral hole communicating the central hole with a side surface of the bolt. A wood assembly bolt having an injection channel is disclosed.
[0005]
Japanese Utility Model Laid-Open No. 5-38412 (hereinafter referred to as “B”) discloses a bolt for fastening a laminated material and introducing an adhesive into a gap between bolt holes for fastening. An adhesive injection bolt is disclosed in which a recess for circulating an adhesive is formed on the outer periphery of the shaft portion, and at least two through passages communicating with the recess and opening outward are formed on the head.
[0006]
In Japanese Patent Laid-Open No. 6-10419 (hereinafter referred to as “C”), a common joint is inserted into at least two connected materials so that the connected materials are abutted and provided on the connected material. In the framework connection mechanism in which the bolt is passed through the bolt hole formed in the joint and the bolt hole provided in the joint, and the bolt is fastened and fixed with a nut, the bolt has one opening that opens to the outside when the bolt is tightened And a connecting mechanism for a framework in which a communicating path is provided, and a filler is filled in at least a gap between the bolt hole of the joint and the bolt through the communicating path. Yes.
[0007]
[Problems to be solved by the invention]
However, the conventional joining tool and the joining structure and joining method of structural members have the following problems.
When using metal fittings, hardware, etc. for joining structural members of wooden buildings, it is necessary to attach the metal fittings, hardware, etc. to the structural members and fix them to each other via bolts, nuts, etc. In addition to lack of workability, the work during construction is complicated and lacks workability. Also, due to the expansion and contraction of the wood, the fixing force is likely to be lowered and looseness is likely to occur in several years, resulting in lack of reliability in the joint strength. The joint part of the structural member requires physical strength such as bending, pulling, compression, shearing, etc., so that the metal fittings and hardware used for joining the structural member become large, heavy and lacking in transportability. Lack of safety when working at heights.
When structural members made of wood are fixed together with bolts and nuts, the tightening force decreases due to expansion and contraction of the wood in several years, and looseness is likely to occur, and physical strength is increased by oxidation of metal parts such as bolts, nuts, and hardware. It had a problem that it was lowered and lacked in reliability and durability.
[0008]
In the conventional joint structure, the joint part of the structural member is a pin joint, so the strength of the wooden building is insufficient, bracing, structural plywood, steel braces, etc. are required, and in the event of an earthquake, etc. Sometimes the braces break or come off and do not play their original role and are unreliable.
In addition, in the case of Japanese-style houses and sukiya-style houses with an open floor plan, braces and load-bearing walls can be provided in open areas such as large openings, wide margins, and continuations of Japanese-style rooms. The center of gravity of the building and the center of the bearing wall are separated from each other, and the building itself tends to shake greatly in the event of an earthquake, etc., and the building tends to collapse. The problem was lacking in safety and safety.
[0009]
In addition, since a garage 102 is provided on the first floor in a three-story house as shown in FIG. 11, a bearing wall cannot be arranged between the pillars 100a, and the second and third floors are located above the garage 102. In the event of an earthquake, there is a high possibility of being destroyed from the pillar 100a of the garage 102, and the earthquake resistance and safety are lacking. Furthermore, since the bearing wall 101 cannot be formed at the front door 102a of the garage 102, the entire house is likely to be shaken by an earthquake or vibration of the second to third floors. In this case, in particular, the cross on the third floor wall may be distorted or broken. There is sex. Furthermore, when a large-sized structural member is used for the pillar 100a or only the first floor is made of a reinforcing bar structure, there is a problem that it takes time for construction, lacks construction workability, and increases costs.
[0010]
In addition, the following problems have been encountered in Nos. 1 to C.
In each of the A to C publications, after connecting the members (materials to be connected) with bolts and nuts, the bolts are connected through holes or recesses into which the adhesive formed on the bolts is injected (circulated). Since the adhesive is filled between the outer peripheral surface and the bolt hole through which the bolt is inserted, the members are joined to each other. Therefore, if the bolt hole through which the bolt is inserted is not penetrated by the members to be connected, the members are connected. Therefore, for example, the bolts and nuts of No. 1 to No. C cannot be used for joining a beam and a column, which lacks versatility and usability.
In addition, when joining beams and columns, after connecting common joints to the materials to be joined and bringing the materials to be joined together, as shown in C, the materials to be joined must be joined with bolts and nuts. In addition to the bolts and nuts, a “joint” member is required, and the number of parts increases, resulting in poor handling and member joining workability.
[0011]
The present invention solves the above-described conventional problems, and has a simple structure and excellent workability in jointing, and can significantly shorten the construction period, provide a joint with high structural strength, and improve the structural strength of a wooden building. In addition, it can be expanded and seismically strengthened existing buildings, and is excellent in earthquake resistance and safety. Also, it is excellent in safety during construction work, and it has excellent versatility. Provided a joining method of structural members that can significantly improve the joining structure of structural members that can be joined and construction workability, simplify the joining technology of structural members, reduce the work man-hours, and shorten the construction period. The purpose is to do.
[0012]
[Means for Solving the Problems]
In order to solve the above-described conventional problems, a joining tool according to the present invention, a joining structure of a structural member using the same, and a joining method of the structural member have the following configurations.
The connector according to claim 1 of the present invention comprises: a. A solid rod-shaped body; b. A through-hole penetrating substantially perpendicular to the axis of the barrel portion on one end side of the barrel portion; c. A male screw portion formed on the other end side of the body portion; d. A hollow portion formed in the longitudinal direction of the substantially axial center of the barrel portion; e. An adhesive injection port communicating with the hollow portion from an end surface of the body portion on the male screw side; f. One or more adhesive outlets drilled from the outer peripheral surface of the body portion to the hollow portion; and g. A nut screwed onto the male screw portion; h. And a trunk portion fixing member inserted into the through hole.
[0013]
This has the following effects.
(1) The connector comprises a rod-shaped body having a through hole, a male screw, a hollow, an injection port, and a discharge port, a nut, and a body fixing member. The structure and shape of the connector However, it is simple and excellent in workability, and the productivity of the connector can be improved.
(2) When joining wood, laminated wood, or wood and laminated wood, or wood and stone, concrete, or other members, an insertion portion is formed in the member to be joined, and the joining tool is inserted into the insertion portion. Then, by simply inserting the body fixing member from the outer peripheral wall side of the member into the through-hole of the connector and screwing the nut onto the male screw portion of the body, the members can be easily joined together. be able to.
(3) Since it has a hollow portion in the longitudinal direction of the body portion of the connector and an adhesive discharge port that is drilled in communication with the hollow portion, an adhesive is provided from the injection port to the hollow portion. By injecting, the adhesive can be filled from the discharge port to the outer peripheral surface of the body portion of the joint and the peripheral wall of the insertion portion of the member into which the joint is inserted, and the members are securely consolidated and rigidly joined. can do.
(4) When joining members using a plurality of joints, the outer diameter of the body part of the joints can be reduced, the cross-sectional defects of the members can be reduced, and the strength of the members can be prevented from being lowered. .
(5) Since a joint made of a high-strength member made of metal or the like is embedded and fixed with an adhesive in an insertion portion for inserting the joint formed on the member, it is possible to maintain high shear and high tension rigid joint Moreover, since the trunk | drum of a joining tool is fixed in an insertion part with the trunk | drum fixing member inserted by the through-hole, the joint strength of members can be improved with the shear force and toughness of a trunk | drum fixing member.
(6) The connector is inserted into the insertion portion formed in the member, the body fixing member is inserted into the through hole of the connector from the outer peripheral wall side of the member, and the nut is screwed into the male screw portion of the body. By doing this, the members can be brought close together so that the contact surfaces of the members can be brought into close contact with each other, leakage of the adhesive from the contact surfaces between the members can be prevented, and the members can be reliably brought into close contact with each other.
(7) In particular, when joining the pillar and the lintel, the joining tool is inserted into the insertion portion formed in communication with the lintel from the outer peripheral wall portion of the pillar, and the joining tool penetrates from the outer peripheral wall portion of the lintel. After inserting the body fixing member into the hole and screwing the nut into the male screw part of the body part, simply injecting the adhesive from the injection port into the hollow part, the column and the lintel can be joined firmly It is possible to improve the yield strength of the opening between the columns, and to prevent the shaft assembly from being deformed by a horizontal force.
[0014]
Here, the body portion of the connector may be formed in an arbitrary shape such as a substantially elliptical shape, a substantially polygonal shape such as a triangle, a quadrangle, or a hexagon, in addition to a circular cross section.
The joint material is made of stainless steel, chromium, steel, carbon steel and other metal products such as aluminum alloy, carbon fiber, boron fiber, glass fiber, metal fiber and other organic and inorganic fibers. The one molded with resin is used.
[0015]
The through hole of the connector is preferably formed with a size of 0.3 to 0.8 times the outer diameter of the body portion. As the through hole becomes smaller than 0.3 times the outer diameter of the body part, the outer diameter of the body part fixing member inserted into the through hole also becomes smaller, and the shearing force of the body part fixing member is reduced, so that The rigidity of the body when it is inserted into the member tends to decrease, and as the through hole becomes larger than 0.8 times the outer diameter of the body part, the through hole formed in the body part becomes larger. There is a tendency that the shearing force of the body decreases and the strength of the body portion decreases.
[0016]
The hollow portion of the connector and the discharge port or injection port of the adhesive connected to the hollow portion are about 1/20 times to 16/20 times, preferably about 1/10 times the outer diameter of the body portion of the connector. A cross section having a diameter 5/10 times larger is formed in a substantially circular shape. Note that, depending on the viscosity of the adhesive and the material of the connector, as the diameter becomes smaller than 1/10 times the outer diameter of the body of the connector, the fluidity of the adhesive in the hollow portion is lacking and the adhesive is injected. Tend to take time, and the mechanical strength of the joint tends to be lost as it becomes larger than 5/10 times.
[0017]
The discharge port communicates with the hollow portion and is formed in the diameter direction of the body portion of the connector. When two or more discharge ports are formed, they may be formed so as to communicate with the hollow portion and penetrate in the diameter direction of the body portion of the connector, or may be formed substantially radially around the hollow portion. Good. When two or more discharge ports are formed, the adhesive injected into the hollow portion is discharged from the plurality of discharge ports, so that the time for injecting the adhesive can be shortened. Furthermore, when the discharge port is formed at a symmetrical position from the hollow portion, the adhesive injected into the hollow portion can be discharged almost uniformly onto the outer peripheral surface of the joint tool, and uneven filling of the adhesive can be prevented.
As the discharge port formation position, when the connector is inserted while being inclined downward from the upper surface of the member, the discharge port is formed on the through hole side of the body portion of the connector, and the connector is inclined upward from the lower surface of the member. In the case of insertion, the discharge port is preferably formed on the male screw part side of the body part of the connector. Thereby, an adhesive agent can be uniformly filled between the outer peripheral surface of a connector, and the surrounding wall of the insertion part of the member in which the connector was inserted.
The body fixing member is formed in a size that can be inserted into the through hole according to the through hole, and a rod-like pin, a nail, a screw such as a lag screw, a coach screw, or the like is used. In addition, when a commercially available nail, a screw, or the like is used, the cost of the connector can be reduced.
