JP3811618B2 - Stretched monorail track girder and installation method thereof - Google Patents

Stretched monorail track girder and installation method thereof Download PDF

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Publication number
JP3811618B2
JP3811618B2 JP2001008416A JP2001008416A JP3811618B2 JP 3811618 B2 JP3811618 B2 JP 3811618B2 JP 2001008416 A JP2001008416 A JP 2001008416A JP 2001008416 A JP2001008416 A JP 2001008416A JP 3811618 B2 JP3811618 B2 JP 3811618B2
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Japan
Prior art keywords
adjustment
girder
plate
mounting seat
steel
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Expired - Fee Related
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JP2001008416A
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JP2002212903A (en
Inventor
真吾 原田
章生 清水
粟  政尚
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Hitachi Ltd
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Hitachi Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、跨座式モノレール軌道桁に関する。
【0002】
【従来の技術】
現在、跨座式モノレール用軌道は主に地面から立つ支柱,支柱上に据え付けられた軌道桁などから構成されている。軌道桁にはプレストレスコンクリートで製作される桁(以下PC桁)、コンクリートで製作される桁(以下RC桁)、鋼材で製作される鋼桁などがあり、中でもPC桁,RC桁などが主として用いられている。
【0003】
【発明が解決しようとする課題】
通常、PC桁,RC桁などは長手方向に約20m程度あり、コストの面から考えても運搬が困難な為、工場製作を行わず、現地にて型枠を用いて製作することが多い。しかし、現地製作を行うと、工場製作に比べて桁の精度という点ではあまり期待することが出来ない。特に桁の上下方向、幅方向の精度の面で精度外れのPC桁,RC桁が製作された場合でもほとんどの場合がライナーなどによる調整では調整しきれない場合が多い。
【0004】
またその状態のままで据え付けられた場合には、同一支柱上に有っても隣り合う2つの軌道桁間には、軌道桁上面の路面には上下方向の段差が生じ、軌道桁側面には左右方向の段差が生じてしまい、車両走行時に車両に衝撃を与えて乗り心地を悪くしてしまう。この為、精度外れの桁を破壊し、新たに桁を製作し直し据え付けるという問題が生じる。
【0005】
本発明の目的は、現地にて簡単に走行面、両側面の調整を可能にする装置を提供することにある。
【0006】
【課題を解決するための手段】
本発明の調整桁は、鋼材を使用して成形される取付座にヒンジ構造にて調整桁上面に配置される鋼製の路面調整板と、鋼材を使用して成形されており、調整桁両側面に配置され取付座にヒンジ構造にて拘束される調整桁両側面調整板と、前述各調整板の内側に配置されており上面,両側面、の3方向を閉じる台座に各調整板に取り付けられた調整用ネジ式ジャッキ、ネジ式ジャッキ締め付けナットにて固定するので、ネジ式ジャッキストロークによって調整桁の路面調整板,両側面調整板の調整を可能にし、連接する軌道桁との段差を容易に調整することを可能としている。
【0007】
【発明の実施の形態】
本発明の実施例を図1〜図7によって、以下説明する。図1は一般的な跨座型モノレール用軌道の概略図を示す。モノレール用軌道の支柱1の上面にモノレール軌道3,4を据え付ける。支柱1とモノレール用軌道桁3,4の間に支承2を配置している。また、モノレール用軌道桁3,4の間に両者の段差を実質的に解消する調整桁5が取り付けられている。
【0008】
図2は本発明の調整桁の全体構造を示す斜視図で、モノレール用軌道桁3に調整桁5が取り付けられている。軌道桁への調整桁の取り付けはボルト接合とする。
【0009】
