JP3845091B2 - Long flexible duct disconnection prevention connection device - Google Patents

Long flexible duct disconnection prevention connection device Download PDF

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JP3845091B2
JP3845091B2 JP2004008891A JP2004008891A JP3845091B2 JP 3845091 B2 JP3845091 B2 JP 3845091B2 JP 2004008891 A JP2004008891 A JP 2004008891A JP 2004008891 A JP2004008891 A JP 2004008891A JP 3845091 B2 JP3845091 B2 JP 3845091B2
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flexible duct
branch box
long flexible
opening
claw
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JP2005201551A (en
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昌宏 藤田
安則 斉藤
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Shinryo Corp
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本発明は、空調用配管において長尺フレキシブルダクトを分岐ボックスに接続する際の接続構造に関する。   The present invention relates to a connection structure for connecting a long flexible duct to a branch box in air conditioning piping.

図3に示すように、ビルや工場内の天井部分には一般に空調用の分岐ボックス10が吊り金具19を用いて設置され、分岐ボックス10の側面にはフランジ固定式の接続口12が設けられて空調供給源(図示せず)から空調用空気が供給されるようになっている。分岐ボックス10の他の側面には一般に長尺のフレキシブルダクト14a,14b,14c,14dがワンタッチ式の取付手段16a,16bなどを介して接続され、フレキシブルダクトの他端はワンタッチ式の取付手段17c,17dなどを介して天井裏に取り付けられたシステム天井用吹出チャンバー18a,18b,18c,18dに接続されて、所定の空調対象室へと空気が送られるようになっている。一般にフレキシブルダクトの外周は保温材で覆われ、消音効果を保てるようになっている。また、分岐ボックス内部にも保温・消音用のグラスウールが充填されている。   As shown in FIG. 3, a branch box 10 for air conditioning is generally installed on a ceiling portion of a building or factory using a hanging bracket 19, and a flange-fixed connection port 12 is provided on a side surface of the branch box 10. Air conditioning air is supplied from an air conditioning supply source (not shown). In general, long flexible ducts 14a, 14b, 14c, and 14d are connected to the other side surface of the branch box 10 through one-touch attachment means 16a and 16b, and the other end of the flexible duct is connected to the one-touch attachment means 17c. , 17d, etc., are connected to the system ceiling blowing chambers 18a, 18b, 18c, 18d attached to the back of the ceiling, and air is sent to a predetermined air-conditioning target room. In general, the outer periphery of the flexible duct is covered with a heat insulating material so that a silencing effect can be maintained. The branch box is also filled with glass wool for heat insulation and silencing.

前述したワンタッチ式の取付手段16a,16b,17c,17dには各種の方式が採用されているが、図4A,B,Cにその一例を示す。図4Aに接続前の状態で示すように、分岐ボックス10の端面11に円環状の接続金具50が突出して取り付けられ、その内部に保温・消音用のグラスウール52が内蔵され、接続金具50の内縁に封止用のパッキン54が取り付けられている。一方、フレキシブルダクト14の側には、その先端に筒形のワンタッチネック部56が挿入され、その周囲に接着テープ58が巻かれ、鋼板ベルト60で締め付けられている。ワンタッチネック部56の外周には摩擦力を高めるため植毛57の加工がなされている。   Various methods are employed for the above-described one-touch type attachment means 16a, 16b, 17c, and 17d. Examples thereof are shown in FIGS. 4A, 4B, and 4C. As shown in the state before connection in FIG. 4A, an annular connection fitting 50 protrudes and is attached to the end surface 11 of the branch box 10, and a glass wool 52 for heat insulation and sound silencing is incorporated therein, and the inner edge of the connection fitting 50 A packing 54 for sealing is attached to the. On the other hand, on the flexible duct 14 side, a cylindrical one-touch neck portion 56 is inserted at the tip thereof, and an adhesive tape 58 is wound around it and fastened by a steel plate belt 60. In order to increase the frictional force on the outer periphery of the one-touch neck portion 56, a flocking 57 is processed.