[0018]
In addition, after joining the members with a conventional joint fitting such as a U-shaped box metal or a hook metal, an insertion portion is formed in each member and the joint is inserted, and the outer peripheral wall side of the member Alternatively, the body fixing member may be inserted into the through hole of the connector, the nut may be screwed into the male screw portion, and an adhesive may be injected into the hollow portion of the connector to bond the members together. In this case, the members can be joined to each other after the members are temporarily fixed with the joint metal fitting, so that the joining workability of the members can be improved and the joining accuracy can be improved. In addition to the joint fitting, it is possible to maintain the joint strength such as shear and tension between the members with the joint tool, and to reduce the size of the joint tool by using the joint bracket and the joint tool together. Furthermore, it is possible to prevent the building from being completely destroyed even if one of the joint fitting and the joint is damaged due to an earthquake or the like.
[0019]
According to a second aspect of the present invention, there is provided the connector according to the first aspect, wherein the adhesive is prevented from flowing out of the end portion of the body portion on the male screw portion side and / or the nut. It has the structure provided with the part.
[0020]
Thereby, in addition to the operation of the first aspect, the following operation is provided.
(8) Since the adhesive outflow prevention part is provided, the opening side of the insertion part formed in the member can be closed with the adhesive outflow prevention part, and the joint tool inserted into the peripheral wall of the insertion part and the insertion part It is possible to prevent the adhesive from flowing out from the opening side of the insertion portion when the adhesive is filled between the outer peripheral surface of the body portion.
[0021]
Here, the adhesive outflow prevention portion is composed of a flange portion formed larger than the outer diameter of the insertion portion at the end of the body portion on the male screw portion side, and the side in contact with the outer peripheral wall portion of the nut member From the outer diameter of the opening of the insertion portion, such as a flange portion formed larger than the outer diameter of the insertion portion, or a washer that is externally fitted to the body portion and disposed between the nut and the member A large shape that can close the opening side of the insertion portion between the nut and the outer peripheral wall portion of the member is used.
[0022]
According to a third aspect of the present invention, in the connector according to the first or second aspect, the body portion includes a head member having the male screw portion at one end and a joint portion at the other end. The structure includes one or more body members having body joint portions at both ends, and a tip member having a joint portion at one end and the through hole on the other end side.
[0023]
Thereby, in addition to the effect | action of Claim 1, it has the following effect | actions.
(9) The joint member can be easily formed by joining the head member, the body member, and the tip member in order at each joint, and the joint member can be easily formed, and depending on the number of body members to be joined, The length can be arbitrarily changed.
(10) Especially when the discharge port is formed on the through hole side of the connector, a hollow portion is formed in each of the head member, the body member, and the tip member, and the discharge port communicated with the hollow portion of the tip member is provided. By forming the tip member, a hollow part and a discharge port can be formed, and the hollow part of the connector can be divided and formed for each member, so the formation distance of each hollow part can be shortened, Even when the discharge port is formed on the through hole side of the connector, the hollow portion and the discharge port can be easily formed.
[0024]
Here, as a joining part or a trunk joining part, a thing in which each member can be detachably joined, such as a thing formed with a female screw part or a male screw part, a thing formed with a fitting concave part or a fitting convex part, etc. Used. The head member and the tip member may be joined at each joint to form the joint.
Further, the hollow portion is formed up to the discharge port so as to be substantially straight in the length direction of the connector when the members are connected.
When the discharge port formed in the body portion of the connector is formed on the through-hole side, the distance of the hollow portion formed in the body portion becomes long, and when the formation distance of the hollow portion is too long, it is hollow. Since the formation of the portion becomes impossible, when the discharge port is formed on the through hole side, the joint divided into the head member, the trunk member, and the tip member is preferably used.
[0025]
According to a fourth aspect of the present invention, in the connector according to any one of the first to third aspects, the outer peripheral surface of the body portion is formed on a concavo-convex surface having a screw shape or a deformed reinforcing bar shape. It has a configuration.
[0026]
Thereby, in addition to the operation of the first to third aspects, the following operation is provided.
(11) When the adhesive is injected into the hollow portion from the injection port of the connector and the adhesive is filled between the outer peripheral surface of the body portion of the connector and the peripheral wall of the insertion portion of the member into which the connector is inserted from the discharge port The bonding effect between the body portion and the insertion portion can be improved, and the bonding force between the joint tool and the member can be improved.
[0027]
Here, as the body portion of the connector, one having a spiral concavo-convex surface formed on the outer peripheral surface, one having a ridge portion, a convex portion, a concave ridge portion, or a concave portion formed on the outer peripheral surface at predetermined intervals, etc. Is used. Moreover, you may use the bolt steel by which the outer peripheral surface was formed in the shape of a screw | thread as a trunk | drum, the deformed reinforcing bar (atypical steel bar) etc. which has a protruding item | line, a convex rib, or a node in the outer peripheral surface. Furthermore, an uneven surface may be formed on the outer peripheral surface of the entire length of the body portion, and an uneven surface may be formed at a predetermined interval on the entire length of the body portion. An uneven surface may be formed on a part of the body part such as the center part.
[0028]
According to a fifth aspect of the present invention, there is provided a connector according to any one of the first to fourth aspects, comprising a spiral member such as a spring fitted around the body portion. is doing.
[0029]
Thereby, in addition to the operation of the first to fourth aspects, the following operation is provided.
(12) When the adhesive is injected into the hollow portion of the connector, the adhesive discharged from the discharge port of the connector is spiraled between the outer peripheral surface of the connector and the peripheral wall of the insertion portion of the member into which the connector is inserted. It can be filled almost evenly along the shaped member, prevents short path of adhesive, prevents uneven filling of adhesive, can firmly fix members together, and adhesive with high viscosity can also be used It can be filled easily without unevenness.
(13) Since the spiral member is externally fitted to the body portion of the connector, the spiral member can be embedded and fixed together with the connector in the insertion portion of the member with an adhesive. As a result, the durability of the connector Therefore, the joint can be used as a reinforcing material, and the shearing, tensile stress, and the like of the joint portion between the members can be improved.
[0030]
According to a sixth aspect of the present invention, there is provided the connector according to any one of the first to fifth aspects, further comprising a sealing body having a protrusion that is fitted to the inlet. have.
[0031]
Thereby, in addition to the effect | action of Claim 1 thru | or 5, it has the following effect | actions.
(14) After injecting the adhesive from the injection port into the hollow portion, the injection port can be sealed by fitting the protruding portion of the sealing body into the injection port. Even when an adhesive that requires a long time is poured into the hollow portion, the adhesive can be prevented from leaking from the inlet before the adhesive is cured, and the members can be securely consolidated.
(15) Since the injection port can be sealed with the sealing body, the end surface of the body portion on the male screw portion side (injection port side) and the end surface of the nut screwed to the male screw portion are covered with the sealing body. And the appearance of the insertion portion of the member can be improved.
[0032]
Here, the sealing body only needs to have a protrusion that can be fitted into the injection port, and the end of the injection port side (male screw portion side) of the connector and the nut screwed to the male screw portion. A shape that can cover the end face, or a shape that is formed so as to be flush with the surface of the member into which the joint is inserted when the protrusion is fitted to the injection port are used.
[0033]
According to a seventh aspect of the present invention, there is provided a connecting structure for a structural member, such as a horizontal structural member that is brought into contact with the connector according to any one of the first to sixth aspects at a predetermined contact surface. 2 or more structural members, such as vertical structural members, and 1 perforated from the outer peripheral wall portion of the structural member in communication with the other structural members at right angles to the abutment surface or at a predetermined inclination angle The above-described connector insertion portion, the fixing member insertion portion that is drilled substantially perpendicularly to the connector insertion portion from the outer peripheral wall portion of any one of the structural members to be contacted, and the bonding It has the structure provided with the adhesive agent which is inject | poured into the hollow part of a tool, is discharged from the discharge outlet of the said connector, and is filled between the outer peripheral surface of the said connector and the peripheral wall of the said connector insertion part.
[0034]
This has the following effects.
(A) Inserting a connector into a connector insertion portion drilled in communication with two or more structural members, and inserting a body fixing member from the fixing member insertion portion into the through hole of the connector; The structural members can be joined to each other with a joining tool by screwing the nut onto the male screw portion.
(B) By injecting the adhesive into the hollow portion from the injection port of the connector, the adhesive is discharged from the discharge port of the connector, and the adhesive is placed between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion. It can be filled and the structural members can be consolidated.
(C) Since the structural member is embedded in each structural member with a remarkably high mechanical strength and the structural members are securely bonded together, the structural member is resistant to bending, tension, compression, shearing, etc. In addition, since the joint is fixed to the joint insertion portion with the body fixing member, the joining strength of the structural member can be improved by the shearing force of the body fixing member, and the toughness of the body fixing member The toughness of the joint part between members can be improved.
(D) When the connector is inserted with a predetermined inclination angle with respect to the contact surface of the structural member, it can withstand deformation against a vertical load, and the rigidity between the structural members can be improved.
(E) When the connector insertion portion is formed so as to form a cross between the structural members, the structural members can be connected and held by simply inserting the connector into the connector insertion portion. In addition, when fixing the joint to the structural member with the body fixing member and nut and injecting adhesive, the load from the top, bottom, left and right of the structural member can be canceled by the couple of each joint, Bonding with extremely excellent mechanical strength can be achieved.
(F) Since the connector is embedded in the structural member and the outer peripheral surface of the connector is covered with an adhesive, the connector can be prevented from being oxidized and the durability of the connector can be improved. .
(G) Inserting the connector into the connector insertion portion of the structural member to bond the structural members together, and filling the adhesive between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion to connect the structural members Since structural members can be rigidly joined together, the joint strength can be improved, and since the adhesive is solidified with an adhesive, the expansion and contraction of structural members such as wood can be absorbed. Can be prevented.
(H) Since the joint portion between structural members is a rigid frame structure that is firmly joined to the joint by an adhesive, the building's frontage (span) can be remarkably widened without using bearing walls or bracing. A space without pillars can be obtained.
[0035]
Here, the length (total length) of the connector insertion portion is formed shorter than the total length of the body portion of the connector by a tightening amount of the nut (a length that allows the nut to be screwed onto the male screw portion) (connector insertion portion). The portion into which the nut of the male screw portion is screwed when the connector is inserted is formed with a length protruding from the opening side of the connector insertion portion. When the connector is inserted into the connector insertion portion, it is preferable that the end portion on the through hole side of the connector does not contact the bottom side of the connector insertion portion. As a result, the adhesive can be filled also between the end portion on the through-hole side of the connector and the bottom of the connector insertion portion, and between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion. The adhesive can be filled smoothly, uneven filling of the adhesive can be prevented, and the structural members can be securely consolidated.
[0036]
The connector insertion portion is formed at a position 1.1 to 6 times the outer diameter of the body portion of the connector inward from the outer peripheral wall surface of the structure member, depending on the size of the structure member. When a large external force is applied to the structural member as the joint insertion portion is positioned from the outer peripheral wall surface of the structural member to a position smaller than 1.1 times the outer diameter of the body of the joint, the end or surface of the structural member is damaged. As the position becomes larger than 6 times, the number of joint insertion portions that can be formed on the structural member decreases, and it is difficult to improve the bonding force between the structural members.
