JP3831817B2 - Rust prevention coated PC steel edge fixing method - Google Patents

Rust prevention coated PC steel edge fixing method Download PDF

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Publication number
JP3831817B2
JP3831817B2 JP2003171496A JP2003171496A JP3831817B2 JP 3831817 B2 JP3831817 B2 JP 3831817B2 JP 2003171496 A JP2003171496 A JP 2003171496A JP 2003171496 A JP2003171496 A JP 2003171496A JP 3831817 B2 JP3831817 B2 JP 3831817B2
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Prior art keywords
steel material
rust
coated
peripheral surface
fixing
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Expired - Fee Related
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JP2003171496A
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Japanese (ja)
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JP2005009086A (en
Inventor
保男 田口
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株式会社タイムスエンジニアリング
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Description

【0001】
【発明の属する技術分野】
本発明は、PC鋼棒又はPC鋼線等の円形断面を有するPC鋼材の外面を防錆材で被覆した防錆被覆PC鋼材の端部定着方法に関する。
【0002】
【従来の技術】
従来、PC鋼棒やPC鋼線等の円形断面を有するPC鋼材1の外周面を防錆材2により被覆した防錆被覆PC鋼材3を定着するには、図5に示すように、予めPC鋼材1の端部にボルト状のネジ部4を設け、そのネジ部4を定着体5に形成された挿通孔6に通し、防錆被覆PC鋼材3を緊張させた状態でネジ部4にナット7を螺合させ、このナット7をコンクリート構造体8に支持された支圧板9に当接するまで締め込むことによって、防錆被覆PC鋼材3の端部を定着させるようになっている。
【0003】
【発明が解決しようとする課題】
しかし、上述の如き従来の技術では、PC鋼材両端のネジ部に防錆被覆を施すことが困難であるため、防錆被覆はPC鋼材の両端のネジ部を除いた部分のみに施されており、防錆被覆の施されていないネジ部から錆びが発生し易いという問題があった。
【0004】
また、上述の如き防錆被覆PC鋼材では、ネジ部を設けることによって断面欠損が生じ、引張方向の耐力が低下するという問題があり、従来、このような防錆被覆PC鋼材を使用する場合には、その有効断面を実際の断面の90%程度として設計が行われている。
【0005】
本発明は、このような従来の技術の状況を鑑み、鋼棒や鋼線等の円形断面を有するPC鋼材全体を好適に防錆した状態で、PC鋼材の性能を落とすことなく防錆被覆PC鋼材の端部を定着体に定着させるための防錆被覆PC鋼材の端部定着方法の提供を目的とする。
【0006】
【課題を解決するための手段】
上述の如き従来の問題を解決し、所期の目的を達成するための請求項1に記載の防錆被覆PC鋼材の端部定着方法は、円形断面を有するPC鋼材の外周面を合成樹脂からなる防錆材をもって被覆した防錆被覆PC鋼材の端部を定着体に形成された挿通孔に挿通させた後、該防錆被覆PC鋼材の端部を、テーパ筒を縦割りにした形状に形成され、内周面に周方向に沿って形成された前記防錆被覆PC鋼材の外周面に食い込む多数の係止用刃を有するとともに、該係止用刃が食い込むことにより剥離した防錆材が入り込む、厚み方向に貫通したスリット孔からなる逃げ部を有する定着楔により挟み、該定着楔を前記防錆被覆PC鋼材を緊張させた状態で前記挿通孔に挿入することによって前記防錆被覆PC鋼材の端部を前記定着体に定着させることを特徴とする。
【0007】
このように構成することによって、鋼棒や鋼線等の円形断面を有するPC鋼材の端部にまで防錆被覆を施すことができ、好適に錆の発生を防止できるとともに、ネジ部を設ける必要がないので、断面欠損を防止し、高い耐力を得ることができる。
