JP3775966B2 - Masking equipment for pipe inner surface coating - Google Patents

Masking equipment for pipe inner surface coating Download PDF

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Publication number
JP3775966B2
JP3775966B2 JP2000031263A JP2000031263A JP3775966B2 JP 3775966 B2 JP3775966 B2 JP 3775966B2 JP 2000031263 A JP2000031263 A JP 2000031263A JP 2000031263 A JP2000031263 A JP 2000031263A JP 3775966 B2 JP3775966 B2 JP 3775966B2
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JP
Japan
Prior art keywords
masking member
masking
air
nozzle
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP2000031263A
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Japanese (ja)
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JP2001219105A (en
Inventor
誠一 鍛治
紀昭 由利
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Kubota Corp
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Kubota Corp
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Priority to JP2000031263A priority Critical patent/JP3775966B2/en
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  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Spray Control Apparatus (AREA)
  • Coating Apparatus (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、管内面塗装のためのマスキング装置に関する。
【0002】
【従来の技術】
ダクタイル鋳鉄管を遠心鋳造したような場合には、この管の内外面を塗装するのが一般的であり、特に管内面は、管の内部に挿入したランスの先端から塗料を噴出して行う粉体塗装が行われることが多い。ところで、一般に鋳鉄管はその一端側に受口を有しており、この受口の内面は、管胴部の粉体塗装とは別仕様の塗装を行うため、管胴部の粉体塗装がかかると膜厚が大きくなり過ぎる。このため、ランスの先端から噴出された塗料が飛び散って受口の内面に付着するのを防止する目的で、受口の内部に挿入される円筒状のマスキング部材と、このマスキング部材の内部に連通した排気通路とを設けた管内面塗装のためのマスキング装置が、従来から知られている。
【0003】
図4は、このような従来のマスキング装置の構成を示すものである。ここで1は内面を塗装すべきダクタイル鋳鉄製の管であり、水平方向に支持されるとともに、その軸心まわりに回転駆動されるように構成されている。管1の端部には、受口2が形成されている。11はマスキング装置で、管1の軸心と直交する水平方向の円柱状の支持部12を有している。この支持部12には、回転式円筒体13が外ばめされている。
【0004】
この回転式円筒体13には、その周方向に沿った偶数箇所の位置において、接続フランジ14を有した開口部15が形成されている。そして一対の開口部15、15どうしが、互いに周方向に180度の間隔をおいて設けられている。すなわち、これら180度の間隔をおいて設けられた一対の開口部15、15どうしは、互いに一直線上に設けられている。支持部12には、これら一対の開口部15、15どうしを互いに連通させるための径方向の連通路16が設けられている。
【0005】
各接続フランジ14には、内面塗装を行うべき管1の種類に応じて口径の異なるパイプ状の水冷ジャケット構造のマスキング部材17が、それぞれ接続されている。図示のようにマスキング部材17は、その外径が管1の受口2の内径とほぼ等しくなるように構成され、受口2の内部に挿入したときにこの受口2の内面との間にできるだけ隙間が生じないようにして、確実なマスキングを行えるように構成されている。そして、円筒体13の回転によって管1の受口2に挿入できる位置となったマスキング部材17が、連通路16および周方向に180度の間隔をおいた反対側のマスキング部材17に連通するように構成されている。この反対側のマスキング部材17は、図示の位置となったときに図外の集塵装置に連通される。
【0006】
