JP3821792B2 - Insufficient fixing method - Google Patents

Insufficient fixing method Download PDF

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JP3821792B2
JP3821792B2 JP2003120584A JP2003120584A JP3821792B2 JP 3821792 B2 JP3821792 B2 JP 3821792B2 JP 2003120584 A JP2003120584 A JP 2003120584A JP 2003120584 A JP2003120584 A JP 2003120584A JP 3821792 B2 JP3821792 B2 JP 3821792B2
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color
fixing
light source
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JP2003307827A (en
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興平 藤井
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Necビューテクノロジー株式会社
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【0001】
【発明の属する技術分野】
本発明は、感熱発色光定着(以下、TA(Thermo−Autochrome)とする)方式記録装置に関し、特に感熱発色したフルカラー感熱記録材料の定着の際の定着不足判定方法に関する。
【0002】
【従来の技術】
TA方式記録装置では、3色の発色を得るためにイエロー(以下、Yとする),マゼンタ(以下、Mとする),シアン(以下、Cとする)を発色させるための熱を順番に加えて行くが、Y色の加熱発色工程後にY定着光として発光輝度ピークが略430nmより長い波長を持つ蛍光灯を用い、次にM色の加熱発色工程後にM定着光として発光輝度ピークが略390nmの蛍光灯を用いて、定着感度中心が365nmの定着をおこなう。
【0003】
図8は、従来のTA方式記録装置の主要部の概略を模式的に示す図である。図8を参照すると、従来のTA方式記録装置1100は、TAフルカラー感熱記録の連続紙1200を図中左から供給して、まずYサーマルヘッド1300で加熱してY色を発色させ、Y定着光源部1330で定着する。引き続きMサーマルヘッド1400で加熱しM色を発色させて、M定着光源部1430で定着した後、Cサーマルヘッド1500で加熱しC色を発色させて記録を終わる。このTA方式記録装置1100に組み込まれている各定着光源部1330,1430は、いずれもそれぞれが所定の波長で発光輝度ピーク値を有する多くの蛍光灯を反射板と共に、連続紙1200の送り方向に対し蛍光灯の円筒状直管部の長手方向を直交させながら送り方向に沿って略同一平面上で一直線に並べている。尚、定着光の光量不足で定着不足にならないように、照度計1900で一部の蛍光灯の照度を監視している。
【0004】
【発明が解決しようとする課題】
従来のTA方式記記録装置1100においては、図8に示されているように、Y定着光源部1330の蛍光灯1330a〜1330dやM定着光源部1430の蛍光灯1430a〜1430jは連続紙1200の送り方向に沿って略同一平面上で一直線に並べられており、蛍光灯の数が増えるにつれて装置が大きくなってしまう構成となっている。また、照度計1900では一部の蛍光灯(この例では1330a)の照度を監視しているにすぎないため、連続紙1200への照射光量ばらつきの正確な計測はできない。また、感熱記録材料を照射する光は、蛍光灯からの直接光と反射板などからの反射光により得られるが、蛍光灯の断面は円筒状になっているため反射板は大きな効果がない。特に蛍光灯を密接して並べると殆ど蛍光灯管自身が反射板からの光を遮ってしまい、反射板の効果が得られない。
【0005】
TA方式記録装置の光定着処理では、定着光量が不足した部分は定着不良となり、次の色の加熱発色処理で定着前の色も発色するため、色の再現性が忠実でなくなる。しかも、蛍光灯は使用時間とともに輝度が減衰するという問題がある。したがって、定着光量が不足しないように常時蛍光灯の照度を測定し、定着光量を管理しなければならない。
【0006】
TA方式記録装置で高速印画する場合、定着処理も高速化することになるため、定着光の感熱記録材料上における照度を増す必要がある。しかし、定着光源としての蛍光灯は1本当たりの輝度を高めることが困難であり、また、保守部品の供給性とコストの点から、各定着光源部において従来の印画速度で用いていた蛍光灯の本数を増やすことにより対応するのが望ましいが、従来のTA方式記録装置の構成では、各定着光源部の蛍光灯の本数を増やすと上述したように装置が大きくなるという問題がある。
【0007】
感熱記録材料への照射光量は印画画質に大きく影響するため照射光量を正確に管理しなければならない。したがって、発光輝度に個体差があり、且つ使用時間とともに輝度が減衰する性質を有する蛍光灯を装置に組み込んで印画の定着光源として使用する場合、感熱記録材料上の照度と照射時間を常時正確に測定する必要がある。定着光源として多数の蛍光灯を組み込んだTA方式記録装置において、全体の定着光量を管理するためには、例えば多数の光センサを用意して感熱記録材料上の複数点の照度を測定してその平均値を求め、照射時間と併せて間接的に当該感熱記録材料への照射光量を測定して管理するのが好ましい。しかし、記録装置に光センサを多数装着するのは高価になるため、従来のTA方式記録装置では少数の光センサで代表点の照度を測定して代用していたため、照射光量の管理精度が低く、印画画質にバラツキが生じるという問題があった。
【0008】
また、光源となる蛍光灯は、1本の蛍光灯内でも温度分布があると低温度部分の蛍光体が黒化するなどの問題が生じるため、温度分布をなくす必要がある。更に、蛍光灯は温度によって輝度が変動するので、十分な輝度を得るためには蛍光灯を所定温度に保つ温度管理が必要である。具体的には、温度が略40℃の場合に輝度が最も高い蛍光灯であれば、当該照射光源部の蛍光灯全体を40℃に管理する必要がある。
【0009】
また、光源となる蛍光灯は使用時間が進むにつれて輝度が減衰するので、一定以上の減衰時で交換する必要がある。多数の蛍光灯を有する定着光源では、蛍光灯それぞれが別々に劣化が生じたり、その内の1本の蛍光灯が消えたりする。このとき、消えた蛍光灯1本だけを交換したのでは、連続印画をする場合に印画終了までの間、最小限の輝度を維持して最後まで定着ができることを保証するのは難しい。このため、当該定着光源部の全蛍光灯を交換せざるを得なかった。しかも、定着光源用蛍光灯の実用寿命は短いため、蛍光灯の交換頻度が高く、全蛍光灯を短時間で簡便且つ容易に交換できるようにするのが望ましい。
【0010】
また、引火点や発火点が低いガス雰囲気中でも、発色させ、定着して印画しなければならない工業的需要があり、これに応じるには定着光源部が防爆構造を備えることが望まれている。そのためには、蛍光灯が高電圧を使用するため火花が飛ばないようにすると同時に、蛍光灯を含む定着光源部のどの部品表面も安全な温度以下になるように、定着光源部を形成するとともに、高温部分があれば、これを被う必要がある。
【0011】
本発明の目的は、TA方式記録装置における定着光量不足の有無を正確に検出できる定着不足判定方法を提供することにある。
