JP3826362B2 - Hydrostatic transfer method for surface protective layer and hydraulic transfer product - Google Patents

Hydrostatic transfer method for surface protective layer and hydraulic transfer product Download PDF

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JP3826362B2
JP3826362B2 JP2004189624A JP2004189624A JP3826362B2 JP 3826362 B2 JP3826362 B2 JP 3826362B2 JP 2004189624 A JP2004189624 A JP 2004189624A JP 2004189624 A JP2004189624 A JP 2004189624A JP 3826362 B2 JP3826362 B2 JP 3826362B2
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protective layer
surface protective
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resin composition
water
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JP2006007646A (en
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亘 池田
信之 大滝
朋已 清滝
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株式会社キュービック
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本発明は、水圧転写方法によって物品の表面に表面保護層を施す際に、この表面保護層の表面特性を向上する水圧転写方法及びこの方法によって得られた水圧転写品に関するものである。   The present invention relates to a hydraulic transfer method for improving surface characteristics of a surface protective layer when a surface protective layer is applied to the surface of an article by the hydraulic transfer method, and a hydraulic transfer product obtained by this method.

物品の表面に種々の目的で表面保護層を形成することが行われている。例えば、水圧転写法その他の適宜の手段によって模様又は着色等の装飾層が施された物品の表面にこの装飾層の耐摩耗性、耐化学薬品性、耐候性等の表面特性を向上するために表面保護層が施されたり、装飾層を有しない無加飾の物品の表面に光沢性や耐摩耗性、耐化学薬品性、耐候性等の表面特性を向上するために表面保護層が施されたりすることが行われている。   A surface protective layer is formed on the surface of an article for various purposes. For example, in order to improve the surface properties such as abrasion resistance, chemical resistance, weather resistance, etc. of the decorative layer on the surface of the article provided with a decorative layer such as a pattern or coloring by a hydraulic transfer method or other appropriate means A surface protective layer is applied to the surface of undecorated articles that have a surface protective layer or no decorative layer to improve surface properties such as gloss, abrasion resistance, chemical resistance, and weather resistance. Has been done.

第1の従来技術では、この表面保護層は、物品の表面(加飾物品の場合には装飾層)に紫外線硬化型保護塗料をスプレー塗布し、この紫外線硬化型保護塗料に紫外線を照射して保護塗料を硬化して形成されていた。   In the first prior art, the surface protective layer is formed by spraying an ultraviolet curable protective paint on the surface of the article (decorative layer in the case of a decorative article) and irradiating the ultraviolet curable protective paint with ultraviolet rays. It was formed by curing the protective paint.

しかし、物品の表面に保護塗料をスプレー塗布する方法は、物品の表面全体に亘って表面保護層を均一に施すことが難しい上に、保護塗料を塗布する領域から物品を排出した後に、保護塗料に紫外線を照射するので、この間に表面保護層の上にごみやほこりが付着し易く、従って表面の外観を低下させる欠点があった。   However, in the method of spraying the protective coating on the surface of the article, it is difficult to uniformly apply the surface protective layer over the entire surface of the article, and the protective coating is discharged after the article is discharged from the area where the protective coating is applied. In the meantime, since dust and dust are likely to adhere on the surface protective layer during this period, there is a drawback that the surface appearance is deteriorated.

第2の従来技術では、加飾物品を対象として表面保護層を装飾層の水圧転写と同時に行う方法が提案されている(特許文献1参照)。この方法は、水溶性フィルム上に非水溶性樹脂製の透明又は半透明な表面保護層と更にその上に非水溶性の印刷層とを施して保護層付きの転写フィルムを形成し、この保護層付き転写フィルムを物品(被転写体)に水圧転写する方法である。   In the second prior art, a method of performing a surface protection layer simultaneously with the hydraulic transfer of the decoration layer for a decorative article has been proposed (see Patent Document 1). In this method, a transparent or translucent surface protective layer made of a water-insoluble resin is formed on a water-soluble film and a water-insoluble printing layer is further formed thereon to form a transfer film with a protective layer. This is a method in which a transfer film with a layer is hydraulically transferred to an article (transfer object).

この方法によれば、水圧転写時に、水圧を利用して転写フィルムに物品の表面を接触させると、水溶性フィルム上の表面保護層と印刷層とが物品の表面に同時に転写されるので、上記の第1の従来技術のように、転写工程後の保護塗料の塗布工程及び硬化工程を必要としないし、装飾層と表面保護層との間にほこりが付着することがないし、表面保護層の厚みが不均一になる虞がない。   According to this method, when the surface of the article is brought into contact with the transfer film using water pressure at the time of water pressure transfer, the surface protective layer and the printing layer on the water-soluble film are simultaneously transferred to the surface of the article. As in the first prior art, the coating process and the curing process of the protective coating after the transfer process are not required, and dust does not adhere between the decorative layer and the surface protective layer. There is no risk of uneven thickness.

このように、この方法は、印刷層の転写と同時に表面保護層が形成されるので、作業工程が簡略化される上に装飾層の外観を悪くすることがないので有利であるが、表面保護層は、ブチルメタクリレート重合体、エチルメタクリレート重合体等の耐溶剤性の低い保護剤から成っているので、耐摩性等を付与して物品の印刷層の表面を機械的に保護することはできるが、種々の薬品等に触れると溶解して表面保護機能を低下し耐候性等が低く、化学的な保護に乏しい欠点があった。   Thus, this method is advantageous because the surface protective layer is formed simultaneously with the transfer of the printing layer, so that the work process is simplified and the appearance of the decorative layer is not deteriorated. Since the layer is made of a protective agent having low solvent resistance such as butyl methacrylate polymer and ethyl methacrylate polymer, the surface of the printed layer of the article can be mechanically protected by imparting abrasion resistance and the like. However, when it comes into contact with various chemicals, it dissolves and the surface protection function is lowered, the weather resistance and the like are low, and there is a drawback that chemical protection is poor.

この第2の従来技術に類似しているが、第2の従来技術の表面保護層に紫外線等によって硬化する樹脂を用いた第3の従来技術が提案されている(特許文献2参照)。   Similar to the second prior art, a third prior art using a resin that is cured by ultraviolet rays or the like in the surface protective layer of the second prior art has been proposed (see Patent Document 2).

この第3の従来技術では、表面保護層が紫外線等によって硬化する樹脂を用いているので、装飾層を機械的又は化学的に表面保護するのに有効であるが、後に述べるように、転写フィルムの最表面にある印刷パターンの付着性を再現する際に好ましくない幾つかの欠点を有する。   In this third prior art, since the surface protective layer uses a resin that is cured by ultraviolet rays or the like, it is effective for mechanically or chemically protecting the surface of the decorative layer. It has several disadvantages which are undesirable in reproducing the adhesion of the printed pattern on the outermost surface of the.