このような構成において、管1の内面を塗装する場合には、遠心鋳造後に焼鈍熱処理されてまだ所定の温度下にある管1を図示のように水平方向に支持し、かつ円筒体13を回転させて、この管1の種類すなわち口径に対応したマスキング部材17をこの管1の受口2に向かい合わせる。そして、マスキング装置11または管1を移動させることで、図示のようにマスキング部材17を管1の受口2の内部に挿入する。
【0007】
この状態で図外の集塵装置を運転しながら管1を軸心まわりに回転させ、管1の内部に塗装ランス4を挿入して、このランス4の先端から管1の内面に向けて粉体塗料19を噴出する。この粉体塗料19は、管1の保有する熱によって、マスキング部材17が挿入された受口2の内面を除く管1の全長かつ全周にわたる内面に溶着する。
【0008】
噴出された塗料19のうち、管1の内面に付着しなかった分は、集塵装置の運転に伴い発生する気流20に乗ってマスキング部材17の中に入り、連通路16と反対側のマスキング部材17とを経て集塵装置へ送られる。
【0009】
このとき、マスキング部材17自体も温度が上がり、一部の粉体塗料19はマスキング部材17の内周面に付着し、そのまま放置して多数の管1の内面を塗装すると、それにともなって図4に示すようにマスキング部材17の開口端の内周に付着塗料21が成長する。
【0010】
そこで、このような付着塗料21の成長を防止するため、一本の管1の内面を塗装した1サイクルごとに、図5に示すようにマスキング部材17の開口端にノズル22を近づけ、この開口端の内周にノズル22からのエア23を吹き付けて付着塗料を除去し、その成長を防止している。
【0011】
【発明が解決しようとする課題】
しかし、ノズル22はマスキング部材17の局所にエア23を吹き付けるものであり、したがってエア23の当たらない箇所が生じて、その部分には経時的に付着塗料の成長が避けられない。
【0012】
また、図示のように管1に挿入されたマスキング部材17から周方向に180度の間隔をおいた反対側のマスキング部材17が細径の管に対応したものである場合には、連通路16よりもこのマスキング部材17の方が口径が小さくなって通路断面積が小さくなる。その場合には、連通路16とマスキング部材17との接続部分であるフランジ14の部分に段差が生じ、この段差の部分で気流20に淀みが生じて同様に付着塗料21が成長しやすい。この場合に、上述のようにマスキング部材17の開口端に接近させたノズル22からエア23を吹き付けただけでは、付着塗料を十分に除去することができず、やはり経時的に付着塗料の成長が避けられない。
【0013】
そこで本発明は、このような課題を解決して、マスキング装置における塗料の付着を確実に防止できるようにすることを目的とする。
【0014】
【課題を解決するための手段】
この目的を達成するため本発明は、管の受口の内部に挿入される円筒状のマスキング部材と、このマスキング部材の内部に連通した排気通路と、前記マスキング部材の先端の開口の内周にわたって環状にエアを吹き付けるノズルとを備えたもものである。
【0015】
このような構成であると、ノズルはマスキング部材の先端の開口の内周にわたって環状にエアを吹き付けるように構成されているため、マスキング部材はその内面の全周に均一にエアが吹き付けられ、したがって局所的にエアの当たらない箇所が生じてその箇所で付着塗料が成長するという事態の発生が防止される。
【0016】
また本発明は、管の受口の内部に挿入される円筒状のマスキング部材と、このマスキング部材の内部に連通した排気通路と、この排気通路における通路断面積の変化する部分にエアを吹き付けるノズルとを備えたものである。
【0017】
このような構成であると、排気通路における通路断面積の変化にもとづき気流に淀みが生じるおそれがある箇所にエアが吹き付けられることで、その箇所における付着塗料の成長が確実に防止される。
【0018】
【発明の実施の形態】
以下、本発明の実施の形態の管内面塗装のためのマスキング装置を、図1〜図3にもとづき、図4〜図5に示したものと同一の部材には同一の参照番号を付して、詳細に説明する。
【0019】
図1に示すように、マスキング装置11の支持部12には、エアノズル31が設けられている。このエアノズル31は、排気通路としての連通路16の内周に沿って環状に突出するように設けられて、管1に挿入されるマスキング部材17とは反対側のマスキング部材17が接続された接続フランジ14の部分に向けて環状にエア32を吹き付けることができるように構成されている。
【0020】
図2は、管1に挿入されるべきマスキング部材17に対してエア33を吹き付けることができるエアノズル34が、このマスキング部材17が管に挿入されていないときに、このマスキング部材17の開口の内周にエア33を吹き付けている様子を示す。このエアノズル34は、ノズル本体35と支持部材36とを一体に有する。支持部材36は、たとえばパイプなどにより構成されて、ノズル本体35を支持および移動させる機能と、このノズル本体35に加圧エアを供給する機能とを有する。
【0021】
図3は、ノズル本体35の詳細構造を示す。このノズル本体35は、エア33を吹き付けるべきマスキング部材17の口径に対応した中空の円錐台状に形成され、この円錐台の斜辺37がマスキング部材17の内周に向かい合うように支持部材36によって移動され支持されている。そして、この斜辺37における周方向に沿って、エア33を噴出させるための貫通孔38が複数形成されている。これにより、マスキング部材17の開口の内周にわたって環状にエア33を吹き付け可能である。そして、マスキング部材17の口径に対応した異なる寸法の複数のエアノズル34が準備されている。
