JP3800574B2 - Rotary cutting device - Google Patents

Rotary cutting device Download PDF

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Publication number
JP3800574B2
JP3800574B2 JP07785998A JP7785998A JP3800574B2 JP 3800574 B2 JP3800574 B2 JP 3800574B2 JP 07785998 A JP07785998 A JP 07785998A JP 7785998 A JP7785998 A JP 7785998A JP 3800574 B2 JP3800574 B2 JP 3800574B2
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Japan
Prior art keywords
roll
shape
rotary
truncated cone
cutting
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Expired - Lifetime
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JP07785998A
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Japanese (ja)
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JPH11266771A (en
Inventor
邦彦 大竹
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株式会社大竹麺機
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Priority to JP07785998A priority Critical patent/JP3800574B2/en
Publication of JPH11266771A publication Critical patent/JPH11266771A/en
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Description

【0001】
【発明の属する技術分野】
本発明は回転式裁断装置に関し、特に、麺帯等の柔らかい被圧延材料を断面形状が三角形の形状に成形することが可能な回転式裁断装置に関する。
【0002】
【従来の技術】
従来、そばやうどん等の麺類を職人が手打ちで製造した場合には、麺の断面形状が菱形あるいは平行四辺形になっていた。手打ちの場合、麺がこのような形状に製造される結果、断面の鋭角部と鈍角部でゆで上がり方が異なり、形状、舌触り、味覚等において変化に富んだものとなっていた。
【0003】
一方、製麺機によってうどんやそば等の麺類を製造する場合には、所定の厚さの帯状の麺帯を製造し、これを回転式裁断装置によって長手方向に裁断して麺を製造していた。回転式裁断機は、例えば厚さが等しく、半径が大小2種類の円筒形切り刃を交互に重ねた形状の2つの切り刃ロールを互いに噛み合わせ、麺帯を裁断するようになっていた。このような構成の回転式裁断機では、麺帯は表面に対して垂直に裁断され、麺の断面形状は長方形になっていた。
【0004】
【発明が解決しようとする課題】
前記したような、従来の回転式裁断装置においては、麺の断面形状は長方形にしか裁断できず、形状、舌触り、味覚等において変化に乏しいという問題点があった。
本発明は、上記のような従来技術の問題点を解決し、麺帯等の柔らかい被圧延材料を断面形状が三角形の形状に裁断、成形することが可能な回転式裁断装置を提供することを目的とする。
【0005】
【課題を解決するための手段】
本発明は、被裁断材料を巻き込んで裁断する回転式裁断装置において、2つの回転ロールの軸を通る断面上において、2つの回転ロール間に複数の三角形の空間が形成されるように、第1の回転ロールと第2の回転ロールとを所定の間隔をおいて回転可能に支持したことを特徴とする。
【0006】
本発明は上記のような構成により、麺帯などが回転式裁断装置によって裁断される際に、2つのロールによって断面が三角形状の空間に圧縮され、断面が三角形の麺が形成される。
【0007】
【発明の実施の態様】
図1は、本発明の回転式裁断装置1の構造を示す正面図(右)及びA−A’部分における断面図(左)である。回転式裁断装置1のフレームに回転可能に支持された2つの軸4、5には、同じ形状の上側ロール2及び下側ロール3が装着されている。各ロール2、3は、軸方向から見た場合に、各回転ロールの円筒形あるいは円錐台形の露出する円形側面の一部が、対向する回転ロールの円筒形あるいは円錐台形の露出する円形側面の一部と重なるように、所定の間隔をおいて2つのロールが配置されている。
【0008】
上側ロール2の軸4には図示しない上側ロール鬼歯車が固着されており、下側ロール3の軸5には、上側ロール鬼歯車と噛み合っている図示しない下側ロール鬼歯車およびチェーン歯車が固着されている。図示しないチェーン歯車はチェーンによって図示しない減速装置付きモータの軸に装着されたチェーン駆動歯車と連結されている。
【0009】
このような構成において、モータが回転すると、動力はチェーンおよび各歯車を介して上下のロール2、3に伝達され、上下のロールが反対方向に回転する。そこへ麺帯を挿入すると、上下のロール2、3の、半径の大きな円錐台形の両側の切り刃部分において麺帯が裁断される。なお、上側ロール2の軸4は、フレーム1に対して水平方向に摺動可能な、図示しない間隔調節用部材を介してフレームに支持されており、調節用ハンドルを操作することにより、2つのロール2、3間の隙間を調整できるように構成されている。
