JP3754662B2 - Brake device for vehicle - Google Patents

Brake device for vehicle Download PDF

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Publication number
JP3754662B2
JP3754662B2 JP2002182515A JP2002182515A JP3754662B2 JP 3754662 B2 JP3754662 B2 JP 3754662B2 JP 2002182515 A JP2002182515 A JP 2002182515A JP 2002182515 A JP2002182515 A JP 2002182515A JP 3754662 B2 JP3754662 B2 JP 3754662B2
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Japan
Prior art keywords
pressure sensor
fitting hole
hydraulic pressure
brake
solenoid valves
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Expired - Fee Related
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JP2002182515A
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Japanese (ja)
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JP2004025944A (en
Inventor
了治 山崎
和博 野田
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Nissin Kogyo Co Ltd
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Nissin Kogyo Co Ltd
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Priority to JP2002182515A priority Critical patent/JP3754662B2/en
Publication of JP2004025944A publication Critical patent/JP2004025944A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、車両用ブレーキ装置に関し、特に、マスタシリンダの出力液圧を検出する圧力センサを含んで前記マスタシリンダおよび車輪ブレーキ間に設けられるブレーキ液圧制御装置が、基体に配設される車両ブレーキ装置の改良に関する。
【0002】
【従来の技術】
従来、かかる装置は、たとえば特表平11−503689号公報等で既に知られている。
【0003】
【発明が解決しようとする課題】
ところが、上記従来のものでは、圧力センサが基体にかしめ結合されており、圧力センサの基体への組付けが煩雑になるだけでなく、リサイクル性も劣ることになる。
【0004】
本発明は、かかる事情に鑑みてなされたものであり、圧力センサの基体への組付け性およびリサイクル性を向上するようにした車両用ブレーキ装置を提供することを目的とする。
【0005】
【課題を解決するための手段】
上記目的を達成するために、請求項1記載の発明は、マスタシリンダの出力液圧を検出する圧力センサを含んで前記マスタシリンダおよび車輪ブレーキ間に形成されるブレーキ液圧制御装置が、基体に配設される車両ブレーキ装置において、前記基体の一面に開口して該基体に設けられる有底の嵌合穴に、前記マスタシリンダに通じる液圧室を前記嵌合穴の内端閉塞部との間に形成する圧力センサが液密に嵌合され、前記嵌合穴の外端部には圧力センサに係合することで該圧力センサの前記嵌合穴からの離脱を阻止する抜け止め部材が着脱可能に装着され、前記圧力センサを前記抜け止め部材に係合させる方向に弾発付勢する弾性部材が、前記嵌合穴の内端閉塞部および前記圧力センサ間に設けられることを特徴とする。
【0006】
このような請求項1記載の発明の構成によれば、嵌合穴に弾発部材を挿入した後に圧力センサを嵌合し、さらに弾発部材を圧縮するように圧力センサを押しつけた状態で嵌合穴の外端部に抜け止め部材を装着すればよく、圧力センサの基体への組付けを容易として組付け性を向上することができ、しかも抜け止め部材を嵌合穴の外端部から取り外すことで、圧力センサを基体から取り外すことができ、リサイクル性を向上することができる。
【0008】
【発明の実施の形態】
以下、本発明の実施の形態を、添付の図面に示した本発明の一実施例に基づいて説明する。
【0009】
図1〜図3は本発明の一実施例を示すものであり、図1は車両用ブレーキ装置の液圧回路図、図2はブレーキ液圧制御装置の基体への取付け状態を示す断面図、図3は圧力スイッチの基体への取付け状態を示す断面図である。
【0010】
先ず図1において、タンデム型のマスタシリンダMは、車両運転者がブレーキペダルPに加える踏力に応じたブレーキ液圧を発生する第1および第2出力ポート1A,1Bを備えており、左前輪用車輪ブレーキ2A、右後輪用車輪ブレーキ2B、右前輪用車輪ブレーキ2Cおよび左後輪用車輪ブレーキ2Dと、前記第1および第2出力ポート1A,1Bに個別に接続された第1および第2出力液圧路3A,3Bとの間に、ブレーキ液圧制御装置4が設けられる。
【0011】
