JP3759905B2 - Production facilities for synthetic resin products - Google Patents

Production facilities for synthetic resin products Download PDF

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Publication number
JP3759905B2
JP3759905B2 JP2001400465A JP2001400465A JP3759905B2 JP 3759905 B2 JP3759905 B2 JP 3759905B2 JP 2001400465 A JP2001400465 A JP 2001400465A JP 2001400465 A JP2001400465 A JP 2001400465A JP 3759905 B2 JP3759905 B2 JP 3759905B2
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Japan
Prior art keywords
room
cleanliness
synthetic resin
raw material
die
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JP2001400465A
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JP2003200490A (en
Inventor
健一 田中
茂 吉原
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Shikoku Kakoh Co Ltd
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Shikoku Kakoh Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/14Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the particular extruding conditions, e.g. in a modified atmosphere or by using vibration
    • B29C48/141Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the particular extruding conditions, e.g. in a modified atmosphere or by using vibration extruding in a clean room
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2791/00Shaping characteristics in general
    • B29C2791/004Shaping under special conditions
    • B29C2791/005Using a particular environment, e.g. sterile fluids other than air

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
  • Ventilation (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Description

【0001】
【発明の属する技術分野】
この発明は、合成樹脂製品の製造設備、特に、清浄度を有するフィルム等を容易に経済的に安定的に製造するための製造設備に関する。
【0002】
【従来の技術】
清浄度を有するフィルムは、食品の包装材、医療医薬品の包装材、電子電気機器の部材及び包装材に好適に使用され、このようなフィルムの製造手段としては、例えば、下吹水冷インフレーションフィルムの製造方法が採用されている。
【0003】
図7は、従来の下吹水冷インフレーションフィルムの製造装置を示し、成形装置Aが、少なくとも、合成樹脂の押出し成形機1、ダイス2、徐冷機構3、水冷却機構4、第一のピンチロール5と水切りピンチロール6等からなる引取機構7、乾燥機8、及び巻取機構9で構成され、徐冷機構3を通過後の溶融バブルは水冷却機構4の通過で冷却され、インフレーションフィルムとなって巻取機構9にロール巻きされることになる。
【0004】
従来、上記のような製造装置を用いたインフレーションフィルム製造設備は、その全ての構成設備を建物aにおける同一の部屋内bに収納していた。
【0005】
ところで、上記のような製造装置において、清浄度の高いフィルムを得るためには、ダイス2から押し出された後のフィルムが存在する設備部分の清浄度を維持する必要がある。このような製造装置において、清浄度を要求される部位が水冷却機構4と引取機構7、巻取機構9が該当し、その他の部位に押出し成形機1とダイス2、徐冷機構3が該当し、これらが汚染物質排出源となる。
【0006】
【発明が解決しようとする課題】
上記のように、その全ての構成設備を同一の部屋b内に収納した構造では、発塵の多い押出し成形機1及びダイス2から出た溶融樹脂の低分子量揮発ガスによってフィルム汚染問題があるだけでなく、押出し成形機1と引取機構7の間に十分に高低差を確保しなければならず、例えば、押出し成形機1を背丈よりも高い位置に設置する必要があり、このため、押出し成形機1に対する材料の充填作業ごとに高所に対する登り降りしなければならず、過酷な労働条件を強いられることになる。
【0007】
また、換気及び空気調和による高清浄度化も汚染物質排出源が室内にあり、不十分となるだけでなく過大なエネルギーを必要とし、経済的にも見合うものではなかった。
【0008】
清浄度を達成する手段として、フィルムの純水洗浄、クリーンエアー洗浄、クリーン粘着ロールで表面拭き取り、紫外線、過酸化水素、電子線、オートクレーブ、ガンマ線等による殺菌方法、また、フィルム表面層剥離により清浄度を得る方法がある。
【0009】
しかし、その欠点として、純水洗浄は多量の純水を必要とし、水の汚れを取る濾過器も寿命が短く経済的に合わない。また、クリーンエアー洗浄はプラスチックの特性である帯電性が洗浄を害することになり、洗浄が十分できないという問題がある。
【0010】
また、クリーン粘着ロールによる拭き取りは、清浄度の安定性が得られず、粘着剤のフィルム表面への残りがあり、更に、紫外線等の殺菌は菌の残骸が残り、必ずしも清浄度が得られないという問題がある。
【0011】
特に近年、食品の衛生性、医療医薬品の安全性、電子電気機器の小型化、高精密化、機能高度化等の高まりで、高清浄度を有するフィルムが求められている。
【0012】
そこで、この発明の課題は、空気調和エネルギーを低く抑え、安定した高清浄フィルムのような製品を製造することができる合成樹脂製品の製造設備を提供することにある。
【0013】
【課題を解決するための手段】
上記のような課題を解決するため、この発明は、合成樹脂製品を成形する成形装置の内、清浄度を要求される部位と、その他の部位を隔壁で区切った別々の部屋に収納した構成を採用したものである。
【0014】
上記した清浄度を要求される部位の部屋を陽圧調整するようにし、その他の部位の部屋を上記陽圧より低い陽圧調整するようにすることができ、少なくとも上記清浄度を要求される部位の部屋を陽圧調整するようにし、この部屋からその他の部位の部屋に流出する空気流をその他の部位の冷却に利用するようにすることができる。
【0015】
上記において、清浄度を要求される部位が成形装置の成型品取り出し側であり、その他の部位が成形装置に対する原料供給側となる。
【0016】
更に、上記清浄度を要求される部位の部屋を空気清浄度に配慮した空気調和するようにしたり、清浄度を要求される部位の部屋に対して、その他の部位の部屋が上階に設置されている構成とすることができる。このように、成形装置を上下の部屋に分離して収納することにより、高低差を確保することができ、例えば、押出し成形機を床に直接設置することができ、押出し成形機に対する材料充填作業の能率向上と省力化ができる。
【0017】
ここで、上記清浄度を要求される部位の部屋の出入り口又は、その他の部位の部屋の出入り口に予備室を設置したり、各部屋の予備室は少なくとも2箇所の扉を同時開放しないようにし、各部屋の予備室内圧力を室外側扉開放時は外部に対して陽圧とし、室内側扉開放時は室内に対して陰圧とするようにしてもよい。
【0018】