【0008】
請求項2に記載の発明は、円形断面を有するPC鋼材の外周面を合成樹脂からなる防錆材をもって被覆した防錆被覆PC鋼材の端部を定着体に形成された挿通孔に挿通させた後、該防錆被覆PC鋼材の端部を、テーパ筒を縦割りにした形状に形成され、内周面に周方向に沿って形成された前記防錆被覆PC鋼材の外周面に食い込む多数の係止用刃を有するとともに、該係止用刃が食い込むことにより剥離した防錆材が入り込む、厚み方向に貫通した丸孔からなる逃げ部を有する定着楔により挟み、該定着楔を前記防錆被覆PC鋼材を緊張させた状態で前記挿通孔に挿入することによって前記防錆被覆PC鋼材の端部を前記定着体に定着させることを特徴とする。
【0009】
このように構成することによって、鋼棒や鋼線等の円形断面を有するPC鋼材であっても楔により好適に保持することができ、ネジ部を設けずとも定着することができる。
【0010】
【発明の実施の形態】
次に、本発明に係る防錆被覆PC鋼材の端部定着方法について説明する。尚、上述の実施例と同一の部分には同一符号を付して説明を省略する。
【0011】
図1は、防錆被覆PC鋼材の端部定着状態を示し、図中符号10は防錆被覆PC鋼材、8はコンクリート構造体、9はコンクリート構造体8に支持された支圧板である。
【0012】
防錆被覆PC鋼材10は、図2に示すように、鋼棒や鋼線等の円形断面を有するPC鋼材11の外周面に軸方向の全体に亘って、即ち両端部まで合成樹脂からなる防錆材12が被覆されている。
【0013】
この防錆被覆PC鋼材10は、定着体13に形成された挿通孔14に挿通させた後、図示しないジャッキ等によってコンクリート構造体8に支持された支圧板9に反力をとって引張し、その状態で防錆被覆PC鋼材10の端部を定着楔15,15により挟み、防錆被覆PC鋼材10を把持した状態で定着楔15,15をテーパ状に形成された挿通孔14に挿入させることによって、端部が定着体13に定着されるようになっている。
【0014】
定着楔15は、テーパ筒を縦割りに2分割した形状に形成され、その内周面には、軸方向に間隔を隔てて係止用刃16,16…が形成されている。
【0015】
係止用刃16は、周方向に沿って形成され、その刃先は、PC鋼材11の外周を被覆する防錆材12を貫通するが、PC鋼材11の外周面には軽く食い込む程度となるような鋭さとなっている。
【0016】
また、この定着楔15には、係止用刃16が防錆被覆PC鋼材10の外周に食い込むことによって剥離された防錆材12が入り込む逃げ部が形成されている。
【0017】
逃げ部は、図3に示すように、定着楔15に厚み方向で貫通したスリット孔20を形成することによって構成されている。また、図4に示すように、係止刃16,16間に厚み方向で貫通した丸孔21,21…を形成することによって構成してもよい。
【0018】
このように逃げ部を設けることによって、係止用刃16が食い込むことによってPC鋼材11の外周を被覆している防錆材12が剥離すると、この剥離した防錆材12は、逃げ部に入り込み好適にPC鋼材11の外周面より排除される。従って、防錆被覆を剥がさなくとも防錆被覆PC鋼材10に対し定着楔15の内周面が好適に係止される。
【0019】
【発明の効果】
上述のように、本発明に係る防錆被覆PC鋼材の端部定着方法は、丸形断面を有するPC鋼材の端部にまで防錆被覆を施した状態で防錆被覆PC鋼材の端部を定着することができ、耐久性が向上する。
【0020】
また、ネジ部を設ける必要がないので断面欠損が生じず、耐力の低下を招くことなく実際の断面に拠って設計を行うことができる。
【図面の簡単な説明】
【図1】本発明による防錆被覆PC鋼材の端部定着状態を示す断面図である。
【図2】図1中の防錆被覆PC鋼材を示す断面図である。
【図3】(a)は定着楔の一例を示す正面図、(b)は同平面図、(c)は同縦断面図である。
【図4】(a)は定着楔の他の例を示す正面図、(b)は同平面図、(c)は同縦断面図である。
【図5】従来の防錆被覆PC鋼材の端部定着状態を示す断面図である。
【符号の説明】
10 防錆被覆PC鋼材
11 PC鋼材
12 防錆材
13 定着体
14 挿通孔
15 定着楔
16 係止用刃
20 スリット孔
21 丸孔
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for fixing an end portion of a rust-proof coated PC steel material in which an outer surface of a PC steel material having a circular cross section such as a PC steel rod or a PC steel wire is coated with a rust-proof material.
