JP3803836B2 - Method for preserving wood materials - Google Patents

Method for preserving wood materials Download PDF

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Publication number
JP3803836B2
JP3803836B2 JP31940596A JP31940596A JP3803836B2 JP 3803836 B2 JP3803836 B2 JP 3803836B2 JP 31940596 A JP31940596 A JP 31940596A JP 31940596 A JP31940596 A JP 31940596A JP 3803836 B2 JP3803836 B2 JP 3803836B2
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Japan
Prior art keywords
powder
wood
polyvinyl butyral
solution
alcohol solution
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JP31940596A
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Japanese (ja)
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JPH10156807A (en
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▲あきら▼ 谷内
秀男 ▲吉▼田
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株式会社▲吉▼田生物研究所
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Description

【0001】
【発明の属する技術分野】
本発明は、木質材料の保存処理方法に関する。より詳しくは、内外面の木質部が脆弱化または空洞化した構造物、建造物、木像、家具、装飾品、伝統工芸品、文化財等の木質材料の保存処理方法に関する。
【0002】
本発明において、脆弱化した状態とは、木材腐朽菌等により細胞壁の主成分であるセルロース、ヘミセルロース、リグニン等の化学組成が著しく変化した状態で、具体的には、手で触れることにより簡単に崩落したり欠落する状態をいう。また、本発明において、空洞化した状態とは、虫食い等により多数の穴が生じた状態をいう。長年が経過した木質材料においては、これらの状態が同時に生じていることが多い。
【0003】
【従来の技術と発明が解決しようとする課題】
木質材料よりなる構造物、建造物、木像、家具、装飾品、伝統工芸品、文化財等は、年月を経るに従って風化、菌類、虫食い等により、内外面の木質部が脆弱化したり、空洞化して、本来の形態を維持しなくなる。そのため、その補修や保存処理に努力が払われてきた。
【0004】
従来、この目的のためには、アクリル樹脂の酢酸エチル溶液、トルエン溶液またはアクリル樹脂エマルション等を、木質材料に塗布、浸漬、充填することが行われてきた。しかしながら、これらを用いた場合には、乾燥に長時間を要し、脆弱化木材との親和性が劣るために木質材料の色相、外観が変化するほか、作業性にも問題があった。
【0005】
本発明の目的は、木質材料と親和性のある樹脂溶液を用いて、木質材料の色相、外観を変化させずに、脆弱化または空洞化した木質材料を保存処理する作業性の良い方法を提供することである。
【0006】
【課題を解決するための手段】
本発明の木質材料の保存処理方法は、脆弱化または空洞化した木質材料に、ポリビニルブチラールのアルコール溶液を浸透させることを特徴とする。
【0007】
本発明の他の保存処理方法は、脆弱化または空洞化した木質材料に、ポリビニルブチラールおよびエチルセルロースのアルコール溶液を浸透させることを特徴とする。
【0008】
空洞化した木質材料を保存処理するには、木質材料の空洞部に、パルプ粉、木粉、ガラス粉、砥の粉および結晶セルロースからなる群より選択される少なくとも1種とポリビニルブチラールのアルコール溶液またはポリビニルブチラールおよびエチルセルロースのアルコール溶液との混合物を充填する。