【0022】
このような構成において、図1に示すように管1の内面を塗装するときには、上述のように図外の集塵装置を運転してマスキング装置11の内部の空気を吸引排気しながら、複数の管1についての塗装作業中にわたって、エアノズル31から常時エア32を噴出して、接続フランジ14の部分に向けて環状にエア32を吹き付ける。これにより、この接続フランジ14が設けられて排気通路の断面積が変化する部分における付着塗料の成長が確実に防止される。
【0023】
マスキング部材17の先端の開口については、以下のようにしてエアの吹き付けを行う。すなわち、管1の塗装が終了してこの管1が装置外に搬出されたなら、そのマスキング部材17の口径に対応したエアノズル34を用いて、図2に示すようにこのエアノズル34の支持部材36によってそのノズル本体35をマスキング部材17の開口に向かい合わせる。そして、その状態でノズル本体35からマスキング部材17の先端の開口の内周にわたって環状にエア33を吹き付ける。これにより、マスキング部材17の先端の開口の内周の全体において付着塗料の成長が防止される。
【0024】
【発明の効果】
以上のように本発明によると、管の受口の内部に挿入される円筒状のマスキング部材と、このマスキング部材の内部に連通した排気通路と、前記マスキング部材の先端の開口の内周にわたって環状にエアを吹き付けるノズルとを備えたため、マスキング部材の内面の全周に均一にエアを吹き付けることができ、したがって局所的にエアの当たらない箇所が生じてその箇所で付着塗料が成長するという事態の発生を防止できる。
【0025】
また本発明によると、管の受口の内部に挿入される円筒状のマスキング部材と、このマスキング部材の内部に連通した排気通路と、この排気通路における通路断面積の変化する部分にエアを吹き付けるノズルとを備えたため、排気通路における通路断面積の変化にもとづき気流に淀みが生じるおそれがある箇所にエアを吹き付けることができて、その箇所における付着塗料の成長を確実に防止できる。
【図面の簡単な説明】
【図1】本発明の実施の形態の管内面塗装のためのマスキング装置の全体断面図である。
【図2】図1におけるマスキング部材の開口端の内周にノズルからエアを吹き付けている様子を示す図である。
【図3】図2のノズルの詳細図である。
【図4】従来の管内面塗装のためのマスキング装置の全体断面図である。
【図5】図4におけるマスキング部材の開口端の内部にノズルからエアを吹き付けている様子を示す図である。
【符号の説明】
1 管
16 連通路
17 マスキング部材
31 エアノズル
34 エアノズル
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a masking device for pipe inner surface coating.
[0002]
[Prior art]
When ductile cast iron pipes are centrifugally cast, it is common to paint the inner and outer surfaces of this pipe, and in particular, the inner surface of the pipe is a powder produced by spraying paint from the tip of a lance inserted into the pipe. Body painting is often performed. By the way, in general, a cast iron pipe has a receiving port on one end side, and the inner surface of this receiving port is coated with a different specification from the powder coating of the tube body, so that powder coating of the tube body is not performed. When this occurs, the film thickness becomes too large. For this reason, in order to prevent the paint sprayed from the tip of the lance from splashing and adhering to the inner surface of the receiving port, a cylindrical masking member inserted into the receiving port and the inside of the masking member are communicated. 2. Description of the Related Art A masking device for painting an inner surface of a pipe provided with an exhaust passage is conventionally known.
