JP3786845B2 - Anomaly detector for differential transformer - Google Patents

Anomaly detector for differential transformer Download PDF

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Publication number
JP3786845B2
JP3786845B2 JP2001130606A JP2001130606A JP3786845B2 JP 3786845 B2 JP3786845 B2 JP 3786845B2 JP 2001130606 A JP2001130606 A JP 2001130606A JP 2001130606 A JP2001130606 A JP 2001130606A JP 3786845 B2 JP3786845 B2 JP 3786845B2
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Japan
Prior art keywords
circuit
differential transformer
output
primary winding
high frequency
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Expired - Fee Related
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JP2001130606A
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Japanese (ja)
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JP2002329625A (en
Inventor
啓志 青木
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Description

【0001】
【発明の属する技術分野】
この発明は差動トランス巻線の断線や短絡等の異常事故を検出する差動トランスの異常検出装置に関するものである。
【0002】
【従来の技術】
一般に差動トランスはサーボ制御系や一般のプロセス制御に位置あるいはプロセス量に対応する量を検出する位置検出器として広く採用されている。そしてその用途から差動トランス巻線の断線や短絡等の異常事故は他に及ぼす影響が大であり、前記事故を簡単に検出することが要求されている。図5は例えば特公昭52−16212号公報に示された差動トランスの故障検出装置である。図において、発振回路15から差動トランス50の1次巻線C1が励振され、鉄心40の位置移動量に応じて2次巻線C21、C22が励振される。各2次巻線の出力はダイオード整流回路SR1、SR2で整流されそれぞれ電圧V1、V2を有す。さらにコンデンサで平滑された電圧V=V1+V2を演算回路13で図4に示すしきい値Th1と比較演算し、V<Th1となった時に2次巻線の断線を検出し出力回路14より出力する。
【0003】
【発明が解決しようとする課題】
このような差動トランス故障検出装置では、2次巻線C21、C22の整流後電圧の和をしきい値電圧で判定して断線事故を検出しているために、2次巻線C21、C22のいずれの巻線の断線であるか判定できない。またさらに、1次巻線C1の断線であるか否かも検出できず、より高い信頼性を要求されるシステムに適用するには不向きな装置である。
【0004】
この発明はこのような問題点を解決するためになされたものであり、差動トランスの1次巻線、2系統の2次巻線ごとに断線等の異常故障を検出し、信頼性を向上させた装置を提供することを目的としている。
【0005】
【課題を解決するための手段】
第1の発明に係る差動トランスの異常検出装置は、1次巻線の入力側には交流発振回路と微小高周波出力回路とが設けられており、2系統の2次巻線のそれぞれには出力フィルタ回路と、微小高周波の検出回路とが設けられているとともに、微小高周波検出回路の出力を演算する演算回路と、その判定結果を出力する出力回路とが設けられているものである。
【0006】
【発明の実施の形態】
実施の形態1.
以下、この発明の実施の形態1による差動トランスの異常検出装置を図1、図4に基づいて説明する。
図1において、50は差動トランス、40は鉄心、C1は差動トランスの1次巻線、C21およびC22は差動トランスの2次巻線である。10は差動トランスの断線や短絡等の異常検出装置であり、11および12は2系統の2次巻線C21、C22の出力を整流する整流回路で、演算回路13、出力回路14および発振回路15によって前記異常検出装置は構成されている。なお前記発振回路15は差動トランス50の1次巻線C1を励振するための発振回路である。
【0007】
次に動作を詳述する。差動トランス50の1次巻線C1は発振回路15から出力される交流電圧で励振され、鉄心40の位置移動量に応じて2次巻線C21、C22に交流電圧が励起され、それぞれの励起電圧は整流回路11、12によって整流され図4に示すとおりV1、V2となる。演算回路13でこれらの電圧V1、V2をしきい値Th2でレベル判定し、前記各電圧V1、V2がTh2以下となった場合に2次巻線C21、C22のいずれかの断線や短絡等の異常事故であると判定し、その判定結果を出力回路14にて出力する。なお差動トランス50の特性によってはしきい値電圧Th1、Th2を一義的に設定することはできないが、演算回路13でしきい値Th1、Th2を可変に設定できるようにする事で様々な特性をもつ差動トランスにも柔軟に対応する事ができる。
【0008】
実施の形態2.
この発明の実施の形態2を図2に基づいて説明する。図2において、発振回路15と1次巻線C1との間に、つまり1次巻線C1の入力側に電流検出回路20を設けた以外は、先に述べた実施の形態1と同様の構成である。このように、差動トランス50の1次巻線C1と1次巻線C1を励振するための発振回路15との間に流れる電流を検出するための電流検出回路20を設けているので、差動トランス50の1次巻線C1が断線や短絡等の異常なトラブルが発生した場合には電流が遮断され、電流検出回路20から演算回路13、出力回路14を経て1次巻線の故障を検出することが可能となる。そして1次巻線C1が健全な場合、先の実施の形態1で述べたように2次巻線C21、C22についても異常検出を実施する事ができる。つまり、1次巻線C1、2次巻線C21、C22毎の異常を検出可能である。
【0009】
実施の形態3.
この発明の実施の形態3を図3に基づいて説明する。図3において、差動トランスの異常検出装置10は2系統のフィルタ回路30、31および高周波検出回路回路32、33と、微小高周波出力回路34、発振回路15、および演算回路13、出力回路14とで構成されている。差動トランス50の1次巻線C1を励振するための発振回路15に例えば数ミリ秒程度の微小高周波を出力回路34から出力して重畳し、2次巻線C21、C22の各出力をフィルタ回路30、31でそれぞれフィルタリングすることで高周波成分のみを抽出し、高周波検出回路32、33で出力する。ここで各2次巻線C21、C22が断線や短絡等の事故を発生している場合には、当然高周波成分を抽出することができないため、抽出された高周波成分を検出回路32、33で検出することによって、差動トランス50の2次巻線毎の異常有無をより確実に把握することができる。
即ち、この差動トランス50が用いられるサーボ制御系やプロセス制御系は、一般に大型のプラントシステムである場合が多い。そのようなプラントの場合、各サブシステムや全システム毎に制御の為のしきい値電圧を設定することがあるが、その設定作業は現地プラント建設時に実施されることになり、複雑で繁忙な手間を要する。
また、そのしきい値設定が調整者の個人差もあり、必ずしもばらつきの少ない値ではない。従って、プラント装置が正常であるにもかかわらず、見掛け上異常を検出するような場合もある。しかしながら本実施の形態3では、しきい値レベルの判定を行う装置ではなく、微小高周波を出力、検出する構成であるので、現地調整作業の短縮化に伴うコストダウンや個人差によるエラー防止等優れた効果を奏する。
【0010】
【発明の効果】
この発明は以上述べたような構成を採用した差動トランスの異常検出装置であるので、以下に示すような効果を奏する。
【0011】
系統のフィルタ回路および検出回路と、発振回路出力に重畳する微小高周波を出力する出力回路とを設けているので、本来の制御動作と関係なく異常検出の設定が可能となり、異常有無をより確実に検出することができるという優れた効果を奏する。
【図面の簡単な説明】
【図1】 この発明の実施の形態1を示す差動トランスの異常検出装置の構成ブロック図である。
【図2】 この発明の実施の形態2を示す差動トランスの異常検出装置の構成ブロック図である。
【図3】 この発明の実施の形態3を示す差動トランスの異常検出装置の構成ブロック図である。
【図4】 差動トランスの2次巻線の整流後の電圧と異常検出のしきい値との関係を示す図である。
【図5】 従来の差動トランス故障検出装置を示す構成ブロック図である。
【符号の説明】
10 差動トランスの異常検出装置、11,12 整流回路、
13 演算回路、14 出力回路、15 発振回路、20 電流検出回路、
30,31 フィルタ回路、32,33 高周波検出回路、
34 高周波出力回路、40 鉄心、50 差動トランス、
SR1,SR2 整流回路、C1 1次巻線、C21,C22 2次巻線。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an abnormality detecting device for a differential transformer for detecting an abnormal accident such as disconnection or short circuit of a differential transformer winding.
[0002]
[Prior art]