【0009】
空洞化した木質材料を保存処理するには、木質材料の空洞部に、パルプ粉、木粉、ガラス粉、砥の粉および結晶セルロースからなる群より選択される少なくとも1種を充填し、その上から、ポリビニルブチラールのアルコール溶液またはポリビニルブチラールおよびエチルセルロースのアルコール溶液を浸透させてもよい。
【0010】
【発明の実施の形態】
本発明に係る木質材料とは、広く木質の材料をいい、特に限定されない。ただし、仏像彫刻や古代建築に用いられた木材については、代表的な樹種として、ヒノキ、カヤ、クスノキ、ケヤキ等が挙げられる。
【0011】
本発明に用いるポリビニルブチラールは、市販されているものでよく、特に限定されないが、アルコールに可溶でOH基含有量が20〜40モル%のものが好ましい。また、ブチラール化度が60〜75モル%で、アセチル基含有量が0〜5モル%のものが好ましい。
【0012】
また、本発明に用いるエチルセルロースは、市販されているものでよく、特に限定されないが、トルエン/エタノール(重量比8/2)の混合溶媒に溶解させた場合の5重量%溶液の粘度が10〜50cpsであるものが好ましい。
【0013】
エチルセルロースをポリビニルブチラールと併用すると、木質繊維との親和性がより向上するため、保存処理を行った木質材料の光沢を抑えて外観の変化を防ぐのに好ましい。アルコール溶液中のポリビニルブチラールとエチルセルロースとの混合割合は、重量比で、ポリビニルブチラール:エチルセルロース=70〜100:30〜0であるのが好ましい。
【0014】
本発明で使用するアルコールとしては、炭素数1〜4の直鎖状または分岐状アルコールが好ましい。このようなアルコールとしては、メタノール、エタノール、イソプロパノール、プロパノール、ブタノール、イソブタノール等が挙げられ、単独または混合状態で使用される。中でもエタノールが好ましい。
【0015】
アルコール溶液中のポリビニルブチラール単独またはエチルセルロースとの混合物の濃度は、3〜30重量%であるのが好ましい。3重量%未満の濃度では充分な保存処理効果が得られず、30重量%を超える濃度では作業性が悪い。
【0016】
本発明の保存処理方法は、脆弱化または空洞化した木質材料に、ポリビニルブチラールのアルコール溶液、またはポリビニルブチラールおよびエチルセルロースのアルコール溶液を浸透させる。すなわち、脆弱化または空洞化した木質材料全体を該溶液に直接浸漬するか、必要な部分に該溶液を注入するか、または塗布した後に、乾燥して硬化させる。該溶液は、極めて短時間で木質材料中に充分浸透する。乾燥は、常温で、恒量になるまで行なうのが好ましい。
【0017】
また、腐食、虫食い等により空洞化状態になった木質材料を処理する場合には、上記のアルコール溶液にパルプ粉、木粉、ガラス粉、砥の粉および結晶セルロースからなる群より選択される少なくとも1種を混合して所望の粘度に調整したものを、空洞部に充填した後に、乾燥・硬化させることにより、腐食または虫食い等による欠落部や空洞部を補修して木質材料の形態を安定化できる。空洞化状態になった木質材料を処理する場合には、また、木質材料の空洞部に、パルプ粉、木粉、ガラス粉、砥の粉および結晶セルロースからなる群より選択される少なくとも1種を充填し、その上から、上記のアルコール溶液を塗布するか注入して浸透させた後に、乾燥・硬化させることにより、腐食または虫食い等による欠落部や空洞部を補修して木質材料の形態を安定化できる。
【0018】
本発明で用いるパルプ粉は、特に限定されないが、機械的にパルプを粉砕したものが好ましい。木粉としては、特に限定されないが、挽き粉を粉砕したものが好ましい。ガラス粉としては、特に限定されないが、ガラスを機械的に粉砕したり、溶融ガラスを微粒子化したものが好ましい。砥の粉としては、特に限定されないが、砥石の粉で、黄土を焼いて作られるものが好ましく、塗装の下地、柱、板等の色付け等に使用されるものが好ましい。結晶セルロースとは、セルロースを化学的に処理して結晶化したものであり、例えば、旭化成工業(株)製のアビセル等が挙げられる。これらのパルプ粉、木粉、ガラス粉、砥の粉および結晶セルロースの平均粒径は、5〜100μmであるのが好ましい。これらの粉末の中では、パルプ粉、木粉、砥の粉が好ましい。また、パルプ粉または木粉と砥の粉との組合せも好ましい。これらのパルプ粉、木粉、ガラス粉、砥の粉および結晶セルロースの使用割合は、重量比で、パルプ粉等:アルコール溶液=0.2〜5:1であるのが好ましい。
【0019】
