JP3813691B2 - Potentiometer drive spring mounting structure - Google Patents

Potentiometer drive spring mounting structure Download PDF

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Publication number
JP3813691B2
JP3813691B2 JP13349997A JP13349997A JP3813691B2 JP 3813691 B2 JP3813691 B2 JP 3813691B2 JP 13349997 A JP13349997 A JP 13349997A JP 13349997 A JP13349997 A JP 13349997A JP 3813691 B2 JP3813691 B2 JP 3813691B2
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Japan
Prior art keywords
rotating body
drive spring
potentiometer
attached
spring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP13349997A
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Japanese (ja)
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JPH10321414A (en
Inventor
光浩 山田
英明 菅原
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Tokyo Cosmos Electric Co Ltd
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Tokyo Cosmos Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to JP13349997A priority Critical patent/JP3813691B2/en
Publication of JPH10321414A publication Critical patent/JPH10321414A/en
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Publication of JP3813691B2 publication Critical patent/JP3813691B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は例えば筐体の外面に取付けられ、その外面に導出された回転軸が挿通されて、その回転軸により回転動作される構造とされた回転型のポテンショメータに関する。
【0002】
【従来の技術】
この種のポテンショメータの従来構造を図5に示す。図5はポテンショメータが筐体に取付けられた状態を示したものである。
上面側が開放された樹脂製ケース11の底面には、金属製の軸受12がインサートされて取付けられており、孔13を有する抵抗基板14が、その孔13内に軸受12が位置されてケース11に収容固定されている。抵抗基板14は絶縁基板上に所要のパターンが形成されたもので、この例では図には示していないが、円弧状の抵抗体と集電体との組が3組、円周上、等角間隔に形成されたものとなっている。なお、図中、15はリード線を示す。
【0003】
抵抗基板14と摺接する摺動子16は回転体17に取付けられている。樹脂材よりなる回転体17は図6に示したように、中央に取付け孔18を有する円板状とされ、その一方の板面に摺動子16が等角間隔に3個かしめ止めされて取付けられている。
回転体17は板バネ材よりなる駆動バネ21を介して回転軸に取付け固定される。駆動バネ21は図7に示したように、小判形の軸孔22が形成された基部23と、その基部23から放射状に伸長した複数の弾性アーム部24とを有するもとされ、各弾性アーム部24は基部23に対して折り曲げられて斜めに立ち上げられている。この例では弾性アーム部24が3本設けられて三脚状とされており、各弾性アーム部24の先端には3方向に突出する3つの爪25がそれぞれ形成されている。なお、これら爪25は図に示すように弾性アーム部24の傾斜方向と逆向きに折り返されている。軸孔22の内縁には圧入用の複数の切り溝26が形成されている。
【0004】
回転体17の摺動子16が取付けられた板面と反対側の板面には、図6に示したように、駆動バネ21の各弾性アーム部24が係止されるコ字状の土手27が等角間隔に3個突設されている。
次に、上記のような構成を有するポテンショメータ28の筐体への取付けについて説明する。図5中、31は被検出可動部を収容した筐体を示し、32はその可動部と連動する回転軸を示す。回転軸32は筐体31に形成された孔33を介して筐体31の外面34に導出されている。なお、この図5に示したような取付け構造は例えば自動車において、スロットルバルブの開閉に連動して回転する回転軸を筐体の外部に導出し、その回転軸に、スロットルバルブの開度に応じた出力を得るべく、ポテンショメータを取付ける場合などに採用されている。
【0005】
まず、抵抗基板14を保持したケース11が、その底面が筐体31の外面34に対接されて筐体31に取付けられる。取付けは図には示していないが、ネジ止めにより行われ、この時、回転軸32は軸受12内の軸心位置に位置される。
次に、図6に示した回転体組立体35が、その取付け孔18が軸受12のケース11の底面から突出した筒状部12aに挿通され、土手27が設けられた板面が外側とされて、軸受12の筒状部12a回りに回転自在に取付けられる。
【0006】
そして、駆動バネ21が回転軸32及び回転体17間に取付けられて取付けが完了する。この際、回転軸32は駆動バネ21の軸孔22に圧入され、これにより駆動バネ21の基部23が回転軸32に係止される。一方、各弾性アーム部24の先端は回転体17の各コ字状の土手27内に圧入され、爪25が変形圧接してそれぞれ土手27に係止される。なお、この状態で回転体組立体35は駆動バネ21により抵抗基板14側に付勢され、即ち各摺動子16が抵抗基板14に弾接される。
