JP3835474B2 - Rolling bearing unit with rotational speed detector - Google Patents

Rolling bearing unit with rotational speed detector Download PDF

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JP3835474B2
JP3835474B2 JP2005012513A JP2005012513A JP3835474B2 JP 3835474 B2 JP3835474 B2 JP 3835474B2 JP 2005012513 A JP2005012513 A JP 2005012513A JP 2005012513 A JP2005012513 A JP 2005012513A JP 3835474 B2 JP3835474 B2 JP 3835474B2
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hole
cover
bolt
sensor
ring
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JP2005121233A5 (en
JP2005121233A (en
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英男 大内
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NSK Ltd
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/186Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/723Shaft end sealing means, e.g. cup-shaped caps or covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/007Encoders, e.g. parts with a plurality of alternating magnetic poles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

Abstract

<P>PROBLEM TO BE SOLVED: To adopt a structure coupling and fixing a sensor unit 45 to a cover 18a by a screw, to secure sufficient sealability in a screw coupling portion throughout a long period of time, and to improve assembly workability of the sensor unit 45. <P>SOLUTION: A body 34 of the cover 18a is made of synthetic resin, a through hole 44 and a second through hole 56 are provided in a bottom plate part 43 of the body 34, and a non-circular recessed part 57 is provided in a one end side opening circumferential rim part of the second through hole 56. In a head of a bolt 58 passed through the second through hole 56 and a third through hole 62 provided in the sensor unit 45, rotation prevention is carried out on the basis of engagement between an outer circumferential face of the head and an inner circumferential face of the recessed part 57. An O-ring 61 attached to a lock groove 60 provided in an inner face of the recessed part 57 is elastically abutted on the head of the bolt 58 throughout a whole circumference to seal a space between the bolt 58 and the bottom plate part 43. <P>COPYRIGHT: (C)2005,JPO&amp;NCIPI

Description

この発明に係る回転速度検出装置付転がり軸受ユニットは、自動車の車輪を懸架装置に対して回転自在に支持すると共に、この車輪の回転速度を検出する為に利用する。   The rolling bearing unit with a rotational speed detection device according to the present invention supports the wheel of an automobile so as to be rotatable with respect to the suspension device, and is used for detecting the rotational speed of the wheel.

自動車の車輪を懸架装置に対して回転自在に支持するのに、転がり軸受ユニットを使用する。又、アンチロックブレーキシステム(ABS)やトラクションコントロールシステム(TCS)を制御する為には、上記車輪の回転速度を検出する必要がある。この為、上記転がり軸受ユニットに回転速度検出装置を組み込んだ回転速度検出装置付転がり軸受ユニットにより、上記車輪を懸架装置に対して回転自在に支持すると共に、この車輪の回転速度を検出する事が、近年広く行なわれる様になっている。   A rolling bearing unit is used to rotatably support the wheels of the automobile with respect to the suspension system. Further, in order to control the anti-lock brake system (ABS) and the traction control system (TCS), it is necessary to detect the rotational speed of the wheel. For this reason, the rolling bearing unit with a rotational speed detection device incorporating the rotational speed detection device in the rolling bearing unit can support the wheel rotatably with respect to the suspension device and detect the rotational speed of the wheel. In recent years, it has been widely performed.

図5〜6は、この様な目的で使用される回転速度検出装置付転がり軸受ユニットの従来構造の1例として、特許文献1に記載されたものを示している。この回転速度検出装置付転がり軸受ユニットは、使用時にも回転しない外輪相当部材である外輪1の内径側に、使用時に回転する内輪相当部材であるハブ2を回転自在に支持している。そして、このハブ2の一部に固定したエンコーダ3の回転速度を、上記外輪1に支持したセンサ4により検出自在としている。即ち、上記外輪1の内周面に、複列の外輪軌道5、5を設けている。又、上記ハブ2の外周面、及びこのハブ2に外嵌したナット6によりこのハブ2に対し結合固定した状態で上記ハブ2と共に上記内輪相当部材を構成する内輪7の外周面に、内輪軌道8、8を設けている。そして、これら各内輪軌道8、8と上記各外輪軌道5、5との間にそれぞれ複数個ずつの転動体9、9を、それぞれ保持器10、10により保持した状態で転動自在に設け、上記外輪1の内側に上記ハブ2及び内輪7を、回転自在に支持している。   5-6 shows what was described in patent document 1 as an example of the conventional structure of the rolling bearing unit with a rotational speed detection apparatus used for such a purpose. This rolling bearing unit with a rotational speed detection device rotatably supports a hub 2 that is an inner ring equivalent member that rotates during use on the inner diameter side of an outer ring 1 that is an outer ring equivalent member that does not rotate even when used. The rotational speed of the encoder 3 fixed to a part of the hub 2 can be detected by the sensor 4 supported on the outer ring 1. That is, the double-row outer ring raceways 5 and 5 are provided on the inner peripheral surface of the outer ring 1. Further, an inner ring raceway is formed on the outer circumferential surface of the hub 2 and on the outer circumferential surface of the inner ring 7 constituting the inner ring equivalent member together with the hub 2 in a state of being coupled and fixed to the hub 2 by a nut 6 fitted on the hub 2. 8 and 8 are provided. A plurality of rolling elements 9 and 9 are provided between the inner ring raceways 8 and 8 and the outer ring raceways 5 and 5, respectively, so as to be freely rollable while being held by the cages 10 and 10, respectively. The hub 2 and the inner ring 7 are rotatably supported inside the outer ring 1.

又、上記ハブ2の軸方向外端部(自動車への組み付け状態で幅方向外側となる端部を言い、図5の右端部)で上記外輪1の外端部から軸方向外方に突出した部分に、車輪を取り付ける為のフランジ11を設けている。又、上記外輪1の軸方向内端部(自動車への組み付け状態で幅方向中央側となる端部を言い、図5の左端部)に、この外輪1を懸架装置に取り付ける為の取付部12を設けている。又、上記外輪1の軸方向外端開口部と上記ハブ2の中間部外周面との間の隙間は、シールリング13により塞いでいる。尚、重量の嵩む自動車用の転がり軸受ユニットの場合には、上記複数個の転動体9、9として、図示の様な玉に代えて、テーパころを使用する場合もある。 Further, the hub 2 protrudes outward in the axial direction from the outer end portion of the outer ring 1 at the outer end portion in the axial direction of the hub 2 (referred to as an end portion on the outer side in the width direction in the assembled state in the automobile, the right end portion in FIG. 5) The flange 11 for attaching a wheel is provided in the part. Further, an attachment portion 12 for attaching the outer ring 1 to the suspension device at the inner end portion in the axial direction of the outer ring 1 (the end portion on the center side in the width direction in the assembled state in the automobile, which is the left end portion in FIG. 5). Is provided. Further, a gap between the axially outer end opening of the outer ring 1 and the outer peripheral surface of the intermediate portion of the hub 2 is closed by a seal ring 13. In the case of a rolling bearing unit for automobiles that is heavy, tapered rollers may be used as the plurality of rolling elements 9, 9, instead of balls as shown.

上述の様な転がり軸受ユニットに回転速度検出装置を組み込むべく、上記内輪7の軸方向内端部で上記内輪軌道8から外れた部分の外周面には、前記エンコーダ3を外嵌固定している。このエンコーダ3は、軟鋼板等の磁性金属板に塑性加工を施す事により、断面L字形で全体を円環状に形成したもので、円筒部15と円輪部16とを備え、このうちの円筒部15を上記内輪7の軸方向内端部に締まり嵌めで外嵌する事により、この内輪7の軸方向内端部に固定している。又、上記円輪部16には、それぞれがこの円輪部16の直径方向に長いスリット状の透孔17、17を多数、放射状に、円周方向に亙り等間隔で形成する事で、上記円輪部16の磁気特性を、円周方向に亙って交互に且つ等間隔で変化させている。 In order to incorporate the rotational speed detection device into the rolling bearing unit as described above, the encoder 3 is fitted and fixed to the outer peripheral surface of the inner ring 7 at the inner end portion in the axial direction and away from the inner ring raceway 8. . The encoder 3 is formed by subjecting a magnetic metal plate such as a mild steel plate to plastic working so as to be formed into an annular shape as a whole with an L-shaped cross section, and includes a cylindrical portion 15 and an annular portion 16. The portion 15 is fixed to the inner end portion in the axial direction of the inner ring 7 by fitting the portion 15 to the inner end portion in the axial direction of the inner ring 7 with an interference fit. Further, the annular portion 16 is formed with a large number of slit-like through holes 17 and 17 that are long in the diameter direction of the annular portion 16 in a radial manner at equal intervals in the circumferential direction. The magnetic characteristics of the annular ring portion 16 are changed alternately at equal intervals over the circumferential direction.

