JP3814627B2 - AC power source direct-coupled brushless DC motor and electrical equipment equipped with the same - Google Patents

AC power source direct-coupled brushless DC motor and electrical equipment equipped with the same Download PDF

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JP3814627B2
JP3814627B2 JP2005124651A JP2005124651A JP3814627B2 JP 3814627 B2 JP3814627 B2 JP 3814627B2 JP 2005124651 A JP2005124651 A JP 2005124651A JP 2005124651 A JP2005124651 A JP 2005124651A JP 3814627 B2 JP3814627 B2 JP 3814627B2
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昌亨 高田
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松下エコシステムズ株式会社
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Description

本発明は、主にパイプファンや天井埋め込み型等の排気用および給気用の換気装置や、送風機、加湿器、除湿機、冷凍機器などのファン駆動用のブラシレスDCモータおよびそのブラシレスDCモータを搭載した電気機器に関するものである。   The present invention mainly includes a ventilation device for exhaust and supply of air such as a pipe fan and a ceiling-embedded type, a brushless DC motor for driving a fan of a blower, a humidifier, a dehumidifier, a refrigeration device, and the brushless DC motor thereof. It relates to the electrical equipment installed.

近年、換気装置等の電気機器に搭載するファン駆動用の電動機においては、低価格化、高効率化、静音化が強く求められており、誘導電動機では大幅な高効率化は困難であることから、永久磁石を使用したブラシレスDCモータが増えてきている。一方では、交流電源に接続するだけで簡単に回転するというような、使い勝手の良い電動機も求められている。   In recent years, there has been a strong demand for low-price, high-efficiency, and low-noise performance in fan-driven motors mounted on electrical equipment such as ventilators, and it is difficult to achieve significant increases in efficiency with induction motors. The number of brushless DC motors using permanent magnets is increasing. On the other hand, there is also a demand for an electric motor that is easy to use, such as simply rotating by connecting to an AC power source.

従来、この種の電動機は、特許文献1〜3に開示された構成のものが知られている。   Conventionally, the thing of the structure disclosed by patent documents 1-3 is known for this kind of electric motor.

以下、その電動機について図10〜図13を参照しながら説明する。   Hereinafter, the electric motor will be described with reference to FIGS.

図に示すように、単一のプリント基板56に商用のAC電源を整流する整流部51と、DCモータの2相の駆動コイル53、54と、永久磁石55aを配した磁石回転子55と、モータ駆動コイル53、54と整流部51の間には平滑コンデンサ59として大容量の電解コンデンサを配し、モータ駆動コイル53、54に一方向にのみ電流を流すスイッチング素子57、58と、このスイッチング素子57、58を含め、モータ駆動コイル53、54への通電を制御する制御部52とを備え、整流部51で整流してなる高圧DC電源をモータ駆動コイル53、54に直接に供給し、整流部51で整流した高圧DC電源を減圧して制御部52に供給するようにした2相半波駆動方式の構成としている。
特開2000−41370号公報 特開2000−41395号公報 特開2002−10609号公報
As shown in the figure, a rectifier 51 that rectifies commercial AC power on a single printed circuit board 56, two-phase drive coils 53 and 54 of a DC motor, and a magnet rotor 55 provided with permanent magnets 55a, Between the motor drive coils 53 and 54 and the rectifying unit 51, a large-capacity electrolytic capacitor is arranged as a smoothing capacitor 59, and switching elements 57 and 58 that allow current to flow in the motor drive coils 53 and 54 only in one direction, and this switching Including the elements 57 and 58, and a control unit 52 that controls energization of the motor drive coils 53 and 54, and directly supplies the high-voltage DC power source rectified by the rectification unit 51 to the motor drive coils 53 and 54. The high-voltage DC power source rectified by the rectifying unit 51 is decompressed and supplied to the control unit 52.
JP 2000-41370 A JP 2000-41395 A Japanese Patent Laid-Open No. 2002-10609

このような従来の電動機によれば、2相半波駆動方式であることから、死点の発生を防止するために、空間高調波トルクを重畳して対策したり、固定子ティースの間隔を変えて対策したとしても、トルクリップル、トルク変化率が大きくなるので、騒音・振動が大きくなり、静音化ができないという課題があり、トルクリップルおよびトルク変化率を小さくし、騒音・振動の発生を抑制することが要求されている。   According to such a conventional electric motor, since it is a two-phase half-wave drive system, in order to prevent the occurrence of dead center, countermeasures can be taken by superimposing spatial harmonic torque, or the interval between stator teeth can be changed. Even if countermeasures are taken, there is a problem that the torque ripple and torque change rate will increase, so noise and vibration will increase and noise reduction will not be possible, and the torque ripple and torque change rate will be reduced to reduce noise and vibration. Is required to do.

また、半波駆動方式であることから、電流が大きくなるとともに、負荷トルクに対する電流変化も大きくなるので、使用可能な負荷トルクの範囲が狭くなるという課題があり、電流を小さくでき、使用可能な負荷トルクの範囲が広いことが要求されている。   In addition, since it is a half-wave drive system, the current increases and the current change with respect to the load torque also increases, so there is a problem that the range of usable load torque is narrowed, and the current can be reduced and usable. A wide range of load torque is required.

また、半波駆動方式であることから、出力の高い領域では銅損が極端に大きくなるために、誘導電動機に対しての消費電力の削減効果がなくなってしまうという課題があり、出力の高い領域であっても低消費電力を実現できることが要求されている。   In addition, since it is a half-wave drive system, copper loss becomes extremely large in high output areas, and there is a problem that the effect of reducing power consumption for induction motors is lost. Even so, it is required to realize low power consumption.

また、整流部で得た高圧DC電圧を直接駆動電源としているため、整流部後段の平滑コンデンサの容量を大きくする必要があり、そのためには電解コンデンサの使用が必須となるので、回路の小型化、品質の安定性確保、長寿命化ができないという課題があった。ま
た、平滑コンデンサの容量を小さくした場合は電源リップルが大きくなるため、トルクリップルが極端に大きくなり振動・騒音がさらに大きくなるとともに、回転むらも極端におおきくなることからファン駆動用に使用した場合、風量がばらつき、安定した送風量を確保できないという課題があり、回路の小型化、高品質化、長寿命化を実現した上で、安定した送風量を確保できることが要求されている。
In addition, since the high-voltage DC voltage obtained by the rectifier is directly used as the drive power supply, it is necessary to increase the capacity of the smoothing capacitor after the rectifier, which requires the use of an electrolytic capacitor. There was a problem that the stability of quality could not be secured and the life could not be extended. When the smoothing capacitor has a small capacity, the power supply ripple increases, resulting in an extremely large torque ripple, further vibration and noise, and excessive rotation unevenness. However, there is a problem that the air flow varies and a stable air flow cannot be secured, and it is required that a stable air flow can be secured after realizing miniaturization, high quality and long life of the circuit.

本発明は、このような従来の課題を解決するものであり、トルクリップルおよびトルク変化率を小さくし、騒音・振動の発生を抑制することができ、また、電流を小さくし、使用可能な負荷トルクの範囲が広く、高出力域でも低消費電力を実現でき、回路の小型化、高品質化、長寿命化を実現した上で、回転むらの発生も抑制できる交流電源直結型のブラシレスDCモータを提供することを目的としている。   The present invention solves such a conventional problem, can reduce torque ripple and torque change rate, suppress the generation of noise and vibration, reduce current, and can be used. A brushless DC motor with a direct connection to an AC power source that has a wide torque range, can achieve low power consumption even in a high output range, and can reduce the size of the circuit, improve quality, and prolong its service life, while also suppressing the occurrence of uneven rotation. The purpose is to provide.

そして、速度調節ができないことから、換気装置における強制換気モードと風量の少ない常時換気モードのどちらかにしか対応できないので、換気装置への搭載が困難であるという課題があり、2段階以上の速度調節ができることが要求されている。   In addition, since the speed cannot be adjusted, it is only possible to support either the forced ventilation mode or the constant ventilation mode with a small air volume in the ventilator. It is required to be able to adjust.

本発明は、このような従来の課題を解決するものであり、2段階以上の速度調節ができる交流電源直結型のブラシレスDCモータを提供することを目的としている。   The present invention solves such a conventional problem, and an object of the present invention is to provide a brushless DC motor directly connected to an AC power source capable of speed adjustment in two or more stages.

さらには、ダクト式換気装置のようなシロッコファンなど遠心型の送風機を内蔵した機器では、誘導電動機を搭載し、そのトルク特性において起動トルクから最大トルクまでの回転数変化の大きな領域で使用している機器が大半を占めており、このような送風機にブラシレスDCモータを搭載して、印加電圧一定で運転した場合、図13のトルク−回転数特性比較グラフに示すように、最大静圧時の回転数と静圧ゼロ時の回転数との差が誘導電動機の場合と比較して極端に小さくなるので、風量−静圧特性において、最大静圧値を誘導電動機搭載時の値と同等にした場合は、静圧ゼロ時の風量が極端に多くなり、騒音・振動が大きくなるうえ、冷暖房エネルギーロスも含めて消費電力の削減効果も少なくなるという課題があり、逆に静圧ゼロ時の風量を同等にした場合は最大静圧の値が極端に低くなり、外風などにより機外圧力損失の変化にともなって風量が大きく変動するという課題があり、誘導電動機を搭載した場合と同等の風量−静圧特性が得られることが要求されている。   Furthermore, equipment with a built-in centrifugal fan such as a sirocco fan such as a duct type ventilation device is equipped with an induction motor and used in a region where the rotational speed change from the starting torque to the maximum torque is large in its torque characteristics. Most of the devices are installed, and when a brushless DC motor is mounted on such a blower and operated at a constant applied voltage, as shown in the torque-rotational speed characteristic comparison graph of FIG. Since the difference between the rotational speed and the rotational speed at zero static pressure is extremely small compared to the induction motor, the maximum static pressure value in the airflow-static pressure characteristics is equivalent to the value when the induction motor is installed. In this case, there is a problem that the air volume at zero static pressure becomes extremely large, noise and vibration increase, and the effect of reducing power consumption including cooling and heating energy loss is reduced. If the airflow is equal, the maximum static pressure value becomes extremely low, and there is a problem that the airflow fluctuates greatly due to changes in external pressure loss due to outside wind, etc., which is the same as when an induction motor is installed It is required that the air volume-static pressure characteristics of the above can be obtained.

本発明は、このような従来の課題を解決するものであり、誘導電動機を搭載した場合と同等の風量−静圧特性を得ることができる交流電源直結型のブラシレスDCモータを提供することを目的としている。   The present invention solves such a conventional problem, and an object thereof is to provide an AC power supply directly connected brushless DC motor capable of obtaining an air volume-static pressure characteristic equivalent to that when an induction motor is mounted. It is said.

本発明のブラシレスDCモータは上記目的を達成するために、同一電圧値の交流電源に直結するブラシレスDCモータであって、前記交流電源に接続する複数の交流電源接続手段と、固定子鉄心に絶縁体を介して駆動コイルを巻装した固定子と、永久磁石を備えた磁石回転子と、この磁石回転子の磁極位置を検知する磁極位置検出手段と、前記交流電源を全波整流する整流手段と、この整流手段によって得た高圧電圧を略平坦な低圧直流電圧に変換する低圧直流電圧変換手段と、前記磁極位置検出手段の信号を基に、前記低圧直流電圧変換手段にて生成した低圧直流電圧を前記駆動コイルに所定の方向と順序で順次全波通電するための駆動ロジック制御手段と、この駆動ロジック制御手段の出力に基づいて、前記駆動コイルへの通電を行う複数のスイッチング素子とを備え、前記交流電源接続手段への接続箇所に応じて、前記低圧直流電圧変換手段によって生成する低圧直流電圧の値を変更する低圧直流電圧値変更手段を設け、変更した低圧直流電圧を前記スイッチング素子に供給して、トルク−回転数特性を変更することを特徴とする交流電源直結型ブラシレスDCモータの構成としたものである。 In order to achieve the above object, the brushless DC motor of the present invention is a brushless DC motor directly connected to an AC power supply having the same voltage value, and is insulated from a plurality of AC power supply connecting means connected to the AC power supply and a stator core. A stator having a drive coil wound through a body, a magnet rotor having a permanent magnet, a magnetic pole position detecting means for detecting the magnetic pole position of the magnet rotor, and a rectifying means for full-wave rectifying the AC power supply And a low voltage DC voltage converting means for converting the high voltage obtained by the rectifying means into a substantially flat low voltage DC voltage, and the low voltage DC voltage generated by the low voltage DC voltage converting means based on the signal of the magnetic pole position detecting means. A drive logic control means for sequentially energizing the drive coil with a full wave in a predetermined direction and order, and a multiplicity for energizing the drive coil based on the output of the drive logic control means. And a switching element, depending on the connection into the AC power source connecting means, the low DC voltage value changing means for changing the value of the low DC voltage generated by the low DC voltage converting means is provided, modified low DC A voltage is supplied to the switching element to change a torque-rotational speed characteristic, thereby forming a configuration of an AC power supply direct-coupled brushless DC motor.