図3は本発明の調整桁の全体構造を示す前視図で、調整桁の全体配置を説明する。調整桁の台座6は鋼材を用いて成形されている。具体的には、取り付け軌道桁端面とほぼ同等の断面を持ち、軌道桁端面に固定する際に必要となるボルト取付穴8を有し、後述の側面調整板をヒンジ構造にて拘束する為のヒンジ受け7を溶接接合にて取り付けられている。
【0010】
路面調整板9は鋼材を用いて成形されており、軌道桁の路面とほぼ同等の幅方向の断面を有する。両側面調整板10,11は軌道桁の両側面の働きを担っている。路面調整板,両側面調整板の詳細については後述する。台座12は、鋼材を用いて成形されており路面板9,両側面調整板10,11の内側の空間に位置し、取り付け座6に溶接接合されている。
【0011】
台座は上部板,両側面板から構成されており、各台座板は後述のネジ式ジャッキ取り付け穴8を上部板は中央に、両側面板は上下2ヶ所に有する。ネジ式ジャッキ取り付け穴8は桁長手方向に長穴構造を有している。ネジ式ジャッキ13は各調整板の中央に溶接接合されており、その他端はタップが切ってある。
【0012】
図4は本発明の調整桁の全体構造を示す上視図を示す。路面調整板ヒンジ受け7の取り付け位置は、路面調整板ヒンジ受けの間に調整板9,10,11を入れ、ピン14を通した場合でもヒンジ受けを桁幅方向にピンの頭が出ない位置にする。ピン14は鋼材を用いて成形されており一端がピン径より大きくなっており、ヒンジ受けの内径と比べて大きくなっている。もう一端は割りピン15によって固定することができるように割ピン用の穴を有する構造になっている。このときに構造上、側面調整板10,11をヒンジ構造にて拘束する場合、ピン14は調整桁の上方向にピンの頭が来るようにすることが好ましい。
【0013】
図5は本発明の調整桁の全体構造を示す左視図を示す。台座12は桁長手方向から見て奥行き方向には、両側面調整板と比べて若干短いが、台座の内部空間に配置されるネジ式ジャッキ用締め付けナット15を締め付ける際の作業性を考慮しての構造である。
【0014】
また両側面調整板の上端部が斜めになっているが、これは路面調整板9を下げる方向に調整した場合に両側面調整板10,11に干渉するため、それを逃げられる構造となっている。
【0015】
図6はヒンジ部を示す詳細斜視図である。取付座に同一線上に溶接接合された2つのヒンジ受け間7に調整板9,10,11のいずれかを入れ、ピン14を通し割ピン15にて固定する。これによりヒンジ構造とすることが出来る。本図は側面調整板10の上部の側面調整板を代表として採用している。
【0016】
図7はネジ式ジャッキ部を示す詳細断面図で、5ヶ所の代表として一箇所を本図に採用してある。構造は台座12に明けられた長穴に、各調整板9,10,
11に溶接接合されたネジ式ジャッキ13の他端を通し、台座を挟んで両方からネジ式ジャッキ用締め付けナット16にて位置を決めている。このときにネジ式ジャッキ13のネジ部が各調整板9,10,11を調整する際の調整可能範囲、つまりストロークとなる。
【0017】
調整桁5の軌道桁3の端面への取り付けは、あらかじめ軌道桁3に調整桁取付用にタップを切っておき、調整桁側のボルト取付穴8をモノレール軌道桁に取り付ける。この場合、工場にて取り付けを行うので、調整桁5を取り付ける際の誤差を少なくすることができる。
【0018】
調整桁の実際の調整方法は、ネジ式ジャッキ用締め付けナット16を開き方向、あるいは閉じ方向に回転させることによってネジ式ジャッキ13を調整桁の内方向,外方向に移動させて路面調整板9,両側面調整板10,11の先端部がヒンジ部を中心として傾斜し、路面調整板9,両側面調整板10,11と連接する軌道桁に実質的に一致するように高さ,幅を変化させる。このとき、連接する2つの桁の段差を測定し、本発明の調整桁を用い段差補正を行うのではなく、あくまで調整は目分量にて行う。これによって作業効率が上がるという効果もある。
【0019】
別の実施例として、図3を用いて説明する。この状態では両側面調整板10,11は2分割されているが、上部側面板10と下部側面板11が一体となった構造でも同等の効果が得られる。
【0020】
【発明の効果】
本発明によれば調整桁で2つの桁の製作,据付け誤差を調整するので、安価にモノレール用軌道を製作することができる。
【図面の簡単な説明】
【図1】跨座式モノレール用軌道の概略図。
【図2】本発明の調整桁の全体構造を示す斜視図。
【図3】本発明の調整桁の全体構造を示す前視図。
【図4】本発明の調整桁の全体構造を示す上視図。
【図5】本発明の調整桁の全体構造を示す左視図。
【図6】ヒンジ部を示す詳細斜視図。
【図7】ネジ式ジャッキ部を示す詳細断面図。
【符号の説明】
1…支柱、3,4…軌道桁、5…調整桁、6…取付け座、9…路面調整板、 10…上部側面調整板、11…下部側面調整板、12…台座、13…ネジ式ジャッキ。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a straddle-type monorail track girder.