図4Bは分岐ボックス10の内部にフレキシブルダクト14を挿入した状態を表しており、図4Cに拡大して示すように、植毛加工されたワンタッチネック部56の先端がパッキン54を押し込むように挿入され、パッキン54と植毛57の間の摩擦力によってフレキシブルダクト14がその位置に保持されるようになっている。なお、グラスウール52とパッキン54との間にはパッキン押え53が挿入され、さらにパッキン54の抜けを防止するための凹所(リブ)55が設けられている。   FIG. 4B shows a state in which the flexible duct 14 is inserted into the branch box 10. As shown in an enlarged view in FIG. 4C, the tip of the one-touch neck portion 56 that has been flocked is inserted so that the packing 54 is pushed in. The flexible duct 14 is held in that position by the frictional force between the packing 54 and the flocks 57. A packing presser 53 is inserted between the glass wool 52 and the packing 54, and a recess (rib) 55 for preventing the packing 54 from coming off is provided.

しかしながら、このような摩擦力を利用した接続方法であると、施工時の差し込み不良により、不完全な接続で空気洩れが生じたり、施工後のメンテナンスや地震などの外力を受けて差し込み部分が外れる可能性があった。
特開2003−65589「空調用ダクトの接続装置」や特開2003−148793「空調用ダクトの接続装置」には、分岐ボックス側と接続配管側とのそれぞれに環状凸部を複数個所設けて、力を加えてダクトを差し込むことにより、両者を弾力保持させる方法が記載されている。しかしながら、このような環状凸部は精度良く仕上げることが容易でないから施工時に凹凸を正確に合わせることが困難で、合わせ面の環状凸部の寸法誤差によって、空気洩れやダクトの抜けを生じやすいという欠点が知られている。
However, with this connection method using frictional force, due to poor insertion at the time of construction, air leakage occurs due to incomplete connection, or the insertion part is detached due to external force such as maintenance after construction or earthquake There was a possibility.
Japanese Patent Application Laid-Open No. 2003-65589 “Air-Condition Duct Connection Device” and Japanese Patent Application Laid-Open No. 2003-148793 “Air-Condition Duct Connection Device” are provided with a plurality of annular protrusions on each of the branch box side and the connection piping side, A method is described in which a duct is inserted by applying force to keep both elastic. However, it is not easy to finish such an annular protrusion with high accuracy, so it is difficult to accurately match the unevenness during construction, and dimensional errors of the annular protrusion on the mating surface tend to cause air leakage and duct detachment. Disadvantages are known.

本発明の目的は、フレキシブルダクトの接続部からの空気洩れとダクトの抜けを確実に防止できるようなワンタッチ式の接続構造を提供することにある。   An object of the present invention is to provide a one-touch type connection structure that can reliably prevent air leakage from a connecting portion of a flexible duct and removal of the duct.

本発明の前述した課題は、空調用ダクトの分岐ボックスに接続される長尺フレキシブルダクト用の抜け防止接続装置であって、長尺フレキシブルダクトの筒状の差し込み部分の外周に、植毛加工が施されるとともに、複数の抜け防止金具が取り付けられ、前記抜け防止金具は半径方向に突出する爪形突起で形成され、分岐ボックスの長尺フレキシブルダクト受け入れ部分の端板に円形の開口が設けられ、該開口に前記爪形突起を受け入れ可能な複数の切り込みが形成され、該開口の内側にその開口よりも少し小さい開口を有する弾力性のパッキンが取り付けられ、さらに前記端板の内側に保温材が内張りされており、長尺フレキシブルダクトの筒状の差し込み部分を分岐ボックス内に挿入した際に前記爪形突起が前記切り込み内に挿入され、分岐ボックス内部で回転させられることにより、その位置に保持されるとともに、前記パッキンと植毛により接続部からの空気漏れを防止するようになっている抜け防止接続装置によって達成される。 The above-described problem of the present invention is a disconnection prevention connecting device for a long flexible duct connected to a branch box of an air conditioning duct, and a flocking process is performed on an outer periphery of a cylindrical insertion portion of the long flexible duct. In addition, a plurality of removal prevention metal fittings are attached, the removal prevention metal fittings are formed by claw-shaped protrusions protruding in the radial direction, and a circular opening is provided in the end plate of the long flexible duct receiving portion of the branch box , multiple acceptable the claw-shaped projections to the opening incision is formed, resilient gasket having a slightly smaller opening than the opening on the inside of the opening is mounted, further heat insulating material on the inside of the end plate are lined, the claw-shaped projections when inserting the cylindrical insertion portion of the elongated flexible duct to the branch box is inserted into the notch above, By being rotated within Toki box, it is held in that position, achieved by in which strain relief connection device so as to prevent air leakage from the connection portion by flocking and the packing.