[0002]
[Prior art]
Conventionally, in order to fix a rust-proof coated PC steel material 3 in which the outer peripheral surface of a PC steel material 1 having a circular cross section such as a PC steel rod or PC steel wire is coated with a rust-proof material 2, as shown in FIG. A bolt-shaped screw portion 4 is provided at the end of the steel material 1, the screw portion 4 is passed through an insertion hole 6 formed in the fixing body 5, and a nut is attached to the screw portion 4 in a state where the rust-proof coated PC steel material 3 is tensioned. 7 is screwed, and the nut 7 is tightened until it abuts against the pressure bearing plate 9 supported by the concrete structure 8, thereby fixing the end portion of the rust-proof coated PC steel material 3.
[0003]
[Problems to be solved by the invention]
However, in the conventional technology as described above, since it is difficult to apply a rust-proof coating to the screw portions at both ends of the PC steel material, the rust-proof coating is applied only to the portions excluding the screw portions at both ends of the PC steel material. There is a problem that rust is likely to be generated from a screw portion that is not provided with a rust-proof coating.
[0004]
In addition, in the rust-proof coated PC steel material as described above, there is a problem in that a cross-sectional defect occurs due to the provision of the screw portion, and the proof stress in the tensile direction is reduced. Conventionally, when using such a rust-proof coated PC steel material, Is designed so that its effective cross section is about 90% of the actual cross section.
[0005]
In view of the state of the prior art as described above, the present invention is a rust-preventing coated PC without degrading the performance of the PC steel in a state in which the entire PC steel having a circular cross section such as a steel bar or steel wire is suitably rust-prevented. An object of the present invention is to provide a method for fixing an end portion of a rust-proof coated PC steel material for fixing an end portion of a steel material to a fixing body.
[0006]
[Means for Solving the Problems]
In order to solve the conventional problems as described above and achieve the intended purpose, the method of fixing an end portion of a rust-proof coated PC steel material according to claim 1, wherein the outer peripheral surface of the PC steel material having a circular cross section is made of a synthetic resin. After the end of the rust-prevention-coated PC steel coated with the rust-preventive material is inserted into the insertion hole formed in the fixing body, the end of the rust-prevention-coated PC steel is formed into a shape in which the tapered cylinder is vertically divided. A rust preventive material that is formed and has a large number of locking blades that bite into the outer peripheral surface of the rust-proof coated PC steel material formed along the circumferential direction on the inner peripheral surface, and peeled off when the locking blade bites into The rust-preventing coated PC is inserted between the fixing wedge having a relief portion composed of a slit hole penetrating in the thickness direction and inserted into the insertion hole in a state in which the rust-preventing coated PC steel material is in tension. Fix the end of the steel material to the fixing body. The features.
[0007]
By constituting in this way, it is possible to apply a rust-proof coating to the end of a PC steel material having a circular cross section such as a steel bar or steel wire, and it is possible to suitably prevent the occurrence of rust and to provide a screw part Therefore, it is possible to prevent cross-sectional defects and to obtain a high yield strength.
[0008]
In the invention according to claim 2, the end portion of the rust-prevention-coated PC steel material in which the outer peripheral surface of the PC steel material having a circular cross section is coated with the rust-proof material made of synthetic resin is inserted into the insertion hole formed in the fixing body. After that, the end of the anticorrosion-coated PC steel material is formed into a shape in which a tapered cylinder is vertically divided, and a large number of bites into the outer peripheral surface of the antirust-coated PC steel material formed along the circumferential direction on the inner peripheral surface The fixing wedge is sandwiched between fixing wedges having a relief portion composed of a round hole penetrating in the thickness direction, which has a locking blade, and into which a rust preventive material that has been peeled off when the locking blade bites, enters the fixing wedge. By inserting the coated PC steel material into the insertion hole in a tensioned state, the end portion of the rust-proof coated PC steel material is fixed to the fixing body .
