JP3801567B2 - Infant diapers that are easy to put on standing - Google Patents

Infant diapers that are easy to put on standing Download PDF

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Publication number
JP3801567B2
JP3801567B2 JP2003027633A JP2003027633A JP3801567B2 JP 3801567 B2 JP3801567 B2 JP 3801567B2 JP 2003027633 A JP2003027633 A JP 2003027633A JP 2003027633 A JP2003027633 A JP 2003027633A JP 3801567 B2 JP3801567 B2 JP 3801567B2
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diaper
gather
dimensional
pair
longitudinal direction
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JP2004105697A (en
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晴子 豊島
泰之 奥田
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Kao Corp
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Kao Corp
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Priority to JP2003027633A priority Critical patent/JP3801567B2/en
Priority to KR1020030049794A priority patent/KR101010884B1/en
Priority to DE60305582T priority patent/DE60305582T2/en
Priority to EP03016541A priority patent/EP1384460B1/en
Priority to CNB031331262A priority patent/CN1319501C/en
Priority to CNU032758960U priority patent/CN2707224Y/en
Priority to US10/626,547 priority patent/US20040215161A1/en
Priority to TW092120400A priority patent/TWI246912B/en
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Description

【0001】
【発明の属する技術分野】
本発明は、寝位及び立位での装着性に優れ、しかも吸収性能及び漏れ防止性能に優れた、展開型の使い捨ておむつに関する。
【0002】
【従来の技術及び発明が解決しようとする課題】
従来、使い捨ておむつとして、ファスニングテープを有する展開型の使い捨ておむつと、予めパンツ型に形成されたパンツ型の使い捨ておむつが知られており、展開型の使い捨ておむつは、新生児から使用できることや、製造コストが安いこと等から、最も一般的に用いられている。
【0003】
しかし、従来の展開型使い捨ておむつは、静かに仰向けに寝ている状態(以下、寝位ともいう)の被装着者(赤ちゃん等)に対しては容易に装着できるが、活動が活発になった幼児期の頃は、おむつ交換をするために寝位で静止していることは少なく、また、寝位になることさえ嫌がる場合も多く、そのような場合に寝位で装着するのは非常に大変である。特に寝位での装着を嫌がったりする場合、例えば、はいはいをして逃げ回ったりする場合には、その装着が容易ではない。そのような子供に対しては四つんばいや立っている状態(以下、立位ともいう)で装着を試みることになるが、従来のおむつでは、この場合も装着は容易ではない。
【0004】
その一つの要因としては、寝位での装着の場合では、おむつは被装着者の背中と床(若しくは寝具)などの間に挟まれ、被装着者の荷重により装着位置から移動しにくい状態となっているのに対し、立位での装着の場合では、おむつはどこにも固定されていないために、装着者自身がおむつを装着位置から動かないように保持しながら、装着を行わなければならないことが挙げられる。
【0005】
別の要因としては、従来のおむつは、おむつ股下部の幅が比較的広めに設計されていることが挙げられる。即ち、寝位装着では、両脚を左右に大きく開いた状態で装着できるので、おむつ股下部の幅が広くても装着性にさほど影響しないが、立位装着では、両脚を左右に大きく開かせることができないため、おむつ股下部の幅が広いと、ただちに装着性の悪化につながってしまう。そのため、おむつ股下部の幅を狭くして立位装着性を向上させることも考えられるが、おむつ本来の吸収性能や漏れ防止性能を悪化させることなく、股下部の幅を狭くすることは困難である。
【0006】
特に、おむつ長手方向の両側に、一対の立体ギャザー及び一対のレッグギャザーが形成されている展開型の使い捨ておむつにおいては、おむつ股下部の幅を狭くするべく、立体ギャザー同士間の間隔を狭めた場合には必要な吸収性能が得られず、立体ギャザー間の幅を維持したまま股間幅を狭くすると立体ギャザーとレッグギャザーとの間のポケットがなくなるので、立体ギャザーを越えた排泄物が漏れ出し易くなる。
要するに、吸収性能及び漏れ防止性能に優れ、しかも立位での装着性が充分に優れた展開型の使い捨ておむつは未だ提供されていない。
【0007】
このような状況で、親はパンツ型のおむつを使用することを検討しはじめるが、つかまり立ちが始まったばかりのような乳幼児では立った状態で脚を上げることが難しいので、結局パンツ型おむつを使うことを挫折してしまう。
【0008】
従って、本発明の目的は、寝位及び立位での装着性に優れ、しかも吸収性能及び漏れ防止性能に優れた、展開型の使い捨ておむつを提供することにある。
【0009】
【課題を解決するための手段】
本発明は、液透過性の表面シート、液不透過性の裏面シート及び両シート間に介在された液保持性の吸収体を備えたおむつにおいて、立つこと又ははいはいができる幼児用のおむつであり、長手方向の一方の部位の両側縁部に一対のファスニングテープが設けられており、長手方向の両側に、一対の立体ギャザー及び一対のレッグギャザーが、各々弾性部材を配設することによって形成されており、おむつの股下部の最小幅値が100〜240mmであり、前記股下部の最小幅部分において、一対の前記立体ギャザーの固定端同士間の距離W1と、一対の前記レッグギャザーの最外側に位置する弾性部材同士間の距離W2との比(W1/W2)が0.67〜0.81であり、且つ、各立体ギャザーの前記固定端から前記各レッグギャザーの最外側に位置する弾性部材までの距離W3が、該各立体ギャザーの高さW4よりも短く、前記立体ギャザーは100%以上の伸張率で配されており、該立体ギャザーをおむつ非固定状態で伸張させたとき、おむつ配設状態における伸長率(%)から30%減じた伸長率として定義される実効伸張率における引張荷重が20〜120gfであり、伸長率が20%から前記実効伸長率までの間の引張荷重増加率が1.0(gf/%)以下である、立位での装着が容易な幼児用おむつを提供することにより、前記目的を達成したものである。
【0010】
【発明の実施の形態】
以下、本発明を、その好ましい一実施形態に基づいて詳細に説明する。
本発明の一実施形態としての使い捨ておむつ1は、図1及び図2に示すように、液透過性の表面シート2、液不透過性の裏面シート3、及び両シート間に介在された液保持性の吸収体4を備えている。使い捨ておむつ1は、幼児用の展開型の使い捨ておむつであり、長手方向の中央部に股下部Aを有しており、長手方向における該股下部Aの前後に、両側縁部に一対のファスニングテープ5が設けられた第1部(長手方向の一方の部位)B及び外表面にファスニングテープ5を止着するランディングゾーン51が設けられた第2部Cを有している。股下部Aは、着用時に着用者(被装着者)の股下部(股間部)に配される。
【0011】
本実施形態の使い捨ておむつ1は、股下部Aの両側縁が円弧状に形成されており、全体として、長手方向中央部が括れた砂時計状の形状を有している。
表面シート2は、吸収体4よりも外形寸法の大きい略矩形状の平面視形状を有しており、裏面シート3の幅方向中央部に配されている。裏面シート3は、おむつの外形形状に一致する砂時計状の外形を有している。
表面シート2及び裏面シート3は、それぞれ、吸収体4の両側縁41,41及び両端縁42a,42bから外方に延出しており、それらの延出部において互いに接合されている。裏面シート3の長手方向の両側部は、表面シート2の両側縁から幅方向外方に延出している。
【0012】
本使い捨ておむつ1における長手方向の両側には、一対の立体ギャザー6,6及び一対のレッグギャザー7,7が、各々弾性部材を配設することによって形成されている。