【0012】
【課題を解決するための手段】
そのため、本発明による定着不足判定方法は、第1の印画情報に基づいて感熱記録材料に所定の第1の色を熱発色させる際に感熱記録材料の所定の領域を第1の印画情報に関わらず熱発色させない検査領域として第1の印画情報に追加して第2の印画情報を作成する検査領域確保ステップと、この第2の印画情報に基づき第1の色を発色させる第1の発色ステップと、第2の印画情報に基づいて第1の色を熱発色させた感熱記録材料に所定の光を所定の時間照射して第1の色を定着する光定着ステップと、この光定着ステップの後で少なくとも検査領域を第1の色が発色するレベルの温度まで加熱する検査加熱ステップと、この検査加熱ステップの後で検査領域の第1の色の濃度を計測して計測濃度を求める発色計測ステップとを少なくとも含み、この発色計測ステップでの計測濃度が予め定められた所定の規格濃度よりも濃い場合に光定着ステップは定着不足であると判定し所定のアラームを出力するものである。
【0013】
【発明の実施の形態】
先ず、図面を参照して本発明が好適に実施されるTA方式記録装置について説明する。尚、以下では、第1,第2,第3の色をそれぞれイエロー(Y),マゼンタ(M),シアン(C)として説明する。
【0014】
図1は、このTA方式記録装置の一例の主要部を説明するための模式的な断面図であり、図2はこのTA方式記録装置の概要を模式的に示す断面図である。図3は、このTA方式記録装置100の印画機能の概略構成を模式的に示す図で、(a)は装置全体の概略機能ブロック図、(b)は(a)の印画処理手段の詳細機能ブロック図である。図4は、第1の定着光源ユニットとしてのY定着光源ユニットの詳細を説明するための図で、(a)は模式的な平面図、(b)は(a)のA−A’線に沿った断面を示す模式的な断面図である。図5は第2の定着光源ユニットとしてのM定着光源ユニットの詳細を説明するための図で、(a)は模式的な平面図、(b)は(a)のB−B’線に沿った断面を示す模式的な断面図である。
【0015】
図1,2,3を参照すると、このTA方式記録装置100は、電源及び制御部110と、記録紙保持手段120と、印画処理部130を含み構成されている。電源及び制御部110は、例えば外部から供給される第1の印画情報701を取り込むI/F手段720と、取り込んだ第1の印画情報701を記憶し、保持する記憶手段730と、定着不足判定に用いる検査領域を定めてこの検査領域情報を第1の印画情報701に追加し、第2の印画情報703を出力する検査領域確保手段740と、第2の印画情報703を変換して具体的な印画処理制御情報705に変換する画像データ処理手段750と、前述の各手段を含む装置全体を制御する主制御手段710を備え、印画処理制御情報705を印画処理部130に出力する。また、印画処理部130は、Y色発色加熱手段761,Y色定着手段762,Y色検査領域加熱手段763a,Y色検査領域の発色濃度計測手段771,M色発色加熱手段763b,M色定着手段764,M色検査領域加熱手段765a,M色検査領域の発色濃度計測手段773及びC色発色加熱手段765bを備えている。尚、Y色検査領域加熱手段763aとM色発色加熱手段763bは一つのサーマルヘッドで構成でき、M色検査領域加熱手段765aとC色発色加熱手段765bも一つのサーマルヘッドにより構成できる。また、検査領域確保手段740は、例えば主制御手段710をマイクロプロセッサ(MPU)で構成しておけば、ソフトウェアで容易に実現できるので、詳細な説明は省略する。
【0016】
より具体的には、このTA方式記録装置100の主要部である印画処理部130は、発色加熱手段であるサーマルヘッドと定着手段である定着光源ユニットを備えている。また、記録紙保持手段120には、感熱記録材料である例えば連続紙200が格納されている。すなわち、印画処理部130は、Y色,M色,C色をそれぞれ発色する第1,第2,第3の発色加熱手段であるサーマルヘッド300,400,500と、Y色を定着するY定着光源ユニット330と、M色を定着するM定着光源ユニット430と、予め設定された所定の検査領域の発色を計測するカラーイメージセンサ600を少なくとも備えている。
【0017】
次に、図4を参照すると、Y定着光源ユニット330は、例えば金属からなる箱状の外装体331の中に並行に配列されたY定着用蛍光灯334,335,336,337と、これらの蛍光灯を駆動する高電圧電源部341と、外装体331内部の空気を循環させる第1のファン351,第2のファン352と、外装体331の中央部に蛍光灯の長手方向に沿って設けられ内部を2分する仕切り381と、外装体331内を循環する空気の温度を測定する温度センサ359と、冷却部361と外部熱交換手段362と循環空気の経路を切り替える切り替え蓋371と、コネクタ382を備え、更に外装体331には蛍光灯334〜337の光を透過させるように例えば紫外線透過ガラスからなる第1窓部332,第2窓部333が設けられている。尚、蛍光灯334〜337の円筒状直管部の長手方向をX方向とし、各蛍光灯の配列方向をY方向としたとき、第1窓部332,第2窓部333は、いずれもX−Y平面に並行で少なくとも蛍光灯334〜337の円筒状直管部を挟んで対向するように設けられている。また、蛍光灯334〜337は発光輝度ピーク波長が430nm以上のものが用いられる。このY定着光源ユニット330は、第1,第2窓部332,333が設けられた外装体331と冷却部361とで密閉構造をなし、その内部雰囲気は外気と遮断されている。温度センサ359で検出した温度が所定の温度、例えば40℃を超えると、切り替え蓋371が図中左方の点線部371bの位置に移動するとともに、第2のファンが作動し始める。これにより、内部の空気は冷却部361を経由するようになるので、内部の温度上昇を抑制できる。この冷却部361は、外部熱交換手段362と接続しており、この外部熱交換手段362によってY定着光源ユニット330の外部と熱の交換をする。コネクタ382は、外部から供給される低電圧電源をY定着光源ユニット330内に設けられた蛍光灯を駆動する高電圧電源部341へ供給するとともに蛍光灯の発光を制御する信号インターフェイスを備えている。
【0018】
次に、図5を参照すると、M定着光源ユニット430は、例えば金属からなる箱状の外装体431の中に並行に配列されたM定着用蛍光灯434,435,436,437,438,439と、これらの蛍光灯を駆動する高電圧電源部441と、外装体431内部の空気を循環させる第1,第2のファン451,452と、外装体431の中央部に蛍光灯の長手方向に沿って設けられ内部を2分する仕切り481と、外装体431内を循環する空気の温度を測定する温度センサ459と、冷却部461と外部熱交換手段462と循環空気の経路を切り替える切り替え蓋471と、コネクタ482を備え、更に外装体431には蛍光灯434〜439の光を透過させるように例えば紫外線透過ガラスからなる第1窓部432,第2窓部433が設けられている。尚、第1,第2窓部432,433は、蛍光灯434〜439の円筒状直管部の長手方向をX方向とし、各蛍光灯の配列方向をY方向としたとき、第1窓部432,第2窓部433は、いずれもX−Y平面に並行で少なくとも蛍光灯434〜439の円筒状直管部を挟んで対向するように設けられている。また、蛍光灯434〜439は発光輝度ピーク波長が略390nmのものが用いられる。このM定着光源ユニット430もY定着光源ユニット330と同様、第1,第2窓部432,433が設けられた外装体431と冷却部461とで密閉構造をなし、その内部雰囲気は外気と遮断されている。温度センサ459、第1のファン451、第2のファン452、冷却部461、外部熱交換手段462、切り替え蓋471、仕切り481及びコネクタ482の機能、作用はY定着光源ユニット330の同じ構成要素の機能、作用と同一であるので説明は省略する。