ブレーキ液圧制御装置4は、第1出力液圧路3Aに対応した液圧路20Aならびに左前輪用車輪ブレーキ2Aおよび右後輪用車輪ブレーキ2B間にそれぞれ設けられる常開型電磁弁6A,6Bと、第2出力液圧路3Bに対応した液圧路20Bならびに右前輪用車輪ブレーキ2Cおよび左後輪用車輪ブレーキ2D間にそれぞれ設けられる常開型電磁弁6C,6Dと、液圧路20A,20B側へのブレーキ液の流通を許容するようにして前記常開型電磁弁6A〜6Dに並列に接続されるチェック弁7A,7B,7C,7Dと、第1および第2出力液圧路3A,3Bにそれぞれ個別に対応した第1および第2リザーバ8A,8Bと、第1リザーバ8Aならびに左前輪用車輪ブレーキ2Aおよび右後輪用車輪ブレーキ2B間にそれぞれ設けられる常閉型電磁弁9A,9Bと、第2リザーバ8Bならびに右前輪用車輪ブレーキ2Cおよび左後輪用車輪ブレーキ2D間にそれぞれ設けられる常閉型電磁弁9C,9Dと、第1および第2リザーバ8A,8Bに吸入側が接続されるとともに吐出側が液圧路20A,20Bに接続される第1および第2ポンプ10A,10Bと、両ポンプ10A,10Bを駆動する共通1個の電動モータ11と、第1および第2出力液圧路3A,3Bならびに第1および第2ポンプ10A,10Bの吸入側間にそれぞれ介設される常閉型電磁弁12A,12Bと、第1および第2ポンプ10A,10Bの吐出側および前記液圧路20A,20B間にそれぞれ介設される第1および第2ダンパ13A,13Bと、第1および第2ポンプ10A,10Bならびに第1および第2ダンパ13A,13B間にそれぞれ設けられる第1および第2オリフィス14A,14Bと、各ポンプ10A,10B側へのブレーキ液の流通を許容するようにして第1および第2ポンプ10A,10Bならびに第1および第2リザーバ8A,8B間に介設される第1および第2チェック弁15A,15Bと、第2出力液圧路3Bに取付けられる圧力センサ16と、第1および第2出力液圧路3A,3Bならびに液圧路20A,20B間にそれぞれ設けられるレギュレータ21A,21Bとを備える。
【0012】
常閉型電磁弁12A,12Bは、第1および第2ポンプ10A,10Bならびに第1および第2チェック弁15A,15B間と、液圧路20A,20Bとの間にそれぞれ設けられる。
【0013】
レギュレータ21A,21Bは、第1および第2出力液圧路3A,3Bならびに液圧路20A,20B間に、常開型電磁弁5A,5Bと、一方向弁18A,18Bと、リリーフ弁19A,19Bとが並列に接続されて成るものである。
【0014】
一方向弁18A,18Bは、第1および第2出力液圧路3A,3B側からだけのブレーキ液の流通を許容するようにして常開型電磁弁5A,5Bに並列に接続される。またリリーフ弁19A,19Bは、液圧路20A,20Bの液圧が所定値以上になるのに応じて開弁するようにして常開型電磁弁5A,5Bに並列に接続される。
【0015】
このようなレギュレータ21A,21Bは、マスタシリンダMに通じる第1および第2出力液圧路3A,3Bおよび液圧路20A,20B間を常時は連通するものの、常閉型電磁弁12A,12Bの開弁時には出力液圧路3A,3Bおよび前記液圧路20A,20B間を遮断しつつ液圧路20A,20Bの液圧が設定値以上となるのに応じて前記液圧路20A,20Bの液圧をマスタシリンダM側に逃がすように作動し、それにより液圧路20A,20Bの液圧を設定値以下に調整する。
【0016】
また圧力センサ16は、マスタシリンダMから液圧が出力されているか否か、すなわちブレーキペダルPが踏まれているか否かを検出するものであり、上記車両の横滑り制御およびトラクション制御や、マスタシリンダMの出力液圧に応じた電動モータ11の回転数制御等に用いられる。
【0017】
ところで、上記ブレーキ液圧制御装置4において、各車輪がロックを生じる可能性のない通常ブレーキ時には、常開型電磁弁5A,5Bを消磁、開弁するとともに常閉型電磁弁12A,12Bを消磁、閉弁した状態で、各常開型電磁弁6A〜6Dが消磁、開弁状態とされるとともに各常閉型電磁弁9A〜9Dが消磁、閉弁状態とされる。これによりマスタシリンダMおよび車輪ブレーキ2A〜2D間が連通されるとともに車輪ブレーキ2A〜2Dおよびリザーバ8A,8B間が遮断される。したがってマスタシリンダMの第1出力ポート1Aから出力されるブレーキ液圧は常開型電磁弁5Aおよび常開型電磁弁6A,6Bを介して左前輪および右後輪用車輪ブレーキ2A,2Bに作用する。またマスタシリンダMの第2出力ポート1Bから出力されるブレーキ液圧は、常開型電磁弁5Bおよび常開型電磁弁6C,6Dを介して右前輪用および左後輪用車輪ブレーキ2C,2Dに作用する。
【0018】
上記ブレーキ中に車輪がロック状態に入りそうになったときに、常開型電磁弁6A〜6Dのうちロック状態に入りそうになった車輪に対応する常開型電磁弁が励磁、閉弁されるとともに、常閉型電磁弁9A〜9Dのうち上記車輪に対応する常閉型電磁弁が励磁、開弁される。これによりロック状態に入りそうになった車輪に対応する部分でマスタシリンダMおよび車輪ブレーキ2A〜2D間が遮断されるとともに車輪ブレーキ2A〜2Dおよびリザーバ8A,8B間が連通される。したがってロック状態に入りそうになった車輪のブレーキ液圧の一部が第1リザーバ8Aまたは第2リザーバ8Bに吸収され、ロック状態に入りそうになった車輪のブレーキ液圧が減圧されることになる。
【0019】
またブレーキ液圧を一定に保持する際には、常開型電磁弁6A〜6Dが励磁、閉弁されるとともに、常閉型電磁弁9A〜9Dが消磁、閉弁され、これにより車輪ブレーキ2A〜2DがマスタシリンダMおよびリザーバ8A,8Bから遮断される。
【0020】
さらにブレーキ液圧を増圧する際には、常開型電磁弁6A〜6Dが消磁、開弁状態とされるともに、常閉型電磁弁9A〜9Dが消磁、閉弁状態とされ、これによりマスタシリンダMおよび車輪ブレーキ2A〜2D間が連通されるとともに車輪ブレーキ2A〜2Dおよびリザーバ8A,8B間が遮断される。
【0021】
このように常開型電磁弁5A,5Bを消磁、開弁するとともに常閉型電磁弁12A,12Bを消磁、閉弁した状態で、各常開型電磁弁6A〜6Dおよび各常閉型電磁弁9A〜9Dの消磁・励磁を制御することにより、車輪をロックさせることなく、効率良く制動することができる。
【0022】
ところで、上述のようなアンチロックブレーキ制御中に、電動モータ11は回転作動し、この電動モータ11の作動に伴って第1および第2ポンプ10A,10Bが駆動されるので、第1および第2リザーバ8A,8Bに吸収されたブレーキ液は、第1および第2ポンプ10A,10Bに吸入され、次いで第1および第2ダンパ13A,13Bを経て第1および第2出力液圧路3A,3Bに還流される。このようなブレーキ液の還流によって、第1および第2リザーバ8A,8Bのブレーキ液の吸収によるブレーキペダルPの踏み込み量の増加を防ぐことができる。しかも第1および第2ポンプ10A,10Bの吐出圧の脈動は第1および第2ダンパ13A,13Bならびに第1および第2オリフィス14A,14Bの働きにより抑制され、上記還流によってブレーキペダルPの操作フィーリングが阻害されることはない。
【0023】