【0010】
ロール2は、半径の異なる2種類の円錐台形を軸方向に交互に反対向きに重ねた形状のロールであり、ロール3は、やはり半径の異なる2種類の円錐台形を軸方向に交互に重ねた形状であって、隣接する半径の大きな円錐台形間の隙間が対向する回転ロールの半径の大きな円錐台形と嵌合するように配置される。各ロールは、例えば円筒形の材料を切削することによって製造される。なお、円錐台形とは円錐を軸と垂直に輪切りにした形状、あるいは左右対称な台形を垂直な中心を軸として回転した場合にできる立体を指す。
【0011】
図2は、ロールの切り刃部分の第1の実施例の拡大断面図である。また、図3は、第1の実施例の2つのロールで麺帯を裁断した場合の切り刃部分の拡大断面図である。一方のロールの半径の大きな円錐台形の切り刃と、これと対応する他方のロールの半径の小さな円錐台形の間には、一辺が麺帯の厚さ程度の三角形の隙間が空いており、図3に示すように、切断された麺帯10はこの隙間を通過する際に三角形に整形される。図2、3に示す切り刃においては、円錐台形の側面6、7が互いに摺動する構造になっている。
【0012】
図4は、ロールの切り刃部分の第2の実施例の拡大断面図である。また、図5は、第2の実施例の2つのロールで麺帯を裁断した場合の切り刃部分の拡大断面図である。一方のロールの半径の大きな円筒形の切り刃と、これと対応する他方の半径の小さな円錐台形との間には、一辺が麺帯の厚さ程度の直角三角形の隙間が空いており、図5に示すように、切断された麺帯10はこの隙間を通過する際に三角形に整形される。図4、5に示す切り刃においては、摺動する(重なる)円錐台形の側面6、7の面積が第1実施例よりも小さく、かつ全ての側面で同一である。
【0013】
図6は、ロールの切り刃部分の第3の実施例の拡大断面図である。また、図7は、第3の実施例の2つのロールで麺帯を裁断した場合の切り刃部分の拡大断面図である。一方のロールの半径の大きな円錐台形を2つ逆向きに合わせた形状の切り刃と、これと対応する他方の半径の小さな円筒形との間には、一辺が麺帯の厚さ程度の三角形の隙間が空いており、図7に示すように、切断された麺帯10はこの隙間を通過する際に三角形に整形される。図6、7に示す切り刃においては、摺動する(重なる)円錐台形の側面6、7の面積が第1実施例よりも小さく、かつ全ての側面で同一である。また対向する円筒形と円錐台形の円周をほぼ同一にすることができる。
【0014】
以上、実施例を説明したが、本発明には以下のような変形例も考えられる。ロールは金属製であるが、麺帯が離れ易くするために例えば表面をフッ素加工してもよい。第1、2実施例においては円錐台形の傾斜方向を全て同一方向としたが、例えば中心部で傾斜方向を反転させることにより、ロールを軸方向に左右対称にすれば、裁断時に軸方向にかかる力がより減少する。
実施例においては、円錐台形の切り刃の厚さは全て均一である例を開示したが、実際の手打ち麺は太さが僅かに変化している。従って、本願発明においても、切り刃の厚さを異ならせてもよく、そうすれば麺の幅に変化ができる。幅の種類は3以上であってもよく、どの幅のものをどの程度の割合で製造するか、あるいはロールのどの位置にどのような幅を割り当てるかも任意である。
なお、本発明は麺帯に限らず、裁断および圧縮して整形することが可能な任意の材料に適用可能である。
【0015】
【発明の効果】
以上のように、本発明の回転式裁断装置は、麺帯などを三角形状に裁断可能であり、かつ、上下のロールの円錐台形の切り刃が互いに噛み合っているので、上下のロールの位置は自然と固定され、他に位置決め手段を設ける必要がないという効果がある。
【図面の簡単な説明】
【図1】本発明の回転式裁断装置1の構造を示す正面図及び断面図である。
【図2】ロールの切り刃部分の第1の実施例の拡大断面図である。
【図3】第1の実施例の麺帯を裁断した場合の切り刃部分の拡大断面図である。
【図4】ロールの切り刃部分の第2の実施例の拡大断面図である。
【図5】第2の実施例の麺帯を裁断した場合の切り刃部分の拡大断面図である。
【図6】ロールの切り刃部分の第3の実施例の拡大断面図である。
【図7】第3の実施例の麺帯を裁断した場合の切り刃部分の拡大断面図である。
【符号の説明】
1…回転式裁断装置、2、3…ロール、4、5…ロール軸、6、7…接触部、10…裁断された麺帯(麺)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a rotary cutting device, and more particularly to a rotary cutting device capable of forming a soft material to be rolled such as a noodle band into a triangular cross-sectional shape.
[0002]
[Prior art]
Conventionally, when craftsmen manually produce noodles such as buckwheat and udon, the cross-sectional shape of the noodle has been a rhombus or a parallelogram. In the case of hand-cooking, as a result of manufacturing the noodles in such a shape, the way of boil-up differs between the acute angle part and the obtuse angle part of the cross section, and the shape, the touch, the taste, etc. are varied.