より詳細には、一対の立体ギャザー6は、それぞれ、弾性部材61を有する立体ギャザー形成用のシート材62を、表面シート2の両側縁の外方から内方に亘るように配設して形成されている。各シート材62は、吸収体4の側縁41と後述するレッグ部弾性部材71との間において、ヒートシール、接着剤等の公知の接合手段により、おむつ長手方向に亘って直線状に表面シート2上に固定されており、その直線状の固定部により立体ギャザー6の固定端64が形成されている。各シート材62は、前記固定端64よりも幅方向外方に位置する部分が表面シート2又は裏面シート3上に固定されており、また、おむつの長手方向両端部近傍における該固定端64よりもおむつ幅方向中央側に位置する部分が表面シート2上に固定されている。各立体ギャザー6に配設された弾性部材61は、それぞれ糸状の形態を有し、各立体ギャザー6の自由端63と略平行に複数本配されている。
【0013】
一対のレッグギャザー7は、おむつ幅方向における、立体ギャザー6,6の固定端64の位置よりも更に外側に、複数本のレッグ部弾性部材71,71を、略直線状に配設して形成されている。
前記弾性部材61及び前記レッグ部弾性部材71は、何れも使い捨ておむつ1の長手方向に沿って配設されており、また、第1部Bと第2部Cとの間に亘って配設されている
【0014】
尚、第1部B及び第2部Cのウエスト部Dには、ウエスト部弾性部材81が配設されてウエスト伸縮部8が形成されており、また、第1部Bの胴回り部Eの両側部には、それぞれ複数本の胴回り部弾性部材91が配設されて一対のサイド伸縮部9,9が形成されている。第1部Bの胴回り部Eは、図1に示すように、使い捨ておむつ1を、その各部の弾性部材を伸張させて平面状に拡げた状態(緊張状態)とし、第1部B側を上側、第2部C側を下側と考えた場合に、ウエスト部弾性部材81が配された部位よりも下方に位置し且つ股下部(着用時に着用者の股下に配される部分で、左右両側縁が脚廻りに沿わせるように凹状に形成されている部分)Aより上方に位置する部分である。
【0015】
本使い捨ておむつ1は、股下部Aの最小幅値が100〜240mmである。当該幅範囲外であると、立位時に子供の脚をわずかに開けた状態で無理なく股下部におむつを挿入することが困難又は、股下部からの尿漏れを起こし易くなる。股下部の最小幅値は100〜230mm、特に100〜210mm、とりわけ120〜200mmであることが、立位時の装着性がよりよくなるので好ましい。
【0016】
本使い捨ておむつ1は、股下部Aの最小幅部分において、一対の前記立体ギャザーの固定端同士間の距離W1(図2参照)と、一対の前記レッグギャザーの最外側に位置する弾性部材同士間の距離W2(図2参照)との比(W1/W2)が0.67〜0.81であり、好ましくは0.70〜0.78である。
前記比(W1/W2)が0.67未満であると、股下部の股間幅の最小値を本発明の範囲とした場合には立体ギャザー間の空間が小さくなり必要な吸収性能が得られず、前記比(W1/W2)が0.81超であると、立体ギャザーとレッグギャザーとの間のポケットがなくなるので立体ギャザーを越えた排泄物が漏れ出し易くなる。
【0017】
本使い捨ておむつ1においては、おむつ長手方向の50mm以上の長さに亘って、前記比(W1/W2)が0.67〜0.81の範囲内であることが好ましく、特に、前記比(W1/W2)が、股下部の最小幅部分からおむつ長手方向の第1部B側方向及び第2部C側方向にそれぞれ25mm以上の長さに亘って、上記の範囲内であることが好ましい。
本実施形態の使い捨ておむつにおいては、おむつを長手方向に2等分(全長を2等分)するおむつの中央線CL(図1参照)上において股下部の幅が最も狭くなっている。このように、股下部の最小幅部分は、おむつ長手方向の略中央部に存することが、立って、又ははいはいで逃げようとする子供の背側でファスニングテープを装着する際の装着性と装着後のずれ落ち防止の点で好ましい。
【0018】
本使い捨ておむつ1は、少なくとも股下部Aの最小幅部分において、各立体ギャザー6の固定端64から各レッグギャザー7の最外側に位置する弾性部材71までの距離W3(図2参照)が、該各立体ギャザー6の高さW4(図2参照)よりも短い。
前記距離W3が前記高さW4よりも短くないと、立位装着容易性と吸収性能を同時に満たすことができない。その観点から、前記距離W3と前記高さW4の比(W3/W4)は0.45〜0.83が好ましい。
尚、立体ギャザー6の高さW4は、固定端64から自由端63までの長さを、シート材62の面に沿って測定する。
【0019】
本使い捨ておむつ1においては、おむつ長手方向の50mm以上の長さに亘って、前記距離W3が前記高さW4よりも短いことが好ましく、特に股下部の最小幅部分からおむつ長手方向の第1部B側方向及び第2部C側方向にそれぞれ25mm以上の長さに亘って、W3<W4の関係が成立することが好ましい。
【0020】
本使い捨ておむつ1における立体ギャザー6は、低モジュラスのものを高伸張率で配してある。
立体ギャザー6は、使い捨ておむつ1に100%以上の伸張率、好ましくは100〜300%の伸張率、特に好ましくは130〜200%の伸張率で配設されている。
おむつ配設状態(おむつに配設されている状態)の立体ギャザー6の伸張率が100%未満であると、装着時に立体ギャザーの先端部の起立性が損なわれ、立位での装着時などで、立体ギャザーの先端部を股間部に誘導する際に、立体ギャザーが倒れてしまったり、被装着者の肌にあたり、折れ曲がったりし、正しく装着することが難しくなる。また、被装着者の姿勢が変化した場、立体ギャザーの先端部が被装着者の肌との間に隙間が生じ排泄物が漏れる可能性が大きくなる。前記伸張率が300%超であると、場合によっては、おむつが丸まってしまい、装着が困難になる。特に立位での装着ではおむつが股間部に挿入されたときに、テープ部を止着するまでもなくおむつがズレ落ちてしまい、装着が非常に難しい。また、装着できたとしても、既にズレ落ちた状態に装着されてしまい、装着が非常に難しい。また、装着できたとしても、既にズレ落ちた状態に装着され、フィット性や漏れ性能の低下にもつながる。
【0021】
おむつ配設状態における立体ギャザー6の伸張率は以下のようにして測定される。
〔おむつ配設状態の伸長率〕
おむつ長手方向の中央部に位置する部分が含まれるようにおむつから立体ギャザーを切り出し、最大に伸張させた時点(図1に示すおむつ配設状態における長さまで伸張させた時点)での、離間した2地点間の区間Hの長さをH、その後伸張を開放し、自然状態、即ち、切り出したギャザーが自然に縮んだ状態において測定した前記区間Hの長さhとしたとき、下記式(1)で表される。
伸張率(%)=(H―h)/h ×100 (1)
自然状態での長さhは、平らな面を持つ板などの上で負荷をできるだけかけずにギャザーによる凹凸を最小限にして測定する。区間の前記長さHとしては200mm程度設けることが好ましい。
【0022】
また、立体ギャザー6は、おむつ非固定状態(おむつに固定されていない状態、即ちおむつから立体ギャザーを切り出した状態をいう)で伸張させたとき、おむつ配設状態における伸張率(%)から30%減じた伸張率(おむつ配設状態伸長率−30%)で定義される実効伸長率における引張荷重が20〜120gf、好ましくは50gf〜100gfであり、伸張率が20%から前記実効伸張率までの間の引張り荷重増加率が1.0(gf/%)以下、好ましくは0.7(gf/%)以下である。
実効伸張率、即ちおむつ配設状態の伸張率(%)から30%減じた地点で評価する意味は、伸張率(%)に対する立体ギャザーの荷重曲線、すなわち伸張応力を測定する際、それ以上の伸張率では構成部材の伸張荷重が含まれることが多く、ギャザーとしての物性値以上の荷重曲線となりやすく、正味のギャザーの物性ではないためである。
また、おむつ装着時におむつはU字形状に湾曲し、その中に配された立体ギャザーはおむつのU字形状の外周より小さいU字状の軌線となるため、おむつ配設状態の伸張率まで伸張することはほとんどないために、おむつ配設状態の伸張率から減じた地点で評価することは実質的な装着状態での立体ギャザーの挙動を表すには妥当な地点であるといえる。
【0023】
〔おむつ非固定状態の伸張特性〕
実効伸長率における引張荷重、及び引張荷重増加率は、以下のようにして求められる。
おむつ1から、立体ギャザー(固定端と自由端との間の帯状部分)6を切り出して試験片とし、該試験片を、テンシロン引っ張り試験機〔(株)オリエンテック社製、RTC−1150A〕のチャック間に固定して長手方向に、速度300mm/min、ロードセル5kgの条件で伸張させ、その伸張過程における伸張率及び対応する引張荷重をプロットして、伸張率及び引張荷重の関係曲線〔横軸;伸長率(%),縦軸;引張荷重(gf),図5参照〕を得る。
【0024】
得られた関係曲線から、伸張率が20%のときと実効伸張率のときの各々の引張荷重の値を読み取る。また、伸張率が20%から実効伸張率までの関係曲線の勾配、即ち〔引張荷重(実効伸張率時)−引張荷重(20%時)〕/〔実効伸張率(%)−20%〕を算出し、その値を、伸張率が20%から実効伸張率までの間の引張荷重増加率(gf/%)とする。
尚、試験片は、おむつ長手方向の中央部に位置する部分が含まれるように切り出し、また、自然状態、即ち切り出したギャザーが自然に縮んだ状態で、平らな面を持つ板などの上で、負荷をできるだけかけずにギャザーを平らにした場合の長さが少なくとも70mm以上となるように切り出す。好ましくは、おむつ配設状態の伸張率を測定した後のものを使用する。伸張開始時の試験片の初期長(自然状態における長さ,伸張率0%)は50mmとし、該試験片をおむつに配設された状態における伸張率となるまで伸張させる。