Moreover, as a magnitude | size of a connector insertion part, it forms 3 mm-15 mm larger than the outer diameter of the trunk | drum of a connector, Preferably it is 4 mm-12 mm larger. Depending on the material of the structural member and the type of adhesive, etc., as the difference between the outer diameter of the joint insertion part and the body of the joint becomes smaller than 4 mm, the type of adhesive and the construction period (summer, winter) ), But the adhesive discharged from the discharge port tends to hardly flow between the outer peripheral surface of the joint body and the peripheral wall of the joint insertion section. As the difference becomes larger than 12 mm, there is a tendency to require more adhesive than necessary, and when the difference between the body part of the joint and the outer diameter is smaller than 3 mm or larger than 15 mm, these tendencies become stronger. Become. In addition, when a helical member is externally fitted to the body of the connector and the connector and the spiral member are inserted into the connector insertion portion, depending on the outer diameter of the spiral member, the helical interval, etc., the connector A size that allows the spiral member to be inserted into the insertion portion and allows the adhesive to flow between the body portion of the connector and the peripheral wall of the connector insertion portion (for example, a diameter that is 0 mm to 15 mm larger than the outer diameter of the spiral member). Thus, the connector insertion portion is formed.
Furthermore, the connector insertion portion is formed in an arbitrary cross-sectional shape such as a circular shape, an elliptical shape, a polygonal shape such as a quadrangular shape or a hexagonal shape.
[0037]
The joint insertion portion is preferably formed with an inclination angle α when the structural member is subjected to a particularly large external force at the tip, such as a horizontal cantilever, or when a climbing beam is joined. The inclination angle α is 20 ° ≦ α <90 °, preferably 20 ° ≦ α ≦ 70 °, more preferably 30 ° ≦ α ≦ 60 ° with respect to the contact surface. Although it depends on the material of the structural member and the size of the connector, as the inclination angle becomes smaller than 30 °, the position of the connector insertion portion approaches the end of the structural member and the structural member is damaged by a large external force. There is a tendency to become easy, and as the inclination angle becomes larger than 60 °, the length of the connector tends to be too long and workability tends to be lowered, and when the inclination angle becomes smaller than 20 °, these tendencies are likely to occur. It becomes even stronger.
[0038]
In particular, when the connector insertion portion is formed from the upper outer peripheral wall portion side of the structural member, the connector can be easily inserted into the connector insertion portion from above the structural member, and the workability can be improved. It is possible to prevent the nut and the like of the connector from being exposed to the lower outer peripheral wall portion of the member, and to improve the appearance, and to reliably fill the adhesive between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion.
In addition, a structure is obtained in which other connector insertion portions are perforated so as to form a cross with the connector insertion portion at a predetermined interval on the contact surface of the structural member to be bonded, and the connector is inserted into each connector insertion portion. When the members are joined, loads from the top, bottom, left and right such as tension, bending, and shearing of the joined structural members can be canceled by the couple of each joint tool, and the joining force between the structural members can be improved.
Furthermore, by forming the connector insertion portion with an inclination angle α or forming a cross shape, the connector can be used even in the case of a two-way ramen structure or when there are structural members in three or four directions. Structural members can be joined together.
[0039]
The fixing member insertion portion is formed with substantially the same diameter as the through hole. Further, the fixing member insertion portion may be formed through the structural member, or may be formed at a predetermined depth in communication with the connector insertion portion, and further, there is a head at one end of the body fixing member. The one end of the fixing member insertion portion may be formed with a large diameter so that the head can be fitted. Furthermore, after inserting the trunk portion fixing member into the fixing member insertion portion, a plug such as a wooden plug may be driven into the opening of the fixing member insertion portion to be flush with the outer peripheral wall surface of the structural member. Thereby, the external appearance of a structural member can be improved.
In addition, it is preferable to form so that the axial center of a fixing member insertion part may be orthogonal to the axial center of a connector insertion part. As a result, when the barrel fixing member is inserted from the fixing member insertion portion into the through hole of the connector inserted in the connector insertion portion, the axis of the connector and the axis of the connector insertion portion are substantially aligned. The adhesive can be filled evenly between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion.
As the adhesive, an epoxy resin adhesive, a polyurethane adhesive, a vinyl acetate resin adhesive, or the like is used.
[0040]
The structural member joining structure according to claim 8 of the present invention is the structure according to claim 7, wherein the joining tool is inserted from the outer peripheral wall portion of the structural member of any one of the structural members to be contacted. 1 to a plurality of air vents perforated in communication with the unit.
[0041]
Thereby, in addition to the operation of the seventh aspect, the following operation is provided.
(I) Depending on the type of structural member (those that are not breathable, such as concrete, or those that are breathable, such as laminated wood), when injecting the adhesive into the hollow part of the connector, Air in the hollow part or the connector insertion part is discharged from the air vent part, and the adhesive can be smoothly filled between the outer peripheral surface of the connector and the peripheral wall of the connector insertion part.
(J) It can be confirmed that the adhesive is filled between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion by checking that the adhesive overflows from the air vent when the adhesive is injected.
[0042]
Here, the air vent is preferably formed at a position away from the discharge port of the connector, and when the discharge port is formed on the through-hole side of the connector body, the air vent is poured into the connector. When the inlet side and the discharge port are formed on the inlet side of the body part of the connector, they are formed on the through hole side of the body part of the connector. As a result, the adhesive can be prevented from overflowing from the air vent before the adhesive is filled between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion. An adhesive can be filled between the peripheral walls. In addition, the air vent is formed in an arbitrary shape such as a substantially circular shape, a substantially elliptical shape, or a polygonal shape such as a quadrangle, and is pierced with a size that allows the adhesive to be smoothly injected.
Further, after the adhesive has overflowed from the air vent part, when the diameter of the air vent part is large, a plug such as a wooden plug may be driven to be flush with the outer peripheral wall surface of the structural member. Thereby, the external appearance of a structural member can be improved.
[0043]
According to a ninth aspect of the present invention, there is provided the joining structure for structural members according to the seventh or eighth aspect, wherein one or more of the joint members are perforated at an opening of the joint insertion portion and orthogonal to the joint insertion portion. It has a structure which has a seat part and has an embedding material in which the opening side of the seat part is buried and the surface is formed substantially flush with the outer peripheral wall surface of the structural member.
[0044]
Thereby, in addition to the effect of Claim 7 or 8, it has the following effect | actions.
(K) Since the nut screwed to the male screw portion of the trunk portion can be brought into contact with the seat portion, the nut can be prevented from protruding greatly from the surface of the structural member, and the appearance of the structural member can be improved.
(L) By burying a buried material on the opening side of the seat, it is possible to prevent the nut of the joint from being exposed on the surface of the structural member. In particular, in the event of a fire, the joint is fired by the carbonized film of the structural member. It is possible to protect from high temperatures and improve safety.
(M) Since the buried material is substantially flush with the outer peripheral wall surface of the structural member, the appearance of the structural member can be improved.
(N) Since the nut of the connector is embedded in the structural member with the embedded material, external heat can be prevented from being transmitted to the connector, and the external heat is transmitted to the inside of the structural member via the connector. Can be prevented.
[0045]
Here, as the embedded material, a material having a protrusion that can be inserted into the injection port of the connector is used. The protrusion is inserted into the injection port to seal the injection port, and the opening side of the seat is embedded. May be.
[0046]
According to a tenth aspect of the present invention, there is provided a structural member joining method according to any one of the first to sixth aspects, wherein two or more structural members such as a horizontal structural member and a vertical structural member that are in contact with each other at a predetermined contact surface are used. The insertion part which forms the fixing member insertion part which is substantially orthogonal to the said connector insertion part, and the trunk | drum fixing member of the said connector is inserted by which the connector described in any one of Claims is inserted Forming step, inserting the connector into the connector insertion portion and inserting the body member fixing member into the fixing member insertion portion and the through hole of the connector; and male of the connector A nut is screwed onto the screw portion to fix the joint to the structural member, and the structural member is connected to each other, and an adhesive is injected into the hollow portion of the joint to secure the structural member. And a consolidation step.
[0047]
This has the following effects.
(A) After forming the connector insertion portion and the fixing member insertion portion in the structural member, inserting the connector into the connector insertion portion, and inserting the body fixing member into the fixing member insertion portion and the through hole of the connector By simply screwing the nut onto the male screw portion of the joint, the joint can be connected to each other by fixing the joint to two or more structural members, and the joining workability of the structural members can be improved.
(A) The structural members can be assembled in order, and the structural members can be joined directly at the construction site.
(C) After fixing the connector to the structural member, the adhesive is filled between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion by simply injecting the adhesive into the hollow portion of the connector. Can be reliably consolidated, and the joining work of the structural members is simple and the workability can be improved.
[0048]
Here, the connector insertion portion and the fixing member insertion portion may be drilled with a drill or the like at a construction site, or may be formed in advance by a precut method or the like at a factory.
In addition, when forming the air vent part communicated with the connector insertion part or the seat part orthogonal to the connector insertion part at the opening of the connector insertion part, the connector insertion part and the fixing member insertion part in the insertion part forming step Formed with.
[0049]
DETAILED DESCRIPTION OF THE INVENTION
(Embodiments 1 and 2)
A connector according to Embodiment 1 of the present invention will be described below with reference to the drawings.
FIG. 1 is an exploded perspective view of a main part of a connector according to Embodiment 1. FIG.
In FIG. 1, reference numeral 1 denotes a metal connector such as stainless steel according to the first embodiment, 2 denotes a solid rod-like body having a circular cross section, and 3 denotes a body on one end side of the body 2. 2 is a through-hole penetrating substantially perpendicularly to the axis of 2, 4 is a male screw part formed on the other end side of the body part 2, and 5 is a longitudinal direction of the axis of the body part 2 on the male screw part 4 side. The formed hollow portion 6 is an adhesive injection port communicating with the hollow portion 5 from the end surface 2 a of the barrel portion 2 on the male screw portion 4 side, and 7 is a male portion of the barrel portion 2 orthogonal to the end portion of the hollow portion 5. An adhesive discharge port formed in a symmetrical position in communication with the hollow portion 5 and formed on the screw portion 4 side, and 8 is a washer of an adhesive outflow prevention portion that is externally fitted to the male screw portion 4 side of the body portion 2. , 9 is a nut that is screwed to the male screw portion 4, and 10 is a rod-shaped body fixing member that is inserted into the through hole 3.
Here, in the first embodiment, the through hole 3 is formed with a size that is 0.3 to 0.8 times the outer diameter of the body 2. The hollow portion 5, the injection port 6, and the discharge port 7 are formed in a substantially circular cross section with a diameter that is 1/10 to 5/10 times the outer diameter of the body portion 2.
Instead of fitting the washer 8 on the male screw part 4 side of the body part 2 as an adhesive outflow prevention part, a collar part having a diameter larger than the outer diameter of the male screw part 4 is formed on the end surface 2a of the body part 2. Alternatively, a flange having a diameter larger than the outer diameter of the nut 9 may be formed on the end surface of the nut 9. Further, when the outer diameter of the nut 9 is large, the adhesive outflow prevention portion may not be provided, and the end surface of the nut 9 may be used as the adhesive outflow prevention portion.
[0050]
The joining structure of the structural members of the wooden building according to the second embodiment will be described below with reference to the drawings, using the joining tool 1 according to the first embodiment configured as described above.