[0003]
On the other hand, when manufacturing noodles such as udon and soba using a noodle making machine, a strip-shaped noodle strip having a predetermined thickness is manufactured, and the noodles are manufactured by cutting the strip in the longitudinal direction using a rotary cutting device. It was. For example, the rotary cutting machine is configured to cut two noodle strips by meshing two cutting blade rolls having a shape in which two types of cylindrical cutting blades having the same thickness and two large and small radii are alternately stacked. In the rotary cutter having such a configuration, the noodle strip is cut perpendicular to the surface, and the cross-sectional shape of the noodle is rectangular.
[0004]
[Problems to be solved by the invention]
In the conventional rotary cutting apparatus as described above, the cross-sectional shape of the noodles can only be cut into a rectangle, and there is a problem that the shape, touch, taste and the like are poor.
The present invention solves the problems of the prior art as described above, and provides a rotary cutting apparatus capable of cutting and forming a soft material to be rolled such as a noodle band into a triangular cross-sectional shape. Objective.
[0005]
[Means for Solving the Problems]
The present invention relates to a rotary cutting apparatus that encloses and cuts a material to be cut, so that a plurality of triangular spaces are formed between the two rotary rolls on a cross section passing through the axes of the two rotary rolls. The rotary roll and the second rotary roll are rotatably supported at a predetermined interval.
[0006]
According to the present invention, when a noodle strip or the like is cut by a rotary cutting device, the cross section is compressed into a triangular space by two rolls to form a noodle having a triangular cross section.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
FIG. 1 is a front view (right) showing the structure of the rotary cutting apparatus 1 of the present invention (right) and a cross-sectional view (left) in the AA ′ portion. An upper roll 2 and a lower roll 3 having the same shape are mounted on the two shafts 4 and 5 that are rotatably supported by the frame of the rotary cutting device 1. When viewed from the axial direction, each of the rolls 2 and 3 has a cylindrical or frustoconical exposed circular side surface part of each rotating roll, and a cylindrical or frustoconical exposed circular side surface of the opposing rotating roll. Two rolls are arranged at a predetermined interval so as to overlap a part.