【0019】
尚、これらY,M定着光源ユニット330,430は、いずれもユニット構造になっており、蛍光灯交換の際はユニット単位で交換が可能である。また、外装体331,431は、いずれも防爆機能を持たせるため密閉構造となっているが、防爆機能が不要であれば、冷却部361,461及び外部熱交換手段362,462を外し、必要に応じて外気を外装体331,431の内部に取り込むようにすることもできる。更に、本実施形態では、Y定着光源ユニット330とM定着光源ユニット430とを別々の外装体に入れた例で説明したが、Y色定着光源用蛍光灯とM色定着光源用蛍光灯とを同一外装体に収容し1ユニットにしてもよい。
【0020】
次にこのTA方式記録装置100の動作について説明する。
【0021】
印画処理部130へ連続紙200を装着するときは、Y定着光源ユニット330はその端部330hがサーマルヘッド300と400との間を結ぶ直線を遮らない位置(図1の330bの位置)まで移動し、M定着光源ユニット430は装置サイズで許容される範囲でその端部がサーマルヘッド400と500との間を結ぶ直線にできる限り近い位置(図1の430bの位置)まで移動する。印画動作時には、Y定着光源ユニット330及びM定着光源ユニット430は、それぞれ連続紙200に張力をかけながらサーマルヘッド300と400との間を結ぶ直線及びサーマルヘッド400と500との間を結ぶ直線を割るように移動し、連続紙200の印画面がY定着光源ユニット330及びM定着光源ユニット430の各窓部に対向するように構成される。したがって、少なくとも印画動作時は、感熱記録材料である連続紙200が、サーマルヘッド300、Y定着光源ユニット330、サーマルヘッド400、M定着光源ユニット430、サーマルヘッド500を葛折り状に通過する。Y定着光源ユニット330及びM定着光源ユニット430は、上記のとおりいずれも反射板を用いることなく、その内部の蛍光灯からの光を互いに相反するZ方向の2面から取り出し、それぞれの面で連続紙200の印画面を直接照射するように構成されているので光の利用効率がよくなり、蛍光灯の本数が削減できる。これらにより印画処理部130が小さく畳めたことになり、記録装置100を小型化できる。
【0022】
また、カラーイメージセンサ600は、検査領域確保手段740で感熱記録材料の適切な位置に設けられた所定の検査領域の発色を計測する。図2の例では、サーマルヘッド400でM色を発色させる際に、適切な位置(例えば図6(a)の感熱記録材料210の印画領域211の外の領域213M、或いは(b)の印画領域211内部で特定の印画パターンが印画されても問題とならない領域223M)に設けられた第2検査領域を発色させない(加熱しない)ようにしておき、M色の定着処理後、この第2検査領域についてC色を発色させるサーマルヘッド500でM色の中間濃度発色レベルの加熱をおこない、当該第2検査領域のM色濃度をカラーイメージセンサ600で計測する。その結果、M色の計測濃度が予め定めた規格濃度よりも濃い場合は、M色の定着が不足だと判定でき、M定着光源ユニット430の交換時期を容易に、且つ確実に知ることができる。
【0023】
尚、上述のTA方式記録装置100では、M色の定着不足を検出するためにカラーイメージセンサ600がサーマルヘッド500で加熱発色した後の感熱記録材料を計測できる位置に設けられた例を説明したが、同様に、Y色の定着不足は、予め検査領域確保手段740で感熱記録材料の適切な位置(例えば、図6(a)、(b)の213Y、223Y)に第1検査領域を設けておき、M色のサーマルヘッド400より後で、M色を定着するM定着光源ユニット430の前に例えばカラーイメージセンサ650を設置し、所定の処理後の第1検査領域のY色濃度を計測することで判別できる。尚、所定の検査領域を図6(b)の領域223Y、223Mのように印画領域211内部に設ける場合、第1の印画情報701で各加熱発色処理の結果が白色領域(発色しない領域)となる領域を選択して領域223Y或いは領域223Mとしてもよい。
【0024】
また、検査領域を図6(c)の233Y1,233Y2,233Y3,233M1,233M2,233M3等のように感熱記録材料210の幅方向(図2のY方向)に複数設けるとともに、これらの検査領域に対応するカラーイメージセンサも複数設けることで、感熱記録材料210の幅方向の定着光量のばらつきについても計測し管理することが可能となる。
【0025】
すなわち、上述の定着光源ユニット及びこの定着光源ユニットを用いたTA方式記録装置は、定着処理に必要な複数本の蛍光灯、この蛍光灯駆動用の高電圧部、空気循環用の第1,第2のファン、温度センサを箱状の外装体に入れると共に、蛍光灯を挟んで対向する外装体の2面にそれぞれ設けた紫外線透過ガラス等を装着した第1,第2窓部から定着光を取り出し発色済みの感熱記録材料を照射するようにしたので、外装体を密閉状態にすることができ、且つ外装体の内部の空気を内蔵のファンにより外装体内部で循環させながら、内部の温度が設定値より高くなると温度センサが検知し、切り替え蓋により循環経路を変更して冷たい外気と熱交換できる外部熱交換手段を持つ冷却部分近傍に内部の循環空気を流して循環空気を冷やすことができるので、外装体内部の温度を均一にできると共に、蛍光灯の温度管理が可能になり、所望の波長域における蛍光灯の発光輝度が最も高いところで使用できる。更に、スパークなどの発生要因となる可能性のある蛍光灯駆動用の高電圧部も密閉されているので、防爆機能も備えることができ、印加点や発火点の低い雰囲気中でも安全に使用することができる。
【0026】
また、定着光源ユニットを、蛍光灯を挟んで対向する2面に第1,第2窓部を設けた構造とし、各窓部上を発色済み感熱記録材料が通過するようにすることで、蛍光灯の相反する2方向への直接光を定着光として用いることができ、従来の反射板を用いた構成に比べて蛍光灯からの光の使用効率を著しく向上することができ、蛍光灯の使用本数の削減、或いはより高速印画への対応が可能となる。
【0027】
また、定着光源ユニットの全体を平板状にし、感熱記録材料が記録装置内を葛折り状に通過するように定着光源ユニットを配置して定着処理の流れが装置全体の流れに垂直になるようにすることで、記録装置長さ方向の部分を折り畳んだ状態にでき、記録装置を小型化することができる。
【0028】
更に、少なくとも一つの定着色に対応する定着光源用蛍光灯を全て一つの箱状の外装体に入れてユニット化したので、交換用の予備ユニットを外段取りで予め用意しておくことができ、必要に応じて短時間で且つ容易に定着光源用蛍光灯を交換することができる。
【0029】
次に、本発明の定着不足判定方法の一実施形態について説明する。
【0030】
図7は、本実施形態の主要部の手順を示すフローチャートである。図7を参照すると、本実施形態の定着不足判定方法は、検査領域確保ステップS1と、第1の発色ステップS2と、光定着ステップS3と、検査加熱ステップS4と、発色計測ステップS5と、定着判定ステップS6と、を含み構成される。
【0031】
次に、定着不足判定方法の作用について、図2の印画処理部130を有するTA方式記録装置100に適用し、M色の定着不足,したがってM定着光源ユニット430の交換時期等を管理する場合を例に説明する。
【0032】