【0025】
実効伸張率における引張荷重が20gf未満であると、装着時に立体ギャザーの先端部の起立性が損なわれ、立位での装着時などで立体ギャザーの先端部を股間部に誘導する際に立体ギャザーが倒れてしまったり、被装着者の肌にあたり折れ曲がってしまったりし、正しく装着することが難しくなる。また、被装着者の姿勢が変化した場合立体ギャザーの先端部が被装着者の肌との間に隙間が生じ排泄物がモレる可能性が大きくなる。たとえ、立体ギャザーの先端部が被装着者の肌に隙間なく接している場合でも、立体ギャザーとしての締め付け力が弱いために、排泄物を立体ギャザー間内に閉じ込めようとする隠蔽力が弱く、ギャザー先端部を押しのけて排泄物が外側に移動する可能性も大きくなり、漏れ防止効果として有効であるとはいえない。
実効伸張率における引張荷重が120gf超であると、おむつを展開する時の力が大きく展開しにくいおむつとなり、寝かせてあお向けで装着する場合などでは装着性が悪くなる。また、装着後のおむつの処理についてもおむつが丸まろうとする力が強いため操作性が悪くなる。
【0026】
また、立位での装着では、おむつが股間部に挿入されたときに、テープ部を止着するまでもなくおむつが丸まったり、ズレ落ちてしまったりして装着が難しい。
これらは本発明のようにおむつ配設時の伸張率が大きくなると生じる課題であり、展開時に伸張された立体ギャザーが伸張を開放するように縮もうとして生じ、結果的におむつを丸めてしまう現象である。したがって、本発明では伸張応力をある程度小さくすることで、縮もうとする挙動に対する力を小さくし、縮もうとする現象を遅延させたり、縮んだものを展開するときに必要な力を小さくすることで、装着者の装着性を悪化させないことを達成した。特におむつ配設時の伸張率が同じ条件では伸張応力が支配因子であり、伸張応力が小さいほど伸びやすく、扱いやすいおむつとなる。120gfを超えない程度であれば装着者はおむつを展開するときに容易に展開でき、操作性も損なわないといえる。
【0027】
引張荷重増加率は小さいほうが好ましく、装着されたおむつの立体ギャザーが肌へ密着し、漏れを防止しようとする力が装着者の姿勢の変化や様々な装着方法により大きく変わらない。また、装着時においてもおむつを展開するときに急激な力の変化がなく、展開時に装着者が感じるギャザーの重量感(いわゆる重たさ)がなく、扱いやすいため、寝位・立位ともに装着性が向上できる。
したがって、引張荷重増加率を、伸長率の単位増加量当たりの引張荷重の増加量として計算した場合、引張荷重増加率は、伸長率が0%超から実効伸張率までの総ての地点で1.0(gf/%)以下であることが好ましい。しかしながら、一部の区間では1.0(gf/%)超になる場合がある。そのような区間が伸張率0〜20%程度の部分である場合に、実質的に上述の効果を有するものは本発明の主旨から逸脱するものではない。とはいえこの区間においての引張荷重増加率としての上限は2.0(gf/%)までであることが好ましい。
このような観点から、本発明では、伸張率が20%から実効伸張率の間の引張荷重増加率を規定している
【0028】
本発明の立体ギャザーは、そこに配する弾性部材が全体で、少なくとも伸長率20%から実効伸長率までの引張荷重増加率が1.0(gf/%)以下で、実効伸長率での引張荷重が20〜120gfとなるものを、不織布製シートに接着固定する方法等によって得ることができる。ここで「全体で」とは、立体ギャザーに複数本弾性部材を配する場合には、「複数本の合計として」という意味である。立体ギャザー用弾性部材としては、糸状のもの(糸ゴム等、好ましくは太さ450dtex以下)、所定幅の帯状のもの(平ゴム等、好ましくは太さと厚みの比が0.1〜1のもの)、薄膜状のもの等を挙げることができ、弾性部材の形成素材としては、天然ゴムの他、スチレン−ブタジエン、ブタジエン、イソプレン、ネオプレン等の合成ゴム、EVA、伸縮性ポリオレフィン、ウレタン等を挙げることができる。また、弾性部材を複数本立体ギャザーに配する場合には、各弾性部材における少なくとも伸長率20%から実効伸長率までの引張荷重増加率が0.5(gf/%)以下で、実効伸長率での引張り荷重が5〜50gfのものを使用することが好ましい。
【0029】
本発明の使い捨ておむつ1によれば、おむつ股下部の実質的な幅を比較的狭くでき、しかもレッグギャザー最外間のキョリも狭くなっているのでおむつを立位で装着する場合に、おむつ股下部の着用者の狭い股間部(両脚間の空間)におむつがスムーズに入り、レッグギャザーも股間に沿い易いので立位での装着性に極めて優れている。しかも、高伸張率で配された低モジュラスの立体ギャザーによって、ギャザーの起立性に優れているため立体ギャザー間の空間が維持されるため、立体ギャザー同士間に、排泄物が充分に保持されると共に、排泄物が立体ギャザーを越えにくくなるので、優れた吸収性能及び漏れ防止性能が得られる。
【0030】
本発明のおむつは従来のおむつよりも股下部の幅を狭くしても股間部からの漏れが生じない点に大きな特徴を有している。そもそも、当業者は最も排尿部に近い股下部を狭くしようとは考えないし、その必要性も従来の寝位で装着するおむつにおいては着用中の装着感を高める範囲でのみ若干くびらせていわゆる砂時計状にする程度しかなかった。これに対して本発明者らは、寝返りをうてるようになった状態から自ら立って歩けるようになるまでのちょうど中間の成長状態の子供に対して、子供と親いずれもがストレスを感じずに利用できるおむつとして、立位で装着できるテープ止めおむつという全く新しい発想を想起した。これに基づき、立位装着が容易でかつ高い漏れ防止性能が両立すべく検討した結果、当業者の常識とは全く逆に敢えて股下部の幅を狭くし、立体ギャザーとレッグギャザーの配置幅、高さ、そして特定の立体ギャザーを配することにより本発明をするに至ったのである。
【0031】
更に、本発明における好ましい実施形態について説明する。
本実施形態の使い捨ておむつ1は、おむつを長手方向に2等分する中央線CL(図1参照)の両側の飽和吸収容量、即ち中央線CLの両側に位置する両部分F,Gの飽和吸収容量の比(部分F/部分G)が45/55〜55/45であり、そのため、第1部Bを着用者の腹側に位置させ、ファスニングテープ5,5を着用者の背側にてランディングゾーン51に止着する装着方法(以下、背側装着ともいう)で装着した場合においても尿漏れが生じない。
即ち、本実施形態の使い捨ておむつ1は、第1部Bを着用者の背側に位置させ、ファスニングテープ5,5を着用者の腹側にてランディングゾーン51に止着する装着方法(以下、腹側装着ともいう)で装着できるのみならず、前記背側装着でも容易に装着することができ、何れの場合において漏れが生じない。装着の向きを問わずに尿漏れが生じないようにする観点から、前記飽和吸収容量の比(部分F/部分G)は48/52〜52/48であることが好ましく、両部分の飽和吸収容量は、両者の差が小さい程好ましい。
【0032】
ここで、おむつの中央線CLの両側の飽和吸収容量は、以下のようにして測定される。
〔飽和吸収容量の測定方法〕
先ず、おむつ1をその長手方向を2等分する中央線CLで、幅方向に切断する。そして、立体ギャザー及びレッグギャザーを切断して除去する。更に、胴回り部に配された伸縮部を切断する。但し、吸収層の構造が破壊又は切断されることがないように留意する。容器から水平に取り出せるように加工した金網に、切断したおむつを載せ、金網ごと重量を測定する。予め側面下部に溶液を排出する開口部を設けた容器内に金網ごとおむつを入れ、排泄開口部を閉じ、0.9重量%の生理食塩水を吸収体が完全に浸漬するように注入する。このときに、おむつの切断端部からポリマー等が脱落しないように注入速度を調節する。完全浸漬後30分放置する。その後、排出開口部を下側にして容器ごと10度傾け、排出開口部を開き、容器内の溶液を排出する。排出が完全に終了するまで30分放置し、その後、容器から金網ごとおむつを取り出し、金網ごと重量を測定する。「試験終了後の重量」−「試験開始前の重量」からおむつの吸収量を算出し、この値を飽和吸収量(g)とする。
【0033】
本実施形態の使い捨ておむつ1における各部の形成材料について説明する。
表面シート2、裏面シート3、吸収体4、及び立体ギャザー形成用のシート材62、ランディングゾーン51形成用のランディングテープ等の形成材料としては、従来、使い捨ておむつに用いられている各種公知の材料を特に制限なく用いることができる。
【0034】
ファスニングテープ5は、機械的面ファスナーのオス部材からなる止着部を有するものでも、粘着剤を塗布して形成した粘着部を有するものでも良い。また、裏面シート3の外表面側を係合性に富む素材により形成し、それをランディングゾーン51として利用することもできる。
【0035】
立体ギャザー形成用の弾性部材61、レッグ部弾性部材71、ウエスト部弾性部材81及び胴回り部弾性部材91としては、それぞれ各種公知の弾性部材を用いることができ、例えば、各弾性部材の形態としては、糸状のもの(糸ゴム等)、所定幅の帯状のもの(平ゴム等)、薄膜状のもの等を挙げることができ、弾性部材の形成素材としては、天然ゴムの他、スチレン−ブタジエン、ブタジエン、イソプレン、ネオプレン等の合成ゴム、EVA、伸縮性ポリオレフィン、ウレタン等を挙げることができる。
【0036】
以上、本発明の好ましい一実施形態について説明したが、本発明は、上述した実施形態に制限されず、本発明の趣旨を逸脱しない範囲で種々変更が可能である。