即ち、上記の第2の従来技術にも共通していることであるが、転写に際しては、転写フィルム上の表面保護層(第3の従来技術参照)に活性剤やシンナー類を塗布して、表面保護層の付着性を再現しているが、これに用いる活性剤やシンナー類は、その中に含まれている有機溶剤を利用して表面保護層の付着性を回復しているので、工程条件としてその溶剤成分が揮発し終える迄の時間や乾燥条件を見込む必要があり、もし印刷パターンや表面保護層に溶剤成分が残留していると、品質に悪影響を生じてくることがあり、更に作業中に有機溶剤が大気中に放出されたり人体に吸入されたりするので、表面保護層の活性化に有機溶剤を用いることは、有機大気汚染や労働者の健康阻害の元凶として今や早急に対処しなければならない問題となっている。   That is, it is also common to the second prior art described above, but at the time of transfer, an activator or thinner is applied to the surface protective layer (see the third prior art) on the transfer film, The adhesion of the surface protective layer has been reproduced, but the activator and thinner used in this process have recovered the adhesion of the surface protective layer using the organic solvent contained therein. It is necessary to consider the time until the solvent component finishes volatilizing and the drying conditions as conditions, and if the solvent component remains in the print pattern or surface protective layer, the quality may be adversely affected. Since organic solvents are released into the atmosphere and inhaled by the human body during work, the use of organic solvents to activate the surface protective layer is now addressed as a cause of organic air pollution and workers' health problems. That would have to be a problem There.

特開平4−197699号公報Japanese Patent Laid-Open No. 4-197699 特開2003−200698号公報Japanese Patent Laid-Open No. 2003-200698

本発明が解決しようとする1つの課題は、透明な塗料又はインク等の通常の表面保護層であっても耐化学薬品性や耐候性を向上することができる表面保護層の水圧転写方法を提供することにある。   One problem to be solved by the present invention is to provide a method for hydraulic transfer of a surface protective layer that can improve chemical resistance and weather resistance even with a normal surface protective layer such as a transparent paint or ink. There is to do.

本発明が解決しようとする他の課題は、有機溶剤を用いることなく転写フィルム上の表面保護層に必要充分な付着性を再現させ、有機溶剤を用いることによって生ずる大気汚染や労働者の健康阻害を回避することができ、また表面保護層を物品の表面に一層強固に付着することができる表面保護層の水圧転写方法を提供することにある。   Another problem to be solved by the present invention is to reproduce the necessary and sufficient adhesion to the surface protective layer on the transfer film without using an organic solvent, and to prevent air pollution and worker health impairment caused by using an organic solvent. It is an object of the present invention to provide a method for hydraulic transfer of a surface protective layer that can avoid the above-mentioned problem and can adhere the surface protective layer to the surface of the article more firmly.

本発明が解決しようとする更に他の課題は、耐化学薬品性や耐候性を向上することができる表面保護層を有する水圧転写品を提供することにある。   Still another problem to be solved by the present invention is to provide a hydraulic transfer product having a surface protective layer capable of improving chemical resistance and weather resistance.

本発明が解決しようとする更に他の課題は、大気汚染や労働者の健康阻害の問題を生ずることなく、表面特性の優れた表面保護層を有する水圧転写品を提供することにある。   Still another problem to be solved by the present invention is to provide a hydraulic transfer product having a surface protective layer with excellent surface properties without causing problems of air pollution and health problems of workers.

本発明の第1の課題解決手段は、水溶性フィルムの全表面上に乾燥した表面保護層のみを有する表面保護層転写フィルムの前記表面保護層を湿潤した後、前記表面保護層に物品の表面を押し当てるようにして前記物品を前記表面保護層転写フィルムと共に水中に押し入れて前記表面保護層を前記物品の表面に直接水圧転写する水圧転写方法であって、光重合性モノマーを含む無溶剤タイプの紫外線又は電子線硬化樹脂組成物(以下硬化樹脂組成物と称する)を塗布して前記表面保護層を湿潤し、前記表面保護層の転写後前記物品に紫外線又は電子線を照射し前記硬化樹脂組成物を硬化して前記物品の表面に表面保護層を形成することを特徴とする水圧転写方法を提供することにある。 The first problem-solving means of the present invention is to wet the surface protective layer of the surface protective layer transfer film having only a dried surface protective layer on the entire surface of the water-soluble film, and then wet the surface protective layer on the surface of the article. A water pressure transfer method in which the article is pressed into water together with the surface protective layer transfer film so as to press the surface protective layer directly onto the surface of the article, and is a solventless type containing a photopolymerizable monomer A UV or electron beam curable resin composition (hereinafter referred to as a cured resin composition) is applied to wet the surface protective layer, and after the surface protective layer is transferred, the article is irradiated with ultraviolet light or an electron beam. It is an object of the present invention to provide a hydraulic transfer method characterized in that the composition is cured to form a surface protective layer on the surface of the article.

本発明の第2の課題解決手段は、第1の課題解決手段による水圧転写方法によって形成された表面保護層を表面に有することを特徴とする水圧転写品を提供することにある。 The second problem-solving means of the present invention is to provide a hydraulic transfer product having a surface protective layer formed on the surface by the hydraulic transfer method according to the first problem-solving means .

このように、転写フィルムの表面保護層を無溶剤タイプの紫外線硬化樹脂組成物によって付着性を再現して物品の表面に表面保護層を転写すると、物品の表面に対する機械的及び化学的な保護を強化することができるが、注目すべきことであるが、紫外線硬化樹脂組成物中の光重合性モノマーの如き付着性再現用の組成成分が表面保護層に浸透して表面保護層と紫外線硬化樹脂組成物が渾然一体化して硬化するので、表面保護層の密着性や耐溶剤性を向上することができる。   In this way, when the surface protective layer of the transfer film is transferred to the surface of the article by reproducing the adhesion of the surface protective layer of the transfer film with a solventless type UV curable resin composition, mechanical and chemical protection to the surface of the article is achieved. Although it can be strengthened, it should be noted that a composition component for reproducing adhesion such as a photopolymerizable monomer in an ultraviolet curable resin composition penetrates into the surface protective layer and the surface protective layer and the ultraviolet curable resin. Since the composition is naturally integrated and cured, the adhesion and solvent resistance of the surface protective layer can be improved.

また、表面保護層は、水圧転写によって施されるので、表面保護層は乱れを生ずることなく均一に形成され、従って物品の表面に高い光沢感を付与することができ、またこの表面保護層が加飾物品に施されると、この表面保護層は、物品表面の外観に深みを付与する。   In addition, since the surface protective layer is applied by hydraulic transfer, the surface protective layer is uniformly formed without causing disturbance, and thus the surface of the article can be given a high gloss feeling. When applied to a decorative article, this surface protective layer gives depth to the appearance of the article surface.

特に、表面保護層の付着性を再現するために塗布する紫外線硬化樹脂組成物が無溶剤タイプであるので、活性化成分の好ましくない揮発性を少なくし、付着性再現を向上し、また大気汚染や労働者の健康阻害の如き作業環境の悪化を防止することができる。   In particular, since the UV curable resin composition applied to reproduce the adhesion of the surface protective layer is a solventless type, the undesirable volatility of the activation component is reduced, the adhesion reproduction is improved, and air pollution It is possible to prevent the work environment from deteriorating, such as health problems of workers and workers.