かかる構成に基づき、本発明によれば、
(1)フレキシブルダクトを分岐ボックスに挿入する際は抜け防止金具が分岐ボックス内でストップするまで挿入するので、施工時に差し込み不足が生じるおそれがなくなる
(2)作業に熟練を必要としないので、熟練度の差による施工むらがなくなる
(3)金具の爪による引っ掛かりを利用した抜け防止機構なので、抜けを確実に防止できる
(4)施工後のメンテナンスや地震の際にも不意に抜けるようなトラブルが防止できる。
Based on this configuration, according to the present invention,
(1) When the flexible duct is inserted into the branch box, it is inserted until the removal prevention bracket stops in the branch box, so there is no risk of insufficient insertion during construction. (2) No skill is required for the work. (3) The removal prevention mechanism that uses the catches of the claws of the metal fittings to prevent unplugging. (4) Troubles that can come off unexpectedly even after maintenance or during an earthquake. Can be prevented.

以下、添付図面の実施例を参照しながら、本発明についてさらに詳述する。   Hereinafter, the present invention will be described in more detail with reference to embodiments of the accompanying drawings.

図1及び図2は本発明による長尺フレキシブルダクトの抜け防止接続装置の好適な態様を表しており、図1Aはフレキシブルダクトを差し込む前の状態、図1Bは差し込み後の状態、図1Cは差し込み部分における金具と凹所の位置関係、図1Dは図1CのD部分を拡大して表している。図1Aの接続前の状態で、分岐ボックス10の端面11にある端板11aの裏側にワンタッチパッキン24が埋め込まれるようにして取り付けられ、その内側に保温・消音用のグラスウール52が内蔵されている。   1 and 2 show a preferred embodiment of a long flexible duct disconnection prevention connecting device according to the present invention. FIG. 1A shows a state before inserting the flexible duct, FIG. 1B shows a state after insertion, and FIG. FIG. 1D is an enlarged view of the D portion of FIG. 1C. 1A, the one-touch packing 24 is attached to the back side of the end plate 11a on the end face 11 of the branch box 10, and a glass wool 52 for heat insulation / silence is incorporated therein. .

一方、長尺フレキシブルダクト14の側には、その先端に筒形のワンタッチネック部26が挿入(圧入)され、その外周には摩擦力を高めるため植毛27の加工がなされている。図1Cに示すように、フレキシブルダクト14の差し込み部分(ワンタッチネック部)26の外周に抜け防止金具28が2個所取り付けられ、各抜け防止金具28は半径方向に突出する爪形突起28aに形成されている。さらに、分岐ボックス10のフレキシブルダクト受け入れ部分(端板11a)に抜け防止金具28の爪形突起28aを受け入れ可能な凹所(切り込み)30が円周方向に4個所設けられている。これらの爪形突起28aと凹所30は円周方向に整合する位置(好適には等間隔)に設けられており、図1B〜Dに示すように、両者を合致させた位置で差し込むことが可能になっている。   On the other hand, on the long flexible duct 14 side, a cylindrical one-touch neck portion 26 is inserted (press-fitted) at the tip thereof, and a flocking 27 is processed on the outer periphery to increase the frictional force. As shown in FIG. 1C, two drop prevention fittings 28 are attached to the outer periphery of the insertion portion (one-touch neck portion) 26 of the flexible duct 14, and each drop prevention fitting 28 is formed on a claw-shaped protrusion 28a protruding in the radial direction. ing. Further, four recesses (cuts) 30 that can receive the claw-shaped projections 28a of the drop-off prevention fitting 28 are provided in the circumferential direction in the flexible duct receiving portion (end plate 11a) of the branch box 10. These claw-shaped projections 28a and recesses 30 are provided at positions (preferably equidistant) aligned in the circumferential direction, and can be inserted at positions where both are matched, as shown in FIGS. It is possible.