例えば、上記実施形態におけるウエスト部Dには、帯状のウエスト部弾性部材81が配設されてウエスト伸縮部8が形成されているが、これに代えて、図4(a)に示すように、複数本の糸状の弾性部材81を両サイドに亘るように配設することによって、ウエスト伸縮部8を形成することもできる。この場合、複数本の弾性部材は、柔軟なシート材等に固定し、複合伸縮部材として配設することもできる。また、上記実施形態におけるウエスト部弾性部材81及び複数本の胴回り部弾性部材91に代えて、図4(b)に示すように、幅20〜50mmの幅広の帯状弾性部材92を、ウエスト縁部から一対のファスニングテープ同士間の領域に亘るように配設することもできる。
本発明の使い捨ておむつは、幼児(ベビー)用の使い捨ておむつ、特におむつ換えを嫌がる幼児に適している。
【0037】
【実施例】
<実施例1,2、比較例1,2>
図1及び図2に示す形態の使い捨ておむつを製造した。
製造した使い捨ておむつの股下部の最小幅部分における、一対の前記立体ギャザーの固定端同士間の距離W1と一対の前記レッグギャザーの最外側に位置する弾性部材同士間の距離W2との比(W1/W2)、各立体ギャザーの固定端から前記各レッグギャザーの最外側に位置する弾性部材までの距離W3、各立体ギャザーの高さW4、及び該最小幅、並びに各立体ギャザーについての、おむつ配設状態における伸張率、おむつ非固定状態での伸張特性を表1に示した。
実施例1,2については、前記比(W1/W2)が、おむつ長手方向の50mm以上の長さに亘って0.67〜0.81であり、また、おむつ長手方向の50mm以上の長さに亘って前記距離W3<前記高さW4であった。
図5は、おむつ非固定状態における立体ギャザーの伸張率と引張荷重(引張力)との関係を示すグラフであり、曲線▲1▼は実施例1,2及び比較例2、曲線▲2▼は比較例1に用いた立体ギャザーの伸縮特性を示す曲線である。
【0038】
【表1】

Figure 0003801567
【0039】
<性能評価>
実施例及び比較例の使い捨ておむつについて、立位装着の容易性、尿漏れ防止性能、軟便空間保持性をそれぞれ下記評価方法及び評価基準で評価した。結果を表2に示した。
1)立位装着の容易性(装着のし易さの評価)
装着方法は、幼児モデルを立たせておいて、紙おむつのファスニングテープを着用者の腹側においてランディングゾーンに止着する方法(腹側装着)とし、立位での装着のし易さを評価した。
(評価基準)
立位での装着においてずれることなくきちんとおへそ位置に装着できた場合を○とし、装着途中ずれておへそ下で止着せざるをえなくなった場合を×とした。
【0040】
2)尿漏れ防止性能(動的股モレ評価法)
腹側装着により幼児腰部モデル(立位で両脚を前後させる歩行運動及び股間部からの人工尿の注入が可能であり、形態的に幼児の腰部を模してあるモデル)に使い捨ておむつを装着し、下記方法で動的股モレ値を測定した。
股モレ値測定においては、先ず使い捨ておむつを上記の幼児モデルに装着し(腹側先端オヘソ位置)、150歩/分の歩行速度で5分間歩行運動させた。その後、歩行運動を停止し、チューブを介しておむつ5g/秒の速度で80gの人工尿を注入し、さらに5分間歩行運動を行なわせた。その後、モデルを横寝にし、5g/秒の速度で40gの人工尿を注入し、40gの注入が終了した時点で漏れていないかを目視にてチェックした。漏れが生じていないものについては、更に40gの人工尿の注入を行ない、この様な操作を漏れるまで繰り返した。そして尿の漏れが観察された時点における人工尿の合計注入量を動的股モレ値とした。
【0041】
3)軟便空間保持性(軟便移動性の評価)
腹側装着により幼児姿勢可変モデル(立位での歩行・座位での脚の開閉・立→座位の姿勢変化運動及び股間部からの人工尿・人工便の注入が可能であり、形態的に幼児の腰部を模してあるモデル)におむつを装着し、下記方法で軟便移動性能評価を行った。
測定方法は、先ず使い捨ておむつを上記の幼児モデルに装着し(おむつの腹側先端をオヘソの位置に合わせた)、150歩/分の歩行速度で5分間歩行運動させた(立位)。その後、歩行運動を停止し、チューブを介しておむつ5g/秒の速度で80gの人工尿を注入し、さらに5分間歩行運動を行なわせた。その後、モデルを座らせ脚を開いた状態で160gの人工便を10g/秒の速度で注入し、歩行・立位→座位の姿勢変化・座位での脚の開閉の活動を5分間繰り返し行なった。紙おむつを開閉し便の移動状態を観察した。
(評価基準)
人工B便が立体ギャザーを越えていた場合は×、越えていなかった場合は○とした。
【0042】
【表2】
Figure 0003801567
【0043】
【発明の効果】
本発明によれば、立位での装着性に優れ、しかも吸収性能及び漏れ防止性能に優れた、展開型の使い捨ておむつを提供することができる。
【図面の簡単な説明】
【図1】図1は、本発明の一実施形態としての使い捨ておむつを、各部の弾性部材を伸張させ平面状に拡げた状態(緊張状態)を示す平面図である。
【図2】図2は、図1の使い捨ておむつの股下部の最小幅部分における断面(手方向中央線CLに沿う断面)を示す模式断面図である。
【図3】図3は、図1の使い捨ておむつを、立ち上がった状態の幼児に立位装着する様子を示す図である。
【図4】図4(a)及び図4(b)は、本発明の他の実施形態の使い捨ておむつの要部を示す平面図である。
【図5】図5は、おむつ非固定状態における立体ギャザーの伸張率と引張荷重(引張力)との関係を示すグラフである。
【符号の説明】
1 使い捨ておむつ
2 表面シート
3 裏面シート
4 吸収体
5 ファスニングテープ
6 立体ギャザー
61 立体ギャザー弾性部材
7 レッグギャザー
71 レッグ部弾性部材[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a deployable disposable diaper that has excellent wearability in a sleeping position and a standing position, and also has excellent absorption performance and leakage prevention performance.
[0002]
[Prior art and problems to be solved by the invention]
Conventionally, as disposable diapers, unfolded disposable diapers having a fastening tape and pants-type disposable diapers previously formed into pants are known, and unfoldable disposable diapers can be used from newborns and have a manufacturing cost. Is most commonly used because of its low cost.
[0003]
However, conventional unfoldable disposable diapers can be easily worn by a wearer (such as a baby) who is lying on his back (hereinafter also referred to as a sleeping position), but his activity has become active. When I was an early child, I rarely stay still in the sleeping position to change diapers, and I often hate being in the sleeping position. It ’s hard. In particular, when wearing the sleeping position is disliked, for example, when carrying out yes and running away, the wearing is not easy. Such a child will try to wear it on all fours or standing (hereinafter also referred to as standing position), but with conventional diapers, this is not easy to wear.
[0004]
One of the factors is that when wearing in the sleeping position, the diaper is sandwiched between the wearer's back and the floor (or bedding), and is not easily moved from the wearing position by the load of the wearer. On the other hand, in the case of wearing in a standing position, the diaper is not fixed anywhere, so the wearer must wear the diaper while keeping it from moving from the wearing position. Can be mentioned.