In general, a differential transformer is widely used as a position detector for detecting a position or an amount corresponding to a process amount in a servo control system or general process control. An abnormal accident such as a disconnection or a short circuit of the differential transformer winding has a great influence on others because of its use, and it is required to easily detect the accident. FIG. 5 shows a failure detection apparatus for a differential transformer disclosed in, for example, Japanese Patent Publication No. 52-16212. In the figure, the primary winding C1 of the differential transformer 50 is excited from the oscillation circuit 15, and the secondary windings C21 and C22 are excited according to the amount of position movement of the iron core 40. The outputs of the secondary windings are rectified by diode rectifier circuits SR1 and SR2 and have voltages V1 and V2, respectively. Further, the voltage V 0 = V 1 + V 2 smoothed by the capacitor is compared with the threshold value Th 1 shown in FIG. 4 by the arithmetic circuit 13, and when V 0 <Th 1 is detected, the disconnection of the secondary winding is detected and the output circuit 14 Output.
[0003]
[Problems to be solved by the invention]
In such a differential transformer failure detection device, since the sum of the rectified voltages of the secondary windings C21 and C22 is determined by the threshold voltage to detect a disconnection accident, the secondary windings C21 and C22 are detected. It cannot be determined which of the windings is disconnected. Furthermore, it is not possible to detect whether or not the primary winding C1 is disconnected, and the device is not suitable for application to a system that requires higher reliability.
[0004]
The present invention has been made to solve such problems, and detects an abnormal failure such as disconnection for each primary winding and two secondary windings of a differential transformer to improve reliability. It is an object to provide an apparatus.
[0005]
[Means for Solving the Problems]
In the abnormality detecting device for a differential transformer according to the first invention, an AC oscillation circuit and a minute high-frequency output circuit are provided on the input side of the primary winding, and each of the two secondary windings An output filter circuit and a minute high frequency detection circuit are provided, and an arithmetic circuit for calculating the output of the minute high frequency detection circuit and an output circuit for outputting the determination result are provided.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Embodiment 1 FIG.
A differential transformer abnormality detection apparatus according to Embodiment 1 of the present invention will be described below with reference to FIGS.
In FIG. 1, 50 is a differential transformer, 40 is an iron core, C1 is a primary winding of the differential transformer, and C21 and C22 are secondary windings of the differential transformer. Reference numeral 10 denotes an abnormality detection device such as a disconnection or a short circuit of the differential transformer. Reference numerals 11 and 12 denote rectifier circuits that rectify the outputs of the two secondary windings C21 and C22. The arithmetic circuit 13, the output circuit 14, and the oscillation circuit The abnormality detecting device is constituted by 15. The oscillation circuit 15 is an oscillation circuit for exciting the primary winding C1 of the differential transformer 50.
[0007]
Next, the operation will be described in detail. The primary winding C1 of the differential transformer 50 is excited by the AC voltage output from the oscillation circuit 15, and the AC voltage is excited in the secondary windings C21 and C22 according to the amount of position movement of the iron core 40. The voltage is rectified by the rectifier circuits 11 and 12 and becomes V1 and V2 as shown in FIG. The arithmetic circuit 13 determines the level of these voltages V1 and V2 with a threshold value Th2, and when each of the voltages V1 and V2 becomes equal to or less than Th2, the secondary windings C21 and C22 are disconnected or short-circuited. It is determined that there is an abnormal accident, and the determination result is output by the output circuit 14. Although the threshold voltages Th1 and Th2 cannot be set uniquely depending on the characteristics of the differential transformer 50, various characteristics can be obtained by allowing the arithmetic circuit 13 to set the threshold values Th1 and Th2 variably. It is possible to flexibly cope with differential transformers with.
[0008]
Embodiment 2. FIG.