上記のように、清浄度を要求される部位と汚染物質排出源となる部位を隔壁で区切った別々の部屋に収納することにより、清浄度を要求される部位に位置する製品が、汚染物質排出源となる部位からの汚染物質による汚染の発生がなく、経済的な清浄度のある製品を確実に得ることができる。
【0019】
すなわち、押出し成形機からの発塵及びダイスから徐冷装置で発生する溶融樹脂の低分子量揮発ガス等による製品の汚染を防止できることになる。
【0020】
また、清浄度を要求される部位の部屋と、汚染物質排出源となる部位の部屋内をそれぞれ陽圧にすると共に、各部屋に予備室を設置し、部屋と予備室の陽圧の関係、出入り口の扉の関係を上記のように設定することにより、室内の空気清浄度が保たれ、外部からの虫、塵埃、雑菌を完全に遮断することができる。
【0021】
上記成形装置は、下吹水冷インフレーションフィルムを製造する装置であり、製品の流れに沿って配置される、押出し成形機、ダイス、徐冷機構、水冷却機構、引取機構及び巻取機構で構成され、水冷却機構が隔壁を貫通して境界となり、この水冷却機構より上流側と下流側を別々の部屋に収納したり、また、ダイスが隔壁を貫通して境界となり、このダイスより上流側と下流側を別々の部屋に収納し、更に、水冷却機構と引取機構の間が隔壁を貫通して境界となり、この貫通部分より上流側と下流側を別々の部屋に収納した構造を採用することができる。
【0022】
【発明の実施の形態】
以下、この発明の実施の形態を図示例と共に説明する。
【0023】
図1乃至図4に示す第1の実施の形態において、合成樹脂製品を成形する成形装置が、下吹水冷インフレーションフィルムを製造する装置であり、成形装置Aが、製品の流れに沿って配置される、合成樹脂の押出し成形機1、ダイス2、徐冷機構3、下吹水冷却機構4、第1のピンチロール5と水切りピンチロール6等からなる引取機構7、乾燥機8、巻取機構9及び成形装置Aの制御盤10とで構成され、この成形装置Aにおいて、清浄度を要求される部位は、少なくとも引取機構7と巻取機構9が該当し、汚染物質排出源が押出し成形機1やダイス2となる。
【0024】
上記のような成形装置Aにおいて、この成形装置Aを設置するために構築された建物a1 は、成形装置Aの清浄度を要求される部位と、汚染物質排出源となるその他の部位が隔壁11で区切った別々の部屋12と13に収納するように形成されている。
【0025】
ここで、清浄度を要求される部位とは、成形装置Aにおける成型品取り出し側であり、その他の部位が成形装置Aに対する原料供給側となる。
【0026】
図示の例では、建物a1 を二階建てとし、下階の部屋12と上階の部屋13を隔壁11となるスラブによって区切り、成形装置Aの清浄度を要求される部位を下階の部屋12に、また汚染物質排出源となる部位を上階の部屋13に収納している。
【0027】
図1は、成形装置Aの下吹水冷却機構4を上流側と下流側の境界とした第1の例であり、下吹水冷却機構4をスラブに設けた貫通孔14に収め、下階の部屋12に、引取機構7、乾燥機8、及び巻取機構9を配置し、上階の部屋13に、押出し成形機1、ダイス2、徐冷機構3、制御盤10を配置している。
【0028】
図2は、成形装置Aの下吹水冷却機構4と引取機構7の間を上流側と下流側の境界とした第2の例であり、スラブに設けた貫通孔14に対して、下吹水冷却機構4と引取機構7の間を貫通させ、下階の部屋12に、引取機構7、乾燥機8、及び巻取機構9を配置し、上階の部屋13に、押出し成形機1、ダイス2、徐冷機構3、下吹水冷却機構4、制御盤10を配置している。
【0029】
図3は、成形装置Aのダイス2を上流側と下流側の境界とした第3の例であり、ダイス2をスラブに設けた貫通孔14に収め、下階の部屋12に、徐冷機構3、下吹水冷却機構4、引取機構7、乾燥機8、及び巻取機構9を配置し、上階の部屋13に、押出し成形機1、制御盤10を配置している。
【0030】
このように、清浄度を要求される成型品取り出し側の部位と、汚染物質排出源となる原料供給側の部位を別々の部屋12、13に区切って収納すると、汚染物質排出源となる部位で発生した汚染物質で合成樹脂製品が汚染されるようなことがない。
【0031】
上記下階の部屋12は、外部からの圧力空気の供給により陽圧調整し、同じく上階の部屋13を上記陽圧より低い陽圧調整し、この二つの部屋12、13の陽圧差により、上階の部屋13に発生した汚染物質が、清浄度を要求される部位を収納した下階の部屋12に侵入するのを確実に防ぐことができ、合成樹脂フィルムが汚染されるのを一段と確実に防ぐことができる。なお、下階の部屋12のみを陽圧調整するようにしてもよい。
【0032】
また、少なくとも引取機構7及び巻取機構9を収納した下階の部屋12のみをフィルムの清浄度に配慮した空気清浄度に保つことにより、小さな空気調和エネルギーですみ、経済的で清浄度の安定したフィルムを製造できる。
【0033】
上記建物における下階の部屋12と上階の部屋13には、それぞれ出入り口と通路の間に予備室15、16を設置し、図4に示すように、各部屋12、13の予備室15、16は少なくとも2箇所の扉17、18を同時開放しないようにし、各部屋12、13の予備室15、16は、室内圧力を室外側扉18の開放時は外部に対して陽圧とし、室内側扉17の開放時は、下階の部屋12又は上階の部屋13に対して陰圧とするようにしている。
【0034】
このように、下階の部屋12及び上階の部屋13とそれぞれに設けた予備室15、16の陽圧の関係、出入り口の扉17、18の関係を上記のように設定することにより、下階の部屋12及び上階の部屋13内の空気清浄度が保たれ、外部からの虫、塵埃、雑菌を完全に遮断することができる。
【0035】
また、室外からの塵埃、虫等の混入防止のため室外側扉18の開放時は外部に対して予備室15、16内を陽圧にする為、外気から塵埃、 虫等を除去するフィルターを介した風を上部より床面に吹き付けることにより、エアー風によるカーテンの形成と一部の風を予備室15、16内に送り込む事で陽圧とエアーカーテンにより、より塵埃、 虫の混入防止につながる。又、室内側扉17の開放時は部屋12、13に対して予備室15、16内を陰圧とすることが望ましい。
【0036】
少なくとも引取機構7及び巻取機構9が位置した下階の部屋12の内部圧力は2Pa以上の陽圧であり、好ましくは、3以上80Pa以下である。これは、部屋12、13内を外気より陽圧化することにより外気からの虫、コンタミネーションを防止するクリーンルームの前提としてあげられる。
【0037】
さらに、空気清浄度を保つための換気回数は、10回/h以上であり、好ましくは、15回/h以上、100回/h以下である。これは、換気、空気濾過、冷暖房において、塵埃、雑菌の発生を抑え、清浄度、温湿度が適切にコントロールでき、ランニングコストも中、低領域で可能となる。
【0038】
少なくとも押出し装置1、ダイス2及び徐冷装置3が位置した上階の部屋13は、押出し成形機1、ダイス加熱及びその輻射熱や、押出しシリンダー冷却風、樹脂の低分子量揮発ガスの発生があるため、換気回数は15回/h以上であり、好ましくは、15回/h以上、150回/h以下である。これは、空気の部屋12、13内流動が促進されることで空気の滞留による低分子量揮発ガス及び押出し成形機1、ダイス2等から発生する熱風・ 熱気が屋外へ放出され、冬場には、一部の熱風を熱源として再利用可能にする。
【0039】
また、上階の部屋13の室内圧力は、水冷却装置4、引取機構7及び巻取機構9を位置した下階の部屋12の室内圧力より低くする。この時の上階の部屋13の内部圧力は下階の部屋12内より1〜20Pa低くする。上階の部屋13内は、下階の部屋12内空気を、スラブに設けた貫通孔14から上階の部屋13にオーバーフローすることにより内部圧力を調整できる。
【0040】
更に、上階の部屋13内に制御盤10を位置させている場合は、別に設けた通気孔19からオーバーフローさせた空気を制御盤10内に送り込み、この空気を通過させ上階の部屋13内に流すことにより制御盤10内の冷却を行うこともできる。
【0041】
上記成形装置Aを用いて製造される下吹水冷インフレーションフィルムはチューブ状であり、バブル形成部は通常150℃以上の高温のためフィルム内面は無菌であり、かつ、バブルを膨張させるチュービングエアーに無塵ガスを使用することによりフィルム内面の清浄度を保つことができる。また、フィルム外面は清浄冷却水により冷却及び洗浄され清浄度が保たれる。
【0042】
なお、第1の実施の形態において、下吹水冷インフレーションフィルムを製造する成形装置Aを下階の部屋12と上階の部屋13を有する二階建ての建物a1 内に区切って収納したが、成形装置Aを同一フロアの部屋内に収納し、この成形装置Aの清浄度を要求される部位と、汚染物質排出源となるその他の部位の部分に隔壁を設置し、このフロア内を隔壁で区切るようにしてもよく、この場合、区切った部屋は上述した下階の部屋12と上階の部屋13の条件と同様に設定すればよい。