[0005]
Another factor is that conventional diapers are designed with a relatively wide diaper crotch width. In other words, when wearing the sleeping position, the legs can be worn with the legs wide open to the left and right, so even if the width of the diaper crotch is wide, the wearability is not significantly affected. Therefore, if the width of the lower part of the diaper crotch is wide, it will immediately lead to deterioration of the wearability. For this reason, it may be possible to narrow the width of the diaper crotch to improve standing fit, but it is difficult to reduce the width of the crotch without deteriorating the original absorption performance and leakage prevention performance of the diaper. is there.
[0006]
In particular, in a disposable disposable diaper in which a pair of three-dimensional gathers and a pair of leg gathers are formed on both sides in the longitudinal direction of the diaper, the interval between the three-dimensional gathers was narrowed in order to narrow the width of the diaper crotch part. In some cases, the required absorption performance cannot be obtained, and if the crotch width is narrowed while maintaining the width between the three-dimensional gathers, the pocket between the three-dimensional gathers and the leg gathers disappears, so excrement beyond the three-dimensional gathers leaks out. It becomes easy.
In short, an unfolded disposable diaper that has excellent absorption performance and leakage prevention performance and is sufficiently excellent in a standing position has not yet been provided.
[0007]
In this situation, parents begin to consider using pants-type diapers, but it is difficult to raise their legs while standing in infants who have just started standing, so eventually use pants-type diapers. I'm frustrated.
[0008]
Accordingly, an object of the present invention is to provide a deployable disposable diaper that is excellent in wearability in the sleeping position and standing position, and that is excellent in absorption performance and leakage prevention performance.
[0009]
[Means for Solving the Problems]
  The present invention is a diaper comprising a liquid-permeable top sheet, a liquid-impermeable back sheet, and a liquid-retaining absorbent interposed between both sheets.Diapers for infants that can stand or yes yes,A pair of fastening tapes are provided on both side edges of one part in the longitudinal direction, and a pair of three-dimensional gathers and a pair of leg gathers are formed by disposing elastic members respectively on both sides in the longitudinal direction. The minimum width value of the crotch part of the diaper is 100 to 240 mm, and in the minimum width part of the crotch part, the distance W1 between the fixed ends of the pair of three-dimensional gathers and the outermost side of the pair of leg gathers An elastic member having a ratio (W1 / W2) to the distance W2 between the elastic members positioned between 0.67 and 0.81 and located on the outermost side of each leg gather from the fixed end of each solid gather The distance W3 is shorter than the height W4 of each three-dimensional gather, and the three-dimensional gather is arranged at an expansion rate of 100% or more, and the three-dimensional gather is stretched in an unfixed state of the diaper. The tensile load at an effective elongation rate defined as an elongation rate reduced by 30% from the elongation rate (%) in the diaper disposed state is 20 to 120 gf, and the elongation rate is from 20% to the effective elongation rate. The above-mentioned object is achieved by providing a baby diaper that can be easily put on in a standing position, with an increase rate of tensile load in between of 1.0 (gf /%) or less.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail based on a preferred embodiment thereof.
As shown in FIGS. 1 and 2, a disposable diaper 1 according to an embodiment of the present invention includes a liquid-permeable top sheet 2, a liquid-impermeable back sheet 3, and a liquid holding member interposed between both sheets. Sex absorber 4 is provided. The disposable diaper 1 is an unfolded disposable diaper for infants, and has a crotch part A at the center in the longitudinal direction, and a pair of fastening tapes on both side edges before and after the crotch part A in the longitudinal direction. 5 has a first part (one part in the longitudinal direction) B and a second part C in which a landing zone 51 for fastening the fastening tape 5 is provided on the outer surface. The crotch part A is arranged at the crotch part (groin part) of the wearer (wearer) when worn.
[0011]
The disposable diaper 1 of the present embodiment has both side edges of the crotch part A formed in an arc shape, and has an hourglass-like shape with the central portion in the longitudinal direction constricted as a whole.
The top sheet 2 has a substantially rectangular planar view shape having an outer dimension larger than that of the absorber 4, and is arranged in the center in the width direction of the back sheet 3. The back sheet 3 has an hourglass-like outer shape that matches the outer shape of the diaper.
The top sheet 2 and the back sheet 3 extend outward from both side edges 41, 41 and both end edges 42a, 42b of the absorber 4, respectively, and are joined to each other at their extending portions. Both side portions of the back sheet 3 in the longitudinal direction extend outward in the width direction from both side edges of the top sheet 2.
[0012]
A pair of three-dimensional gathers 6 and 6 and a pair of leg gathers 7 and 7 are formed on both sides in the longitudinal direction of the disposable diaper 1 by disposing elastic members, respectively.
More specifically, each of the pair of three-dimensional gathers 6 is formed by disposing a three-dimensional gather forming sheet material 62 having an elastic member 61 so as to extend from the outer side to the inner side of both side edges of the top sheet 2. Has been. Each sheet material 62 is a surface sheet linearly extending in the longitudinal direction of the diaper between the side edge 41 of the absorbent body 4 and a leg elastic member 71 described later by a known joining means such as heat seal or adhesive. The fixed end 64 of the three-dimensional gather 6 is formed by the linear fixing portion. Each sheet material 62 is fixed on the top sheet 2 or the back sheet 3 at a portion located outward in the width direction from the fixed end 64, and more than the fixed end 64 in the vicinity of both longitudinal ends of the diaper. A portion located on the center side of the diaper width direction is fixed on the top sheet 2. The elastic members 61 arranged in the three-dimensional gathers 6 each have a thread shape, and a plurality of elastic members 61 are arranged substantially in parallel with the free ends 63 of the three-dimensional gathers 6.
[0013]
The pair of leg gathers 7 is formed by disposing a plurality of leg portion elastic members 71 and 71 substantially linearly on the outer side of the fixed end 64 of the three-dimensional gathers 6 and 6 in the diaper width direction. Has been.
The elastic member 61 and the leg elastic member 71 are both disposed along the longitudinal direction of the disposable diaper 1 and are disposed between the first part B and the second part C. ing
[0014]
The waist part D of the first part B and the second part C is provided with a waist elastic member 81 to form a waist elastic part 8, and both sides of the waist part E of the first part B. A plurality of waistline elastic members 91 are disposed in each part, and a pair of side stretchable parts 9 are formed. As shown in FIG. 1, the waistline E of the first part B has the disposable diaper 1 in a state (tensed state) in which the elastic member of each part is stretched and expanded in a flat shape, and the first part B side is on the upper side. When the second part C side is considered as the lower side, it is located below the part where the waist elastic member 81 is arranged and the crotch part (the part arranged on the wearer's inseam when worn, A portion formed in a concave shape so that the edge is along the leg) A portion located above A.
[0015]
As for this disposable diaper 1, the minimum width value of the crotch part A is 100-240 mm. If it is out of the width range, it is difficult to insert a diaper into the crotch without difficulty while the child's legs are slightly opened when standing, or urine leakage from the crotch is likely to occur. The minimum width value of the crotch part is preferably 100 to 230 mm, particularly 100 to 210 mm, and particularly preferably 120 to 200 mm, since the wearability at the standing position is improved.
[0016]
The disposable diaper 1 includes a distance W1 (see FIG. 2) between the fixed ends of the pair of three-dimensional gathers and the elastic members located on the outermost sides of the pair of leg gathers in the minimum width portion of the crotch A. The ratio (W1 / W2) to the distance W2 (see FIG. 2) is 0.67 to 0.81, preferably 0.70 to 0.78.
When the ratio (W1 / W2) is less than 0.67, when the minimum value of the crotch width at the crotch portion is within the scope of the present invention, the space between the three-dimensional gathers becomes small and the necessary absorption performance cannot be obtained. When the ratio (W1 / W2) is more than 0.81, since there is no pocket between the three-dimensional gather and the leg gather, excrement exceeding the three-dimensional gather is likely to leak.
[0017]
In the disposable diaper 1, the ratio (W1 / W2) is preferably in the range of 0.67 to 0.81 over a length of 50 mm or more in the longitudinal direction of the diaper, and in particular, the ratio (W1 / W2) is preferably within the above range over a length of 25 mm or more in the first part B side direction and the second part C side direction of the diaper longitudinal direction from the minimum width part of the crotch part.
In the disposable diaper of this embodiment, the width of the crotch part is the narrowest on the center line CL (refer FIG. 1) of the diaper which divides a diaper into 2 equal to a longitudinal direction (full length is equally divided into 2). In this way, the minimum width part of the crotch part should be at the approximate center of the diaper longitudinal direction, so that wearing ability and wearing when wearing fastening tape on the back side of a child who wants to escape standing or yes It is preferable in terms of preventing the later slipping off.
[0018]
The present disposable diaper 1 has a distance W3 (see FIG. 2) from the fixed end 64 of each three-dimensional gather 6 to the elastic member 71 located on the outermost side of each leg gather 7 at least in the minimum width portion of the crotch A. Each solid gather 6 is shorter than the height W4 (see FIG. 2).