またブレーキ液圧制御装置4は、上述のアンチロックブレーキ制御に加えて、非ブレーキ操作状態での車両の横滑り制御やトラクション制御を行なうことができる。
【0024】
而してたとえば横滑り制御時には、レギュレータ21A,21Bの常開型電磁弁5A,5Bが励磁、閉弁されるとともに常閉型電磁弁12A,12Bが励磁、開弁され、さらに電動モータ11の作動により第1および第2ポンプ10A,10Bが駆動され、各常開型電磁弁6A〜6Dのうち制動したい車輪に対応する常開型電磁弁以外の常開型電磁弁が励磁、閉弁される。
【0025】
これにより両ポンプ10A,10Bは、マスタシリンダMのブレーキ液を第1および第2出力ポート1A,1Bから第1および第2出力液圧路3A,3B、常閉型電磁弁12A,12Bを介して吸入し、各車輪ブレーキ2A〜2Dのうち選択された車輪ブレーキに、常開型電磁弁6A〜6Dのうち開弁している常開型電磁弁を介してブレーキ液を供給し、ブレーキ液がマスタシリンダM側に逆流することは、常開型電磁弁5A,5Bが閉弁していることによって阻止される。
【0026】
このような横滑り制御やトラクション制御時に、第1および第2ポンプ10A,10Bからの吐出液圧が作用する液圧路20A,20Bの液圧が設定値以上となると、レギュレータ21A,21Bのリリーフ弁19A,19Bにより、過剰油圧分がマスタシリンダM側に逃がされることになり、ブレーキ圧が作用している車輪ブレーキに過剰の液圧が作用することが回避される。
【0027】
しかも液圧路20A,20Bおよびオリフィス14A,14B間にダンパ13A,13Bが介設されているので、レギュレータ21A,21Bの作動によって液圧路20A,20Bに生じる脈動をダンパ13A,13Bで吸収することができ、レギュレータ21A,21Bの作動による脈動に起因した作動音の発生を抑えることができる。
【0028】
図2において、ブレーキ液圧制御装置4は、たとえばアルミニウム合金等によりブロック状に形成される基体22に設けられるものであり、この基体22に、チェック弁7A〜7Dを内蔵した常開型電磁弁6A〜6B、各常閉型電磁弁9A〜9Dおよび常閉型電磁弁12A,12Bが、それらのソレノイド部23…,24…,25…を基体22の一面22Aから突出するようにして基体22に取付けられ、一方向弁18A,18Bおよびリリーフ弁19A,19Bと協働してレギュレータ21A,21Bを構成するようにして一方向弁18A,18Bおよびリリーフ弁19A,19Bを内蔵した常開型電磁弁5A,5Bが、図示はしないが、それらのソレノイド部を基体22の一面22aから突出しつつ常閉型電磁弁12A,12Bと並ぶようにして基体22に取付けられる。
【0029】
電動モータ11は、基体22の他面22bに取付けられ、その電動モータ11で駆動される第1および第2ポンプ10A,10Bは基体22に内蔵される。また第1および第2リザーバ8A,8Bは、その一部を前記一面22aから突出させるようにして基体22に設けられ、第1および第2チェック弁15A,15Bは第1および第2リザーバ8A,8Bならびに第1および第2ポンプ10A,10B間に介装されるようにして基体22に設けられ、第1および第2ダンパ13A,13B、ならびに第1および第2オリフィス14A,14Bは、図示はしないが、基体22に内蔵される。
【0030】
図3において、圧力センサ16のハウジング27の一端部は、基体22の一面22aに開口するようにして基体22に設けられた有底の嵌合穴28に、該嵌合穴28の内端閉塞部との間に液圧室29を形成するようにして嵌合され、ハウジング27の外周には、嵌合穴28の内面全周に弾発的に接触する環状のシール部材30が装着される。
【0031】
また液圧室29には、嵌合穴28の閉塞端およびハウジング27間に縮設される弾性部材としてのコイルばね31が収納される。一方、嵌合穴28の外端部内面には抜け止め部材としてのたとえばC形止め輪32が装着されており、ハウジング27がその軸方向中間部に備える鍔部27aに前記止め輪32が係合することにより、ハウジング27すなわち圧力センサ16の嵌合穴28からの離脱が阻止され、圧力センサ16は、そのハウジング27の他端部を基体22の一面22aから突出させるようにして基体22の一面22a側に位置決め配置されることになる。
【0032】
前記液圧室29に通じる通路33が基体22に設けられており、この通路33はマスタシリンダM(図1参照)に連なる第2出力液圧路3Bに接続される。すなわち圧力センサ16は、嵌合穴28の内端閉塞部との間にマスタシリンダMに通じる液圧室29を形成するようにして嵌合穴28に液密に嵌合され、マスタシリンダMの出力液圧が圧力センサ16で検出されることになる。
【0033】
しかもコイルばね31の弾発力は、マスタシリンダMが作動状態から非作動状態に戻る際に液圧室29に生じる負圧に対抗して圧力センサ16をC形止め輪32に係合させた状態を維持する値、たとえば34.3Nに設定される。
【0034】
基体22の一面22aには、横断面長方形状の筒形に形成される第1樹脂成形体35の一端に、第1樹脂成形体35の一端開口部を塞ぐ第2樹脂成形体36が振動溶着されて成るカバー37が締結される。このカバー37は、常開型電磁弁6A〜6のソレノイド部23…、常閉型電磁弁9A〜9Dのソレノイド部24…、常閉型電磁弁12A,12Bのソレノイド部25…および常開型電磁弁5A,5Bのソレノイド部を収納するとともに、第1および第2リザーバ8A,8Bの一部、ならびに圧力センサ16の一部を収納する収納室38を基体22との間に形成するようにして、基体22の一面22aに締結されている。しかもカバー37の基体22側端縁には、該基体22の一面22aに弾発的に接触する無端状のシール部材39が装着される。
【0035】
カバー37における第1樹脂成形体35内の中間部には、常開型電磁弁6A〜6のソレノイド部23…、常閉型電磁弁9A〜9Dのソレノイド部24…、常閉型電磁弁12A,12Bのソレノイド部25…および常開型電磁弁5A,5Bのソレノイド部にそれぞれ個別に対応した矩形状の開口部40…,41…,42…を有する平面状の壁部43が、基体22の一面22aに対向するようにして一体に形成される。
【0036】
前記各ソレノイド部23…,24…,25…の先端部は前記開口部40…,41…,42…に挿入され、各ソレノイド部23…,24…,25…から一対ずつ突出される電磁弁側接続端子44…,45…,46…が、各開口部40…,41…,42…内を上方に延びるようにして突出される。
