JP3846176B2 - Water cooling bushing - Google Patents

Water cooling bushing Download PDF

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Publication number
JP3846176B2
JP3846176B2 JP2000340367A JP2000340367A JP3846176B2 JP 3846176 B2 JP3846176 B2 JP 3846176B2 JP 2000340367 A JP2000340367 A JP 2000340367A JP 2000340367 A JP2000340367 A JP 2000340367A JP 3846176 B2 JP3846176 B2 JP 3846176B2
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JP
Japan
Prior art keywords
water
bushing
hollow conductor
cooling
copper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000340367A
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Japanese (ja)
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JP2002140945A (en
Inventor
博英 村山
英成 大谷
啓次 塩原
信 鈴木
利一郎 富田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
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Hitachi Ltd
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Filing date
Publication date
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Priority to JP2000340367A priority Critical patent/JP3846176B2/en
Publication of JP2002140945A publication Critical patent/JP2002140945A/en
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Publication of JP3846176B2 publication Critical patent/JP3846176B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、水によりその冷却を行うブッシングに関する。
【0002】
【従来の技術】
変圧器や回転電機をはじめとする電気機器において使用されるブッシングでは、導体の電気抵抗によって発生する熱を冷却するためにブッシング内部にガスや油な どの冷媒を通すことによる冷却が行われている。
【0003】
従来、回転電機のブッシングの冷却では機内に充填される冷却ガスをブッシング内部にも導き循環させて冷却する、ガス冷却方式のものが多数使用されている。この種のガス冷却ブッシングに関するものとしては、例えば、特開昭58−206012号公報などが挙げられる。この場合には、ブッシングの内外に同じ冷却ガスが充填される状態となるため、通風管と中空導体との間の密封条件は比較的緩く、Oリングによる密封が行われている。
【0004】
一方、近年の回転電機の大容量化とともにブッシングの中空導体を流れる電流も大きくなり、その発熱量がガスにより冷却できる限度を超えるような例も出てきている。そのような場合には回転電機固定子巻線の冷却のために使用される冷却水をガスの代わりにブッシング内に導き循環させて冷却する、水冷ブッシングを採用することがある。
【0005】
【発明が解決しようとする課題】
水冷ブッシングを採用する場合、ブッシング外部には冷却ガスが充填されており、ブッシング内部には冷却水が流れる構造となるため、ブッシングの密封構造が非常に重要である。これが不十分であると、回転電機機内への冷却水の漏洩、あるいは逆に、ブッシング内への冷却ガスの漏洩が発生する。どちらの場合においてもブッシングの冷却効率は悪化し、回転電機にとって重大な損傷を及ぼす結果となる恐れがある。
【0006】
前述のようにガス冷却ブッシングでは、通風管と中空導体との間の密封にOリングを使用することができた。Oリングによる密封は簡便な方法であり、保守点検を行いやすい部位であれば水冷ブッシングにおいても非常に有効な密封手段となり得る。しかし、万一回転電機機内においてOリング部からの漏水が発生した場合、回転電機運転中に当該部に直接アクセスすることはできないため、Oリングの交換作業を行うためだけに回転電機の運転を止め、さらに冷却ガスをすべて空気に置換するなど、時間と手間のかかる作業を行わなければならない。水冷ブッシングを必要とするほどの大電流を流す回転電機には、長時間の連続運転に耐え得る高信頼性が要求されるため、以上のような問題を回避する上でも、水冷ブッシングでは通水管と中空導体との間の密封にOリング以上に高い信頼性を持つ密封方式を適用する必要がある。
【0007】
本発明は以上の課題に鑑みなされたもので、その目的は漏水の可能性を低減する水冷ブッシングを提供することにある。
【0008】
【課題を解決するための手段】
本発明は、絶縁管と、前記絶縁管内に収納された外部機器と電気のやりとりをする銅製の中空導体と、前記中空導体の内部を貫通するステンレス鋼製の通水管とを備え、前記中空導体と前記通水管内に冷却水を流して冷却を行う水冷ブッシングにおいて、前記通水管と前記中空導体との間に銅製の接続部材を設け、該銅製の接続部材と中空導体及び通水管とをそれぞれろう付接合して形成することで上記の目的を達成するようにしたものである。
【0010】
すなわち上記のように構成された水冷ブッシングでは、通水管と中空導体及び接続部材も含めた接続部全体の密封性が非常に高い構造となるため、漏水の可能性を低減することができる。
【0011】
【発明の実施の形態】
以下、図示した実施例に基づき本発明の実施例を詳細に説明する。図1は本発明の水冷ブッシングの一実施例を表す断面図である。図中の水冷ブッシングは絶縁管1と中空導体2とその内部に通水管3が設けられている。本図1では、冷却水の流れ4は矢印で示すように通水管の内面を下降し、通水管の外面と導体の内面により構成される空間を上昇する。この際に導体の電気抵抗によって発生する熱を奪い冷却が行われる。さらに冷却水は回転電機口出し側へと排水される。なお、冷却水の流れはこの逆方向とすることも可能である。
【0012】
本実施例では、通水管と中空導体との間を溶接あるいはろう付により接続する構造としている。したがって、Oリングのような密封構造とは異なり、根本的に密封性が高い構造となる。また、経年劣化の心配も非常に小さい。したがって、当該部のように回転電機機内にあり、容易に保守点検を行うことが困難な部位の接続法として非常に優れている。
【0013】
一般に、中空導体は電気抵抗の低い銅により構成されるので、通水管が銅である場合には銅同士の溶接あるいはろう付となり、比較的広く用いられている技術を適用することができるという点で有利である。また別の例として、通水管がステンレス鋼の場合には、ステンレス鋼と銅のろう付となり、技術的には、銅同士の場合に比べて高度なものが要求されるが、ステンレス鋼製の通水管には冷却水による腐食等の心配がなく、また、銅に比べて機械的強度にも優れているため、水冷ブッシングを小型化できる可能性もあり、接続技術の問題を解決できれば水冷ブッシングとして優れたものとなる。
【0014】
図2に本発明の他の実施例を示す。この実施例では、通水管3と中空導体2の間に接続部材5を設けている。前述のように、銅と異種金属、特に、ステンレス鋼とのろう付には高度な技術が必要である。その一因は銅同士の接合に比べてより高い温度での接合作業が必要なことにある。中空導体を通水管に直接ろう付接続しようとすると、通水管に比べて大きく伝熱が良い中空導体側に熱が逃げ、ろう付面を効率的に、かつ、均等に加熱することが困難となる。したがって、ろう付面にろうの流れが不十分な部分が生じ、結果的にその部位より漏水が生じる恐れがある。
【0015】
しかし、本実施例のように両者の間に接続部材5を設けると、接続部材5の材質や形状を通水管や中空導体との接続の相性や伝熱等を考慮して選ぶことで、接続部の信頼性を向上させることができる。
【0016】
その一例として、接続部材を中空導体と同じ銅とする場合を例に説明する。まずステンレス鋼の通水管と銅の接続部材のろう付を行うが、接続部材の形状を伝熱を考慮して最適化することで、接合面を均等に効率良く、高温ろう付に必要な温度まで加熱することができ、結果的に非常に良い接合状態を得ることができる。その後、接続部材と中空導体とのろう付を通常どおり実施するが、このときの銅同士のろう付はステンレス鋼と銅とのろう付に比べて低温であるため、高温ろう付面には影響を与えずに接続することができる。本実施例のように接続部材を設けると、ろう付回数は1回増えるものの、困難であったステンレス鋼と銅とのろう付の作業性は著しく向上し、また、接合部の信頼性も非常に高いものとなり、漏水の可能性を低減できる。
【0017】
【発明の効果】
本発明は以上説明したように構成されているので、通水管と中空導体間の密封性 能およびその信頼性を向上させることができ、漏水の可能性を低減する水冷ブッシ ングおよびその製作法を得ることができる。
【図面の簡単な説明】
【図1】本発明の水冷ブッシングの一実施例を表す断面図である。
【図2】本発明の水冷ブッシングの他の実施例を表す断面図である。
【符号の説明】
1…絶縁管、2…中空導体、3…通水管、4…冷却水の流れ、5…接続部材。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to bushings to perform the cooling by water.
[0002]
[Prior art]