【0007】
上記のように取付けられたポテンショメータ28は、回転軸32の回転が駆動バネ21によって回転体17に伝達されて回転体組立体35が回転し、各摺動子16がそれぞれ対応する抵抗体と集電体に摺動接触することにより、回転角に応じた出力が得られるものとなっている。なお、この駆動バネ21を有することにより、回転軸32の上下動やウネリ回転を吸収することができ、即ち回転軸32のガタツキが回転体17に影響しない構造となっている。
【0008】
【発明が解決しようとする課題】
ところで、上述した従来のポテンショメータ28における駆動バネ21の回転体17への取付け構造においては、爪25が形成された弾性アーム部24の先端が単にコ字状の土手27内に圧入されているだけのため、駆動バネ21が回転体17から外れ易いという欠点があった。
【0009】
この発明の目的は従来の欠点を解決し、駆動バネの回転体からの脱落を防止した駆動バネ取付け構造を提供することにある。
【0010】
【課題を解決するための手段】
この発明によれば、抵抗基板と摺接する摺動子が一面上に取付けられた回転体が、回転軸に係止された駆動バネによって抵抗基板側に付勢され、かつ回転される構造とされたポテンショメータにおける駆動バネは、回転軸が圧入される軸孔が形成された基部と、その基部から放射状に伸長されて先端両側に爪が突設された複数の弾性アーム部とよりなり、それら弾性アーム部の先端がそれぞれ回転体の他面に形成された互いの内側に庇を有する一対の土手間にはめこまれることにより、爪と庇とによって抜け止めされて駆動バネが回転体に取付けられる構造とされる。
【0011】
【発明の実施の形態】
この発明の実施の形態を図面を参照して実施例により説明する。なお、図5乃至7と対応する部分には同一符号を付し、その説明を省略する。
図1は回転体に駆動バネが取付けられた、この発明の一実施例を示したものであり、図2及び3はその回転体41及び駆動バネ42の構成をそれぞれ示したものである。まず、図2及び3により各部の構成を説明する。
【0012】
この例では回転体41の摺動子16が取付けられた板面と反対側の板面には、周方向に配列された一対の土手43が円周上、等角間隔に3箇所に設けられる。各一対の土手43は所定の間隔で対向しており、互いの内側にはわずかに突出する庇44が対向して形成されている。なお、図2中、45は庇44形成のために、成形金型のピンが通される貫通孔を示す。
【0013】
一方、駆動バネ42は図3に示したように、その基部23から伸長する弾性アーム部24の各先端近傍の両側に方形状の爪46がそれぞれ突設されたものとされ、これら爪46は弾性アーム部24の傾斜方向と逆向きに折り曲げられている。なお、各弾性アーム部24の、一対の爪46が設けられた部分より先端側にわずかに突出した部分は図に示すように折り返されている。
【0014】
駆動バネ42の回転体41への取付けは、弾性アーム部24の各先端を回転体41の対応する一対の土手43間にはめこむことによって行われ、この際一対の爪46が一対の庇44によってすぼめられてはめこまれた後、弾性復帰して一対の土手43間に収容される。これにより、各弾性アーム部24の先端は庇44によってその爪46が停止され、抜け止めされる。なお、各弾性アーム部24の先端は一対の土手43及び庇44によって囲まれる空間内において可動自在とされ、回転軸のガタツキを吸収できるものとなっている。
【0015】
図4は上述した回転体41及び駆動バネ42を具備するポテンショメータの一例及びそれが筐体31に取付けられた状態を示したものである。この例ではケース11にカバー47が取付けられ、このカバー47によって回転体41の外周部が押さえられており、即ち駆動バネ42が回転体41から抜け止めされると共に、回転体41もケース11から抜け止めされたものとなっている。
【0016】
【発明の効果】
以上説明したように、この発明によれば回転体に形成した庇に爪が引っかかるため、駆動バネの回転体からの外れ、脱落を防止することができる。
よって、この取付け構造を採用すれば信頼性に優れたポテンショメータを得ることができる。
【図面の簡単な説明】
【図1】Aはこの発明の一実施例を示す平面図、Bはその断面図、Cはその底面図。
【図2】Aは図1における摺動子が取付けられた回転体の平面図、Bはその断面図、Cはその底面図。
【図3】Aは図1における駆動バネの平面図、Bはその断面図。
【図4】Aは図1の取付け構造を採用したポテンショメータの一例を示す平面図、BはAが筐体に取付けられた状態を示す断面図。
【図5】従来のポテンショメータの駆動バネ取付け構造を示す断面図。
【図6】Aは図5における摺動子が取付けられた回転体の平面図、Bはその断面図、Cはその底面図。
【図7】Aは図5における駆動バネの平面図、Bはその断面図。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a rotary potentiometer that is attached to an outer surface of a housing, for example, and has a structure in which a rotating shaft led out to the outer surface is inserted and rotated by the rotating shaft.
[0002]
[Prior art]
A conventional structure of this type of potentiometer is shown in FIG. FIG. 5 shows a state in which the potentiometer is attached to the housing.
