JP3758112B2 - Conveyor device with automatic guided vehicle - Google Patents

Conveyor device with automatic guided vehicle Download PDF

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Publication number
JP3758112B2
JP3758112B2 JP6115298A JP6115298A JP3758112B2 JP 3758112 B2 JP3758112 B2 JP 3758112B2 JP 6115298 A JP6115298 A JP 6115298A JP 6115298 A JP6115298 A JP 6115298A JP 3758112 B2 JP3758112 B2 JP 3758112B2
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Japan
Prior art keywords
automatic guided
guided vehicle
carriage
shaped arm
guide
Prior art date
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Expired - Fee Related
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JP6115298A
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Japanese (ja)
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JPH11255123A (en
Inventor
山 哲 也 春
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UD Trucks Corp
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UD Trucks Corp
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Priority to JP6115298A priority Critical patent/JP3758112B2/en
Publication of JPH11255123A publication Critical patent/JPH11255123A/en
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Description

【0001】
【発明の属する技術分野】
本発明は無人搬送車による物品搬送装置に関し、特に、組立工場において部品を各組立セクションに搬送するのに適合している無人搬送車による組立部品搬送装置に関する。
【0002】
【従来の技術】
組立工場において、サブ工程からラインサイドに部品を搬送するため、軌線に沿って移動する無人搬送車を使用して台車を所望の場所まで牽引することは、たとえば特開平9−185414号公報に開示されて公知となっている。他に、関連技術が特開平6−336327号公報、特開平7−33024号公報および特開平7−33027号公報に開示されている。
【0003】
従来の動力装置付き無人搬送車による搬送装置は、図7に示されている様に、搬送車20が台車を牽引し、軌線に沿って一方向に前進する。そして、所定のセクションに搬送車20が到着したならば、そこに居る作業者が到着した台車を停止させ、軌線から離隔して台車から必要な部品を取り出す。必要な部品を取り出した後、台車を再び軌線上に位置させて、再度始動するのである。
【0004】
そのため、サブ工程から送られてきた部品をうけ取るために、作業者が余分の作業をする必要が生じ、また台車は1台ずつしか搬送できないか、数台連結する場合は荷下ろしに時間がかかるため効率がきわめて悪かった。したがって、無人搬送車の稼動率が悪いため一度に多量の部品をまとめて搬送する必要があり、そのため部品の荷下ろしにさらに時間がかかった。
【0005】
【発明が解決しようとする課題】
本発明は上述した従来技術の問題点に鑑みて提案されたものであり、無人搬送車の稼動率を改善して、作業者の無駄な作業を廃止し、さらに、無人搬送車による部品供給をペースメーカとした1ケ流し生産の達成を目的としている。
【0006】
【課題を解決するための手段】
本発明の無人搬送車による搬送装置は、軌線に沿って前進する動力装置付き無人搬送車により複数の台車を推進し所望のセクションに搬送する無人搬送車による搬送装置において、前記無人搬送車には両側に潜込みローラが備えられ、かつ後端部両側に押具が立設されており、そして前記台車には棚板の前端に水平横方向に延びる棒状の牽引ガイドが垂下され、無人搬送車が台車の脚間に潜り込んでその牽引ガイドに搬送車の押具のL字型アームが接触して台車が推進されるように構成されており、前記押具は、立設された案内棒と、その案内棒に案内され上下方向に移動可能なL字型アームと、そのL字型アームに一端が固定された作動棒とよりなり、その作動棒の他端が軌線に沿って床面に設置された切り離しレールに乗り上げると前記L字型アームも上昇し前記台車の牽引ガイドとの接触が解消されて無人搬送車のみ前進するように構成されている。
【0007】
本発明の無人搬送車による搬送装置の実施に際して、前記押具を牽引ガイドから外すため所望のセクションに軌線に沿って床面に切離しレールが設けられているのが好ましい。
【0008】
係る構成を具備する本発明の搬送装置によれば、複数台の台車を同時に搬送するとともに、所定の作業セクションにおいては、搬送車を停止させる事なく、必要な台車のみを自動的に停止させることができる。そのため、搬送車の稼動率が向上する。
【0009】
また、作業者は搬送車が到着しても実施中の作業を中断せずに継続することが出来る。そして、適当な時期に台車上に載置されている部品等の荷下ろし作業を行い、空の台車をそのまま放置しておけば良い。すなわち、作業者は台車の到着しても作業を継続することが出来るので、従来の様に作業の中断に起因する作業効率の低下が防止される。
【0010】
【発明の実施の形態】
以下、添付図面を参照して、本発明の実施形態を説明する。
図1は本発明による無人搬送車1を示す。搬送車1は、台車8の下に潜り込んで一度に数台の台車8を搬送するため、従来技術による搬送車20(図7)に比較して縦方向の長さが延長されている。また、搬送車1は台車8の下に潜り込み且つ相対的に摺動するため、両側に潜込みローラ2を備えている。さらに、搬送車1の後端両側には、台車を押すための押具3が垂直に設置されている(図1では片側のみ図示)。
【0011】
図3、4で示す様に、押具3は、搬送車1(図1)の上面に直立する案内棒6と、この案内棒6によって上下方向に案内されるL字型アーム4と、該アーム4に固定された作動棒5からなり、該作動棒5は、床にアンカーで埋設された切離しレール17(図4)と共働する様に構成されている。
【0012】
アーム4の中間部分4Mは、案内棒6と共働するため、該案内棒6が挿入可能な様に、円筒形に形成されている。また、アーム4の端部4Eは、作動棒5を固定するため、該作動棒5が嵌入可能となる様に、円筒形に形成されている。さらに、作動棒5及び案内棒6は、両端が円筒形に形成された案内部材7(図4)により固定されている。
【0013】
図2は台車8を示す。