[0009]
By comprising in this way, even if it is PC steel materials which have circular cross sections, such as a steel bar and a steel wire, it can be suitably hold | maintained with a wedge, and can be fixed without providing a screw part.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Next, the end fixing method for the rust-proof coated PC steel material according to the present invention will be described. In addition, the same code | symbol is attached | subjected to the part same as the above-mentioned Example, and description is abbreviate | omitted.
[0011]
FIG. 1 shows an end fixing state of a rust-proof coated PC steel material, in which a reference numeral 10 is a rust-proof coated PC steel material, 8 is a concrete structure, and 9 is a bearing plate supported by the concrete structure 8.
[0012]
As shown in FIG. 2, the rust-proof coated PC steel material 10 is formed of a synthetic resin on the outer peripheral surface of a PC steel material 11 having a circular cross section such as a steel bar or a steel wire over the entire axial direction, that is, up to both ends. A rust material 12 is coated.
[0013]
The rust-proof coated PC steel material 10 is inserted into the insertion hole 14 formed in the fixing body 13 and then pulled against the support plate 9 supported by the concrete structure 8 by a jack (not shown) or the like, In this state, the end portions of the rust-proof coated PC steel material 10 are sandwiched between the fixing wedges 15 and 15, and the fixing wedges 15 and 15 are inserted into the insertion holes 14 formed in a tapered shape while the rust-proof coated PC steel material 10 is gripped. As a result, the end portion is fixed to the fixing body 13.
[0014]
The fixing wedge 15 is formed in a shape in which the tapered cylinder is divided into two vertically, and locking blades 16, 16... Are formed on the inner peripheral surface thereof with an interval in the axial direction.
[0015]
The locking blade 16 is formed along the circumferential direction, and the cutting edge penetrates the rust preventive material 12 that covers the outer periphery of the PC steel material 11, but is slightly digged into the outer peripheral surface of the PC steel material 11. It has become sharp.
[0016]
Further, the fixing wedge 15 is provided with an escape portion into which the rust preventive material 12 peeled off when the locking blade 16 bites into the outer periphery of the rust preventive coated PC steel material 10 is formed.
[0017]
As shown in FIG. 3 , the escape portion is formed by forming a slit hole 20 penetrating the fixing wedge 15 in the thickness direction. Moreover, as shown in FIG. 4, you may comprise by forming the round hole 21,21 ... penetrated in the thickness direction between the locking blades 16 and 16. As shown in FIG.
[0018]
When the rust preventive material 12 covering the outer periphery of the PC steel material 11 is peeled off by the engagement blade 16 biting in by providing the escape portion in this way, the peeled rust preventive material 12 enters the escape portion. It is preferably excluded from the outer peripheral surface of the PC steel material 11. Therefore, the inner peripheral surface of the fixing wedge 15 is suitably locked to the rust-proof coated PC steel material 10 without peeling off the rust-proof coating.
[0019]
【The invention's effect】
As described above, the end fixing method of the rust-preventing coated PC steel material according to the present invention includes the end portion of the rust-preventing coated PC steel material with the rust-proof coating applied to the end portion of the PC steel material having a round cross section. It can be fixed and durability is improved.
[0020]
Further, since it is not necessary to provide a threaded portion, a cross-sectional defect does not occur, and design can be performed based on an actual cross-section without causing a decrease in yield strength.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an end fixing state of a rust-proof coated PC steel material according to the present invention.
FIG. 2 is a cross-sectional view showing a rust-proof coated PC steel material in FIG.
3A is a front view showing an example of a fixing wedge, FIG. 3B is a plan view thereof, and FIG. 3C is a longitudinal sectional view thereof.