なお、本発明の方法で保存処理した木質材料において、硬化した樹脂組成物等は、処理に用いたアルコールで溶解除去できるので可逆性を有する。
【0020】
本発明で用いるアルコール溶液または該溶液とパルプ粉等との混合物に、必要に応じて、着色剤、防腐剤、防かび剤、抗菌剤等を加えることもできる。
【0021】
【実施例】
以下に実施例を挙げて本発明をさらに詳細に説明するが、本発明はこれらの実施例によって限定されるものではない。
【0022】
実施例1
約1000年経過して完全に脆弱化したヒノキ材10.2g(3.8cm×2.2cm×5.5cm)を、ポリビニルブチラール樹脂(積水化学工業(株)製のエスレックBLS、OH基含有量25モル%)9.2g、市販のエチルセルロース(重量比がトルエン/エタノール=8/2の混合溶媒での5重量%溶液の粘度が22cps)0.8gおよびパラヒドロキシ安息香酸メチル(抗菌剤)0.1gをエタノール190gに溶解した溶液に浸漬した。
【0023】
浸漬したヒノキ材は、10分間で樹脂溶液を吸収して沈降した。60分間浸漬した後に30℃で15時間乾燥したところ、重量が11.6gとなり、12.1重量%の樹脂等を含有していた。処理後のヒノキ材の色調は、処理前と変わらなかった。また、さらなる切削加工、充填、接着等の処理に充分耐える状態であった。
【0024】
実施例2
ポリビニルブチラール樹脂(積水化学工業(株)製のエスレックBXL、OH基含有量37モル%)8.5g、市販のエチルセルロース(重量比がトルエン/エタノール=8/2の混合溶媒での5重量%溶液の粘度が18cps)1.5gおよび丁字油(抗菌剤)0.1gをエタノール190gに溶解した溶液に、砥の粉(平均粒径20μm)185gおよびパルプ粉(平均粒径50μm)15gを加えて充分に練り合わせたものを、ポリエステルフィルムを円錐状に巻いたものの中に入れて、約800年経過して虫食いにより多数の空洞を有するクスノキ材60g(4.1cm×2.4cm×30.5cm)の空洞部に充填し、常温で乾燥した。
【0025】
充填物の総量は18.8gで、乾燥硬化物の収縮脱落はなかった。空洞部の周辺の脆弱部には、砥の粉とパルプ粉を含まない樹脂溶液を塗布して処理した。処理後のクスノキ材の色調は、処理前とほとんど変わらなかった。
【0026】
実施例3
約1000年経過して虫食いによる空洞を有するカヤ材30.7g(3.7cm×2.8cm×31.1cm)の空洞部に、木粉(平均粒径50μm)5g、ガラス粉(平均粒径7μm)5gおよび砥の粉(平均粒径20μm)10gの混合粉末を入れ、過剰の粉末を筆により除いて7.9gの粉末を充填した。次に、この上から、実施例1と同じ組成の樹脂溶液30gを塗布して乾燥硬化させ、充填物を固定した。処理物は72時間で恒量となり、処理前と比べて外観に変化はなかった。また、乾燥硬化物の収縮は見られなかった。
【0027】
参考例1
実施例1と同じヒノキ材の10.3g(3.8cm×2.3cm×5.5cm)を、ポリビニルブチラール樹脂(積水化学工業(株)製のエスレックBXL、OH基含有量37モル%)10gおよびパラヒドロキシ安息香酸メチル(抗菌剤)0.1gをエタノール190gに溶解した溶液に60分間浸漬した後に30℃で15時間乾燥したところ、重量が11.9gとなり、13.4重量%の樹脂等を含有していた。処理後のヒノキ材の外観は、エチルセルロースを併用したものに比較して光沢が大きかった。また、さらなる切削加工、充填、接着等の処理に充分耐える状態であった。
【0028】
【発明の効果】
本発明においては、木質材料と親和性のある樹脂溶液または樹脂組成物を用いて処理するために、木質材料の色相、外観を変化させずに、脆弱化または空洞化した木質材料を保存処理することができる。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for preserving wood materials. More specifically, the present invention relates to a method for preserving wooden materials such as structures, buildings, wooden statues, furniture, ornaments, traditional crafts, and cultural properties in which the wood portions of the inner and outer surfaces are weakened or hollowed out.