A metal bearing 12 is inserted and attached to the bottom surface of the resin case 11 whose upper surface side is open, and the resistor substrate 14 having the hole 13 is positioned in the hole 13 so that the case 12 is positioned in the case 11. The housing is fixed. The resistance substrate 14 has a required pattern formed on an insulating substrate and is not shown in the drawing in this example, but there are three sets of arc-shaped resistors and current collectors, on the circumference, etc. It is formed at angular intervals. In the figure, reference numeral 15 denotes a lead wire.
[0003]
A slider 16 that is in sliding contact with the resistance substrate 14 is attached to a rotating body 17. As shown in FIG. 6, the rotating body 17 made of a resin material has a disk shape having a mounting hole 18 in the center, and three sliders 16 are fixed to one plate surface at an equiangular interval. Installed.
The rotating body 17 is attached and fixed to a rotating shaft via a drive spring 21 made of a leaf spring material. As shown in FIG. 7, the drive spring 21 has a base portion 23 in which an oval shaft hole 22 is formed and a plurality of elastic arm portions 24 extending radially from the base portion 23. The portion 24 is bent with respect to the base portion 23 and is raised obliquely. In this example, three elastic arm portions 24 are provided to form a tripod, and three claws 25 projecting in three directions are formed at the ends of the elastic arm portions 24, respectively. The claws 25 are folded back in the direction opposite to the inclination direction of the elastic arm portion 24 as shown in the figure. A plurality of kerfs 26 for press-fitting are formed in the inner edge of the shaft hole 22.
[0004]
On the plate surface opposite to the plate surface on which the slider 16 of the rotating body 17 is attached, as shown in FIG. 6, a U-shaped bank on which each elastic arm portion 24 of the drive spring 21 is locked. Three 27 are provided at equiangular intervals.
Next, attachment of the potentiometer 28 having the above configuration to the housing will be described. In FIG. 5, reference numeral 31 denotes a housing that accommodates the detected movable part, and 32 denotes a rotating shaft that operates in conjunction with the movable part. The rotating shaft 32 is led out to the outer surface 34 of the housing 31 through a hole 33 formed in the housing 31. In the mounting structure as shown in FIG. 5, for example, in an automobile, a rotating shaft that rotates in conjunction with opening and closing of the throttle valve is led out of the housing, and the rotating shaft depends on the opening of the throttle valve. This is used when a potentiometer is installed to obtain a high output.
[0005]
First, the case 11 holding the resistance substrate 14 is attached to the housing 31 with the bottom surface being in contact with the outer surface 34 of the housing 31. Although not shown in the drawing, the attachment is performed by screwing. At this time, the rotary shaft 32 is positioned at the axial center position in the bearing 12.