[0003]
FIG. 4 shows the configuration of such a conventional masking apparatus. Here, reference numeral 1 denotes a ductile cast iron pipe whose inner surface is to be painted, and is configured to be supported in the horizontal direction and to be rotationally driven around its axis. A receptacle 2 is formed at the end of the tube 1. Reference numeral 11 denotes a masking device, which has a cylindrical support portion 12 in the horizontal direction orthogonal to the axis of the tube 1. A rotating cylindrical body 13 is fitted on the support portion 12.
[0004]
An opening 15 having a connection flange 14 is formed in the rotary cylindrical body 13 at even positions along the circumferential direction. The pair of openings 15 and 15 are provided at an interval of 180 degrees in the circumferential direction. That is, the pair of openings 15 and 15 provided at an interval of 180 degrees are provided on a straight line. The support portion 12 is provided with a radial communication passage 16 for communicating the pair of openings 15 and 15 with each other.
[0005]
Each connecting flange 14 is connected to a masking member 17 having a pipe-shaped water-cooled jacket structure having a different diameter depending on the type of the pipe 1 to be coated on the inner surface. As shown in the figure, the masking member 17 is configured such that its outer diameter is substantially equal to the inner diameter of the receiving port 2 of the pipe 1, and between the inner surface of the receiving port 2 when inserted into the receiving port 2. A gap is not generated as much as possible, so that reliable masking can be performed. Then, the masking member 17 that has reached the position where it can be inserted into the receiving port 2 of the tube 1 by the rotation of the cylindrical body 13 communicates with the communication passage 16 and the masking member 17 on the opposite side spaced 180 degrees in the circumferential direction. It is configured. The masking member 17 on the opposite side is communicated with a dust collector (not shown) when it is in the illustrated position.
[0006]
In such a configuration, when the inner surface of the tube 1 is painted, the tube 1 that has been annealed after centrifugal casting and is still under a predetermined temperature is supported in the horizontal direction as shown in the figure, and the cylindrical body 13 is rotated. Then, the masking member 17 corresponding to the type, that is, the diameter of the tube 1 is made to face the receiving port 2 of the tube 1. Then, by moving the masking device 11 or the tube 1, the masking member 17 is inserted into the receiving port 2 of the tube 1 as shown in the figure.
[0007]
In this state, the tube 1 is rotated around the axis while operating the dust collector (not shown), and the coating lance 4 is inserted into the tube 1, and the dust is directed from the tip of the lance 4 toward the inner surface of the tube 1. Body paint 19 is ejected. The powder coating 19 is welded to the inner surface over the entire length and the entire circumference of the tube 1 except for the inner surface of the receiving port 2 into which the masking member 17 is inserted by the heat of the tube 1.
[0008]
Of the sprayed paint 19, the portion that does not adhere to the inner surface of the tube 1 enters the masking member 17 on the airflow 20 generated by the operation of the dust collector and masks on the side opposite to the communication path 16. It is sent to the dust collector through the member 17.
[0009]
At this time, the temperature of the masking member 17 itself also rises, and a part of the powder coating material 19 adheres to the inner peripheral surface of the masking member 17 and is left as it is to coat the inner surfaces of many pipes 1. As shown in FIG. 5, the adhering paint 21 grows on the inner periphery of the opening end of the masking member 17.
[0010]
Therefore, in order to prevent the adhesion paint 21 from growing, the nozzle 22 is brought close to the opening end of the masking member 17 for each cycle in which the inner surface of one pipe 1 is coated, as shown in FIG. Air 23 from the nozzle 22 is blown to the inner periphery of the end to remove the adhering paint and prevent its growth.
[0011]
[Problems to be solved by the invention]
However, the nozzle 22 blows the air 23 locally on the masking member 17, and therefore, a portion where the air 23 does not hit is generated, and the growth of the adhering paint is inevitable over time.