[0002]
[Prior art]
Currently, a straddle-type monorail track is mainly composed of a column that stands on the ground and a track beam installed on the column. The track girders include girders made of prestressed concrete (hereinafter PC girders), girders made of concrete (henceforth RC girders), and steel girders made of steel. It is used.
[0003]
[Problems to be solved by the invention]
Usually, PC girders, RC girders, etc. are about 20 m in the longitudinal direction, and are difficult to transport from the viewpoint of cost. However, if you make a local production, you can not expect much in terms of digit accuracy compared to the factory production. In particular, even when a PC girder or RC girder that is out of accuracy in terms of accuracy in the vertical direction or width direction of the girder is manufactured, in most cases, adjustment by a liner or the like cannot often be performed.
[0004]
In addition, when installed in this state, there is a vertical step on the road surface of the upper surface of the track girder between two adjacent track girders, even on the same column. A step in the left-right direction occurs, and the vehicle is shocked when the vehicle travels, resulting in poor ride comfort. For this reason, there arises a problem that a digit with a lower accuracy is destroyed, and a new digit is newly manufactured and installed.
[0005]
An object of the present invention is to provide an apparatus that enables easy adjustment of a running surface and both side surfaces on site.
[0006]
[Means for Solving the Problems]
The adjustment girder of the present invention is formed by using a steel road surface adjustment plate disposed on the upper surface of the adjustment girder with a hinge structure on a mounting seat formed using steel, and using the steel material. Attached to each adjustment plate on the pedestal that is arranged on the surface and is fixed on both sides of the adjustment girder, which is constrained by the hinge structure on the mounting seat, and inside the above-mentioned each adjustment plate and closes the top and both sides Because it is fixed with the screw screw jack for adjustment and screw type screw tightening nut, the road surface adjustment plate and adjustment plate on both sides of the adjustment beam can be adjusted by the screw type jack stroke, and the level difference from the connecting track beam is easy. It is possible to adjust to.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described below with reference to FIGS. FIG. 1 is a schematic view of a general straddle-type monorail track. The monorail tracks 3 and 4 are installed on the upper surface of the support 1 of the monorail track. A support 2 is arranged between the support column 1 and the monorail track girders 3 and 4. Further, an adjustment girder 5 is attached between the monorail track girders 3 and 4 so as to substantially eliminate the step between the two.
[0008]
FIG. 2 is a perspective view showing the entire structure of the adjustment girder according to the present invention, in which the adjustment girder 5 is attached to the monorail track girder 3. The adjustment girder is attached to the track girder by bolting.
[0009]
FIG. 3 is a front view showing the overall structure of the adjustment girder according to the present invention, and the overall arrangement of the adjustment girder will be described. The pedestal 6 of the adjustment girder is formed using steel. Specifically, it has a cross section substantially the same as the end face of the mounting track girder, has a bolt mounting hole 8 necessary for fixing to the end face of the track girder, and restrains a side adjustment plate (to be described later) with a hinge structure. The hinge receiver 7 is attached by welding.
[0010]
The road surface adjustment plate 9 is formed of steel and has a cross section in the width direction substantially equal to the road surface of the track girder. Both side surface adjustment plates 10 and 11 serve as both side surfaces of the track girder. Details of the road surface adjustment plate and both side surface adjustment plates will be described later. The pedestal 12 is formed using a steel material, is located in the space inside the road surface plate 9 and the side surface adjustment plates 10 and 11, and is welded to the mounting seat 6.