この手段により低圧直流電圧を駆動コイルに供給することから、全波整流回路の後段に用いる平滑コンデンサの容量を低く抑えることができるので、電解コンデンサを必要としなくなり、回路の大幅な小型化が実現でき、交流電源接続手段への接続箇所に応じて、前記低圧直流電圧変換手段によって生成する低圧直流電圧の値を変更する低圧直流電圧値変更手段を設けることにより、外部スイッチなどの切替により、低圧直流電圧の値が交流電源接続手段の数だけ変更できることから、高品質化、長寿命化、回転むらの発生が抑制でき、複数段の速度調節ができる交流電源直結型のブラシレスDCモータおよび電気機器が得られる。   Since low voltage DC voltage is supplied to the drive coil by this means, the capacity of the smoothing capacitor used in the subsequent stage of the full-wave rectifier circuit can be kept low, so that no electrolytic capacitor is required and the circuit is greatly reduced in size. The low voltage DC voltage value changing means for changing the value of the low voltage DC voltage generated by the low voltage DC voltage converting means according to the connection location to the AC power supply connecting means can be provided by switching an external switch, etc. Since the value of the DC voltage can be changed by the number of AC power supply connection means, the brushless DC motor and the electric equipment directly connected to the AC power supply, which can improve the quality, extend the service life, suppress the occurrence of uneven rotation, and adjust the speed of multiple stages. Is obtained.

また、本発明の交流電源直結型ブラシレスDCモータは上記目的を達成するために、交流電源に接続する複数の交流電源接続手段と、固定子鉄心に絶縁体を介して駆動コイルを巻装した固定子と、永久磁石を備えた磁石回転子と、この磁石回転子の磁極位置を検知する磁極位置検出手段と、前記交流電源を全波整流する整流手段と、この整流手段によって得た高圧電圧を略平坦な低圧直流電圧に変換する低圧直流電圧変換手段と、前記磁極位置検出手段の信号を基に、前記低圧直流電圧変換手段にて生成した低圧直流電圧を前記駆動コイルに所定の方向と順序で順次全波通電するための駆動ロジック制御手段と、この駆動ロジック制御手段の出力に基づいて、前記駆動コイルへの通電を行う複数のスイッチング素子と、前記スイッチング素子に供給する平均電流を略一定に制御する供給電流値制御手段とを備え、前記交流電源接続手段への接続箇所に応じて、前記供給電流値制御手段によって略一定に制御する電流値を変更する供給電流値変更手段を設けたことを特徴とする交流電源直結型ブラシレスDCモータの構成としたものである。   Moreover, in order to achieve the above object, the AC power source direct-coupled brushless DC motor of the present invention has a plurality of AC power source connecting means connected to the AC power source, and a fixing coil in which a drive coil is wound around the stator core via an insulator. A magnet rotor having a permanent magnet, a magnetic pole position detecting means for detecting the magnetic pole position of the magnet rotor, a rectifying means for full-wave rectification of the AC power supply, and a high voltage obtained by the rectifying means. Low voltage DC voltage conversion means for converting into a substantially flat low voltage DC voltage, and the low voltage DC voltage generated by the low voltage DC voltage conversion means based on a signal from the magnetic pole position detection means in the drive coil in a predetermined direction and order. Drive logic control means for sequentially conducting full-wave energization at a plurality of switching elements for energizing the drive coil based on the output of the drive logic control means, and the switching elements A supply current value control means for controlling the supplied average current to be substantially constant, and the supply current value control means for changing the current value controlled substantially constant by the supply current value control means in accordance with the connection location to the AC power supply connection means An AC power supply direct connection type brushless DC motor is provided, which is provided with a current value changing means.

この手段によりトルク略一定運転となり、負荷変化に対する回転数差が大きくなるため、シロッコファンなど遠心型の送風機に搭載しても、最大静圧時の回転数と静圧ゼロ時の回転数差が誘導電動機を搭載した場合と同等になるので、最大静圧が極端に低くなることや、静圧ゼロ時の風量が極端に多くなることを防止できるとともに、スイッチング素子に供給する電流値を変更できることから、交流電源接続手段の数だけトルク略一定運転ができることとなり、シロッコファンなど遠心型の送風機に搭載した時に、誘導電動機を搭載した場合と同様の風量−静圧特性が複数段階設定できるとともに、静音化、低消費電力化を実現できる交流電源直結型のブラシレスDCモータおよび電気機器が得られる。   This means that the torque becomes almost constant, and the difference in rotation speed with respect to load changes increases.Therefore, even if it is installed in a centrifugal fan such as a sirocco fan, the difference in rotation speed between the maximum static pressure and zero rotation is zero. Since it is equivalent to the case where an induction motor is installed, it is possible to prevent the maximum static pressure from becoming extremely low and the air volume at zero static pressure from being extremely increased, and to change the current value supplied to the switching element. From the above, it is possible to perform a substantially constant operation of the torque by the number of AC power supply connection means, and when installed in a centrifugal blower such as a sirocco fan, the same air volume-static pressure characteristics as when an induction motor is installed can be set in multiple stages, A brushless DC motor and an electric device directly connected to an AC power source that can achieve low noise and low power consumption can be obtained.

また、本発明の交流電源直結型ブラシレスDCモータは上記目的を達成するために、交流電源に接続する複数の交流電源接続手段と、固定子鉄心に絶縁体を介して駆動コイルを巻装した固定子と、永久磁石を備えた磁石回転子と、この磁石回転子の磁極位置を検知する磁極位置検出手段と、前記交流電源を全波整流する整流手段と、この整流手段によって得た高圧電圧を略平坦な低圧直流電圧に変換する低圧直流電圧変換手段と、前記磁極位置検出手段の信号を基に、前記低圧直流電圧変換手段にて生成した低圧直流電圧を前記駆動コイルに所定の方向と順序で順次全波通電するための駆動ロジック制御手段と、この駆動ロジック制御手段の出力に基づいて、前記駆動コイルへの通電を行う複数のスイッチング素子と、前記スイッチング素子に供給する平均電力を略一定に制御する供給電力制御手段とを備え、前記交流電源接続手段への接続箇所に応じて、前記供給電力制御手段によって略一定に制御する電力を変更する供給電力変更手段を設けたことを特徴とする交流電源直結型ブラシレスDCモータの構成としたものである。   Moreover, in order to achieve the above object, the AC power source direct-coupled brushless DC motor of the present invention has a plurality of AC power source connecting means connected to the AC power source, and a fixing coil in which a drive coil is wound around the stator core via an insulator. A magnet rotor having a permanent magnet, a magnetic pole position detecting means for detecting the magnetic pole position of the magnet rotor, a rectifying means for full-wave rectification of the AC power supply, and a high voltage obtained by the rectifying means. Low voltage DC voltage conversion means for converting into a substantially flat low voltage DC voltage, and the low voltage DC voltage generated by the low voltage DC voltage conversion means based on a signal from the magnetic pole position detection means in the drive coil in a predetermined direction and order. Drive logic control means for sequentially conducting full-wave energization at a plurality of switching elements for energizing the drive coil based on the output of the drive logic control means, and the switching elements Supply power control means for controlling the average power to be supplied to be substantially constant, and supply power change means for changing the power to be controlled to be substantially constant by the supply power control means according to the connection location to the AC power supply connection means It is set as the structure of the AC power supply direct connection type brushless DC motor characterized by providing.

この手段により負荷が軽くなるにしたがって電流が低くなり、印加電圧を高くすることになるので、負荷変化に対する回転数差が大きくなることとなり、シロッコファンなど遠心型の送風機に搭載しても、最大静圧時の回転数と静圧ゼロ時の回転数差が誘導電動機を搭載した場合と同等になるので、最大静圧が極端に低くなることや、静圧ゼロ時の風量が極端に多くなることを防止でき、スイッチング素子に供給する電力値を変更できることから、負荷変動に対する回転数差の大きな運転が交流電源接続手段の数だけできることとな
り、シロッコファンなど遠心型の送風機に搭載した時に、誘導電動機を搭載した場合と同様の風量−静圧特性が複数段階設定できるとともに、静音化、低消費電力化を実現できる交流電源直結型のブラシレスDCモータおよび電気機器が得られる。
This means that as the load becomes lighter, the current decreases and the applied voltage increases, so the rotational speed difference with respect to the load change increases, and even if mounted on a centrifugal blower such as a sirocco fan, the maximum The difference in rotational speed between static pressure and zero static pressure is the same as when an induction motor is installed, so the maximum static pressure is extremely low and the air volume at zero static pressure is extremely large. Since the power value supplied to the switching element can be changed, operation with a large difference in rotational speed with respect to load fluctuations can be performed by the number of AC power supply connection means. When mounted on a centrifugal blower such as a sirocco fan, induction Brushless D with direct connection to AC power source that can set multiple levels of airflow-static pressure characteristics similar to those equipped with an electric motor, and can achieve low noise and low power consumption Motor and electric equipment can be obtained.

また、本発明の交流電源直結型ブラシレスDCモータは上記目的を達成するために、交流電源に接続する複数の交流電源接続手段と、固定子鉄心に絶縁体を介して駆動コイルを巻装した固定子と、永久磁石を備えた磁石回転子と、この磁石回転子の磁束密度分布を検知する磁束密度分布検知手段と、前記交流電源を全波整流する整流手段と、この整流手段によって得た高圧電圧を略平坦な低圧直流電圧に変換する低圧直流電圧変換手段と、前記磁束密度分布検知手段の信号を基に、前記低圧直流電圧変換手段にて生成した低圧直流電圧を前記駆動コイルに所定の方向と順序で順次全波通電するための駆動ロジック制御手段と、この駆動ロジック制御手段の出力に基づいて、前記駆動コイルへの通電を行う複数のスイッチング素子と、前記磁束密度分布検知手段によって検知される磁束密度分布波形が、前記磁石回転子が回転することによって前記駆動コイルに誘起される誘起電圧波形に略相似形となるよう前記磁束密度分布検知手段を配置するとともに、前記駆動ロジック制御手段は前記磁束密度分布検知手段が検出した波形に略相似形の電流を前記駆動コイルに流す電流波形制御手段と、前記スイッチング素子に供給する平均電力を略一定に制御する供給電力制御手段とを備え、前記交流電源接続手段への接続箇所に応じて、前記供給電力制御手段によって略一定に制御する電力を変更する供給電力変更手段を設けたことを特徴とする交流電源直結型ブラシレスDCモータの構成としたものである。   Moreover, in order to achieve the above object, the AC power source direct-coupled brushless DC motor of the present invention has a plurality of AC power source connecting means connected to the AC power source, and a fixing coil in which a drive coil is wound around the stator core via an insulator. A magnetic rotor provided with a permanent magnet, a magnetic flux density distribution detecting means for detecting a magnetic flux density distribution of the magnet rotor, a rectifying means for full-wave rectification of the AC power supply, and a high voltage obtained by the rectifying means Based on the signal from the low-voltage DC voltage conversion means for converting the voltage into a substantially flat low-voltage DC voltage and the magnetic flux density distribution detection means, the low-voltage DC voltage generated by the low-voltage DC voltage conversion means is applied to the drive coil in a predetermined manner. Drive logic control means for energizing all the waves sequentially in the direction and order, a plurality of switching elements for energizing the drive coil based on the output of the drive logic control means, and the magnetic flux The magnetic flux density distribution detecting means is arranged so that the magnetic flux density distribution waveform detected by the degree distribution detecting means is substantially similar to the induced voltage waveform induced in the drive coil by the rotation of the magnet rotor. The drive logic control means supplies a current waveform control means for supplying a current substantially similar to the waveform detected by the magnetic flux density distribution detection means to the drive coil, and a supply for controlling the average power supplied to the switching element to be substantially constant. AC power supply direct connection, characterized in that it comprises power control means, and provided with power supply change means for changing the power controlled by the power supply control means to be substantially constant according to the connection location to the AC power supply connection means This is a configuration of a type brushless DC motor.

この手段により誘起電圧波形と電流波形が略相似形となることから、トルクリップルおよびトルク変化率を小さくし、騒音・振動の発生を抑制するとともに、ブラシレスDCモータの効率が大幅に向上するので、使用可能な負荷トルクの範囲が広くなるとともに、銅損が低減できることによって、低消費電力化が実現できる交流電源直結型のブラシレスDCモータおよび電気機器が得られる。また、低圧直流電圧を駆動コイルに供給することから、全波整流回路の後段に用いる平滑コンデンサの容量を低く抑えることができるので、電解コンデンサを必要としなくなり、回路の大幅な小型化が実現できるとともに、高品質化、長寿命化、回転むらの発生が抑制できる交流電源直結型のブラシレスDCモータおよび電気機器が得られる。さらには、負荷が軽くなるにしたがって電流が低くなり、印加電圧を高くすることになるので、負荷変化に対する回転数差が大きくなることとなり、シロッコファンなど遠心型の送風機に搭載しても、最大静圧時の回転数と静圧ゼロ時の回転数差が誘導電動機を搭載した場合と同等になるので、最大静圧が極端に低くなることや、静圧ゼロ時の風量が極端に多くなることを防止でき、スイッチング素子に供給する電力値を変更できることから、負荷変動に対する回転数差の大きな運転が交流電源接続手段の数だけできることとなり、シロッコファンなど遠心型の送風機に搭載した時に、誘導電動機を搭載した場合と同様の風量−静圧特性が複数段階設定できるとともに、静音化、低消費電力化を実現できる交流電源直結型のブラシレスDCモータおよび電気機器が得られる。   By this means, the induced voltage waveform and the current waveform are substantially similar, so the torque ripple and torque change rate are reduced, noise and vibration are suppressed, and the efficiency of the brushless DC motor is greatly improved. The range of load torque that can be used is widened, and the copper loss can be reduced, whereby a brushless DC motor and an electric device directly connected to an AC power source that can realize low power consumption can be obtained. In addition, since the low-voltage DC voltage is supplied to the drive coil, the capacity of the smoothing capacitor used in the subsequent stage of the full-wave rectifier circuit can be kept low, so that no electrolytic capacitor is required and the circuit can be significantly reduced in size. In addition, a brushless DC motor and an electric device directly connected to an AC power source that can improve quality, extend the life, and suppress the occurrence of rotation unevenness can be obtained. Furthermore, as the load becomes lighter, the current decreases and the applied voltage increases, so the rotational speed difference with respect to the load change increases, and even when mounted on a centrifugal blower such as a sirocco fan, the maximum The difference in rotational speed between static pressure and zero static pressure is the same as when an induction motor is installed, so the maximum static pressure is extremely low and the air volume at zero static pressure is extremely large. Since the power value supplied to the switching element can be changed, operation with a large difference in rotational speed with respect to load fluctuations can be performed by the number of AC power supply connection means. When mounted on a centrifugal blower such as a sirocco fan, induction A brushless DC module directly connected to an AC power source that can be set in multiple stages with the same airflow-static pressure characteristics as when an electric motor is installed, and can achieve low noise and low power consumption. Data and electrical equipment can be obtained.