[0012]
Further, as shown in the figure, when the masking member 17 on the opposite side spaced 180 degrees in the circumferential direction from the masking member 17 inserted into the tube 1 corresponds to a small diameter tube, the communication path 16 This masking member 17 has a smaller diameter and a smaller passage sectional area. In that case, a step is formed in the flange 14 which is a connecting portion between the communication passage 16 and the masking member 17, and the airflow 20 is stagnate at the step, and the adhered paint 21 is likely to grow. In this case, if the air 23 is blown from the nozzle 22 close to the opening end of the masking member 17 as described above, the adhered paint cannot be sufficiently removed, and the adhered paint grows over time. Inevitable.
[0013]
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to solve such problems and to reliably prevent adhesion of paint in a masking device.
[0014]
[Means for Solving the Problems]
In order to achieve this object, the present invention provides a cylindrical masking member inserted into the interior of the tube receiving port, an exhaust passage communicating with the inside of the masking member, and an inner periphery of the opening at the tip of the masking member. And a nozzle that blows air in an annular shape.
[0015]
In such a configuration, since the nozzle is configured to blow air in an annular shape over the inner circumference of the opening at the tip of the masking member, the masking member is uniformly blown with air on the entire inner surface, and therefore It is possible to prevent the occurrence of a situation where a location where air does not hit locally occurs and the adhered paint grows at that location.
[0016]
The present invention also provides a cylindrical masking member inserted into the interior of the tube receiving port, an exhaust passage communicating with the interior of the masking member, and a nozzle that blows air onto a portion of the exhaust passage where the cross-sectional area of the passage changes. It is equipped with.
[0017]
With such a configuration, the air is blown to a place where stagnation may occur in the airflow based on the change in the passage cross-sectional area in the exhaust passage, so that the growth of the adhering paint at that place is reliably prevented.
[0018]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the masking apparatus for pipe inner surface coating according to the embodiment of the present invention is based on FIGS. 1 to 3, and the same members as those shown in FIGS. 4 to 5 are denoted by the same reference numerals. This will be described in detail.
[0019]
As shown in FIG. 1, an air nozzle 31 is provided on the support portion 12 of the masking device 11. The air nozzle 31 is provided so as to project annularly along the inner periphery of the communication passage 16 as an exhaust passage, and is connected to the masking member 17 on the side opposite to the masking member 17 inserted into the pipe 1. The air 32 can be blown in an annular shape toward the flange 14.
[0020]
FIG. 2 shows that an air nozzle 34 capable of blowing air 33 against the masking member 17 to be inserted into the tube 1 is located inside the opening of the masking member 17 when the masking member 17 is not inserted into the tube. A state where air 33 is blown around the circumference is shown. The air nozzle 34 has a nozzle body 35 and a support member 36 integrally. The support member 36 is composed of, for example, a pipe and has a function of supporting and moving the nozzle body 35 and a function of supplying pressurized air to the nozzle body 35.
[0021]
FIG. 3 shows the detailed structure of the nozzle body 35. The nozzle body 35 is formed in a hollow truncated cone shape corresponding to the diameter of the masking member 17 to which the air 33 is blown, and is moved by the support member 36 so that the hypotenuse 37 of the truncated cone faces the inner periphery of the masking member 17. It is supported. A plurality of through holes 38 for ejecting the air 33 are formed along the circumferential direction of the oblique side 37. Thereby, the air 33 can be blown in an annular shape over the inner periphery of the opening of the masking member 17. A plurality of air nozzles 34 having different dimensions corresponding to the diameter of the masking member 17 are prepared.
[0022]
In such a configuration, when the inner surface of the pipe 1 is painted as shown in FIG. 1, a plurality of dust collecting devices are operated as described above, and the air inside the masking device 11 is sucked and exhausted. During the painting operation on the pipe 1, the air 32 is constantly ejected from the air nozzle 31, and the air 32 is blown in an annular shape toward the connection flange 14. This reliably prevents the adhesion paint from growing in the portion where the connection flange 14 is provided and the cross-sectional area of the exhaust passage changes.