【0043】
また、合成樹脂製品の製造設備において使用される成形装置Aは、第1の実施の形態に示したインフレーションフィルムの製造に限るものではなく、射出成形機やブロー成形機であってもよい。
【0044】
図5は、第2の実施の形態として、射出成形機Bを用いた製造設備を示し、この射出成形機Bは、原料溶融射出機21と、型締め部22及び原料溶融射出機21と対向する状態で進退動する金型23から構成され、型締め部22及び金型23が清浄度を要求される部位となり、原料溶融射出機21が汚染物質排出源となる。
【0045】
従って、射出成形機Bを建物のフロア内に設置し、溶融射出機21の先端部の位置に隔壁24を設け、原料溶融射出機21と型締め部22及び金型23を区切った部屋25と26に収納する。これらの区切った部屋25と26は、上述した第1の実施の形態における下階の部屋12と上階の部屋13と同様の条件に設定する。
【0046】
図6は、第3の実施の形態として、ブロー成形機Cを用いた製造設備を示し、このブロー成形機Cは、原料溶融押出し機31と、ダイス32と、金型33及びブロー機構34から構成され、ダイス32と、金型33及びブロー機構34が清浄度を要求される部位となり、原料溶融押出し機31が汚染物質排出源となる。
【0047】
従って、ブロー成形機Cを建物のフロア内に設置し、原料溶融押出し機31の先端部の位置に隔壁35を設け、原料溶融押出し機31とダイス32、金型33及びブロー機構34を区切った部屋36と37に収納する。これらの区切った部屋36と37は、上述した第1の実施の形態における下階の部屋12と上階の部屋13と同様の条件に設定する。
【0048】
この発明の製造設備は、上記のような構成であり、第1の実施の形態において、下吹水冷インフレーションフィルムの製造方法は、押出し成形機1の溶融樹脂をダイス2から連続的に押出してチューブ状のバブルとし、このバブルをダイスの下方に配した下吹水冷却機構4に導いて冷却した後、折り畳んで水切りしたのち乾燥して巻き取ることにより、インフレーションフィルムを製造するものである。
【0049】
成形装置Aは、清浄度を要求される部位が下階の部屋12と、汚染物質排出源となるその他の部位が上階の部屋13に隔壁11で区切って別々に収納され、下階の部屋12を陽圧調整し、上階の部屋13を上記陽圧より低い陽圧調整するようにしてあるので、上階の部屋13に発生した汚染物質が、清浄度を要求される部位を収納した下階の部屋13に侵入するのを確実に防ぐことができ、合成樹脂フィルムが汚染されるのを防ぎ、フィルム外面の清浄度が保たれることになる。
【0050】
また、第2の実施の形態においも、射出成形機Bを用いた製造設備は、原料溶融射出機21と、型締め部22及び金型23が隔壁24で区切って別々の部屋25と26に収納され、型締め部22及び金型23を収納する部屋25を陽圧調整し、原料溶融射出機21を収納する部屋26を上記陽圧より低い陽圧調整することにより、原料溶融射出機21を収納する部屋26で発生した汚染物質が、清浄度を要求される部屋25に侵入するのを確実に防ぐことができ、合成樹脂製品が汚染されるのを防ぎ、合成樹脂製品の清浄度が保たれることになる。
【0051】
更に、第3の実施の形態においも、ブロー成形機Cを用いた製造設備は、原料溶融押出し機31とダイス32、金型33及びブロー機構34が隔壁35で区切った別々の部屋36、37に収納され、ダイス32、金型33及びブロー機構34を収納する部屋36を陽圧調整し、原料溶融押出し機31を収納する部屋37を上記陽圧より低い陽圧調整することにより、原料溶融押出し機31を収納する部屋37で発生した汚染物質が、清浄度を要求される部屋36に侵入するのを確実に防ぐことができ、これによって合成樹脂製品が汚染されるのを防止し、合成樹脂製品の清浄度が保たれることになる。
【0052】
【発明の効果】
以上のように、この発明によると、合成樹脂製品を成形する成形装置の内、清浄度を要求される部位と、その他の部位を隔壁で区切った別々の部屋に収納したので、汚染物質が清浄度を要求される部屋に侵入するのを確実に防ぐことができ、合成樹脂製品が汚染されるのを防ぎ、清浄度の高い合成樹脂製品を得ることができる。
【0053】
また、清浄度を要求される部位の部屋を陽圧調整し、その他の部位の部屋を上記陽圧より低い陽圧調整するようにしたので、陽圧の関係で汚染物質が清浄度を要求される部屋に侵入するのをより確実に防ぐことができ、一段と清浄度の高い合成樹脂製品を得ることができる。
【0054】
更に、部屋を陽圧調整する各部屋に予備室を設置し、部屋と予備室の陽圧の関係、出入り口の扉の関係を選択することにより、室内の空気清浄度が保たれ、合成樹脂製品の清浄度に配慮した空気清浄度に保つことにより、小さな空気調和エネルギーですみ、しかも、外部からの虫、塵埃、雑菌を完全に遮断することができ、経済的で清浄度の安定した合成樹脂製品を製造できる。
【図面の簡単な説明】
【図1】合成樹脂製品の製造設備における第1の実施の形態の第1の例を示す概略的な縦断正面図
【図2】合成樹脂製品の製造設備における第1の実施の形態の第2の例を示す概略的な縦断正面図
【図3】合成樹脂製品の製造設備における第1の実施の形態の第3の例を示す概略的な縦断正面図
【図4】図1における下階の部屋を示す横断平面図
【図5】合成樹脂製品の製造設備における第2の実施の形態を示す概略的な縦断正面図
【図6】合成樹脂製品の製造設備における第3の実施の形態を示す概略的な縦断正面図
【図7】従来の合成樹脂製品の製造設備を示す概略的な縦断正面図
【符号の説明】
1 押出し成形機
2 ダイス
3 徐冷機構
4 下吹水冷却機構
5 第1のピンチロール
6 ピンチロール
7 引取機構
8 乾燥機
9 巻取機構
10 制御盤
11 隔壁
12 部屋
13 部屋
14 貫通孔
15 予備室
16 予備室
17 扉
18 扉
19 通気孔
21 原料溶融射出機
22 型締め部
23 金型
24 隔壁
25 部屋
26 部屋
31 原料溶融押出し機
32 ダイス
33 金型
34 ブロー機構
35 隔壁
36 部屋
37 部屋
A 成形装置
B 射出成形機
C ブロー成形機
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a manufacturing facility for synthetic resin products, and more particularly, to a manufacturing facility for easily and economically and stably manufacturing a film having cleanliness.
[0002]
[Prior art]
The film having cleanliness is suitably used for food packaging materials, medical pharmaceutical packaging materials, electronic and electrical equipment components and packaging materials. As a means for producing such a film, for example, a blown water cooled inflation film is used. A manufacturing method is adopted.
[0003]
FIG. 7 shows a conventional apparatus for producing a blown water-cooled blown film, in which the forming apparatus A includes at least a synthetic resin extrusion molding machine 1, a die 2, a slow cooling mechanism 3, a water cooling mechanism 4, and a first pinch roll. 5 and a draining pinch roll 6 and the like, a dryer 8 and a winding mechanism 9, and the molten bubble after passing through the slow cooling mechanism 3 is cooled by passing through the water cooling mechanism 4, The roll is wound around the winding mechanism 9.
[0004]