本発明の実施の形態を図面を参照して詳細に述べると、図1は、本発明が適用される表面保護層の水圧転写方法を概略的に示し、この水圧転写方法は、水溶性フィルム314上に表面保護層340のみが施されて乾燥状態で形成された転写フィルム316を表面保護層340が上面となるようにして図示しない転写槽内の水318上に供給して浮かばせ、水圧転写すべき物品10をこの転写フィルム316を介して水318の中に押し込んで水圧転写する方法である。 An embodiment of the present invention will be described in detail with reference to the drawings. FIG. 1 schematically shows a water pressure transfer method for a surface protective layer to which the present invention is applied. The transfer film 316 formed only in the surface protective layer 340 on the surface and dried is supplied and floated on water 318 in a transfer tank (not shown) so that the surface protective layer 340 becomes the upper surface, and hydraulic transfer is performed. In this method, the article 10 to be pushed is pushed into the water 318 through the transfer film 316 and is hydraulically transferred.

水溶性フィルム314は、水を吸収して湿潤し軟化する例えばポリビニールアルコールを主成分とする水溶性材料から成っている。この水溶性フィルム314は、水圧転写時に、転写槽内の水318に触れて軟化し表面保護されるべき物品に付き回って、水圧転写を行うことができるようにする。   The water-soluble film 314 is made of a water-soluble material containing, for example, polyvinyl alcohol as a main component, which absorbs water and gets wet and softens. The water-soluble film 314 touches the water 318 in the transfer tank and softens around the article to be surface protected at the time of water pressure transfer so that the water pressure transfer can be performed.

表面保護層340は、耐摩性、耐薬品性を有する適宜の溶剤蒸発型乾燥硬化性透明塗料、透明インクその他の組成物とすることができる。この保護層340は、この水溶性フィルム314の全面上に、適宜の塗布手段によって塗布される。なお、本発明において、「透明」とは、本来の透明以外に、半透明又は着色透明も含む意味で用いられる。また、本発明において、「乾燥状態」とは、表面保護層が塗料、インクである場合には、希釈用の溶剤が揮発し乾燥して硬化している状態をいう。   The surface protective layer 340 can be an appropriate solvent evaporation type dry curable transparent paint, transparent ink or other composition having abrasion resistance and chemical resistance. The protective layer 340 is applied on the entire surface of the water-soluble film 314 by an appropriate application means. In the present invention, “transparent” is used in the meaning including translucent or colored transparent in addition to the original transparent. In the present invention, the “dried state” means a state in which, when the surface protective layer is a paint or ink, the solvent for dilution is volatilized, dried and cured.

本発明に用いられる透明塗料又は透明インクは、溶剤溶解性がよく、光沢性があり、柔らかく、伸展性があるものがよく、これらの特性を有する成分(ベヒクル)として、ニトロセルロース、エチルセルロース、エチルヒドロキシエチルセルロース、マレイン酸樹脂、エジンエステル、塩化ゴム、環化ゴム、アクリル樹脂、塩化ビニル・酢酸ビニル共重合樹脂、ポリアミド樹脂等があり、特に、アクリル樹脂が有力である。   The transparent paint or transparent ink used in the present invention preferably has good solvent solubility, gloss, softness, and extensibility, and nitrocellulose, ethylcellulose, ethylcellulose as components having these characteristics (vehicle) There are hydroxyethyl cellulose, maleic acid resin, ezin ester, chlorinated rubber, cyclized rubber, acrylic resin, vinyl chloride / vinyl acetate copolymer resin, polyamide resin, etc., and acrylic resin is particularly effective.

本発明の方法の特徴は、物品に水圧転写する前に、転写フィルム316の表面保護層340の付着性を再現するために表面保護層340に無溶剤タイプの紫外線硬化樹脂組成物320を塗布することにあるが、この紫外線硬化樹脂組成物は、後に詳細に述べる。   A feature of the method of the present invention is that a solvent-free UV curable resin composition 320 is applied to the surface protective layer 340 in order to reproduce the adhesion of the surface protective layer 340 of the transfer film 316 before hydraulic transfer to the article. In particular, this ultraviolet curable resin composition will be described in detail later.

本発明の水圧転写方法の具体的な工程の一例が図2に示されており、水溶性フィルム314上に施された表面保護層340が乾燥された状態にある(図2A参照)。図示していないが、実際には、この転写フィルム316は、長尺の水溶性フィルム314の全表面に表面保護層340を予め塗布し、乾燥してロール状に巻かれており、転写フィルム316は、このフィルムロールから連続的に繰り出されながら又は適当長さでカットしながら用いられる。   An example of specific steps of the hydraulic transfer method of the present invention is shown in FIG. 2, and the surface protective layer 340 applied on the water-soluble film 314 is in a dried state (see FIG. 2A). Although not shown, actually, the transfer film 316 is preliminarily coated with a surface protective layer 340 on the entire surface of the long water-soluble film 314, dried and wound into a roll, and the transfer film 316 Is used while being continuously drawn out from the film roll or while being cut at an appropriate length.

水圧転写を行う際には、転写フィルム316の乾燥された状態にある表面保護層340上に無溶剤タイプの紫外線硬化樹脂組成物320を塗布し(図2B参照)、この紫外線硬化樹脂組成物320が浸透してこの紫外線硬化樹脂組成物320によって表面保護層340が湿潤されてその付着性が再現した状態で転写フィルム316を転写槽内の水318に浮かばせ(図2C参照)、次いで、物品10の表面10Sに紫外線硬化樹脂組成物320の浸透によって湿潤された表面保護層340を押し当てるように転写フィルム316と共に物品10を水中に押し入れ(図2D参照)、それによって紫外線硬化樹脂組成物320を含む表面保護層340が転写された物品10に紫外線322を照射して表面保護層340に含まれる紫外線硬化樹脂組成物320を硬化する(図2E参照)。   When performing the hydraulic transfer, a solventless type ultraviolet curable resin composition 320 is applied on the surface protective layer 340 in a dried state of the transfer film 316 (see FIG. 2B), and this ultraviolet curable resin composition 320 is applied. Then, the surface protective layer 340 is wetted by the ultraviolet curable resin composition 320 and the adhesion is reproduced, and the transfer film 316 is floated on the water 318 in the transfer tank (see FIG. 2C). The article 10 is pushed into the water together with the transfer film 316 so as to press the surface protective layer 340 wetted by the penetration of the UV curable resin composition 320 onto the surface 10S of the ten surfaces (see FIG. 2D), thereby the UV curable resin composition 320. An ultraviolet curable resin group contained in the surface protective layer 340 by irradiating the article 10 to which the surface protective layer 340 containing the material is transferred with ultraviolet rays 322 Curing the object 320 (see FIG. 2E).