A second embodiment of the present invention will be described with reference to FIG. In FIG. 2, the same configuration as that of the first embodiment described above except that the current detection circuit 20 is provided between the oscillation circuit 15 and the primary winding C1, that is, on the input side of the primary winding C1. It is. As described above, the current detection circuit 20 for detecting the current flowing between the primary winding C1 of the differential transformer 50 and the oscillation circuit 15 for exciting the primary winding C1 is provided. When an abnormal trouble such as a disconnection or a short circuit occurs in the primary winding C1 of the dynamic transformer 50, the current is cut off, and the primary winding fails through the arithmetic circuit 13 and the output circuit 14 from the current detection circuit 20. It becomes possible to detect. When the primary winding C1 is healthy, the abnormality detection can be performed for the secondary windings C21 and C22 as described in the first embodiment. That is, it is possible to detect an abnormality in each of the primary winding C1 and the secondary windings C21 and C22.
[0009]
Embodiment 3 FIG.
A third embodiment of the present invention will be described with reference to FIG. In FIG. 3, the differential transformer abnormality detection device 10 includes two systems of filter circuits 30 and 31 and high-frequency detection circuit circuits 32 and 33, a minute high-frequency output circuit 34, an oscillation circuit 15, an arithmetic circuit 13, and an output circuit 14. It consists of For example, a very high frequency of about several milliseconds is output from the output circuit 34 and superimposed on the oscillation circuit 15 for exciting the primary winding C1 of the differential transformer 50, and the outputs of the secondary windings C21 and C22 are filtered. Only high frequency components are extracted by filtering with the circuits 30 and 31, respectively, and output with the high frequency detection circuits 32 and 33. Here, when each secondary winding C21, C22 has an accident such as disconnection or short circuit, naturally the high frequency component cannot be extracted, so the extracted high frequency component is detected by the detection circuits 32, 33. By doing so, the presence or absence of abnormality for each secondary winding of the differential transformer 50 can be grasped more reliably.
That is, the servo control system and process control system in which the differential transformer 50 is used are generally large plant systems in many cases. In such a plant, a threshold voltage for control may be set for each sub-system or for all the systems, but the setting work is performed at the time of construction of the local plant, which is complicated and busy. It takes time and effort.
Also, the threshold setting is not necessarily a value with little variation because of individual differences among the adjusters. Accordingly, there may be a case where an apparent abnormality is detected even though the plant apparatus is normal. However, the third embodiment is not an apparatus for determining a threshold level, but is configured to output and detect minute high frequencies, so that it is excellent in cost reduction due to shortening of the field adjustment work and error prevention due to individual differences. Has an effect.
[0010]
【The invention's effect】
Since the present invention is a differential transformer abnormality detecting device adopting the configuration as described above, the following effects can be obtained.
[0011]
Two filter circuits and detection circuits, and an output circuit that outputs a minute high frequency superimposed on the output of the oscillation circuit, can be set for abnormality detection regardless of the original control operation, making it possible to more reliably detect the presence or absence of abnormality. It has an excellent effect of being able to be detected.
[Brief description of the drawings]
FIG. 1 is a configuration block diagram of an abnormality detection device for a differential transformer according to a first embodiment of the present invention.
FIG. 2 is a block diagram showing the configuration of an abnormality detecting device for a differential transformer according to a second embodiment of the present invention.
FIG. 3 is a block diagram showing the configuration of a differential transformer abnormality detection apparatus according to Embodiment 3 of the present invention;
FIG. 4 is a diagram illustrating a relationship between a voltage after rectification of a secondary winding of a differential transformer and an abnormality detection threshold value.
FIG. 5 is a configuration block diagram showing a conventional differential transformer failure detection apparatus.
[Explanation of symbols]
10 differential transformer abnormality detection device, 11, 12 rectifier circuit,
13 arithmetic circuit, 14 output circuit, 15 oscillation circuit, 20 current detection circuit,
30, 31 filter circuit, 32, 33 high frequency detection circuit,
34 high frequency output circuit, 40 iron core, 50 differential transformer,
SR1, SR2 Rectifier circuit, C1 primary winding, C21, C22 secondary winding.