また、本発明の交流電源直結型ブラシレスDCモータは上記目的を達成するために、磁束密度分布検知手段が検出した波形のうち2相分の波形を合成する磁束密度分布波形合成手段を設け、駆動ロジック制御手段は前記磁束密度分布波形合成手段が合成した波形に略相似形の電流を前記駆動コイルに流す交流電源直結型ブラシレスDCモータの構成としたものである。   Further, in order to achieve the above object, the AC power source directly connected brushless DC motor of the present invention is provided with magnetic flux density distribution waveform synthesizing means for synthesizing two phases of waveforms detected by the magnetic flux density distribution detecting means. The logic control means has a configuration of an AC power supply direct connection type brushless DC motor in which a current substantially similar to the waveform synthesized by the magnetic flux density distribution waveform synthesizing means is supplied to the drive coil.

この手段により電流波形における3次調波や5次調波などの高調波成分が除去できることから、瞬時トルクに高調波成分の含有を抑制した低騒音化・低振動化が可能な交流電源直結型のブラシレスDCモータおよび電気機器が得られる。   This means that harmonic components such as third and fifth harmonics in the current waveform can be removed. Therefore, the AC power supply direct connection type that can reduce noise and vibration while suppressing the inclusion of harmonic components in the instantaneous torque. Thus, a brushless DC motor and an electric device can be obtained.

また、本発明の交流電源直結型ブラシレスDCモータは上記目的を達成するために、磁
石回転子の永久磁石は極異方性磁石としたことを特徴とする交流電源直結型ブラシレスDCモータの構成としたものである。
In order to achieve the above object, the AC power source directly connected brushless DC motor of the present invention has a configuration of an AC power source directly connected brushless DC motor characterized in that the permanent magnet of the magnet rotor is a polar anisotropic magnet. It is a thing.

この手段により誘起電圧波形が略正弦波となることから、トルクリップルおよびトルク変化率をより一層小さくし、騒音・振動の発生をさらに抑制した低騒音化・低振動化が可能な交流電源直結型のブラシレスDCモータおよび電気機器が得られる。   This means that the induced voltage waveform becomes a substantially sine wave, so the torque ripple and torque change rate are further reduced, and the generation of noise and vibration is further suppressed. Thus, a brushless DC motor and an electric device can be obtained.

また、本発明の交流電源直結型ブラシレスDCモータは上記目的を達成するために、駆動ロジック制御手段はPWM制御することによって、電流波形を形成することを特徴とする交流電源直結型ブラシレスDCモータの構成としたものである。   In order to achieve the above object, the AC power source directly connected brushless DC motor according to the present invention forms a current waveform by PWM control of the drive logic control means. It is a configuration.

この手段によりスイッチング素子の発熱を抑制できるので、使用可能な負荷トルクの範囲がさらに広くできる交流電源直結型のブラシレスDCモータおよび電気機器が得られる。   Since the heat generation of the switching element can be suppressed by this means, a brushless DC motor directly connected to an AC power source and an electric device that can further widen the range of usable load torque can be obtained.

本発明によれば、低圧直流電圧を駆動コイルに供給し、全波通電することから、全波整流回路の後段に用いる平滑コンデンサは電圧不足となる非常に短い期間を補うだけの容量に低く抑えることができるので、コンデンサの小型化、省スペース化ができるとともに、電解コンデンサを使用しなくても、セラミックコンデンサやフィルムコンデンサを使用できるため、大幅な小型化や、温度特性の変化がないなどの高品質化、大幅な長寿命化、トルクリップルや回転むらの発生を抑制できるともに、電流を小さくし、使用可能な負荷トルクの範囲が広く、高出力域でも低消費電力を実現でき、交流電源の電圧変動や、周波数変化の影響を受けることがなく、さらには、外部スイッチの切替により、低圧直流電圧の値が交流電源接続手段の数だけ変更できることから、複数段の速度調節ができる交流電源直結型のブラシレスDCモータおよび電気機器を提供できる。   According to the present invention, since a low-voltage DC voltage is supplied to the drive coil and full-wave energization is performed, the smoothing capacitor used in the subsequent stage of the full-wave rectifier circuit is kept low enough to compensate for a very short period of voltage shortage. Therefore, it is possible to reduce the size and space of the capacitor and to use a ceramic capacitor or a film capacitor without using an electrolytic capacitor. High quality, long lifespan, torque ripple and rotation unevenness can be suppressed, current can be reduced, the range of usable load torque is wide, and low power consumption can be realized even in the high output range. The voltage of the low-voltage DC voltage is the same as the number of AC power supply connection means by switching external switches. Because it can further be provided a brushless DC motor and electrical equipment of the AC power source directly coupled capable of speed adjustment of the plurality of stages.

また、本発明によれば、電流検出手段によってスイッチング素子に流れる平均電流値を検知し、供給電流値制御手段がスイッチング素子に供給する平均電流を略一定に制御するので、出力トルクが略一定運転となり、負荷変化に対する回転数差が大きくなるため、シロッコファンなど遠心型の送風機を搭載した換気装置等の電気機器においては、最大静圧時の回転数と静圧ゼロ時の回転数差が誘導電動機を搭載した場合と同等になるので、最大静圧が極端に低くなることや、静圧ゼロ時の風量が極端に多くなることの防止、静音化、低消費電力化を実現できるとともに、スイッチング素子に供給する電流値を変更できることから、交流電源接続手段の数だけトルク略一定運転ができることとなり、シロッコファンなど遠心型の送風機に搭載した時に、誘導電動機を搭載した場合と同様の風量−静圧特性が複数段階設定できるとともに、静音化、低消費電力化を実現できる交流電源直結型のブラシレスDCモータおよび電気機器を提供できる。   In addition, according to the present invention, the average current value flowing through the switching element is detected by the current detection means, and the average current supplied to the switching element by the supply current value control means is controlled to be substantially constant, so that the output torque is substantially constant. Therefore, in the electrical equipment such as a ventilator equipped with a centrifugal blower such as a sirocco fan, the difference in rotational speed between the maximum static pressure and the zero static pressure is induced. Since it is equivalent to the case where an electric motor is installed, it is possible to prevent the maximum static pressure from becoming extremely low and the air volume at zero static pressure from being excessively increased, to reduce noise and to reduce power consumption. Since the current value supplied to the element can be changed, the torque can be operated almost as many times as the number of AC power supply connection means, and it can be installed in a centrifugal blower such as a sirocco fan. Sometimes, the air volume of the same as the case of mounting the induction motor - with static pressure characteristics may be multiple levels set, noise reduction, can provide a brushless DC motor and electrical equipment of the AC power source directly coupled to reduction in power consumption can be realized.

また、本発明によれば、モータにかかる負荷が軽くなるにしたがって供給電流が低くなるため、それに応じて印加電圧を高くすることになり、逆に負荷が重くなれば供給電流が高くなるので、印加電圧を低くするため、負荷変化に対する回転数差が大きくなることとなり、シロッコファンなど遠心型の送風機に搭載しても、最大静圧時の回転数と静圧ゼロ時の回転数差が誘導電動機を搭載した場合と同等になるので、最大静圧が極端に低くなることや、静圧ゼロ時の風量が極端に多くなることを防止できるとともに、負荷変動に対して消費電力の変化がなく、静音化、低消費電力化を実現できる。さらには、スイッチング素子に供給する電力値を変更できることから、負荷変動に対する回転数差の大きな運転が交流電源接続手段の数だけできることとなり、シロッコファンなど遠心型の送風機に搭載した時に、誘導電動機を搭載した場合と同様の風量−静圧特性が複数段階設定できる交流電源直結型のブラシレスDCモータおよび電気機器を提供できる。   In addition, according to the present invention, the supply current decreases as the load on the motor becomes lighter, so the applied voltage is increased accordingly, and conversely the supply current increases as the load becomes heavier. Since the applied voltage is lowered, the rotational speed difference with respect to the load change becomes large. Even when mounted on a centrifugal blower such as a sirocco fan, the rotational speed difference at the maximum static pressure and the rotational speed at zero static pressure are induced. Since it is the same as when an electric motor is installed, it is possible to prevent the maximum static pressure from becoming extremely low and the air volume at zero static pressure from being extremely increased, and there is no change in power consumption due to load fluctuations. , Noise reduction and low power consumption can be realized. Furthermore, since the power value supplied to the switching element can be changed, operation with a large rotational speed difference with respect to load fluctuations can be performed by the number of AC power supply connection means. When mounted on a centrifugal blower such as a sirocco fan, an induction motor is installed. It is possible to provide an AC power supply directly connected brushless DC motor and an electric device that can set a plurality of air flow-static pressure characteristics similar to those in the case of mounting.

また、本発明によれば、誘起電圧波形と電流波形が略相似形となることから、トルクリップルおよびトルク変化率を小さくし、騒音・振動の発生を抑制するとともに、ブラシレスDCモータの効率が大幅に向上するので、使用可能な負荷トルクの範囲が広くなるとともに、銅損が低減できることによって、低消費電力化が実現でき、低圧直流電圧を駆動コイルに供給し、全波通電することから、全波整流回路の後段に用いる平滑コンデンサの容量を低く抑えることができるので、等価直列抵抗が高く、使用雰囲気温度による特性変化を有する電解液を含有したアルミ電解コンデンサを使用しなくても、長寿命で等価直列抵抗が低く、使用雰囲気温度による特性変化が極めて小さい固体コンデンサであるポリマーコンデンサや、フィルムコンデンサや、セラミックコンデンサでも対応可能となり、回路の大幅な小型化、高品質化、長寿命化が実現できるとともに、交流電源の電圧変動や、周波数変化の影響を受けることがなく、モータにかかる負荷が軽くなるにしたがって供給電流が低くなるため、それに応じて印加電圧を高くすることになり、逆に負荷が重くなれば供給電流が高くなるので、印加電圧を低くするため、負荷変化に対する回転数差が大きくなることとなり、シロッコファンなど遠心型の送風機に搭載しても、最大静圧時の回転数と静圧ゼロ時の回転数差が誘導電動機を搭載した場合と同等になるので、最大静圧が極端に低くなることや、静圧ゼロ時の風量が極端に多くなることを防止できるとともに、負荷変動に対して消費電力の変化がなく、スイッチング素子に供給する電力値を変更できることから、負荷変動に対する回転数差の大きな運転が交流電源接続手段の数だけできることとなり、シロッコファンなど遠心型の送風機に搭載した時に、誘導電動機を搭載した場合と同様の風量−静圧特性が複数段階設定でき、静音化、低消費電力化を実現できる交流電源直結型のブラシレスDCモータおよび電気機器を提供できる。   In addition, according to the present invention, the induced voltage waveform and the current waveform are substantially similar, so the torque ripple and torque change rate are reduced, noise and vibration are suppressed, and the efficiency of the brushless DC motor is greatly increased. Since the range of usable load torque is widened and copper loss can be reduced, low power consumption can be realized, low voltage DC voltage is supplied to the drive coil, and full-wave energization is performed. Since the capacity of the smoothing capacitor used in the subsequent stage of the wave rectifier circuit can be kept low, long life can be achieved without using an aluminum electrolytic capacitor containing an electrolytic solution that has a high equivalent series resistance and changes in characteristics depending on the operating ambient temperature. Polymer capacitors and film capacitors, which are solid capacitors with low equivalent series resistance and very little change in characteristics due to the ambient temperature. It is possible to handle even a capacitor or ceramic capacitor, and the circuit can be significantly reduced in size, quality, and service life. In addition, the load on the motor is not affected by voltage fluctuations or frequency changes of the AC power supply. As the load becomes lighter, the supply current becomes lower. Therefore, the applied voltage is increased accordingly. Conversely, if the load becomes heavier, the supply current becomes higher. The difference will become large, and even if it is installed in a centrifugal blower such as a sirocco fan, the difference in rotation speed at maximum static pressure and rotation speed at zero static pressure will be the same as when an induction motor is installed. It is possible to prevent the static pressure from becoming extremely low and the air volume at zero static pressure from being extremely increased, and there is no change in power consumption with respect to load fluctuations. Since the power value can be changed, operation with a large difference in rotational speed against load fluctuations can be performed by the number of AC power supply connection means. When installed in a centrifugal blower such as a sirocco fan, the same air volume as when an induction motor is installed -It is possible to provide a brushless DC motor and an electric device directly connected to an AC power source, in which static pressure characteristics can be set in a plurality of stages, and noise reduction and low power consumption can be realized.