【0037】
前記壁部43には、常開型電磁弁6A〜6D、常閉型電磁弁9A〜9D、常開型電磁弁5A,5Bおよび常閉型電磁弁12A,12Bにそれぞれ個別に対応した導電金属製の個別バスバー(図示せず)と、それらの電磁弁6A〜6D,9A〜9D,5A,5B,12A,12Bに共通に対応する単一の導電金属製の共通バスバー(図示せず)とが埋設される。
【0038】
前記電磁弁側接続端子44…,45…,46…の一方には、各個別バスバーの一端に形成される個別バスバー側接続端子47…,48…,49…がそれぞれ電気的に接続され、前記電磁弁側接続端子44…,45…,46…の他方には、前記共通バスバーに形成される複数の共通バスバー側接続端子(図示せず)がそれぞれ電気的に接続される。
【0039】
圧力センサ16におけるハウジング27の他端からは3本の圧力センサ側接続端子50…が突出される。一方、カバー37の壁部43には、前記ハウジング27の他端部に対応した開口部51が設けられており、前記圧力センサ側接続端子50…は開口部51内を上方に延びるようにしてハウジング27の他端から突出される。しかも壁部43には、圧力センサ16に対応した導電金属製の3本のバスバー52…が埋設されており、各バスバー52…の一端に形成されるバスバー側接続端子53…が圧力センサ側接続端子50…にそれぞれ電気的に接続される。
【0040】
壁部43の上方でカバー37内には、電気回路が設けられる基板54が配置されており、該基板54は、前記壁部43に突設られた複数の支持ボス部55…上に固定的に支持される。
【0041】
而して常開型電磁弁6A〜6D、常閉型電磁弁9A〜9D、常開型電磁弁5A,5Bおよび常閉型電磁弁12A,12Bに対応した個別バスバーおよび共通バスバーは、基板54上の電気回路に電気的に接続される。また圧力センサ16に対応したバスバー52…の他端は、基板54を貫通するようにして該基板54上の電気回路に電気的に接続される。
【0042】
次にこの実施例の作用について説明すると、圧力センサ16を備えるブレーキ液圧制御装置4が配設される基体22には、その一面22aに開口する有底の嵌合穴28が設けられており、圧力センサ16のハウジング27は、マスタシリンダMに通じる液圧室29を嵌合穴28の内端閉塞部との間に形成して嵌合穴28に液密に嵌合され、嵌合穴28の外端部には前記ハウジング27の鍔部27aに係合することで圧力センサ16の嵌合穴28からの離脱を阻止するC形止め輪32が着脱可能に装着され、前記鍔部27aをC形止め輪32に係合させる方向に弾発付勢するコイルばね31が、前記嵌合穴28の内端閉塞部および圧力センサ16間に設けられている。
【0043】
したがって圧力センサ16を基体22に取り付けるにあたっては、嵌合穴28にコイルばね31を挿入した後に圧力センサ16を嵌合し、さらにコイルばね31を圧縮するように圧力センサ16を押しつけた状態で嵌合穴28の外端部にC形止め輪32を装着すればよく、圧力センサ16の基体22への組付けを容易として組付け性を向上することができる。しかもC形止め輪32を嵌合穴28の外端部から取り外すことで、圧力センサ16を基体22から取り外すことができ、リサイクル性を向上することができる。
【0044】
またコイルばね31の弾発力は、マスタシリンダMが作動状態から非作動状態に戻る際に液圧室29に生じる負圧に対抗して圧力センサ16を前記C形止め輪32係合させた状態を維持する値に設定されているので、液圧室29が負圧になっても、圧力センサ16が嵌合穴28内でがたつくことはなく、圧力センサ16が備える圧力センサ側接続端子50…と、バスバー側接続端子53…との接続部に過大な荷重が作用することもない。
【0045】
以上、本発明の実施例を説明したが、本発明は上記実施例に限定されるものではなく、特許請求の範囲に記載された本発明を逸脱することなく種々の設計変更を行うことが可能である。
【0046】
【発明の効果】
以上のように請求項1記載の発明によれば、圧力センサの基体への組付けを容易として組付け性を向上することができ、しかもリサイクル性を向上することができる。
【図面の簡単な説明】
【図1】車両用ブレーキ装置の液圧回路図である。
【図2】ブレーキ液圧制御装置の基体への取付け状態を示す断面図である。
【図3】圧力スイッチの基体への取付け状態を示す断面図である。
【符号の説明】
2A,2B,2C,2D・・・車輪ブレーキ
4・・・ブレーキ液圧制御装置
16・・・圧力センサ
22・・・基体
22a・・・基体の一面
28・・・嵌合穴
29・・・液圧室
31・・・弾性部材としてのコイルばね
32・・・抜け止め部材としてのC形止め輪
M・・・マスタシリンダ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a vehicle brake device, and in particular, a vehicle in which a brake fluid pressure control device provided between the master cylinder and a wheel brake including a pressure sensor for detecting an output fluid pressure of a master cylinder is disposed on a base body. The present invention relates to an improvement of a brake device.
[0002]
[Prior art]
Conventionally, such an apparatus is already known, for example, in Japanese Patent Application Laid-Open No. 11-503689.
[0003]
[Problems to be solved by the invention]
However, in the above-described conventional one, the pressure sensor is caulked and coupled to the base, and not only the assembly of the pressure sensor to the base is complicated, but also the recyclability is poor.