図示していないが、実際には、物品10は、逆三角状のコンベヤで搬送されたりロボットアームにより支持されたりしながら水中に押し入れられ、また、場合によっては、表面保護層340上に紫外線硬化樹脂組成物320を塗布する工程(図2B参照)と水318に浮かばせる工程(図2C参照)との工程順序を逆にして、水に浮かばせた転写フィルム316の表面保護層340上に紫外線硬化樹脂組成物320をスプレー塗布して印刷パターンの付着性の再現を行ってもよい。   Although not shown, in actuality, the article 10 is pushed into water while being conveyed by an inverted triangular conveyor or supported by a robot arm. In some cases, the article 10 is UV-cured on the surface protective layer 340. The process sequence of the step of applying the resin composition 320 (see FIG. 2B) and the step of floating in the water 318 (see FIG. 2C) are reversed, and ultraviolet rays are applied onto the surface protective layer 340 of the transfer film 316 floated in water. The cured resin composition 320 may be sprayed to reproduce the adhesion of the printed pattern.

紫外線硬化樹脂とは、紫外線の化学的作用によって比較的短時間に硬化する樹脂であり、用途に応じて、紫外線硬化型塗料、紫外線硬化型インク、紫外線硬化型接着剤などの形態を採るが、これらは、基本的には、(1)光重合性プレポリマー、(2)光重合性モノマー、(3)光開始剤を必須成分とするものである。なお、紫外線硬化型塗料として市販されているものには、一般にシンナーなどの溶剤が添加されており、紫外線硬化型インクの場合には、アルコール等の溶剤が添加されているものもあるが、一般的な紫外線硬化型インクは、溶剤を含まず、光重合性モノマーを希釈剤として機能させるべく配合されている。   An ultraviolet curable resin is a resin that cures in a relatively short time by the chemical action of ultraviolet rays, and takes forms such as an ultraviolet curable paint, an ultraviolet curable ink, and an ultraviolet curable adhesive depending on the application. These basically comprise (1) a photopolymerizable prepolymer, (2) a photopolymerizable monomer, and (3) a photoinitiator as essential components. In addition, solvents such as thinner are generally added to those marketed as UV curable paints, and in the case of UV curable inks, solvents such as alcohol may be added. A typical ultraviolet curable ink does not contain a solvent and is formulated so that a photopolymerizable monomer functions as a diluent.

転写フィルム316の表面保護層340に付着性を再現するために表面保護層340に塗布される紫外線硬化樹脂組成物320は、転写フィルム316の乾燥した表面保護層340を適正に活性化して付着性を再現するものであり、この紫外線硬化樹脂は、その用途別の形態に拘わらず、光重合性プレポリマー、光重合性モノマー、光開始剤が必須成分として配合され、紫外線照射により硬化する前の液体状態のものであり、紫外線硬化型インクの如き溶剤を含まない紫外線硬化樹脂組成物が用いられる。本発明に使用される無溶剤タイプの紫外線硬化樹脂組成物の一例を下記に掲げる。   The UV curable resin composition 320 applied to the surface protective layer 340 in order to reproduce the adhesion to the surface protective layer 340 of the transfer film 316 properly activates the dried surface protective layer 340 of the transfer film 316 and adheres. This UV curable resin has a photopolymerizable prepolymer, a photopolymerizable monomer, and a photoinitiator as essential components, regardless of the form of each use, and before curing by UV irradiation. An ultraviolet curable resin composition that is in a liquid state and does not contain a solvent such as an ultraviolet curable ink is used. An example of a solventless type ultraviolet curable resin composition used in the present invention is listed below.

(1)オリゴマー(光重合性プレポリマー) 30〜50重量%
(2)多官能性アクリレート(光重合性モノマー) 10〜30重量%
(3)単官能性アクリレート(光重合性モノマー) 10〜40重量%
(5)光開始剤 0.5〜5重量%
(4)非反応添加物 1〜20重量%
(1) Oligomer (photopolymerizable prepolymer) 30 to 50% by weight
(2) Multifunctional acrylate (photopolymerizable monomer) 10-30% by weight
(3) Monofunctional acrylate (photopolymerizable monomer) 10 to 40% by weight
(5) Photoinitiator 0.5-5% by weight
(4) Non-reactive additive 1-20% by weight

本発明で用いられる「紫外線硬化樹脂組成物」は、溶剤を添加しない無溶剤タイプのものである理由は、本発明においては、転写フィルム316の表面保護層の付着性を再現させるのは、無溶剤タイプの紫外線硬化樹脂組成物中の非溶剤活性化成分、典型的には光重合性モノマーに因ろうとするからである。   The reason why the “ultraviolet curable resin composition” used in the present invention is a solventless type in which no solvent is added is that, in the present invention, the adhesiveness of the surface protective layer of the transfer film 316 is not reproduced. This is because the solvent-type ultraviolet curable resin composition is likely to depend on a non-solvent activating component, typically a photopolymerizable monomer.

光重合性プレポリマーは、光化学作用によって更に硬化し得るポリマーであって、光重合性不飽和ポリマーと呼ばれたり、ベースレジンや光重合性オリゴマーとも言われたりしている。そして、これは、硬化後の塗膜としての基本的な諸物性に影響を与える基本成分であり、所望特性に応じて、アクリル系オリゴマー、ポリエステル系オリゴマー、エポキシアクリレート系オリゴマー、ウレタンアクリレート系オリゴマー等の何れかを単独又は任意に組み合わせて使用することができる。なお、光重合性プレポリマーは、最終的なポリマー程に重合度は高くないが、モノマーでもなく、ある程度重合したものであるので、相応の粘度を有しており、使用時の作業性を考慮して希釈剤が必要とされる。   The photopolymerizable prepolymer is a polymer that can be further cured by a photochemical action, and is called a photopolymerizable unsaturated polymer or a base resin or a photopolymerizable oligomer. And this is a basic component that affects the basic physical properties of the cured coating film, depending on the desired properties, such as acrylic oligomer, polyester oligomer, epoxy acrylate oligomer, urethane acrylate oligomer, etc. Any of these can be used alone or in any combination. The photopolymerizable prepolymer is not as high as the final polymer, but it is not a monomer and is polymerized to some extent, so it has a suitable viscosity and considers workability during use. Thus, a diluent is required.