If the distance W3 is not shorter than the height W4, it is not possible to satisfy the ease of standing installation and the absorption performance at the same time. From this viewpoint, the ratio (W3 / W4) between the distance W3 and the height W4 is preferably 0.45 to 0.83.
In addition, the height W4 of the three-dimensional gather 6 measures the length from the fixed end 64 to the free end 63 along the surface of the sheet material 62.
[0019]
In the present disposable diaper 1, the distance W3 is preferably shorter than the height W4 over a length of 50 mm or more in the longitudinal direction of the diaper, and in particular, the first part in the longitudinal direction of the diaper from the minimum width portion of the crotch part. It is preferable that the relationship of W3 <W4 is established over a length of 25 mm or more in the B side direction and the second part C side direction, respectively.
[0020]
The three-dimensional gather 6 in the present disposable diaper 1 has a low modulus and a high elongation rate.
The three-dimensional gather 6 is disposed on the disposable diaper 1 with an elongation rate of 100% or more, preferably with an elongation rate of 100 to 300%, particularly preferably with an elongation rate of 130 to 200%.
If the stretch rate of the three-dimensional gather 6 in the diaper arrangement state (the state in which the diaper is arranged) is less than 100%, the standing property of the tip of the three-dimensional gather is impaired at the time of wearing, and at the time of wearing in the standing position. Thus, when the leading end of the three-dimensional gather is guided to the crotch, the three-dimensional gather falls or hits the skin of the wearer, and it becomes difficult to wear it correctly. Further, when the wearer's posture changes, there is a high possibility that excrement will leak due to a gap between the tip of the three-dimensional gather and the wearer's skin. If the stretch rate is more than 300%, the diaper may be rounded in some cases, making it difficult to wear. In particular, when the diaper is inserted into the crotch part in the standing position, the diaper is displaced without stopping the tape part, and the wearing is very difficult. Moreover, even if it can be mounted, it is mounted in a state where it has already been displaced, making mounting very difficult. Moreover, even if it can be mounted, it is mounted in a state where it has already been displaced, leading to a decrease in fit and leakage performance.
[0021]
The expansion ratio of the three-dimensional gather 6 in the diaper arrangement state is measured as follows.
[Elongation rate of diaper installed state]
The three-dimensional gather was cut out from the diaper so as to include a portion located in the central part of the diaper longitudinal direction, and separated at the time when it was extended to the maximum (when extended to the length in the diaper arrangement state shown in FIG. 1). When the length of the section H between two points is H, and then the extension is released and the length H of the section H measured in the natural state, that is, in the state where the cut-out gathers are naturally contracted, the following formula (1 ).
Elongation rate (%) = (H−h) / h × 100 (1)
The length h in the natural state is measured on a flat plate or the like while applying as little load as possible and minimizing unevenness due to gathers. The length H of the section is preferably about 200 mm.
[0022]
Further, when the three-dimensional gather 6 is stretched in a diaper non-fixed state (a state in which the three-dimensional gather is not fixed to the diaper, that is, a state in which the three-dimensional gather is cut out from the diaper), the stretch rate (%) in the diaper disposed state is 30. %, The tensile load at the effective elongation defined by the elongation ratio reduced by% (diaper arrangement state elongation ratio-30%) is 20 to 120 gf, preferably 50 gf to 100 gf, and the elongation ratio is from 20% to the effective elongation ratio. The tensile load increase rate during the period is 1.0 (gf /%) or less, preferably 0.7 (gf /%) or less.
The meaning of evaluating the effective elongation rate, that is, the point of 30% less than the elongation rate (%) of the diaper arrangement state is that when measuring the load curve of the three-dimensional gather with respect to the elongation rate (%), ie, the elongation stress, This is because the extension rate often includes the extension load of the constituent members, tends to be a load curve that is greater than the physical property value as a gather, and is not a net gather physical property.
Also, when the diaper is mounted, the diaper bends in a U shape, and the three-dimensional gathers arranged in the diaper become a U-shaped track that is smaller than the outer periphery of the diaper. Since there is almost no expansion, it can be said that evaluation at a point subtracted from the expansion rate of the diaper-arranged state is a reasonable point to express the behavior of the three-dimensional gathering in a substantial wearing state.
[0023]
[Extension characteristics when diapers are not fixed]
The tensile load at the effective elongation rate and the tensile load increase rate are obtained as follows.
From the diaper 1, a three-dimensional gather (a strip-shaped portion between the fixed end and the free end) 6 is cut out to make a test piece, and the test piece is taken from Tensilon Tensile Tester [Orientec Co., Ltd., RTC-1150A]. It is fixed between the chucks and stretched in the longitudinal direction under conditions of a speed of 300 mm / min and a load cell of 5 kg, and the stretching rate and the corresponding tensile load in the stretching process are plotted. Elongation percentage (%), vertical axis; tensile load (gf), see FIG. 5].
[0024]
From the obtained relationship curve, the value of each tensile load when the elongation rate is 20% and the effective elongation rate is read. Also, the slope of the relationship curve from 20% to the effective elongation rate, that is, [tensile load (at effective elongation rate) −tensile load (at 20%)] / [effective elongation rate (%) − 20%] The calculated value is taken as the tensile load increase rate (gf /%) between the stretch rate of 20% and the effective stretch rate.
Note that the test piece is cut out so as to include a portion located in the center part of the diaper longitudinal direction, and is in a natural state, that is, on a plate having a flat surface in a state where the cut-out gather is naturally contracted. Then, the cut is cut out so that the length when the gathers are flattened without applying a load as much as possible is at least 70 mm or more. Preferably, the one after measuring the stretch rate in the diaper arrangement state is used. The initial length of the test piece at the start of stretching (length in a natural state, stretching rate 0%) is 50 mm, and the test strip is stretched until reaching the stretching rate in a state where it is arranged in a diaper.
[0025]
When the tensile load at the effective stretch rate is less than 20 gf, the standing property of the tip portion of the three-dimensional gather is impaired at the time of wearing, and when the leading end of the three-dimensional gather is guided to the crotch portion at the time of wearing in the standing position, etc. May fall or bend against the wearer's skin, making it difficult to wear correctly. In addition, when the posture of the wearer changes, there is a high possibility that a gap is generated between the tip of the three-dimensional gather and the wearer's skin and the excrement is leaked. Even if the tip of the three-dimensional gather is in contact with the wearer's skin without a gap, the concealing force to confine excrement within the three-dimensional gather is weak because the tightening force as a three-dimensional gather is weak, The possibility that excrement moves outward by pushing the gather tip is increased, and it cannot be said that it is effective as a leakage prevention effect.
If the tensile load at the effective stretch rate is more than 120 gf, the diaper will have a large force when it is unfolded, and the diaper will be difficult to unfold. In addition, the handling of the diaper after mounting is also poor because the diaper has a strong force to curl.
[0026]
In addition, when the diaper is inserted into the crotch part, the diaper is curled or slipped off without being attached to the tape part when the diaper is inserted into the crotch part, which makes it difficult to install.
These are problems that occur when the expansion rate when the diaper is arranged as in the present invention, and the phenomenon that the three-dimensional gather stretched at the time of deployment tries to shrink so as to release the expansion, and the diaper is rounded as a result. It is. Therefore, in the present invention, by reducing the tensile stress to some extent, the force for the behavior to be shrunk is reduced, the phenomenon to be shrunk is delayed, or the force required for developing the shrunk is reduced. Thus, it was achieved that the wearability of the wearer was not deteriorated. In particular, the elongation stress is a dominant factor under the condition of the same elongation rate when the diaper is arranged, and the smaller the elongation stress is, the easier it is to stretch and the easier to handle the diaper. If it does not exceed 120 gf, it can be said that the wearer can easily deploy the diaper and the operability is not impaired.
[0027]
  The rate of increase in tensile load is preferably small, and the gathered diaper's three-dimensional gathers are in close contact with the skin, and the force to prevent leakage does not change greatly due to changes in the posture of the wearer and various wearing methods. In addition, there is no sudden force change when unfolding the diaper even when worn, and there is no gathered weight (so-called weight) felt by the wearer during unfolding, making it easy to handle and wearing both sleeping and standing Can be improved.
  Therefore, when the tensile load increase rate is calculated as the increase amount of the tensile load per unit increase amount of the elongation rate, the tensile load increase rate is 1 at all points from the elongation rate exceeding 0% to the effective elongation rate. 0.0 (gf /%) or less is preferable. However, in some sections, it may exceed 1.0 (gf /%). When such a section is a portion having an expansion rate of about 0 to 20%, what substantially has the above-described effect does not depart from the gist of the present invention. Nevertheless, the upper limit of the tensile load increase rate in this section is preferably up to 2.0 (gf /%).