Conventionally, the inflation film manufacturing equipment using the manufacturing apparatus as described above has housed all the constituent equipment in the same room b in the building a.
[0005]
By the way, in the above manufacturing apparatus, in order to obtain a highly clean film, it is necessary to maintain the cleanliness of the equipment portion where the film after being extruded from the die 2 exists. In such a production apparatus, the water cooling mechanism 4, the take-up mechanism 7, and the winding mechanism 9 correspond to parts that require cleanliness, and the extrusion molding machine 1, the die 2, and the slow cooling mechanism 3 correspond to other parts. These become pollutant emission sources.
[0006]
[Problems to be solved by the invention]
As described above, in the structure in which all the components are housed in the same room b, there is only a film contamination problem due to the low molecular weight volatile gas of the molten resin from the extrusion molding machine 1 and the die 2 that generate much dust. In addition, it is necessary to ensure a sufficient height difference between the extrusion molding machine 1 and the take-off mechanism 7, for example, the extrusion molding machine 1 needs to be installed at a position higher than the height, and for this reason, extrusion molding is required. Every time the material is filled into the machine 1, it is necessary to climb up and down at a high place, which imposes severe working conditions.
[0007]
In addition, the high cleanliness by ventilation and air conditioning is not economically suitable because the pollutant emission source is in the room and not only becomes insufficient but also requires excessive energy.
[0008]
As means to achieve cleanliness, clean the film with pure water, clean air, wipe the surface with a clean adhesive roll, sterilize with ultraviolet rays, hydrogen peroxide, electron beam, autoclave, gamma rays, etc. There is a way to get a degree.
[0009]
However, as its drawback, pure water cleaning requires a large amount of pure water, and a filter for removing water stains is short-lived and is not economically suitable. In addition, the clean air cleaning has a problem that the charging property, which is a characteristic of plastic, impairs the cleaning, and the cleaning cannot be performed sufficiently.
[0010]
In addition, wiping with a clean adhesive roll does not provide cleanliness stability, and there is a residue of adhesive on the film surface. Furthermore, sterilization such as ultraviolet rays does not always provide cleanliness due to residual germs. There is a problem.
[0011]
In particular, in recent years, films having high cleanliness have been demanded due to increasing hygiene of food, safety of medical drugs, miniaturization, high precision, and functional enhancement of electronic and electrical equipment.
[0012]
Then, the subject of this invention is providing the manufacturing equipment of the synthetic resin product which can manufacture products, such as a stable highly clean film, restraining air conditioning energy low.
[0013]
[Means for Solving the Problems]
In order to solve the problems as described above, the present invention has a configuration in which a part required for cleanliness and a part separated from each other by partition walls are stored in separate rooms in a molding apparatus for molding a synthetic resin product. Adopted.
[0014]
It is possible to adjust the positive pressure of the room at the site where the cleanliness is required and adjust the positive pressure lower than the positive pressure for the room at the other site, and at least the site where the cleanliness is required. It is possible to adjust the positive pressure of the room of this room and use the air flow flowing out from this room to the room of the other part to cool the other part.