FIG. 2 is a side cross-sectional view of the main part showing the joint structure of the joint between the structural members in the second embodiment, and FIG. 3 is a cross-sectional view taken along line AA in FIG.
In the figure, 11 is a vertical structural member such as a pillar, 12 is a horizontal structural member such as a girder, 13 is a structural member such as a brace, 14a is an abutment surface of the vertical structural member 11 and the horizontal structural member 12, and 14b is vertical. The contact surfaces 15 and 16 of the structural member 11 and the structural member 13 are provided so as to penetrate from the outer peripheral wall portion of the vertical structural member 11 perpendicularly to the contact surfaces 14a and 14b. A connector insertion portion formed by drilling in a predetermined portion and communicating with the drilling portion, 15a and 16a are bottom portions of the connector insertion portions 15 and 16, and 17 is an outer periphery of the top surface or side surface of the horizontal structural member 12 or structural member 13. An air vent portion that is perforated from the wall portion to the bottom portions 15a and 16a of the joint insertion portions 15 and 16, and 18 is a horizontal structural member 12 and an outer peripheral wall portion on the side surface of the structural member 13, and the joint insertion portion 15 and Orthogonal to the bottom 15a, 16a of the connector insertion portion 15, 16 The cross bar structure member 12, which is a fixed member insertion section drilled through the structural member 13.
[0051]
Here, in Embodiment 2, the connector insertion portions 15 and 16 are formed with a diameter 4 mm to 12 mm larger than the outer diameter of the body portion 2 of the connector 1. Further, the length from the opening of the connector insertion portions 15, 16 to the bottom 15 a, 16 a is as long as the nut 9 is screwed into the male screw portion 4 rather than the entire length of the body portion 2 of the connector 1. Shortly formed (the male screw portion 4 is formed with a length that protrudes from the outer peripheral wall portion of the vertical structural member 11 at least as long as the nut 9 can be screwed when the connector 1 is inserted into the connector insertion portions 15 and 16). Has been.
Furthermore, in the second embodiment, the fixing member insertion portion 18 is formed with substantially the same diameter as the through hole 3 of the connector 1.
Further, the fixing member insertion portion 18 inserts the connector 1 into the connector insertion portions 15 and 16, inserts the body fixing member 10 into the through hole 3, and inserts the connector 1 into the connector insertion portions 15 and 16. When worn, the end portion on the through hole 3 side of the connector 1 is formed at a position where it does not contact the bottom portions 15a and 16a of the connector insertion portions 15 and 16. Thus, the adhesive injected from the adhesive injection port 6 and discharged from the discharge port 7 can be smoothly filled between the outer peripheral surface of the connector 1 and the peripheral wall surfaces of the connector insertion portions 15 and 16. At the same time, uneven filling of the adhesive can be prevented.
[0052]
The joining method of the structural member joining structure of the second embodiment configured as described above will be described below.
First, in the insertion portion forming step, the horizontal structural member 12 is lifted by a hoist or the like, the vertical structural member 11 and the horizontal structural member 12 are brought into contact with each other at the contact surface 14a, and contacted from the outer peripheral wall portion of the vertical structural member 11 The connector insertion portion 15 is drilled to a predetermined portion of the horizontal structural member 12 at a right angle to the surface 14a, and then the structural member 13 is lifted by a hoist or the like to bring the vertical structural member 11 and the structural member 13 into contact with the contact surface 14b. The connector insertion portion 16 is perforated from the outer peripheral wall portion of the vertical structural member 11 to a predetermined portion of the structural member 13 at a right angle to the contact surface 14b.
Next, on the bottom 15a, 16a side of the connector insertion portions 15, 16, the horizontal structural member 12, the outer peripheral wall portion of the side surface of the structural member 13 is orthogonal to the connector insertion portions 15, 16, and the horizontal structural member 12, The fixing member insertion portion 18 penetrating the structural member 13 is drilled.
Further, an air vent 17 communicating from the outer peripheral wall portion on the upper surface or side surface of the horizontal structural member 12 and the structural member 13 is formed in the bottom portions 15a and 16a of the joint insertion portions 15 and 16. Set up. In addition, although this insertion part formation process can also be performed in the construction site of a building, it can also form in a precut system etc. beforehand in a factory.
[0053]
Next, in the body part insertion step, the joint tool 1 is inserted into the joint tool insertion parts 15, 16, and the body part fixing member 10 is inserted into the through hole 3 of the joint tool 1 from the fixing member insertion part 18 and joined. The body 2 of the tool 1 is inserted into the joint insertion parts 15 and 16.
Next, in the fixing step, the washer 8 is fitted onto the male screw portion 4 of the connector 1 protruding from the outer peripheral wall portion of the vertical structural member 11 and the nut 9 is screwed to the male screw portion 4 to join the connector 1. It fixes to the tool insertion parts 15 and 16, and connects the vertical structural member 11 and the horizontal structural member 12, and the vertical structural member 11 and the structural member 13, respectively.
Here, it is preferable that the nut 9 is loosely screwed to the male screw portion 4 to leave the backlash of the vertical structural member 11, the horizontal structural member 12, and the structural member 13. Thereby, joining workability | operativity of another structural member can be improved.
Next, after the joining of the other structural members is completed, the nut 9 is tightened to be securely screwed to the male screw portion 4, and the vertical structural member 11 and the horizontal structural member 12, and the vertical structural member 11 and the structural member 13 are secured. The contact surfaces 14a and 14b are brought into close contact with each other. Thereby, the adhesive injected into the hollow portion 5 from the injection port 6 of the connector 1 and discharged into the connector insertion portions 15 and 16 from the discharge port 7 is prevented from leaking from the contact surfaces 14a and 14b.
[0054]
Next, in the consolidation step, an adhesive is injected from the injection port 6 into the hollow portion 5. When an adhesive is injected from the inlet 6 into the hollow portion 5, air in the hollow portion 5 and the connector insertion portions 15 and 16 is discharged from the air vent portion 17, and the adhesive injected into the hollow portion 5 is discharged from the discharge port. The adhesive is filled between the outer peripheral surface of the body portion 2 of the connector 1 and the peripheral walls of the connector insertion portions 15 and 16. Further, when the adhesive is filled between the outer peripheral surface of the connector 1 and the peripheral walls of the connector insertion portions 15 and 16, the adhesive overflows from the air vent portion 17, so the adhesive overflowing from the air vent portion 17 is confirmed. Thus, the injection of the adhesive is finished, and the vertical structural member 11, the horizontal structural member 12, and the structural member 13 are solidified.
Here, as the adhesive, an epoxy resin-based adhesive, a polyurethane-based adhesive, a vinyl acetate resin-based adhesive, or the like is used.
In addition, the use number of the connector 1 is arbitrarily changed by the magnitude | size of the structural member etc. to join. Further, when the number of the connecting tools 1 used is large, the load can be distributed, the connecting tool 1 can be downsized, the cross-sectional defects of the structural members can be reduced, and the bonding strength can be improved.
[0055]
As described above, according to the joining tool in Embodiment 1 and the joining structure and joining method of the structural member in Embodiment 2 using the same, the following actions are obtained.
(1) The connector consists of a rod-shaped body with a through hole, male screw, hollow, injection port, and discharge port, a washer, a nut, and a body fixing member. The structure and shape of the connector are simple. Excellent workability and excellent connector productivity.
(2) The vertical structure member and the horizontal structure member, and the vertical structure member and the structural member are connected to each other and the connector is inserted into the connector insertion portion that is perforated, and the horizontal structure member and the structural member are orthogonal to the connector insertion portion. Each of the structural members can be connected and joined by simply inserting the body fixing member from the fixing member insertion portion drilled into the through hole of the connector and screwing the nut onto the male screw portion of the connector. By injecting the adhesive into the hollow portion of the connector from the injection port, the adhesive is discharged from the discharge port so that the adhesive can be filled between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion. It can be solidified securely and a ramen joint structure can be easily obtained.
(3) Since the nut is screwed into the male screw portion of the connector after the connector is inserted into the connector insertion portion by the body fixing member, the abutment surface of each structural member is tightened When the adhesive is filled between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion from the hollow portion of the connector, it is possible to prevent the adhesive from leaking from the contact surface.
(4) A connector insertion portion and a fixing member insertion portion are formed in each structural member, the connector is inserted into the connector insertion portion, and the body fixing member is inserted into the through hole of the connector from the fixing member insertion portion. It is possible to connect the joining members to each other by simply screwing the nuts onto the male threaded portion of the joining tool, and the joining workability of the structural members is excellent.
(5) By loosely screwing the nut onto the male screw portion of the connector and leaving the play between the structural members to be joined, the assembly workability of the other structural members can be improved.
(6) Since the horizontal structural member and the structural member have the air vent portion communicating with the connector insertion portion, when the adhesive is injected into the hollow portion of the connector, the air in the hollow portion or the connector insertion portion Is discharged from the air vent and the adhesive can be filled smoothly, and adhesion between the outer peripheral surface of the connector and the peripheral wall of the connector insert is confirmed by checking that the adhesive overflows from the air vent when the adhesive is injected. It can be confirmed that the agent is filled.
(7) The connector is inserted into the connector insertion portion formed on each structural member to bond each structural member, and an adhesive is filled between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion. Since the structural members are consolidated, the structural members can be rigidly joined, and the resistance of the structural member to bending, tension, compression, shearing, and the like can be improved.
(8) Since the joining tool is embedded in each structural member and the outer peripheral surface of the joining tool is covered with an adhesive, the joining tool can be prevented from being oxidized and the durability of the joining tool can be improved. In addition, the expansion and contraction of the structural member can be absorbed, and rattling between the structural members can be prevented.
(9) When joining structural members using a plurality of joints, the outer diameter of the body part of the joints can be reduced, the cross-sectional defects of the structural members can be reduced, and the strength of the structural members can be prevented from being lowered. be able to.
(10) Since a metal connector is embedded and fixed in the connector insertion portion with an adhesive, high shear and high tension rigid bonding can be maintained, and the bonding strength of the structural member is excellent.
[0056]
(Embodiments 3 and 4)
A connector according to Embodiment 3 of the present invention will be described below with reference to the drawings. FIG. 4 is an exploded perspective view of main parts of a split-type connector according to the fourth embodiment. In addition, the same code | symbol is attached | subjected to the thing similar to Embodiment 1, and description is abbreviate | omitted.
In FIG. 4, 20 is a split-type joint made of a metal such as stainless steel in Embodiment 4 and can be divided into a plurality of parts, 21 is a head member having a male screw part 4 at one end, and 21a is a head member 21. A female screw-like joint formed at the other end, 22 is a body member of the connector 20, 22a is a male screw formed at one end of the body member 22 and is detachable from the joint 21a, and 22b is a body. A barrel joint formed in a female screw shape at the other end of the member 22, 23 is a tip member having a through hole 3 at one end, and 23a is formed in a male screw shape at the other end of the tip member 23 and is connected to the barrel joint portion 22b. Detachable joint part, 24 is the body part of the joint 20 comprising the head member 21, body member 22 and tip member 23, 5a, 5b and 5c are the approximate axes of the head member 21, body member 22 and tip member 23. Unit hollow portions formed in the longitudinal direction of the core, 5 'are a head member 21, a body member 2. When the tip member 23 is joined, the hollow portions formed by the unit hollow portions 5a, 5b, 5c are substantially straight in the length direction, and 7 'is orthogonal to the end of the unit hollow portion 5c of the hollow portion 5'. The adhesive outlet 25 formed in the tip member 23 and communicated with the hollow portion 5 ′ at a symmetrical position has a head 25 a at one end and is inserted into the through-hole 3. It is a trunk | drum fixing member.
