JP3823142B2 - Shield lining segment - Google Patents

Shield lining segment Download PDF

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Publication number
JP3823142B2
JP3823142B2 JP27493496A JP27493496A JP3823142B2 JP 3823142 B2 JP3823142 B2 JP 3823142B2 JP 27493496 A JP27493496 A JP 27493496A JP 27493496 A JP27493496 A JP 27493496A JP 3823142 B2 JP3823142 B2 JP 3823142B2
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JP
Japan
Prior art keywords
joint
segment
ring
joint member
sides
Prior art date
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Expired - Fee Related
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JP27493496A
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Japanese (ja)
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JPH10121891A (en
Inventor
靖 瀧本
究 滝沢
希誉司 片岡
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Fujita Corp
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Fujita Corp
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Priority to JP27493496A priority Critical patent/JP3823142B2/en
Publication of JPH10121891A publication Critical patent/JPH10121891A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、シールド覆工用セグメントに関し、特に耐腐食性をもたせたセグメントに関する。
【0002】
【従来の技術】
従来、セグメント同士の結合は、セグメント内面においてボルト等の継手部材を用いて行われるのが一般的で、ボルトやボルトボックス等の金物がセグメント内面に露出するため、その防食(腐食防止)方法として、
(1)二次覆工により金物類の露出を無くすか、又は、
(2)金物類の露出部分を樹脂等により被覆する、ことが行われていた。
【0003】
【発明が解決しようとする課題】
しかし、二次覆工を施工する場合には、トンネル断面が大きくなるとか、工期が長くなるとか、施工費が高くなる等の問題点があった。樹脂等で被覆する場合には、施工に手間がかかる問題点があった。また、このように二次覆工又は樹脂被覆により金物類の露出を無くしても、下水道管渠等のように、使用環境が悪い場合、コンクリート自体が細菌で腐食する(例えば、下水中から生ずる硫化水素を硫黄酸化細菌が硫酸に変化させ、硫酸がセメント中のカルシウムと反応する)という問題があった。
【0004】
本発明の目的は、継手部材の防食のための二次覆工や樹脂被覆等が不要であるとともに、セグメントのコンクリート自体の腐食も防止できるシールド覆工用セグメントを提供することにある。
【0005】
本発明のシールド覆工用セグメントは、セグメント本体1同士を、そのトンネル軸方向の端面であるリング接合面1aで継手部材2により接合するシールド覆工用セグメントにおいて、次のような構成にしたことを特徴とする。
【0006】
継手部材2を、リング接合面1aの円弧に沿って湾曲する連結部3の両端にピン部4を一体に突出させたコ字形の鋼材とする。
セグメント本体1を防菌剤を添加したコンクリート製とし、その両側のリング接合面1aのそれぞれに、トンネル周方向の端面であるピース接合面1bの近くにおいて、継手部材2のピン部4を嵌入させることができる深さの継手孔5を設けるとともに、継手部材2の連結部3を嵌入させることができる深さの溝6を、継手孔5からピース接合面1bまで達するように設ける。
セグメント本体1同士のピース接合面1bを突き合わせて両セグメント本体1の溝6を、両側のリング接合面1aのそれぞれにおいて連続させ、両セグメント本体1の両側のリング接合面1aのそれぞれにおいて、その継手孔5に継手部材2の両端のピン部4をそれぞれ嵌合させるとともに、連続した溝6に継手部材2の連結部3を嵌合させることにより、継手部材2がリング接合面1aから突出せずにセグメント1の肉厚内に完全に納まった状態で、セグメント本体1同士を両側のリング接合面1aにおいて継手部材2により接合する。