図2A,Bは、図1Bに示したように長尺フレキシブルダクト14の差し込み部分26を分岐ボックス10内に挿入してから、差し込み部分26を回転させて固定した後の状態を表している。前述したように、分岐ボックス10内にはグラスウール52が内張り(充填)されているので、爪形突起28aを凹所30内で回転させることが可能である。図2Bに示すように、凹所30内に挿入された爪形突起28aは回転後は円周方向に沿った位置へと移動させられ、グラスウールの抵抗で適当な位置で停止する。 2A and 2B show a state after the insertion portion 26 of the long flexible duct 14 is inserted into the branch box 10 as shown in FIG. 1B and then the insertion portion 26 is rotated and fixed. As described above, since the glass wool 52 is lined (filled) in the branch box 10, the claw-shaped projection 28 a can be rotated in the recess 30. As shown in FIG. 2B, the claw-shaped protrusion 28a inserted into the recess 30 is moved to a position along the circumferential direction after rotation, and stops at an appropriate position by the resistance of glass wool.

詳細には図2Aに拡大して示すように、植毛加工されたワンタッチネック部26の先端がパッキン24を押し込むように挿入され、パッキン24と植毛27の間の摩擦力によっても、フレキシブルダクト14がその位置に保持される。なお、グラスウール52とパッキン24との間にはパッキン押え23が挿入され、さらにパッキン24の抜けを防止するための凹所25(リブ)が設けられている。かくして、長尺フレキシブルダクトを分岐ボックス内に挿入した際に爪形突起28aが凹所30内に挿入され、分岐ボックス10の内部で回転させられることにより、その位置に保持されるようになっている。フレキシブルダクトを分岐ボックスから外す際は、爪形突起28aを逆方向に回転させ、凹所30に合致した位置で引き出すことにより、両者を分離することができる。なお、必要に応じて、円周方向にストッパを設けることもできる。   Specifically, as shown in an enlarged view in FIG. 2A, the tip of the one-touch neck portion 26 that has been flocked is inserted so that the packing 24 is pushed in, and the flexible duct 14 is also formed by the frictional force between the packing 24 and the flocking 27. Held in that position. A packing presser 23 is inserted between the glass wool 52 and the packing 24, and a recess 25 (rib) for preventing the packing 24 from coming off is provided. Thus, when the long flexible duct is inserted into the branch box, the claw-shaped projection 28a is inserted into the recess 30 and is rotated in the branch box 10 to be held in that position. Yes. When removing the flexible duct from the branch box, the claw-shaped projections 28a can be rotated in the opposite direction and pulled out at a position matching the recess 30 to separate them. Note that a stopper can be provided in the circumferential direction as necessary.

本発明における各種部材の材料仕様を例示すれば以下の通りである。
(1)分岐ボックスの端板 SGCC鋼板 厚さ0.8mm
(2)ワンタッチパッキン シリコーン系ゴムパッキン
(3)ワンタッチネック SGCC鋼板 厚さ0.8mm
(4)抜け防止金具 SUS304鋼板 厚さ0.3mm
(5)植毛 ポリアクリロニトリル系耐炎繊維
Examples of the material specifications of various members in the present invention are as follows.
(1) End plate of branch box SGCC steel plate Thickness 0.8mm
(2) One-touch packing Silicone rubber packing (3) One-touch neck SGCC steel plate Thickness 0.8mm
(4) Removal prevention bracket SUS304 steel plate, thickness 0.3mm
(5) Flocking Polyacrylonitrile flame resistant fiber

以上詳細に説明した如く、本発明の抜け防止接続装置によれば、フレキシブルダクトを分岐ボックスに挿入する際は抜け防止金具が分岐ボックス内でストップするまで挿入するので施工時に差し込み不足が生じるおそれがなくなる、作業に熟練を必要としないので熟練度の差による施工むらがなくなる、金具の爪による引っ掛かりを利用した抜け防止機構なので抜けを確実に防止できる、施工後のメンテナンスや地震の際にも不意に抜けるようなトラブルが防止できる等の効果が得られ、その技術的効果には極めて顕著なものがある。   As described above in detail, according to the disconnection prevention connecting device of the present invention, when the flexible duct is inserted into the branch box, the disconnection prevention fitting is inserted until it stops in the branch box, so that there is a risk of insufficient insertion during construction. No need for skill in the work, so there is no unevenness in construction due to differences in skill level, and the removal prevention mechanism that uses the catches of the claws of the metal fittings can prevent the disconnection reliably. The effect that the trouble which falls out is prevented is acquired, The technical effect has a very remarkable thing.