また、本発明によれば、各相の磁束密度分布検知手段のばらつきによる影響が小さくなるとともに、各相の磁束密度分布波形は、基本的には位相が単にずれただけの波形であることから、2相を減算合成することにより、検知した磁束密度分布波形に含まれた高調波成分が除去されるので、回転むらの発生が抑制できるとともに、トルクリップルおよびトルク変化率をさらに低く抑えることができるため、高品質化を実現した交流電源直結型のブラシレスDCモータおよび電気機器を提供できる。   In addition, according to the present invention, the influence of variations in the magnetic flux density distribution detecting means of each phase is reduced, and the magnetic flux density distribution waveform of each phase is basically a waveform whose phase is simply shifted. By subtracting and synthesizing the two phases, the harmonic component contained in the detected magnetic flux density distribution waveform is removed, so that the occurrence of rotation unevenness can be suppressed and the torque ripple and torque change rate can be further reduced. Therefore, it is possible to provide a brushless DC motor and an electric device directly connected to an AC power source that achieve high quality.

また、本発明によれば、誘起電圧波形が正弦波となることから、トルクリップルおよびトルク変化率をより一層低く抑えることができるとともに、モータ効率も大幅に向上するので、静音化、高効率化を実現した交流電源直結型のブラシレスDCモータおよび電気機器を提供できる。   Further, according to the present invention, since the induced voltage waveform is a sine wave, the torque ripple and the torque change rate can be further reduced, and the motor efficiency is greatly improved. A brushless DC motor and an electric device directly connected to an AC power source that realizes the above can be provided.

また、本発明によれば、スイッチング素子の発熱を抑制できるので、使用可能な負荷トルクの範囲がさらに広くできる交流電源直結型のブラシレスDCモータおよび電気機器を提供できる。   Further, according to the present invention, since the heat generation of the switching element can be suppressed, it is possible to provide an AC power supply directly connected brushless DC motor and an electric device that can further expand the range of usable load torque.

本発明の請求項1記載の発明は、同一電圧値の交流電源に直結するブラシレスDCモータであって、前記交流電源に接続する複数の交流電源接続手段と、固定子鉄心に絶縁体を介して駆動コイルを巻装した固定子と、永久磁石を備えた磁石回転子と、この磁石回転子の磁極位置を検知する磁極位置検出手段と、前記交流電源を全波整流する整流手段と、この整流手段によって得た高圧電圧を略平坦な低圧直流電圧に変換する低圧直流電圧変換手段と、前記磁極位置検出手段の信号を基に、前記低圧直流電圧変換手段にて生成した低圧直流電圧を前記駆動コイルに所定の方向と順序で順次全波通電するための駆動ロジック制御手段と、この駆動ロジック制御手段の出力に基づいて、前記駆動コイルへの通電を行う複数のスイッチング素子とを備え、前記交流電源接続手段への接続箇所に応じて、前記低圧直流電圧変換手段によって生成する低圧直流電圧の値を変更する低圧直流電圧値変更手段を設け、変更した低圧直流電圧を前記スイッチング素子に供給して、トルク−回転数特性を変更することを特徴とする交流電源直結型ブラシレスDCモータの構成としたものであり、全波整流回路の後段に用いる平滑コンデンサは電圧不足となる非常に短い期間を補うだけの容量に低く抑えることができ、コンデンサの小型化、省スペース化、高品質化、大幅な長寿命化、トルクリップルや回転むらの発生を抑制できるとともに、電流を小さくし、使用可能な負荷トルクの範囲が広く、高出力域でも低消費電力を実現でき、交流電源の電圧変動や、周波数変化の影響を受けることがなく、さらには、外部スイッチの切り替えにより、低圧直流電圧の値が交流電源接続手段の数だけ変更できるという作用を有する。

The invention according to claim 1 of the present invention is a brushless DC motor that is directly connected to an AC power source having the same voltage value, and a plurality of AC power source connecting means for connecting to the AC power source, and a stator core via an insulator. A stator around which a drive coil is wound, a magnet rotor having a permanent magnet, a magnetic pole position detecting means for detecting the magnetic pole position of the magnet rotor, a rectifying means for full-wave rectification of the AC power supply, and the rectification Based on the signal from the magnetic pole position detection means, the low voltage DC voltage generated by the low voltage DC voltage conversion means is driven based on the signal from the magnetic pole position detection means. Drive logic control means for sequentially energizing the coil in a predetermined direction and in order, and a plurality of switching elements for energizing the drive coil based on the output of the drive logic control means. , Depending on the connection into the AC power source connecting means, said providing a low DC voltage value changing means for changing the value of the low DC voltage generated by the low-pressure DC voltage converting means, a low pressure DC voltage was changed to the switching element This is a configuration of an AC power supply direct-coupled brushless DC motor characterized in that the torque-rotational speed characteristic is changed , and the smoothing capacitor used in the subsequent stage of the full-wave rectifier circuit is very short that the voltage is insufficient. Capacitance can be kept low enough to compensate for the period. Capacitors can be reduced in size, space-saving, high quality, greatly extended service life, torque ripple and uneven rotation can be suppressed, and current can be reduced and used. The range of possible load torque is wide, low power consumption can be realized even in the high output range, and it is not affected by voltage fluctuations or frequency changes of the AC power supply. Is by switching the external switch has the effect that the value of the low DC voltage can be changed by the number of the AC power source connecting means.

請求項2に記載の発明は、交流電源に接続する複数の交流電源接続手段と、固定子鉄心に絶縁体を介して駆動コイルを巻装した固定子と、永久磁石を備えた磁石回転子と、この磁石回転子の磁極位置を検知する磁極位置検出手段と、前記交流電源を全波整流する整流手段と、この整流手段によって得た高圧電圧を略平坦な低圧直流電圧に変換する低圧直流電圧変換手段と、前記磁極位置検出手段の信号を基に、前記低圧直流電圧変換手段にて生成した低圧直流電圧を前記駆動コイルに所定の方向と順序で順次全波通電するための駆動ロジック制御手段と、この駆動ロジック制御手段の出力に基づいて、前記駆動コイルへの通電を行う複数のスイッチング素子と、前記スイッチング素子に供給する平均電流を略一定に制御する供給電流値制御手段とを備え、前記交流電源接続手段への接続箇所に応じて、前記供給電流値制御手段によって略一定に制御する電流値を変更する供給電流値変更手段を設けたことを特徴とする交流電源直結型ブラシレスDCモータの構成の構成としたものであり、電流検出手段によってスイッチング素子に流れる平均電流値を検知し、供給電流値制御手段がスイッチング素子に供給する平均電流を略一定に制御するので、出力トルクが略一定運転となり、負荷変化に対する回転数差が大きくなるという作用を有する。さらには、交流電源接続手段の数だけトルク略一定運転ができるという作用を有する。   The invention according to claim 2 is a plurality of AC power supply connection means for connecting to an AC power supply, a stator having a stator core wound with a drive coil via an insulator, and a magnet rotor provided with a permanent magnet. A magnetic pole position detecting means for detecting the magnetic pole position of the magnet rotor, a rectifying means for full-wave rectifying the AC power supply, and a low voltage DC voltage for converting a high voltage obtained by the rectifying means into a substantially flat low voltage DC voltage Drive logic control means for sequentially energizing the drive coil in a predetermined direction and order with the low-voltage DC voltage generated by the low-voltage DC voltage conversion means based on the signal from the conversion means and the magnetic pole position detection means And a plurality of switching elements for energizing the drive coil based on the output of the drive logic control means, and a supply current value control means for controlling the average current supplied to the switching elements to be substantially constant. AC power supply direct connection, characterized in that supply current value change means for changing a current value controlled substantially constant by the supply current value control means according to the connection location to the AC power supply connection means is provided. The type of brushless DC motor is configured to detect the average current value flowing through the switching element by the current detection means, and the supply current value control means controls the average current supplied to the switching element to be substantially constant. The operation is such that the output torque is substantially constant and the difference in rotational speed with respect to the load change is increased. Furthermore, it has the effect | action that a torque substantially constant operation | movement can be performed by the number of AC power supply connection means.

請求項3に記載の発明は、交流電源に接続する複数の交流電源接続手段と、固定子鉄心に絶縁体を介して駆動コイルを巻装した固定子と、永久磁石を備えた磁石回転子と、この磁石回転子の磁極位置を検知する磁極位置検出手段と、前記交流電源を全波整流する整流手段と、この整流手段によって得た高圧電圧を略平坦な低圧直流電圧に変換する低圧直流電圧変換手段と、前記磁極位置検出手段の信号を基に、前記低圧直流電圧変換手段にて生成した低圧直流電圧を前記駆動コイルに所定の方向と順序で順次全波通電するための駆動ロジック制御手段と、この駆動ロジック制御手段の出力に基づいて、前記駆動コイルへの通電を行う複数のスイッチング素子と、前記スイッチング素子に供給する平均電力を略一定に制御する供給電力制御手段とを備え、前記交流電源接続手段への接続箇所に応じて、前記供給電力制御手段によって略一定に制御する電力を変更する供給電力変更手段を設けたことを特徴とする交流電源直結型ブラシレスDCモータの構成としたものであり、モータにかかる負荷が軽くなるにしたがって供給電流が低くなるため、それに応じて印加電圧を高くすることになり、逆に負荷が重くなれば供給電流が高くなるので、印加電圧を低くするため、負荷変化に対する回転数差が大きくなるという作用を有する。さらには、スイッチング素子に供給する電力値を変更できることから、負荷変動に対する回転数差の大きな運転が交流電源接続手段の数だけ得られるという作用を有する。   The invention according to claim 3 is a plurality of AC power source connection means for connecting to an AC power source, a stator in which a drive coil is wound around a stator core via an insulator, and a magnet rotor including a permanent magnet. A magnetic pole position detecting means for detecting the magnetic pole position of the magnet rotor, a rectifying means for full-wave rectifying the AC power supply, and a low voltage DC voltage for converting a high voltage obtained by the rectifying means into a substantially flat low voltage DC voltage Drive logic control means for sequentially energizing the drive coil in a predetermined direction and order with the low-voltage DC voltage generated by the low-voltage DC voltage conversion means based on the signal from the conversion means and the magnetic pole position detection means And a plurality of switching elements for energizing the drive coil based on the output of the drive logic control means, and a supply power control means for controlling the average power supplied to the switching elements to be substantially constant And an AC power supply direct connection type brushless DC motor provided with a supply power changing means for changing the power controlled by the supply power control means to be substantially constant according to the connection location to the AC power supply connection means Since the supply current decreases as the load applied to the motor becomes lighter, the applied voltage is increased accordingly, and conversely the supply current increases as the load becomes heavier. In order to reduce the applied voltage, there is an effect that the rotational speed difference with respect to the load change is increased. Furthermore, since the electric power value supplied to the switching element can be changed, there is an effect that an operation with a large rotational speed difference with respect to the load fluctuation can be obtained by the number of AC power supply connecting means.

請求項4に記載の発明は、交流電源に接続する複数の交流電源接続手段と、固定子鉄心に絶縁体を介して駆動コイルを巻装した固定子と、永久磁石を備えた磁石回転子と、この磁石回転子の磁束密度分布を検知する磁束密度分布検知手段と、前記交流電源を全波整流する整流手段と、この整流手段によって得た高圧電圧を略平坦な低圧直流電圧に変換する低圧直流電圧変換手段と、前記磁束密度分布検知手段の信号を基に、前記低圧直流電圧変換手段にて生成した低圧直流電圧を前記駆動コイルに所定の方向と順序で順次全波通電するための駆動ロジック制御手段と、この駆動ロジック制御手段の出力に基づいて、前記駆動コイルへの通電を行う複数のスイッチング素子と、前記磁束密度分布検知手段によって検知される磁束密度分布波形が、前記磁石回転子が回転することによって前記駆動コイル
に誘起される誘起電圧波形に略相似形となるよう前記磁束密度分布検知手段を配置するとともに、前記駆動ロジック制御手段は前記磁束密度分布検知手段が検出した波形に略相似形の電流を前記駆動コイルに流す電流波形制御手段と、前記スイッチング素子に供給する平均電力を略一定に制御する供給電力制御手段とを備え、前記交流電源接続手段への接続箇所に応じて、前記供給電力制御手段によって略一定に制御する電力を変更する供給電力変更手段を設けたことを特徴とする交流電源直結型ブラシレスDCモータの構成としたものであり、誘起電圧波形と電流波形が略相似形となることから、トルクリップルおよびトルク変化率を小さくし、全波整流回路の後段に用いる平滑コンデンサは電圧不足となる非常に短い期間を補うだけの容量に低く抑えることができ、低トルクリップル化、高効率化、回転むら発生の抑制ができ、交流電源の電圧や周波数が変化しても出力特性の変化がなく、負荷変動に対する回転数差の大きな運転が交流電源接続手段の数だけ得られるという作用を有する。
According to a fourth aspect of the present invention, there are provided a plurality of AC power source connecting means for connecting to an AC power source, a stator in which a drive coil is wound around a stator core via an insulator, and a magnet rotor including a permanent magnet. A magnetic flux density distribution detecting means for detecting the magnetic flux density distribution of the magnet rotor, a rectifying means for full-wave rectifying the AC power supply, and a low voltage for converting a high voltage obtained by the rectifying means into a substantially flat low voltage DC voltage. Based on the signals from the DC voltage conversion means and the magnetic flux density distribution detection means, a drive for sequentially energizing the drive coil with the low voltage DC voltage generated by the low voltage DC voltage conversion means in a predetermined direction and in order. Based on the logic control means, a plurality of switching elements for energizing the drive coil based on the output of the drive logic control means, and a magnetic flux density distribution waveform detected by the magnetic flux density distribution detection means The magnetic flux density distribution detecting means is arranged so as to be substantially similar to the induced voltage waveform induced in the driving coil by the rotation of the magnet rotor, and the driving logic control means includes the magnetic flux density distribution detecting means. Current waveform control means for supplying a current substantially similar to the detected waveform to the drive coil, and supply power control means for controlling the average power supplied to the switching element to be substantially constant, to the AC power supply connection means According to the present invention, there is provided a configuration of an AC power supply direct-coupled brushless DC motor, characterized in that supply power changing means for changing the power controlled by the supplied power control means to be substantially constant is provided according to the connection location. Since the waveform and current waveform are almost similar, the torque ripple and torque change rate are reduced, and the smoothing circuit used in the subsequent stage of the full-wave rectifier circuit is reduced. Densers can keep the capacity low enough to compensate for a very short period of voltage shortage, reduce torque ripple, increase efficiency, prevent rotation irregularities, and even if the voltage and frequency of the AC power supply change There is an effect that there is no change in the output characteristics and an operation with a large rotational speed difference with respect to the load fluctuation can be obtained by the number of AC power supply connecting means.