【0007】
セグメント本体に、その内面から外面へ貫通するグラウト孔を設ける場合、従来は金属短管を埋め込んでいたが、本発明は、プラスチック等の耐腐食性材料の短管8をコンクリートに埋め込んでブラウト孔を構成することにより、グラウト孔での腐食も防止する。
【0008】
【発明の実施の形態】
次に、本発明の実施の形態を図面に基づいて詳述する。
【0009】
図1は、同一リングにおける2個のセグメント本体1同士の結合部分の一実施例を示す。各セグメント本体1は、防菌剤を添加したコンクリート製となっている。添加する防菌剤は、細菌の生育は阻害するが、コンクリートの物性には影響を与えない金属又は金属酸化物からなる不活性な化合物で、対象とする細菌が前述したような硫黄酸化細菌である場合には、ニッケルの微粉末を使用し、コンクリート混練時に添加する。
【0010】
本例では、コンクリート本体1同士を結合するに当たり、そのトンネル軸方向の端面であるリング接合面1aにおいて、コ字形の鋼材による継手部材2を、各リング接合面1a毎に2個ずつ使用する。各継手部材2は、連結部3の両端にピン部4を直角に一体に突出させたものである。連結部3は、図の例の場合は板状で、セグメント本体1のリング接合面1aの円弧に沿って少し湾曲しているが、両ピン部4は、円形断面で真っ直ぐ突出している。
【0011】
各セグメント本体1の両側のリング接合面1aには、トンネル周方向の端面であるピース接合面1bの近くに、継手孔5がそれぞれ2個ずつ設けられているとともに、この継手孔5からピース接合面1bまで達する溝6がそれぞれ2個ずつ設けられている。継手孔5は、継手部材2のピン部4を嵌入させることができる深さ、溝6は、継手部材2の連結部3を嵌入させることができる深さとなっている。
【0012】
グラウト孔7の有るセグメント本体1は、そのグラウト孔7が、補強繊維入り樹脂FRPの短管8をセグメント本体1のコンクリートに埋め込んで構成されている。従って、グラウト孔7の孔壁は補強繊維入り樹脂で構成されているので、従来のようなグラウト孔7での腐食は生じない。
【0013】
図1において、セグメント本体1同士のピース接合面1bを突き合わせて両セグメント本体1の2組の溝6をそれぞれ連続させ、両セグメント本体1の両側のリング接合面1aのそれぞれにおいて、その継手孔5に2個の継手部材2のピン部4をそれぞれ嵌合させるとともに、連続した溝6に継手部材2の連結部3をそれぞれ嵌合させると、セグメント本体1同士が、両側のリング接合面1aにおいて継手部材2により結合される。
【0014】
この状態において、継手部材2は、セグメント内面1cに露出しないでリング接合面1aに露出しているが、この面から突出せずにセグメント1の肉厚内に完全に納まるので、セグメント内面1cからの腐食を防止できる。継手部材2は、その連結部3がセグメント本体1同士を連結し、両端のピン部4が、連結されたセグメント本体1相互間においてトンネル内外方向の変位を許容する軸のような役目をするため、いわば弾性継手のような形態となる。
【0015】
図2に示す実施例は、継手部材2を各リング接合面1aにつき1個ずつ使用したことが図2と相違する。各リング接合面1aにつき継手部材2を何個使用するかは、継手としての剛性等を勘案して任意選択できる。
【0016】
図3に示す実施例は、継手部材2の連結部3を断面角形としたこと、セグメント本体1のリング接合面1aの溝6を角形断面の連結部3に応じた深さとしたことが、図1の実施例と相違する。この場合も、継手部材2は各リング接合面1aにつき2個ずつ使用している。
【0017】
図4に示す実施例は、連結部3が角形断面の継手部材2を各リング接合面1aにつき1個ずつ使用したことが図3の実施例と相違する。
【0018】
【発明の効果】
以上説明したように本発明によれば、セグメント本体を防菌コンクリート製とした上、継手部材をセグメント内面へ露出させないようにセグメント同士をリング接合面で結合したので、継手部材の防食のための二次覆工や樹脂被覆等が不要であるとともに、セグメントのコンクリート自体の腐食も防止できる。従って、シールドトンネルの維持・補修にかかる費用が低減されるとともに、二次覆工を省略して工期・工費が低減できる。
【0019】
また、ブラウト孔の孔壁をプラスチック等の耐腐食性材料で構成することにより、グラウト孔での腐食も防止できる。
【図面の簡単な説明】
【図1】 コ字形の継手部材を2個使用した本発明の一実施例の斜視図である。
【図2】 コ字形の継手部材を1個使用した実施例の斜視図である。
【図3】 図1に対する変形例の斜視図である。
【図4】 図2に対する変形例の斜視図である。
【符号の説明】
1 セグメント
1a リング接合面
1b ピース接合面
2 継手部材
3 連結部
4 ピン部
5 継手孔
6 溝
7 グラウト孔
8 補強繊維入り樹脂の短管
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a shield lining segment, and more particularly to a segment having corrosion resistance.