Next, the rotating body assembly 35 shown in FIG. 6 is inserted into the cylindrical portion 12a whose mounting hole 18 protrudes from the bottom surface of the case 11 of the bearing 12, and the plate surface on which the bank 27 is provided is the outside. Thus, it is rotatably mounted around the cylindrical portion 12a of the bearing 12.
[0006]
And the drive spring 21 is attached between the rotating shaft 32 and the rotary body 17, and attachment is completed. At this time, the rotary shaft 32 is press-fitted into the shaft hole 22 of the drive spring 21, whereby the base 23 of the drive spring 21 is locked to the rotary shaft 32. On the other hand, the tip of each elastic arm portion 24 is press-fitted into each U-shaped bank 27 of the rotating body 17, and the claw 25 is deformed and pressed to be locked to the bank 27. In this state, the rotating body assembly 35 is urged toward the resistance board 14 by the drive spring 21, that is, each slider 16 is elastically contacted with the resistance board 14.
[0007]
In the potentiometer 28 mounted as described above, the rotation of the rotating shaft 32 is transmitted to the rotating body 17 by the drive spring 21 and the rotating body assembly 35 rotates, and each slider 16 and the corresponding resistor are gathered together. By making sliding contact with the electric body, an output corresponding to the rotation angle can be obtained. In addition, by having this drive spring 21, it is possible to absorb the vertical movement and undulation rotation of the rotating shaft 32, that is, the structure in which the play of the rotating shaft 32 does not affect the rotating body 17.
[0008]
[Problems to be solved by the invention]
By the way, in the structure for attaching the drive spring 21 to the rotating body 17 in the conventional potentiometer 28 described above, the tip of the elastic arm portion 24 on which the claw 25 is formed is simply press-fitted into the U-shaped bank 27. Therefore, there is a drawback that the drive spring 21 is easily detached from the rotating body 17.
[0009]
An object of the present invention is to provide a drive spring mounting structure that solves the conventional drawbacks and prevents the drive spring from falling off the rotating body.
[0010]
[Means for Solving the Problems]
According to the present invention, the rotating body having the slider that is in sliding contact with the resistance board mounted on one surface is urged toward the resistance board side by the drive spring locked to the rotation shaft and is rotated. The drive spring in the potentiometer is composed of a base portion with a shaft hole into which the rotation shaft is press-fitted and a plurality of elastic arm portions that extend radially from the base portion and have claws protruding on both sides of the tip. The tip of the arm portion is fitted between a pair of banks each having a hook inside each other formed on the other surface of the rotating body, so that the driving spring is attached to the rotating body by being prevented from coming off by the claw and the hook. Structured.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described with reference to the drawings. Note that portions corresponding to those in FIGS. 5 to 7 are denoted by the same reference numerals, and description thereof is omitted.
FIG. 1 shows an embodiment of the present invention in which a driving spring is attached to a rotating body, and FIGS. 2 and 3 show the configurations of the rotating body 41 and the driving spring 42, respectively. First, the configuration of each part will be described with reference to FIGS.
[0012]
In this example, a pair of banks 43 arranged in the circumferential direction are provided at three locations on the circumference at equal angular intervals on the plate surface opposite to the plate surface to which the slider 16 of the rotating body 41 is attached. . Each pair of banks 43 is opposed to each other at a predetermined interval, and a slightly protruding ridge 44 is formed facing each other inside each other. In FIG. 2, 45 indicates a through hole through which a pin of the molding die is passed for forming the flange 44.
[0013]
On the other hand, as shown in FIG. 3, the drive spring 42 is formed by projecting square claws 46 on both sides in the vicinity of the distal ends of the elastic arm portions 24 extending from the base 23. The elastic arm portion 24 is bent in the direction opposite to the inclination direction. A portion of each elastic arm 24 that slightly protrudes from the portion where the pair of claws 46 is provided is folded as shown in the figure.