[0002]
In the present invention, the weakened state is a state in which the chemical composition of cellulose, hemicellulose, lignin and the like, which are the main components of the cell wall, has changed significantly due to wood decay fungi and the like. A state of collapse or loss. Further, in the present invention, the hollow state means a state in which a large number of holes are generated due to worm-eaten or the like. In many years of woody materials, these conditions often occur simultaneously.
[0003]
[Prior art and problems to be solved by the invention]
Structures, structures, wooden figures, furniture, decorations, traditional crafts, cultural properties, etc. made of wood materials are weakened or hollowed out due to weathering, fungi, insect erosion, etc. Will not maintain its original form. For this reason, efforts have been made to repair and preserve it.
[0004]
Conventionally, for this purpose, an acrylic resin ethyl acetate solution, a toluene solution, an acrylic resin emulsion, or the like has been applied, dipped and filled into a woody material. However, when these are used, drying takes a long time, and since the affinity with weakened wood is inferior, the hue and appearance of the woody material change, and there are also problems in workability.
[0005]
An object of the present invention is to provide a method with good workability for preserving a weakened or hollow wooden material without changing the hue and appearance of the wooden material by using a resin solution having affinity with the wooden material. It is to be.
[0006]
[Means for Solving the Problems]
The method for preserving a wood material according to the present invention is characterized in that an alcohol solution of polyvinyl butyral is infiltrated into a weakened or hollow wood material.
[0007]
Another preservation treatment method of the present invention is characterized in that an alcohol solution of polyvinyl butyral and ethyl cellulose is infiltrated into a weakened or hollow wooden material.
[0008]
In order to preserve the hollow wooden material, at least one selected from the group consisting of pulp powder, wood powder, glass powder, abrasive powder and crystalline cellulose and a polyvinyl butyral alcohol solution or polyvinyl Fill a mixture of butyral and ethylcellulose with an alcohol solution.
[0009]
In order to preserve the hollow wood material, the hollow portion of the wood material is filled with at least one selected from the group consisting of pulp powder, wood powder, glass powder, abrasive powder and crystalline cellulose, and from above, An alcohol solution of polyvinyl butyral or an alcohol solution of polyvinyl butyral and ethyl cellulose may be infiltrated.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
The wood material according to the present invention refers to a wide wood material and is not particularly limited. However, for wood used in Buddhist statue sculpture and ancient architecture, cypress, kayak, camphor, zelkova, etc. are listed as typical tree species.
[0011]
The polyvinyl butyral used in the present invention may be commercially available and is not particularly limited, but is preferably soluble in alcohol and having an OH group content of 20 to 40 mol%. Moreover, a butyral degree of 60-75 mol% and an acetyl group content of 0-5 mol% are preferable.
[0012]
The ethyl cellulose used in the present invention may be commercially available and is not particularly limited, but the viscosity of a 5 wt% solution when dissolved in a mixed solvent of toluene / ethanol (weight ratio 8/2) is 10 to 10%. What is 50 cps is preferable.
[0013]
When ethyl cellulose is used in combination with polyvinyl butyral, the affinity with the wood fiber is further improved, and therefore, it is preferable to suppress the gloss of the wood material subjected to the storage treatment and prevent the appearance from changing. The mixing ratio of polyvinyl butyral and ethyl cellulose in the alcohol solution is preferably polyvinyl butyral: ethyl cellulose = 70 to 100: 30 to 0 by weight ratio.
[0014]
As alcohol used by this invention, a C1-C4 linear or branched alcohol is preferable. Examples of such alcohols include methanol, ethanol, isopropanol, propanol, butanol, isobutanol and the like, which are used alone or in a mixed state. Of these, ethanol is preferred.
[0015]
The concentration of polyvinyl butyral alone or a mixture with ethyl cellulose in the alcohol solution is preferably 3 to 30% by weight. If the concentration is less than 3% by weight, a sufficient preservation effect cannot be obtained, and if the concentration exceeds 30% by weight, the workability is poor.