請求項5に記載の発明は、磁束密度分布検知手段が検出した波形のうち2相分の波形を合成する磁束密度分布波形合成手段を設け、駆動ロジック制御手段は前記磁束密度分布波形合成手段が合成した波形に略相似形の電流を前記駆動コイルに流す交流電源直結型ブラシレスDCモータの構成としたものであり、電流波形における3次調波や5次調波などの高調波成分が除去できるという作用を有する。   According to a fifth aspect of the present invention, there is provided magnetic flux density distribution waveform synthesizing means for synthesizing two phases of the waveforms detected by the magnetic flux density distribution detecting means, and the drive logic control means is provided by the magnetic flux density distribution waveform synthesizing means. This is a configuration of an AC power supply direct connection type brushless DC motor in which a current substantially similar to the synthesized waveform is passed through the drive coil, and harmonic components such as third harmonic and fifth harmonic in the current waveform can be removed. It has the action.

請求項6に記載の発明は、磁石回転子の永久磁石は極異方性磁石としたことを特徴とする交流電源直結型ブラシレスDCモータの構成としたものであり、誘起電圧波形が略正弦波となることから、トルクリップルおよびトルク変化率がより一層小さくなるという作用を有する。   According to the sixth aspect of the present invention, the permanent magnet of the magnet rotor is a polar anisotropic magnet, and the AC power source directly connected brushless DC motor is configured. The induced voltage waveform is substantially sinusoidal. Therefore, the torque ripple and the torque change rate are further reduced.

請求項7に記載の発明は、駆動ロジック制御手段はPWM制御することによって、電流波形を形成することを特徴とする交流電源直結型ブラシレスDCモータの構成としたものであり、スイッチング素子の発熱を抑制できるという作用を有する。   According to a seventh aspect of the present invention, there is provided a configuration of an AC power supply direct-coupled brushless DC motor, wherein the drive logic control means forms a current waveform by PWM control, and the switching element generates heat. It has the effect that it can be suppressed.

以下、本発明の実施の形態について図面を参照しながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(実施の形態1)
図1〜図3に示すように、1は交流電源直結型のブラシレスDCモータで、10は複数のスロットを有する固定子鉄心10aに絶縁材にて形成されたインシュレータ11を介して駆動コイル2を巻装した固定子で、固定子10は熱硬化性樹脂21にてモールド成形されて外被を形成しており、17はブラケットで軸受け20を保持している。3は磁石回転子であり、プラスチックマグネットを射出成形時に極配向させてシャフト19と一体成形して形成しており、主磁極部は極異方性磁石3aとなっている。4は極異方性磁石3aの磁束密度分布を検知する磁束密度分布検知手段となるホール素子で、このホール素子4の検知した波形が極異方性磁石3aによって駆動コイル2に誘起される誘起電圧波形と略相似となるようにホール素子4と極異方性磁石3aの空隙を設定して配置している。12は磁束密度分布波形合成手段で、駆動コイル2のu相に供給する電流波形の高調波成分を除去するために、ホール素子4のu相波形からv相波形を減算し、同様に駆動コイル2のv相にはホール素子4のv相波形からw相波形を減算し、駆動コイルのw相にはホール素子4のw相波形からu相波形を減算している。5は駆動ロジック制御手段で、駆動コイル2に所定の方向と順序で順次全波通電となるようスイッチング素子6のON・OFFを制御し、電流波形制御手段7は磁束密度分布波形合成手段12によって高調波成分を除去した波形に略相似形になるように、スイッチング素子6が飽和に近い非飽和状態になるようにフィードバックしながら出力バイアス電流を調整する。15は商用交流電源を接続する交流電源接続手段であり、15aは強出力接続端子、15bは弱出力接続端子、15cは共通接続端子である。9は交流電源を全波整流する整流手段で、8は整流手段9にて全波整
流されたリップルを有する高圧の電圧を45V以下の略平坦な低圧直流電圧に変換する低圧直流電圧変換手段で、この低圧直流電圧変換手段8にて変換された低圧直流電圧はスイッチング素子6を介して駆動コイル2に供給されるとともに、駆動ロジック制御手段5等への制御電源としても供給される。そして、低圧直流電圧変換手段8と整流手段9の間には、交流100V50Hzを全波整流した時に45V以下となる2.1ミリ秒の期間の電圧を補う小容量の平滑コンデンサ18を配している。22は外部スイッチであり、強出力接続端子15aまたは弱出力接続端子15bのどちらかに接続する構成であり、14は交流電源が弱出力接続端子15bに接続された場合に、交流入力フォトカプラなどにて構成された速度調節指示電圧検知手段13からの信号により、低圧直流電圧変換手段8にて生成する低圧直流電圧値を強出力接続端子15aに交流電源が接続された場合よりも低い電圧に変換する低圧直流電圧変更手段である。そして、図1において一点鎖線にて囲まれた電子部品の内、平滑コンデンサ18と、低圧直流電圧変換手段8を構成する部品の一つとなるコイルを除いて、アルミ製基板の上に実装、配線接続して形成したワンチップIC16の構成になっている。
(Embodiment 1)
As shown in FIGS. 1 to 3, reference numeral 1 denotes a brushless DC motor directly connected to an AC power source, and 10 denotes a drive coil 2 via an insulator 11 formed of an insulating material on a stator core 10a having a plurality of slots. In the wound stator, the stator 10 is molded with a thermosetting resin 21 to form a jacket, and 17 is a bracket that holds the bearing 20. Reference numeral 3 denotes a magnet rotor, which is formed by integrally orienting a plastic magnet with the shaft 19 during the injection molding, and the main magnetic pole portion is a polar anisotropic magnet 3a. A hall element 4 serves as a magnetic flux density distribution detecting means for detecting the magnetic flux density distribution of the polar anisotropic magnet 3a. The waveform detected by the hall element 4 is induced in the drive coil 2 by the polar anisotropic magnet 3a. The gap between the Hall element 4 and the polar anisotropic magnet 3a is set and arranged so as to be substantially similar to the voltage waveform. A magnetic flux density distribution waveform synthesizing unit 12 subtracts the v-phase waveform from the u-phase waveform of the Hall element 4 in order to remove the harmonic component of the current waveform supplied to the u-phase of the drive coil 2, and similarly the drive coil. For the v phase of 2, the w phase waveform is subtracted from the v phase waveform of the Hall element 4, and for the w phase of the drive coil, the u phase waveform is subtracted from the w phase waveform of the Hall element 4. Reference numeral 5 denotes drive logic control means for controlling ON / OFF of the switching element 6 so that the drive coil 2 is sequentially full-wave energized in a predetermined direction and order. The current waveform control means 7 is controlled by the magnetic flux density distribution waveform synthesis means 12. The output bias current is adjusted while performing feedback so that the switching element 6 is in a non-saturated state close to saturation so that the waveform is substantially similar to the waveform from which the harmonic components are removed. Reference numeral 15 denotes AC power connection means for connecting commercial AC power, 15a is a strong output connection terminal, 15b is a weak output connection terminal, and 15c is a common connection terminal. 9 is a rectifying means for full-wave rectification of the AC power supply, and 8 is a low-voltage DC voltage converting means for converting a high-voltage voltage having ripples full-wave rectified by the rectifying means 9 into a substantially flat low-voltage DC voltage of 45V or less. The low-voltage DC voltage converted by the low-voltage DC voltage conversion means 8 is supplied to the drive coil 2 via the switching element 6 and also supplied as control power to the drive logic control means 5 and the like. Between the low-voltage DC voltage converting means 8 and the rectifying means 9, a small-capacity smoothing capacitor 18 is arranged to compensate for a voltage of 2.1 milliseconds, which is 45V or less when full-wave rectification is performed on AC 100V50Hz. Yes. Reference numeral 22 denotes an external switch which is connected to either the strong output connection terminal 15a or the weak output connection terminal 15b. Reference numeral 14 denotes an AC input photocoupler or the like when an AC power source is connected to the weak output connection terminal 15b. The low-voltage direct-current voltage value generated by the low-voltage direct-current voltage conversion means 8 is set to a voltage lower than that when the alternating-current power supply is connected to the strong output connection terminal 15a. It is a low voltage DC voltage changing means for conversion. 1 except for the smoothing capacitor 18 and the coil which is one of the components constituting the low-voltage DC voltage conversion means 8 among the electronic components surrounded by the one-dot chain line in FIG. The one-chip IC 16 is formed by connection.

このような本発明の交流電源直結型のブラシレスDCモータ1によれば、全波整流する整流手段9によって整流されたリプルを有する高圧電圧を、低圧直流電圧変換手段8が45V以下の略平坦な低圧直流電圧に変換し、駆動電源として駆動コイル2に供給することにより、全波整流後の平滑コンデンサ18は電圧不足となる非常に短い期間の2.1ミリ秒を補うだけの容量に低く抑えることができるので、コンデンサの小型化、省スペース化ができるとともに、電解コンデンサを使用しなくても、セラミックコンデンサやフィルムコンデンサを使用できるため、大幅な小型化、温度特性の変化がないなどの高品質化、長寿命化ができる交流電源直結型のブラシレスDCモータが得られる。   According to the brushless DC motor 1 directly connected to the AC power source of the present invention, the high voltage having ripples rectified by the rectifying means 9 for full-wave rectification is converted into a substantially flat voltage whose low voltage DC voltage converting means 8 is 45 V or less. By converting the voltage into a low-voltage DC voltage and supplying it to the drive coil 2 as a drive power supply, the smoothing capacitor 18 after full-wave rectification is kept low enough to compensate for the very short period of 2.1 milliseconds that the voltage is insufficient. Capacitors can be reduced in size and space, and ceramic capacitors and film capacitors can be used without using electrolytic capacitors, resulting in significant downsizing and no change in temperature characteristics. A brushless DC motor directly connected to an AC power source that can improve quality and extend the life can be obtained.

また、平滑コンデンサ18の容量が少なくても、低圧直流電圧変換手段8が略平坦な低圧直流電圧にするので、トルクリップルや回転むらを抑えた交流電源直結型のブラシレスDCモータが得られる。そして、ファン駆動用に使用しても送風量の安定化が実現できる。   Further, even if the capacity of the smoothing capacitor 18 is small, the low-voltage DC voltage conversion means 8 generates a substantially flat low-voltage DC voltage, so that a brushless DC motor directly connected to an AC power source with reduced torque ripple and rotation unevenness can be obtained. And even if it uses for fan drive, stabilization of ventilation volume is realizable.

また、駆動ロジック制御手段5が3相全波駆動することにより、死点を考慮する必要がなくなるうえ、トルクリップルやトルク変化率を小さくでき、駆動電流を小さくできるとともに、高出力領域での銅損を削減できるため、騒音・振動の発生を抑制し、使用可能な負荷トルクの範囲が広く、高出力領域であっても低消費電力を実現できる交流電源直結型のブラシレスDCモータが得られる。   In addition, since the driving logic control means 5 performs three-phase full-wave driving, there is no need to consider the dead point, torque ripple and torque change rate can be reduced, driving current can be reduced, and copper in a high output region can be reduced. Since the loss can be reduced, it is possible to obtain a brushless DC motor directly connected to an AC power source that suppresses the generation of noise and vibration, has a wide range of usable load torque, and can realize low power consumption even in a high output region.

また、磁束密度分布検知手段4の検知する波形が極異方性磁石3aによって駆動コイル2に誘起される誘起電圧波形と略相似となるように磁束密度分布検知手段4と磁石の空隙を設定して配置し、電流波形制御手段7は磁束密度分布検知手段4が検知した磁束密度分布波形に略相似形の電流を駆動コイル2に流すことにより、誘起電圧波形と電流波形が略相似となるので、トルクリップルおよびトルク変化率を一層低く抑えることができるとともに、モータ効率が大幅に向上するため、低騒音化、高効率化を実現した交流電源直結型のブラシレスDCモータが得られる。   Further, the gap between the magnetic flux density distribution detecting means 4 and the magnet is set so that the waveform detected by the magnetic flux density distribution detecting means 4 is substantially similar to the induced voltage waveform induced in the drive coil 2 by the polar anisotropic magnet 3a. The current waveform control means 7 causes the induced voltage waveform and the current waveform to be substantially similar by passing a current substantially similar to the magnetic flux density distribution waveform detected by the magnetic flux density distribution detection means 4 to the drive coil 2. The torque ripple and the rate of change in torque can be further reduced, and the motor efficiency is greatly improved. Therefore, a brushless DC motor directly connected to an AC power source that achieves low noise and high efficiency can be obtained.

また、磁石回転子3の主磁極部を極異方性磁石3aとすることにより、誘起電圧波形も電流波形もともに正弦波となることから、トルクリップルおよびトルク変化率をより一層低く抑えることができるとともに、モータ効率も大幅に向上するので、静音化、高効率化を実現した交流電源直結型のブラシレスDCモータが得られる。   Further, by making the main magnetic pole portion of the magnet rotor 3 the polar anisotropic magnet 3a, both the induced voltage waveform and the current waveform become sinusoidal waves, so that the torque ripple and the torque change rate can be further reduced. In addition, since the motor efficiency is greatly improved, it is possible to obtain a brushless DC motor directly connected to an AC power source that achieves low noise and high efficiency.