[0008]
An upper roll demon gear (not shown) is fixed to the shaft 4 of the upper roll 2, and a lower roll demon gear and a chain gear (not shown) meshed with the upper roll demon gear are fixed to the shaft 5 of the lower roll 3. Has been. A chain gear (not shown) is connected by a chain to a chain drive gear mounted on a shaft of a motor with a speed reducer (not shown).
[0009]
In such a configuration, when the motor rotates, power is transmitted to the upper and lower rolls 2 and 3 via the chain and each gear, and the upper and lower rolls rotate in opposite directions. When the noodle band is inserted there, the noodle band is cut at the cutting edge portions on both sides of the frustoconical shape having a large radius between the upper and lower rolls 2 and 3. Note that the shaft 4 of the upper roll 2 is supported by the frame via an interval adjusting member (not shown) that is slidable in the horizontal direction with respect to the frame 1. The gap between the rolls 2 and 3 can be adjusted.
[0010]
The roll 2 is a roll having a shape in which two types of frustoconical shapes having different radii are alternately stacked in opposite directions in the axial direction, and the roll 3 is also a shape in which two types of frustoconical shapes having different radii are alternately stacked in the axial direction. A gap between adjacent frustoconical shapes having a large shape is arranged so as to be fitted to the frustoconical shape having a large radius of the opposed rotating roll. Each roll is manufactured, for example, by cutting a cylindrical material. The frustoconical shape refers to a solid shape formed by rotating a cone into a shape perpendicular to the axis or rotating a symmetrical trapezoid around a vertical center.
[0011]
FIG. 2 is an enlarged cross-sectional view of the first embodiment of the cutting blade portion of the roll. FIG. 3 is an enlarged cross-sectional view of the cutting blade portion when the noodle strip is cut with two rolls of the first embodiment. Between the frustoconical cutting blade with a large radius of one roll and the corresponding frustoconical shape with a small radius of the other roll, there is a triangular gap with one side being about the thickness of the noodle strip. As shown in FIG. 3, the cut noodle strip 10 is shaped into a triangle when passing through this gap. The cutting blades shown in FIGS. 2 and 3 have a structure in which the frustoconical side surfaces 6 and 7 slide with each other.
[0012]
FIG. 4 is an enlarged cross-sectional view of a second embodiment of the cutting blade portion of the roll. FIG. 5 is an enlarged cross-sectional view of the cutting blade portion when the noodle strip is cut with two rolls of the second embodiment. Between the cylindrical cutting blade with a large radius of one roll and the corresponding frustoconical shape with a small radius, there is a right-angled triangular gap with one side about the thickness of the noodle strip. As shown in FIG. 5, the cut noodle strip 10 is shaped into a triangle when passing through this gap. In the cutting blades shown in FIGS. 4 and 5, the areas of the sliding (overlapping) frustoconical side surfaces 6 and 7 are smaller than those of the first embodiment and are the same on all the side surfaces.
[0013]
FIG. 6 is an enlarged cross-sectional view of a third embodiment of the cutting blade portion of the roll. FIG. 7 is an enlarged cross-sectional view of the cutting blade portion when the noodle strip is cut with two rolls of the third embodiment. A triangle whose side is about the thickness of a noodle band between a cutting blade having a shape of two truncated cones with a large radius on one roll and a corresponding cylindrical shape with a small radius on the other side As shown in FIG. 7, the cut noodle strip 10 is shaped into a triangle when passing through this gap. In the cutting blades shown in FIGS. 6 and 7, the areas of the sliding (overlapping) frustoconical side surfaces 6 and 7 are smaller than those of the first embodiment and are the same on all side surfaces. Further, the circumferences of the opposed cylindrical and truncated cones can be made substantially the same.
[0014]
Although the embodiments have been described above, the following modifications may be considered in the present invention. Although the roll is made of metal, for example, the surface may be fluorinated so that the noodle band can be easily separated. In the first and second embodiments, the tilt directions of the frustoconical shape are all the same direction. However, for example, if the roll is made symmetrical in the axial direction by reversing the tilt direction at the central portion, it is applied in the axial direction when cutting. Power is reduced more.