[0016]
In the preservation treatment method of the present invention, a brittle or hollow wooden material is infiltrated with an alcohol solution of polyvinyl butyral or an alcohol solution of polyvinyl butyral and ethyl cellulose. That is, the entire weakened or hollow wood material is directly immersed in the solution, or the solution is poured into a necessary portion, or applied and then dried and cured. The solution penetrates the wood material sufficiently in a very short time. Drying is preferably performed at room temperature until a constant weight is reached.
[0017]
In addition, when treating a wood material that has been hollowed out due to corrosion, insect erosion, etc., at least one selected from the group consisting of pulp powder, wood powder, glass powder, abrasive powder, and crystalline cellulose in the above alcohol solution After the mixture is adjusted to have a desired viscosity and filled into the cavity, it is dried and cured, thereby repairing the missing part and the cavity due to corrosion or insect erosion and the like, thereby stabilizing the form of the woody material. When processing a hollow wood material, the hollow portion of the wood material is filled with at least one selected from the group consisting of pulp powder, wood powder, glass powder, abrasive powder and crystalline cellulose. From above, by applying or injecting the above-mentioned alcohol solution and infiltrating it, drying and curing can repair missing parts and cavities due to corrosion or insect erosion and stabilize the form of the woody material .
[0018]
Although the pulp powder used by this invention is not specifically limited, What grind | pulverized the pulp mechanically is preferable. Although it does not specifically limit as wood flour, What grind | pulverized the ground flour is preferable. Although it does not specifically limit as glass powder, The thing which grind | pulverized glass mechanically or atomized molten glass is preferable. The abrasive powder is not particularly limited, but is preferably a grindstone powder made by baking ocher, and is preferably used for coloring a coating base, pillar, plate, or the like. Crystalline cellulose is obtained by chemically treating cellulose and crystallizing it. Examples thereof include Avicel manufactured by Asahi Kasei Kogyo Co., Ltd. The average particle diameter of these pulp powder, wood powder, glass powder, abrasive powder and crystalline cellulose is preferably 5 to 100 μm. Among these powders, pulp powder, wood powder, and abrasive powder are preferable. A combination of pulp powder or wood powder and abrasive powder is also preferred. These pulp powder, wood powder, glass powder, abrasive powder and crystalline cellulose are preferably used in a weight ratio of pulp powder and the like: alcohol solution = 0.2 to 5: 1.
[0019]
In addition, in the wood material preserved by the method of the present invention, the cured resin composition or the like has reversibility because it can be dissolved and removed with the alcohol used in the treatment.
[0020]
A colorant, an antiseptic, a fungicide, an antibacterial agent and the like can be added to the alcohol solution used in the present invention or a mixture of the solution and pulp powder, if necessary.
[0021]
【Example】
EXAMPLES The present invention will be described in more detail with reference to examples below, but the present invention is not limited to these examples.
[0022]
Example 1
A cypress material 10.2 g (3.8 cm × 2.2 cm × 5.5 cm) completely weakened after about 1000 years was obtained from polyvinyl butyral resin (Surek Chemical Co., Ltd., ESREC BLS, OH group content) 9.2 g of commercially available ethylcellulose (0.8 g of a 5 wt% solution in a mixed solvent having a weight ratio of toluene / ethanol = 8/2) of 22 gps and methyl parahydroxybenzoate (antibacterial agent) 0 .1 g was immersed in a solution of 190 g of ethanol.
[0023]
The immersed cypress material absorbed the resin solution and settled in 10 minutes. When dipped for 60 minutes and then dried at 30 ° C. for 15 hours, the weight was 11.6 g and contained 12.1% by weight of resin or the like. The color tone of the cypress wood after the treatment was the same as that before the treatment. In addition, it was in a state that could sufficiently withstand further processing such as cutting, filling, and adhesion.
[0024]
Example 2
Polyvinyl butyral resin (Surek Chemical Co., Ltd., S-REC BXL, OH group content 37 mol%) 8.5 g, commercially available ethyl cellulose (weight ratio of toluene / ethanol = 8/2 mixed solvent 5 wt% solution) To a solution of 1.5 g of the viscosity of 18 cps) and 0.1 g of clove oil (antibacterial agent) dissolved in 190 g of ethanol, add 185 g of abrasive powder (average particle size 20 μm) and 15 g of pulp powder (average particle size 50 μm). A knead wood 60g (4.1cm x 2.4cm x 30.5cm) cavity which has many cavities due to worm-eating after about 800 years has passed after the kneaded material is placed in a conical wound polyester film. Part was filled and dried at room temperature.