所望の印画処理をおこなう際に、まず検査領域確保ステップS1で所望の印画情報である第1の印画情報に基づいて感熱記録材料である連続紙200に所定の第1の色、例えばM色を熱発色させる際に連続紙200の所定の領域を第1の印画情報に関わらず熱発色させない検査領域として第1の印画情報に追加して第2の印画情報を作成する。或いは、印画対象であるが白地である部分を第1の印画情報の中から抽出し、検査領域として記憶しておくようにしてもよい。次に、既にサーマルヘッド300とY定着光源ユニット330によりY色の発色、定着を済ませた連続紙200に、第1の発色ステップS2で第2の印画情報に基づきサーマルヘッド400によりM色を発色させる。次に、光定着ステップS3で第2の印画情報に基づいてM色を熱発色させた連続紙200にM定着光源ユニット430により所定の光を所定の時間照射してM色を定着する。次に、検査加熱ステップS4では、サーマルヘッド500により、少なくとも検査領域をM色が発色するレベルの温度、好ましくはM色が中間濃度で発色する温度まで加熱する。次に、発色計測ステップS5で検査領域のM色の濃度をカラーイメージセンサ600により計測し計測濃度を求める。次に、定着判定ステップS6で発色計測ステップS5で求めた計測濃度を予め定められた規格濃度と比較し、計測濃度が規格濃度よりも濃いときには光定着ステップS3が定着不足であると判定し、M定着光源ユニット430の交換を促す等のアラームを出力する。
【0033】
尚、本実施形態の定着不足判定方法は、Y色、M色、C色の発色手段がそれぞれ別のサーマルヘッド、300、400、500から構成された図2の印画処理部130を有するTA方式記録装置の場合を例として説明したが、従来のTAフルカラープリンタのように、一つのサーマルヘッドでY色・M色・C色の順に加熱し、光による定着をY色・M色のそれぞれ専用の定着光源で定着する場合も、サーマルヘッド直後にカラーイメージセンサ600相当のカラーイメージセンサを設けることで、上述の定着不足判定方法を用いることができる。具体的には、例えばM色の定着不足を判定する場合には、検査領域確保ステップS1で所望の印画情報である第1の印画情報に基づいて感熱記録材料に所定の第1の色、例えばM色を熱発色させる際にこの感熱記録材料の所定の領域を第1の印画情報に関わらず熱発色させない検査領域として第1の印画情報に追加して第2の印画情報を作成する。或いは、印画対象であるが白地である部分を第1の印画情報の中から抽出し、検査領域として記憶してもよい。次に、既にY色の発色、定着を済ませた感熱記録材料に、第1の発色ステップS2で第2の印画情報に基づきサーマルヘッドによりM色を発色させる。次に、光定着ステップS3で第2の印画情報に基づいてM色を熱発色させた感熱記録材料に所定の定着光源により所定の光を所定の時間照射してM色を定着する。次に、検査加熱ステップS4では、サーマルヘッドにより、少なくとも検査領域をM色が中間濃度で発色する温度まで加熱する。次に、発色計測ステップS5で検査領域のM色の濃度をカラーイメージセンサにより計測し計測濃度を求める。次に、定着判定ステップS6で発色計測ステップS5で求めた計測濃度を予め定められた規格濃度と比較し、計測濃度が規格濃度よりも濃いときには光定着ステップS3が定着不足であると判定し、所定の定着光源の交換を促す等のアラームを出力する。この場合、Y色の定着不足も同じカラーイメージセンサで同様に計測、判定できる。
【0034】
尚、本発明は上記の実施形態に限定されるものでなく、その要旨の範囲内で変更が可能である。例えば、感熱記録材料として連続紙を例として説明したが、適切な送り機構を設けることでカット紙であっても本発明を適用できることは言うまでもない。
【0035】
【発明の効果】
以上説明したとおり、 本発明の定着不足判定方法は、所定の色の定着不足を精度よく、確実に検出してアラームを発するので、高速印画を高品質でおこなうことができるという効果が得られる。
【図面の簡単な説明】
【図1】本発明が適用される一例のTA方式記録装置の主要部を説明するための模式的な断面図である。
【図2】本発明が適用される一例のTA方式記録装置の概要を説明するための模式的な断面図である。
【図3】本発明が適用される一例のTA方式記録装置の印画機能の概略構成を模式的に示す図で、(a)は装置全体の概略機能ブロック図、(b)は(a)の印画処理手段の詳細機能ブロック図である。
【図4】図1のY定着光源ユニットの詳細を示す図で、(a)は模式的な平面図、(b)は(a)のA−A’線に沿った断面を示す模式的な断面図ある。
【図5】図1のM定着光源ユニットの詳細を示す図で、(a)は模式的な平面図、(b)は(a)のB−B’線に沿った断面を示す模式的な断面図ある。
【図6】検査領域の配置例を示す図である。
【図7】本発明の定着不足判定方法の一実施形態のフローチャートである。
【図8】従来の高速フルカラー感熱記録装置の概要を模式的に示す図である。
【符号の説明】
100 TA方式記録装置
110 電源及び制御部
120 記録紙保持手段
130 印画処理部
200,1200 連続紙
300,400,500,1300,1400,1500 サーマルヘッド
330 Y定着光源ユニット
331,431 外装体
332,333,432,433 窓部
334,335,336,337 Y定着用蛍光灯
341,441 高電圧電源部
351,352,451,452 ファン
359,459 温度センサ
361,461 冷却部
362,462 外部熱交換手段
371,471 切り替え蓋
381,481 仕切り
382,482 コネクタ
430 M定着光源ユニット
434,435,436,437,438,439 M定着用蛍光灯
600 カラーイメージセンサ
1330,1430 定着光源部
1900 照度計
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a thermal coloring light fixing (hereinafter referred to as TA (Thermo-Autochrome)) type recording apparatus, and more particularly, to a fixing deficiency determination method when fixing a full color thermal recording material that has developed thermal coloring.
[0002]
[Prior art]
In the TA recording apparatus, heat is applied in order to develop yellow (hereinafter referred to as Y), magenta (hereinafter referred to as M), and cyan (hereinafter referred to as C) in order to obtain three colors. However, a fluorescent lamp having an emission luminance peak longer than about 430 nm is used as the Y fixing light after the Y color heating coloring step, and then the emission luminance peak is about 390 nm as the M fixing light after the M color heating coloring step. Fixing is performed at a fixing sensitivity center of 365 nm using a fluorescent lamp.