台車8の頂板9は四隅を車輪付きの脚13によって支持され、その下方には棚板10が同様に脚13によって支持されている。棚板10の前端には、台車8の横方向に水平に延長する棒状の牽引ガイド11が垂下され、該ガイド11は、その両端において押具3と共働する様に構成されている。そして、頂板9の後端からは、後続の台車と共働するY字型のストッパ12が、該頂板9の両端部から後方に突出している。
【0014】
頂板9の両側下方には、潜込みローラガイド14が水平に設けられている。このローラガイド14は、無人搬送車1が台車8の前後の脚13の間に潜り込んだ際に、該無人搬送車1のローラ2(図1)と共働する。なお、台車8の両側の脚13は、補強部材15によって連結されている。
【0015】
以下、図3〜図6により、図示の実施形態の作用について説明する。
図5は、前進の準備が整った状態を示している。サブ工程において製造された部品、たとえば部品A,BおよびCは、それぞれ台車8a,8bおよび8cに積込まれる。これらの台車8a,8bおよび8cの下には無人搬送車1が潜り込み、最後尾の台車8aの牽引ガイド11には無人搬送車1の押具3のL字型アーム4が両側から接触し、台車8b、8cのストッパ12は、各々後続の台車の棚板10に当接している。
【0016】
無人搬送車1が軌線16に沿って前進し、部品Aを必要とする作業セクションに到着すると、作動棒5(先端の車輪)は床面上の切離しレール17に乗上げ、押具3のL字型アーム4は牽引ガイド11から上昇し、台車8aを押さなくなる。そのため、台車8a〜8cは停止し、搬送車1だけが前進を続け、台車8aはそのセクションに残留する。
【0017】
作動棒5(先端の車輪)は、切離しレール17を通過すると床面に落下し、L字型アーム4も下降する。その結果、L字型アーム4は台車8bの牽引ガイド11に接触し、台車8b、8cを前進させる。
【0018】
次に無人搬送車1は、前回に部品Aを搬送し、現在は部品を載置していない空の台車8dの下に潜込み、台車8d,8b,8cと共につぎの作業セクションに向かって前進する。
【0019】
以下、上述した作用を各セクションで繰り返して、必要な台車のみを作業セクションに残して、空の台車を回収するのである。
そして、無人搬送車1及び台車(8a〜8d)の上述した作用の間に、人手は全く介入させる必要は無い。すなわち、各作業セクションにおいて、作業継続中の作業者は、その作業を中断する必要が無いのである。
【0020】
【発明の効果】
本発明の無人搬送車による搬送装置は、複数台の台車を同時に搬送するとともに、所定の作業セクションにおいては、搬送車を停止すること無く、必要な台車のみを自動的に停止させることができる。そのため、搬送車の稼動率がいちじるしく改善される。
【0021】
それと共に、作業者は台車の到着に係わりなく作業を継続し、適当な時期に台車上に載置されている部品等の荷下ろし作業を行い、空の台車はそのまま放置することができる。そのため、従来の搬送台車の様に、台車到着の度に台車上の部品等の荷下ろし作業を行って、継続中の作業を中断する必要が無くなる。
【0022】
本発明は従来の無人搬送車の簡単な改造により、無人供給を可能にし、部品の中間ダンプが排除された。
【0023】
さらに、作業者は作業のタクトに部品供給のタクトを合わせることにより、部品供給の遅れ、進みが分かり、異状の分かるラインの構築が可能となった。
【0024】
本発明は、とくに組立工場において部品を各組立セクションに搬送する無人搬送車による組立部品搬送装置について説明したが、本発明は組立工場において利用しうるばかりでなく、一般の無人搬送車による物品搬送装置にも利用し得るものである。
【0025】
なお、牽引ガイドを棚板の前端に、またストッパを棚板の後端に設けたが、それぞれ位置を交換して、すなわち、牽引ガイドを棚板の後端に、ストッパを棚板の前端に設けることもできる。
【図面の簡単な説明】
【図1】本発明に使用する無人搬送車の斜視図
【図2】本発明に使用する台車の斜視図
【図3】搬送車の前進中の押具と牽引ガイドの関係を示す斜視図
【図4】台車を切離すときの押具の作用を示す斜視図
【図5】作業セクションに到着する直前の無人搬送車および台車を示す斜視図
【図6】作業セクション通過後の無人搬送車、台車及び空の台車を示す斜視図
【図7】従来技術による無人搬送車を示す斜視図
【符号の説明】
1…無人搬送車
2…潜込みローラ
3…押具
4…L字型アーム
5…作動棒
6…案内棒
7…案内部材
8…台車
9…頂板
10…棚板
11…牽引ガイド
12…ストッパ
13…脚部
14…潜込みローラガイド
15…補強部材
16…軌線
17…切離しレール
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an article conveying device using an automatic guided vehicle, and more particularly to an assembly component conveying device using an automatic guided vehicle adapted to convey parts to each assembly section in an assembly factory.
[0002]
[Prior art]
In an assembly plant, in order to transport parts from a sub-process to the line side, towing a carriage to a desired location using an automated guided vehicle moving along a rail line is disclosed in, for example, Japanese Patent Laid-Open No. 9-185414. It is disclosed and known. In addition, related techniques are disclosed in JP-A-6-336327, JP-A-7-33024, and JP-A-7-33027.
[0003]
As shown in FIG. 7, the conventional automatic guided vehicle with a power unit is configured such that the conveyance vehicle 20 pulls the carriage and advances in one direction along the trajectory. And if the conveyance vehicle 20 arrives at a predetermined section, the carriage where the worker who exists there will stop, and it will remove | separate from a rail line and will take out required parts from a carriage. After taking out the necessary parts, the carriage is again placed on the rail and restarted.
[0004]
Therefore, it is necessary for the worker to perform extra work to receive the parts sent from the sub-process, and only one car can be transported one by one, or when several cars are connected, it takes time to unload. Therefore, the efficiency was very bad. Therefore, since the operation rate of the automatic guided vehicle is low, it is necessary to transport a large amount of parts at once, and it takes more time to unload the parts.