[0002]
[Prior art]
Conventionally, joining of segments is generally performed using a joint member such as a bolt on the inner surface of the segment, and hardware such as bolts and bolt boxes are exposed on the inner surface of the segment. ,
(1) Remove exposure of hardware by secondary lining, or
(2) Covering exposed portions of hardware with a resin or the like.
[0003]
[Problems to be solved by the invention]
However, when constructing a secondary lining, there are problems such as a large tunnel cross section, a long construction period, and high construction costs. In the case of covering with a resin or the like, there is a problem in that it takes time for construction. In addition, even if there is no exposure of hardware due to secondary lining or resin coating, concrete itself corrodes with bacteria if it is used in a poor environment such as a sewer pipe (eg, generated from sewage). Hydrogen sulfide is converted into sulfuric acid by sulfur-oxidizing bacteria, and sulfuric acid reacts with calcium in cement).
[0004]
It is an object of the present invention to provide a shield lining segment that does not require secondary lining or resin coating for preventing corrosion of joint members, and that can prevent corrosion of the concrete of the segment itself.
[0005]
The shield lining segment of the present invention is configured as follows in the shield lining segment in which the segment bodies 1 are joined to each other by the joint member 2 at the ring joint surface 1a which is the end surface in the tunnel axis direction. It is characterized by.
[0006]
The joint member 2 is a U-shaped steel material in which pin portions 4 are integrally projected at both ends of a connecting portion 3 that is curved along the arc of the ring joint surface 1a.
The segment main body 1 is made of concrete to which an antibacterial agent is added, and the pin portion 4 of the joint member 2 is fitted to each of the ring joint surfaces 1a on both sides near the piece joint surface 1b which is the end surface in the tunnel circumferential direction. A joint hole 5 having a depth that can be fitted and a groove 6 having a depth capable of fitting the connecting portion 3 of the joint member 2 are provided so as to reach the piece joining surface 1b from the joint hole 5.
The piece joint surfaces 1b of the segment main bodies 1 are butted together so that the grooves 6 of the two segment main bodies 1 are continuous on the ring joint surfaces 1a on both sides, and the joints on the ring joint surfaces 1a on both sides of the two segment main bodies 1 are connected. By fitting the pin portions 4 at both ends of the joint member 2 into the holes 5 and fitting the connecting portions 3 of the joint member 2 into the continuous grooves 6, the joint member 2 does not protrude from the ring joint surface 1a. The segment main bodies 1 are joined to each other by the joint member 2 on the ring joint surfaces 1a on both sides in a state of being completely accommodated within the thickness of the segment 1.
[0007]
In the case of providing a grout hole penetrating from the inner surface to the outer surface of the segment body, a short metal tube has been embedded in the past. By constructing, the corrosion in the grout hole is also prevented.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described in detail with reference to the drawings.
[0009]
FIG. 1 shows an embodiment of a connecting portion between two segment bodies 1 in the same ring. Each segment body 1 is made of concrete to which an antibacterial agent is added. The antibacterial agent to be added is an inactive compound made of a metal or metal oxide that inhibits the growth of bacteria but does not affect the physical properties of the concrete. The target bacteria is a sulfur-oxidizing bacterium as described above. In some cases, nickel fine powder is used and added during concrete kneading.