また、磁束密度分布波形合成手段12が、磁束密度分布検知手段4が検知したu相、v相、w相の波形を合成することにより、各相の磁束密度分布検知手段4のばらつきの影響
が小さくなるとともに、u相、v相、w相各相の磁束密度分布波形は、基本的には位相が単にずれただけの波形であることから、2相を減算合成することにより、検知した磁束密度分布波形に含まれた高調波成分が除去されるので、回転むらの発生が抑制できるとともに、トルクリップルおよびトルク変化率をさらに低く抑えることができるため、高品質化を実現した交流電源直結型のブラシレスDCモータが得られる。
Further, the magnetic flux density distribution waveform synthesizing unit 12 synthesizes the u-phase, v-phase, and w-phase waveforms detected by the magnetic flux density distribution detection unit 4, so that the influence of variations in the magnetic flux density distribution detection unit 4 of each phase is affected. As the magnetic flux density distribution waveform of each of the u-phase, v-phase, and w-phase is basically a waveform that is simply shifted in phase, the detected magnetic flux is obtained by subtracting and synthesizing the two phases. Since harmonic components contained in the density distribution waveform are removed, rotation irregularity can be suppressed, and torque ripple and torque change rate can be further reduced. The brushless DC motor is obtained.

また、速度調節指示電圧検知手段13を設け、速度調節指示電圧検知手段13が速度指示電圧の有無を検知し、速度指示電圧が有ることを受けて低圧直流電圧値変更手段14が低圧直流電圧変換手段8によって生成する低圧直流電圧の値を変更する構成により、2段階の低圧直流電圧出力調節ができるので、2段階の速度調節が可能な交流電源直結型のブラシレスDCモータが得られる。   Further, the speed adjustment command voltage detection means 13 is provided, the speed adjustment command voltage detection means 13 detects the presence or absence of the speed command voltage, and the low-voltage DC voltage value changing means 14 receives the presence of the speed command voltage, and the low-voltage DC voltage value changing device 14 By changing the value of the low-voltage DC voltage generated by the means 8, two-stage low-voltage DC voltage output adjustment can be performed, so that an AC power source directly connected brushless DC motor capable of two-stage speed adjustment can be obtained.

また、交流電源接続手段15において、強出力接続端子15aと弱出力接続端子15bのように2箇所設け、低圧直流電圧値変更手段14を設けることにより、2段階の低圧直流電圧出力調節ができるので、速度調節が可能な交流電源直結型のブラシレスDCモータが得られる。ここで、交流電源接続手段15において、その接続端子の数量に応じて、低圧直流電圧値変更手段14の設定量を変更すれば、接続端子の数だけ速度調節ができることとなる。   Further, in the AC power source connecting means 15, two low voltage DC voltage output adjustments can be made by providing two positions, such as the strong output connection terminal 15a and the weak output connection terminal 15b, and providing the low voltage DC voltage value changing means 14. Thus, a brushless DC motor directly connected to an AC power source capable of speed adjustment can be obtained. Here, in the AC power supply connecting means 15, if the set amount of the low-voltage DC voltage value changing means 14 is changed according to the number of connecting terminals, the speed can be adjusted by the number of connecting terminals.

なお、本実施の形態1では駆動コイル2に供給される電流波形を、誘起電圧波形に略相似形となるように構成したが、用途、商品の要求される騒音レベルに応じて、120度矩形波通電や、140度、150度通電のように広角通電方式としても良く、低圧直流電圧を駆動電源として駆動コイル2に供給することにより、全波整流後の平滑コンデンサの容量を低く抑え、回転むらを抑制し、高出力領域での銅損の削減による、大幅な小型化、高品質化、長寿命化、使用可能な負荷トルクの範囲が広く、高出力領域であっても低消費電力を実現できる交流電源直結型のブラシレスDCモータが得られることに差異は生じない。   In the first embodiment, the current waveform supplied to the drive coil 2 is configured to be substantially similar to the induced voltage waveform. However, the current waveform supplied to the drive coil 2 has a rectangular shape of 120 degrees depending on the use and the noise level required for the product. Wide-angle energization methods such as wave energization and 140-degree and 150-degree energization are also possible. By supplying a low-voltage DC voltage to the drive coil 2 as a drive power supply, the capacity of the smoothing capacitor after full-wave rectification can be kept low and rotated. Suppressing unevenness and reducing copper loss in the high output area, greatly reducing size, improving quality, extending the service life, and wide range of usable load torque, reducing power consumption even in the high output area There is no difference in obtaining a brushless DC motor directly connected to an AC power supply.

また、本実施の形態1では磁束密度分布検知手段4を用いた構成としたが、非通電相に誘起される誘起電圧や、電流を検知して磁石回転子に対する通電位相を決める方式としても良く、その作用効果に差異を生じない。   In the first embodiment, the magnetic flux density distribution detecting means 4 is used. However, a method of determining the energization phase for the magnet rotor by detecting the induced voltage or current induced in the non-energization phase may be used. , No difference in its effects.

また、本実施の形態1ではスイッチング素子6が飽和に近い非飽和状態になるようにフィードバックしながら出力バイアス電流を調整したが、スイッチング素子6をPWM制御して電流波形を制御しても良く、その場合にはスイッチング素子6の損失が低減できるので、スイッチング素子6の発熱が抑制され、使用可能な負荷トルクの範囲がさらに広くできる交流電源直結型のブラシレスDCモータが得られることとなる。   In the first embodiment, the output bias current is adjusted while performing feedback so that the switching element 6 is in a non-saturated state close to saturation. However, the switching element 6 may be PWM-controlled to control the current waveform. In that case, since the loss of the switching element 6 can be reduced, the heat generation of the switching element 6 is suppressed, and a brushless DC motor directly connected to the AC power source that can further widen the range of usable load torque can be obtained.

また、本実施の形態1では低圧直流電圧変換手段8が45V以下の略平坦な低圧直流電圧に変換したが、36V以下の低圧直流電圧に変換するならば、1.7ミリ秒の期間を補うだけのコンデンサ容量にさらに低く抑えることができることとなる。   In the first embodiment, the low-voltage DC voltage conversion means 8 converts the voltage to a substantially flat low-voltage DC voltage of 45V or less. However, if the voltage is converted to a low-voltage DC voltage of 36V or less, the period of 1.7 milliseconds is compensated. Therefore, it can be further reduced to a capacitor capacity of only 1.

また、本実施の形態1では交流電源接続手段15を速度調節指示電圧検知手段13に接続する構成としたが、整流手段9と平滑コンデンサ18を増設した構成としても良く、その作用効果に差異を生じない。   In the first embodiment, the AC power supply connection means 15 is connected to the speed adjustment instruction voltage detection means 13. However, the rectification means 9 and the smoothing capacitor 18 may be additionally provided, and there is a difference in the operation and effect. Does not occur.

(実施の形態2)
図4および図5に示すように、25は換気装置の一種である天井埋め込み型の換気扇であり、交流電源直結型のブラシレスDCモータ27をファン駆動用として搭載している。23はスイッチング素子6に供給される電流を検知する電流検出手段で、24は供給電流
値制御手段である。この供給電流値制御手段24は電流検出手段23にて検出するスイッチング素子6に供給される平均電流値が設定された電流値と同等になるように、低圧直流電圧値変更手段14を制御することにより、低圧直流電圧変換手段8から出力される電圧を可変しながらフィードバック制御する。そして、速度調節指示電圧検知手段13からの信号により、供給電流値変更手段26がスイッチング素子6に流す電流の設定値を変更する構成であり、その他の構成において、実施の形態1と同一部分には同一番号を付し、詳細な説明は省略する。
(Embodiment 2)
As shown in FIGS. 4 and 5, reference numeral 25 denotes a ceiling-embedded ventilation fan, which is a type of ventilation device, and a brushless DC motor 27 directly connected to an AC power source is mounted for driving the fan. Reference numeral 23 denotes current detection means for detecting the current supplied to the switching element 6, and reference numeral 24 denotes supply current value control means. The supply current value control means 24 controls the low-voltage DC voltage value changing means 14 so that the average current value supplied to the switching element 6 detected by the current detection means 23 is equal to the set current value. Thus, feedback control is performed while varying the voltage output from the low-voltage DC voltage converting means 8. The supply current value changing means 26 changes the set value of the current that flows through the switching element 6 in accordance with a signal from the speed adjustment command voltage detecting means 13, and the other parts are the same as those in the first embodiment. Are given the same numbers, and detailed description is omitted.

このような本発明の交流電源直結型のブラシレスDCモータ27によれば、供給電流値制御手段24がスイッチング素子6に供給する平均電流を略一定に制御するので、出力トルクが略一定運転となり、負荷変化に対する回転数差が大きくなるため、シロッコファンなど遠心型の送風機を搭載した換気装置25においては、最大静圧時の回転数と静圧ゼロ時の回転数差が誘導電動機を搭載した場合と同等になるので、最大静圧が極端に低くなることや、静圧ゼロ時の風量が極端に多くなることを防止できるとともに、静音化、低消費電力化を実現できる。   According to the brushless DC motor 27 directly connected to the AC power source of the present invention as described above, the supply current value control means 24 controls the average current supplied to the switching element 6 so that the output torque is substantially constant, Since the rotational speed difference with respect to the load change becomes large, in the ventilation device 25 equipped with a centrifugal blower such as a sirocco fan, when the induction motor is equipped with a rotational speed difference between the maximum static pressure and the zero static pressure Therefore, it is possible to prevent the maximum static pressure from becoming extremely low and the air volume at the time of zero static pressure from being extremely increased, as well as to realize low noise and low power consumption.

また、速度調節指示電圧検知手段13を設け、速度調節指示電圧検知手段13が速度指示電圧の有無を検知し、速度指示電圧が有ることを受けて供給電流値変更手段26がスイッチング素子6に流す電流の設定値を変更する構成により、2段階のトルク略一定運転ができることとなり、シロッコファンなど遠心型の送風機を搭載した換気装置25においては、誘導電動機を搭載した場合と同等の風量−静圧特性が2段階設定できるため、換気装置25においては、強制換気モードと常時換気モードの両方に対応できることとなる。   Further, a speed adjustment instruction voltage detection means 13 is provided, the speed adjustment instruction voltage detection means 13 detects the presence or absence of the speed instruction voltage, and the supply current value changing means 26 flows to the switching element 6 in response to the presence of the speed instruction voltage. By changing the set value of the current, it is possible to perform a two-stage torque substantially constant operation. In the ventilator 25 equipped with a centrifugal blower such as a sirocco fan, the same air volume-static pressure as when an induction motor is installed. Since the characteristics can be set in two stages, the ventilation device 25 can support both the forced ventilation mode and the constant ventilation mode.

また、交流電源接続手段15において、強出力接続端子15aと弱出力接続端子15bのように2箇所設け、供給電流値変更手段26を設けることにより、2段階のトルク略一定運転ができるので、シロッコファンなど遠心型の送風機を搭載した換気装置25においては、誘導電動機を搭載した場合と同等の風量−静圧特性が2段階設定できる。ここで、交流電源接続手段15において、その接続端子の数量に応じて、供給電流値変更手段26の設定量を変更すれば、接続端子の数だけ速度調節ができることとなる。   Further, in the AC power supply connection means 15, two places of the strong output connection terminal 15a and the weak output connection terminal 15b are provided, and the supply current value changing means 26 is provided, so that a two-stage torque can be operated substantially constant. In the ventilation device 25 equipped with a centrifugal blower such as a fan, the air volume-static pressure characteristics equivalent to those when an induction motor is installed can be set in two stages. Here, in the AC power source connecting means 15, if the set amount of the supply current value changing means 26 is changed according to the number of connecting terminals, the speed can be adjusted by the number of connecting terminals.

なお、実施の形態1と同様の構成における作用効果に差異は生じない。   It should be noted that there is no difference in the operational effects in the same configuration as in the first embodiment.

また、図6に示すように、供給電流値制御手段24を供給電力制御手段28に置き換え、供給電流値変更手段26を供給電力変更手段29に置き換えることにより、モータにかかる負荷が軽くなるにしたがって供給電流が低くなるので、それに応じて印加電圧を高くすることになり、逆に負荷が重くなれば供給電流が高くなるため、印加電圧を低くするので、負荷変化に対する回転数差が大きくなることとなり、シロッコファンなど遠心型の送風機に搭載しても、最大静圧時の回転数と静圧ゼロ時の回転数差が誘導電動機を搭載した場合と同等になるので、最大静圧が極端に低くなることや、静圧ゼロ時の風量が極端に多くなることを防止できるとともに、負荷変動に対して消費電力の変化がなく、静音化、低消費電力化を実現できる。   Further, as shown in FIG. 6, by replacing the supply current value control means 24 with the supply power control means 28 and replacing the supply current value change means 26 with the supply power change means 29, the load on the motor becomes lighter. Since the supply current is reduced, the applied voltage is increased accordingly, and conversely, if the load is heavy, the supply current is increased, so the applied voltage is lowered, so that the difference in rotational speed with respect to the load change is increased. Even if it is installed in a centrifugal blower such as a sirocco fan, the maximum static pressure is extremely high because the difference between the number of rotations at maximum static pressure and the number of rotations at zero static pressure is the same as when an induction motor is installed. It is possible to prevent the air flow from becoming low and the air volume at the time of zero static pressure from becoming extremely large, and there is no change in the power consumption with respect to the load fluctuation, so that it is possible to realize noise reduction and low power consumption.