[0005]
[Problems to be solved by the invention]
The present invention has been proposed in view of the above-mentioned problems of the prior art, and improves the operation rate of the automatic guided vehicle, eliminates unnecessary work of the operator, and further supplies parts by the automatic guided vehicle. The goal is to achieve single-flow production as a pacemaker.
[0006]
[Means for Solving the Problems]
A transfer device using an automatic guided vehicle according to the present invention is a transfer device using an automatic guided vehicle that propels a plurality of carriages and transfers them to a desired section by an automatic guided vehicle with a power device that moves forward along a trajectory. Are equipped with diving rollers on both sides, and pushers are erected on both sides of the rear end, and the cart has a bar-like traction guide that extends horizontally and horizontally at the front end of the shelf board. The vehicle is configured such that the vehicle sinks between the legs of the carriage and the traction guide contacts the L-shaped arm of the pusher of the transport vehicle to propel the carriage, and the pusher is a standing guide rod. And an L-shaped arm guided by the guide rod and movable in the vertical direction, and an operating rod having one end fixed to the L-shaped arm. When you ride on the separation rail installed on the surface Even-arm is eliminated contact between the traction guide elevated the carriage is configured to be advanced only AGV.
[0007]
In carrying out the transfer device using the automatic guided vehicle according to the present invention, it is preferable that a rail is provided on the floor surface along a rail line in a desired section in order to remove the pressing tool from the traction guide.
[0008]
According to the transport apparatus of the present invention having such a configuration, a plurality of carts are transported simultaneously, and in a predetermined work section, only necessary carts are automatically stopped without stopping the carts. Can do. Therefore, the operation rate of the transport vehicle is improved.
[0009]
Moreover, even if the transporter arrives, the worker can continue the work being performed without interruption. Then, an unloading operation of parts and the like placed on the carriage is performed at an appropriate time, and the empty carriage is left as it is. That is, since the worker can continue the work even when the carriage arrives, the work efficiency is prevented from being lowered due to the work interruption as in the conventional case.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings.
FIG. 1 shows an automatic guided vehicle 1 according to the present invention. Since the transport vehicle 1 sinks under the cart 8 and transports several carts 8 at a time, the length in the vertical direction is extended as compared with the conventional transport vehicle 20 (FIG. 7). In addition, since the transport vehicle 1 sinks under the carriage 8 and slides relatively, the transport vehicle 1 is provided with a sink roller 2 on both sides. Further, on both sides of the rear end of the transport vehicle 1, pushers 3 for pushing the carriage are vertically installed (only one side is shown in FIG. 1).
[0011]