更に、上記外輪1の軸方向内端開口部にはカバー18を、上記エンコーダ3の円輪部16の軸方向内側面に対向する状態で嵌合固定して、上記カバー18により上記外輪1の軸方向内端開口部を塞いでいる。金属板を塑性加工して成る、このカバー18は、上記外輪1の軸方向内端開口部に内嵌固定自在な嵌合筒部19と、この軸方向内端開口部を塞ぐ塞ぎ板部20とを有する。この塞ぎ板部20の中央部には、有底円筒状の膨出部21を形成して、この塞ぎ板部20と前記ナット6との干渉を防止している。又、この塞ぎ板部20の外周寄り部分でこの膨出部21よりも直径方向外側部分には通孔22を形成し、この通孔22を通じて上記センサ4の検知部24を、上記カバー18の内側に挿入している。又、上記センサ4の中間部外周面には取付フランジ25を固設しており、この取付フランジ25を上記カバー18の塞ぎ板部20に、止めねじ26、26で固定する事により、上記センサ4を上記カバー18に、所定の位置関係で結合固定している。この様にセンサ4をカバー18に結合固定した状態で、上記検知部24の先端面は、上記エンコーダ3を構成する円輪部16の軸方向内側面に、微小隙間を介して対向する。 Further, a cover 18 is fitted and fixed to the axially inner end opening of the outer ring 1 so as to face the inner side surface in the axial direction of the circular ring part 16 of the encoder 3. The axial inner end opening is closed. The cover 18, which is formed by plastic processing of a metal plate, includes a fitting tube portion 19 that can be fitted and fixed to the inner end opening in the axial direction of the outer ring 1, and a closing plate portion 20 that closes the inner end opening in the axial direction . And have. A bottomed cylindrical bulged portion 21 is formed at the center of the closing plate portion 20 to prevent interference between the closing plate portion 20 and the nut 6. In addition, a through hole 22 is formed in a portion near the outer periphery of the closing plate portion 20 in a diametrically outer portion than the bulging portion 21, and the detection portion 24 of the sensor 4 is connected to the cover 18 through the through hole 22. Inserted inside. Further, a mounting flange 25 is fixed on the outer peripheral surface of the intermediate portion of the sensor 4, and the mounting flange 25 is fixed to the closing plate portion 20 of the cover 18 with set screws 26, 26. 4 is coupled and fixed to the cover 18 in a predetermined positional relationship. In this state where the sensor 4 is coupled and fixed to the cover 18, the front end surface of the detection unit 24 faces the inner side surface in the axial direction of the annular ring part 16 constituting the encoder 3 with a minute gap.

上述の様な回転速度検出装置付転がり軸受ユニットの使用時には、上記外輪1の外周面に固設した取付部12を懸架装置に対して、図示しないボルトにより結合固定すると共に、前記ハブ2の外周面に固設したフランジ11に車輪を、このフランジ11に設けたスタッド27、27により固定する事で、上記懸架装置に対して上記車輪を回転自在に支持する。この状態で車輪が回転すると、上記センサ4の検知部24の端面近傍を、上記円輪部16に形成した透孔17、17と、円周方向に隣り合う透孔17、17同士の間に存在する柱部とが交互に通過する。この結果、上記センサ4内を流れる磁束の密度が変化し、このセンサ4の出力が変化する。この様にしてセンサ4の出力が変化する周波数は、上記車輪の回転数に比例する。従って、上記センサ4の出力を図示しない制御器に送れば、ABSやTCSを適切に制御できる。   When the rolling bearing unit with a rotational speed detecting device as described above is used, the mounting portion 12 fixed to the outer peripheral surface of the outer ring 1 is coupled and fixed to the suspension device with a bolt (not shown) and the outer periphery of the hub 2 is fixed. By fixing the wheel to the flange 11 fixed to the surface by the studs 27, 27 provided on the flange 11, the wheel is supported rotatably with respect to the suspension device. When the wheel rotates in this state, the vicinity of the end surface of the detection unit 24 of the sensor 4 is located between the through holes 17 and 17 formed in the ring portion 16 and the through holes 17 and 17 adjacent to each other in the circumferential direction. The existing pillars pass alternately. As a result, the density of the magnetic flux flowing through the sensor 4 changes, and the output of the sensor 4 changes. The frequency at which the output of the sensor 4 changes in this way is proportional to the rotational speed of the wheel. Therefore, if the output of the sensor 4 is sent to a controller (not shown), the ABS and TCS can be controlled appropriately.

実開平7−31539号公報Japanese Utility Model Publication No. 7-31539

本発明は、上述の様な回転速度検出装置付転がり軸受ユニットの改良に関するThe present invention relates to an improvement of a rolling bearing unit with a rotational speed detection device as described above.

本発明の回転速度検出装置付転がり軸受ユニットは、内周面に外輪軌道を有し、懸架装置に結合固定された状態で使用時にも回転しない外輪相当部材と、外周面に内輪軌道を有し、使用時に回転する内輪相当部材と、上記外輪軌道と内輪軌道との間に転動自在に設けた複数個の転動体と、上記外輪相当部材の一端開口部に被着する、円筒壁部と底板部とを有するカバーと、上記内輪相当部材の一部でこのカバーに対向する部分に、この内輪相当部材と同心に支持した、円周方向に亙る特性を交互に且つ等間隔に変化させたエンコーダと、上記カバーの一部でこのエンコーダと対向する部分に設けた通孔と、この通孔を挿通した状態で上記カバーの一部に支持固定し、上記エンコーダの回転に伴って出力を変化させるセンサとを備える。 The rolling bearing unit with a rotational speed detection device of the present invention has an outer ring raceway on the inner peripheral surface, and has an outer ring equivalent member that does not rotate even when used in a state of being coupled and fixed to a suspension device, and an inner ring raceway on the outer peripheral surface. An inner ring equivalent member that rotates when in use, a plurality of rolling elements provided between the outer ring raceway and the inner ring raceway, and a cylindrical wall portion that adheres to one end opening of the outer ring equivalent member; In the part having the bottom plate part and the part corresponding to the inner ring corresponding to the part of the inner ring equivalent member, the characteristic extending in the circumferential direction, which is supported concentrically with the inner ring equivalent member, is changed alternately and at equal intervals. An encoder, a through hole provided in a part of the cover that faces the encoder, and a support hole that is inserted into the cover so that the output is changed as the encoder rotates. Sensor.

特に、本発明の回転速度検出装置付転がり軸受ユニットに於いては、上記カバーのうちの少なくとも上記通孔を形成した部分は合成樹脂製の上記底板部であって、この部分のこの通孔の軸方向の厚さは他の部分の厚さよりも大きくなっており、この底板部の一部で上記通孔から離れた部分には、この通孔と平行な第二の通孔が形成されており、上記センサはホルダに支持されており、このホルダは、上記センサを支持した状態で上記通孔に挿入する挿入部と、この挿入部の端部にその基端部を結合した取付フランジ部と、この取付フランジ部の先端部で、上記挿入部を上記通孔に挿入した状態で上記第二の通孔の開口部に整合する部分に形成した第三の通孔とを備えており、上記ホルダは上記挿入部を上記通孔に挿入した状態で、上記第二、第三の通孔を挿通したボルトとナットとを螺合し更に緊締する事により、上記カバーに結合固定されており、このボルトの頭部又はナットがこのカバーに、これらボルトとナットとを螺合する以前に装着されており、上記エンコーダの被検出部と上記センサの検出部とが上記外輪相当部材及び内輪相当部材の軸方向に対向しており、上記カバーの軸方向内側面の一部で、上記通孔が開口した部分及び上記第二の通孔が開口した部分は、同一平面上に存在し、且つ、上記カバーの軸方向内側面の残部よりも、自動車への組み付け状態で幅方向中央側となる、軸方向内側に突出している。 In particular, in the rolling bearing unit with a rotational speed detection device of the present invention, at least the portion of the cover in which the through hole is formed is the bottom plate portion made of synthetic resin , The thickness in the axial direction is larger than the thickness of the other part, and a second through hole parallel to the through hole is formed in a part of the bottom plate part away from the through hole. The sensor is supported by a holder, and the holder includes an insertion portion that is inserted into the through hole in a state where the sensor is supported, and a mounting flange portion in which the base end portion is coupled to the end portion of the insertion portion. And a third through-hole formed in a portion aligned with the opening of the second through-hole in a state where the insertion portion is inserted into the through-hole at the distal end portion of the mounting flange portion, In the state where the holder inserts the insertion portion into the through hole, the second, The bolts and nuts inserted through the three holes are screwed together and tightened, and then they are joined and fixed to the cover. The bolt head or nut is screwed onto the cover. The detected portion of the encoder and the detecting portion of the sensor are opposed to each other in the axial direction of the outer ring equivalent member and the inner ring equivalent member, and are part of the axial inner side surface of the cover. The portion in which the through hole is opened and the portion in which the second through hole is opened are present on the same plane, and in the width direction in the assembled state to the automobile rather than the remaining portion on the inner side surface in the axial direction of the cover. It protrudes inward in the axial direction, which is the center side.