In the embodiment, an example in which the thicknesses of the truncated cone-shaped cutting blades are all uniform is disclosed, but the thickness of actual hand-made noodles is slightly changed. Therefore, also in this invention, you may change the thickness of a cutting blade, and it can change to the width | variety of noodles in that way. The width type may be 3 or more, and what width is to be manufactured at what ratio, and what width is assigned to which position of the roll is also arbitrary.
The present invention is not limited to noodle strips and can be applied to any material that can be cut and compressed to be shaped.
[0015]
【The invention's effect】
As described above, the rotary cutting device of the present invention can cut a noodle band or the like into a triangular shape, and the upper and lower rolls have truncated cone-shaped cutting blades meshing with each other, so the positions of the upper and lower rolls are There is an effect that it is fixed naturally and there is no need to provide any other positioning means.
[Brief description of the drawings]
1A and 1B are a front view and a cross-sectional view showing a structure of a rotary cutting device 1 according to the present invention.
FIG. 2 is an enlarged sectional view of a first embodiment of a cutting blade portion of a roll.
FIG. 3 is an enlarged cross-sectional view of a cutting blade portion when the noodle band of the first embodiment is cut.
FIG. 4 is an enlarged sectional view of a second embodiment of a cutting blade portion of a roll.
FIG. 5 is an enlarged cross-sectional view of a cutting blade portion when the noodle band of the second embodiment is cut.
FIG. 6 is an enlarged cross-sectional view of a third embodiment of a cutting blade portion of a roll.
FIG. 7 is an enlarged cross-sectional view of a cutting blade portion when the noodle band of the third embodiment is cut.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Rotary cutting device 2, 3, ... Roll, 4, 5 ... Roll axis, 6, 7 ... Contact part, 10 ... Cut noodle band (noodle)

Claims (1)

被裁断材料を巻き込んで裁断する回転式裁断装置において、
径の小さい円錐台形と径の大きい円錐台形とをそれぞれの円錐台形の面積のより広い円形面同士が接するように軸方向に交互に重ねた形状の第1の回転ロールと、
径の小さい円錐台形と径の大きい円錐台形とをそれぞれの円錐台形の面積のより広い円形面同士が接するように軸方向に交互に重ねた形状の第2の回転ロールとを備え、
2つの回転ロールの径の大きい円錐台形の切り刃同士が互いに嵌合し、2つの回転ロールの軸を通る断面上において2つの回転ロール間に複数の三角形の空間が形成されるように、前記第1の回転ロールおよび第2の回転ロール所定の間隔をおいて回転可能に支持されている
ことを特徴とする回転式裁断装置。
In a rotary cutting device that involves cutting and cutting material to be cut,
A first rotating roll having a shape in which a circular truncated cone having a small diameter and a circular truncated cone having a large diameter are alternately stacked in the axial direction so that the circular surfaces having a larger area of each truncated cone are in contact with each other ;
A second rotating roll having a shape in which a circular truncated cone having a small diameter and a circular truncated cone having a large diameter are alternately stacked in the axial direction so that the circular surfaces having a larger area of each truncated cone are in contact with each other ;
Cutting edge between the large frustoconical diameter of the two rotating rolls are fitted to each other, such that the space of a plurality of triangles between two rotating rolls on a cross section passing through the axes of the two rotating rolls are formed, the The rotary cutting device, wherein the first rotary roll and the second rotary roll are rotatably supported at a predetermined interval.
JP07785998A 1998-03-25 1998-03-25 Rotary cutting device Expired - Lifetime JP3800574B2 (en)

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JP3800574B2 true JP3800574B2 (en) 2006-07-26

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Publication number Priority date Publication date Assignee Title
KR101060777B1 (en) * 2011-01-26 2011-08-30 최동열 Noodle product with triangular cross dection and manufacturing apparatus thereof and manufacturing method thereof
CN104872226A (en) * 2015-06-04 2015-09-02 王丽 Cutter-head hanger of disc-type knife-cutting noodle making machine

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