[0015]
In the above, the part that requires cleanliness is the molded product take-out side of the molding apparatus, and the other part is the raw material supply side for the molding apparatus.
[0016]
Furthermore, the room of the part requiring the above cleanliness should be air-conditioned in consideration of the air cleanliness, or the room of the other part is installed on the upper floor with respect to the room of the part requiring the cleanliness. It can be set as the structure which has. Thus, by separating and storing the molding apparatus in the upper and lower rooms, it is possible to ensure a height difference, for example, an extrusion molding machine can be installed directly on the floor, and material filling work for the extrusion molding machine Efficiency improvement and labor saving.
[0017]
Here, a spare room is installed at the entrance / exit of the room of the part where the cleanliness is required or the room of the other part, or the spare room of each room does not open at least two doors simultaneously, The preliminary indoor pressure of each room may be positive with respect to the outside when the outdoor door is opened, and negative with respect to the room when the indoor door is open.
[0018]
As described above, the product located in the site where cleanliness is required is discharged by storing the site where cleanliness is required and the pollutant discharge source in separate rooms separated by a partition wall. There is no occurrence of contamination by the pollutant from the source site, and an economically clean product can be reliably obtained.
[0019]
That is, it is possible to prevent the product from being contaminated by the low molecular weight volatile gas of the molten resin generated in the slow cooling device from the dust generation from the extrusion molding machine and the die.
[0020]
In addition, the room of the part where the cleanliness is required and the room of the part that becomes the pollutant emission source are each set to a positive pressure, and a spare room is installed in each room, and the relationship between the positive pressure of the room and the spare room, By setting the relationship between the doors at the entrance and exit as described above, the indoor air cleanliness is maintained, and insects, dust, and germs from the outside can be completely blocked.
[0021]
The molding apparatus is an apparatus for producing a blown water cooled inflation film, and is composed of an extrusion molding machine, a die, a slow cooling mechanism, a water cooling mechanism, a take-up mechanism, and a winding mechanism, which are arranged along the product flow. The water cooling mechanism penetrates the partition wall and becomes a boundary, and the upstream side and the downstream side from the water cooling mechanism are stored in separate rooms, or the die penetrates the partition wall and becomes a boundary, and the upstream side from this die. The downstream side is stored in a separate room, and the structure between the water cooling mechanism and the take-off mechanism penetrates the partition wall and becomes a boundary, and the upstream and downstream sides are stored in separate rooms. Can do.
[0022]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0023]
In the first embodiment shown in FIG. 1 to FIG. 4, the molding apparatus for molding the synthetic resin product is an apparatus for manufacturing the lower blown water-cooled inflation film, and the molding apparatus A is arranged along the flow of the product. The synthetic resin extrusion molding machine 1, the die 2, the slow cooling mechanism 3, the lower blowing water cooling mechanism 4, the first pinch roll 5, the draining pinch roll 6 and the like take-up mechanism 7, the dryer 8, the winding mechanism 9 and the control panel 10 of the molding apparatus A. In this molding apparatus A, at least the take-up mechanism 7 and the take-up mechanism 9 correspond to parts that require cleanliness, and the pollutant discharge source is an extrusion molding machine. 1 and dice 2.
[0024]
In the molding apparatus A as described above, the building a1 constructed to install the molding apparatus A has a partition wall 11 where the cleanliness of the molding apparatus A is required and other parts that are pollutant discharge sources. It is formed so as to be stored in separate rooms 12 and 13 separated by.
[0025]
Here, the part that requires cleanliness is the molded product take-out side in the molding apparatus A, and the other part is the raw material supply side for the molding apparatus A.
[0026]
In the illustrated example, the building a1 has a two-story structure, the lower-floor room 12 and the upper-floor room 13 are separated by a slab serving as a partition wall 11, and the part that requires the cleanliness of the molding apparatus A is designated as the lower-floor room 12. In addition, the part which becomes a pollutant discharge source is stored in the room 13 on the upper floor.
[0027]
FIG. 1 is a first example in which the lower blowing water cooling mechanism 4 of the forming apparatus A is used as a boundary between the upstream side and the downstream side. The lower blowing water cooling mechanism 4 is housed in a through hole 14 provided in a slab, The take-up mechanism 7, the dryer 8, and the take-up mechanism 9 are arranged in the room 12, and the extruder 1, the die 2, the slow cooling mechanism 3, and the control panel 10 are arranged in the room 13 on the upper floor. .
[0028]
FIG. 2 is a second example in which the space between the lower blowing water cooling mechanism 4 and the take-off mechanism 7 of the forming apparatus A is defined as the boundary between the upstream side and the downstream side. Between the water cooling mechanism 4 and the take-up mechanism 7, the take-up mechanism 7, the dryer 8 and the take-up mechanism 9 are disposed in the lower floor room 12, and the extruder 1 is placed in the upper floor room 13. A die 2, a slow cooling mechanism 3, a lower blown water cooling mechanism 4, and a control panel 10 are arranged.
[0029]
FIG. 3 shows a third example in which the die 2 of the molding apparatus A is used as the boundary between the upstream side and the downstream side. The die 2 is stored in the through hole 14 provided in the slab, and the slow cooling mechanism is placed in the lower floor room 12. 3, a lower blowing water cooling mechanism 4, a take-up mechanism 7, a dryer 8, and a take-up mechanism 9 are arranged, and an extruder 1 and a control panel 10 are arranged in a room 13 on the upper floor.
[0030]
In this way, when the part on the molded product take-out side that requires cleanliness and the part on the raw material supply side that becomes the pollutant discharge source are separated into separate rooms 12 and 13 and stored, the part that becomes the pollutant discharge source The synthetic resin product is not contaminated by the generated pollutant.
[0031]
The lower-floor room 12 is positively adjusted by supplying pressurized air from the outside, and the upper-floor room 13 is also adjusted to a positive pressure lower than the positive pressure. Due to the positive pressure difference between the two rooms 12 and 13, Contaminants generated in the upper-floor room 13 can be reliably prevented from entering the lower-floor room 12 containing a portion requiring cleanliness, and the synthetic resin film is more reliably contaminated. Can be prevented. Only the lower floor room 12 may be positively adjusted.
[0032]
Also, by keeping at least the lower floor room 12 that houses the take-up mechanism 7 and the take-up mechanism 9 at an air cleanliness in consideration of the cleanliness of the film, only a small amount of air-conditioning energy is required. Film can be manufactured.