Claims (1)

1次巻線と2系統の2次巻線と鉄心とを備え、前記鉄心の位置により前記2次巻線の出力電圧が変化する差動トランスにおいて、前記1次巻線の入力側には交流発振回路と微小高周波出力回路とが設けられており、前記2次巻線のそれぞれには出力フィルタ回路と、前記微小高周波の検出回路とが設けられているとともに、前記微小高周波検出回路の出力を処理判定する演算回路と、その判定結果を出力する出力回路とが設けられていることを特徴とする差動トランスの異常検出装置。In a differential transformer having a primary winding, two secondary windings, and an iron core, and an output voltage of the secondary winding varies depending on the position of the iron core, an AC is provided on the input side of the primary winding. An oscillation circuit and a minute high frequency output circuit are provided, and each of the secondary windings is provided with an output filter circuit and a minute high frequency detection circuit, and outputs the minute high frequency detection circuit. An abnormality detection device for a differential transformer, comprising: an arithmetic circuit for determining processing; and an output circuit for outputting the determination result.
JP2001130606A 2001-04-27 2001-04-27 Anomaly detector for differential transformer Expired - Fee Related JP3786845B2 (en)

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JP2011017563A (en) * 2009-07-07 2011-01-27 Sumitomo Precision Prod Co Ltd Displacement detection device and aircraft
JP5728343B2 (en) * 2011-09-15 2015-06-03 一般財団法人電力中央研究所 Transformer soundness diagnosis method and soundness diagnosis device
JP7118660B2 (en) * 2018-02-19 2022-08-16 三菱重工業株式会社 DISCONNECTION DETECTION SYSTEM FOR DIFFERENTIAL TRANSFORMER DISPLACEMENT GAUGE, DIFFERENTIAL TRANSFORMER DISPLACEMENT GAUGE, AND DISCONNECTION DETECTION METHOD
JP7130091B1 (en) * 2021-05-12 2022-09-02 三菱電機株式会社 Rotation angle detection device and inverter control device
JP7562049B2 (en) 2022-07-06 2024-10-04 三菱電機株式会社 SHORT-CIRCUIT DETECTION DEVICE, ELECTRONIC DEVICE, AND SHORT-CIRCUIT DETECTION METHOD

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