Here, the body portion 24 of the connector 20 is formed by screwing the body joint portion 22 a of the body member 22 into the joint portion 21 a of the head member 21 and joining the tip member 23 to the body joint portion 22 b of the body member 22. It is formed by screwing the portion 23a.
In the second embodiment, the through hole 3 is formed with a size that is 0.3 to 0.8 times the outer diameter of the body portion 24. The hollow portion 5 ′, the injection port 6, and the discharge port 7 ′ are formed in a substantially circular cross section with a diameter that is 1/10 times to 5/10 times the outer diameter of the body portion 24.
[0057]
The joining structure of the structural members of the wooden building in the fourth embodiment will be described below with reference to the drawings, using the joining tool 20 of the third embodiment configured as described above.
FIG. 5A is a side cross-sectional view of a main part showing a climbing beam joining structure which is a structural member in Embodiment 4, and FIG. 5B is a cross-sectional end view taken along the line BB in FIG. 5A. is there. In addition, the same code | symbol is attached | subjected to the thing similar to Embodiment 2, and description is abbreviate | omitted.
In FIG. 5, reference numerals 26a and 26b denote climbing structural members, 27 denotes a contact surface of the structural members 26a and 26b, and 28 denotes an inclination angle α with respect to the contact surface 27 from the outer peripheral wall portion of the structural member 26b. A connector insertion portion drilled to a predetermined portion of the structure member 26a substantially parallel to the axis of the structure member 26a, 28a is a bottom portion of the connector insertion portion 28, and 29 is a connector insertion on the opening side of the connector insertion portion 28. An air vent portion 30 which is communicated with the portion 28 and perforated in the upper and outer peripheral wall portion of the structural member 26b, and 30 is formed in the opening portion of the connector insertion portion 28 with a diameter larger than the outer diameter of the connector insertion portion 28. 28 is a seating portion orthogonal to 28, 31 is a buried material (sealing body) embedded in the seating portion 30 and the surface is substantially flush with the outer peripheral wall surface of the structural member 26b, and 31a is fitted into the inlet 6 of the connector 20. A projection 32 that seals the inlet 6 together, 32 is the body 2 of the connector 20 A helical member such as a spring, which is externally fitted to the connector insertion portion 28, and 33 is a bottom portion of the connector insertion portion 28 orthogonal to the connector insertion portion 28 from the outer peripheral wall portion of the side surface of the structural member 26a. This is a fixing member insertion portion having a predetermined depth perforated on the 28a side.
[0058]
Here, in the fourth embodiment, the connector insertion portion 28 can be inserted into the body portion 24 of the connector 20 and the helical member 32 externally fitted to the body portion 24 of the connector 20, and the body portion 24 and the connector. It is formed in a size that allows the adhesive to flow along the spiral member 32 between the peripheral walls of the insertion portion 28 (for example, a diameter that is 0 mm to 15 mm larger than the outer diameter of the spiral member 32). Although depending on the helical interval of the spiral member 32, etc., when the difference between the diameter of the connector insertion portion 28 and the diameter of the spiral member 32 is smaller than 0 mm, the helix that is externally fitted to the body portion 24 in the connector insertion portion 28. As the member 32 cannot be inserted and the difference is greater than 15 mm, there is a tendency to require more adhesive than necessary.
Further, the length from the seat portion 30 to the bottom portion 28a of the connector insertion portion 28 is shorter than the total length of the body portion 24 of the connector 20 by the length that the nut 9 is screwed to the male screw portion 4 ( The male screw part 4 is formed with a length protruding from the seat part 30 by a length that allows at least the nut 9 to be screwed when the joint 20 is inserted into the joint insertion part 28.
[0059]
The seat portion 30 is formed with a diameter larger than the outer diameter of the connector insertion portion 28 so that a stepped portion capable of abutting the washer 8 on the opening of the connector insertion portion 28 is formed. The seat portion 30 is formed in such a size that the nut 9 can be embedded with the embedded material 31.
Further, in the fourth embodiment, the fixing member insertion portion 33 is the same size as the through hole 3 of the connector 20 and is formed in the structural member 26a with a predetermined depth. Accordingly, the body fixing member 25 is inserted by inserting the nail-like body fixing member 25 into the fixing member insertion portion 33 and the through hole 3 of the connector 20 and driving the head portion 25a of the body fixing member 25. The body fixing member 25 can be fixed to the fixing member insertion portion 33 by driving the tip of the member into the structural member 26a.
Further, the fixing member insertion portion 33 is inserted when the connector 20 is inserted into the connector insertion portion 28, the trunk portion fixing member 25 is inserted into the through hole 3, and the connector 20 is inserted into the connector insertion portion 28. The end of the connector 20 on the through-hole 3 side is formed at a position where it does not contact the bottom 28 a of the connector insertion portion 28. Thus, the adhesive can be smoothly filled between the outer peripheral surface of the connector 20 and the peripheral wall surface of the connector insertion portion 28, and uneven filling of the adhesive can be prevented.
[0060]
The joining method of the structural member joining structure of Embodiment 4 configured as described above will be described below.
First, in the insertion portion forming step, the structural members 26a and 26b are lifted by a hoist or the like to bring the structural members 26a and 25b into contact with the contact surface 27, and are inclined with respect to the contact surface 27 from the outer peripheral wall portion of the structural member 26b. The connector insertion portion 28 is drilled to a predetermined portion of the structural member 26 a at an angle α, and the seat portion 30 is formed on the opening side of the connector insertion portion 28.
Next, a fixing member insertion portion 33 perpendicular to the connector insertion portion 28 is drilled to a predetermined depth from the outer peripheral wall portion of the side surface of the structural member 26a on the bottom portion 28a side of the connector insertion portion 28.
Further, an air vent portion 29 communicating from the outer peripheral wall portion on the upper surface of the structural member 26b to the connector insertion portion 28 is formed on the opening side of the connector insertion portion 28.
In addition, although this insertion part formation process can also be performed in the construction site of a building, it can also form in a precut system etc. beforehand in a factory.
[0061]
Next, in the body portion insertion step, the spiral member 32 is attached to the body portion 24 formed by screwing the head member 21, the body member 22, and the tip member 23 at the joint portions 21a, 22a, 22b, and 23a. The body portion 24 and the spiral member 32 are inserted into the connector insertion portion 28. Next, the body fixing member 25 is inserted from the fixing member insertion portion 33 into the through hole 3 of the connector 20, and the head portion 25a of the body fixing member 25 is driven so that the front end of the body fixing member 25 is the structural member 26a. Then, the body portion 24 and the spiral member 32 of the connector 20 are inserted into the connector insertion portion 28.
Next, in the fixing step, the washer 8 is externally fitted to the male screw portion 4 of the connector 20 protruding from the seat portion 30 and the nut 9 is screwed to the male screw portion 4, so that the connector 20 is connected to the connector insertion portion 28. And the structural members 26a and 26b are connected to each other.
Here, it is preferable that the nut 9 is loosely screwed to the male screw portion 4 to leave a backlash between the structural member 26a and the structural member 26b. Thereby, joining workability | operativity of another structural member can be improved.
Next, after the joining of the other structural members is completed, the nut 9 is tightened and securely screwed onto the male screw portion 4 to closely contact the contact surfaces 27 of the structural members 26a and 26b. Thereby, the adhesive injected from the injection port 6 of the connector 20 into the hollow portion 5 ′ and discharged from the discharge port 7 ′ into the connector insertion portion 28 is prevented from leaking from the contact surface 27.
[0062]
Next, in the consolidation step, an adhesive is injected from the inlet 6 into the hollow portion 5 ′. When the adhesive is injected from the inlet 6 into the hollow portion 5 ', the air in the hollow portion 5' and the connector insertion portion 28 is discharged from the air vent portion 29, and the adhesive injected into the hollow portion 5 'is discharged. It is discharged from the outlet 7 ′, and an adhesive is filled between the outer peripheral surface of the body portion 24 of the connector 20 and the peripheral wall of the connector insertion portion 28. Further, when the adhesive is filled between the outer peripheral surface of the connector 20 and the peripheral wall of the connector insertion portion 28, the adhesive overflows from the air vent portion 29. Therefore, the adhesive overflowing from the air vent portion 29 is confirmed and bonded. After the injection of the agent is completed, the projecting portion 31a of the embedded material 31 is fitted into the injection port 6, the embedded material 31 is embedded in the seat portion 30, and the structural member 26a and the structural member 26b are consolidated.
Here, as the adhesive, an epoxy resin-based adhesive, a polyurethane-based adhesive, a vinyl acetate resin-based adhesive, or the like is used.
In addition, the use number of the joining tools 20 is arbitrarily changed by the magnitude | size of the structural member etc. to join. In addition, when the number of the bonding tools 20 used is large, the load can be distributed, the bonding tools 20 can be downsized, the cross-sectional defects of the structural members can be reduced, and the bonding strength can be improved.
[0063]
As described above, according to the joint structure in Embodiment 3 and the joining structure and joining method for structural members in Embodiment 4 using the same, in addition to the actions in Embodiments 1 and 2, the following actions are provided. .
(1) The connector has a head member having a head at one end and a joint at the other end, a body member having a body joint at both ends, and a joint having a joint at one end and penetrating at the other end. And a tip member having a hole. Therefore, the joint can be formed by joining each member at each joint, and the joint can be arbitrarily formed depending on the number of body members to be joined. Adjustable to length.
(2) Since the connector is divided into a head member, a body member, and a tip member, when forming the hollow portion, by forming a short unit hollow portion for each member, A hollow part can be formed, and when forming a discharge outlet in the front-end | tip part side especially, a hollow part can be formed easily.
(3) Since a helical member such as a spring is fitted on the body of the joint and the joint and the spiral member are inserted into the joint insertion part, the adhesive is injected into the hollow part of the joint In addition, the adhesive can be filled substantially evenly along the spiral member between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion from the discharge port of the connector, thereby preventing uneven filling of the adhesive between the structural members. Can be consolidated.
(4) Since the spiral member is externally fitted to the body portion of the joint, the spiral member is embedded in the joint insertion portion with an adhesive, and the joint serves as a reinforcing material. It is possible to improve the shearing, tensile stress, etc. of the joint portion.
(5) Since the connector is inserted into the connector insertion portion, and the structural member is consolidated by filling the adhesive between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion, the connector is the head When the member, the body member, and the tip member are joined to each other, the joint portion of each member is covered with an adhesive, and the strength of the joint can be improved.
(6) Since the discharge port of the adhesive is formed on the tip member of the connector and the air vent is formed on the side opposite to the discharge port (the far side), the adhesive can be injected into the entire connector insertion unit. It is possible to prevent the uneven filling of the adhesive and securely fix the structural members together.