上述の様に構成する本発明の回転速度検出装置付転がり軸受ユニットが、自動車の懸架装置に対して車輪を回転自在に支持すると共に、この車輪の回転速度を検出する際の作用は、前述した従来構造の場合と同様である。
特に、本発明の回転速度検出装置付転がり軸受ユニットの場合には、センサの修理、交換の手間を軽減すべく、このセンサをカバーにねじ止め結合する構造を採用して、しかもこのカバーに対するセンサの組み付け作業性を向上できる。即ち、このセンサを上記カバーにねじ止め結合固定する場合、先ず、上記センサを支持したホルダのうちの挿入部を、上記カバーのうちの合成樹脂製の底板部に設けた通孔に挿入する。そして、上記カバーに設けた第二の通孔と上記ホルダを構成する取付フランジ部に設けた第三の通孔とを整合させた状態で、上記ホルダの片面と上記カバーの片面とを当接させる。次いで、上記第二、第三の通孔を挿通したボルトとナットとを螺合し更に緊締する事により、上記センサを上記カバーに結合固定する。この様なセンサの結合固定作業は、上記カバーを外輪相当部材に被着したまま行う事ができ、上記センサを上記カバーに組み付ける際にこのカバーを上記外輪相当部材から取り外す手間を省ける。この様に、本発明の回転速度検出装置付転がり軸受ユニットによれば、カバーにセンサを結合固定する作業の手間を軽減し、回転速度検出装置付転がり軸受ユニットの組み付け作業性を向上できる。そして、この組み付け作業性の向上により、回転速度検出装置付転がり軸受ユニットのコストの低廉化を図れる。
The rolling bearing unit with the rotational speed detection device of the present invention configured as described above supports the wheel rotatably with respect to the suspension system of the automobile, and the operation when detecting the rotational speed of the wheel is described above. This is the same as in the case of the conventional structure.
In particular, in the case of the rolling bearing unit with a rotational speed detection device according to the present invention, a structure in which the sensor is screwed to the cover is employed and the sensor for the cover is employed in order to reduce the trouble of repairing and replacing the sensor. Assembling workability can be improved. That is, when the sensor is screwed and fixed to the cover, first, the insertion portion of the holder that supports the sensor is inserted into a through-hole provided in the synthetic resin bottom plate portion of the cover. Then, in a state where the second through hole provided in the cover and the third through hole provided in the mounting flange portion constituting the holder are aligned, the one surface of the holder and the one surface of the cover are brought into contact with each other Let Next, the bolts and nuts inserted through the second and third through holes are screwed together and further tightened to bond and fix the sensor to the cover. Such a sensor coupling and fixing operation can be performed while the cover is attached to the outer ring equivalent member, and it is possible to save the trouble of removing the cover from the outer ring equivalent member when the sensor is assembled to the cover. As described above, according to the rolling bearing unit with a rotational speed detection device of the present invention, the labor of coupling and fixing the sensor to the cover can be reduced, and the workability of assembling the rolling bearing unit with the rotational speed detection device can be improved. And the improvement of this assembly workability | operativity can attain cost reduction of the rolling bearing unit with a rotational speed detection apparatus.

更に、回転速度検出装置付転がり軸受ユニット全体の軽量化も図れる。 Furthermore , the weight of the entire rolling bearing unit with a rotational speed detection device can be reduced.

図1〜3は、本発明の実施例1を示している。尚、本発明の特徴は、転がり軸受ユニットを構成する外輪相当部材の端部に固定したカバーに対し、センサをホルダ中に支持して成るセンサユニットを結合する部分の構造にある。外輪相当部材に対して内輪相当部材を回転自在に支持して成る、転がり軸受ユニットの構造及び作用は、基本的には前述の図5〜6に示した従来構造と同様であるので、同等部分には同一符号を付して、重複する説明を省略若しくは簡略にし、以下、本発明の特徴部分並びに前述した従来構造と異なる部分を中心に説明する。尚、本発明の実施例を表す図は、前述の従来構造を表した図5とは、車両の幅方向に関する内外方向が左右逆になっている。又、本実施例の場合、前述した従来構造の場合と異なり、内輪7をハブ2aに固定する為にナット6(図5参照)を使用しない。その代わりに、ハブ2aの先端部(図1の右端部)を円筒部33とし、この円筒部33の先端部で上記内輪7の内端面から突出した部分を直径方向外方にかしめ広げる事により、上記内輪7を上記ハブ2aに対し結合固定している。これにより、ナット6が不要となる事によるコスト低減を図れるだけでなく、容積が嵩むナット6を省略した分、空間の有効利用を図れる。   1-3 show Example 1 of the present invention. The feature of the present invention lies in the structure of the portion where the sensor unit formed by supporting the sensor in the holder is coupled to the cover fixed to the end of the outer ring equivalent member constituting the rolling bearing unit. The structure and operation of the rolling bearing unit formed by rotatably supporting the inner ring equivalent member with respect to the outer ring equivalent member are basically the same as those of the conventional structure shown in FIGS. The same reference numerals are assigned to the components, and overlapping descriptions are omitted or simplified. The following description will focus on the features of the present invention and portions different from the conventional structure described above. In addition, the figure showing the Example of this invention has the inside-and-outside direction regarding the width direction of a vehicle reversed right and left with FIG. 5 showing the above-mentioned conventional structure. In this embodiment, unlike the above-described conventional structure, the nut 6 (see FIG. 5) is not used to fix the inner ring 7 to the hub 2a. Instead, the front end portion (right end portion in FIG. 1) of the hub 2a is a cylindrical portion 33, and the portion protruding from the inner end surface of the inner ring 7 at the front end portion of the cylindrical portion 33 is caulked outward in the diametrical direction. The inner ring 7 is fixedly coupled to the hub 2a. Thereby, not only can the cost be reduced by eliminating the need for the nut 6, but also the space can be effectively utilized as much as the volume of the nut 6 is omitted.

使用時にも回転しない外輪相当部材である外輪1の軸方向内端(図1の右端)開口部には、カバー18aを被着して、この外輪1の軸方向内端開口部を塞いでいる。このカバー18aは、合成樹脂を射出成形して成る有底円筒状で円筒壁部39と底板部43とを備えた本体34と、この本体34の開口部に結合した嵌合筒35とから成る。この嵌合筒35は、ステンレス鋼板等の耐食性を有する金属板を塑性変形させて成るもので、断面L字形で全体を円環状とし、嵌合筒部36と、この嵌合筒部36の基端縁(図1の右端縁)から直径方向内方に折れ曲がった内向鍔部37とを備える。この様な嵌合筒35は、この内向鍔部37を上記本体34開口端部に、この本体34の射出成形時にモールドする事により、この本体34の開口部に結合している。尚、上記内向鍔部37には、多数の透孔38、38を円周方向に亙って間欠的に形成している。これら各透孔38、38の内側には上記本体34を構成する合成樹脂が、この本体34の射出成形時に流入して、この本体34と上記嵌合筒36との結合強度を高める。 A cover 18a is attached to the opening in the axial inner end (right end in FIG. 1) of the outer ring 1, which is a member corresponding to the outer ring that does not rotate even when in use, and the axial inner end opening of the outer ring 1 is blocked. . The cover 18a includes a main body 34 having a bottomed cylindrical shape formed by injection molding of a synthetic resin and provided with a cylindrical wall portion 39 and a bottom plate portion 43, and a fitting cylinder 35 coupled to an opening of the main body 34. . The fitting cylinder 35 is formed by plastically deforming a corrosion-resistant metal plate such as a stainless steel plate, and has an L-shaped cross section as a whole. The fitting cylinder 35 and a base of the fitting cylinder 36 are provided. And an inward flange 37 bent inward in the diameter direction from the end edge (the right end edge in FIG. 1). Such a fitting cylinder 35 is joined to the opening of the main body 34 by molding the inward flange 37 on the opening end of the main body 34 at the time of injection molding of the main body 34. In the inward flange portion 37, a large number of through holes 38 are formed intermittently along the circumferential direction. The synthetic resin constituting the main body 34 flows into the inside of each of the through holes 38, 38 when the main body 34 is injection-molded to increase the bonding strength between the main body 34 and the fitting cylinder 36.