[0004]
The present invention has been made in view of such circumstances, and an object of the present invention is to provide a vehicle brake device that improves the assembling property and recyclability of the pressure sensor to the base.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, according to the present invention, a brake fluid pressure control device formed between the master cylinder and a wheel brake including a pressure sensor for detecting an output fluid pressure of the master cylinder is provided in the base. In the vehicle brake device to be disposed, a hydraulic chamber communicating with the master cylinder is formed in a bottomed fitting hole provided in the base and opened on one surface of the base, and an inner end blocking portion of the fitting hole. A pressure sensor formed between them is fluid-tightly fitted, and a retaining member that prevents the pressure sensor from being detached from the fitting hole by engaging the pressure sensor at an outer end portion of the fitting hole. An elastic member that is detachably attached and elastically urges the pressure sensor to engage with the retaining member is provided between the inner end blocking portion of the fitting hole and the pressure sensor. To do.
[0006]
According to the configuration of the invention described in claim 1, the pressure sensor is fitted after the elastic member is inserted into the fitting hole, and further fitted with the pressure sensor pressed so as to compress the elastic member. It is only necessary to attach a retaining member to the outer end portion of the joint hole, the assembly of the pressure sensor to the base can be facilitated and the assemblability can be improved, and the retaining member can be removed from the outer end portion of the fitting hole. By removing, the pressure sensor can be removed from the base body, and recyclability can be improved.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below based on one embodiment of the present invention shown in the accompanying drawings.
[0009]
1 to 3 show an embodiment of the present invention, FIG. 1 is a hydraulic circuit diagram of a vehicle brake device, and FIG. 2 is a cross-sectional view showing a mounting state of a brake hydraulic pressure control device to a base body. FIG. 3 is a cross-sectional view showing a state in which the pressure switch is attached to the base.
[0010]
First, in FIG. 1, a tandem master cylinder M is provided with first and second output ports 1A and 1B for generating brake fluid pressure in accordance with a pedaling force applied to a brake pedal P by a vehicle driver. Wheel brake 2A, right rear wheel wheel brake 2B, right front wheel wheel brake 2C and left rear wheel wheel brake 2D, and first and second individually connected to the first and second output ports 1A and 1B, respectively. A brake fluid pressure control device 4 is provided between the output fluid pressure paths 3A and 3B.
[0011]
The brake hydraulic pressure control device 4 includes normally open solenoid valves 6A and 6B provided between the hydraulic pressure path 20A corresponding to the first output hydraulic pressure path 3A and the left front wheel brake 2A and the right rear wheel brake 2B. And the hydraulic pressure path 20B corresponding to the second output hydraulic pressure path 3B, the normally open electromagnetic valves 6C and 6D provided between the right front wheel brake 2C and the left rear wheel brake 2D, respectively, and the hydraulic pressure path 20A , 20B side check valves 7A, 7B, 7C, 7D connected in parallel to the normally open solenoid valves 6A-6D so as to allow the brake fluid to flow, and first and second output hydraulic pressure paths The first and second reservoirs 8A, 8B individually corresponding to 3A, 3B, and the normally closed provided between the first reservoir 8A and the left front wheel brake 2A and the right rear wheel brake 2B, respectively. The normally closed solenoid valves 9C and 9D, and the first and second reservoirs 8A and 8B provided between the solenoid valves 9A and 9B, the second reservoir 8B, the right front wheel brake 2C and the left rear wheel brake 2D, respectively. The first and second pumps 10A and 10B, the suction side of which is connected to the hydraulic pressure passages 20A and 20B, the common electric motor 11 that drives both pumps 10A and 10B, Discharges of normally closed solenoid valves 12A, 12B and first and second pumps 10A, 10B interposed between the suction sides of the second output hydraulic pressure paths 3A, 3B and the first and second pumps 10A, 10B, respectively. First and second dampers 13A and 13B, first and second pumps 10A and 10B, and first and second hydraulic pressure passages 20A and 20B, respectively. The first and second pumps 10A, 10B and the first and second orifices 14A, 14B provided between the two dampers 13A, 13B, and the first and second pumps 10A, 10B and the first pump 10A, 10B and the first pumps 10A, 10B, respectively. First and second check valves 15A and 15B interposed between the first and second reservoirs 8A and 8B, a pressure sensor 16 attached to the second output hydraulic pressure path 3B, and first and second output hydraulic pressure paths 3A and 3B and regulators 21A and 21B provided between the hydraulic pressure paths 20A and 20B, respectively.
[0012]
The normally closed solenoid valves 12A and 12B are provided between the first and second pumps 10A and 10B and the first and second check valves 15A and 15B and between the hydraulic pressure paths 20A and 20B, respectively.
[0013]
The regulators 21A and 21B include normally-open electromagnetic valves 5A and 5B, one-way valves 18A and 18B, and relief valves 19A, between the first and second output hydraulic pressure paths 3A and 3B and the hydraulic pressure paths 20A and 20B. 19B is connected in parallel.
[0014]
The one-way valves 18A, 18B are connected in parallel to the normally open solenoid valves 5A, 5B so as to allow the brake fluid to flow only from the first and second output hydraulic pressure paths 3A, 3B. The relief valves 19A and 19B are connected in parallel to the normally open solenoid valves 5A and 5B so as to open in response to the hydraulic pressure of the hydraulic pressure paths 20A and 20B becoming a predetermined value or higher.
[0015]
Such regulators 21A and 21B always communicate between the first and second output hydraulic pressure paths 3A and 3B and the hydraulic pressure paths 20A and 20B communicating with the master cylinder M, but the normally closed solenoid valves 12A and 12B. When the valve is opened, the output hydraulic pressure paths 3A, 3B and the hydraulic pressure paths 20A, 20B are shut off, and the hydraulic pressure paths 20A, 20B become higher than a set value in response to the hydraulic pressure of the hydraulic pressure paths 20A, 20B exceeding the set value. It operates so as to release the hydraulic pressure to the master cylinder M side, thereby adjusting the hydraulic pressure in the hydraulic pressure paths 20A and 20B to a set value or less.
[0016]
The pressure sensor 16 detects whether or not the hydraulic pressure is being output from the master cylinder M, that is, whether or not the brake pedal P is being depressed. This is used for controlling the rotational speed of the electric motor 11 according to the output hydraulic pressure of M.