(7) When a nail-shaped member is used as the body fixing member, the body fixing member is simply inserted by inserting the body fixing member from the fixing member insertion portion into the through hole of the connector and driving the body fixing member. Can be fixed to the structural member, and the connector can be fixed to the connector insertion portion, so that the workability of the body insertion process is excellent.
(8) The nail-like body fixing member can securely insert and fix the connector to the connector insertion portion, and the nuts are screwed onto the male screw portion to bring the structural members together so that the contact surface Ramen joints with excellent mechanical strength that can prevent the adhesive from leaking from the abutment surface, and can firmly bond and fix each structural member and connector with the adhesive. Is obtained.
(9) Since the seat perpendicular to the connector insertion portion is formed in the opening of the connector insertion portion, the connector is inserted into the connector insertion portion having an inclination angle with respect to the contact surface. In addition, the washer and nut of the joint tool can be brought into contact with the seat portion, so that the nut can be securely screwed to the male screw portion, and the structural members can be pulled and joined together by screwing the nut.
(10) Since the seat portion is formed in the opening of the joint insertion portion, the nut of the joint can be prevented from greatly protruding from the surface of the structural member, and the embedded material ( Further, since the embedded material is formed so as to be substantially flush with the outer peripheral wall surface of the structural member when the embedded material is embedded in the seat portion, the appearance of the structural member can be improved.
(11) Since the embedded material is embedded on the opening side of the seat portion, it is possible to prevent the nut of the connector and the end of the male screw portion of the body portion from being exposed. The joint can be protected from the high temperature of the fire, and external heat can be prevented from being transmitted to the inside of the structural member via the joint, thereby improving the safety of the joint portion of the structural member.
(12) Since the embedded material has a protrusion that is fitted to the inlet of the connector, the inlet can be sealed by fitting the protrusion to the inlet. Even when an extremely low adhesive or an adhesive that requires a long time for curing is used, it is possible to prevent the adhesive from leaking from the injection port and to prevent the adhesive effect from deteriorating.
[0064]
(Embodiment 5)
Hereinafter, the joining structure of the structural member of the wooden building according to the fifth embodiment will be described with reference to the drawings using the joint tool 20 according to the third embodiment of the present invention.
FIG. 6 is a side cross-sectional view of a main part showing a joint joint structure of structural members in Embodiment 5, and FIG. 7 is an exploded plan view of the main part showing a joint joint structure of structural members in Embodiment 5. In addition, the same code | symbol is attached | subjected to the thing similar to Embodiment 2 thru | or 4, and description is abbreviate | omitted.
In the figure, 12A, 12B are horizontal structural members such as girders joined via the vertical structural member 11, 40a is a contact surface between the vertical structural member 11 and the horizontal structural member 12A, and 40b is horizontal to the vertical structural member 11. The abutting surfaces 41a and 41b of the rack structural member 12B penetrate the vertical structural member 11 with an inclination angle α with respect to the abutting surfaces 40a and 40b from the outer peripheral wall portions of the horizontal structural members 12A and 12B. A connector insertion portion drilled to a predetermined portion of the rack structural members 12B and 12A, 41c is a bottom portion of the connector insertion portions 41a and 41b, and 42a and 42b are connector insertion portions on the opening side of the connector insertion portions 41a and 41b. 41a, 41b communicate with 41a, 41b, and air vents perforated in the upper outer peripheral wall of the horizontal structural members 12A, 12B. 43a, 43b are connected to the connector insertion parts 41a, Insert the connector perpendicular to 41b Part 41a, which is a fixed member insertion portion drilled predetermined depth on the bottom 41c side 41b.
[0065]
Here, in the fifth embodiment, the inclination angle α of the connector insertion portions 41a and 41b is 20 ° ≦ α ≦ 70 ° or 30 ° ≦ α ≦ 60 ° with respect to the contact surfaces 40a and 40b. Yes. As the inclination angle α becomes smaller than 30 °, the formation positions of the connector insertion portions 41a and 41b approach the contact surfaces 40a and 40b and become the end portions of the horizontal structural members 12A and 12B, and are lateral to the external force. There is a tendency that the rack structural members 12A and 12B are easily damaged, and as the inclination angle α becomes larger than 60 °, the length of the connector 20 becomes too long, and the joining workability tends to be lowered.
[0066]
Since the method of joining the structural members of the fifth embodiment configured as described above is the same as that of the second and fourth embodiments, the description thereof is omitted.
In the fifth embodiment, after the connector insertion portions 41a and 41b, the seat portion 30, the air vent portions 42a and 42b, and the fixing member insertion portions 43a and 43b are formed in the insertion portion formation step, the body portion insertion step and fixing are performed. In the process, the body portion 24 of the connector 20 is inserted into both the connector insertion portions 41a and 41b, and the vertical structure member 11 and the horizontal structure members 12A and 12B are connected, and then a consolidation process is performed. Here, since the vertical structural member 11 and the horizontal structural members 12A and 12B can be connected simply by inserting the body 24 of the joint 20 into the joint insertion portions 41a and 41b, the joining is performed in the body insertion process. After the body portion 24 of the tool 20 is inserted into both the joint tool insertion portions 41a and 41b, a fixing process and a consolidation process may be performed.
[0067]
As described above, according to the joining structure and joining method of the structural member in the fifth embodiment using the joint tool in the third embodiment, in addition to the actions in the first to fourth embodiments, the following actions are provided.
(1) A vertical structure member and a horizontal structure member can be easily obtained by simply inserting the connector into the connector insertion part from above the horizontal structure member and inserting the connector into the connector insertion part with the body fixing member. In addition, the abutment surfaces of the vertical structure member and the horizontal structure member can be brought into contact with each other by simply tightening the nut to the male screw portion of the connector. Even when there are structural members in the 3 and 4 directions, such as when joining the structural members, the structural members can be easily joined together using the joint tool.
(2) Since the connector insertion portion is formed with an inclination angle α with respect to the contact surface between the vertical structure member and the horizontal structure member, and the connector is inserted into the connector insertion portion, It can withstand the deformation of the structural member with respect to the vertical load, and the bonding force between the structural members can be improved.
(3) Since the joint insertion portion is formed in a cross shape, and each joint inserted in each joint insertion portion is in a cross shape, the joint portion of the structural member caused by a horizontal force such as an earthquake or wind The load from the top, bottom, left and right generated by tension, compression, bending, and shearing can be canceled by the couple of each joint, and the rigidity of the joint portion of the structural member can be improved.
(4) Since the embedded material is embedded on the opening side of the seat, the connector can be completely embedded in each structural member, and the connector is not exposed from each structural member, especially in the event of a fire, etc. The carbonized film of the structural member can protect the joint from the high temperature of the fire and can prevent external heat from being transmitted to the inside of the structural member through the joint, improving the safety of the joint of the structural member The appearance of each structural member can be improved.
[0068]
(Embodiments 6 and 7)
A connector according to Embodiment 6 of the present invention will be described below with reference to the drawings. FIG. 8 is an exploded perspective view of the main part of the connector according to the sixth embodiment. In addition, the same code | symbol is attached | subjected to the thing similar to Embodiment 1, and description is abbreviate | omitted.
In FIG. 8, reference numeral 50 denotes a metal connector such as stainless steel in the sixth embodiment, 51 denotes a rod-like body made of a deformed reinforcing bar, and 52 a denotes an outer peripheral surface of the body 51 substantially parallel to the length direction of the body 51. Ribs 52b are formed on the outer circumferential surface of the body 51 at predetermined intervals in the length direction of the body 51, and 53 is a lag screw inserted into the through hole 3. The body fixing member 53a is a head of the body fixing member 53 having a + -shaped engagement groove (not shown) on the end surface.
[0069]
Hereinafter, the joining structure of the structural members of the wooden building according to the seventh embodiment will be described with reference to the drawings using the joining tool 50 according to the sixth embodiment configured as described above.
FIG. 9 is a side cross-sectional view of a main part showing a joint structure of a pillar and a lintel as an example of a structural member in Embodiment 7, and FIG. 10 is a cross-sectional view taken along line CC in FIG. It is. In addition, the same code | symbol is attached | subjected to the thing similar to Embodiment 2, and description is abbreviate | omitted. In the figure, 54 is a beam joined to the upper end portion of the vertical structural member 11 made of a column, 55 is a second floor column joined to the beam 54, and 56 is located below the beam 54 and joined to the vertical structural member 11. Horizontal structural member made of lintels, etc. 57 is a contact surface between the vertical structural member 11 and the horizontal structural member 56, 58 is penetrating perpendicularly from the outer peripheral wall portion of the vertical structural member 11 to the contact surface 57 A joint insertion portion formed by drilling a predetermined portion of the horizontal structural member 56 and communicating with the perforated portion; 58a, a bottom portion of the joint insertion portion 58; 59, an outer peripheral wall portion on the upper surface of the horizontal structural member 56; An air vent portion 60 that is perforated and communicated with the bottom 58 a side of the connector insertion portion 58. A fixing member insertion portion 60a drilled to a predetermined depth on the side, 60a is an opening of the fixing member insertion portion 60 A large bored with recesses formed than the outer diameter of the fixing member insertion portion 60.
[0070]
Since the method for joining the structural members of the seventh embodiment configured as described above is the same as that of the second and fourth embodiments, the description thereof is omitted.
In the seventh embodiment, since the body fixing member 53 is formed of a lag screw having a + -shaped engagement groove in the head 53a, the body 51 of the connector 50 is replaced by the body in the body insertion process. When the fixing member 53 is inserted into the connector insertion portion 58, the trunk portion fixing member 53 is inserted into the through hole 3 of the connector 50 from the fixing member insertion portion 60 and the head portion 53 a of the trunk portion fixing member 53 is engaged. By engaging a tool such as a screwdriver in the groove and screwing the body fixing member 53 to the horizontal structure member 56, the body 51 is inserted and fixed to the connector insertion portion 58.
Here, in Embodiment 7, since the recessed portion 60a is provided on the opening side of the fixing member inserting portion 60, the head portion 53a of the trunk portion fixing member 53 is fitted into the recessed portion 60a.
[0071]
As described above, according to the joint structure in Embodiment 6 and the joining structure and joining method of structural members in Embodiment 7 using the same, in addition to the actions in Embodiments 1 to 5, the following actions are provided. .
(1) Since the body portion of the connector is made of a deformed reinforcing bar having ribs and nodes on the outer peripheral surface, the outer peripheral surface of the body portion of the connector and the peripheral wall of the connector insertion portion that are fixedly inserted into the connector insertion portion. The adhesive effect between the body part and the connector insertion part when the adhesive is filled in between can be improved, the adhesive force between the connector and the connector insertion part is excellent, and the vertical structure member and the horizontal structure member It is possible to improve the bonding strength of the bonding portion.
(2) Since the concave portion is provided on the opening side of the fixing member insertion portion, the head portion of the trunk portion fixing member can be fitted into the concave portion, and the head portion of the trunk portion fixing member is attached to the outer peripheral wall surface of the structural member. Protruding can be prevented and the appearance of the structural member can be improved.
(3) Since the pillar (vertical structure member) and the lintel (horizontal structure member) can be firmly joined using the joint tool, the openings between the pillars (gates and entrances, windows, etc.) Yield strength can be improved, and deformation of the shaft assembly due to horizontal force can be prevented.