4A is a front view showing another example of a fixing wedge, FIG. 4B is a plan view thereof, and FIG. 4C is a longitudinal sectional view thereof.
FIG. 5 is a cross-sectional view showing an end fixing state of a conventional rust-proof coated PC steel material.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Antirust coating PC steel material 11 PC steel material 12 Antirust material 13 Fixing body 14 Insertion hole 15 Fixing wedge 16 Locking blade 20 Slit hole 21 Round hole

Claims (2)

円形断面を有するPC鋼材の外周面を合成樹脂からなる防錆材をもって被覆した防錆被覆PC鋼材の端部を定着体に形成された挿通孔に挿通させた後、該防錆被覆PC鋼材の端部を、テーパ筒を縦割りにした形状に形成され、内周面に周方向に沿って形成された前記防錆被覆PC鋼材の外周面に食い込む多数の係止用刃を有するとともに、該係止用刃が食い込むことにより剥離した防錆材が入り込む、厚み方向に貫通したスリット孔からなる逃げ部を有する定着楔により挟み、該定着楔を前記防錆被覆PC鋼材を緊張させた状態で前記挿通孔に挿入することによって前記防錆被覆PC鋼材の端部を前記定着体に定着させることを特徴としてなる防錆被覆PC鋼材の端部定着方法。After the end portion of the rust-prevention-coated PC steel material, in which the outer peripheral surface of the PC steel material having a circular cross section is coated with a rust-proof material made of synthetic resin, is inserted into the insertion hole formed in the fixing body, the end, the tapered tube is formed in a shape in silos, which has a number of locking blades biting into the outer peripheral surface of the anticorrosive coating PC steel formed on an inner peripheral surface along a circumferential direction, the In a state where the rust preventive coating PC steel material is tensioned by sandwiching the fixing wedge having a relief portion composed of a slit hole penetrating in the thickness direction into which the rust preventive material peeled off by the locking blade enters. An end fixing method for an antirust coated PC steel material, wherein the end portion of the antirust coated PC steel material is fixed to the fixing body by being inserted into the insertion hole. 円形断面を有するPC鋼材の外周面を合成樹脂からなる防錆材をもって被覆した防錆被覆PC鋼材の端部を定着体に形成された挿通孔に挿通させた後、該防錆被覆PC鋼材の端部を、テーパ筒を縦割りにした形状に形成され、内周面に周方向に沿って形成された前記防錆被覆PC鋼材の外周面に食い込む多数の係止用刃を有するとともに、該係止用刃が食い込むことにより剥離した防錆材が入り込む、厚み方向に貫通した丸孔からなる逃げ部を有する定着楔により挟み、該定着楔を前記防錆被覆PC鋼材を緊張させた状態で前記挿通孔に挿入することによって前記防錆被覆PC鋼材の端部を前記定着体に定着させることを特徴としてなる防錆被覆PC鋼材の端部定着方法。After the end portion of the rust-prevention-coated PC steel material, in which the outer peripheral surface of the PC steel material having a circular cross section is coated with a rust-proof material made of synthetic resin, is inserted into the insertion hole formed in the fixing body, the rust-prevention-coated PC steel material The end portion is formed in a shape in which the tapered cylinder is vertically divided, and has a number of locking blades that bite into the outer peripheral surface of the rust-proof coated PC steel material formed along the circumferential direction on the inner peripheral surface, In the state where the rust preventive coating PC steel material is tensioned by sandwiching the fixing wedge having a relief portion composed of a round hole penetrating in the thickness direction into which the rust preventive material peeled off by the engagement blade enters. An end fixing method for an antirust coated PC steel material, wherein the end portion of the antirust coated PC steel material is fixed to the fixing body by being inserted into the insertion hole.
JP2003171496A 2003-06-17 2003-06-17 Rust prevention coated PC steel edge fixing method Expired - Fee Related JP3831817B2 (en)

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JP3831817B2 true JP3831817B2 (en) 2006-10-11

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