[0017]
By the way, in the brake fluid pressure control device 4, during normal braking in which each wheel is not likely to be locked, the normally open solenoid valves 5A and 5B are demagnetized and opened, and the normally closed solenoid valves 12A and 12B are demagnetized. In the closed state, the normally open solenoid valves 6A to 6D are demagnetized and opened, and the normally closed solenoid valves 9A to 9D are demagnetized and closed. As a result, the master cylinder M and the wheel brakes 2A to 2D communicate with each other and the wheel brakes 2A to 2D and the reservoirs 8A and 8B are disconnected. Accordingly, the brake hydraulic pressure output from the first output port 1A of the master cylinder M acts on the left front wheel brakes and the right rear wheel brakes 2A and 2B via the normally open solenoid valve 5A and the normally open solenoid valves 6A and 6B. To do. The brake fluid pressure output from the second output port 1B of the master cylinder M is the right front wheel brakes 2C, 2D via the normally open solenoid valve 5B and the normally open solenoid valves 6C, 6D. Act on.
[0018]
When the wheel is about to enter the locked state during the brake, the normally open type electromagnetic valve corresponding to the wheel that is about to enter the locked state among the normally open type electromagnetic valves 6A to 6D is excited and closed. In addition, among the normally closed solenoid valves 9A to 9D, the normally closed solenoid valves corresponding to the wheels are excited and opened. As a result, the master cylinder M and the wheel brakes 2A to 2D are disconnected at the portion corresponding to the wheel that is about to enter the locked state, and the wheel brakes 2A to 2D and the reservoirs 8A and 8B are communicated. Therefore, a part of the brake fluid pressure of the wheel that is about to enter the locked state is absorbed by the first reservoir 8A or the second reservoir 8B, and the brake fluid pressure of the wheel that is about to enter the locked state is reduced. Become.
[0019]
When the brake fluid pressure is kept constant, the normally open solenoid valves 6A to 6D are excited and closed, and the normally closed solenoid valves 9A to 9D are demagnetized and closed, whereby the wheel brake 2A. ˜2D is disconnected from the master cylinder M and the reservoirs 8A and 8B.
[0020]
Further, when the brake fluid pressure is increased, the normally open solenoid valves 6A to 6D are demagnetized and opened, and the normally closed solenoid valves 9A to 9D are demagnetized and closed. The cylinder M and the wheel brakes 2A to 2D communicate with each other and the wheel brakes 2A to 2D and the reservoirs 8A and 8B are disconnected.
[0021]
In this manner, the normally open solenoid valves 5A and 5B are demagnetized and opened, and the normally closed solenoid valves 12A and 12B are demagnetized and closed, and the normally open solenoid valves 6A to 6D and the normally closed solenoid valves are closed. By controlling the demagnetization / excitation of the valves 9A to 9D, braking can be performed efficiently without locking the wheels.
[0022]
By the way, during the antilock brake control as described above, the electric motor 11 is rotated, and the first and second pumps 10A and 10B are driven in accordance with the operation of the electric motor 11. Therefore, the first and second pumps are driven. The brake fluid absorbed in the reservoirs 8A and 8B is sucked into the first and second pumps 10A and 10B, and then passes through the first and second dampers 13A and 13B to the first and second output hydraulic pressure paths 3A and 3B. Refluxed. Such recirculation of the brake fluid can prevent an increase in the amount of depression of the brake pedal P due to the absorption of the brake fluid in the first and second reservoirs 8A and 8B. In addition, the pulsation of the discharge pressures of the first and second pumps 10A and 10B is suppressed by the action of the first and second dampers 13A and 13B and the first and second orifices 14A and 14B. The ring is not disturbed.
[0023]
The brake fluid pressure control device 4 can perform side slip control and traction control of the vehicle in a non-brake operation state in addition to the above-described antilock brake control.
[0024]
Thus, for example, during side slip control, the normally open solenoid valves 5A and 5B of the regulators 21A and 21B are excited and closed, and the normally closed solenoid valves 12A and 12B are excited and opened, and the operation of the electric motor 11 is further performed. Thus, the first and second pumps 10A and 10B are driven, and the normally open solenoid valves other than the normally open solenoid valve corresponding to the wheel to be braked among the normally open solenoid valves 6A to 6D are excited and closed. .
[0025]
As a result, both pumps 10A, 10B allow the brake fluid of the master cylinder M to flow from the first and second output ports 1A, 1B to the first and second output hydraulic pressure paths 3A, 3B and the normally closed solenoid valves 12A, 12B. The brake fluid is supplied to the selected wheel brake of the wheel brakes 2A to 2D via the normally open solenoid valve that is open among the normally open solenoid valves 6A to 6D. Is prevented from flowing back to the master cylinder M side because the normally open solenoid valves 5A and 5B are closed.
[0026]
When the hydraulic pressure in the hydraulic pressure passages 20A and 20B on which the discharge hydraulic pressure from the first and second pumps 10A and 10B acts during such side slip control and traction control becomes a set value or more, the relief valves of the regulators 21A and 21B 19A and 19B allow excess hydraulic pressure to escape to the master cylinder M side, so that excessive hydraulic pressure is prevented from acting on the wheel brake on which the brake pressure is applied.
[0027]
Moreover, since the dampers 13A and 13B are interposed between the hydraulic pressure paths 20A and 20B and the orifices 14A and 14B, pulsations generated in the hydraulic pressure paths 20A and 20B due to the operation of the regulators 21A and 21B are absorbed by the dampers 13A and 13B. Therefore, it is possible to suppress the generation of operating noise due to pulsation caused by the operation of the regulators 21A and 21B.
[0028]
In FIG. 2, the brake fluid pressure control device 4 is provided on a base body 22 formed in a block shape by, for example, aluminum alloy or the like, and a normally open electromagnetic valve in which check valves 7 </ b> A to 7 </ b> D are built in the base body 22. 6A to 6B, the normally closed solenoid valves 9A to 9D, and the normally closed solenoid valves 12A, 12B project the solenoid portions 23, 24, 25,. The normally open electromagnetic valve is built in and includes the one-way valves 18A and 18B and the relief valves 19A and 19B so as to constitute the regulators 21A and 21B in cooperation with the one-way valves 18A and 18B and the relief valves 19A and 19B. Although not shown, the valves 5A and 5B are aligned with the normally closed solenoid valves 12A and 12B with their solenoid portions protruding from the one surface 22a of the base body 22. It is attached to the substrate 22 in the.