As shown in FIGS. 3 and 4, the pusher 3 includes a guide bar 6 standing upright on the upper surface of the transport vehicle 1 (FIG. 1), an L-shaped arm 4 guided in the vertical direction by the guide bar 6, The operating bar 5 is fixed to the arm 4 and is configured to cooperate with a separation rail 17 (FIG. 4) embedded in the floor with an anchor.
[0012]
Since the intermediate portion 4M of the arm 4 cooperates with the guide rod 6, it is formed in a cylindrical shape so that the guide rod 6 can be inserted. Further, the end 4E of the arm 4 is formed in a cylindrical shape so that the operating rod 5 can be fitted in order to fix the operating rod 5. Furthermore, the operating rod 5 and the guide rod 6 are fixed by a guide member 7 (FIG. 4) having both ends formed in a cylindrical shape.
[0013]
FIG. 2 shows the carriage 8.
The top plate 9 of the carriage 8 is supported at the four corners by legs 13 with wheels, and below the shelf board 10 is similarly supported by the legs 13. A rod-like traction guide 11 extending horizontally in the lateral direction of the carriage 8 is suspended from the front end of the shelf board 10, and the guide 11 is configured to cooperate with the pusher 3 at both ends thereof. Then, from the rear end of the top plate 9, a Y-shaped stopper 12 that cooperates with the subsequent carriage protrudes rearward from both ends of the top plate 9.
[0014]
Underneath both sides of the top plate 9, a diving roller guide 14 is provided horizontally. This roller guide 14 cooperates with the roller 2 (FIG. 1) of the automatic guided vehicle 1 when the automatic guided vehicle 1 sinks between the front and rear legs 13 of the carriage 8. Note that the legs 13 on both sides of the carriage 8 are connected by a reinforcing member 15.
[0015]
Hereinafter, the operation of the illustrated embodiment will be described with reference to FIGS.
FIG. 5 shows the state ready for advancement. Parts manufactured in the sub-process, for example, parts A, B, and C, are loaded on carts 8a, 8b, and 8c, respectively. Under these carts 8a, 8b and 8c, the automatic guided vehicle 1 is submerged, and the L-shaped arm 4 of the pusher 3 of the automatic guided vehicle 1 comes into contact with the traction guide 11 of the last cart 8a. The stoppers 12 of the carriages 8b and 8c are in contact with the shelf boards 10 of the following carriages.
[0016]
When the automatic guided vehicle 1 moves forward along the trajectory 16 and arrives at a work section that requires the part A, the operating rod 5 (the wheel at the tip) rides on the separation rail 17 on the floor surface, and the pusher 3 The L-shaped arm 4 rises from the traction guide 11 and does not press the carriage 8a. Therefore, the carts 8a to 8c stop, only the transport vehicle 1 continues to advance, and the cart 8a remains in the section.
[0017]
When the operating rod 5 (the wheel at the tip) passes the separation rail 17, it falls to the floor surface, and the L-shaped arm 4 also descends. As a result, the L-shaped arm 4 comes into contact with the traction guide 11 of the carriage 8b and advances the carriages 8b and 8c.
[0018]
Next, the automatic guided vehicle 1 transports the part A last time, enters under the empty carriage 8d on which no parts are currently placed, and advances toward the next work section together with the carriages 8d, 8b, and 8c. To do.
[0019]