[0023]
About opening of the front-end | tip of the masking member 17, air is sprayed as follows. That is, when the painting of the pipe 1 is completed and the pipe 1 is carried out of the apparatus, the air nozzle 34 corresponding to the diameter of the masking member 17 is used to support the air nozzle 34 as shown in FIG. Thus, the nozzle body 35 faces the opening of the masking member 17. In this state, air 33 is blown annularly from the nozzle body 35 over the inner periphery of the opening at the tip of the masking member 17. Thereby, the growth of the adhering paint is prevented on the entire inner periphery of the opening at the tip of the masking member 17.
[0024]
【The invention's effect】
As described above, according to the present invention, the cylindrical masking member inserted into the tube receiving port, the exhaust passage communicating with the masking member, and the inner periphery of the opening at the tip of the masking member The air nozzle is equipped with a nozzle that blows air on the entire surface of the masking member, so that air can be uniformly blown around the inner surface of the masking member. Occurrence can be prevented.
[0025]
Further, according to the present invention, a cylindrical masking member inserted into the tube receiving port, an exhaust passage communicating with the masking member, and air is blown to a portion of the exhaust passage where the passage cross-sectional area changes. Since the nozzle is provided, air can be blown to a portion where the airflow may stagnate based on the change in the cross-sectional area of the exhaust passage, and the growth of the adhering paint at that portion can be reliably prevented.
[Brief description of the drawings]
FIG. 1 is an overall cross-sectional view of a masking apparatus for pipe inner surface coating according to an embodiment of the present invention.
2 is a view showing a state in which air is blown from the nozzle to the inner periphery of the opening end of the masking member in FIG. 1. FIG.
FIG. 3 is a detailed view of the nozzle of FIG.
FIG. 4 is an overall cross-sectional view of a conventional masking apparatus for pipe inner surface coating.
5 is a view showing a state in which air is blown from the nozzle into the opening end of the masking member in FIG. 4;
[Explanation of symbols]
1 Pipe 16 Communication path 17 Masking member 31 Air nozzle 34 Air nozzle

Claims (2)

管の受口の内部に挿入される円筒状のマスキング部材と、このマスキング部材の内部に連通した排気通路と、前記マスキング部材の先端の開口の内周にわたって環状にエアを吹き付けるノズルとを備えたことを特徴とする管内面塗装のためのマスキング装置。A cylindrical masking member inserted into the interior of the tube receiving port, an exhaust passage communicating with the inside of the masking member, and a nozzle for blowing air in an annular shape over the inner periphery of the opening at the tip of the masking member A masking device for painting the inside of tubes. 管の受口の内部に挿入される円筒状のマスキング部材と、このマスキング部材の内部に連通した排気通路と、この排気通路における通路断面積の変化する部分にエアを吹き付けるノズルとを備えたことを特徴とする管内面塗装のためのマスキング装置。A cylindrical masking member inserted into the tube receiving port, an exhaust passage communicating with the inside of the masking member, and a nozzle for blowing air to a portion of the exhaust passage where the cross-sectional area of the passage changes are provided. A masking device for pipe inner surface painting.
JP2000031263A 2000-02-09 2000-02-09 Masking equipment for pipe inner surface coating Expired - Lifetime JP3775966B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000031263A JP3775966B2 (en) 2000-02-09 2000-02-09 Masking equipment for pipe inner surface coating

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Application Number Priority Date Filing Date Title
JP2000031263A JP3775966B2 (en) 2000-02-09 2000-02-09 Masking equipment for pipe inner surface coating

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JP2001219105A JP2001219105A (en) 2001-08-14
JP3775966B2 true JP3775966B2 (en) 2006-05-17

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JP2015127047A (en) * 2013-11-26 2015-07-09 曙ブレーキ工業株式会社 Powder application system, powder application method, manufacturing method of caliper, and caliper

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