(実施の形態3)
図7に示すように、30は交流電源直結型のブラシレスDCモータで、整流手段9、小容量平滑コンデンサ18、低圧直流電圧変換手段8、磁束密度分布検知手段4、磁束密度分布波形合成手段12、駆動ロジック制御手段5、スイッチング素子6、電流波形制御手段7を同一のプリント基板上に実装した上でブラシレスDCモータ30内に内蔵している。31は低圧直流電圧変換手段8にて生成した低圧直流電圧をブラシレスDCモータ30外部に導出する低圧直流電圧導出端子で、この低圧直流電圧導出端子31より導出した低圧電源をブラシレスDCモータ30外部に近接した抵抗分圧回路などにて形成した減圧手
段33にて減圧し、この減圧した直流電圧を低圧直流電圧導入端子32よりブラシレスDCモータ30内部に導入し、スイッチング素子6および駆動ロジック制御手段5に供給する構成であり、その他の構成において、実施の形態1と同一部分には同一番号を付して詳細な説明は省略する。
(Embodiment 3)
As shown in FIG. 7, reference numeral 30 denotes a brushless DC motor directly connected to an AC power source. The rectifier 9, the small-capacity smoothing capacitor 18, the low-voltage DC voltage converter 8, the magnetic flux density distribution detector 4, and the magnetic flux density distribution waveform synthesizer 12. The drive logic control means 5, the switching element 6, and the current waveform control means 7 are mounted on the same printed circuit board and incorporated in the brushless DC motor 30. Reference numeral 31 denotes a low-voltage DC voltage derivation terminal for deriving the low-voltage DC voltage generated by the low-voltage DC voltage conversion means 8 to the outside of the brushless DC motor 30, and the low-voltage power source derived from the low-voltage DC voltage derivation terminal 31 to the outside of the brushless DC motor 30. The pressure is reduced by the pressure reducing means 33 formed by a nearby resistance voltage dividing circuit or the like, and this reduced DC voltage is introduced into the brushless DC motor 30 from the low voltage DC voltage introduction terminal 32, and the switching element 6 and the drive logic control means 5 are introduced. In other configurations, the same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

このような本発明の交流電源直結型のブラシレスDCモータ30によれば、低圧直流電圧変換手段8によって生成された低圧直流電圧をブラシレスDCモータ30外部に導出する低圧直流電圧導出端子31と、この低圧直流電圧導出端子31より導出された低圧直流電圧を減圧した低圧直流電圧をブラシレスDCモータ30内部に導入する低圧直流電圧導入端子32を設け、この低圧直流電圧導入端子32より導入した低圧直流電圧をスイッチング素子6に供給する構成とすることにより、ブラシレスDCモータ外部に簡単な減圧手段33を近設することにより、無段階で低圧直流電圧を可変することが可能となるので、無段階の速度調節ができる交流電源直結型のブラシレスDCモータ30およびそのブラシレスDCモータ30を搭載した電気機器が得られる。   According to the brushless DC motor 30 directly connected to the AC power source of the present invention as described above, the low voltage DC voltage deriving terminal 31 for deriving the low voltage DC voltage generated by the low voltage DC voltage converting means 8 to the outside of the brushless DC motor 30, and this A low-voltage DC voltage introduction terminal 32 for introducing a low-voltage DC voltage obtained by reducing the low-voltage DC voltage derived from the low-voltage DC voltage deriving terminal 31 into the brushless DC motor 30 is provided. The low-voltage DC voltage introduced from the low-voltage DC voltage introduction terminal 32 Is provided to the switching element 6 so that a low-pressure DC voltage can be varied steplessly by providing a simple decompression means 33 outside the brushless DC motor. A brushless DC motor 30 directly connected to an AC power source that can be adjusted and the brushless DC motor 30 are mounted. Electrical equipment can be obtained.

(実施の形態4)
図8に示すように、34は交流電源直結型のブラシレスDCモータで、整流手段9、小容量平滑コンデンサ18、低圧直流電圧変換手段8、磁束密度分布検知手段4、磁束密度分布波形合成手段12、駆動ロジック制御手段5、スイッチング素子6、電流波形制御手段7、低圧直流電圧変更手段14、電流検出手段23、供給電流値制御手段24、供給電流値変更手段26を同一のプリント基板上に実装した上でブラシレスDCモータ34内に内蔵している。31は低圧直流電圧変換手段8にて生成した低圧直流電圧をブラシレスDCモータ34外部に導出する低圧直流電圧導出端子で、この低圧直流電圧導出端子31より導出した低圧電源をブラシレスDCモータ34外部に近接した抵抗分圧回路などにて形成した減圧手段33にて減圧して、供給電流値指示電圧に変換し、この供給電流値指示電圧を供給電流設定値入力手段35よりブラシレスDCモータ34内部に導入し、この供給電流値指示電圧の大きさに応じて供給電流値変更手段26が供給電流値制御手段24にて略一定制御する平均電流値を変更する構成であり、その他の実施の形態1および2と同一部分には同一番号を付して詳細な説明は省略する。
(Embodiment 4)
As shown in FIG. 8, reference numeral 34 denotes an AC power source direct connection type brushless DC motor, which includes a rectifier 9, a small-capacity smoothing capacitor 18, a low-voltage DC voltage converter 8, a magnetic flux density distribution detector 4, and a magnetic flux density distribution waveform synthesizer 12. , Driving logic control means 5, switching element 6, current waveform control means 7, low voltage DC voltage changing means 14, current detecting means 23, supply current value control means 24, and supply current value changing means 26 are mounted on the same printed circuit board. In addition, the brushless DC motor 34 is built in. Reference numeral 31 denotes a low-voltage DC voltage deriving terminal for deriving the low-voltage DC voltage generated by the low-voltage DC voltage converting means 8 to the outside of the brushless DC motor 34. The low-voltage power source derived from the low-voltage DC voltage deriving terminal 31 is external to the brushless DC motor 34. The pressure is reduced by a pressure reducing means 33 formed by a nearby resistance voltage dividing circuit or the like, and converted into a supply current value indicating voltage. This supply current value indicating voltage is supplied from the supply current set value input means 35 to the brushless DC motor 34. The configuration is such that the supply current value changing means 26 changes the average current value controlled substantially constant by the supply current value control means 24 in accordance with the magnitude of the supply current value indicating voltage. Other Embodiment 1 The same parts as those of 2 and 2 are designated by the same reference numerals, and detailed description thereof is omitted.

このような本発明の交流電源直結型のブラシレスDCモータ34によれば、低圧直流電圧変換手段8によって生成された低圧直流電圧をブラシレスDCモータ34外部に導出する低圧直流電圧導出端子31と、この低圧直流電圧導出端子31より導出された低圧直流電圧を減圧した低圧直流電圧をブラシレスDCモータ34内部に導入する供給電流設定値入力手段35を設け、この供給電流設定値入力手段35より導入した低圧直流電圧の大きさに応じて供給電流値変更手段26が供給電流値制御手段24にて略一定制御する平均電流値を変更する構成とすることにより、ブラシレスDCモータ34外部に簡単な減圧手段33を近設することにより、無段階でトルク略一定運転ができることとなり、シロッコファンなど遠心型の送風機に搭載した時に、誘導電動機を搭載した場合と同様の風量−静圧特性が無段階で設定できる交流電源直結型のブラシレスDCモータ34およびそのブラシレスDCモータ34を搭載した電気機器が得られる。   According to the brushless DC motor 34 directly connected to the AC power source of the present invention as described above, the low voltage DC voltage deriving terminal 31 for deriving the low voltage DC voltage generated by the low voltage DC voltage converting means 8 to the outside of the brushless DC motor 34, and this Supply current set value input means 35 for introducing a low voltage DC voltage obtained by reducing the low voltage DC voltage derived from the low voltage DC voltage deriving terminal 31 into the brushless DC motor 34 is provided, and the low voltage introduced from the supply current set value input means 35 is provided. The supply current value changing means 26 changes the average current value controlled by the supply current value control means 24 in accordance with the magnitude of the DC voltage so that the pressure reducing means 33 can be simply reduced outside the brushless DC motor 34. As a result, it will be possible to operate with almost constant torque steplessly, and will be installed in centrifugal blowers such as sirocco fans. And when the wind amount similarly to the case of mounting the induction motor - static pressure characteristic is electrical equipment equipped with an AC power supply direct connection type brushless DC motor 34 and its brushless DC motor 34 that can be set steplessly can be obtained.

なお、実施の形態4では低圧直流電圧変換手段8によって生成した低圧直流電圧をブラシレスDCモータ34の外部に導出し、減圧して供給する平均電流値の設定値信号となる電圧を生成して供給電流設定値入力手段35に入力したが、別の電源より入力してもよく、無段階で電流略一定運転ができるという効果に差異は生じない。   In the fourth embodiment, the low-voltage direct-current voltage generated by the low-voltage direct-current voltage conversion means 8 is derived outside the brushless DC motor 34, and a voltage serving as a set value signal for the average current value supplied by reducing the pressure is generated and supplied. Although it is input to the current set value input means 35, it may be input from another power source, and there is no difference in the effect that a substantially constant current operation can be performed in a stepless manner.

また、実施の形態4では供給電流値制御手段24と、供給電流値変更手段26によって平均電流略一定運転をする構成としたが、図9に示すように、供給電流値制御手段24を供給電力制御手段28に置き換え、供給電流値変更手段26を供給電力変更手段29に置
き換え、供給電流設定値入力手段35を供給電力設定値入力手段36に置き換えることにより、モータにかかる負荷が軽くなるにしたがって供給電流が低くなり、それに応じて印加電圧を高くすることになり、逆に負荷が重くなれば供給電流が高くなるので、印加電圧を低くするので、負荷変化に対する回転数差が大きくなることとなり、シロッコファンなど遠心型の送風機に搭載しても、最大静圧時の回転数と静圧ゼロ時の回転数差が誘導電動機を搭載した場合と同等になるので、最大静圧が極端に低くなることや、静圧ゼロ時の風量が極端に多くなることを防止できるとともに、負荷変動に対して消費電力の変化がなく、静音化、低消費電力化を実現できるため、誘導電動機を搭載した場合と同様の風量−静圧特性が無段階設定できる交流電源直結型のブラシレスDCモータおよびそのブラシレスDCモータを搭載した電気機器が得られることとなる。
In the fourth embodiment, the supply current value control means 24 and the supply current value change means 26 are configured to perform an operation with a substantially constant average current. However, as shown in FIG. As the load applied to the motor becomes lighter by replacing the control means 28, replacing the supply current value changing means 26 with the supply power changing means 29, and replacing the supply current set value input means 35 with the supply power set value input means 36. The supply current is reduced and the applied voltage is increased accordingly. Conversely, if the load is heavy, the supply current is increased, so the applied voltage is lowered, so that the difference in rotational speed with respect to the load change is increased. Even when mounted on a centrifugal blower such as a sirocco fan, the difference in rotational speed between maximum static pressure and zero static pressure is the same as when an induction motor is installed. Therefore, it is possible to prevent the maximum static pressure from becoming extremely low and the air volume at zero static pressure from being excessively increased, and there is no change in power consumption due to load fluctuations, resulting in quietness and low power consumption. Since this can be realized, an AC power supply directly connected brushless DC motor capable of setting the same air volume-static pressure characteristics as in the case where an induction motor is installed and an electric device equipped with the brushless DC motor can be obtained.

以上のように、本発明にかかる交流電源直結型ブラシレスDCモータは、回転数−トルク特性において、負荷に対する回転数変化が大きくなる誘導電動機同様の特性が得られることから、送風機を内蔵する電気機器である換気装置、給湯機、エアコンなどの空気調和機、空気清浄機、除湿機、乾燥機、ファンフィルタユニットなどへの搭載が有用である。   As described above, the brushless DC motor directly connected to an AC power source according to the present invention can obtain the same characteristics as an induction motor in which the rotational speed change with respect to the load is large in the rotational speed-torque characteristics. It is useful to install in air conditioners such as ventilators, water heaters, and air conditioners, air purifiers, dehumidifiers, dryers, and fan filter units.