[0003]
FIG. 8 is a diagram schematically showing an outline of a main part of a conventional TA type recording apparatus. Referring to FIG. 8, a conventional TA type recording apparatus 1100 supplies a continuous paper 1200 of TA full-color thermal recording from the left in the figure, and first heats it with a Y thermal head 1300 to develop a Y color, and a Y fixing light source. The image is fixed at the portion 1330. Subsequently, the M thermal head 1400 is heated to develop M color, the M fixing light source unit 1430 is fixed, and then the C thermal head 1500 is heated to develop C color to complete the recording. Each of the fixing light source units 1330 and 1430 incorporated in the TA type recording apparatus 1100 includes a number of fluorescent lamps each having a light emission luminance peak value at a predetermined wavelength together with a reflecting plate in the feeding direction of the continuous paper 1200. On the other hand, the cylindrical straight tube portions of the fluorescent lamp are arranged in a straight line on the substantially same plane along the feeding direction while being orthogonal to each other. Note that the illuminance meter 1900 monitors the illuminance of some fluorescent lamps so that the fixing light does not become insufficient due to the insufficient amount of fixing light.
[0004]
[Problems to be solved by the invention]
In the conventional TA type recording apparatus 1100, as shown in FIG. 8, the fluorescent lamps 1330a to 1330d of the Y fixing light source unit 1330 and the fluorescent lamps 1430a to 1430j of the M fixing light source unit 1430 feed the continuous paper 1200. It is arranged in a straight line on the substantially same plane along the direction, and the apparatus becomes larger as the number of fluorescent lamps increases. In addition, since the illuminance meter 1900 only monitors the illuminance of some fluorescent lamps (1330a in this example), it is impossible to accurately measure the variation in the amount of light irradiated onto the continuous paper 1200. Further, the light for irradiating the heat-sensitive recording material is obtained by direct light from a fluorescent lamp and reflected light from a reflecting plate or the like, but the reflecting plate has no great effect because the cross section of the fluorescent lamp is cylindrical. In particular, when fluorescent lamps are closely arranged, the fluorescent lamp tube itself blocks light from the reflecting plate, and the effect of the reflecting plate cannot be obtained.
[0005]
In the light fixing process of the TA recording apparatus, a portion where the amount of fixing light is insufficient becomes poor fixing, and the color before fixing is also developed in the heating color development process of the next color, so that the color reproducibility is not faithful. In addition, the fluorescent lamp has a problem that the luminance decreases with use time. Therefore, it is necessary to constantly measure the illuminance of the fluorescent lamp and manage the fixing light amount so that the fixing light amount is not insufficient.
[0006]
When high-speed printing is performed with a TA recording apparatus, the fixing process is also accelerated, so that it is necessary to increase the illuminance of the fixing light on the heat-sensitive recording material. However, it is difficult to increase the luminance per fluorescent lamp as a fixing light source, and fluorescent lamps used at conventional printing speeds in each fixing light source section from the viewpoint of supply of maintenance parts and cost. However, in the configuration of the conventional TA type recording apparatus, there is a problem that the apparatus becomes large as described above when the number of fluorescent lamps in each fixing light source unit is increased.
[0007]
Since the amount of light applied to the heat-sensitive recording material greatly affects the print image quality, the amount of light applied must be managed accurately. Therefore, when a fluorescent lamp that has individual differences in emission luminance and the luminance attenuates with use time is incorporated into the apparatus and used as a fixing light source for printing, the illuminance and irradiation time on the thermal recording material are always accurately determined. It is necessary to measure. In a TA type recording apparatus incorporating a large number of fluorescent lamps as a fixing light source, in order to manage the total amount of fixing light, for example, a large number of optical sensors are prepared and the illuminance at a plurality of points on the heat-sensitive recording material is measured. It is preferable to obtain an average value and indirectly manage the amount of irradiation light to the heat-sensitive recording material indirectly with the irradiation time. However, since it is expensive to attach a large number of optical sensors to the recording apparatus, the conventional TA recording apparatus substitutes by measuring the illuminance at the representative point with a small number of optical sensors. There is a problem in that the print image quality varies.
[0008]
In addition, if there is a temperature distribution in a single fluorescent lamp, the fluorescent lamp serving as the light source has a problem that the phosphor in the low temperature portion is blackened, and thus it is necessary to eliminate the temperature distribution. Furthermore, since the luminance of the fluorescent lamp varies depending on the temperature, temperature management is required to keep the fluorescent lamp at a predetermined temperature in order to obtain sufficient luminance. Specifically, if the fluorescent lamp has the highest luminance when the temperature is approximately 40 ° C., it is necessary to manage the entire fluorescent lamp of the irradiation light source unit at 40 ° C.
[0009]
Further, since the luminance of the fluorescent lamp as the light source attenuates as the usage time advances, it is necessary to replace the fluorescent lamp when the attenuation exceeds a certain level. In a fixing light source having a large number of fluorescent lamps, each fluorescent lamp deteriorates separately, or one of the fluorescent lamps disappears. At this time, if only one extinguished fluorescent lamp is replaced, it is difficult to guarantee that fixing can be completed to the end while maintaining the minimum brightness until the end of printing when performing continuous printing. For this reason, all the fluorescent lamps of the fixing light source section have to be replaced. Moreover, since the fluorescent lamp for the fixing light source has a short practical life, it is desirable that the replacement frequency of the fluorescent lamp is high and that all the fluorescent lamps can be replaced easily and easily in a short time.
[0010]
In addition, there is an industrial demand for coloring, fixing, and printing even in a gas atmosphere having a low flash point or ignition point. To meet this demand, it is desired that the fixing light source unit has an explosion-proof structure. For this purpose, the fluorescent lamp uses a high voltage so that no sparks are emitted, and at the same time, the fixing light source section is formed so that any surface of the fixing light source section including the fluorescent lamp is at a safe temperature or lower. If there is a hot part, it must be covered.
[0011]
An object of the present invention is to provide a fixing shortage determination method capable of accurately detecting whether or not a fixing light quantity is insufficient in a TA type recording apparatus.
[0012]
[Means for Solving the Problems]
Therefore, the fixing deficiency determination method according to the present invention relates to a predetermined area of the thermal recording material in relation to the first print information when the thermal recording material is thermally developed with the predetermined first color based on the first print information. An inspection area securing step for creating second print information by adding to the first print information as an inspection area that does not cause thermal color development, and a first color development step for coloring the first color based on the second print information A light fixing step for fixing the first color by irradiating a predetermined time with a predetermined light on the heat-sensitive recording material on which the first color is thermally developed based on the second print information; and An inspection heating step for heating at least the inspection area to a temperature at which the first color is developed later, and a color measurement for determining the measured density by measuring the density of the first color in the inspection area after the inspection heating step. Step and at least Seen, and outputs a predetermined alarm is determined that the light fixing step is insufficient fixing when darker than a predetermined standard concentration measuring concentrations predetermined in the color measurement step.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
First, a TA type recording apparatus in which the present invention is preferably implemented will be described with reference to the drawings. In the following description, the first, second, and third colors are assumed to be yellow (Y), magenta (M), and cyan (C), respectively.
[0014]
FIG. 1 is a schematic cross-sectional view for explaining the main part of an example of this TA type recording apparatus, and FIG. 2 is a cross-sectional view schematically showing the outline of this TA type recording apparatus. FIG. 3 is a diagram schematically showing a schematic configuration of the printing function of the TA recording apparatus 100, where (a) is a schematic functional block diagram of the entire apparatus, and (b) is a detailed function of the printing processing means of (a). It is a block diagram. 4A and 4B are diagrams for explaining details of the Y fixing light source unit as the first fixing light source unit. FIG. 4A is a schematic plan view, and FIG. 4B is a line AA ′ in FIG. It is typical sectional drawing which shows the cross section along. 5A and 5B are diagrams for explaining the details of the M fixing light source unit as the second fixing light source unit. FIG. 5A is a schematic plan view, and FIG. 5B is along the line BB ′ in FIG. It is a typical sectional view showing a section.