[0025]
The total amount of the filler was 18.8 g, and there was no shrinkage of the dried cured product. A fragile portion around the hollow portion was treated by applying a resin solution containing neither abrasive powder nor pulp powder. The color tone of camphor wood after the treatment was almost the same as that before the treatment.
[0026]
Example 3
After about 1000 years, 30.7 g (3.7 cm x 2.8 cm x 31.1 cm) of kayak material having a cavity due to insect worms, 5 g of wood flour (average particle size 50 µm), glass powder (average particle size) (7 μm) 5 g and a mixed powder of 10 g of abrasive powder (average particle size 20 μm) were put, excess powder was removed with a brush, and 7.9 g of powder was filled. Next, from this, 30 g of a resin solution having the same composition as in Example 1 was applied and dried and cured to fix the filling. The treated product became constant in 72 hours, and the appearance did not change compared to before treatment. Moreover, the shrinkage | contraction of the dried hardened | cured material was not seen.
[0027]
Reference example 1
10.3 g (3.8 cm × 2.3 cm × 5.5 cm) of the same Japanese cypress material as in Example 1 was added to 10 g of polyvinyl butyral resin (Surek Chemical Co., Ltd., ESREC BXL, OH group content 37 mol%). And after being immersed in a solution of 0.1 g of methyl parahydroxybenzoate (antibacterial agent) in 190 g of ethanol for 60 minutes and then dried at 30 ° C. for 15 hours, the weight becomes 11.9 g, and 13.4% by weight of resin, etc. Contained. The appearance of the cypress wood after the treatment was higher in gloss than that using ethyl cellulose in combination. In addition, it was in a state that could sufficiently withstand further processing such as cutting, filling, and adhesion.
[0028]
【The invention's effect】
In the present invention, in order to process using a resin solution or resin composition having an affinity for the wood material, the weakened or hollow wood material is preserved without changing the hue or appearance of the wood material. be able to.

Claims (3)

脆弱化または空洞化した木質材料に、ポリビニルブチラールおよびエチルセルロースのアルコール溶液を浸透させることを特徴とする木質材料の保存処理方法。A method for preserving a wood material, comprising impregnating a brittle or hollow wood material with an alcohol solution of polyvinyl butyral and ethyl cellulose. 空洞化した木質材料の空洞部に、パルプ粉、木粉、ガラス粉、砥の粉および結晶セルロースからなる群より選択される少なくとも1種とポリビニルブチラールおよびエチルセルロースのアルコール溶液との混合物を充填することを特徴とする木質材料の保存処理方法。The cavity of the hollowing the wood material, pulp powder, wood powder, glass powder, filling a mixture of at least one and port polyvinyl butyral and ethyl cellulose alcohol solution selected from the group consisting of he says and crystalline cellulose A method for preserving wood materials characterized by the above. 空洞化した木質材料の空洞部に、パルプ粉、木粉、ガラス粉、砥の粉および結晶セルロースからなる群より選択される少なくとも1種を充填し、その上から、ポリビニルブチラールおよびエチルセルロースのアルコール溶液を浸透させることを特徴とする木質材料の保存処理方法。The cavity of the hollowing the wood material, pulp powder, wood powder, glass powder, he says, and is selected from the group consisting of crystalline cellulose filled with at least one alcohol solution thereon, positive polyvinyl butyral and ethylcellulose A method for preserving and treating woody materials, characterized by impregnating with water.
JP31940596A 1996-11-29 1996-11-29 Method for preserving wood materials Expired - Lifetime JP3803836B2 (en)

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JP3803836B2 true JP3803836B2 (en) 2006-08-02

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JP3397306B2 (en) * 1999-11-04 2003-04-14 信州大学長 Compression permanent fixing of wood

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