Bushings used in electrical equipment such as transformers and rotating electrical machines are cooled by passing a refrigerant such as gas or oil through the bushing to cool the heat generated by the electrical resistance of the conductor. .
[0003]
2. Description of the Related Art Conventionally, in cooling of a bushing of a rotating electric machine, a number of gas cooling systems are used in which a cooling gas filled in the machine is also introduced into the bushing and circulated for cooling. An example of this type of gas cooling bushing is disclosed in Japanese Patent Application Laid-Open No. 58-206012. In this case, since the same cooling gas is filled inside and outside the bushing, the sealing condition between the ventilation tube and the hollow conductor is relatively loose, and sealing is performed by an O-ring.
[0004]
On the other hand, with the recent increase in capacity of rotating electrical machines, the current flowing through the hollow conductor of the bushing has also increased, and there have been examples in which the amount of generated heat exceeds the limit that can be cooled by gas. In such a case, a water-cooled bushing may be employed in which cooling water used for cooling the rotating electrical machine stator winding is guided and circulated in the bushing instead of the gas to be cooled.
[0005]
[Problems to be solved by the invention]
When the water-cooled bushing is employed, the bushing is filled with a cooling gas, and the cooling water flows inside the bushing. Therefore, the bushing sealing structure is very important. If this is insufficient, leakage of cooling water into the rotating electrical machine or conversely leakage of cooling gas into the bushing occurs. In either case, the cooling efficiency of the bushing deteriorates, which may result in serious damage to the rotating electrical machine.
[0006]
As described above, in the gas cooling bushing, an O-ring can be used for sealing between the ventilation pipe and the hollow conductor. Sealing with an O-ring is a simple method, and can be a very effective sealing means even in a water-cooled bushing if it is a site where maintenance and inspection are easy to perform. However, if water leaks from the O-ring part in the rotating electrical machine, the relevant part cannot be accessed directly while the rotating electrical machine is operating, so the rotating electrical machine is stopped only for O-ring replacement work. In addition, it is necessary to perform time-consuming and labor-intensive work such as replacing all the cooling gas with air. Rotating electrical machines that pass large currents that require water-cooled bushings require high reliability that can withstand long-term continuous operation. It is necessary to apply a sealing method that is more reliable than the O-ring for sealing between the wire and the hollow conductor.
[0007]
The present invention has been made in view of the above problems, its object is to provide a water cooling bushings to reduce the possibility of water leakage.
[0008]
[Means for Solving the Problems]
The present invention includes an insulating pipe, a copper hollow conductor that exchanges electricity with an external device housed in the insulating pipe, and a stainless steel water pipe that passes through the hollow conductor, and the hollow conductor In the water-cooled bushing for cooling by flowing cooling water into the water pipe , a copper connection member is provided between the water pipe and the hollow conductor, and the copper connection member, the hollow conductor, and the water pipe are respectively provided. The above-mentioned object is achieved by forming by brazing .
[0010]
In other words, the water-cooled bushing configured as described above has a structure in which the entire connecting portion including the water pipe, the hollow conductor, and the connecting member has a very high sealing performance, so that the possibility of water leakage can be reduced.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail based on the illustrated embodiments. FIG. 1 is a sectional view showing an embodiment of the water-cooled bushing of the present invention. The water-cooled bushing in the figure is provided with an insulating tube 1, a hollow conductor 2, and a water pipe 3 provided therein. In FIG. 1, the flow 4 of cooling water descends the inner surface of the water pipe as indicated by an arrow, and rises in the space constituted by the outer surface of the water pipe and the inner surface of the conductor. At this time, the heat generated by the electrical resistance of the conductor is taken away and cooling is performed. Further, the cooling water is drained to the rotating electric machine outlet side. The flow of cooling water can be in the opposite direction.