Thereafter, the above-described operation is repeated in each section, and only the necessary carriage is left in the work section, and the empty carriage is collected.
And it is not necessary to intervene at all during the operation | movement which the automatic guided vehicle 1 and the trolley | bogie (8a-8d) mentioned above. That is, in each work section, the worker who is continuing the work does not need to interrupt the work.
[0020]
【The invention's effect】
The transfer device using the automatic guided vehicle according to the present invention can simultaneously transfer a plurality of carriages, and can automatically stop only necessary carriages without stopping the carriages in a predetermined work section. Therefore, the operation rate of the transport vehicle is remarkably improved.
[0021]
At the same time, the worker can continue the work regardless of the arrival of the carriage, perform unloading work on the parts placed on the carriage at an appropriate time, and leave the empty carriage as it is. For this reason, it is not necessary to carry out the unloading work of the parts and the like on the carriage every time the carriage arrives and to interrupt the ongoing work as in the case of the conventional conveyance carriage.
[0022]
The present invention enables unmanned supply by a simple modification of a conventional automatic guided vehicle and eliminates an intermediate dump of parts.
[0023]
In addition, by aligning the tact of parts supply with the tact of the work, the worker can understand the delay and progress of the parts supply, and can construct a line that understands the abnormality.
[0024]
Although the present invention has been described with respect to an assembly part conveying apparatus using an automatic guided vehicle for conveying parts to each assembly section, particularly in an assembly factory, the present invention can be used not only in an assembly factory but also for conveying an article using a general automatic guided vehicle. It can also be used for devices.
[0025]
Although the traction guide is provided at the front end of the shelf and the stopper is provided at the rear end of the shelf, the positions are exchanged, that is, the traction guide is provided at the rear end of the shelf and the stopper is provided at the front end of the shelf. It can also be provided.
[Brief description of the drawings]
FIG. 1 is a perspective view of an automatic guided vehicle used in the present invention. FIG. 2 is a perspective view of a cart used in the present invention. FIG. 3 is a perspective view showing a relationship between a pusher and a traction guide while the transported vehicle is moving forward. FIG. 4 is a perspective view showing the action of the pusher when separating the carriage. FIG. 5 is a perspective view showing the automatic guided vehicle and the carriage just before arriving at the working section. FIG. 6 is an automatic guided vehicle after passing the working section. FIG. 7 is a perspective view showing a cart and an empty cart. FIG. 7 is a perspective view showing a conventional automatic guided vehicle.
DESCRIPTION OF SYMBOLS 1 ... Automatic guided vehicle 2 ... Submersible roller 3 ... Pushing tool 4 ... L-shaped arm 5 ... Actuating rod 6 ... Guide rod 7 ... Guide member 8 ... Carriage 9 ... Top plate 10 ... Shelf plate 11 ... Traction guide 12 ... Stopper 13 ... Leg 14 ... Sink roller guide 15 ... Reinforcement member 16 ... Track 17 ... Disconnecting rail