上述の様に構成するカバー18aは、上記嵌合筒35の嵌合筒部36を上記外輪1の軸方向内端部に、締まり嵌めで外嵌する事により、この外輪1の軸方向内端開口部を塞いでいる。又、この状態で上記本体34の開口部端面、即ち、この本体34の外周縁部に形成した、上記円筒壁部39の先端面は、上記外輪1の軸方向内端面に当接させる。この円筒壁部39の先端面には全周に亙って係止溝を形成すると共に、この係止溝内にOリング40を係止している。上記円筒壁部39の先端面と上記外輪1の軸方向内端面とを当接させた状態では、上記Oリング40がこの軸方向内端面と上記係止溝の底面との間で弾性的に圧縮されて、上記カバー18aと外輪1との結合部をシールし、泥水等の異物が上記カバー18a内に進入するのを防止する。 The cover 18a configured as described above is configured such that the fitting tube portion 36 of the fitting tube 35 is fitted onto the inner end portion in the axial direction of the outer ring 1 with an interference fit, whereby the inner end portion in the axial direction of the outer ring 1 is secured. The opening is blocked. In this state, the end face of the opening of the main body 34, that is, the front end face of the cylindrical wall 39 formed on the outer peripheral edge of the main body 34 is brought into contact with the inner end face in the axial direction of the outer ring 1. A locking groove is formed over the entire periphery of the distal end surface of the cylindrical wall portion 39, and an O-ring 40 is locked in the locking groove. In a state where the tip end surface of the cylindrical wall portion 39 and the axial inner end surface of the outer ring 1 are in contact with each other, the O-ring 40 is elastically formed between the axial inner end surface and the bottom surface of the locking groove. Compressed to seal the joint between the cover 18a and the outer ring 1, and prevent foreign matter such as muddy water from entering the cover 18a.

一方、ハブ2aと共に内輪相当部材を構成する内輪7の軸方向内端部(図1の右端部)には、エンコーダ3aを外嵌固定している。このエンコーダ3aは、支持環41と永久磁石42とから成る。このうちの支持環41は、SPCC等の磁性金属板を折り曲げる事により、断面略T字形で全体を円環状に形成し、上記内輪7の軸方向内端部に締まり嵌めで外嵌固定している。又、上記永久磁石42は、例えばフェライト粉末を混入したゴムを上記支持環41を構成する円輪部の軸方向内側面に、焼き付け等により添着して成る。この永久磁石42は、軸方向(図1の左右方向)に亙って着磁すると共に、着磁方向を円周方向に亙り交互に且つ等間隔で変化させている。従って、上記エンコーダ3aの軸方向内側面には、S極とN極とが円周方向に亙り交互に且つ等間隔で配置されている。尚、上記エンコーダ3aを、上述した様に断面略T字形としたのは、このエンコーダ3aの支持環41を構成する円輪部に添着した永久磁石42の内径を、上記内輪7の肩部の外径よりも小さくして、上記永久磁石42の各磁極(N極或はS極)の着磁面積を大きくする為である。この様に永久磁石42の各磁極の着磁面積を大きくする事により、このエンコーダ3aを被検知部とするセンサの検知能力の向上を図れる。 On the other hand, the axially inner end of the inner ring 7 constituting the inner ring member with the hub 2a (right end in FIG. 1) is fixedly fitted onto an encoder 3a. The encoder 3 a includes a support ring 41 and a permanent magnet 42. Of these, the support ring 41 is formed by bending a magnetic metal plate such as SPCC to form an overall ring shape with a substantially T-shaped cross section, and is fitted and fixed to the axial inner end of the inner ring 7 by an interference fit. Yes. The permanent magnet 42 is formed by, for example, attaching rubber mixed with ferrite powder to the inner side surface in the axial direction of the annular portion constituting the support ring 41 by baking or the like. The permanent magnet 42 is magnetized in the axial direction (left-right direction in FIG. 1), and the magnetization direction is changed alternately and at equal intervals in the circumferential direction. Therefore, the south pole and the north pole are alternately arranged at equal intervals on the inner side surface in the axial direction of the encoder 3a. The encoder 3a has a substantially T-shaped cross section as described above, because the inner diameter of the permanent magnet 42 attached to the annular portion constituting the support ring 41 of the encoder 3a is set to the shoulder portion of the inner ring 7. This is because the magnetized area of each magnetic pole (N pole or S pole) of the permanent magnet 42 is increased by making it smaller than the outer diameter. In this manner, by increasing the magnetization area of each magnetic pole of the permanent magnet 42, it is possible to improve the detection capability of the sensor having the encoder 3a as the detected portion.

又、上記カバー18aを構成する本体34の、前記底板部43の軸方向内側面(図1の右側面)の一部で、直径方向外方一部(図1の上部)に片寄った部分には、軸方向内側に突出する突部49を設けている。そして、上記底板部43の軸方向外側面(図1の左側面)側でこの突部49に対応する部分に凹部53を形成している。又、上記突部49の一部で、上記エンコーダ3aを構成する永久磁石42の軸方向内側面と対向する部分に、通孔44を、上記底板部43を貫通する状態で、上記外輪1の軸方向に亙り形成している。図1から明らかな通り、この底板部43のうちで上記通孔44を形成した部分の、この通孔44の軸方向の厚さは、他部分の厚さよりも大きくしている。そして、この通孔44内に、センサをホルダ中に支持して成るセンサユニット45の先端(図1の左端、図3の手前端)寄り部分に設けた挿入部46を、がたつきなく挿入している。センサの検知部は、この挿入部46の先端面部分に存在する。このセンサユニット45は、ホール素子、磁気抵抗素子(MR素子)等、磁束の流れ方向に応じて特性を変化させる磁気検出素子並びにこの磁気検出素子の出力波形を整える為の波形整形回路を組み込んだICと、上記永久磁石42から出る(或は上記永久磁石42に流れ込む)磁束を上記磁気検出素子に導く為の、磁性材製のポールピース等とから成るセンサを、合成樹脂製のホルダに包埋して成る。又、上記ICから整形された波形として出る出力信号を図示しない制御器に送る為のハーネス47の端部を、(コネクタ等を介する事なく)直接上記センサユニット45に接続している。従って、コネクタを省略して、その分、回転速度検出装置付転がり軸受ユニットのコスト低減を図れる。
In addition, a part of the inner side surface (the right side surface in FIG. 1) of the bottom plate portion 43 of the main body 34 constituting the cover 18a is shifted to the outer part in the diametrical direction (upper part in FIG. 1). Is provided with a protrusion 49 protruding inward in the axial direction. A recess 53 is formed in a portion corresponding to the protrusion 49 on the outer side in the axial direction of the bottom plate 43 (the left side in FIG. 1). In addition, a part of the protrusion 49 that faces the axial inner surface of the permanent magnet 42 that constitutes the encoder 3 a has a through-hole 44 that passes through the bottom plate 43, and the outer ring 1. It is formed in the axial direction. As is clear from FIG. 1, the thickness of the portion of the bottom plate 43 where the through hole 44 is formed in the axial direction of the through hole 44 is larger than the thickness of the other portion. Then, an insertion portion 46 provided near the tip (left end in FIG. 1, front end in FIG. 3) of the sensor unit 45 that supports the sensor in the holder is inserted into the through hole 44 without rattling. is doing. The detection part of a sensor exists in the front end surface part of this insertion part 46. FIG. This sensor unit 45 incorporates a magnetic detection element such as a Hall element, a magnetoresistive element (MR element), etc. that changes its characteristics in accordance with the flow direction of magnetic flux, and a waveform shaping circuit for adjusting the output waveform of this magnetic detection element. A sensor made of a magnetic material, such as a pole piece made of a magnetic material, for guiding the magnetic flux from the permanent magnet 42 (or flowing into the permanent magnet 42) to the magnetic detection element is wrapped in a synthetic resin holder. It is buried. Further, the end of a harness 47 for sending an output signal output as a waveform shaped from the IC to a controller (not shown) is directly connected to the sensor unit 45 (without using a connector or the like). Accordingly, the connector can be omitted, and the cost of the rolling bearing unit with the rotational speed detection device can be reduced accordingly.

又、上記センサユニット45の挿入部46の一部で、検知部を含んだ先半部は、図3に示す様に、角柱状としている。これにより、この先半部と前記嵌合筒35及びOリング40との干渉を防止しつつ、この先半部の先端面に設けた検知部を極力直径方向外方に位置させて、この検知部と対向するエンコーダ3aを大径化する事ができる。従って、このエンコーダ3aに添着した永久磁石42の各磁極(N極或はS極)の着磁幅を大きくして、センサの検知能力を向上する事ができる。   In addition, a part of the insertion portion 46 of the sensor unit 45, the tip half including the detection portion, has a prismatic shape as shown in FIG. Thereby, while preventing interference between the front half part and the fitting cylinder 35 and the O-ring 40, the detection part provided on the front end surface of the front half part is positioned as far as possible in the diametrical direction, The opposing encoder 3a can be increased in diameter. Therefore, the detection capability of the sensor can be improved by increasing the magnetization width of each magnetic pole (N pole or S pole) of the permanent magnet 42 attached to the encoder 3a.