  From this point of view, in the present invention, the tensile load increase rate is defined between the stretch rate of 20% and the effective stretch rate..
[0028]
The three-dimensional gather of the present invention has a tensile load increase rate of 1.0 (gf /%) or less at least from an elongation rate of 20% to an effective elongation rate as a whole, and tensile members at an effective elongation rate. A load having a load of 20 to 120 gf can be obtained by a method of bonding and fixing to a nonwoven fabric sheet. Here, “all” means “as a total of a plurality” when a plurality of elastic members are arranged in a three-dimensional gather. As elastic members for three-dimensional gathers, thread-like ones (thread rubber, etc., preferably with a thickness of 450 dtex or less), belt-like ones with a predetermined width (flat rubber, etc., one with a thickness to thickness ratio of 0.1 to 1 In addition to natural rubber, synthetic rubber such as styrene-butadiene, butadiene, isoprene, and neoprene, EVA, stretchable polyolefin, urethane, and the like can be used as the material for forming the elastic member. be able to. When a plurality of elastic members are arranged in a three-dimensional gather, the tensile load increase rate from at least 20% elongation rate to the effective elongation rate in each elastic member is 0.5 (gf /%) or less, and the effective elongation rate. It is preferable to use one having a tensile load of 5 to 50 gf.
[0029]
According to the disposable diaper 1 of the present invention, the substantial width of the diaper crotch can be made relatively narrow, and the outermost part of the leg gathers is also narrowed. Therefore, when the diaper is mounted in a standing position, The diaper smoothly enters the narrow crotch part (space between both legs) of the wearer, and the leg gathers are easy to follow along the crotch. Moreover, since the space between the three-dimensional gathers is maintained by the low-modulus three-dimensional gathers arranged at a high elongation rate, and the space between the three-dimensional gathers is maintained, excrement is sufficiently retained between the three-dimensional gathers. At the same time, since the excrement is less likely to exceed the three-dimensional gather, excellent absorption performance and leakage prevention performance can be obtained.
[0030]
  The diaper of the present invention has a great feature in that leakage from the crotch part does not occur even if the width of the crotch part is narrower than that of the conventional diaper. In the first place, those skilled in the art do not consider narrowing the crotch part that is closest to the urination part, and the necessity of so-called diapers that are worn in the conventional sleeping position is slightly constricted only within a range that increases the wearing feeling during wearing. It was only an hourglass. On the other hand, the present inventors have found that neither the child nor the parent feels stress against the child in the middle growth state from the state in which he / she has turned over until he / she can walk on his / her own. As a diaper that can be used in the future, I recalled a completely new idea of a tape-stopping diaper that can be worn in a standing position. Based on this, as a result of studying to make standing installation easy and high leak prevention performance compatible, the width of the crotch part was narrowed daringly contrary to the common sense of those skilled in the art, the arrangement width of three-dimensional gathers and leg gathers, The present invention was achieved by arranging the height and a specific three-dimensional gather.
[0031]
Further, preferred embodiments of the present invention will be described.
The disposable diaper 1 of the present embodiment has a saturated absorption capacity on both sides of a center line CL (see FIG. 1) that bisects the diaper in the longitudinal direction, that is, saturated absorption of both portions F and G located on both sides of the center line CL. The capacity ratio (part F / part G) is 45/55 to 55/45, so that the first part B is positioned on the wearer's ventral side and the fastening tapes 5, 5 are on the wearer's back side. No urine leakage occurs even when the wearer wears the landing zone 51 by a wearing method (hereinafter also referred to as a backside wearing).
That is, the disposable diaper 1 according to the present embodiment has the first part B positioned on the back side of the wearer, and the fastening tapes 5 and 5 are fastened to the landing zone 51 on the wearer's belly side (hereinafter referred to as “the wearing zone”). Not only can it be mounted on the ventral side), but it can also be easily mounted on the back side, and no leakage occurs in either case. From the viewpoint of preventing leakage of urine regardless of the direction of wearing, the ratio of the saturated absorption capacity (part F / part G) is preferably 48/52 to 52/48, and saturated absorption of both parts. A capacity | capacitance is so preferable that the difference of both is small.
[0032]
Here, the saturated absorption capacity on both sides of the center line CL of the diaper is measured as follows.
[Measurement method of saturated absorption capacity]
First, the diaper 1 is cut | disconnected in the width direction by the centerline CL which bisects the longitudinal direction. Then, the three-dimensional gather and the leg gather are cut and removed. Furthermore, the expansion / contraction part distribute | arranged to the trunk part is cut | disconnected. However, care is taken so that the structure of the absorption layer is not broken or cut. A cut diaper is placed on a wire mesh that has been processed so that it can be removed horizontally from the container, and the weight of the wire mesh is measured. A diaper together with a wire mesh is put in a container provided with an opening for discharging the solution in the lower part of the side surface in advance, the excretion opening is closed, and 0.9% by weight of physiological saline is injected so that the absorber is completely immersed. At this time, the injection speed is adjusted so that the polymer or the like does not fall off from the cut end of the diaper. Leave for 30 minutes after complete immersion. Thereafter, the container is tilted 10 degrees with the discharge opening on the lower side, the discharge opening is opened, and the solution in the container is discharged. The container is left for 30 minutes until the discharge is completely completed, and then the diaper with the wire mesh is taken out from the container, and the weight of the wire mesh is measured. The absorption amount of the diaper is calculated from “weight after completion of the test” − “weight before the start of the test”, and this value is defined as a saturated absorption amount (g).
[0033]
The formation material of each part in the disposable diaper 1 of this embodiment is demonstrated.
As the forming material for the top sheet 2, the back sheet 3, the absorbent body 4, the sheet material 62 for forming a three-dimensional gather, the landing tape for forming the landing zone 51, and the like, various known materials conventionally used for disposable diapers are used. Can be used without particular limitation.
[0034]
The fastening tape 5 may have a fastening portion made of a male member of a mechanical hook-and-loop fastener, or may have an adhesive portion formed by applying an adhesive. Further, the outer surface side of the back sheet 3 can be formed of a material having a high engagement property and can be used as the landing zone 51.
[0035]
As the elastic member 61 for forming a three-dimensional gather, the leg elastic member 71, the waist elastic member 81, and the waist elastic member 91, various known elastic members can be used, for example, as the form of each elastic member , Thread-like ones (thread rubber, etc.), belt-like ones with a predetermined width (flat rubber, etc.), thin film-like ones, etc. The elastic member can be made of natural rubber, styrene-butadiene, Examples thereof include synthetic rubbers such as butadiene, isoprene, and neoprene, EVA, stretchable polyolefin, and urethane.
[0036]
The preferred embodiment of the present invention has been described above. However, the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention.
For example, in the waist part D in the above embodiment, a belt-like waist part elastic member 81 is disposed and a waist elastic part 8 is formed, but instead, as shown in FIG. The waist elastic part 8 can also be formed by disposing a plurality of thread-like elastic members 81 over both sides. In this case, the plurality of elastic members can be fixed to a flexible sheet material or the like and disposed as a composite elastic member. Further, in place of the waist elastic member 81 and the plurality of waistline elastic members 91 in the above embodiment, as shown in FIG. 4B, a wide band-like elastic member 92 having a width of 20 to 50 mm is used as a waist edge. It can also arrange | position so that it may cover the area | region between a pair of fastening tapes.
The disposable diaper according to the present invention is suitable for an infant (baby) disposable diaper, particularly an infant who dislikes changing diapers.
[0037]
【Example】
<Examples 1 and 2, Comparative Examples 1 and 2>
The disposable diaper of the form shown in FIG.1 and FIG.2 was manufactured.
Ratio (W1) between the distance W1 between the fixed ends of the pair of three-dimensional gathers and the distance W2 between the elastic members located on the outermost sides of the pair of leg gathers in the minimum width portion of the crotch part of the manufactured disposable diaper / W2), the distance W3 from the fixed end of each three-dimensional gather to the elastic member located on the outermost side of each leg gather, the height W4 and the minimum width of each three-dimensional gather, and the diaper arrangement for each three-dimensional gather Table 1 shows the stretch ratio in the installed state and the stretch characteristics in the diaper unfixed state.
For Examples 1 and 2, the ratio (W1 / W2) is 0.67 to 0.81 over a length of 50 mm or more in the diaper longitudinal direction, and a length of 50 mm or more in the diaper longitudinal direction. The distance W3 <the height W4.
FIG. 5 is a graph showing the relationship between the stretch rate of the three-dimensional gather and the tensile load (tensile force) in the diaper non-fixed state, and curve (1) is Examples 1, 2 and Comparative Example 2, and curve (2) is 6 is a curve showing the expansion / contraction characteristics of the three-dimensional gather used in Comparative Example 1.