本発明の実施の形態1における交流電源直結型ブラシレスDCモータを示すブロック図The block diagram which shows the alternating current power supply direct connection type brushless DC motor in Embodiment 1 of this invention 同ブラシレスDCモータを示す断面図Sectional view showing the brushless DC motor 同ブラシレスDCモータの整流後の電圧波形を示す図The figure which shows the voltage waveform after the rectification of the brushless DC motor 本発明の実施の形態2における交流電源直結型ブラシレスDCモータを示すブロック図The block diagram which shows the alternating current power supply direct connection type brushless DC motor in Embodiment 2 of this invention 同ブラシレスDCモータを搭載した換気装置を示す断面図Sectional view showing a ventilator equipped with the brushless DC motor 同ブラシレスDCモータにおいて他の構成を示すブロック図Block diagram showing another configuration of the brushless DC motor 本発明の実施の形態3における交流電源直結型ブラシレスDCモータを示すブロック図The block diagram which shows the alternating current power supply direct connection type brushless DC motor in Embodiment 3 of this invention 本発明の実施の形態4における交流電源直結型ブラシレスDCモータを示すブロック図The block diagram which shows the alternating current power supply direct connection type brushless DC motor in Embodiment 4 of this invention 同ブラシレスDCモータにおいて他の構成を示すブロック図Block diagram showing another configuration of the brushless DC motor 従来のDCモータを示す回路図Circuit diagram showing a conventional DC motor 同DCモータを示す断面図Sectional view showing the DC motor 同DCモータを示す斜視図Perspective view showing the DC motor 同DCモータと誘導電動機のトルク−回転数特性を比較するグラフGraph comparing torque-rotational speed characteristics of DC motor and induction motor

符号の説明Explanation of symbols

1 ブラシレスDCモータ
2 駆動コイル
3 磁石回転子
4 磁束密度分布検知手段
5 駆動ロジック制御手段
6 スイッチング素子
7 電流波形制御手段
8 低圧直流電圧変換手段
9 整流手段
10 固定子
10a 固定子鉄心
11 インシュレータ
12 磁束密度分布波形合成手段
13 速度調節指示電圧検知手段
14 低圧直流電圧変更手段
15 交流電源接続手段
15a 強出力接続端子
15b 弱出力接続端子
15c 共通接続接続端子
16 ワンチップIC
17 ブラケット
18 平滑コンデンサ
19 シャフト
20 軸受け
21 熱硬化性樹脂
22 外部スイッチ
23 電流検出手段
24 供給電流値制御手段
25 換気装置
26 供給電流値変更手段
27 ブラシレスDCモータ
28 供給電力制御手段
29 供給電力変更手段
30 ブラシレスDCモータ
31 低圧直流電圧導出端子
32 低圧直流電圧導入端子
33 減圧手段
34 ブラシレスDCモータ
35 供給電流設定値入力手段
36 供給電力設定値入力手段
DESCRIPTION OF SYMBOLS 1 Brushless DC motor 2 Drive coil 3 Magnet rotor 4 Magnetic flux density distribution detection means 5 Drive logic control means 6 Switching element 7 Current waveform control means 8 Low voltage direct current voltage conversion means 9 Rectification means 10 Stator 10a Stator core 11 Insulator 12 Magnetic flux Density distribution waveform synthesis means 13 Speed adjustment instruction voltage detection means 14 Low voltage DC voltage change means 15 AC power supply connection means 15a Strong output connection terminal 15b Weak output connection terminal 15c Common connection connection terminal 16 One-chip IC
DESCRIPTION OF SYMBOLS 17 Bracket 18 Smoothing capacitor 19 Shaft 20 Bearing 21 Thermosetting resin 22 External switch 23 Current detection means 24 Supply current value control means 25 Ventilator 26 Supply current value change means 27 Brushless DC motor 28 Supply power control means 29 Supply power change means 29 DESCRIPTION OF SYMBOLS 30 Brushless DC motor 31 Low voltage | pressure DC voltage derivation | leading-out terminal 32 Low voltage | pressure DC voltage introduction | transduction terminal 33 Pressure reduction means 34 Brushless DC motor 35 Supply current setting value input means 36 Supply power setting value input means

Claims (9)

同一電圧値の交流電源に直結するブラシレスDCモータであって、前記交流電源に接続する複数の交流電源接続手段と、固定子鉄心に絶縁体を介して駆動コイルを巻装した固定子と、永久磁石を備えた磁石回転子と、この磁石回転子の磁極位置を検知する磁極位置検出手段と、前記交流電源を全波整流する整流手段と、この整流手段によって得た高圧電圧を略平坦な低圧直流電圧に変換する低圧直流電圧変換手段と、前記磁極位置検出手段の信号を基に、前記低圧直流電圧変換手段にて生成した低圧直流電圧を前記駆動コイルに所定の方向と順序で順次全波通電するための駆動ロジック制御手段と、この駆動ロジック制御手段の出力に基づいて、前記駆動コイルへの通電を行う複数のスイッチング素子とを備え、前記交流電源接続手段への接続箇所に応じて、前記低圧直流電圧変換手段によって生成する低圧直流電圧の値を変更する低圧直流電圧値変更手段を設け、変更した低圧直流電圧を前記スイッチング素子に供給して、トルク−回転数特性を変更することを特徴とする交流電源直結型ブラシレスDCモータ。
A brushless DC motor directly connected to an AC power supply having the same voltage value, a plurality of AC power connection means connected to the AC power supply, a stator having a stator core wound with a drive coil via an insulator, and a permanent A magnet rotor having a magnet, a magnetic pole position detecting means for detecting the magnetic pole position of the magnet rotor, a rectifying means for full-wave rectifying the AC power supply, and a high voltage obtained by the rectifying means is a substantially flat low voltage Based on the signal from the low-voltage DC voltage conversion means for converting to DC voltage and the magnetic pole position detection means, the low-voltage DC voltage generated by the low-voltage DC voltage conversion means is sequentially applied to the drive coil in a predetermined direction and in order. a drive logic control means for energizing, based on the output of the drive logic control means, and a plurality of switching elements for energization of the drive coil, contact to the AC power source connecting means Depending on the location, the provided low DC voltage value changing means for changing the value of the low DC voltage generated by the low-pressure DC voltage converting means, by supplying a low DC voltage is changed to the switching element, the torque - rotational speed characteristic The AC power supply direct connection type brushless DC motor characterized by changing .
交流電源に直結するブラシレスDCモータであって、前記交流電源に接続する複数の交流電源接続手段と、固定子鉄心に絶縁体を介して駆動コイルを巻装した固定子と、永久磁石を備えた磁石回転子と、この磁石回転子の磁極位置を検知する磁極位置検出手段と、前記交流電源を全波整流する整流手段と、この整流手段によって得た高圧電圧を略平坦な低圧直流電圧に変換する低圧直流電圧変換手段と、前記磁極位置検出手段の信号を基に、前記低圧直流電圧変換手段にて生成した低圧直流電圧を前記駆動コイルに所定の方向と順序で順次全波通電するための駆動ロジック制御手段と、この駆動ロジック制御手段の出力に基づいて、前記駆動コイルへの通電を行う複数のスイッチング素子と、前記スイッチング素子に供給する平均電流を略一定に制御する供給電流値制御手段とを備え、前記交流電源接続手段への接続箇所に応じて、前記供給電流値制御手段によって略一定に制御する電流値を変更する供給電流値変更手段を設けたことを特徴とする交流電源直結型ブラシレスDCモータ。   A brushless DC motor directly connected to an AC power source, comprising a plurality of AC power source connecting means for connecting to the AC power source, a stator having a stator core wound with a drive coil via an insulator, and a permanent magnet Magnet rotor, magnetic pole position detecting means for detecting the magnetic pole position of the magnet rotor, rectifying means for full-wave rectifying the AC power supply, and converting the high voltage obtained by the rectifying means into a substantially flat low voltage DC voltage The low-voltage DC voltage conversion means that performs the full-wave energization sequentially in a predetermined direction and order to the drive coil based on the signals of the low-voltage DC voltage conversion means and the magnetic pole position detection means. The drive logic control means, a plurality of switching elements for energizing the drive coil based on the output of the drive logic control means, and an average current supplied to the switching elements are substantially equal to each other. And supply current value control means for changing the current value controlled substantially constant by the supply current value control means according to the connection location to the AC power supply connection means. AC brushless DC motor directly connected to AC power source. 交流電源に直結するブラシレスDCモータであって、前記交流電源に接続する複数の交流電源接続手段と、固定子鉄心に絶縁体を介して駆動コイルを巻装した固定子と、永久磁石を備えた磁石回転子と、この磁石回転子の磁極位置を検知する磁極位置検出手段と、前記交流電源を全波整流する整流手段と、この整流手段によって得た高圧電圧を略平坦な低圧直流電圧に変換する低圧直流電圧変換手段と、前記磁極位置検出手段の信号を基に、前記低圧直流電圧変換手段にて生成した低圧直流電圧を前記駆動コイルに所定の方向と順序で順次全波通電するための駆動ロジック制御手段と、この駆動ロジック制御手段の出力に基づいて、前記駆動コイルへの通電を行う複数のスイッチング素子と、前記スイッチング素子に供給する平均電力を略一定に制御する供給電力制御手段とを備え、前記交流電源接続手段への接続箇所に応じて、前記供給電力制御手段によって略一定に制御する電力を変更する供給電力変更手段を設けたことを特徴とする交流電源直結型ブラシレスDCモータ。   A brushless DC motor directly connected to an AC power source, comprising a plurality of AC power source connecting means for connecting to the AC power source, a stator having a stator core wound with a drive coil via an insulator, and a permanent magnet Magnet rotor, magnetic pole position detecting means for detecting the magnetic pole position of the magnet rotor, rectifying means for full-wave rectifying the AC power supply, and converting the high voltage obtained by the rectifying means into a substantially flat low voltage DC voltage The low-voltage DC voltage conversion means that performs the full-wave energization sequentially in a predetermined direction and order to the drive coil based on the signals of the low-voltage DC voltage conversion means and the magnetic pole position detection means. Based on the drive logic control means, a plurality of switching elements for energizing the drive coil based on the output of the drive logic control means, and the average power supplied to the switching elements is approximately one. Supply power control means for controlling the power supply, and supply power change means for changing the power controlled by the supply power control means to be substantially constant according to the connection location to the AC power supply connection means. Brushless DC motor with direct connection to AC power supply. 交流電源に直結するブラシレスDCモータであって、前記交流電源に接続する複数の交流電源接続手段と、固定子鉄心に絶縁体を介して駆動コイルを巻装した固定子と、永久磁石を備えた磁石回転子と、この磁石回転子の磁束密度分布を検知する磁束密度分布検知手段と、前記交流電源を全波整流する整流手段と、この整流手段によって得た高圧電圧を略平坦な低圧直流電圧に変換する低圧直流電圧変換手段と、前記磁束密度分布検知手段の信号を基に、前記低圧直流電圧変換手段にて生成した低圧直流電圧を前記駆動コイルに所定の方向と順序で順次全波通電するための駆動ロジック制御手段と、この駆動ロジック制御手段の出力に基づいて、前記駆動コイルへの通電を行う複数のスイッチング素子と、前記磁束密度分布検知手段によって検知される磁束密度分布波形が、前記磁石回転子が回転することによって前記駆動コイルに誘起される誘起電圧波形に略相似形となるよう前記磁束
密度分布検知手段を配置するとともに、前記駆動ロジック制御手段は前記磁束密度分布検知手段が検出した波形に略相似形の電流を前記駆動コイルに流す電流波形制御手段と、前記スイッチング素子に供給する平均電力を略一定に制御する供給電力制御手段とを備え、前記交流電源接続手段への接続箇所に応じて、前記供給電力制御手段によって略一定に制御する電力を変更する供給電力変更手段を設けたことを特徴とする交流電源直結型ブラシレスDCモータ。
A brushless DC motor directly connected to an AC power source, comprising a plurality of AC power source connecting means for connecting to the AC power source, a stator having a stator core wound with a drive coil via an insulator, and a permanent magnet Magnet rotor, magnetic flux density distribution detecting means for detecting the magnetic flux density distribution of the magnet rotor, rectifying means for full-wave rectification of the AC power supply, and the high voltage obtained by the rectifying means is substantially flat low voltage DC voltage The low voltage DC voltage generated by the low voltage DC voltage conversion means is sequentially applied to the drive coil in a predetermined direction and in sequence based on the signal from the low voltage DC voltage conversion means for converting to a low voltage DC voltage conversion means and the magnetic flux density distribution detection means. Drive logic control means, a plurality of switching elements for energizing the drive coil based on the output of the drive logic control means, and the magnetic flux density distribution detection means The magnetic flux density distribution detection means is arranged so that the known magnetic flux density distribution waveform is substantially similar to the induced voltage waveform induced in the drive coil by the rotation of the magnet rotor, and the drive logic control is performed. The means includes: current waveform control means for supplying a current substantially similar to the waveform detected by the magnetic flux density distribution detection means to the drive coil; and supply power control means for controlling the average power supplied to the switching element to be substantially constant. An AC power supply direct connection type brushless DC motor comprising: a supply power changing means for changing the power controlled by the supply power control means to be substantially constant according to a connection location to the AC power supply connection means.
前記磁束密度分布検知手段が検出した波形のうち2相分の波形を合成する磁束密度分布波形合成手段を設け、駆動ロジック制御手段は前記磁束密度分布波形合成手段が合成した波形に略相似形の電流を前記駆動コイルに流す駆動ロジック制御手段に置き換えたことを特徴とする請求項4記載の交流電源直結型ブラシレスDCモータ。   A magnetic flux density distribution waveform synthesizing unit for synthesizing two phases of the waveforms detected by the magnetic flux density distribution detecting unit is provided, and the drive logic control unit is substantially similar to the waveform synthesized by the magnetic flux density distribution waveform synthesizing unit. 5. The AC power supply direct-coupled brushless DC motor according to claim 4, wherein the drive logic control means is used to pass a current through the drive coil. 前記磁石回転子の永久磁石は極異方性磁石としたことを特徴とする請求項1〜5のいずれかに記載の交流電源直結型ブラシレスDCモータ。   6. The AC power source directly connected brushless DC motor according to claim 1, wherein the permanent magnet of the magnet rotor is a polar anisotropic magnet. 請求項1〜6のいずれかに記載の交流電源直結型ブラシレスDCモータにおいて、駆動ロジック制御手段はPWM制御することによって、電流波形を形成する駆動ロジック制御手段に置き換えたことを特徴とする交流電源直結型ブラシレスDCモータ。   7. The AC power supply directly connected brushless DC motor according to claim 1, wherein the drive logic control means is replaced with drive logic control means for forming a current waveform by PWM control. Direct connection type brushless DC motor. 請求項1〜7のいずれかに記載の交流電源直結型ブラシレスDCモータを搭載した電気機器。   An electric device equipped with the brushless DC motor directly connected to an AC power source according to claim 1. 請求項8記載の電気機器は換気装置、送風機、除湿機、加湿器、冷凍機器、ファンフィルタユニットのいずれかであることを特徴とする電気機器。   The electrical device according to claim 8 is any one of a ventilator, a blower, a dehumidifier, a humidifier, a refrigeration device, and a fan filter unit.
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