光重合性モノマーは、光重合性プレポリマーの希釈剤の役割を果たして、樹脂組成物の実用上の作業性を確保すると共に、紫外線が照射された際には、それ自身が重合に関与するものであり、官能基が一つある単官能性モノマーと、官能基が二つ以上ある多官能性モノマーとがある。単官能性モノマーは、物品との密着性を向上させたり、硬化後の塗膜に柔軟性を付与したりする機能を有し、また多官能性モノマーは、プレポリマー分子間を橋渡しする架橋剤の役割をも有する。例えば、ポリアクリル酸メチル等のポリアクリレ−トは、架橋による塗膜の収縮作用を緩和する目的で使用される。塗膜の収縮力が高くなると、塗膜の付着性を低下するので、ポリアクリレートは、これを防止するのに役立つ。これら光重合性モノマーは、紫外線硬化樹脂組成物の粘度調整用の希釈剤として機能するのであるが、本発明においては、乾燥状態にある印刷パターンの付着性を再現する機能成分としても働くことになる。   The photopolymerizable monomer serves as a diluent for the photopolymerizable prepolymer to ensure practical workability of the resin composition and is itself involved in polymerization when irradiated with ultraviolet rays. There are a monofunctional monomer having one functional group and a polyfunctional monomer having two or more functional groups. The monofunctional monomer has a function of improving the adhesion to the article or imparting flexibility to the cured coating film, and the polyfunctional monomer is a crosslinking agent that bridges the prepolymer molecules. Also has a role. For example, polyacrylate such as polymethyl acrylate is used for the purpose of relaxing the shrinkage effect of the coating film due to crosslinking. Since the adhesion of the coating film decreases when the shrinkage force of the coating film increases, the polyacrylate helps to prevent this. These photopolymerizable monomers function as a diluent for adjusting the viscosity of the ultraviolet curable resin composition, but in the present invention, they also function as functional components that reproduce the adhesion of the printed pattern in a dry state. Become.

光開始剤は、紫外線を吸収して重合反応を開始させるもので、光重合開始剤とも呼ばれ、紫外線硬化反応がラジカル反応である場合にはアセトフェノン、ベンゾフェノン等を使用することができ、紫外線硬化反応がイオン反応である場合にはジアゾ化合物等を使用することができる。   A photoinitiator absorbs ultraviolet rays and initiates a polymerization reaction, and is also called a photopolymerization initiator. When the ultraviolet curing reaction is a radical reaction, acetophenone, benzophenone, or the like can be used. When the reaction is an ionic reaction, a diazo compound or the like can be used.

紫外線硬化樹脂組成物には、この他、必要に応じて、増感剤、充填材、不活性有機ポリマー、レべリング剤、チキソトロピー付与剤、熱重合禁止剤等が添加されていてもよい。   In addition to this, a sensitizer, a filler, an inert organic polymer, a leveling agent, a thixotropy imparting agent, a thermal polymerization inhibitor, and the like may be added to the ultraviolet curable resin composition as necessary.

無溶剤タイプの紫外線硬化樹脂組成物320を塗布する工程は、グラビアロール、ミヤバー又はスプレーの何れかの方法で行うことができるが、スプレー塗布方法は、多量の塗料を浪費する傾向があるので、グラビアロール塗布方法又はミヤバー塗布方法が好ましい。   The process of applying the solventless type UV curable resin composition 320 can be performed by any of gravure roll, Miya bar, or spray, but the spray application method tends to waste a large amount of paint. A gravure roll coating method or a Miya bar coating method is preferred.

表面保護層340の上に無溶剤タイプの紫外線硬化樹脂組成物320を塗布すると、紫外線硬化樹脂組成物320中の光重合性モノマー(単官能性アクリレートモノマーや多官能性アクリレートモノマー)が乾燥した表面保護層340を溶解しながらこの表面保護層340に浸透し、これらを溶解して、表面保護層340に表面保護層340の塗布後と同様な湿潤状態である付着性を再現する。このように、紫外線硬化樹脂組成物320は、従来から用いられていた活性剤と同等の機能を発揮することができ、活性剤やシンナー等の塗布を省略することができるのは勿論、光重合性モノマーを始めとする紫外線硬化樹脂組成物中の各成分は、一般に、溶剤等と比べて遥かに揮発性が低いので、再現した付着性の度合がその後に変動したり低下したりすることが少なく、表面保護層340に安定した活性化が望める。   When the solvent-free UV curable resin composition 320 is applied on the surface protective layer 340, the surface where the photopolymerizable monomer (monofunctional acrylate monomer or polyfunctional acrylate monomer) in the UV curable resin composition 320 is dried. The surface protective layer 340 is permeated into the surface protective layer 340 while dissolving the protective layer 340, and these are dissolved to reproduce the adhesiveness in a wet state similar to that after the surface protective layer 340 is applied to the surface protective layer 340. Thus, the ultraviolet curable resin composition 320 can exhibit the same function as the conventionally used activator, and of course, the application of the activator or thinner can be omitted. Each component in the UV curable resin composition including the curable monomer is generally much less volatile than the solvent and the like, and thus the degree of adhesion that is reproduced may subsequently fluctuate or decrease. The surface protection layer 340 can be expected to be stably activated.

また、光重合性モノマー等の紫外線硬化樹脂組成物320の各成分が表面保護層340の成分中に浸透しているので、付着性が再現された表面保護層340を物品10に転写した後、紫外線322を照射すると、紫外線硬化樹脂組成物320と表面保護層340とが渾然一体となった状態にて硬化されることとなり、表面保護層340にその成分が持っている耐摩性等の機械的表面特性に、耐溶剤性、耐薬品性等の化学的な表面保護機能が付加される上に、物品10の表面10Sと表面保護層340との密着性が一層向上することとなる。なお、図2Bでは、表面保護層340の成分と紫外線硬化樹脂組成物320とが渾然一体化した状態では示されていないが、これは、図面上そのように表現すると、両者が区別できなくなるため、便宜的に層状に記載されていることを理解すべきである。また、紫外線照射後、光重合性モノマーは、自身自らが重合に参加するので、これが遊離して、その後に悪さを生ずることもない。   Further, since each component of the ultraviolet curable resin composition 320 such as a photopolymerizable monomer penetrates into the component of the surface protective layer 340, after transferring the surface protective layer 340 in which the adhesiveness is reproduced to the article 10, When the ultraviolet ray 322 is irradiated, the ultraviolet curable resin composition 320 and the surface protective layer 340 are cured in an unifying state, and the surface protective layer 340 has mechanical properties such as abrasion resistance possessed by the components. In addition to the addition of a chemical surface protection function such as solvent resistance and chemical resistance to the surface characteristics, the adhesion between the surface 10S of the article 10 and the surface protective layer 340 is further improved. In FIG. 2B, the component of the surface protective layer 340 and the ultraviolet curable resin composition 320 are not shown in a state of being integrated, but this is because the two cannot be distinguished when expressed as such in the drawing. It should be understood that the layers are described for convenience. Further, since the photopolymerizable monomer itself participates in the polymerization after the ultraviolet irradiation, it is liberated and does not cause any badness thereafter.