[0033]
In the lower floor room 12 and the upper floor room 13 in the building, spare rooms 15 and 16 are installed between the entrance and the passage, respectively, and as shown in FIG. 16 does not open at least two doors 17 and 18 at the same time, and the spare chambers 15 and 16 of the respective rooms 12 and 13 have a positive pressure with respect to the outside when the outdoor door 18 is opened. When the inner door 17 is opened, negative pressure is applied to the room 12 on the lower floor or the room 13 on the upper floor.
[0034]
In this way, by setting the relationship between the positive pressure of the room 12 on the lower floor and the room 13 on the upper floor and the relationship between the positive rooms 15 and 16 and the relationship between the doors 17 and 18 at the entrance and exit as described above, Air cleanliness in the room 12 on the floor and the room 13 on the upper floor is maintained, and insects, dust, and germs from the outside can be completely blocked.
[0035]
Also, in order to prevent the entry of dust, insects, etc. from outside, when the outdoor door 18 is opened, in order to make the inside of the spare chambers 15, 16 positive with respect to the outside, a filter that removes dust, insects, etc. from the outside air is provided. By blowing air through the floor from the top, the formation of curtains by air wind and sending some of the wind into the spare chambers 15 and 16 helps prevent dust and insects from being mixed with the positive pressure and air curtain. Connected. In addition, when the indoor door 17 is opened, it is desirable to set the negative pressure in the spare chambers 15 and 16 relative to the rooms 12 and 13.
[0036]
The internal pressure in the lower floor room 12 where at least the take-up mechanism 7 and the take-up mechanism 9 are located is a positive pressure of 2 Pa or more, and preferably 3 or more and 80 Pa or less. This is considered as a premise of a clean room in which insects and contamination from outside air are prevented by making the inside of the rooms 12 and 13 positive pressure from outside air.
[0037]
Furthermore, the ventilation frequency for maintaining the air cleanliness is 10 times / h or more, preferably 15 times / h or more and 100 times / h or less. In ventilation, air filtration, and air conditioning, this suppresses the generation of dust and other germs, can appropriately control the cleanliness, temperature, and humidity, and the running cost can be achieved in a medium and low range.
[0038]
At least the upper floor room 13 where the extrusion device 1, the die 2 and the slow cooling device 3 are located has the generation of the extrusion molding machine 1, die heating and its radiant heat, extrusion cylinder cooling air, and low molecular weight volatile gas of resin. The ventilation frequency is 15 times / h or more, preferably 15 times / h or more and 150 times / h or less. This is because the flow of air in the chambers 12 and 13 is promoted, so that low molecular weight volatile gas due to air retention and hot air and hot air generated from the extrusion machine 1 and the die 2 are released to the outdoors. Some hot air can be reused as a heat source.
[0039]
The room pressure in the upper floor room 13 is set lower than the room pressure in the lower floor room 12 in which the water cooling device 4, the take-up mechanism 7 and the winding mechanism 9 are located. At this time, the internal pressure of the upper floor room 13 is 1 to 20 Pa lower than that of the lower floor room 12. In the upper floor room 13, the internal pressure can be adjusted by overflowing the air in the lower floor room 12 from the through hole 14 provided in the slab to the upper floor room 13.
[0040]
Further, when the control panel 10 is located in the upper floor room 13, the air overflowed from the separately provided vent hole 19 is sent into the control panel 10, and this air is allowed to pass through the upper floor room 13. The inside of the control panel 10 can also be cooled by flowing it through
[0041]
The lower blown water-cooled inflation film produced using the molding apparatus A is tube-shaped, the bubble forming part is usually at a high temperature of 150 ° C. or higher, the inner surface of the film is sterile, and there is no tubing air for expanding the bubbles. The cleanliness of the film inner surface can be maintained by using dust gas. Further, the outer surface of the film is cooled and washed with clean cooling water to maintain cleanliness.
[0042]
In the first embodiment, the molding apparatus A that manufactures the lower blown water-cooled inflation film is stored in a two-story building a1 having a lower-floor room 12 and an upper-floor room 13. A is stored in a room on the same floor, and a partition is installed in a part of the molding apparatus A where cleanliness is required and another part that is a pollutant discharge source, and this floor is partitioned by a partition. In this case, the separated rooms may be set in the same manner as the conditions for the lower floor room 12 and the upper floor room 13 described above.
[0043]
Further, the molding apparatus A used in the synthetic resin product manufacturing facility is not limited to the production of the inflation film shown in the first embodiment, and may be an injection molding machine or a blow molding machine.
[0044]
FIG. 5 shows a manufacturing facility using an injection molding machine B as a second embodiment. The injection molding machine B faces the raw material melt injection machine 21, the mold clamping part 22 and the raw material melt injection machine 21. In this state, the mold 23 moves forward and backward. The mold clamping unit 22 and the mold 23 are parts requiring cleanliness, and the raw material melt injection machine 21 is a pollutant discharge source.
[0045]
Accordingly, the injection molding machine B is installed in the floor of the building, the partition wall 24 is provided at the position of the tip of the melt injection machine 21, and the room 25 in which the raw material melt injection machine 21, the mold clamping part 22 and the mold 23 are separated 26. These partitioned rooms 25 and 26 are set to the same conditions as those of the lower floor room 12 and the upper floor room 13 in the first embodiment described above.
[0046]
FIG. 6 shows a production facility using a blow molding machine C as a third embodiment. This blow molding machine C includes a raw material melt extruder 31, a die 32, a mold 33 and a blow mechanism 34. The die 32, the mold 33, and the blow mechanism 34 are parts that require cleanliness, and the raw material melt extruder 31 is a pollutant discharge source.
[0047]
Therefore, the blow molding machine C is installed in the floor of the building, the partition wall 35 is provided at the position of the tip of the raw material melt extruder 31, and the raw material melt extruder 31, the die 32, the mold 33, and the blow mechanism 34 are separated. Store in rooms 36 and 37. These separated rooms 36 and 37 are set to the same conditions as the lower floor room 12 and the upper floor room 13 in the first embodiment described above.
[0048]
The manufacturing equipment of the present invention has the above-described configuration. In the first embodiment, the manufacturing method of the bottom blown water-cooled blown film is a tube obtained by continuously extruding the molten resin of the extrusion molding machine 1 from the die 2. Inflation film is produced by introducing a bubble into the lower blow water cooling mechanism 4 disposed below the die and cooling it, then folding it, draining it, drying it and winding it.