[0010]
In this example, when connecting the concrete main bodies 1 to each other, two joint members 2 made of U-shaped steel are used for each ring joint surface 1a on the ring joint surface 1a which is an end surface in the tunnel axis direction. Each joint member 2 is obtained by integrally projecting a pin portion 4 at both ends of a connecting portion 3 at a right angle. In the example shown in the figure, the connecting portion 3 has a plate shape and is slightly curved along the arc of the ring joint surface 1a of the segment body 1, but both the pin portions 4 protrude straight in a circular cross section.
[0011]
Two joint holes 5 are provided in the ring joint surfaces 1a on both sides of each segment body 1 near the piece joint surface 1b which is the end surface in the circumferential direction of the tunnel. Two grooves 6 each reaching the surface 1b are provided. The joint hole 5 has a depth at which the pin portion 4 of the joint member 2 can be fitted, and the groove 6 has a depth at which the connecting portion 3 of the joint member 2 can be fitted.
[0012]
The segment main body 1 having the grout hole 7 is configured such that the grout hole 7 embeds a short tube 8 of a resin FRP containing reinforcing fibers in the concrete of the segment main body 1. Therefore, since the hole wall of the grout hole 7 is made of a resin containing reinforcing fibers, the conventional grout hole 7 does not corrode.
[0013]
In FIG. 1, the piece joint surfaces 1 b of the segment main bodies 1 are abutted to each other so that two sets of grooves 6 of the two segment main bodies 1 are connected to each other. When the pin portions 4 of the two joint members 2 are respectively fitted to each other, and when the connecting portions 3 of the joint members 2 are respectively fitted to the continuous grooves 6, the segment main bodies 1 are connected to each other on the ring joint surfaces 1a on both sides. Coupled by the joint member 2.
[0014]
In this state, the joint member 2 is not exposed to the segment inner surface 1c but exposed to the ring joint surface 1a, but does not protrude from this surface and is completely contained within the thickness of the segment 1, so Can prevent corrosion. In the joint member 2, the connecting portion 3 connects the segment main bodies 1, and the pin portions 4 at both ends serve as a shaft that allows displacement in the tunnel inside and outside directions between the connected segment main bodies 1. In other words, it becomes a form like an elastic joint.
[0015]
The embodiment shown in FIG. 2 differs from FIG. 2 in that one joint member 2 is used for each ring joint surface 1a. The number of joint members 2 to be used for each ring joint surface 1a can be arbitrarily selected in consideration of the rigidity as a joint.
[0016]
In the embodiment shown in FIG. 3, the connecting portion 3 of the joint member 2 has a square cross section, and the groove 6 of the ring joint surface 1a of the segment body 1 has a depth corresponding to the connecting portion 3 having the square cross section. This is different from the first embodiment. Also in this case, two joint members 2 are used for each ring joint surface 1a.
[0017]
The embodiment shown in FIG. 4 is different from the embodiment shown in FIG. 3 in that the connecting portion 3 uses one joint member 2 having a square cross section for each ring joint surface 1a.
[0018]
【The invention's effect】
As described above, according to the present invention, the segment main body is made of antibacterial concrete, and the segments are joined to each other at the ring joint surface so as not to expose the joint member to the inner surface of the segment. Secondary lining and resin coating are unnecessary, and corrosion of the segment concrete itself can be prevented. Accordingly, the cost for maintaining and repairing the shield tunnel can be reduced, and the secondary lining can be omitted to reduce the construction period and cost.
[0019]
Further, by forming the wall of the brout hole with a corrosion-resistant material such as plastic, corrosion at the grouting hole can be prevented.
[Brief description of the drawings]
FIG. 1 is a perspective view of an embodiment of the present invention using two U-shaped joint members.
FIG. 2 is a perspective view of an embodiment in which one U-shaped joint member is used.