紫外線硬化樹脂組成物320が紫外線硬化型塗料のように溶剤が添加されている紫外線硬化樹脂組成物ではなく、無溶剤タイプの紫外線硬化樹脂を用いる理由は、次の通りである。すなわち、紫外線硬化樹脂は紫外線照射により短時間で硬化されるので、溶剤含有タイプの紫外線硬化樹脂を使用した場合、この溶剤が揮発性の高い低沸点溶剤であると、物品が水中へ押し入れられる時に揮発してしまっていて付着性の不足による転写不良を起こすことになり、また逆に揮発し難い高沸点溶剤が添加されていると、物品が水中へ押し入れられる時に付着性不足の問題は回避できるが、紫外線照射作業は、溶剤が完全に揮発するまで待たなければならなず、もし、溶剤の揮発が不充分なうちに紫外線照射すると、溶剤を内包した状態で紫外線硬化型樹脂成分を硬化させることになって、その後において欠陥を生ずる事態となる。このように、低沸点溶剤であれ、高沸点溶剤であれ、溶剤が添加された紫外線硬化樹脂組成物を用いると、大気汚染や人体吸引による健康阻害を生ずる他に、工程処理上又は品質上の数々の問題を生ずるおそれがある。   The reason why the ultraviolet curable resin composition 320 is not an ultraviolet curable resin composition to which a solvent is added as in an ultraviolet curable paint but a solventless type ultraviolet curable resin is used is as follows. That is, since the ultraviolet curable resin is cured in a short time by ultraviolet irradiation, when the solvent-containing type ultraviolet curable resin is used, when the solvent is a highly volatile low boiling solvent, the article is pushed into water. If a high-boiling solvent is added, which causes volatilization and insufficient adhesion due to insufficient adhesion, and a high-boiling solvent that does not easily volatilize, the problem of insufficient adhesion can be avoided when the article is pushed into water. However, the UV irradiation work must wait until the solvent is completely volatilized. If UV irradiation is performed while the solvent is not sufficiently volatilized, the UV curable resin component is cured with the solvent contained. After that, it becomes a situation that causes a defect thereafter. As described above, when using an ultraviolet curable resin composition to which a solvent is added, whether it is a low-boiling solvent or a high-boiling solvent, in addition to causing air pollution and health impairment due to human suction, There are a number of potential problems.

一方、無溶剤タイプの紫外線硬化樹脂組成物320を用いると、粘度調整の目的で光重合性モノマーが希釈剤としても機能させることができるために、溶剤含有タイプのものに比べて多く調合されるので、無溶剤タイプの紫外線硬化樹脂組成物320中の非溶剤活性化成分、典型的には光重合性モノマーによる作用だけで必要且つ充分で安定した付着性を再現することができ、更には、紫外線硬化樹脂組成物320と表面保護層340とが渾然一体化して硬化して、従来技術で用いられている溶剤に相当する機能を有する光重合性モノマー自身が重合に参加するので、その後、この光重合性モノマーが遊離等して悪さをすることがない。   On the other hand, when the solvent-free type ultraviolet curable resin composition 320 is used, the photopolymerizable monomer can function as a diluent for the purpose of viscosity adjustment, and therefore, it is formulated more than the solvent-containing type. Therefore, it is possible to reproduce the necessary and sufficient and stable adhesion only by the action of the non-solvent activating component in the solvent-free type UV curable resin composition 320, typically a photopolymerizable monomer, Since the ultraviolet curable resin composition 320 and the surface protective layer 340 are firmly integrated and cured, the photopolymerizable monomer itself having a function corresponding to the solvent used in the prior art participates in the polymerization. The photopolymerizable monomer does not become bad due to liberation.

紫外線24の照射は、紫外線硬化樹脂組成物320を含む表面保護層340が転写された物品10に転写フィルム316の水溶性フィルム314が巻き付いている間に行われるのが好ましく、従って、紫外線照射工程は、物品10がまだ水中にあるか、物品10が水中から出た後であって水溶性フィルム314を除去するための水洗作業の前に行われるのが好ましい。なお、紫外線322は、高圧水銀ランプ、メタルハライドランプの如き光源ランプと照射器(ランプハウス)を含む公知の紫外線硬化装置によって照射される。   The irradiation of the ultraviolet rays 24 is preferably performed while the water-soluble film 314 of the transfer film 316 is wound around the article 10 to which the surface protective layer 340 containing the ultraviolet curable resin composition 320 is transferred. Is preferably performed after the article 10 is still in the water or after the article 10 has been removed from the water and before the water washing operation to remove the water-soluble film 314. The ultraviolet ray 322 is irradiated by a known ultraviolet curing device including a light source lamp such as a high-pressure mercury lamp and a metal halide lamp and an irradiator (lamp house).

このように、水溶性フィルム314が物品10に巻き付いている間に紫外線322を照射すると、表面保護層340が完全に乾く前にごみ等が付着して固着したままとなるようなことがなく、水溶性フィルム314が除去された時点では表面保護層340は硬化しているので、ごみ付着の可能性を低減することができ、外観の良好な表面保護層340’(図3参照)を容易に得ることができる。なお、紫外線322の照射は、物品10がクリーンルームのようなトンネル等の如きごみや埃のない環境下で行なわれる場合には、物品10から水溶性フィルム314が洗い流された後に行ってもよいことは勿論である。   In this way, when the ultraviolet ray 322 is irradiated while the water-soluble film 314 is wrapped around the article 10, dust or the like does not remain adhered and fixed before the surface protective layer 340 is completely dried, Since the surface protective layer 340 is cured when the water-soluble film 314 is removed, the possibility of dust adhesion can be reduced, and the surface protective layer 340 ′ (see FIG. 3) having a good appearance can be easily formed. Obtainable. In addition, irradiation of the ultraviolet rays 322 may be performed after the water-soluble film 314 is washed away from the article 10 when the article 10 is performed in an environment free from dust and dust such as a tunnel like a clean room. Of course.

その後、図2Fに示すように、水シャワー324を噴射して物品10を水洗し、物品10上を覆った状態となっている転写フィルム316の水溶性フィルム314を除去する。次いで、図2Gに示すように、紫外線硬化樹脂組成物320を含む表面保護層340が転写された物品10に熱風326を当てて物品10の表面を乾燥し、表面保護層320’を有する製品310’を完成する(図3参照)。   Thereafter, as shown in FIG. 2F, the water shower 324 is sprayed to wash the article 10 with water, and the water-soluble film 314 of the transfer film 316 that covers the article 10 is removed. Next, as shown in FIG. 2G, the surface of the article 10 is dried by applying hot air 326 to the article 10 to which the surface protective layer 340 containing the ultraviolet curable resin composition 320 has been transferred, and the product 310 having the surface protective layer 320 ′. 'Is completed (see FIG. 3).

このようにして、物品10の表面に表面保護層340’を施すと、この表面保護層340’は、物品10の外観に深みを付与し、また物品の表面の機械的及び化学的な保護を更に強化することとなる。   When the surface protective layer 340 ′ is applied to the surface of the article 10 in this manner, the surface protective layer 340 ′ gives depth to the appearance of the article 10 and provides mechanical and chemical protection for the surface of the article. It will be further strengthened.