[0029]
The electric motor 11 is attached to the other surface 22 b of the base 22, and the first and second pumps 10 </ b> A and 10 </ b> B driven by the electric motor 11 are built in the base 22. The first and second reservoirs 8A and 8B are provided on the base 22 so that a part of the first and second reservoirs 8A and 8B protrudes from the one surface 22a, and the first and second check valves 15A and 15B include the first and second reservoirs 8A and 8B. 8B and the first and second pumps 10A, 10B are provided on the base 22 so as to be interposed between the first and second pumps 10A, 10B. The first and second dampers 13A, 13B and the first and second orifices 14A, 14B are shown in the figure. Although not, it is built in the substrate 22.
[0030]
In FIG. 3, one end of the housing 27 of the pressure sensor 16 is closed to the bottomed fitting hole 28 provided in the base 22 so as to open on one surface 22 a of the base 22. An annular seal member 30 is fitted on the outer periphery of the housing 27 so as to elastically contact the entire inner periphery of the fitting hole 28. .
[0031]
The hydraulic chamber 29 houses a coil spring 31 as an elastic member that is contracted between the closed end of the fitting hole 28 and the housing 27. On the other hand, for example, a C-shaped retaining ring 32 as a retaining member is mounted on the inner surface of the outer end portion of the fitting hole 28, and the retaining ring 32 is engaged with a flange portion 27a provided in the middle portion of the housing 27 in the axial direction. As a result, the housing 27, that is, the pressure sensor 16 is prevented from being detached from the fitting hole 28, and the pressure sensor 16 causes the other end of the housing 27 to protrude from the one surface 22a of the base 22. It is positioned and arranged on the one surface 22a side.
[0032]
A passage 33 communicating with the hydraulic pressure chamber 29 is provided in the base body 22, and this passage 33 is connected to a second output hydraulic pressure passage 3B connected to the master cylinder M (see FIG. 1). That is, the pressure sensor 16 is fluid-tightly fitted into the fitting hole 28 so as to form a hydraulic chamber 29 communicating with the master cylinder M between the inner end closed portion of the fitting hole 28, and The output hydraulic pressure is detected by the pressure sensor 16.
[0033]
Moreover, the elastic force of the coil spring 31 causes the pressure sensor 16 to engage the C-shaped retaining ring 32 against the negative pressure generated in the hydraulic chamber 29 when the master cylinder M returns from the operating state to the non-operating state. A value for maintaining the state, for example, 34.3N is set.
[0034]
On one surface 22 a of the base 22, a second resin molded body 36 that closes one end opening of the first resin molded body 35 is vibration welded to one end of the first resin molded body 35 formed in a cylindrical shape having a rectangular cross section. The cover 37 thus formed is fastened. The cover 37 is normally open electromagnetic valve 6A~6 D of the solenoid portion 23 ..., the solenoid portion of the normally closed electromagnetic valves 9A-9D 24 ..., the normally closed electromagnetic valves 12A, 12B of the solenoid unit 25 ... and the normally open A storage chamber 38 is formed between the base 22 and the solenoid parts of the electromagnetic valves 5A and 5B, and a part of the first and second reservoirs 8A and 8B and a part of the pressure sensor 16 are accommodated. In this manner, the base 22 is fastened to the one surface 22a. In addition, an endless seal member 39 that elastically contacts one surface 22a of the base 22 is attached to the edge of the cover 37 on the base 22 side.
[0035]
The middle portion of the first resin molded body 35 in the cover 37, the normally open electromagnetic valve 6A~6 D of the solenoid portion 23 ..., the solenoid portion of the normally closed electromagnetic valves 9A-9D 24 ..., normally closed solenoid valve A planar wall 43 having rectangular openings 40... 41... 42 individually corresponding to the solenoids 25... Of 12 A and 12 B and the solenoids of the normally open solenoid valves 5 A and 5 B, respectively. 22 is formed integrally so as to face one surface 22a.
[0036]
The front end of each solenoid part 23 ..., 24 ..., 25 ... is inserted into the opening 40 ..., 41 ..., 42 ..., and the solenoid valve protrudes one pair from each solenoid part 23 ..., 24 ..., 25 ... The side connection terminals 44... 45... 46 are projected so as to extend upward in the openings 40.
[0037]
The wall 43 includes conductive metals corresponding to the normally open solenoid valves 6A to 6D, the normally closed solenoid valves 9A to 9D, the normally open solenoid valves 5A and 5B, and the normally closed solenoid valves 12A and 12B, respectively. Individual bus bars (not shown) made of a single conductive metal corresponding to the solenoid valves 6A to 6D, 9A to 9D, 5A, 5B, 12A and 12B in common (not shown) Is buried.
[0038]
One of the solenoid valve side connection terminals 44 ..., 45 ..., 46 ... is electrically connected to individual bus bar side connection terminals 47 ..., 48 ..., 49 ... formed at one end of each individual bus bar, respectively. A plurality of common bus bar side connection terminals (not shown) formed on the common bus bar are electrically connected to the other of the solenoid valve side connection terminals 44..., 45.
[0039]
Three pressure sensor side connection terminals 50 are projected from the other end of the housing 27 in the pressure sensor 16. On the other hand, the wall portion 43 of the cover 37 is provided with an opening 51 corresponding to the other end of the housing 27, and the pressure sensor side connection terminals 50... Extend upward in the opening 51. It protrudes from the other end of the housing 27. Moreover, three conductive metal bus bars 52 corresponding to the pressure sensor 16 are embedded in the wall 43, and the bus bar side connection terminals 53 formed at one end of each bus bar 52 are connected to the pressure sensor side. Electrically connected to terminals 50.