又、上記挿入部46の基端寄り(図1右端寄り、図3の奥端寄り)部分には、大径部50を形成している。そして、この大径部50の軸方向外側面と、上記通孔44の軸方向内端開口周縁部に閉鎖環状に形成した係止溝51との間に、シールリングの一種であるOリング52を挟持している。上記挿入部46を上記通孔44に挿通した状態では、上記Oリング52が上記挿入部46の外周面と上記係止溝51との間で弾性的に圧縮されて、上記カバー18aと上記センサユニット45の挿入部46との間をシールする。即ち、上記Oリング52は、泥水等の異物が上記通孔44を通じて上記カバー18a及び上記外輪1の内側に進入するのを防止する。この結果、転がり軸受ユニット自体の耐久性を確保すると共に、磁性粉等の異物が前記エンコーダ3aを構成する永久磁石42の側面に付着する事を防止し、回転速度検出の精度が悪化する事を防止できる。尚、上記カバー18aに対する上記センサユニット45の挿入部46をシールする為のシールリングとして、上述の様なOリング52に代えて、断面形状がX字形であるXリング等、他のシールリングを使用すれば、上記通孔44に上記センサユニット45の挿入部46を挿入する為に要する力を低減して、このセンサユニット45の装着作業の容易化を図る事もできる。 A large-diameter portion 50 is formed near the base end of the insertion portion 46 (near the right end in FIG. 1, near the back end in FIG. 3). An O-ring 52, which is a kind of seal ring, is formed between the axially outer side surface of the large-diameter portion 50 and a locking groove 51 formed in a closed annular shape at the peripheral edge of the axially inner end opening of the through hole 44. Is pinched. In a state where the insertion portion 46 is inserted into the through hole 44, the O-ring 52 is elastically compressed between the outer peripheral surface of the insertion portion 46 and the locking groove 51, and the cover 18a and the sensor The space between the insertion portion 46 of the unit 45 is sealed. That is, the O-ring 52 prevents foreign matter such as muddy water from entering the cover 18 a and the outer ring 1 through the through hole 44. As a result, the durability of the rolling bearing unit itself is ensured, and foreign matter such as magnetic powder is prevented from adhering to the side surface of the permanent magnet 42 constituting the encoder 3a, and the accuracy of rotational speed detection is deteriorated. Can be prevented. As a seal ring for sealing the insertion portion 46 of the sensor unit 45 with respect to the cover 18a, other seal rings such as an X ring having an X-shaped cross section may be used instead of the O ring 52 as described above. If used, the force required to insert the insertion portion 46 of the sensor unit 45 into the through hole 44 can be reduced, and the mounting work of the sensor unit 45 can be facilitated.

又、上記センサユニット45の基端寄り(図1の右端寄り、図3の奥端寄り)部分には、このセンサユニット45を構成する挿入部46の端部にその基端部(図1、3の上端部)を結合した、取付フランジ部48を設けている。この取付フランジ部48は、軸方向外側面(図1の左端面、図3の手前端面)を前記カバー18aに設けた突部49の端面の一部に当接自在な形状とし、これら両部48、49の互いに当接する面を平坦面としている。 Further, a portion near the base end of the sensor unit 45 (near the right end in FIG. 1 and near the back end in FIG. 3) is connected to the end of the insertion portion 46 constituting the sensor unit 45 (FIG. 1, 3 is provided with a mounting flange portion 48. The mounting flange portion 48 has an axially outer surface (the left end surface in FIG. 1 and the front end surface in FIG. 3) that can be brought into contact with a part of the end surface of the protrusion 49 provided on the cover 18a. The surfaces 48 and 49 that are in contact with each other are flat surfaces.

そして、上記カバー18aの底板部43の直径方向中心寄り付近で、前記ハブ2aに設けた円筒部33の内側に存在する凹部55と対向する部分には、前記通孔44と平行な第二の通孔56を、上記底板部43を貫通する状態で設けている。又、上記第二の通孔56の一端側(図1の左側)開口周縁部には、内周面形状が非円筒形である凹部57を形成している。そして、この凹部57内に、外周面が六角筒状であるボルト58の頭部を圧入嵌合している。この様にボルト58の頭部を上記凹部57内に圧入嵌合した状態で、上記カバー18aの軸方向外側面で上記ボルト58の頭部の端面周辺部分を、この頭部に向け、直径方向内方に熱かしめする事により、このボルト58の頭部が上記凹部57から抜け出る事を防止する。 In the vicinity of the center of the bottom plate 43 of the cover 18a in the diametrical direction, a portion facing the concave portion 55 existing inside the cylindrical portion 33 provided in the hub 2a has a second parallel to the through hole 44. The through hole 56 is provided in a state of penetrating the bottom plate portion 43. In addition, a concave portion 57 whose inner peripheral surface shape is a non-cylindrical shape is formed at one end side (the left side in FIG. 1) opening peripheral portion of the second through hole 56. And the head part of the volt | bolt 58 whose outer peripheral surface is a hexagonal cylinder shape is press-fit in this recessed part 57. FIG. With the head portion of the bolt 58 thus press-fitted into the recess 57, the peripheral portion of the end surface of the head portion of the bolt 58 on the outer surface in the axial direction of the cover 18a faces the head portion in the diametrical direction. By caulking inward, the head of the bolt 58 is prevented from coming out of the recess 57.

この様な状態で、上記ボルト58の頭部の外周面は、上記凹部57の内周面と係合して、このボルト58が上記カバー18aに対し回転する事を防止する。又、上記ボルト58のねじ部の外径は、上記第二の通孔56の内径より少し小さくして、このねじ部の外周面と上記第二の通孔56の内周面との間に、円筒状の隙間が形成される様にしている。そして、この円筒状の隙間に、前記センサユニット45の一部に設けた、後述する円筒状のスリーブ59を挿入自在としている。尚、後述するナット63の緊締時に、上記ボルト58に回転方向の力が付与され、このボルト58の頭部の外周面が上記凹部57の内周面に押し付けられた場合に、この凹部57が上記ボルト58の頭部により破損するのを防止する為、このボルト58の頭部の外径を、一般的に使用されるボルトの頭部の外径より大きくしている。   In such a state, the outer peripheral surface of the head of the bolt 58 is engaged with the inner peripheral surface of the concave portion 57 to prevent the bolt 58 from rotating with respect to the cover 18a. Further, the outer diameter of the threaded portion of the bolt 58 is slightly smaller than the inner diameter of the second through hole 56, and the space between the outer peripheral surface of the threaded portion and the inner peripheral surface of the second through hole 56 is set. A cylindrical gap is formed. A cylindrical sleeve 59, which will be described later, provided in a part of the sensor unit 45 can be inserted into the cylindrical gap. In addition, when tightening the nut 63 described later, a rotational force is applied to the bolt 58, and when the outer peripheral surface of the head of the bolt 58 is pressed against the inner peripheral surface of the concave portion 57, the concave portion 57 is formed. In order to prevent damage from being caused by the head of the bolt 58, the outer diameter of the head of the bolt 58 is made larger than the outer diameter of the head of a bolt that is generally used.

又、上記凹部57の底面で、上記第二の通孔56の開口周辺部には、閉鎖環状の係止溝60を形成している。そして、この係止溝60にシール部材であるOリング61を装着している。上記ボルト58の頭部を上記凹部57に圧入嵌合した状態では、上記Oリング61がこのボルト58の頭部の内側面一部に全周に亙って弾性的に当接して、このボルト58と前記底板部43との間をシールする。これにより、泥水等の異物が上記第二の通孔56を通じて上記カバー18a内に進入するのを防止する。   Further, a closed annular locking groove 60 is formed in the periphery of the opening of the second through hole 56 on the bottom surface of the recess 57. An O-ring 61 that is a seal member is attached to the locking groove 60. In a state in which the head of the bolt 58 is press-fitted into the recess 57, the O-ring 61 is elastically contacted with a part of the inner surface of the head of the bolt 58 over the entire circumference. 58 and the bottom plate portion 43 are sealed. This prevents foreign matter such as muddy water from entering the cover 18a through the second through hole 56.

尚、上記カバー18aに設けた突部49の内側面には、軸方向に深い溝54、54を複数形成している。この様な複数の溝54、54を形成する事により、上記カバー18aのうち厚みのある突部49部分の肉抜きを図り、上記カバー18aを合成樹脂の射出成形により成形する際の歪み防止を図っている。   A plurality of deep grooves 54 and 54 are formed in the axial direction on the inner surface of the protrusion 49 provided on the cover 18a. By forming such a plurality of grooves 54, 54, a thick protrusion 49 portion of the cover 18a is thinned, and distortion is prevented when the cover 18a is molded by synthetic resin injection molding. I am trying.