[0011]
The pedestal is composed of an upper plate and two side plates. Each pedestal plate has a screw-type jack mounting hole 8 to be described later, the upper plate at the center, and the two side plates at two locations on the upper and lower sides. The screw type jack mounting hole 8 has a long hole structure in the longitudinal direction of the beam. The screw-type jack 13 is welded to the center of each adjustment plate, and the other end is tapped.
[0012]
FIG. 4 is a top view showing the overall structure of the adjustment girder of the present invention. The mounting position of the road surface adjustment plate hinge receiver 7 is a position where the adjustment plate 9, 10, 11 is inserted between the road surface adjustment plate hinge receivers and the heads of the pins do not protrude in the digit width direction even when the pins 14 are passed. To. The pin 14 is formed using a steel material, and one end thereof is larger than the pin diameter, and is larger than the inner diameter of the hinge receiver. The other end is structured to have a split pin hole so that it can be fixed by the split pin 15. At this time, when the side surface adjusting plates 10 and 11 are constrained by a hinge structure, it is preferable that the pin 14 has the head of the pin above the adjustment beam.
[0013]
FIG. 5 shows a left view showing the overall structure of the adjustment girder of the present invention. The pedestal 12 is slightly shorter in the depth direction when viewed from the longitudinal direction of the girder than the both-side adjustment plates, but in consideration of workability when tightening the screw-type jack fastening nut 15 disposed in the internal space of the pedestal. This is the structure.
[0014]
Moreover, although the upper end part of the both-sides adjustment board is slanting, this will interfere with the both-sides adjustment board 10 and 11, when it adjusts in the direction which lowers the road surface adjustment board 9, and it becomes a structure which can escape it. Yes.
[0015]
FIG. 6 is a detailed perspective view showing the hinge portion. One of the adjustment plates 9, 10, 11 is inserted into the two hinge receivers 7 welded and joined to the mounting seat on the same line, and the pin 14 is passed through and fixed with the split pin 15. Thereby, it can be set as a hinge structure. This figure employs the side adjustment plate at the top of the side adjustment plate 10 as a representative.
[0016]
FIG. 7 is a detailed cross-sectional view showing the screw type jack portion, and one place is adopted in this figure as a representative of five places. The structure is a long hole opened in the pedestal 12, and each adjustment plate 9, 10,
The other end of the screw-type jack 13 welded to 11 is passed through, and the position is determined by the screw-type jack tightening nut 16 from both sides with the base interposed therebetween. At this time, the screw portion of the screw-type jack 13 becomes an adjustable range, that is, a stroke when adjusting each of the adjustment plates 9, 10, 11.
[0017]
To attach the adjustment girder 5 to the end face of the track girder 3, tap the track girder 3 in advance for mounting the adjustment girder, and attach the bolt mounting hole 8 on the adjustment girder side to the monorail track girder. In this case, since the attachment is performed at the factory, an error in attaching the adjustment girder 5 can be reduced.
[0018]
The actual adjustment method of the adjustment girder is that the screw-type jack 13 is moved inward and outward of the adjustment girder by rotating the screw-type jack tightening nut 16 in the opening direction or in the closing direction. The tip of both side surface adjustment plates 10 and 11 are inclined with the hinge as the center, and the height and width are changed so as to substantially coincide with the road surface adjustment plate 9 and the track girder connected to both side surface adjustment plates 10 and 11. Let At this time, the level difference between the two digits connected to each other is measured, and the level difference is not corrected by using the adjustment digit of the present invention. This also has the effect of increasing work efficiency.
[0019]
Another embodiment will be described with reference to FIG. In this state, the side surface adjustment plates 10 and 11 are divided into two parts, but the same effect can be obtained even in a structure in which the upper side plate 10 and the lower side plate 11 are integrated.
[0020]
【The invention's effect】
According to the present invention, since the adjustment and installation errors of the two girders are adjusted by the adjustment girders, the monorail track can be produced at low cost.
