JP3749195B2 - Water pressure tester - Google Patents

Water pressure tester Download PDF

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Publication number
JP3749195B2
JP3749195B2 JP2002095670A JP2002095670A JP3749195B2 JP 3749195 B2 JP3749195 B2 JP 3749195B2 JP 2002095670 A JP2002095670 A JP 2002095670A JP 2002095670 A JP2002095670 A JP 2002095670A JP 3749195 B2 JP3749195 B2 JP 3749195B2
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JP
Japan
Prior art keywords
cylindrical body
water
expansion
pipe
water pressure
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JP2002095670A
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Japanese (ja)
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JP2003294571A5 (en
JP2003294571A (en
Inventor
隆司 上田
芳樹 岡本
雄一 宇野
和久 小川
隆志 坂崎
智秋 尾田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kurimoto Ltd
Togawa Rubber Co Ltd
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Kurimoto Ltd
Togawa Rubber Co Ltd
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Description

【0001】
【発明の属する技術分野】
この発明は、地中に埋設する鋳鉄管などの管の継手部を埋め戻す前に水密性能を検査する、特に、中小口径管に有効な水圧試験器に関するものである。
【0002】
【従来の技術】
一の管の受口に他の管の挿し口を水密パッキングを介在して順々に挿し込み接合して管路を構築する際、その管路に漏れが生じることは好ましくなく、通常、その漏れは管継手部で生じるため、その管継手部の水密性を試験する必要がある。
【0003】
その継手部の水圧試験において、従来、実公昭60−15155号公報等に記載のように、接合作業後、各継手部位置にテストバンドと称する水圧試験器を持って管内に人が入り、そのバンドを管内面で人力にて押し広げ密着することにより、水圧試験を行ない、接合の不具合による漏水の発見を行なう技術がある。
【0004】
この人が管路内に入って行う試験は、上記テストバンドを該当する継手部にセットするのに、管内に人が入り、締結ボルトを締め付ける等の作業があるので、管の適用口径は、人が入って作業に支障のない800mm以上の場合でしか使用できない。
【0005】
このため、管内に人が入れない口径700mm以下の場合では、一定長さの配管後、その配管(管路)内に充水して各継手部の水圧試験を行なっている。このとき、水圧試験を実施してその配管に漏水が無いことを確認するまでは、管の埋め戻しができない。また、水圧試験前に管の埋め戻しが必要な場合、水圧試験で漏水があった場合、漏水箇所を特定するためには、掘り返して確認しなければならない。
【0006】
この口径700mm以下の管路の構築においても、その管内に人が入ることなく、その継手部の良否を判定することができる水圧試験器として、特開2001−272300号公報に開示され、図13に示されるものがある。
【0007】
この水圧試験器Aは、両側が閉じられた水密な円筒体10からなり、この円筒体10は、その筒軸方向一定長さを隔てて全周に亘る膨縮部11、11が形成され、その両膨縮部11、11間の外面に開口する注水ホース12及び排気ホース13が接続されているともに、円筒体10内に開口する注水ホース14及び排気ホース15が接続された構成である。
【0008】
例えば、同図に示すように、一方の管Pの受口1に他方の管Pの挿し口2を水密パッキング3を介在して挿し込んだ後、その管Pの一方の開口(管端)から管内に、この水圧試験器Aを、継手部aが両膨縮部11、11の間に位置するように入れ、上記注水ホース14から円筒体10内に注水するとともに排気ホース15から排気し、十分排気されれば、そのホース14を閉じてさらに注水し、同図鎖線のごとく、両膨縮部11、11を膨張させて管P内面全周に亘り圧接して継手部aの両側を水密とする。その後、注水ホース12から両膨縮部11、11間に注水するとともに排気ホース13から排気し、十分排気されれば、そのホース13を閉じてさらに注水し、継手部aの水圧が所定になれば、ホース12を閉じ、継手部a内の所定時間内の水圧変化でもって漏水を検査する。
【0009】
【発明が解決しようとする課題】
上記円筒体10は、通常、ゴムチューブ製であって、従来、その中央部と両端部を布などの補強材を埋設した補強層17とし、両端部に側板16を嵌めて、鋼製バンド(スチールバンド)18により締結している。一般に、継手部aの高水圧試験を行うためには、円筒体10内にも高水圧を印加して膨縮部11を管P内面に強固に圧接して水密化する必要があり、この構成において、円筒体10内に高水圧を印加すると、図14に示すように、側板16の円筒フランジ16bに対し、円筒体10の端部10aがズレる場合がある(ズレ:t)。そのズレtが生じれば、円筒体10内から水漏れが生じたり、円筒体10内の水圧及び継手部a内の水圧が変化し、正確な水圧試験が行われないこととなる。