[0040]
A substrate 54 on which an electric circuit is provided is disposed in the cover 37 above the wall portion 43, and the substrate 54 is fixed on a plurality of support boss portions 55... Projecting from the wall portion 43. Supported by
[0041]
Thus, the individual bus bar and the common bus bar corresponding to the normally open solenoid valves 6A to 6D, the normally closed solenoid valves 9A to 9D, the normally open solenoid valves 5A and 5B, and the normally closed solenoid valves 12A and 12B are the substrate 54. Electrically connected to the above electrical circuit. The other ends of the bus bars 52 corresponding to the pressure sensor 16 are electrically connected to an electric circuit on the substrate 54 so as to penetrate the substrate 54.
[0042]
Next, the operation of this embodiment will be described. The base 22 on which the brake hydraulic pressure control device 4 including the pressure sensor 16 is provided is provided with a bottomed fitting hole 28 opened on one surface 22a thereof. The housing 27 of the pressure sensor 16 is formed with a fluid pressure chamber 29 communicating with the master cylinder M between the inner end closed portion of the fitting hole 28 and is fluid-tightly fitted into the fitting hole 28. A C-shaped retaining ring 32 that prevents the pressure sensor 16 from being detached from the fitting hole 28 by engaging with the flange portion 27a of the housing 27 is detachably attached to the outer end portion of the housing 27, and the flange portion 27a is attached. A coil spring 31 is provided between the inner end blocking portion of the fitting hole 28 and the pressure sensor 16 for elastically biasing in a direction to engage the C-shaped retaining ring 32.
[0043]
Therefore, when the pressure sensor 16 is attached to the base 22, the pressure sensor 16 is fitted after the coil spring 31 is inserted into the fitting hole 28, and the pressure sensor 16 is pressed so as to compress the coil spring 31. A C-shaped retaining ring 32 may be attached to the outer end portion of the joint hole 28, and the assembly of the pressure sensor 16 to the base 22 can be facilitated and the assemblability can be improved. Moreover, by removing the C-shaped retaining ring 32 from the outer end portion of the fitting hole 28, the pressure sensor 16 can be removed from the base 22, and the recyclability can be improved.
[0044]
The elastic force of the coil spring 31 is such that the pressure sensor 16 is engaged with the C-shaped retaining ring 32 against the negative pressure generated in the hydraulic chamber 29 when the master cylinder M returns from the operating state to the non-operating state. Since the state is set to a value that maintains the state, the pressure sensor 16 does not rattle in the fitting hole 28 even if the hydraulic chamber 29 becomes negative pressure, and the pressure sensor side connection terminal 50 provided in the pressure sensor 16. .. And an excessive load does not act on the connection portion between the bus bar side connection terminals 53.
[0045]
Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various design changes can be made without departing from the present invention described in the claims. It is.
[0046]
【The invention's effect】
As described above, according to the first aspect of the present invention, the assembly of the pressure sensor to the base body can be facilitated, the assemblability can be improved, and the recyclability can be improved.
[Brief description of the drawings]
FIG. 1 is a hydraulic circuit diagram of a vehicle brake device.
FIG. 2 is a cross-sectional view showing a state in which a brake fluid pressure control device is attached to a base body.
FIG. 3 is a cross-sectional view showing a state in which the pressure switch is attached to the base body.
[Explanation of symbols]
2A, 2B, 2C, 2D ... wheel brake 4 ... brake fluid pressure control device 16 ... pressure sensor 22 ... base 22a ... one side 28 of base ... fitting hole 29 ... Hydraulic chamber 31 ... Coil spring 32 as an elastic member ... C-shaped retaining ring M as a retaining member M ... Master cylinder

Claims (1)

マスタシリンダ(M)の出力液圧を検出する圧力センサ(16)を含んで前記マスタシリンダ(M)および車輪ブレーキ(2A,2B,2C,2D)間に設けられるブレーキ液圧制御装置(4)が、基体(22)に配設される車両ブレーキ装置において、前記基体(22)の一面(22a)に開口して該基体(22)に設けられる有底の嵌合穴(28)に、前記マスタシリンダ(M)に通じる液圧室(29)を前記嵌合穴(28)の内端閉塞部との間に形成する圧力センサ(16)が液密に嵌合され、前記嵌合穴(28)の外端部には圧力センサ(16)に係合することで該圧力センサ(16)の前記嵌合穴(28)からの離脱を阻止する抜け止め部材(32)が着脱可能に装着され、前記圧力センサ(16)を前記抜け止め部材(32)に係合させる方向に弾発付勢する弾性部材(31)が、前記嵌合穴(28)の内端閉塞部および前記圧力センサ(16)間に設けられることを特徴とする車両用ブレーキ装置。 A brake fluid pressure control device (4) provided between the master cylinder (M) and the wheel brakes (2A, 2B, 2C, 2D) including a pressure sensor (16) for detecting the output fluid pressure of the master cylinder (M). However, in the vehicle brake device disposed on the base body (22), the bottomed fitting hole (28) provided in the base body (22) opens to one surface (22a) of the base body (22), and A pressure sensor (16) that forms a hydraulic pressure chamber (29) communicating with the master cylinder (M) between the inner end closed portion of the fitting hole (28) is fitted in a fluid-tight manner, and the fitting hole ( 28) A retaining member (32) is detachably mounted on the outer end of the pressure sensor (16) to prevent the pressure sensor (16) from being detached from the fitting hole (28) by engaging with the pressure sensor (16). The pressure sensor (16) is connected to the retaining member (32). Elastic member (31) for resiliently urging in the direction of engagement is an inner end closure and said pressure sensor (16) for a vehicle brake equipment, characterized in that provided between the fitting hole (28).
JP2002182515A 2002-06-24 2002-06-24 Brake device for vehicle Expired - Fee Related JP3754662B2 (en)

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JP2002182515A JP3754662B2 (en) 2002-06-24 2002-06-24 Brake device for vehicle

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Publication number Priority date Publication date Assignee Title
JP4725098B2 (en) * 2004-09-14 2011-07-13 株式会社アドヴィックス Brake hydraulic pressure control actuator
US8387466B2 (en) 2009-01-22 2013-03-05 Nissin Kogyo Co., Ltd. Electric part protection member and assembling method therefor
JP5261521B2 (en) * 2011-03-16 2013-08-14 日信工業株式会社 Assembly method of electrical parts

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