また、紫外線硬化樹脂組成物が無溶剤タイプのものであると、上記のように種々の利点を得ることができるが、此処で言う無溶剤タイプの紫外線硬化樹脂組成物における「無溶剤タイプ」とは、溶剤成分が絶対零という意味ではなく、紫外線硬化樹脂組成物における非溶剤活性化成分、典型的には光重合性モノマーによる表面保護層340の再付着化機能を必要且つ充分に得ることができればよく、モノマーやプレポリマーを製造する際に用いた溶剤成分が残留しているのを排除するものではない。また同様に、「無溶剤タイプ」は、光重合性モノマー等の揮発性が絶対零と言うのではなく、溶剤ほど高くはないという意味であり、実用上無視できる程度の揮発性を有していてもよいことは勿論である。更に、水圧転写作業には設備投資や安全管理が求められるが、光重合性プレポリマー、光重合性モノマーを必須成分とし、より高いエネルギーの電子線を照射して硬化させることによって光開始剤を省略することができる電子線硬化樹脂組成物は、光重合性モノマーが活性化機能を有し、またこの光重合性モノマー自体が重合に参加して、光開始剤を含む本来の紫外線硬化樹脂組成物と同様に作用することができるので、上記の実施の形態で用いられる紫外線硬化樹脂組成物に代えて、このような電子線硬化樹脂組成物を用いてもよい。   In addition, when the ultraviolet curable resin composition is of a solventless type, various advantages can be obtained as described above, but the “solventless type” in the solventless type of ultraviolet curable resin composition referred to here is Does not mean that the solvent component is absolutely zero, and the re-deposition function of the surface protective layer 340 with a non-solvent activating component, typically a photopolymerizable monomer, in the UV curable resin composition can be obtained sufficiently and sufficiently. What is necessary is just to be able to do, and it does not exclude that the solvent component used in the production of the monomer or prepolymer remains. Similarly, “solvent-free type” does not mean that the volatility of photopolymerizable monomers or the like is absolutely zero, but means that it is not as high as the solvent, and has a volatility that can be ignored in practice. Of course, it may be. Furthermore, equipment investment and safety management are required for hydraulic transfer work, but a photoinitiator can be cured by irradiating and curing a higher energy electron beam with a photopolymerizable prepolymer and a photopolymerizable monomer as essential components. The electron beam curable resin composition that can be omitted is an original ultraviolet curable resin composition containing a photoinitiator, in which the photopolymerizable monomer has an activation function, and the photopolymerizable monomer itself participates in polymerization. Therefore, instead of the ultraviolet curable resin composition used in the above embodiment, such an electron beam curable resin composition may be used.

上記の実施の形態では、物品10は、加飾されていないものであったが、図4に示すように、水圧転写又は他の適宜の手段によって装飾層30’が施された物品10’に上記と同様の方法で表面保護層340’を水圧転写してもよいことはもちろんである。   In the above embodiment, the article 10 is not decorated, but as shown in FIG. 4, the article 10 ′ to which the decorative layer 30 ′ has been applied by hydraulic transfer or other appropriate means. Of course, the surface protective layer 340 ′ may be hydraulically transferred in the same manner as described above.

(実施例)
本発明の実施の形態による具体的実施例として、ポリビニールアルコールを主成分とする無垢の水溶性フィルム上に、表面保護層として武蔵塗料株式会社製の商品名「プラエース」と称されるアクリルラッカーと酢酸エチルとを1:1で混合させたものを#100メッシュ−60μの全面塗布用の版胴を用いたグラビア塗布方法によって全面均一に塗布し、常温の風を数秒間吹き付けて乾燥して表面保護層転写フィルムを得た。この転写フィルムを用いて、水圧転写によって加飾したがその上にトップコートが施されていない水圧転写品に図2A乃至図2Gに示す工程順で表面保護層を水圧転写した。この際、転写フィルムの表面保護層に塗布して表面保護層に付着性を再現するために、帝国インキ製造株式会社からUV型スクリーンインキの商品名で「UV PAL−000 メジュウム」として市販されている紫外線硬化型インクである無溶剤タイプの紫外線硬化樹脂組成物を使用した。
この紫外線硬化型インクは、転写フィルムを転写槽内に導入する直前にミヤバー塗布方法によって転写フィルムの表面保護層上に塗布し、このようにして紫外線硬化型インクが塗布された転写フィルムを転写槽の水面上に浮かばせ、この紫外線硬化型インクによって表面保護層に付着性を再現させた後に、転写フィルムを介して物品を水中に押し込んだ。このようにして物品の表面に表面保護層を転写した後、物品を水中から取り出し、紫外線を照射し、水洗、乾燥を行って図4に示すように装飾層30’の上に表面保護層340’が施された水圧転写品(製品)310’を得た。
(Example)
As a specific example according to the embodiment of the present invention, an acrylic lacquer called “Plaace” manufactured by Musashi Paint Co., Ltd. as a surface protective layer on a pure water-soluble film mainly composed of polyvinyl alcohol. A mixture of 1: 1 and ethyl acetate is uniformly applied by a gravure coating method using a plate cylinder for # 100 mesh-60μ over the entire surface, and is dried by blowing air at room temperature for several seconds. A surface protective layer transfer film was obtained. Using this transfer film, the surface protective layer was hydraulically transferred in the order of steps shown in FIGS. 2A to 2G to a water pressure transfer product that was decorated by water pressure transfer but not top coated thereon. At this time, in order to reproduce the adhesion to the surface protective layer by applying to the surface protective layer of the transfer film, it is marketed as “UV PAL-000 Medium” under the trade name of UV type screen ink from Teikoku Ink Manufacturing Co., Ltd. A solvent-free ultraviolet curable resin composition, which is an ultraviolet curable ink, was used.
This ultraviolet curable ink is applied onto the surface protective layer of the transfer film by a Miyabar coating method immediately before the transfer film is introduced into the transfer tank, and the transfer film thus coated with the ultraviolet curable ink is applied to the transfer tank. After the surface was floated on the surface of the water and the adhesiveness was reproduced on the surface protective layer with the ultraviolet curable ink, the article was pushed into the water through the transfer film. After the surface protective layer is transferred onto the surface of the article in this way, the article is taken out of the water, irradiated with ultraviolet rays, washed with water and dried, and the surface protective layer 340 is placed on the decorative layer 30 'as shown in FIG. A hydraulic transfer product (product) 310 ”with“ was applied ”was obtained.

この実施例では、表面保護層340を良好に水圧転写することができ、このようにして得られた表面保護層340’は、表面の乱れ(凹凸)がほとんどなく均一な膜厚を有し、良好な光沢感を有していた。また、この実施例で得られた水圧転写品(A)は、トップコート用の表面保護層と加飾用の印刷パターンとを一度の水圧転写によって同時に形成した水圧転写品(B)に比べて、表面の乱れがより少ない均一な膜厚を有して良好な光沢感がもたらされて高級感がある深みが付与されることが確認された。これは、従来のスプレー塗装手法によって装飾層の上にアクリル系樹脂を塗布、乾燥して形成されたトップコート付き水圧転写品(C)と同等の光沢感であった。   In this example, the surface protective layer 340 can be transferred with good hydraulic pressure, and the surface protective layer 340 ′ thus obtained has a uniform film thickness with almost no surface disturbance (unevenness), It had a good gloss. Further, the hydraulic transfer product (A) obtained in this example is more than the hydraulic transfer product (B) in which the surface protective layer for the top coat and the decorative print pattern are simultaneously formed by one hydraulic transfer. It was confirmed that the film had a uniform film thickness with less surface disturbance and a good glossiness and a high-class depth. This was the same glossiness as the hydraulic transfer product (C) with a top coat formed by applying an acrylic resin on the decorative layer by a conventional spray coating method and drying.