[0012]
In this embodiment, the water pipe and the hollow conductor are connected by welding or brazing. Therefore, unlike a sealing structure such as an O-ring, the structure is fundamentally highly sealed. Also, there is very little worry about deterioration over time. Therefore, it is very excellent as a connection method for a part that is in a rotating electrical machine such as the part and is difficult to perform maintenance and inspection easily.
[0013]
In general, since the hollow conductor is made of copper having a low electrical resistance, when the water pipe is copper, the copper is welded or brazed to each other, and a relatively widely used technique can be applied. Is advantageous. As another example, when the water pipe is made of stainless steel, it is brazed between stainless steel and copper, and technically, a higher level is required compared to the case of copper, but it is made of stainless steel. There is no worry about corrosion due to cooling water in the water pipe, and it is also superior in mechanical strength compared to copper, so there is a possibility that the water cooling bushing can be downsized. If the problem of connection technology can be solved, the water cooling bushing As an excellent one.
[0014]
FIG. 2 shows another embodiment of the present invention. In this embodiment, a connecting member 5 is provided between the water conduit 3 and the hollow conductor 2. As described above, advanced techniques are required for brazing copper and dissimilar metals, particularly stainless steel. One reason for this is that a joining operation at a higher temperature is required as compared with the joining of copper. When trying to braze the hollow conductor directly to the water pipe, heat escapes to the side of the hollow conductor, which has a large heat transfer compared to the water pipe, and it is difficult to heat the brazed surface efficiently and evenly. Become. Therefore, a part where the flow of the solder is insufficient is generated on the brazing surface, and as a result, there is a possibility that water leaks from the part.
[0015]
However, when the connection member 5 is provided between both as in this embodiment, the connection member 5 is selected by considering the material and shape of the connection member 5 in consideration of the compatibility of the connection with the water pipe and the hollow conductor, heat transfer, etc. The reliability of the part can be improved.
[0016]
As an example, a case where the connecting member is made of the same copper as the hollow conductor will be described as an example. First, brazing of stainless steel water pipes and copper connection members is performed, but by optimizing the shape of the connection members in consideration of heat transfer, the temperature required for high-temperature brazing is achieved evenly and efficiently. And as a result, a very good bonding state can be obtained. After that, the connecting member and the hollow conductor are brazed as usual. However, the brazing of copper at this time is a lower temperature than the brazing of stainless steel and copper, so there is no effect on the high temperature brazing surface. Can be connected without giving. When a connecting member is provided as in this embodiment, the number of brazing operations is increased by one, but the workability of brazing between stainless steel and copper, which has been difficult, is remarkably improved, and the reliability of the joint is also extremely high. The possibility of water leakage can be reduced.
[0017]
【The invention's effect】
Since the present invention is configured as described above, it is possible to improve the sealing performance between the water pipe and the hollow conductor and the reliability thereof, and to provide a water-cooled bushing that reduces the possibility of water leakage and a manufacturing method thereof. Obtainable.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an embodiment of a water-cooled bushing according to the present invention.
FIG. 2 is a cross-sectional view showing another embodiment of the water-cooled bushing of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Insulation tube, 2 ... Hollow conductor, 3 ... Water flow pipe, 4 ... Flow of cooling water, 5 ... Connection member.