一方、前記センサユニット45に設けた取付フランジ部48の先端部(図1、3の下端部)で、前記挿入部46を前記通孔44に挿入した状態で上記カバー18aに設けた第二の通孔56の他端側(図1の右側)開口部に整合する部分には、軸方向に貫通する第三の通孔62を形成している。そして、この第三の通孔62の内側に、円筒状のスリーブ59の内半部をインサートしている。尚、このスリーブ59は、上記取付フランジ部48の射出成形時に、上記第三の通孔62の内側にモールドする。このスリーブ59の内側には、上記凹部57にその頭部を係合させたボルト58のねじ部を挿通自在である。又、このスリーブ59の全長は、上記第三の通孔62の全長に上記第二の通孔56の全長を加えた長さとほぼ同等として、上記スリーブ59の外半部を上記取付フランジ部48の外側面から突出させている。そして、上記第二、第三の通孔56、63を介して前記ボルト58とナット63とを螺合緊締した際に、これらボルト58の頭部とナット63とにより、それぞれが合成樹脂製である取付フランジ部48とカバー18aとが押し潰されない様にしている。   On the other hand, a second end provided on the cover 18a in a state where the insertion portion 46 is inserted into the through hole 44 at the tip end portion (lower end portion in FIGS. 1 and 3) of the mounting flange portion 48 provided on the sensor unit 45. A third through hole 62 penetrating in the axial direction is formed in a portion aligned with the opening on the other end side (right side in FIG. 1) of the through hole 56. The inner half of the cylindrical sleeve 59 is inserted inside the third through hole 62. The sleeve 59 is molded inside the third through hole 62 when the mounting flange portion 48 is injection molded. Inside the sleeve 59, a threaded portion of a bolt 58 having its head engaged with the concave portion 57 can be inserted. The total length of the sleeve 59 is substantially equal to the total length of the third through hole 62 plus the total length of the second through hole 56, and the outer half of the sleeve 59 is connected to the mounting flange portion 48. It protrudes from the outer surface of the. When the bolts 58 and the nuts 63 are screwed and tightened through the second and third through holes 56 and 63, the heads of the bolts 58 and the nuts 63 are made of synthetic resin. A certain mounting flange portion 48 and the cover 18a are prevented from being crushed.

それぞれが上述の様に構成される各部材を組み合わせて、本発明の回転速度検出装置付転がり軸受ユニットを構成すべく、上記センサユニット45を上記カバー18aに装着する作業は、次の様にして行なう。先ず、上記センサユニット45の挿入部46を、上記カバー18aに設けた通孔44に挿入する。そして、上記カバー18aに設けた第二の通孔56と、上記センサユニット45に設けた第三の通孔62とを整合させる。次いで、上記スリーブ59を上記第二の通孔56内に挿入して、上記取付フランジ部48の軸方向外側面を上記カバー18aに設けた突部49の内側面に当接させる。この状態で、上記挿入部46の先端面に設けた検知部と、前記エンコーダ3aを構成する永久磁石42の内側面との間に、所望の厚さ寸法(例えば0.5mm程度)の微小隙間が存在する様に、各部の寸法を規制している。 The operation of mounting the sensor unit 45 on the cover 18a in order to form the rolling bearing unit with the rotational speed detection device of the present invention by combining the members each configured as described above is as follows. Do. First, the insertion portion 46 of the sensor unit 45 is inserted into the through hole 44 provided in the cover 18a. Then, the second through hole 56 provided in the cover 18a and the third through hole 62 provided in the sensor unit 45 are aligned. Next, the sleeve 59 is inserted into the second through hole 56, and the axially outer surface of the mounting flange portion 48 is brought into contact with the inner surface of the protrusion 49 provided on the cover 18a. In this state, a minute gap having a desired thickness (for example, about 0.5 mm) is provided between the detection unit provided on the distal end surface of the insertion unit 46 and the inner surface of the permanent magnet 42 constituting the encoder 3a. The size of each part is regulated so that there exists.

そして、上記スリーブ59を挿通したボルト58のねじ部で、上記取付フランジ部48の内側面から突出した部分にナット63を螺合し、更に緊締する事により、上記ボルト58の頭部とこのナット63との間で上記センサユニット45及びカバー18aを挟持し、このカバー18aに上記センサユニット45を結合固定する。尚、上記スリーブ59の全長を前述の様に規制している為、上記取付フランジ部48及び上記カバー18aを介して上記ボルト58とナット63とを螺合緊締した際に、上記スリーブ59がこれらボルト58の頭部とナット63との間で突っ張る。従って、上記ナット63の締め付けに基づく圧縮荷重により、上記センサユニット45及び上記カバー18aの一部にへたりが生ずる事を防止する。   Then, the nut 63 is screwed into the threaded portion of the bolt 58 inserted through the sleeve 59 and protruded from the inner surface of the mounting flange portion 48, and further tightened, whereby the head of the bolt 58 and the nut are secured. The sensor unit 45 and the cover 18a are held between the sensor unit 45 and the sensor unit 45, and the sensor unit 45 is coupled and fixed to the cover 18a. Since the overall length of the sleeve 59 is restricted as described above, when the bolt 58 and the nut 63 are screwed and tightened via the mounting flange portion 48 and the cover 18a, the sleeve 59 is not attached to the sleeve 59. It is stretched between the head of the bolt 58 and the nut 63. Therefore, it is possible to prevent the sensor unit 45 and a part of the cover 18a from being sag due to a compressive load based on the tightening of the nut 63.

上述の様に構成する本実施例の回転速度検出装置付転がり軸受ユニットによれば、センサをカバー18aにねじ止め結合固定する構造を採用している為、センサの修理、交換の手間を軽減できる。しかも、カバー18aに対するセンサの組み付け作業性を向上できる。即ち、上記ボルト58の頭部は、その外周面と、上記カバー18aに設けた、内周面形状が非円筒形である凹部57の内周面との係合に基づいて、上記カバー18aに対し回転する事がない。従って、上記センサユニット45を上記カバー18aにねじ止め結合すべく、上記第二の通孔56及び第三の通孔62を挿通したボルト58とナット63とを螺合し、更に緊締する際には、特にボルト58を抑える事なく、ナット63のみを緊締すれば良い。この様なセンサユニット45の結合固定作業は、上記カバー18aを前記外輪1に被着したまま行なう事ができ、センサユニット45を上記カバー18aに組み付ける際にこのカバー18aを上記外輪1から取り外す手間を省ける。この様に本実施例の回転速度検出装置付転がり軸受ユニットによれば、カバーにセンサを結合固定する作業の手間を軽減し、回転速度検出装置付転がり軸受ユニットの組み付け作業性を向上できる。そしてこの組み付け作業性の向上により、回転速度検出装置付転がり軸受ユニットのコストの低廉化を図れる。   According to the rolling bearing unit with a rotation speed detection device of the present embodiment configured as described above, the structure in which the sensor is screwed and fixed to the cover 18a is adopted, so that the labor for sensor repair and replacement can be reduced. . In addition, the workability of assembling the sensor with respect to the cover 18a can be improved. That is, the head of the bolt 58 is brought into contact with the cover 18a based on the engagement between the outer peripheral surface of the bolt 58 and the inner peripheral surface of the recess 57 having a non-cylindrical inner peripheral surface shape provided on the cover 18a. There is no rotation. Accordingly, when the sensor unit 45 is screwed and coupled to the cover 18a, the bolt 58 and the nut 63 inserted through the second through hole 56 and the third through hole 62 are screwed together and further tightened. In particular, it is sufficient to tighten only the nut 63 without suppressing the bolt 58. Such a coupling and fixing operation of the sensor unit 45 can be performed while the cover 18a is attached to the outer ring 1, and it is troublesome to remove the cover 18a from the outer ring 1 when the sensor unit 45 is assembled to the cover 18a. Can be omitted. As described above, according to the rolling bearing unit with a rotational speed detection device of the present embodiment, the labor of coupling and fixing the sensor to the cover can be reduced, and the assembly workability of the rolling bearing unit with the rotational speed detection device can be improved. By improving the assembly workability, the cost of the rolling bearing unit with a rotation speed detecting device can be reduced.