[0038]
[Table 1]
Figure 0003801567
[0039]
<Performance evaluation>
About the disposable diaper of an Example and a comparative example, the ease of standing mounting | wearing, the urine leak prevention performance, and the loose stool space retention property were evaluated with the following evaluation method and evaluation criteria, respectively. The results are shown in Table 2.
1) Ease of wearing in standing position (evaluation of ease of wearing)
The wearing method was a method in which an infant model was set up and the fastening tape of a paper diaper was fastened to the landing zone on the abdomen side of the wearer (abdomen side wearing), and the ease of wearing in a standing position was evaluated.
(Evaluation criteria)
In the case of wearing in the standing position, the case where it was able to be fitted properly in the navel position was marked with “◯”, and the case where it was necessary to be fixed under the navel after being misaligned was marked as “X”.
[0040]
2) Urine leakage prevention performance (dynamic crotch evaluation method)
Wearing a disposable diaper on the infant's waist model (a model that can walk and move both legs back and forth and inject artificial urine from the crotch and imitate the infant's waist) The dynamic crotch mole value was measured by the following method.
In the measurement of the crotch value, a disposable diaper was first attached to the above infant model (ventral position at the front end of the ventral side) and allowed to walk for 5 minutes at a walking speed of 150 steps / minute. Thereafter, the walking motion was stopped, 80 g of artificial urine was injected at a rate of 5 g / second through the tube, and the walking motion was further performed for 5 minutes. Thereafter, the model was laid down, 40 g of artificial urine was injected at a rate of 5 g / sec, and it was visually checked whether or not it had leaked when the 40 g injection was completed. For those that did not leak, an additional 40 g of artificial urine was injected, and such an operation was repeated until it leaked. The total amount of artificial urine injected at the time when urine leakage was observed was defined as the dynamic crotch mole value.
[0041]
3) Loose stool space retention (evaluation of loose stool mobility)
Infant posture change model by walking on the ventral side (walking in standing position, opening / closing of legs in sitting position, standing → posture changing movement in sitting position and artificial urine / artificial infusion from crotch part are possible. The model that imitates the waist of the diaper) was fitted with a diaper, and the stool movement performance was evaluated by the following method.
The measurement method was as follows. First, a disposable diaper was attached to the above infant model (the ventral tip of the diaper was adjusted to the position of the ridge), and the walking movement was performed for 5 minutes at a walking speed of 150 steps / minute (standing position). Thereafter, the walking motion was stopped, 80 g of artificial urine was injected at a rate of 5 g / second through the tube, and the walking motion was further performed for 5 minutes. Thereafter, 160 g of artificial stool was injected at a rate of 10 g / sec with the model sitting and the legs open, and the activity of walking / standing → changing the sitting position / opening / closing the leg in the sitting position was repeated for 5 minutes. . The state of stool movement was observed by opening and closing a disposable diaper.
(Evaluation criteria)
When the artificial B flight exceeded the three-dimensional gather, it was marked as “X”, and when it was not exceeded, it was marked as “◯”.
[0042]
[Table 2]
Figure 0003801567
[0043]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to this invention, the unfoldable disposable diaper which was excellent in the mounting property in the standing position, and was excellent in the absorption performance and the leak prevention performance can be provided.
[Brief description of the drawings]
FIG. 1 is a plan view showing a state (tensed state) of a disposable diaper according to an embodiment of the present invention in which an elastic member of each part is expanded and expanded in a planar shape.
2 is a schematic cross-sectional view showing a cross section (a cross section taken along a center line CL in the hand direction) in a minimum width portion of the crotch part of the disposable diaper of FIG. 1;
FIG. 3 is a view showing a state where the disposable diaper of FIG. 1 is mounted on an upright infant in a standing position.
4 (a) and 4 (b) are plan views showing a main part of a disposable diaper according to another embodiment of the present invention.
FIG. 5 is a graph showing a relationship between a stretch rate of a three-dimensional gather and a tensile load (tensile force) in a diaper non-fixed state.
[Explanation of symbols]
1 disposable diapers
2 Top sheet
3 Back sheet
4 Absorber
5 Fastening tape
6 Solid gathers
61 Three-dimensional gathered elastic member
7 Leg gathers
71 Leg elastic member

Claims (3)

液透過性の表面シート、液不透過性の裏面シート及び両シート間に介在された液保持性の吸収体を備えたおむつにおいて、
立つこと又ははいはいができる幼児用のおむつであり
長手方向の一方の部位の両側縁部に一対のファスニングテープが設けられており、
長手方向の両側に、一対の立体ギャザー及び一対のレッグギャザーが、各々弾性部材を配設することによって形成されており、
おむつの股下部の最小幅値が100〜240mmであり、
前記股下部の最小幅部分において、一対の前記立体ギャザーの固定端同士間の距離W1と、一対の前記レッグギャザーの最外側に位置する弾性部材同士間の距離W2との比(W1/W2)が0.67〜0.81であり、且つ、各立体ギャザーの前記固定端から前記各レッグギャザーの最外側に位置する弾性部材までの距離W3が、該各立体ギャザーの高さW4よりも短く、
前記立体ギャザーは100%以上の伸張率で配されており、該立体ギャザーをおむつ非固定状態で伸張させたとき、おむつ配設状態における伸長率(%)から30%減じた伸長率として定義される実効伸張率における引張荷重が20〜120gfであり、伸長率が20%から前記実効伸長率までの間の引張荷重増加率が1.0(gf/%)以下である、立位での装着が容易な幼児用おむつ。
In a diaper comprising a liquid-permeable top sheet, a liquid-impermeable back sheet, and a liquid-retaining absorbent interposed between both sheets,
Diapers for infants that can stand or yes yes ,
A pair of fastening tapes are provided on both side edges of one part in the longitudinal direction,
A pair of three-dimensional gathers and a pair of leg gathers are formed by disposing elastic members on both sides in the longitudinal direction,
The minimum width value of the crotch part of the diaper is 100 to 240 mm,
A ratio (W1 / W2) between a distance W1 between the fixed ends of the pair of three-dimensional gathers and a distance W2 between the elastic members located on the outermost sides of the pair of leg gathers in the minimum width portion of the crotch part Is 0.67 to 0.81, and the distance W3 from the fixed end of each solid gather to the elastic member located on the outermost side of each leg gather is shorter than the height W4 of each solid gather ,
The three-dimensional gather is arranged with an elongation ratio of 100% or more, and when the three-dimensional gather is stretched in a diaper non-fixed state, it is defined as an elongation ratio obtained by subtracting 30% from the stretch ratio (%) in the diaper arranged state. Installation in a standing position where the tensile load at the effective elongation rate is 20 to 120 gf, and the tensile load increase rate between 20% and the effective elongation rate is 1.0 (gf /%) or less. Easy to use diapers for infants.
おむつ長手方向の50mm以上の長さに亘って前記比(W1/W2)が0.67〜0.81の範囲内である請求項1記載の、立位での装着が容易な幼児用おむつ The diaper for infants that can be easily mounted in a standing position according to claim 1, wherein the ratio (W1 / W2) is within a range of 0.67 to 0.81 over a length of 50 mm or more in the longitudinal direction of the diaper . おむつ長手方向の50mm以上の長さに亘って、前記距離W3が前記高さW4よりも短い請求項1又は2記載の、立位での装着が容易な幼児用おむつ。  The infant diaper that can be easily mounted in a standing position according to claim 1 or 2, wherein the distance W3 is shorter than the height W4 over a length of 50 mm or more in the longitudinal direction of the diaper.
JP2003027633A 2002-07-26 2003-02-04 Infant diapers that are easy to put on standing Expired - Lifetime JP3801567B2 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
JP2003027633A JP3801567B2 (en) 2002-07-26 2003-02-04 Infant diapers that are easy to put on standing
KR1020030049794A KR101010884B1 (en) 2002-07-26 2003-07-21 Disposable diaper easy to put on standing wearer
EP03016541A EP1384460B1 (en) 2002-07-26 2003-07-23 Disposable diaper that is easy to put on a wearer in a standing position
DE60305582T DE60305582T2 (en) 2002-07-26 2003-07-23 In the standing easy-to-wear disposable diaper
CNB031331262A CN1319501C (en) 2002-07-26 2003-07-24 Diaper easy-to-wear when standing
CNU032758960U CN2707224Y (en) 2002-07-26 2003-07-25 Napkins capable of wearing easily in standing posture
US10/626,547 US20040215161A1 (en) 2002-07-26 2003-07-25 Disposable diaper that is easy to put on a wearer in a standing position
TW092120400A TWI246912B (en) 2002-07-26 2003-07-25 Disposable diaper that is easy to put on a wearer in a standing position

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JP6495765B2 (en) * 2015-06-30 2019-04-03 ユニ・チャーム株式会社 Disposable diapers
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