JP3809246B2 - Plastic container - Google Patents

Plastic container Download PDF

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Publication number
JP3809246B2
JP3809246B2 JP10807797A JP10807797A JP3809246B2 JP 3809246 B2 JP3809246 B2 JP 3809246B2 JP 10807797 A JP10807797 A JP 10807797A JP 10807797 A JP10807797 A JP 10807797A JP 3809246 B2 JP3809246 B2 JP 3809246B2
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JP
Japan
Prior art keywords
partition
side wall
gradient
synthetic resin
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP10807797A
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Japanese (ja)
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JPH10287340A (en
Inventor
千晴 浅井
俊弘 笠原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanko Co Ltd
Original Assignee
Sanko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanko Co Ltd filed Critical Sanko Co Ltd
Priority to JP10807797A priority Critical patent/JP3809246B2/en
Publication of JPH10287340A publication Critical patent/JPH10287340A/en
Application granted granted Critical
Publication of JP3809246B2 publication Critical patent/JP3809246B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は、中仕切りを有する合成樹脂製容器に関するものである。
【0002】
【従来の技術】
従来、中仕切りが、側壁や底部からなる箱型の容器本体と、射出成形等により、一体に成形された合成樹脂製容器が知られている。
【0003】
【発明が解決しようとする課題】
従来の合成樹脂製容器の平面図である図4を用いて、本発明が解決しようとする課題について説明する。
【0004】
各種製品を、射出成形等により成形した場合、成形後の冷却過程において、肉厚の厚い部分の収縮率が、肉厚の薄い部分に比べて大きいという現象が知られている。ところで、中仕切りPを、側壁c1や底部c2からなる容器本体Cと、射出成形等により、一体に成形した場合、通常、中仕切りPの肉厚が、側壁c1の肉厚より薄いので、射出成形後の冷却過程において、肉厚の厚い側壁c1が、肉厚の薄い中仕切りPより、より大きく収縮し、従って、中仕切りPが、中仕切りPの収縮より、より大きく、容器本体Cの内方に収縮する側壁c1の収縮圧力により、図4に示されているように、波状に変形するという問題があった。
【0005】
中仕切りPの変形を防止するために、中仕切りPの両端部の肉厚を、中仕切りPの中央部の肉厚より薄くして、中仕切りPの両端部を、中仕切りPの中央部より変形し易くすることにより、肉厚の厚い側壁c1のより大きな収縮を、中仕切りPの両端部の薄肉部の変形により、吸収するようにした合成樹脂製容器も知られているが、中仕切りPの両端部の薄肉部の強度が低下し、中仕切りPが損傷したり、或いは、中仕切りPの両端部を薄肉部としたために、金型が抜きにくいという問題がある。
【0006】
本発明の目的は、上述した従来の合成樹脂製容器が有する課題を解決するとともに、合成樹脂製容器の外観性及び生産性の向上した合成樹脂製容器を提供することにある。
【0007】
【課題を解決するための手段】
本発明は、上述した目的を達成するために、容器本体と中仕切りとが一体に成形された合成樹脂製容器であって、中仕切りの側面に対して垂直な側断面形状が、縦長の台形状に形成されているとともに、中仕切りの底面の幅が、中仕切りの全長に亘たって一定であり、更に、容器本体の側壁に連接された中仕切りの側壁付近の側面の勾配が、中仕切りの中央部の側面の勾配より大きく形成されており、且つ、中仕切りの中央部の側面の勾配より大きい勾配を有する側壁付近の側面の長さを、中仕切りの全長の略10〜略20%としたものである。
【0008】
【実施例】
以下に、本発明の合成樹脂製容器の斜視図である図1、図1において一点鎖線で囲まれた部分の本発明の合成樹脂製容器の部分拡大斜視図である図2及び本発明の合成樹脂製容器の中仕切りの中央部の側断面図である図3を用いて、本発明の一実施例について説明する。
【0009】
本発明の合成樹脂製容器は、側壁c1や底部c2からなる箱型に形成された容器本体Cと、相対する側壁c1間に配設された中仕切りPとにより構成されており、容器本体Cと中仕切りPとは、射出成形等により、一体に成形されている。なお、c3は、側壁c1を囲むように、側壁c1の上端から、外側に水平に延設された上部フランジであり、c4は、側壁c1の下端から、底部c2を囲むように延設された下部フランジであり、c5は、上部フランジc3の下方の側壁c1の外面から水平方向に延設された中間フランジである。このようなフランジc3、c4、c5は、適宜、必要に応じて、省略することもできる。c6は、必要に応じて、側壁c1の外面から立設された垂直リブである。
【0010】
中仕切りPの両側面p1に対して垂直な側断面形状が、図3に示されているように、縦長の台形状に形成されており、また、中仕切りPの中程の高さ付近の肉厚が、容器本体Cの側壁c1の肉厚と略同じように形成されている。一体成形により、側壁c1に連接された中仕切りPの側壁c1付近の側面p1’の勾配は、中仕切りPの中央部の側面p1”の勾配より、大きく構成されている。例えば、中仕切りPの中央部の両側面p1”がなす勾配(θ1)は、30分程度であるのに対して、中仕切りPの側壁c1付近の両側面p1’がなす勾配(θ2)は、50分程度である。なお、中仕切りPの底面p2の幅(W)は、中仕切りPの全長に亘って一定であり、中仕切りPの中央部と側壁c1付近とで変わることがない。なお、勾配の大きな中仕切りPの側壁c1付近の両側面p1’が、図3において、点線で示されている。
【0011】
本発明においては、側壁c1に連接された中仕切りPの側壁c1付近の側面p1’の勾配が、中仕切りPの中央部の側面p1”の勾配より、大きく構成されているので、中仕切りPと側壁c1とで形成される隅部1における金型の抜きが容易になる。また、中仕切りPの肉厚と容器本体Cの側壁c1の肉厚とを、略同じに構成することにより、射出成形後の冷却過程において、中仕切りPと容器本体Cとの収縮差が少なく、従って、容器本体Cの内方に収縮する側壁c1の収縮圧力により、中仕切りPが、波状に変形するようなことがない。
【0012】
また、中仕切りPの両側面p1に対して垂直な側断面形状が、縦長の台形状に形成されているので、中仕切りPの曲げ強度が大きくなり、従って、収納された物品に押圧されて変形したり、或いは、損傷するようなことがないし、このような中仕切りPにより、合成樹脂製容器の強度も増す。
【0013】
中仕切りPの中央部の勾配より、大きな勾配を有する中仕切りPの側壁c1付近の側面p1’の長さ(L)は、容器本体Cの大きさや深さ等によって異なるが、中仕切りPの全長の略10〜略20%程度が好ましい。また、中仕切りPの中央部の勾配(θ1)及び両端部の勾配(θ2)を大きくしすぎると、中仕切りPの底部p2と上面p3との肉厚差が大きくなり、中仕切りPの底部p2と上面p3との収縮差に起因して、中仕切りP自体が変形したり、中仕切りPにひけと称される窪みができ、商品価値が低下する等の問題が発生することになる。
【0014】
上述した実施例には、容器本体Cに、1つの中仕切りPが形成された例が示されているが、複数の中仕切りPを形成することも、また、中仕切りPを、十字状に交差するように配置することもできる。
【0015】
【発明の効果】
本発明は、以上説明した構成を有しているので、以下に記載する効果を奏するものである。
【0016】
中仕切りの中央部の側面の勾配を、容器本体の側壁付近の中仕切りの側面の勾配より小さくしたので、中仕切りと側壁とで形成される隅部における金型の抜きが容易になる。
【0017】
中仕切りの肉厚と容器本体の側壁の肉厚とを、略同じに形成したので、冷却過程における、容器本体の側壁と中仕切りとの収縮差に起因する中仕切りの変形を防止することができる。
【図面の簡単な説明】
【図1】図1は本発明の合成樹脂製容器の斜視図である。
【図2】図2は図1において一点鎖線で囲まれた部分の本発明の合成樹脂製容器の部分拡大斜視図である。
【図3】図3は本発明の合成樹脂製容器の中仕切りの中央部の側断面図である。
【図4】図4は従来の合成樹脂製容器の平面図である。
【符号の説明】
C・・・・・・・・容器本体
P・・・・・・・・中仕切り
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a synthetic resin container having a partition.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a synthetic resin container is known in which a partition is integrally formed by injection molding or the like, and a box-shaped container body having a side wall and a bottom.