[0049]
The molding apparatus A is stored separately in the lower floor room 12 where the cleanliness is required and the other floor which is a pollutant discharge source is separated in the upper floor room 13 by the partition wall 11. 12 is adjusted to a positive pressure, and the upper floor room 13 is adjusted to a positive pressure lower than the above positive pressure, so that the pollutant generated in the upper floor room 13 has housed a portion requiring cleanliness. Intrusion into the lower floor room 13 can be reliably prevented, the synthetic resin film is prevented from being contaminated, and the cleanliness of the outer surface of the film is maintained.
[0050]
Also in the second embodiment, the manufacturing equipment using the injection molding machine B includes the raw material melt injection machine 21, the mold clamping unit 22, and the mold 23 separated by a partition wall 24 into separate rooms 25 and 26. The raw material melt injection machine 21 is adjusted by positively adjusting the chamber 25 in which the mold clamping unit 22 and the mold 23 are stored and adjusting the positive pressure of the room 26 in which the raw material melt injection machine 21 is stored. It is possible to surely prevent contaminants generated in the room 26 for storing the resin from entering the room 25 requiring cleanliness, prevent the synthetic resin product from being contaminated, and improve the cleanliness of the synthetic resin product. Will be kept.
[0051]
Furthermore, also in the third embodiment, the manufacturing equipment using the blow molding machine C includes separate chambers 36 and 37 in which the raw material melt extruder 31 and the die 32, the mold 33 and the blow mechanism 34 are separated by a partition wall 35. The room 36 containing the die 32, the mold 33, and the blow mechanism 34 is positively adjusted, and the room 37 containing the raw material melt extruder 31 is adjusted to a positive pressure lower than the positive pressure, thereby melting the raw material. Contaminants generated in the room 37 that houses the extruder 31 can be reliably prevented from entering the room 36 that requires cleanliness, thereby preventing the synthetic resin product from being contaminated. The cleanliness of the resin product will be maintained.
[0052]
【The invention's effect】
As described above, according to the present invention, in the molding apparatus for molding a synthetic resin product, the pollutant is clean because it is housed in separate rooms in which a part requiring cleanliness and other parts are separated by partition walls. It is possible to surely prevent entry into a room where the degree of cleaning is required, to prevent the synthetic resin product from being contaminated, and to obtain a synthetic resin product having a high cleanliness.
[0053]
In addition, the room of the part where cleanliness is required is adjusted to positive pressure, and the room of other parts is adjusted to a positive pressure lower than the above positive pressure, so the contaminants are required to be clean because of the positive pressure. It is possible to more reliably prevent the intrusion into the room, and to obtain a synthetic resin product with higher cleanliness.
[0054]
In addition, by setting up a spare room in each room that adjusts the positive pressure of the room and selecting the relationship between the positive pressure of the room and the spare room and the relationship of the doors at the entrance and exit, the cleanliness of the room is maintained, and synthetic resin products By keeping the air cleanliness in consideration of the cleanliness of the air, only a small amount of air-conditioning energy is required. In addition, the insects, dust, and germs from the outside can be completely blocked, and the synthetic resin is economical and stable. Can produce products.
[Brief description of the drawings]
FIG. 1 is a schematic longitudinal front view showing a first example of a first embodiment of a synthetic resin product manufacturing facility. FIG. 2 is a second view of a first embodiment of a synthetic resin product manufacturing facility. FIG. 3 is a schematic longitudinal front view showing a third example of the first embodiment in the synthetic resin product manufacturing facility. FIG. 4 is a diagram of the lower floor in FIG. Fig. 5 is a cross-sectional plan view showing a room. Fig. 5 is a schematic longitudinal front view showing a second embodiment of the synthetic resin product manufacturing facility. Fig. 6 is a diagram showing a third embodiment of the synthetic resin product manufacturing facility. Schematic longitudinal front view [Fig. 7] Schematic longitudinal front view showing conventional synthetic resin product manufacturing equipment [Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Extruder 2 Dice 3 Gradual cooling mechanism 4 Lower blowing water cooling mechanism 5 1st pinch roll 6 Pinch roll 7 Take-off mechanism 8 Dryer 9 Winding mechanism 10 Control panel 11 Partition 12 Room 13 Room 14 Through-hole 15 Preliminary room 16 Preliminary chamber 17 Door 18 Door 19 Vent 21 Raw material melt injection machine 22 Clamping portion 23 Mold 24 Partition 25 Room 26 Room 31 Raw material melt extruder 32 Die 33 Mold 34 Blow mechanism 35 Partition 36 Room 37 Room A Molding device B Injection molding machine C Blow molding machine

Claims (8)

合成樹脂製品を成形する成形装置の内、清浄度を要求される部位と、その他の部位を隔壁で区切った別々の部屋に収納し、上記清浄度を要求される部位成型品取り出し側とするとともに、その他の部位原料供給側として、上記清浄度を要求される部位の部屋を陽圧調整し、その他の部位の部屋を上記陽圧より低い陽圧に調整するようにした合成樹脂製品の製造設備。Of the molding equipment for molding synthetic resin products, the part that requires cleanliness and the other parts are stored in separate rooms separated by a partition, and the part that requires the cleanliness is taken as the molded product removal side . In addition, with the other part as the raw material supply side , the room of the part where the cleanliness is required is positively adjusted, and the room of the other part is adjusted to a positive pressure lower than the positive pressure. production equipment. 上記合成樹脂製品がインフレーションフィルムであることを特徴とする請求項1に記載の合成樹脂製品の製造設備。2. The synthetic resin product manufacturing facility according to claim 1, wherein the synthetic resin product is an inflation film. 上記インフレーションフィルムを成形する成形装置が下吹き型であって、上記清浄度を要求される部位の部屋12に対して、その他の部位の部屋13が上階に設置されている請求項に記載の合成樹脂製品の製造設備。A type blow underlying molding apparatus for molding the inflation film, relative to the site of the room 12 that requires the cleanliness, claim 2 rooms 13 other sites have been placed on the upper floor Production facilities for synthetic resin products. 請求項2又は3に記載の合成樹脂製品の製造設備において、
上記成形装置が、製品の流れに沿って配置される、押出し成形機1、ダイス2、徐冷機構3、水冷却機構4、引取機構7及び巻取機構9で構成され、前記水冷却機構4が隔壁11を貫通して境界となり、この水冷却機構4を境にして、前記成形装置の上流側部位と下流側部位を別々の部屋13、12に収納するとともに、下流側部位を収納した部屋12を上記清浄度を要求される部位の部屋として上流側部位の部屋13より高い陽圧に調整するようにしたことを特徴とする合成樹脂製品の製造設備。
In the synthetic resin product manufacturing facility according to claim 2 or 3 ,
The molding apparatus includes an extrusion molding machine 1, a die 2, a slow cooling mechanism 3, a water cooling mechanism 4, a take-up mechanism 7, and a winding mechanism 9, which are arranged along the product flow. Passes through the partition wall 11 and becomes a boundary, with the water cooling mechanism 4 as a boundary, the upstream portion and the downstream portion of the molding apparatus are stored in separate rooms 13 and 12, and the downstream portion is stored in the chamber. 12. A synthetic resin product manufacturing facility characterized in that 12 is adjusted to a positive pressure higher than the room 13 in the upstream part as a room of the part requiring the cleanliness.