本発明による接続装置の差し込み前後の状態を表す断面図。Sectional drawing showing the state before and behind insertion of the connection apparatus by this invention. 本発明による接続装置の差し込み後の固定状態を表す断面図。Sectional drawing showing the fixed state after insertion of the connection apparatus by this invention. 本発明を適用する分岐ボックスとフレキシブルダクトの斜視図。The perspective view of the branch box and flexible duct to which this invention is applied. 従来の接続装置の差し込み前後の状態を表す断面図。Sectional drawing showing the state before and behind insertion of the conventional connection apparatus.

符号の説明Explanation of symbols

10 分岐ボックス
11 端面
11a 端板
14 フレキシブルダクト
16,17,26 差し込み部分
24 パッキン
28 抜け防止金具
28a 爪形突起
30 凹所
DESCRIPTION OF SYMBOLS 10 Branching box 11 End surface 11a End plate 14 Flexible duct 16, 17, 26 Insertion part 24 Packing 28 Detachment prevention metal fitting 28a Claw-shaped protrusion 30 Recess

Claims (1)

空調用ダクトの分岐ボックスに接続される長尺フレキシブルダクト用の抜け防止接続装置であって、
長尺フレキシブルダクトの筒状の差し込み部分の外周に、植毛加工が施されるとともに、複数の抜け防止金具が取り付けられ、
前記抜け防止金具は半径方向に突出する爪形突起で形成され、
分岐ボックスの長尺フレキシブルダクト受け入れ部分の端板に円形の開口が設けられ、該開口に前記爪形突起を受け入れ可能な複数の切り込みが形成され、
該開口の内側にその開口よりも少し小さい開口を有する弾力性のパッキンが取り付けられ、
さらに前記端板の内側に保温材が内張りされており、
長尺フレキシブルダクトの筒状の差し込み部分を分岐ボックス内に挿入した際に前記爪形突起が前記切り込み内に挿入され、分岐ボックス内部で回転させられることにより、その位置に保持されるとともに、前記パッキンと植毛により接続部からの空気漏れを防止するようになっていることを特徴とする長尺フレキシブルダクトの抜け防止接続装置。
A disconnection prevention connecting device for a long flexible duct connected to a branch box of an air conditioning duct,
Along the outer periphery of the cylindrical insertion part of the long flexible duct , a flocking process is performed, and a plurality of removal prevention metal fittings are attached,
The escape prevention metal fitting is formed by a claw-shaped projection protruding in the radial direction,
A circular opening is provided in the end plate of the long flexible duct receiving portion of the branch box, and a plurality of cuts capable of receiving the claw-shaped projections are formed in the opening ,
A resilient packing having an opening slightly smaller than the opening is attached to the inside of the opening,
Furthermore, a heat insulating material is lined inside the end plate,
Is inserted a tubular insertion portion of the elongated flexible duct in cut the said claw-shaped projections upon insertion into the branch box, by being rotated at a branch box inside, is held in that position, the A long flexible duct disconnection preventing connecting device characterized in that air leakage from the connecting portion is prevented by packing and flocking .
JP2004008891A 2004-01-16 2004-01-16 Long flexible duct disconnection prevention connection device Expired - Lifetime JP3845091B2 (en)

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JP2603965Y2 (en) * 1991-03-07 2000-04-04 株式会社竹中工務店 Air conditioning duct
JP2556132Y2 (en) * 1991-07-13 1997-12-03 株式会社竹中工務店 Duct connection structure
JPH10288391A (en) * 1997-04-10 1998-10-27 G Ee Shi Kk Connecting structure for air conditioning duct, air conditioning duct and air conditioner
JP3320673B2 (en) * 1999-04-09 2002-09-03 株式会社竹中工務店 Construction method of air chamber unit for air conditioner

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