(4) Since the joint part of the vertical structure member and the horizontal structure member is a rigid frame structure that is firmly joined with the joint and adhesive, the building's front (span) can be widened, and braces and bearing walls Not only that, it is possible to form a garage without a pillar, a store, and an opening, and improve the strength of the building.
[0072]
【The invention's effect】
As described above, according to the connector of the present invention, the following excellent effects can be realized.
According to the invention of claim 1,
(1) The connector comprises a rod-shaped body having a through hole, a male screw, a hollow, an injection port, and a discharge port, a nut, and a body fixing member. The structure and shape of the connector However, it is simple and excellent in workability, and the productivity of the connector is excellent.
(2) When joining wood, laminated wood, or wood and laminated wood, or wood and stone, concrete, or other members, an insertion portion is formed in the member to be joined, and the joining tool is inserted into the insertion portion. Then, the body fixing member is inserted into the through hole of the joint from the outer peripheral wall side of the member, and the nut is screwed onto the male screw portion of the body. The members can be easily joined with a simple structure, and the joining workability of the members is excellent.
(3) Since it has a hollow portion in the longitudinal direction of the body portion of the connector and an adhesive discharge port that is drilled in communication with the hollow portion, an adhesive is provided from the injection port to the hollow portion. By injecting, the adhesive can be filled from the discharge port to the outer peripheral surface of the body portion of the joint and the peripheral wall of the insertion portion of the member into which the joint is inserted, and the members are securely consolidated and rigidly joined. And a high bonding force can be obtained.
(4) When joining members using a plurality of joints, the outer diameter of the body part of the joint can be reduced, the cross-sectional defect of the members can be reduced, and the strength of the members can be prevented from being lowered. The rigidity of the structural member can be improved.
(5) Since a joint made of a high-strength member made of metal or the like is embedded and fixed with an adhesive in an insertion portion for inserting the joint formed on the member, it is possible to maintain high shear and high tension rigid joint It is excellent in joint strength, and the body part of the joint is fixed in the insertion part by the body part fixing member inserted in the through hole, so that the joint strength between the members is improved by the shearing force and toughness of the body part fixing member. It can be improved, and a higher bonding force can be obtained.
(6) The connector is inserted into the insertion portion formed in the member, the body fixing member is inserted into the through hole of the connector from the outer peripheral wall side of the member, and the nut is screwed into the male screw portion of the body. By pulling the members together, the contact surfaces of the members can be brought into close contact with each other, it is possible to prevent the adhesive from leaking from the contact surfaces between the members, and the members can be bonded in close contact with each other. Excellent bonding accuracy.
(7) In particular, when joining the pillar and the lintel, the joining tool is inserted into the insertion portion formed in communication with the lintel from the outer peripheral wall portion of the pillar, and the joining tool penetrates from the outer peripheral wall portion of the lintel. After inserting the body fixing member into the hole and screwing the nut into the male screw part of the body part, simply injecting the adhesive from the injection port into the hollow part, the column and the lintel can be joined firmly It is possible to improve the yield strength of the opening between the columns and prevent deformation of the frame due to horizontal force. As a result, even if there is no bearing wall at the front of the building, it realizes a building with excellent earthquake resistance it can.
(8) In particular, after joining the members with a conventional joint fitting such as a U-shaped box metal or a hook metal, an insertion portion is formed in each member, and the joint is inserted. When the body fixing member is inserted into the through hole of the connector from the wall side, a nut is screwed into the male screw, and an adhesive is injected into the hollow portion of the connector to fix the members together (conventional) The joint fitting and the joint tool together), after temporarily fixing the members with the joint bracket, the members can be joined with the joint tool, and the joining workability by the joint tool can be improved and the joining accuracy is excellent, Since the contact surfaces of the members can be brought into close contact with each other, leakage of the adhesive from the contact surfaces can be prevented, and the bonding strength of the members such as shear and tension can be maintained with the bonding tool in addition to the bonding hardware. The joint tool and the joint tool can be used together to reduce the size of the joint tool. In addition, it is possible to prevent the building from being completely destroyed even if either the joint fitting or the joint is damaged due to an earthquake or the like, thereby improving the earthquake resistance and safety of the building. Excellent.
[0073]
According to the invention described in claim 2, in addition to the effect of claim 1,
(9) Since the adhesive outflow prevention part is provided, the opening side of the insertion part formed in the member can be closed with the adhesive outflow prevention part, and the joint inserted into the peripheral wall of the insertion part and the insertion part When the adhesive is filled between the outer peripheral surface of the body part of the tool, the adhesive can be prevented from flowing out from the opening side of the insertion part, and the adhesive effect by the adhesive can be maintained and high joining can be achieved with the joint tool. You can gain power.
[0074]
According to invention of Claim 3, in addition to the effect of Claim 1 or 2,
(10) The joint member can be easily formed by joining the head member, the trunk member, and the tip member in order at each joint, and the joint member can be easily formed, and depending on the number of trunk members to be joined, The length can be arbitrarily changed, and the versatility of the connector is excellent.
(11) Particularly, when the discharge port is formed on the through hole side of the connector, a hollow portion is formed in each of the head member, the body member, and the tip member, and the discharge port communicated with the hollow portion of the tip member is provided. By forming the tip member, a hollow part and a discharge port can be formed, and the hollow part of the connector can be divided and formed for each member, so the formation distance of each hollow part can be shortened, Even when the discharge port is formed on the through hole side of the connector, the hollow portion and the discharge port can be easily formed, and the productivity of the connector can be improved.
[0075]
According to invention of Claim 4, in addition to the effect of Claims 1 to 3,
(12) When the adhesive is injected into the hollow portion from the injection port of the connector and the adhesive is filled between the outer peripheral surface of the body portion of the connector and the peripheral wall of the insertion portion of the member into which the connector is inserted from the discharge port The bonding effect between the body portion and the insertion portion can be improved, the bonding force between the bonding tool and the member can be improved, and the bonding strength between the members by the bonding force is excellent.
[0076]
According to the invention of claim 5, in addition to the effects of claims 1 to 4,
(13) When the adhesive is injected into the hollow portion of the connector, the adhesive discharged from the discharge port of the connector is spiraled between the outer peripheral surface of the connector and the peripheral wall of the insertion portion of the member into which the connector is inserted. It can be filled almost evenly along the shaped member, and the members can be securely consolidated together, and the reliability of the bonding force is excellent, and the short path of the adhesive can be prevented, and uneven filling of the adhesive can be prevented. Also, an adhesive having a high viscosity can be easily used, and the workability of joining the members is excellent.
(14) Since the helical member is externally fitted to the body of the joint, the spiral member can be embedded and fixed together with the joint in the insertion portion of the member, and as a result, the durability of the joint The joint can be used as a reinforcing material, the shearing and tensile stress of the joined portion between the members can be improved, the durability of the joined portion of the member can be improved, and the safety of the building is excellent.
[0077]
According to the invention described in claim 6, in addition to the effects of claims 1 to 5,
(15) After injecting the adhesive from the injection port into the hollow portion, the injection port can be sealed by fitting the protruding portion of the sealing body into the injection port. Even when an adhesive that requires a long time is injected into the hollow portion, it is possible to prevent the adhesive from leaking from the injection port before the adhesive is cured, and the members can be securely consolidated. Workability of joining work can be improved.
(16) Since the injection port can be sealed with the sealing body, the end surface of the body portion on the male screw portion side (injection port side) and the end surface of the nut screwed to the male screw portion are covered with the sealing body. And the appearance of the insertion portion of the member can be improved.
[0078]
As described above, according to the joint structure of the structural members using the joint tool of the present invention, the following excellent effects can be realized.
According to the invention of claim 7,
(17) Inserting the connector into the connector insertion portion drilled in communication with two or more structural members, and inserting the body fixing member from the fixing member insertion portion into the through hole of the connector; By screwing the nut onto the male screw portion, the structural members can be easily joined by being pulled together by the joint tool, and the joining workability between the structural members is excellent.
(18) By injecting the adhesive into the hollow portion from the inlet of the connector, the adhesive is discharged from the outlet of the connector, and the adhesive is placed between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion. It can be filled, and the structural members can be firmly consolidated, and the bonding strength of the structural members is excellent.
(19) Since the joint members with extremely high mechanical strength are embedded in the respective structural members and the structural members are securely solidified and joined, the structural member is resistant to bending, tension, compression, shearing, etc. In addition, since the joint is fixed to the joint insertion portion with the body fixing member, the joining strength of the structural member can be improved by the shearing force of the body fixing member, and the toughness of the body fixing member The toughness of the joint part between members can be improved, and the rigidity of the building is excellent.
(20) When the connector is inserted with a predetermined inclination angle with respect to the contact surface of the structural member, it can withstand deformation against a vertical load, has excellent rigidity between the structural members, and increases the strength of the building. It can be remarkably improved.
(21) When the connector insertion portion is formed so as to form a cross between the structural members, the structural members can be connected and held by simply inserting the connector into the connector insertion portion, and the structural members can be joined together. It can be easily done, and when the joint is fixed to the structural member with the body fixing member and the nut and the adhesive is injected, the load from the top, bottom, left and right of the structural member such as tension, bending, shearing, etc. It is possible to cancel with a high degree of mechanical strength, and it is possible to perform bonding with extremely high mechanical strength, and excellent bonding strength between structural members and building strength.
(22) Since the connector is embedded in the structural member and the outer peripheral surface of the connector is coated with an adhesive, the connector can be prevented from being oxidized and the durability of the connector can be improved. Excellent joint safety.
(23) The joining member is inserted into the joining member insertion portion of the structural member to join the structural members, and further, an adhesive is filled between the outer peripheral surface of the joining tool and the peripheral wall of the joining tool insertion portion to connect the structural members to each other. Since structural members can be rigidly joined together, the joint strength can be improved, and since the adhesive is solidified with an adhesive, the expansion and contraction of structural members such as wood can be absorbed. It can be prevented, and the building has excellent strength and safety.
(24) Buildings such as garages on the first floor and Japanese-style houses with open floor plans were difficult to resist in terms of strength and safety in conventional wooden construction by the frame construction method. The joint between structural members is a rigid frame structure that is firmly joined with a joint and adhesive, so the building's frontage (span) can be remarkably widened without the use of bearing walls and braces. Spaces without pillars such as large frontage can be formed with a high safety factor, and it is not necessary to use only a garage or frontage with a steel structure or RC structure as in the past. Shortening can be achieved.
(25) In particular, by using the joint structure for joining the pillar and the lintel, the pillar and the lintel can be joined with a strong ramen structure, the frontage between the pillars can be remarkably widened, and the safety factor is high. The large frontage can be formed continuously, and the rigidity and safety of buildings such as Japanese-style houses are excellent.
(26) Even in the case of a Japanese-style house or the like that has a large opening on the south surface, it is possible to obtain a large proof stress on the opening by the joint structure. The eccentricity of the object can be reduced and the earthquake resistance can be improved.
[0079]
According to the invention described in claim 8, in addition to the effect of claim 7,
(27) Although depending on the type of the structural member, when the adhesive is injected into the hollow portion of the connector, the air in the hollow portion or the connector insertion portion is discharged from the air vent, and the adhesive is smoothly connected. It is possible to fill the space between the outer peripheral surface and the peripheral wall of the joint insertion portion, and the workability of the joining work of the structural members is excellent.