また、上記実施例で得られた水圧転写品の表面保護層の密着性を碁盤目テープ法(1mm碁盤目クロス100升)でテストしたところ、物品の表面(加飾成形品の装飾層)に対する密着性は、従来のトップコート層付き水圧転写品(C)と同等の密着性を有することが確認された。   Moreover, when the adhesiveness of the surface protective layer of the hydraulic transfer product obtained in the above example was tested by a cross-cut tape method (1 mm cross cut 100 mm), it was against the surface of the article (decorative layer of the decorative molded product). It was confirmed that the adhesiveness was equivalent to that of the conventional hydraulic transfer product (C) with a topcoat layer.

一方、耐溶剤性のテストとして10枚重ねのガーゼにキシレンを含ませたものを製品(水圧転写品)の表面に手で擦りつけつつ8往復ワイピングしてみたところ、実施例は良好な耐溶剤性を示すことが確認された。   On the other hand, as a test for solvent resistance, when 10 sheets of gauze containing xylene were rubbed by hand against the surface of the product (hydraulic transfer product) and wiping was performed 8 times, the example showed good solvent resistance. It was confirmed to show sex.

この実施例は、水圧転写によって得られた物品10’の装飾層30’の上に、透明インク又は透明塗料を全面一様に塗布して得られた無地印刷層を水圧転写するという同様な工程を繰り返す作業の例であるということができる。   In this embodiment, a similar process of hydraulically transferring a plain print layer obtained by uniformly applying a transparent ink or a transparent paint on the decorative layer 30 ′ of the article 10 ′ obtained by hydraulic transfer. It can be said that this is an example of the work of repeating.

本発明の水圧転写方法によれば、物品に転写される転写フィルム上の表面保護層に無溶剤タイプの紫外線硬化樹脂組成物を塗布して表面保護層の付着性を再現すると共に、紫外線硬化樹脂組成物が表面保護層に浸透するので、転写後の紫外線硬化によって表面保護層には表面保護層の成分自体が有する表面保護特性に紫外線硬化樹脂組成物の浸透硬化による表面保護機能が付加され、産業上の利用性が著しく向上する。   According to the hydraulic transfer method of the present invention, a solventless type ultraviolet curable resin composition is applied to the surface protective layer on the transfer film to be transferred to the article to reproduce the adhesion of the surface protective layer, and the ultraviolet curable resin. Since the composition penetrates into the surface protective layer, the surface protective layer is added with a surface protective function by penetration hardening of the ultraviolet curable resin composition to the surface protective properties of the surface protective layer component itself by ultraviolet curing after transfer, Industrial availability is significantly improved.

本発明に用いられる水圧転写方法の概略を示す概略図である。It is the schematic which shows the outline of the hydraulic transfer method used for this invention. 本発明の形態による表面保護層の水圧転写方法の1つの形態を工程順に示し、図2Aは、表面保護層転写フィルムの断面図、図2Bは、転写フィルムの表面保護層に紫外線硬化樹脂組成物を塗布した状態の断面図、図2Cは、図15Bの転写フィルムを水面に浮かばせた状態の断面図、図2Dは、水圧転写すべき加飾されていない物品を水中に押し込む直前の状態の断面図、図2Eは、水圧転写後紫外線を照射する状態の断面図、図2Fは、物品から水溶性フィルムを水洗する状態の断面図、図2Gは、物品の表面を乾燥する状態の断面図である。FIG. 2A is a sectional view of a surface protective layer transfer film, and FIG. 2B is a UV curable resin composition on the surface protective layer of the transfer film. 2C is a cross-sectional view of the transfer film of FIG. 15B floated on the water surface, and FIG. 2D is a state immediately before pushing an undecorated article to be hydraulically transferred into the water. Cross-sectional view, FIG. 2E is a cross-sectional view in a state of irradiating ultraviolet light after hydraulic transfer, FIG. 2F is a cross-sectional view in a state of washing a water-soluble film from an article, and FIG. 2G is a cross-sectional view in a state of drying the surface of the article It is. 図2の方法によって得られた製品の拡大断面図である。It is an expanded sectional view of the product obtained by the method of FIG. 図2の方法と同様の方法であるが、加飾されている物品に水圧転写によって表面保護層が施された製品の拡大断面図である。FIG. 3 is an enlarged cross-sectional view of a product that is similar to the method of FIG. 2 but has a surface protection layer applied to the decorated article by hydraulic transfer.

符号の説明Explanation of symbols

10 物品
10’ 製品
30’ 装飾層
310’ 表面保護層を有する製品
314 水溶性フィルム
340 表面保護層
316 転写フィルム
318 水
320 紫外線硬化樹脂組成物
322 紫外線
324 水シャワー
326 熱風
10 article 10 'product 30' decorative layer 310 'product having surface protective layer 314 water-soluble film 340 surface protective layer 316 transfer film 318 water 320 UV curable resin composition 322 UV 324 water shower 326 hot air

Claims (2)

水溶性フィルムの全表面上に乾燥した表面保護層のみを有する表面保護層転写フィルムの前記表面保護層を湿潤した後、前記表面保護層に物品の表面を押し当てるようにして前記物品を前記表面保護層転写フィルムと共に水中に押し入れて前記表面保護層を前記物品の表面に直接水圧転写する水圧転写方法であって、光重合性モノマーを含む無溶剤タイプの紫外線又は電子線硬化樹脂組成物(以下硬化樹脂組成物と称する)を塗布して前記表面保護層を湿潤し、前記表面保護層の転写後前記物品に紫外線又は電子線を照射し前記硬化樹脂組成物を硬化して前記物品の表面に表面保護層を形成することを特徴とする水圧転写方法。 After wetting the surface protective layer of the surface protective layer transfer film having only a dried surface protective layer on the entire surface of the water-soluble film, the surface of the article is pressed against the surface protective layer so that the surface of the article is pressed against the surface. A water pressure transfer method in which the surface protective layer is directly transferred onto the surface of the article by being pressed into water together with a protective layer transfer film, and is a solventless ultraviolet or electron beam curable resin composition (hereinafter referred to as a photopolymerizable monomer). (Referred to as a cured resin composition) to wet the surface protective layer, and after transferring the surface protective layer, the article is irradiated with ultraviolet rays or electron beams to cure the cured resin composition and apply to the surface of the article. A water pressure transfer method characterized by forming a surface protective layer. 請求項1に記載の水圧転写方法によって形成された表面保護層を表面に有することを特徴とする水圧転写品。 A water pressure transfer product comprising a surface protective layer formed on the surface by the water pressure transfer method according to claim 1.
JP2004189624A 2004-06-28 2004-06-28 Hydrostatic transfer method for surface protective layer and hydraulic transfer product Expired - Fee Related JP3826362B2 (en)

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