Claims (1)

軌線(16)に沿って前進する動力装置付き無人搬送車(1)により複数の台車(8)を推進し所望のセクションに搬送する無人搬送車による搬送装置において、前記無人搬送車(1)には両側に潜込みローラ(2)が備えられ、かつ後端部両側に押具(3、3)が立設されており、そして前記台車(8)には棚板(10)の前端に水平横方向に延びる棒状の牽引ガイド(11)が垂下され、無人搬送車(1)が台車の脚(13、13)間に潜込んでその牽引ガイド(11)に搬送車の押具(3、3)のL字型アーム(4)が接触して台車(8)が推進されるように構成されており、前記押具(3)は、立設された案内棒(6)と、その案内棒(6)に案内され上下方向に移動可能なL字型アーム(4)と、そのL字型アーム(4)に一端が固定された作動棒(5)とよりなり、その作動棒(5)の他端が軌線(16)に沿って床面に設置された切り離しレール(17)に乗り上げると前記L字型アーム(4)も上昇し前記台車の牽引ガイド(11)との接触が解消されて無人搬送車(1)のみ前進するように構成されていることを特徴とする無人搬送車による搬送装置。  In the transfer device by the automatic guided vehicle which propels a plurality of carts (8) by the automatic guided vehicle (1) which moves forward along the rail line (16) and transports it to a desired section, the automatic guided vehicle (1) Are provided with diving rollers (2) on both sides, and pushers (3, 3) are erected on both sides of the rear end, and the carriage (8) is provided at the front end of the shelf (10). A bar-shaped traction guide (11) extending in the horizontal and lateral directions is suspended, and the automatic guided vehicle (1) enters between the legs (13, 13) of the carriage so that the pusher (3 3) the L-shaped arm (4) is brought into contact with and the carriage (8) is propelled, and the pusher (3) includes a standing guide rod (6), An L-shaped arm (4) that is guided by the guide rod (6) and is movable in the vertical direction, and one end of the L-shaped arm (4) When the other end of the operating rod (5) rides on a separation rail (17) installed on the floor along the rail line (16), the L-shaped arm ( 4) The transport device using the automatic guided vehicle is configured to move up and only the automatic guided vehicle (1) moves forward by lifting the contact with the traction guide (11) of the carriage.
JP6115298A 1998-03-12 1998-03-12 Conveyor device with automatic guided vehicle Expired - Fee Related JP3758112B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6115298A JP3758112B2 (en) 1998-03-12 1998-03-12 Conveyor device with automatic guided vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6115298A JP3758112B2 (en) 1998-03-12 1998-03-12 Conveyor device with automatic guided vehicle

Publications (2)

Publication Number Publication Date
JPH11255123A JPH11255123A (en) 1999-09-21
JP3758112B2 true JP3758112B2 (en) 2006-03-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013114307A (en) * 2011-11-25 2013-06-10 Yazaki Ind Chem Co Ltd Automated transportation system of truck by unmanned carrier

Families Citing this family (4)

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Publication number Priority date Publication date Assignee Title
TW200817863A (en) * 2006-07-14 2008-04-16 Yazaki Ind Chem Co Ltd Work conveyance facility system by automated guided vehicle and work mounting truck
JP4756384B2 (en) * 2007-12-03 2011-08-24 トヨタ自動車株式会社 Carriage transportation equipment
JP5849931B2 (en) * 2012-11-01 2016-02-03 トヨタ自動車株式会社 Assembly conveyor
CN108482521A (en) * 2018-05-18 2018-09-04 杭州南江机器人股份有限公司 A kind of docking mechanism for AGV trolley Transport cargo racks

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013114307A (en) * 2011-11-25 2013-06-10 Yazaki Ind Chem Co Ltd Automated transportation system of truck by unmanned carrier

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