(28) By confirming that the adhesive overflows from the air vent when injecting the adhesive, it can be confirmed that the adhesive has been filled between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion. In addition to being able to fill the adhesive, it is excellent in the reliability of the consolidation of the structural member with the adhesive, and anyone can be surely filled with the adhesive, and the construction work is excellent without requiring skill in joining the structural member.
[0080]
According to invention of Claim 9, in addition to the effect of Claim 7 or 8,
(29) Since the nut screwed to the male screw portion of the trunk portion can be brought into contact with the seat portion, the nut can be prevented from protruding greatly from the surface of the structural member, and the appearance of the structural member is excellent.
(30) By burying a buried material on the opening side of the seat, it is possible to prevent the nut of the joint from being exposed on the surface of the structural member. It can be protected from high temperatures and has excellent safety.
(31) Since the buried material is substantially flush with the outer peripheral wall surface of the structural member, the appearance of the structural member can be further improved.
(32) Since the nut of the connector is embedded in the structural member with the embedded material, it is possible to prevent external heat from being transmitted to the connector and the heat from being transmitted to the inside of the structural member. The safety of the joint portion between each other can be improved.
[0081]
As described above, according to the structural member joining method using the joint tool of the present invention, the following excellent effects can be realized.
According to the invention of claim 10,
(33) After forming the connector insertion portion and the fixing member insertion portion in the structural member, inserting the connector into the connector insertion portion, and inserting the body fixing member into the fixing member insertion portion and the through hole of the connector By simply screwing a nut onto the male screw part of the joint, the joint can be connected to the two or more structural members by fixing the joint, and the workability of the structural members is excellent.
(34) The structural members can be assembled in order, the structural members can be joined directly at the construction site, and there is no need to assemble at the factory or other places, and the labor of transporting the assembled structural members can be saved. The construction process can be significantly reduced and the construction period can be shortened.
(35) After fixing the connector to the structural member, the adhesive is filled between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion by simply injecting the adhesive into the hollow portion of the connector. Can be firmly consolidated, the joining work of the structural members is simple and excellent in workability, and the reliability of the joining part is excellent, and anyone can join the work.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view of a main part of a connector according to a first embodiment.
FIG. 2 is a side sectional view of an essential part showing a joint structure for a joint between structural members in Embodiment 2.
3 is a cross-sectional view taken along line AA in FIG.
4 is an exploded perspective view of main parts of a split-type connector in Embodiment 4. FIG.
FIG. 5 (a) is a side sectional view of an essential part showing a joining structure of climbing beams which are structural members in Embodiment 4.
(B) End view taken along line BB in FIG. 5 (a)
FIG. 6 is a side cross-sectional view of a main part showing a joint joint structure of structural members in a fifth embodiment.
FIG. 7 is an exploded plan view of a main part showing a joint joint structure for structural members in a fifth embodiment.
FIG. 8 is an exploded perspective view of a main part of a connector according to a sixth embodiment.
9 is a side cross-sectional view of a main part showing a joining structure of a lintel that is an example of a column and a horizontal structure member that are structural members in Embodiment 7. FIG.
10 is a cross-sectional view taken along line CC in FIG.
Fig. 11 (a) First floor plan of a three-story house
(B) Second floor plan of a three-story house
(C) Third floor plan of a three-story house
[Explanation of symbols]
1, 20, 50
2,24,51 trunk
2a End face
3 Through hole
4 Male screw part
5,5 'hollow
5a, 5b, 5c Unit hollow part
6 Inlet
7,7 'outlet
8 Washer
9 Nut
10, 25, 53 Body fixing member
11 Vertical structural members
12, 12A, 12B, 56 Horizontal member
13 Structural members
14a, 14b, 27, 40a, 40b, 57 Contact surface
15, 16, 28, 41a, 41b, 58 connector insertion part
15a, 16a, 28a, 41c, 58a Bottom
17, 29, 42a, 42b, 59 Air vent
18, 33, 43a, 43b, 60 Fixed member insertion portion
21 Head member
21a, 23a joint
22 Body member
22a, 22b trunk joint
23 Tip member
25a, 53a head
26a, 26b structural members
30 seat
31 Embedded material (sealed body)
31a Protrusion
32 Spiral member
52a rib
Section 52b
54 Beam
55 2nd Floor Pillar
60a recess
100a, 100b pillar
101 bearing wall
102 Garage
102a frontage

Claims (10)

a.中実棒状の胴部と、b.前記胴部の一端部側に前記胴部の軸心と略直角に貫通された貫通孔と、c.前記胴部の他端部側に形成された雄螺子部と、d.前記胴部の略軸心の長手方向に形成された中空部と、e.前記雄螺子部側の前記胴部の端面から前記中空部に連通した接着剤の注入口と、f.前記胴部の外周面から前記中空部に連通して穿設された1乃至複数の接着剤の吐出口と、g.前記雄螺子部に螺着されるナットと、h.前記貫通孔に挿着される胴部固定部材と、を備えていることを特徴とする接合具。a. A solid rod-shaped body; b. A through-hole penetrating substantially perpendicular to the axis of the barrel portion on one end side of the barrel portion; c. A male screw portion formed on the other end side of the body portion; d. A hollow portion formed in the longitudinal direction of the substantially axial center of the barrel portion; e. An adhesive injection port communicating with the hollow portion from an end surface of the body portion on the male screw side; f. One or more adhesive outlets drilled from the outer peripheral surface of the body portion to the hollow portion; and g. A nut screwed onto the male screw portion; h. And a body fixing member to be inserted into the through hole. 前記胴部の前記雄螺子部側の端部及び/又は前記ナットに形成又は配設された接着剤流出防止部を備えていることを特徴とする請求項1に記載の接合具。The joint according to claim 1, further comprising an adhesive outflow prevention portion formed or disposed on an end portion of the body portion on the male screw portion side and / or the nut. 前記胴部が、一端に前記雄螺子部を有し他端に接合部を有した頭部部材と、両端に胴接合部を有した1又は2以上の胴部材と、一端に接合部を有し他端側に前記貫通孔を有した先端部材と、を備えていることを特徴とする請求項1又は2に記載の接合具。The body includes a head member having the male screw at one end and a joint at the other end, one or more body members having a body joint at both ends, and a joint at one end. And a tip member having the through hole on the other end side. The connector according to claim 1 or 2, further comprising: 前記胴部の外周面が螺子状又は異型鉄筋状の凹凸面に形成されていることを特徴とする請求項1乃至3の内いずれか1項に記載の接合具。The outer peripheral surface of the said trunk | drum is formed in the uneven | corrugated surface of screw shape or atypical reinforcing bar shape, The joining tool of any one of Claims 1 thru | or 3 characterized by the above-mentioned. 前記胴部に外嵌されたスプリング等の螺旋状部材を備えていることを特徴とする請求項1乃至4の内いずれか1項に記載の接合具。5. The connector according to claim 1, further comprising a spiral member such as a spring that is externally fitted to the body portion. 前記注入口に嵌合される突起部を有した封止体を備えていることを特徴とする請求項1乃至5の内いずれか1項に記載の接合具。The connector according to any one of claims 1 to 5, further comprising a sealing body having a protrusion fitted to the injection port. 請求項1乃至6の内いずれか1項に記載された接合具と、所定の当接面で当接される横架構造部材や縦構造部材等の2以上の構造部材と、前記構造部材の外周壁部から前記当接面に対して直交若しくは所定の傾斜角度を有して他の前記構造部材と連通して穿孔された1以上の接合具挿入部と、当接される前記構造部材の内いずれか1の前記構造部材の外周壁部から前記接合具挿入部に略直交して穿孔された固定部材挿入部と、前記接合具の中空部に注入されて前記接合具の吐出口から吐出され前記接合具の外周面と前記接合具挿入部の周壁間に充填される接着剤と、を備えていることを特徴とする構造部材の接合構造。A connector according to any one of claims 1 to 6, two or more structural members such as a horizontal structural member and a vertical structural member that are abutted on a predetermined abutting surface, and the structural member One or more connector insertion portions perforated in communication with the other structural member at an orthogonal or predetermined inclination angle from the outer peripheral wall portion to the contact surface, and the structural member to be contacted A fixing member insertion portion that is perforated substantially perpendicularly to the connector insertion portion from the outer peripheral wall portion of any one of the structural members, and is injected into the hollow portion of the connector and discharged from the discharge port of the connector And an adhesive filled between the outer peripheral surface of the connector and the peripheral wall of the connector insertion portion. 当接される前記構造部材の内いずれか1の前記構造部材の外周壁部から前記接合具挿入部に連通して穿孔された1乃至複数の空気抜き部を備えていることを特徴とする請求項7に記載の構造部材の接合構造。The structure according to claim 1, further comprising one or a plurality of air vents that are perforated from an outer peripheral wall portion of the structural member that is in contact with the joint insertion portion. 8. A joining structure of structural members according to 7. 前記接合具挿入部の開口部に穿設され前記接合具挿入部と直交する1以上の座部を有し、前記座部の開口側を埋設し表面が前記構造部材の外周壁面と略面一に形成された埋設材を備えていることを特徴とする請求項7又は8に記載の構造部材の接合構造。It has one or more seats that are perforated in the opening of the connector insertion part and are orthogonal to the connector insertion part, the opening side of the seat is embedded, and the surface is substantially flush with the outer peripheral wall surface of the structural member. The structural member joining structure according to claim 7, further comprising an embedded material formed in the structure. 所定の当接面で当接される横架構造部材や縦構造部材等の2以上の構造部材に、請求項1乃至6の内いずれか1項に記載された接合具が挿入される接合具挿入部及び前記接合具挿入部に略直交し前記接合具の胴部固定部材が挿着される固定部材挿入部を形成する挿入部形成工程と、前記接合具挿入部に前記接合具を挿入し前記固定部材挿入部及び前記接合具の貫通孔に前記胴部固定部材を挿着する胴部挿着工程と、前記接合具の雄螺子部にナットを螺着し前記接合具を前記構造部材に固定するとともに前記構造部材同士を連結する固定工程と、前記接合具の中空部に接着剤を注入して前記構造部材を固結する固結工程と、を備えていることを特徴とする構造部材の接合方法。A connector in which the connector described in any one of claims 1 to 6 is inserted into two or more structural members such as a horizontal structural member and a vertical structural member that are in contact with each other at a predetermined contact surface. An insertion portion forming step of forming a fixing member insertion portion that is substantially orthogonal to the insertion portion and the connector insertion portion and into which the body fixing member of the connector is inserted; and inserting the connector into the connector insertion portion. A trunk portion inserting step of inserting the barrel portion fixing member into the fixing member insertion portion and the through hole of the connector; and a nut screwed into the male screw portion of the connector to attach the connector to the structural member. A structural member comprising: a fixing step of fixing and fixing the structural members together; and a consolidation step of injecting an adhesive into the hollow portion of the connector to solidify the structural members. Joining method.
JP2000082878A 2000-03-23 2000-03-23 Joining tool, joining structure of structural member using the same, and joining method of structural member Expired - Fee Related JP3860704B2 (en)

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WO2017037588A1 (en) * 2015-08-28 2017-03-09 Fellrock Developments Limited Timber pole foundation structure
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