[0015]
Referring to FIGS. 1, 2, and 3, the TA recording apparatus 100 includes a power source and control unit 110, a recording paper holding unit 120, and a print processing unit 130. The power supply and control unit 110 stores, for example, an I / F unit 720 that captures first print information 701 supplied from the outside, a storage unit 730 that stores and holds the captured first print information 701, and insufficient fixing determination. The inspection area to be used is determined, the inspection area information is added to the first print information 701, the second print information 703 is output, and the second print information 703 is converted into a specific example. The image data processing means 750 for converting to the print processing control information 705 and the main control means 710 for controlling the entire apparatus including the above-mentioned respective means are provided, and the print processing control information 705 is output to the print processing section 130. The print processing unit 130 includes a Y color developing unit 761, a Y color fixing unit 762, a Y color inspection area heating unit 763a, a color density measuring unit 771 for the Y color inspection area, an M color developing unit 763b, and an M color fixing unit. Means 764, M color inspection area heating means 765a, M color inspection area color density measuring means 773, and C color color development heating means 765b are provided. The Y color inspection region heating unit 763a and the M color development heating unit 763b can be configured by one thermal head, and the M color inspection region heating unit 765a and the C color development heating unit 765b can also be configured by one thermal head. Further, the inspection area securing means 740 can be easily realized by software if the main control means 710 is constituted by a microprocessor (MPU), for example, and detailed description thereof will be omitted.
[0016]
More specifically, the print processing unit 130, which is a main part of the TA recording apparatus 100, includes a thermal head that is a color heating unit and a fixing light source unit that is a fixing unit. The recording paper holding means 120 stores, for example, a continuous paper 200 that is a heat-sensitive recording material. That is, the print processing unit 130 includes thermal heads 300, 400, and 500, which are first, second, and third coloring heating units that develop Y, M, and C colors, respectively, and Y fixing that fixes Y colors. It includes at least a light source unit 330, an M fixing light source unit 430 that fixes M color, and a color image sensor 600 that measures color development in a predetermined inspection region that is set in advance.
[0017]
Next, referring to FIG. 4, the Y fixing light source unit 330 includes Y fixing fluorescent lamps 334, 335, 336, and 337 arranged in parallel in a box-shaped exterior body 331 made of metal, for example. A high-voltage power supply unit 341 for driving the fluorescent lamp, a first fan 351 and a second fan 352 for circulating the air inside the exterior body 331, and a central portion of the exterior body 331 along the longitudinal direction of the fluorescent lamp A partition 381 that bisects the interior, a temperature sensor 359 that measures the temperature of the air circulating in the exterior body 331, a cooling lid 361, an external heat exchange means 362, a switching lid 371 that switches the path of the circulating air, and a connector 382, and the exterior body 331 is provided with a first window portion 332 and a second window portion 333 made of, for example, ultraviolet light transmitting glass so as to transmit the light of the fluorescent lamps 334 to 337. That. When the longitudinal direction of the cylindrical straight tube portions of the fluorescent lamps 334 to 337 is the X direction and the arrangement direction of the fluorescent lamps is the Y direction, the first window portion 332 and the second window portion 333 are both X It is provided in parallel with the -Y plane so as to face at least the cylindrical straight tube portion of the fluorescent lamps 334 to 337. In addition, fluorescent lamps 334 to 337 having an emission luminance peak wavelength of 430 nm or more are used. This Y-fixing light source unit 330 has a sealed structure with an exterior body 331 provided with first and second window parts 332 and 333 and a cooling part 361, and the internal atmosphere is blocked from outside air. When the temperature detected by the temperature sensor 359 exceeds a predetermined temperature, for example, 40 ° C., the switching lid 371 moves to the position of the dotted line portion 371b on the left side in the figure and the second fan starts to operate. Thereby, since internal air comes to pass through the cooling part 361, an internal temperature rise can be suppressed. The cooling unit 361 is connected to the external heat exchange unit 362, and exchanges heat with the outside of the Y fixing light source unit 330 by the external heat exchange unit 362. The connector 382 includes a signal interface that supplies low voltage power supplied from the outside to a high voltage power supply unit 341 that drives a fluorescent lamp provided in the Y fixing light source unit 330 and controls light emission of the fluorescent lamp. .
[0018]
Next, referring to FIG. 5, the M fixing light source unit 430 includes M fixing fluorescent lamps 434, 435, 436, 437, 438, 439 arranged in parallel in a box-shaped exterior body 431 made of, for example, metal. A high-voltage power supply unit 441 that drives these fluorescent lamps, first and second fans 451 and 452 that circulate the air inside the exterior body 431, and a central portion of the exterior body 431 in the longitudinal direction of the fluorescent lamp A partition 481 that is provided along the inside, a temperature sensor 459 that measures the temperature of the air circulating in the exterior body 431, a switching lid 471 that switches between the cooling unit 461, the external heat exchange means 462, and the path of the circulating air. And a connector 482, and the exterior body 431 has a first window portion 432 and a second window portion 433 made of, for example, ultraviolet transmissive glass so as to transmit light from the fluorescent lamps 434 to 439. It has been kicked. The first and second window portions 432 and 433 are first window portions when the longitudinal direction of the cylindrical straight tube portions of the fluorescent lamps 434 to 439 is the X direction and the arrangement direction of the fluorescent lamps is the Y direction. 432 and the second window part 433 are provided so as to face each other across at least the cylindrical straight pipe part of the fluorescent lamps 434 to 439 in parallel with the XY plane. Further, fluorescent lamps 434 to 439 having a light emission luminance peak wavelength of about 390 nm are used. Similarly to the Y fixing light source unit 330, the M fixing light source unit 430 has a hermetically sealed structure with the exterior body 431 provided with the first and second window parts 432 and 433 and the cooling part 461, and the internal atmosphere is blocked from the outside air. Has been. The functions and operations of the temperature sensor 459, the first fan 451, the second fan 452, the cooling unit 461, the external heat exchanging means 462, the switching lid 471, the partition 481, and the connector 482 are the same components of the Y fixing light source unit 330. Since the function and operation are the same, the description is omitted.
[0019]
The Y and M fixing light source units 330 and 430 have a unit structure, and can be replaced in units of fluorescent lamps. In addition, the exterior bodies 331 and 431 have a sealed structure in order to provide an explosion-proof function. However, if the explosion-proof function is unnecessary, the cooling units 361 and 461 and the external heat exchange means 362 and 462 are removed and necessary. Accordingly, the outside air can be taken into the exterior bodies 331 and 431. Furthermore, in the present embodiment, an example in which the Y fixing light source unit 330 and the M fixing light source unit 430 are put in separate exterior bodies has been described. However, a fluorescent lamp for Y color fixing light source and a fluorescent lamp for M color fixing light source are used. One unit may be accommodated in the same exterior body.
[0020]
Next, the operation of the TA recording apparatus 100 will be described.