FIG. 3 is a perspective view of a modified example with respect to FIG. 1;
4 is a perspective view of a modified example with respect to FIG. 2. FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Segment 1a Ring joint surface 1b Piece joint surface 2 Joint member 3 Connection part 4 Pin part 5 Joint hole 6 Groove 7 Grout hole 8 Short tube of resin containing reinforcing fiber

Claims (2)

セグメント本体(1)同士を、そのトンネル軸方向の端面であるリング接合面(1a)で継手部材(2)により接合するシールド覆工用セグメントにおいて、
前記継手部材(2)を、前記リング接合面(1a)の円弧に沿って湾曲する連結部(3)の両端にピン部(4)を一体に突出させたコ字形の鋼材としたこと、
前記セグメント本体(1)を防菌剤を添加したコンクリート製とし、その両側のリング接合面(1a)のそれぞれに、トンネル周方向の端面であるピース接合面(1b)の近くにおいて、前記継手部材(2)の前記ピン部(4)を嵌入させることができる深さの継手孔(5)を設けるとともに、前記継手部材(2)の前記連結部(3)を嵌入させることができる深さの溝(6)を、前記継手孔(5)からピース接合面(1b)まで達するように設けたこと、
セグメント本体(1)同士のピース接合面(1b)を突き合わせて両セグメント本体(1)の溝(6)を、両側のリング接合面(1a)のそれぞれにおいて連続させ、両セグメント本体(1)の両側のリング接合面(1a)のそれぞれにおいて、その継手孔(5)に継手部材(2)の両端のピン部(4)をそれぞれ嵌合させるとともに、連続した溝(6)に継手部材(2)の連結部(3)を嵌合させることにより、継手部材(2)がリング接合面(1a)から突出せずにセグメント(1)の肉厚内に完全に納まった状態で、セグメント本体(1)同士を両側のリング接合面(1a)において継手部材(2)により接合するようにしたことを特徴とするシールド覆工用セグメント。
In the shield lining segment for joining the segment main bodies (1) to each other by the joint member (2) at the ring joint surface (1a) which is the end surface in the tunnel axis direction,
The joint member (2) is a U-shaped steel material in which pin portions (4) are integrally projected at both ends of a connecting portion (3) that is curved along the arc of the ring joint surface (1a).
The segment body (1) is made of concrete to which an antibacterial agent is added, and the joint member is located near the piece joint surface (1b) which is an end surface in the tunnel circumferential direction on each of the ring joint surfaces (1a) on both sides thereof. A joint hole (5) having a depth capable of fitting the pin portion (4) of (2) is provided, and a depth of fitting the coupling portion (3) of the joint member (2) is provided. Providing the groove (6) so as to reach the piece joint surface (1b) from the joint hole (5),
The piece joint surfaces (1b) of the segment bodies (1) are butted together so that the grooves (6) of both segment bodies (1) are continuous in the ring joint surfaces (1a) on both sides, and the segment bodies (1) In each of the ring joint surfaces (1a) on both sides, the pin portions (4) at both ends of the joint member (2) are fitted into the joint holes (5), respectively, and the joint member (2 ), The joint member (2) does not protrude from the ring joint surface (1a) and is completely within the thickness of the segment (1). 1) A shield lining segment characterized in that the joint members (2) are joined to each other at the ring joint surfaces (1a) on both sides.
セグメント本体(1)の内面から外面へ貫通するグラウト孔(7)が、プラスチック等の耐腐食性材料の短管(8)をコンクリートに埋め込んで構成されていることを特徴とする請求項1に記載のシールド覆工用セグメント。  The grout hole (7) penetrating from the inner surface to the outer surface of the segment body (1) is constructed by embedding a short tube (8) of a corrosion-resistant material such as plastic in concrete. Shield lining segment as described.
JP27493496A 1996-10-17 1996-10-17 Shield lining segment Expired - Fee Related JP3823142B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27493496A JP3823142B2 (en) 1996-10-17 1996-10-17 Shield lining segment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27493496A JP3823142B2 (en) 1996-10-17 1996-10-17 Shield lining segment

Publications (2)

Publication Number Publication Date
JPH10121891A JPH10121891A (en) 1998-05-12
JP3823142B2 true JP3823142B2 (en) 2006-09-20

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CN114542572B (en) * 2022-03-02 2023-10-24 宁波浩渤工贸有限公司 Corrosion-resistant segment bolt for sewage discharge shield tunnel and preparation method thereof

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