請求項2又は3に記載の合成樹脂製品の製造設備において、
上記成形装置が、製品の流れに沿って配置される、押出し成形機1、ダイス2、徐冷機構3、水冷却機構4、引取機構7及び巻取機構9で構成され、前記ダイス2が隔壁11を貫通して境界となり、このダイス2を境にして、前記成形装置の上流側部位と下流側部位を上記別々の部屋13、12に収納するとともに、下流側部位を収納した部屋12を上記清浄度を要求される部位の部屋として上流側部位の部屋13より高い陽圧に調整するようにしたことを特徴とする合成樹脂製品の製造設備。
In the synthetic resin product manufacturing facility according to claim 2 or 3 ,
The molding apparatus includes an extrusion molding machine 1, a die 2, a slow cooling mechanism 3, a water cooling mechanism 4, a take-up mechanism 7, and a take-up mechanism 9 that are arranged along the product flow. 11 and a boundary through the die 2, the upstream part and the downstream part of the molding apparatus are stored in the separate chambers 13 and 12, and the chamber 12 storing the downstream part is stored in the above-described room. A synthetic resin product manufacturing facility, characterized in that a positive pressure is adjusted to be higher than a room 13 in an upstream part as a room in a part requiring cleanliness.
請求項2又は3に記載の合成樹脂製品の製造設備において、
上記成形装置が、製品の流れに沿って配置される、押出し成形機1、ダイス2、徐冷機構3、水冷却機構4、引取機構7及び巻取機構9で構成され、前記水冷却機構4と引取機構7の間が隔壁11を貫通して境界となり、この貫通部分を境にして、前記成形装置の上流側部位と下流側部位を別々の部屋13、12に収納するとともに、下流側部位を収納した部屋12を上記清浄度を要求される部位の部屋として上流側部位の部屋13より高い陽圧に調整するようにしたことを特徴とする合成樹脂製品の製造設備。
In the synthetic resin product manufacturing facility according to claim 2 or 3 ,
The molding apparatus includes an extrusion molding machine 1, a die 2, a slow cooling mechanism 3, a water cooling mechanism 4, a take-up mechanism 7, and a winding mechanism 9, which are arranged along the product flow. And the take-off mechanism 7 through the partition wall 11 as a boundary, and the upstream portion and the downstream portion of the molding apparatus are housed in separate chambers 13 and 12 with the penetrating portion as a boundary, and the downstream portion The synthetic resin product manufacturing facility is characterized in that the room 12 in which the product is stored is adjusted to a higher positive pressure than the room 13 in the upstream part as the room where the cleanliness is required.
上記成形装置が射出成形機Bであって、この射出成形機Bは、原料溶融射出機21と、型締め部22及び原料溶融射出機21と対向する状態で進退動する金型23から構成され、型締め部22及び金型23が上記清浄度を要求される部位となり、原料溶融射出機21がその他の部位となって、前記溶融射出機21の先端部の位置に隔壁24を設け、型締め部22及び金型23と原料溶融射出機21とを前記隔壁24により区切った清浄度を要求される部位の部屋25とその他の部位の部屋26にそれぞれ収納し、かつ、前記清浄度を要求される部位の部屋25を、その他の部位の部屋26より高い陽圧に調整するようにしたことを特徴とする請求項に記載の合成樹脂製品の製造設備。The molding apparatus is an injection molding machine B, and the injection molding machine B includes a raw material melt injection machine 21 and a mold 23 that moves forward and backward in a state of facing the mold clamping unit 22 and the raw material melt injection machine 21. The mold clamping part 22 and the mold 23 are parts that require the above-mentioned cleanliness, the raw material melt injection machine 21 is the other part, and a partition wall 24 is provided at the position of the tip part of the melt injection machine 21, The fastening part 22 and the mold 23 and the raw material melt injection machine 21 are stored in the room 25 where the cleanliness is required and the room 26 where the other parts are required, and the cleanliness is required. The synthetic resin product manufacturing equipment according to claim 1 , wherein the chamber 25 of the portion to be formed is adjusted to a positive pressure higher than the chamber 26 of the other portion. 上記成形装置がブロー成形機Cであって、このブロー成形機Cは、原料溶融押出し機31と、ダイス32と、金型33及びブロー機構34から構成され、ダイス32と、金型33及びブロー機構34が上記清浄度を要求される部位となり、原料溶融押出し機31がその他の部位となって、前記原料溶融押出し機31の先端部の位置に隔壁35を設け、ダイス32、金型33及びブロー機構34と原料溶融押出し機31とを前記隔壁35により区切った清浄度を要求される部位の部屋36とその他の部位の部屋37にそれぞれ収納し、かつ、前記清浄度を要求される部位の部屋36を、その他の部位の部屋37より高い陽圧に調整するようにしたことを特徴とする請求項に記載の合成樹脂製品の製造設備。The molding apparatus is a blow molding machine C. The blow molding machine C includes a raw material melt extruder 31, a die 32, a mold 33, and a blow mechanism 34. The die 32, the mold 33, and a blow mechanism 34 are formed. The mechanism 34 is a part where the cleanliness is required, the raw material melt extruder 31 is another part, a partition wall 35 is provided at the position of the tip of the raw material melt extruder 31, and a die 32, a mold 33, and The blow mechanism 34 and the raw material melt extruder 31 are separated by the partition wall 35 and housed in the room 36 where the cleanliness is required and the room 37 where the other parts are required. 2. The synthetic resin product manufacturing facility according to claim 1 , wherein the room is adjusted to a positive pressure higher than that of the room 37 in another part.
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Publication number Priority date Publication date Assignee Title
CN104390298A (en) * 2014-11-15 2015-03-04 佛山新长盛塑料薄膜有限公司 Cleaning system applied to film blowing process and implementing method for cleaning system
CN104390298B (en) * 2014-11-15 2015-10-28 佛山新长盛塑料薄膜有限公司 A kind of clean system and implementation method thereof being applied to film-blowing process

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