[0003]
[Problems to be solved by the invention]
The problem to be solved by the present invention will be described with reference to FIG. 4 which is a plan view of a conventional synthetic resin container.
[0004]
When various products are molded by injection molding or the like, a phenomenon is known in which the shrinkage rate of the thick part is larger than that of the thin part in the cooling process after molding. By the way, when the partition P is integrally formed with the container main body C including the side wall c1 and the bottom c2 by injection molding or the like, the wall thickness of the partition P is usually thinner than the wall thickness of the side wall c1. In the cooling process after molding, the thick side wall c1 contracts more than the thin partition P, and therefore the partition P is larger than the contraction of the partition P, and the container body C Due to the contraction pressure of the side wall c1 that contracts inward, there is a problem that it deforms into a wave shape as shown in FIG.
[0005]
In order to prevent deformation of the partition P, the thickness of both ends of the partition P is made thinner than the thickness of the center of the partition P so that both ends of the partition P are connected to the center of the partition P. There is also known a synthetic resin container that absorbs greater shrinkage of the thick side wall c1 by deformation of the thin wall portions at both ends of the inner partition P by facilitating deformation. There is a problem in that the strength of the thin wall portions at both ends of the partition P is reduced, the inner partition P is damaged, or the both ends of the inner partition P are thin wall portions, so that it is difficult to remove the mold.
[0006]
The objective of this invention is providing the synthetic resin container which improved the external appearance and productivity of the synthetic resin container while solving the subject which the conventional synthetic resin container mentioned above has.
[0007]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the present invention is a synthetic resin container in which a container body and a partition are integrally formed, and a side cross-sectional shape perpendicular to the side surface of the partition is a vertically long base. The width of the bottom surface of the partition is constant over the entire length of the partition, and the gradient of the side surface near the side wall of the partition connected to the side wall of the container body is The length of the side surface in the vicinity of the side wall that is larger than the gradient of the side surface of the central portion and has a gradient larger than the gradient of the side surface of the central portion of the partition is approximately 10% to approximately 20% of the total length of the partition. it is obtained by the.
[0008]
【Example】
1 is a perspective view of the synthetic resin container of the present invention, FIG. 1 is a partial enlarged perspective view of the synthetic resin container of the present invention, and FIG. 2 is a synthetic view of the present invention. An embodiment of the present invention will be described with reference to FIG. 3 which is a side sectional view of the central part of the partition of the resin container.
[0009]
The synthetic resin container of the present invention includes a container body C formed in a box shape including a side wall c1 and a bottom c2, and a partition P disposed between the opposite side walls c1, and the container body C And the partition P is integrally molded by injection molding or the like. In addition, c3 is an upper flange that extends horizontally from the upper end of the side wall c1 so as to surround the side wall c1, and c4 is extended from the lower end of the side wall c1 so as to surround the bottom c2. The lower flange c5 is an intermediate flange extending horizontally from the outer surface of the side wall c1 below the upper flange c3. Such flanges c3, c4, and c5 can be omitted as appropriate. c6 is a vertical rib erected from the outer surface of the side wall c1 as necessary.
[0010]