[Brief description of the drawings]
FIG. 1 is a schematic view of a straddle-type monorail track.
FIG. 2 is a perspective view showing an overall structure of an adjustment girder according to the present invention.
FIG. 3 is a front view showing the overall structure of the adjustment girder according to the present invention.
FIG. 4 is a top view showing the overall structure of the adjustment girder according to the present invention.
FIG. 5 is a left view showing the overall structure of the adjustment girder of the present invention.
FIG. 6 is a detailed perspective view showing a hinge portion.
FIG. 7 is a detailed sectional view showing a screw-type jack portion.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Post, 3, 4 ... Track girder, 5 ... Adjustment girder, 6 ... Mounting seat, 9 ... Road surface adjustment plate, 10 ... Upper side surface adjustment plate, 11 ... Lower side surface adjustment plate, 12 ... Base, 13 ... Screw type jack .

Claims (2)

鋼材を使用して成形される取付座と、
鋼材を使用して成形され、取付座にヒンジ構造を用いて取付座上面に配置される路面調整板と、
鋼材を使用して成形され、前記取付座にヒンジ構造を用いて調整桁両側に配置される側面調整板と、
鋼材を使用して成形される上記調整板の内側の空間に位置し、取付座に剛接されており上面板と、
2つの側面板が囲む空間内に設置した台座と、各調整板と前記台座に向かって配置された調整用ネジ式ジャッキ、ナットと、
からなる跨座式モノレール軌道桁。
A mounting seat formed using steel,
A road surface adjusting plate that is molded using steel and is arranged on the upper surface of the mounting seat using a hinge structure on the mounting seat;
Side adjustment plates that are molded using steel and are arranged on both sides of the adjustment girder using a hinge structure on the mounting seat;
Located in the space inside the adjustment plate formed using steel, is rigidly connected to the mounting seat, and the upper surface plate,
A pedestal installed in a space surrounded by two side plates, an adjustment screw and a screw jack for adjustment, a nut arranged toward the pedestal,
A straddle-type monorail track girder consisting of
支柱に第1桁の端部を載せ、
前記第1桁の端部に連接する第2の桁の端部を前記支柱に載せ、
前記第1桁、前記第2桁の端部のいずれか一方の桁の端部に設置した調整桁の上面の路面板の先端部が他方の桁の上面の路面に実質的に一致するように高さを変化させると共に、
前記一方の桁の端部に設置した前記調整桁両側面の側面板先の端部の位置が、前記他方の桁の上面の側面板に実質的に一致するようにそれぞれを変化させること、
を特徴とする跨座式モノレール軌道桁の設置方法。
Place the end of the first digit on the column,
Place the end of the second beam connected to the end of the first beam on the column,
The leading edge of the road surface plate on the upper surface of the adjustment beam installed at the end of either the first beam or the second beam is substantially aligned with the road surface of the upper surface of the other beam. While changing the height,
Changing the position of the end of the side plate tip on both sides of the adjustment beam installed at the end of the one beam so as to substantially match the side plate on the upper surface of the other beam,
Installation method of straddle-type monorail track girder characterized by
JP2001008416A 2001-01-17 2001-01-17 Stretched monorail track girder and installation method thereof Expired - Fee Related JP3811618B2 (en)

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JP3811618B2 true JP3811618B2 (en) 2006-08-23

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CN108162161B (en) * 2018-02-09 2024-07-09 北京交通大学 High-precision double-track beam manufacturing template system
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CN109680568B (en) * 2019-02-28 2024-07-26 中建五局土木工程有限公司 Track beam line shape adjusting equipment and method
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CN110117923B (en) * 2019-06-11 2024-04-26 株洲中车特种装备科技有限公司 Mounting node of monorail car track and construction method of mounting node
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CN110820571A (en) * 2019-10-31 2020-02-21 中铁第四勘察设计院集团有限公司 Adjustable track beam frame beam platform and track beam frame beam method
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CN110820596A (en) * 2019-12-09 2020-02-21 南京林业大学 Temporary limiting device for linear adjustment of PC track beam and using method
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