[0021]
When the continuous paper 200 is mounted on the print processing unit 130, the Y fixing light source unit 330 moves to a position where the end 330h does not block the straight line connecting the thermal heads 300 and 400 (position 330b in FIG. 1). Then, the end of the M fixing light source unit 430 moves to a position as close as possible to the straight line connecting the thermal heads 400 and 500 (position 430b in FIG. 1) within the range allowed by the apparatus size. During the printing operation, the Y fixing light source unit 330 and the M fixing light source unit 430 each form a straight line connecting the thermal heads 300 and 400 and a straight line connecting the thermal heads 400 and 500 while applying tension to the continuous paper 200. The marking screen of the continuous paper 200 is configured to face the windows of the Y fixing light source unit 330 and the M fixing light source unit 430. Therefore, at least during the printing operation, the continuous paper 200 that is a thermal recording material passes through the thermal head 300, the Y fixing light source unit 330, the thermal head 400, the M fixing light source unit 430, and the thermal head 500 in a twisted manner. As described above, the Y-fixing light source unit 330 and the M-fixing light source unit 430 take out light from the fluorescent lamps in the Z-direction opposite to each other without using a reflecting plate, and continue on each side. Since it is configured to directly irradiate the marking screen of the paper 200, the light use efficiency is improved and the number of fluorescent lamps can be reduced. As a result, the print processing unit 130 is folded down, and the recording apparatus 100 can be downsized.
[0022]
Further, the color image sensor 600 measures the color development of a predetermined inspection area provided at an appropriate position of the thermal recording material by the inspection area securing means 740. In the example of FIG. 2, when M color is developed by the thermal head 400, an appropriate position (for example, the region 213M outside the print region 211 of the thermal recording material 210 in FIG. 6A or the print region in (b)). The second inspection area provided in the area 223M) that does not cause a problem even if a specific printing pattern is printed inside 211 is not colored (not heated), and after the M color fixing process, the second inspection area The thermal head 500 that develops C color is heated to an intermediate density color development level of M color, and the M color density of the second inspection area is measured by the color image sensor 600. As a result, when the measured density of M color is higher than a predetermined standard density, it can be determined that the fixing of M color is insufficient, and the replacement timing of the M fixing light source unit 430 can be easily and reliably known. .
[0023]
In the above-described TA type recording apparatus 100, an example in which the color image sensor 600 is provided at a position where the thermal recording material after the color development by heating with the thermal head 500 can be measured in order to detect insufficient fixation of the M color has been described. Similarly, if the Y color is insufficiently fixed, the inspection area securing means 740 provides the first inspection area at appropriate positions (for example, 213Y and 223Y in FIGS. 6A and 6B) in advance. For example, a color image sensor 650 is installed after the M color thermal head 400 and before the M fixing light source unit 430 for fixing the M color, and the Y color density of the first inspection area after the predetermined processing is measured. Can be determined. When a predetermined inspection area is provided inside the print area 211 as in the areas 223Y and 223M of FIG. 6B, the result of each heating coloring process is a white area (non-colored area) in the first print information 701. A region to be selected may be selected as the region 223Y or the region 223M.
[0024]
A plurality of inspection areas are provided in the width direction (Y direction in FIG. 2) of the thermal recording material 210 such as 233Y1, 233Y2, 233Y3, 233M1, 233M2, and 233M3 in FIG. By providing a plurality of corresponding color image sensors, it is possible to measure and manage variations in the amount of fixing light in the width direction of the thermal recording material 210.
[0025]
That is, the above-described fixing light source unit and the TA recording apparatus using the fixing light source unit include a plurality of fluorescent lamps necessary for fixing processing, a high voltage unit for driving the fluorescent lamp, and first and first air circulation units. 2 and a temperature sensor are placed in a box-shaped exterior body, and fixing light is emitted from the first and second windows fitted with ultraviolet transmissive glass or the like provided on two surfaces of the exterior body facing each other across the fluorescent lamp. Since the heat-sensitive recording material that has been taken out and colored is irradiated, the exterior body can be hermetically sealed, and the air inside the exterior body is circulated by the built-in fan inside the exterior body, When the temperature is higher than the set value, the temperature sensor detects it, and changes the circulation path with the switching lid to cool the circulating air by flowing the internal circulating air in the vicinity of the cooling part that has external heat exchange means that can exchange heat with cold outside air. Since it, it is possible to equalize the temperature of the exterior body portion, enables temperature control of the fluorescent lamp can be used where the highest light emission luminance of the fluorescent lamp at a desired wavelength region. In addition, the high-voltage part for driving fluorescent lamps, which may cause sparks, is also sealed, so it can also be equipped with an explosion-proof function and should be used safely even in an atmosphere with a low application point and ignition point. Can do.
[0026]
In addition, the fixing light source unit has a structure in which first and second window portions are provided on two surfaces facing each other with a fluorescent lamp interposed therebetween, and a colored thermosensitive recording material passes through each window portion, thereby Direct light in two opposite directions of the lamp can be used as fixing light, and the light use efficiency from the fluorescent lamp can be remarkably improved as compared with the configuration using the conventional reflector. It is possible to reduce the number of prints or handle higher speed printing.
[0027]
In addition, the entire fixing light source unit is formed in a flat plate shape, and the fixing light source unit is arranged so that the heat-sensitive recording material passes through the recording apparatus in a twisted manner so that the flow of the fixing process is perpendicular to the flow of the entire apparatus. By doing so, the part of the recording apparatus length direction can be folded, and a recording apparatus can be reduced in size.
[0028]
Furthermore, since all the fluorescent lamps for the fixing light source corresponding to at least one fixing color are unitized by putting them in one box-shaped exterior body, a spare unit for replacement can be prepared in advance by external setup, If necessary, the fluorescent lamp for the fixing light source can be easily replaced in a short time.
[0029]
Next, an embodiment of the fixing shortage determination method of the present invention will be described.
[0030]
FIG. 7 is a flowchart showing the procedure of the main part of the present embodiment. Referring to FIG. 7, the fixing shortage determination method according to the present embodiment includes an inspection area securing step S1, a first color development step S2, a light fixing step S3, an inspection heating step S4, a color measurement step S5, and fixing. Determination step S6.
[0031]
Next, the operation of the fixing shortage determination method is applied to the TA type recording apparatus 100 having the print processing unit 130 of FIG. 2 to manage the M color fixing shortage, and therefore the replacement timing of the M fixing light source unit 430 and the like. Explained as an example.
[0032]
When a desired printing process is performed, first, a predetermined first color, for example, M color is applied to the continuous paper 200, which is a heat-sensitive recording material, based on the first printing information that is the desired printing information in the inspection area securing step S1. A second print information is created by adding a predetermined area of the continuous paper 200 to the first print information as an inspection area that is not heat-colored regardless of the first print information when the color is thermo-colored. Alternatively, a portion that is a print target but is white may be extracted from the first print information and stored as an inspection area. Next, M color is developed by the thermal head 400 based on the second print information in the first color development step S2 on the continuous paper 200 which has already been developed and fixed Y color by the thermal head 300 and the Y fixing light source unit 330. Let Next, in the light fixing step S3, the M color is fixed by irradiating a predetermined sheet of light for a predetermined time by the M fixing light source unit 430 on the continuous paper 200 on which the M color is thermally developed based on the second print information. Next, in the inspection heating step S4, the thermal head 500 heats at least the inspection area to a temperature at which the M color is developed, preferably to a temperature at which the M color is developed at an intermediate density. Next, in the color measurement step S5, the density of M color in the inspection area is measured by the color image sensor 600 to obtain the measured density. Next, in the fixing determination step S6, the measured density obtained in the color development measuring step S5 is compared with a predetermined standard density. When the measured density is higher than the standard density, it is determined that the light fixing step S3 is insufficiently fixed. An alarm such as prompting replacement of the M fixing light source unit 430 is output.