更に、本実施例の回転速度検出装置付転がり軸受ユニットの場合、合成樹脂製の本体34を構成する底板部43の一部で、上記凹部57の内面に形成した閉鎖環状の係止溝60にOリング61を装着している。そしてこのOリング61を上記ボルト58の頭部の一部に、全周に亙って弾性的に当接させる事により、このボルト58と上記底板部43との間をシールしている。この様に、少なくとも上記底板部43部分を合成樹脂製とした事により、上記係止溝60を形成する事が可能になる。又、上記Oリング61を、上記係止溝60に装着している事により、このOリング61に上記ボルト58の頭部と上記底板部43との間の締め付けに基づいて大きな圧縮力が付加される事はない。即ち、このOリング61に上記締め付けに基づいて圧縮力が付加されても、このOリング61は上記係止溝60内に逃げる為、このOリング61にOリング61の耐久性を損なう程の大きな圧縮力が付加される事はない。従って、Oリング61の耐久性を向上して、ねじ止め結合部での十分なシール性を長期間に亙って確保できる。更に、上記カバー18aの本体34を合成樹脂製とした事により、回転速度検出装置付転がり軸受ユニット全体の軽量化も図れる。   Further, in the case of the rolling bearing unit with the rotational speed detection device of this embodiment, a part of the bottom plate portion 43 constituting the synthetic resin main body 34 is formed in a closed annular locking groove 60 formed on the inner surface of the recess 57. An O-ring 61 is attached. The O-ring 61 is elastically brought into contact with a part of the head of the bolt 58 over the entire circumference, thereby sealing between the bolt 58 and the bottom plate portion 43. Thus, the locking groove 60 can be formed by making at least the bottom plate portion 43 portion made of synthetic resin. Further, since the O-ring 61 is mounted in the locking groove 60, a large compressive force is applied to the O-ring 61 based on the tightening between the head of the bolt 58 and the bottom plate portion 43. It will not be done. That is, even if a compressive force is applied to the O-ring 61 based on the tightening, the O-ring 61 escapes into the locking groove 60, so that the durability of the O-ring 61 is impaired by the O-ring 61. A large compressive force is not added. Therefore, the durability of the O-ring 61 can be improved, and a sufficient sealing performance at the screwed joint portion can be ensured over a long period of time. Further, by making the main body 34 of the cover 18a made of synthetic resin, it is possible to reduce the weight of the entire rolling bearing unit with a rotational speed detection device.

図4は、本発明の実施例2を示している。本実施例の場合には、前述した実施例1の場合と異なり、カバー18bに設けた非円形の凹部57内に、ボルト58aの頭部でなく、六角形状のナット63を圧入嵌合している。そして、上記カバー18bの外側面で、上記ナット63の端面周辺部分を熱かしめする事により、このナット63が上記凹部57から抜け出る事を防止している。そして、センサユニット45を構成する取付フランジ部48に設けた第三の通孔62a及び上記カバー18bに設けた第二の通孔56を挿通したボルト58aと、上記ナット63とを螺合し、更に上記ボルト58aのみを緊締する事により、上記カバー18bに上記センサユニット45を結合固定している。   FIG. 4 shows a second embodiment of the present invention. In the case of the present embodiment, unlike the case of the first embodiment described above, a hexagonal nut 63 is press-fitted into the non-circular recess 57 provided in the cover 18b instead of the head of the bolt 58a. Yes. Then, the nut 63 is prevented from coming out of the recess 57 by heat caulking the peripheral portion of the end surface of the nut 63 with the outer surface of the cover 18b. Then, the bolts 58a inserted through the third through holes 62a provided in the mounting flange portion 48 constituting the sensor unit 45 and the second through holes 56 provided in the cover 18b and the nut 63 are screwed together, Further, the sensor unit 45 is coupled and fixed to the cover 18b by tightening only the bolt 58a.

又、本実施例の場合、前述した実施例1の場合と異なり、上記第三の通孔62aには、円筒状のスリーブ59(図1、3参照)をインサートしていない。その代わりに、上記第三の通孔62aの内径を上記第二の通孔56の内径より大きくし、これら第三の通孔62aと第二の通孔56とに上記ボルト58aを挿通している。この為、このボルト58aを、基端寄り部分の大径部64と、先端寄り部分の小径部65とから成る段付形状とし、このうちの小径部65にねじ部を形成している。又、上記ボルト58aの頭部の外径及びこのボルト58aと螺合するナット63の外径を、上記ボルト58aの小径部65の外径に比較して十分に大きくしている。これにより、上記ボルト58aとナット63との締め付けに基づく圧縮荷重により、上記センサユニット45又は上記カバー18bの一部にへたりが生ずる事を防止している。   In the case of this embodiment, unlike the case of the first embodiment described above, the cylindrical sleeve 59 (see FIGS. 1 and 3) is not inserted into the third through hole 62a. Instead, the inner diameter of the third through hole 62 a is made larger than the inner diameter of the second through hole 56, and the bolt 58 a is inserted into the third through hole 62 a and the second through hole 56. Yes. For this reason, the bolt 58a has a stepped shape including a large-diameter portion 64 near the proximal end and a small-diameter portion 65 near the distal end, and a screw portion is formed in the small-diameter portion 65. The outer diameter of the head of the bolt 58a and the outer diameter of the nut 63 screwed with the bolt 58a are sufficiently larger than the outer diameter of the small diameter portion 65 of the bolt 58a. This prevents the sensor unit 45 or a part of the cover 18b from being sag due to a compressive load based on the tightening of the bolt 58a and the nut 63.

又、上記第二の通孔56の他端側(図4の右側)開口周縁部に、閉鎖環状の係止溝を形成している。そして、この係止溝に、シールリングであるOリング66を装着している。上記ボルト58aとナット63とを螺合し更に緊締した状態では、上記Oリング66をこのボルト58aの一部に全周に亙って弾性的に当接させて、このボルト58aと前記底板部43との間をシールする。従って、上記ボルト58aの締め付けに基づく圧縮荷重により、上記Oリング66に耐久性を損なう程の大きな圧縮力が付加される事はない。この為、Oリング66の耐久性を向上して、ねじ止め結合部での十分なシール性を長期間に亙って確保できる。   Further, a closed annular locking groove is formed on the peripheral edge of the opening on the other end side (right side in FIG. 4) of the second through hole 56. In addition, an O-ring 66 that is a seal ring is attached to the locking groove. In a state where the bolt 58a and the nut 63 are screwed together and further tightened, the O-ring 66 is elastically brought into contact with a part of the bolt 58a over the entire circumference so that the bolt 58a and the bottom plate portion are in contact with each other. 43 is sealed. Therefore, a compressive load based on the tightening of the bolt 58a does not apply a large compressive force to the O-ring 66 so as to impair durability. For this reason, the durability of the O-ring 66 can be improved, and a sufficient sealing performance at the screw joint can be secured over a long period of time.

尚、上記ボルト58aの頭部の一部で、上記センサユニット45と対向する側面には、ゴム又はハイトレル等の弾性材から成る円輪状の弾性ワッシャ67を焼き付け、接着等により添着若しくは固定している。そして、上記ボルト58aとナット63とを螺合させた状態で、この弾性ワッシャ67が上記ボルト58aの頭部の側面と上記センサユニット45の側面との間で弾性的に挟持される様にしている。この様に、上記ボルト58aと合成樹脂製のセンサユニット45との間で、弾性材から成る弾性ワッシャ67を挟持する事により、温度変化に伴い、材質の異なるボルト58aとカバー18b及びセンサユニット45との間に熱膨張量の差が生じても、上記ボルト58aが弛んだり、或はこのボルト58a及びナット63が上記センサユニット45及びカバー18bの一部を過度に圧縮してへたりが生じたりする事を防止できる。
その他の構成及び作用に就いては、前述した実施例1と同様である為、同等部分には同一符号を付して、重複する説明を省略する。
A ring-shaped elastic washer 67 made of an elastic material such as rubber or Hytrel is baked on a part of the head of the bolt 58a facing the sensor unit 45 and attached or fixed by bonding or the like. Yes. The elastic washer 67 is elastically clamped between the side surface of the head of the bolt 58a and the side surface of the sensor unit 45 in a state where the bolt 58a and the nut 63 are screwed together. Yes. In this way, by sandwiching the elastic washer 67 made of an elastic material between the bolt 58a and the sensor unit 45 made of synthetic resin, the bolt 58a, the cover 18b, and the sensor unit 45, which are made of different materials as the temperature changes, are sandwiched. Even if there is a difference in thermal expansion between the bolt 58a, the bolt 58a is loosened, or the bolt 58a and the nut 63 cause excessive compression of the sensor unit 45 and part of the cover 18b to cause sag. Can be prevented.
Since other configurations and operations are the same as those in the first embodiment described above, the same parts are denoted by the same reference numerals, and redundant description is omitted.

尚、前述した各実施例に於いて、カバーに設けた非円形である凹部の内周面形状は、必ずしも六角形状でなくても良い。要は、この凹部の内周面とボルトの頭部又はナットの外周面との係合に基づいて、これらボルト又はナットの回転防止をするものとする事が好ましい。例えば、上記凹部の形状を、ボルトの頭部又はナットの側面一部のみが係合する、欠円形筒状又は四角筒状にする事もできる。   In each of the embodiments described above, the shape of the inner peripheral surface of the non-circular recess provided in the cover is not necessarily hexagonal. In short, it is preferable to prevent rotation of the bolt or nut based on the engagement between the inner peripheral surface of the recess and the head of the bolt or the outer peripheral surface of the nut. For example, the shape of the concave portion can be a circular cylinder or a square cylinder in which only the bolt head or a part of the side surface of the nut is engaged.