Claims (1)

絶縁管と、前記絶縁管内に収納された外部機器と電気のやりとりをする銅製の中空導体と、前記中空導体の内部を貫通するステンレス鋼製の通水管とを備え、前記中空導体と前記通水管内に冷却水を流して冷却を行う水冷ブッシングにおいて、前記通水管と前記中空導体との間に銅製の接続部材を設け、該銅製の接続部材と中空導体及び通水管とをそれぞれろう付接合して形成することを特徴とする水冷ブッシング。An insulating tube; a copper hollow conductor that exchanges electricity with an external device housed in the insulating tube; and a stainless steel water conduit that penetrates the hollow conductor; the hollow conductor and the water conduit In a water-cooled bushing for cooling by flowing cooling water into a pipe , a copper connection member is provided between the water pipe and the hollow conductor, and the copper connection member, the hollow conductor and the water pipe are brazed and joined, respectively. A water-cooled bushing characterized by being formed .
JP2000340367A 2000-11-02 2000-11-02 Water cooling bushing Expired - Fee Related JP3846176B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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JP3846176B2 true JP3846176B2 (en) 2006-11-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101873031A (en) * 2009-04-23 2010-10-27 株式会社东芝 The bushing of electric rotating machine

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101840629B1 (en) 2016-12-09 2018-03-21 제룡전기 주식회사 Water cooling device for bushing welding

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101873031A (en) * 2009-04-23 2010-10-27 株式会社东芝 The bushing of electric rotating machine
CN101873031B (en) * 2009-04-23 2012-12-12 株式会社东芝 High-voltage bushing of a rotating electric machine

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