As shown in FIG. 3, the side cross-sectional shape perpendicular to both side surfaces p <b> 1 of the middle partition P is formed in a vertically long trapezoidal shape, and is around the middle height of the middle partition P. The wall thickness is formed substantially the same as the wall thickness of the side wall c1 of the container body C. By the integral molding, the gradient of the side surface p1 ′ in the vicinity of the side wall c1 of the partition P connected to the side wall c1 is larger than the gradient of the side surface p1 ″ at the center of the partition P. For example, the partition P The gradient (θ1) formed by both side surfaces p1 ″ of the central portion of the inner wall is about 30 minutes, whereas the gradient (θ2) formed by both side surfaces p1 ′ near the side wall c1 of the partition P is about 50 minutes. is there. The width (W) of the bottom surface p2 of the partition P is constant over the entire length of the partition P, and does not change between the central portion of the partition P and the vicinity of the side wall c1. In addition, both side surfaces p1 ′ in the vicinity of the side wall c1 of the partition P having a large gradient are indicated by dotted lines in FIG.
[0011]
In the present invention, since the gradient of the side surface p1 ′ in the vicinity of the side wall c1 of the partition P connected to the side wall c1 is larger than the gradient of the side surface p1 ″ at the center of the partition P, the partition P It is easy to remove the mold at the corner 1 formed by the side wall c1 and the wall thickness of the partition P and the side wall c1 of the container body C are configured to be substantially the same. In the cooling process after injection molding, the difference in shrinkage between the partition P and the container body C is small, and therefore the partition P is deformed in a wave shape by the shrinkage pressure of the side wall c1 shrinking inward of the container body C. There is nothing.
[0012]
In addition, since the side cross-sectional shape perpendicular to the both side surfaces p1 of the partition P is formed in a vertically long trapezoidal shape, the bending strength of the partition P is increased, and is therefore pressed by the stored article. There is no deformation or damage, and such a partition P increases the strength of the synthetic resin container.
[0013]
The length (L) of the side surface p1 ′ in the vicinity of the side wall c1 of the partition P having a larger gradient than the gradient at the center of the partition P varies depending on the size, depth, etc. of the container body C. About 10 to 20% of the total length is preferable. Moreover, if the gradient (θ1) at the center of the partition P and the gradient (θ2) at both ends are too large, the difference in thickness between the bottom p2 and the top surface p3 of the partition P increases, and the bottom of the partition P Due to the shrinkage difference between p2 and the upper surface p3, the partition P itself is deformed, or a recess called sink is formed in the partition P, resulting in a problem that the commercial value is lowered.
[0014]
In the above-described embodiment, an example in which one partition P is formed on the container body C is shown. However, it is also possible to form a plurality of partitions P and to form the partitions P in a cross shape. It can also be arranged to intersect.
[0015]
【The invention's effect】
Since the present invention has the above-described configuration, the following effects can be achieved.
[0016]
Since the gradient of the side surface of the central portion of the middle partition is made smaller than the gradient of the side surface of the middle partition near the side wall of the container body, it is easy to remove the mold at the corner formed by the middle partition and the side wall.
[0017]
Since the wall thickness of the inner partition and the wall thickness of the side wall of the container main body are formed substantially the same, it is possible to prevent the deformation of the inner partition due to the shrinkage difference between the side wall of the container main body and the inner partition during the cooling process. it can.
[Brief description of the drawings]
FIG. 1 is a perspective view of a synthetic resin container of the present invention.
FIG. 2 is a partially enlarged perspective view of the synthetic resin container of the present invention at a portion surrounded by a one-dot chain line in FIG.
FIG. 3 is a cross-sectional side view of the central portion of the partition of the synthetic resin container of the present invention.
FIG. 4 is a plan view of a conventional synthetic resin container.
[Explanation of symbols]
C: Container body P: Partition