又、センサとエンコーダとから成る回転速度検出装置自体の構造は、図示した磁気センサを使用したものに限らず、渦電流式、光電式のセンサを使用する事もできる。尚、磁気センサを用いた場合でも、被検知部であるエンコーダに永久磁石を設けず、このエンコーダを構成する円輪部に、円周方向に亙り等間隔に複数の透孔を設けたり、この円輪部を歯車状に形成したりする事もできる。   Further, the structure of the rotational speed detection device itself composed of the sensor and the encoder is not limited to the one using the illustrated magnetic sensor, and an eddy current type or photoelectric type sensor can also be used. Even when a magnetic sensor is used, a permanent magnet is not provided in the encoder which is a detected part, and a plurality of through holes are provided at equal intervals in the circumferential direction in the annular part constituting the encoder. An annular part can also be formed in a gear shape.

本発明の実施例1を示す断面図。Sectional drawing which shows Example 1 of this invention. カバーのみを取り出して図1の左方から見た図。The figure which took out only the cover and was seen from the left of FIG. ハーネスの端部及びセンサユニットのみを取り出して示す斜視図。The perspective view which takes out and shows only the edge part and sensor unit of a harness. 本発明の実施例2を示す断面図。Sectional drawing which shows Example 2 of this invention. 従来構造の1例を示す、図6のA−O−B断面図。FIG. 7 is a cross-sectional view taken along line A-O-B in FIG. 6, showing an example of a conventional structure. 図5の左方から見た図。The figure seen from the left of FIG.

符号の説明Explanation of symbols

1 外輪
2、2a ハブ
3、3a エンコーダ
4 センサ
5 外輪軌道
6 ナット
7 内輪
8 内輪軌道
9 転動体
10 保持器
11 フランジ
12 取付部
13 シールリング
15 円筒部
16 円輪部
17 透孔
18、18a、18b カバー
19 嵌合筒部
20 塞ぎ板部
21 膨出部
22 通孔
24 検知部
25 取付フランジ
26 止めねじ
27 スタッド
28 ボルト
29 ナット
30 空間
31 通孔
32 通孔
33 円筒部
34 本体
35 嵌合筒
36 嵌合筒部
37 内向鍔部
38 透孔
39 円筒壁部
40 Oリング
41 支持環
42 永久磁石
43 底板部
44 通孔
45 センサユニット
46 挿入部
47 ハーネス
48 取付フランジ部
49 突部
50 大径部
51 係止溝
52 Oリング
53 凹部
54 溝
55 凹部
56 第二の通孔
57 凹部
58、58a ボルト
59 スリーブ
60 係止溝
61 Oリング
62、62a 第三の通孔
63 ナット
64 大径部
65 小径部
66 Oリング
67 弾性ワッシャ
DESCRIPTION OF SYMBOLS 1 Outer ring 2, 2a Hub 3, 3a Encoder 4 Sensor 5 Outer ring raceway 6 Nut 7 Inner ring 8 Inner ring raceway 9 Rolling element 10 Cage 11 Flange 12 Mounting part 13 Seal ring 15 Cylindrical part 16 Circular ring part 17 Through hole 18, 18a, 18b cover 19 fitting cylinder part 20 closing plate part 21 bulging part 22 through hole 24 detection part 25 mounting flange 26 set screw 27 stud 28 bolt 29 nut 30 space 31 through hole 32 through hole 33 cylindrical part 34 main body 35 fitting cylinder 36 fitting cylinder part 37 inward flange part 38 through-hole 39 cylindrical wall part 40 O-ring 41 support ring 42 permanent magnet 43 bottom plate part 44 through-hole 45 sensor unit 46 insertion part 47 harness 48 attachment flange part 49 protrusion part 50 large diameter part 51 Locking groove 52 O-ring 53 Recessed portion 54 Groove 55 Recessed portion 56 Second through hole 57 Recessed portion 5 , 58a bolt 59 the sleeve 60 engaging groove 61 O-ring 62,62a third hole 63 nut 64 of the large diameter portion 65 small diameter portion 66 O-ring 67 elastomeric washer

Claims (2)

内周面に外輪軌道を有し、懸架装置に結合固定された状態で使用時にも回転しない外輪相当部材と、外周面に内輪軌道を有し、使用時に回転する内輪相当部材と、上記外輪軌道と内輪軌道との間に転動自在に設けた複数個の転動体と、上記外輪相当部材の一端開口部に被着する、円筒壁部と底板部とを有するカバーと、上記内輪相当部材の一部でこのカバーに対向する部分に、この内輪相当部材と同心に支持した、円周方向に亙る特性を交互に且つ等間隔に変化させたエンコーダと、上記カバーの一部でこのエンコーダと対向する部分に設けた通孔と、この通孔を挿通した状態で上記カバーの一部に支持固定し、上記エンコーダの回転に伴って出力を変化させるセンサとを備えた回転速度検出装置付転がり軸受ユニットに於いて、上記カバーのうちの少なくとも上記通孔を形成した部分は合成樹脂製の上記底板部であって、この部分のこの通孔の軸方向の厚さは他の部分の厚さよりも大きくなっており、この底板部の一部で上記通孔から離れた部分には、この通孔と平行な第二の通孔が形成されており、上記センサはホルダに支持されており、このホルダは、上記センサを支持した状態で上記通孔に挿入する挿入部と、この挿入部の端部にその基端部を結合した取付フランジ部と、この取付フランジ部の先端部で、上記挿入部を上記通孔に挿入した状態で上記第二の通孔の開口部に整合する部分に形成した第三の通孔とを備えており、上記ホルダは上記挿入部を上記通孔に挿入した状態で、上記第二、第三の通孔を挿通したボルトとナットとを螺合し更に緊締する事により、上記カバーに結合固定されており、このボルトの頭部又はナットがこのカバーに、これらボルトとナットとを螺合する以前に装着されており、上記エンコーダの被検出部と上記センサの検出部とが上記外輪相当部材及び内輪相当部材の軸方向に対向しており、上記カバーの軸方向内側面の一部で、上記通孔が開口した部分及び上記第二の通孔が開口した部分は、同一平面上に存在し、且つ、上記カバーの軸方向内側面の残部よりも、自動車への組み付け状態で幅方向中央側となる、軸方向内側に突出している事を特徴とする回転速度検出装置付転がり軸受ユニット。 An outer ring equivalent member that has an outer ring track on the inner peripheral surface and does not rotate when used in a state of being coupled and fixed to a suspension device, an inner ring equivalent member that has an inner ring track on the outer peripheral surface and rotates during use, and the outer ring track A plurality of rolling elements provided between the inner ring raceway and the inner ring raceway, a cover having a cylindrical wall portion and a bottom plate portion, which is attached to one end opening of the outer ring equivalent member, and the inner ring equivalent member. An encoder that is supported concentrically with the inner ring equivalent member in a part facing the cover in part, and whose circumferential characteristics are changed alternately and at equal intervals, and a part of the cover that faces the encoder A rolling bearing with a rotational speed detection device comprising: a through hole provided in a portion to be mounted; and a sensor that is supported and fixed to a part of the cover in a state in which the through hole is inserted, and that changes an output as the encoder rotates. In the unit above cover Portion formed at least the through hole of the out is the above bottom plate portion made of a synthetic resin, the axial thickness of the hole of this part is larger than the thickness of the other portions, the bottom plate portion A second through-hole parallel to the through-hole is formed in a part of the part away from the through-hole, and the sensor is supported by a holder, and the holder supports the sensor. The insertion portion is inserted into the through hole at the insertion portion to be inserted into the through hole in a state, a mounting flange portion whose base end portion is coupled to the end portion of the insertion portion, and a distal end portion of the mounting flange portion. A third through-hole formed in a portion aligned with the opening of the second through-hole in a state, and the holder has the insertion portion inserted into the through-hole, and the second and second The bolts and nuts inserted through the three holes are screwed and tightened to The bolt head or nut is attached to the cover before the bolt and nut are screwed together, and the detected portion of the encoder and the detection portion of the sensor are connected to each other. The outer ring equivalent member and the inner ring equivalent member are opposed to each other in the axial direction, and the part where the through hole is opened and the part where the second hole is opened are the same on a part of the inner side surface in the axial direction of the cover. With a rotational speed detection device, which exists on a plane and protrudes inward in the axial direction, which is the center side in the width direction in the assembled state to the automobile, from the remainder of the axially inner side surface of the cover. Rolling bearing unit. カバーの一部で通孔及び第二の通孔が形成された部分に、外輪相当部材及び内輪相当部材の軸方向に凹入する溝が形成されている、請求項1に記載した回転速度検出装置付転がり軸受ユニット。
The rotational speed detection according to claim 1, wherein a groove that is recessed in the axial direction of the outer ring equivalent member and the inner ring equivalent member is formed in a part of the cover where the through hole and the second through hole are formed. Rolling bearing unit with device.
JP2005012513A 2005-01-20 2005-01-20 Rolling bearing unit with rotational speed detector Expired - Fee Related JP3835474B2 (en)

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