[0014]
The drive spring 42 is attached to the rotating body 41 by fitting each end of the elastic arm portion 24 between a pair of corresponding banks 43 of the rotating body 41. At this time, the pair of claws 46 are paired with a pair of hooks 44. And is elastically restored and accommodated between the pair of banks 43. As a result, the claw 46 is stopped at the tip of each elastic arm portion 24 by the hook 44 and is prevented from coming off. The tip of each elastic arm portion 24 is movable in a space surrounded by a pair of banks 43 and ridges 44, and can absorb backlash of the rotating shaft.
[0015]
FIG. 4 shows an example of a potentiometer provided with the rotating body 41 and the drive spring 42 described above, and a state in which the potentiometer is attached to the housing 31. In this example, a cover 47 is attached to the case 11, and the outer periphery of the rotating body 41 is pressed by the cover 47, that is, the drive spring 42 is prevented from coming off from the rotating body 41, and the rotating body 41 is also removed from the case 11. It has been secured.
[0016]
【The invention's effect】
As described above, according to the present invention, since the claw is caught on the ridge formed on the rotating body, the drive spring can be prevented from coming off from the rotating body and falling off.
Therefore, if this mounting structure is adopted, a potentiometer with excellent reliability can be obtained.
[Brief description of the drawings]
FIG. 1A is a plan view showing an embodiment of the present invention, B is a sectional view thereof, and C is a bottom view thereof.
2A is a plan view of a rotating body to which the slider in FIG. 1 is attached, FIG. 2B is a cross-sectional view thereof, and C is a bottom view thereof.
3A is a plan view of the drive spring in FIG. 1, and B is a cross-sectional view thereof. FIG.
4A is a plan view showing an example of a potentiometer adopting the attachment structure of FIG. 1, and B is a cross-sectional view showing a state where A is attached to a housing. FIG.
FIG. 5 is a cross-sectional view showing a drive spring mounting structure of a conventional potentiometer.
6A is a plan view of a rotating body to which the slider in FIG. 5 is attached, FIG. 6B is a sectional view thereof, and FIG.
7A is a plan view of the drive spring in FIG. 5, and B is a cross-sectional view thereof. FIG.

Claims (1)

抵抗基板と摺接する摺動子が一面上に取付けられた回転体が、回転軸に係止された駆動バネによって上記抵抗基板側に付勢され、かつ回転される構造とされたポテンショメータにおける上記駆動バネの上記回転体への取付け構造であって、
上記駆動バネは上記回転軸が圧入される軸孔が形成された基部と、その基部から放射状に伸長されて先端両側に爪が突設された複数の弾性アーム部とよりなり、
それら弾性アーム部の先端がそれぞれ上記回転体の他面に形成された互いの内側に庇を有する一対の土手間にはめこまれることにより、上記爪と上記庇とによって抜け止めされて上記駆動バネが上記回転体に取付けられていることを特徴とするポテンショメータの駆動バネ取付け構造。
The above-mentioned drive in a potentiometer having a structure in which a rotating body having a slider slidably contacting the resistance board mounted on one surface is urged toward the resistance board by a driving spring locked to a rotating shaft and rotated. A structure for attaching a spring to the rotating body,
The drive spring is composed of a base portion formed with a shaft hole into which the rotation shaft is press-fitted, and a plurality of elastic arm portions extending radially from the base portion and having claws protruding on both sides of the tip.
The drive springs are prevented from coming off by the claws and the hooks by the ends of the elastic arms being fitted between a pair of banks formed on the other surface of the rotating body and having hooks inside each other. A drive spring mounting structure for a potentiometer, characterized in that is attached to the rotating body.
JP13349997A 1997-05-23 1997-05-23 Potentiometer drive spring mounting structure Expired - Fee Related JP3813691B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13349997A JP3813691B2 (en) 1997-05-23 1997-05-23 Potentiometer drive spring mounting structure

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Application Number Priority Date Filing Date Title
JP13349997A JP3813691B2 (en) 1997-05-23 1997-05-23 Potentiometer drive spring mounting structure

Publications (2)

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JPH10321414A JPH10321414A (en) 1998-12-04
JP3813691B2 true JP3813691B2 (en) 2006-08-23

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