Claims (1)

容器本体と中仕切りとが一体に成形された合成樹脂製容器であって、中仕切りの側面に対して垂直な側断面形状が、縦長の台形状に形成されているとともに、中仕切りの底面の幅が、中仕切りの全長に亘たって一定であり、更に、容器本体の側壁に連接された中仕切りの側壁付近の側面の勾配が、中仕切りの中央部の側面の勾配より大きく形成されており、且つ、中仕切りの中央部の側面の勾配より大きい勾配を有する側壁付近の側面の長さが、中仕切りの全長の略10〜略20%であることを特徴とする合成樹脂製容器。A container made of synthetic resin in which a container body and a partition are integrally formed, and a side cross-sectional shape perpendicular to a side surface of the partition is formed in a vertically long trapezoidal shape, and a bottom surface of the partition The width is constant over the entire length of the partition, and the slope of the side surface near the side wall of the partition that is connected to the side wall of the container body is larger than the slope of the side surface of the center part of the partition. And the length of the side surface vicinity of a side wall which has a gradient larger than the gradient of the side surface of the center part of a partition is about 10 to about 20% of the full length of a partition, The synthetic resin container characterized by the above-mentioned.
JP10807797A 1997-04-10 1997-04-10 Plastic container Expired - Fee Related JP3809246B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10807797A JP3809246B2 (en) 1997-04-10 1997-04-10 Plastic container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10807797A JP3809246B2 (en) 1997-04-10 1997-04-10 Plastic container

Publications (2)

Publication Number Publication Date
JPH10287340A JPH10287340A (en) 1998-10-27
JP3809246B2 true JP3809246B2 (en) 2006-08-16

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Family Applications (1)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060169701A1 (en) * 2005-02-01 2006-08-03 Meissen Cynthia R Storage container

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