[0033]
Note that the fixing shortage determination method of this embodiment is a TA method having the print processing unit 130 of FIG. 2 in which the Y, M, and C color developing means are composed of separate thermal heads, 300, 400, and 500, respectively. Although the case of the recording apparatus has been described as an example, as in the case of a conventional TA full-color printer, heating is performed in the order of Y color, M color, and C color with a single thermal head, and fixing by light is dedicated to each of Y color and M color. In the case of fixing with this fixing light source, the above-described fixing deficiency determination method can be used by providing a color image sensor equivalent to the color image sensor 600 immediately after the thermal head. Specifically, for example, when it is determined that the M color is insufficiently fixed, a predetermined first color, such as a predetermined color, is applied to the heat-sensitive recording material based on the first print information that is desired print information in the inspection area securing step S1. A second print information is created by adding a predetermined area of the heat-sensitive recording material to the first print information as an inspection area that does not cause heat development regardless of the first print information when the M color is thermally developed. Alternatively, a portion that is a print target but is white may be extracted from the first print information and stored as an inspection region. Next, M color is developed by the thermal head based on the second print information in the first color development step S2 on the heat sensitive recording material that has already been developed and fixed in Y color. Next, in the light fixing step S3, the M color is fixed by irradiating a predetermined recording light source with a predetermined light for a predetermined time on the heat-sensitive recording material in which the M color is thermally developed based on the second print information. Next, in the inspection heating step S4, at least the inspection area is heated to a temperature at which the M color is developed with an intermediate density by the thermal head. Next, in the color measurement step S5, the density of M color in the inspection area is measured by the color image sensor to obtain the measured density. Next, in the fixing determination step S6, the measured density obtained in the color development measuring step S5 is compared with a predetermined standard density. When the measured density is higher than the standard density, it is determined that the light fixing step S3 is insufficiently fixed. An alarm such as prompting replacement of a predetermined fixing light source is output. In this case, insufficient fixing of the Y color can be measured and determined in the same manner by the same color image sensor.
[0034]
In addition, this invention is not limited to said embodiment, A change is possible within the range of the summary. For example, although continuous paper has been described as an example of the thermal recording material, it goes without saying that the present invention can be applied to cut paper by providing an appropriate feeding mechanism.
[0035]
【The invention's effect】
As described above, the fixing shortage determination method according to the present invention can detect a shortage of fixing of a predetermined color accurately and reliably and generate an alarm, so that it is possible to perform high-speed printing with high quality.
[Brief description of the drawings]
FIG. 1 is a schematic cross-sectional view for explaining a main part of an example TA recording apparatus to which the present invention is applied.
FIG. 2 is a schematic cross-sectional view for explaining an outline of an example TA recording apparatus to which the present invention is applied.
FIGS. 3A and 3B are diagrams schematically illustrating a schematic configuration of a printing function of an example TA system recording apparatus to which the present invention is applied, in which FIG. 3A is a schematic functional block diagram of the entire apparatus, and FIG. It is a detailed functional block diagram of a printing processing means.
4A and 4B are diagrams showing details of the Y-fixing light source unit of FIG. 1, wherein FIG. 4A is a schematic plan view, and FIG. 4B is a schematic view showing a cross section taken along the line AA ′ of FIG. FIG.
FIGS. 5A and 5B are diagrams showing details of the M fixing light source unit of FIG. 1, wherein FIG. 5A is a schematic plan view, and FIG. 5B is a schematic view showing a cross section taken along line BB ′ of FIG. FIG.
FIG. 6 is a diagram illustrating an arrangement example of inspection areas.
FIG. 7 is a flowchart of an embodiment of a fixing deficiency determination method of the present invention.
FIG. 8 is a diagram schematically showing an outline of a conventional high-speed full-color thermal recording apparatus.
[Explanation of symbols]
100 TA recording device
110 Power supply and control unit
120 Recording paper holding means
130 Print processing section
200,1200 continuous paper
300,400,500,1300,1400,1500 Thermal head
330 Y-fixing light source unit
331,431 exterior body
332, 333, 432, 433 Window
334, 335, 336, 337 Y-fixing fluorescent lamp
341,441 High voltage power supply
351,352,451,452 fans
359, 459 Temperature sensor
361, 461 Cooling section
362,462 External heat exchange means
371,471 switching lid
381,481 partition
382,482 connectors
430 M fixing light source unit
434, 435, 436, 437, 438, 439 M fixing fluorescent lamp
600 color image sensor
1330, 1430 Fixing light source
1900 Illuminometer

Claims (1)

第1の印画情報に基づいて感熱記録材料に所定の第1の色を熱発色させる際に前記感熱記録材料の所定の領域を前記第1の印画情報に関わらず熱発色させない検査領域として前記第1の印画情報に追加して第2の印画情報を作成する検査領域確保ステップと、前記第2の印画情報に基づき第1の色を発色させる第1の発色ステップと、前記第2の印画情報に基づいて前記第1の色を熱発色させた前記感熱記録材料に所定の光を所定の時間照射して前記第1の色を定着する光定着ステップと、この光定着ステップの後で少なくとも前記検査領域を前記第1の色が発色するレベルの温度まで加熱する検査加熱ステップと、この検査加熱ステップの後で前記検査領域の前記第1の色の濃度を計測して計測濃度を求める発色計測ステップとを少なくとも含み、前記発色計測ステップでの前記計測濃度が予め定められた所定の規格濃度よりも濃い場合に前記光定着ステップは定着不足であると判定し所定のアラームを出力することを特徴とする定着不足判定方法。The predetermined area of the thermal recording material when the thermal recording material is thermally developed based on the first print information is used as an inspection area that is not thermally developed regardless of the first print information. An inspection area securing step for creating second print information in addition to the first print information, a first color development step for developing a first color based on the second print information, and the second print information A light fixing step of fixing the first color by irradiating the heat-sensitive recording material on which the first color is thermally developed based on the predetermined time by irradiating a predetermined light for a predetermined time, and at least after the light fixing step An inspection heating step for heating the inspection region to a temperature at which the first color develops, and a color measurement for measuring the density of the first color in the inspection region after the inspection heating step to obtain a measured density Steps and at least Insufficient fixing, wherein when the measured density in the color measuring step is higher than a predetermined standard density determined in advance, the light fixing step determines that the fixing is insufficient and outputs a predetermined alarm. Judgment method.
JP2003120584A 2003-04-24 2003-04-24 Insufficient fixing method Expired - Fee Related JP3821792B2 (en)

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