【0010】
また、円筒体10に高水圧に耐えるゴムを使用した場合、補強層17の材質を金属繊維等の高強度のものに変更したり、巻き付け数を多くする必要等がある。その結果、円筒体チューブ10全体の柔軟性がなくなり、図15に示すように、検査終了後に水を抜いても、円筒体10がもとの状態にまで収縮せず、しわbが寄ったままの状態になる場合がある。
【0011】
さらに、水圧試験器Aは、図13に示すように、両膨縮部11、11間の中程に継手部aが位置するようにセットして、継手部aに十分な水圧を印加する必要があるが、図16に示すように、そのセットが適切でなく、膨縮部11がズレて、継手部aが塞がる場合がある。塞がれば、継手部aに水圧が適切に印加されず、適正な水圧試験が行われないこととなる。また、補強層17が劣化すると、同図に示すように、注水ホース12及び排気ホース13の開口12a、13aも管P内面に近づき、最悪の場合には接して閉塞され、円滑な注水及び排気を行えなくなる。この補強層17の劣化は、円筒体10及び継手部aの印加水圧が高くなればなる程、激しくなる。
【0012】
また、水圧試験器Aが長いものであると、例えば、図17に示すように、異形管部分においては、水圧試験器Aがその異形部分を円滑に進まず、継手部Aを両膨縮部11、11間に位置できない恐れがある。
【0013】
さらに、水圧試験器Aには、両端にキャスター19を設けて管P内の移動をスムースに行い得るようにしている。しかし、従来では、図18に示すように、そのキャスター19の支持杆(脚)20を側板16の円筒フランジ16bにボルト止めしており、そのキャスター19の突出量調節は、支持杆20を長孔20aを介して矢印のごとく動かすことにより、行っている。この作業は、前後のボルト20bの弛め・締め付けの作業が伴い、煩わしいものとなっている。また、前後のボルト20bの締結位置で、キャスター19の位置も決定されるため、その両締結位置及び締結度合にキャスター19の位置精度が左右される。このため、キャスター19の位置精度が悪く、適正な位置でないと、管Pと水圧試験器Aの軸心が大きく離れ、継手部aへの均一な水圧印加に支障が生じる。また、軸心がズレれば、膨縮部11全周が管P内面にぴったり圧接させにくい問題がある。
【0014】
この発明は、上記実情に鑑み、例えば、0.5MPa以上の高水圧試験に耐え得るようにすることを第1の課題、キャスターの位置調整を円滑かつ精度よくし得るようにすることを第2の課題とする。
【0015】
【課題を解決するための手段】
第1の課題を達成するため、この発明は、円筒体の両側をなす膨縮部の端縁全周に筒状固定金具を同一軸上に宛がって接合し、その固定金具を上記円筒体の牢側を閉じる側板の全周のフランジにねじ止めすることとしたのである。
【0016】
ねじ止めは強固に接合できるため、円筒体内に高水圧が印加されても円筒体と側板のズレが生じにくいからである。膨縮部(円筒体)と固定金具の接合には、接着剤による他、ゴム加硫時に同時焼き付け接着などの手段等を採用し得る。
【0017】
また、他の手段として、この発明は、上記円筒体の両側を閉じる側板の間にテンションバーを掛け渡し、そのテンションバーには前記両側板を離れる方向に付勢するバネを設けたのである。常時は、そのバネの付勢力により、円筒体(膨縮部)が伸びて縮径した状態であり、円筒体に注水すると(水圧を印加すると)、バネに抗して膨縮部が膨らみ、水圧を除けば、バネの付勢力により復元される。このため、高水圧に耐え得るように膨縮部を高強度のものとしてもしわが生じる恐れはない。
【0018】
さらに、他の手段として、この発明は、上記両膨縮部間の外面に開口する注水ホースの開口部から前記膨縮部の間に複数の突起を設け、その突起間で導水路を形成したのである。
【0019】
この手段においては、仮に、図16のごとく、膨縮部の劣化や高水圧の印加などにより、注水ホースの開口が管内面に近づいたり、接しても、その開口周りには突起があって導水路が形成されるため、その導水路を通じて継手部には適正な水圧が印加される。また、水圧試験器と継手部がズレて、膨縮部の内側が継手部を塞ぐことがあっても、その膨縮部の内側には突起によって導水路が形成されるため、同様に、その導水路を通じて継手部には適正な水圧が印加される。
【0020】
このように、導水路が形成されることは、後述のように、膨張しない補強層によって管内面と円筒体の間に空間を必ずしも形成する必要がなくなり、その空間を確実に担保する補強層部分も狭くでき、これにより、円筒体を短くでき、水圧試験器自身の長さを短くし得る。
【0021】
また、他の手段として、この発明は、上記膨縮部の端縁を上記円筒体の両側を閉じる側板の全周のフランジに固定し、かつ、その固定部内側端縁の膨縮部外周にその膨縮部を内側に押した状態とする固定リングを嵌めたり、上記膨縮部の端縁全周外面に縮径可能な筒状固定具を嵌めるとともに、膨縮部の端縁全周内面に上記円筒体の両側を閉じる側板の全周の筒状フランジを嵌め、前記固定具の外面にバックルを嵌めて締め付けたのである。
【0022】
膨縮部は一般にゴムなどの弾性体製チューブであり、その端部を内側に押した状態とすると、水平によるそのチューブのめくり上がりが低下する。また、膨縮部を縮径する固定具で圧接すれば、その固定強度は増す。このように、側板と円筒体(膨縮部)の端部の接合強度が高くなれば、円筒体に高水圧が印加されても、側板とチューブのズレは生じにくく、また、その円筒体の長さ方向の接合幅を狭くでき、円筒体の長さも短くし得る。
【0023】
さらに、他の手段として、この発明は、上記両膨縮部にその全周に亘る突条を設けて、この突条が上記管内面に圧接するようにしたのである。膨縮部の表面が圧接する場合に比べれば、その表面から突出した突条が圧接する方が全周に亘って確実になされて水密性は高い。この高い水密性を得られることは、継手部の高水圧試験には適することとなる。
【0024】
第2の課題を達成するために、この発明は、上記キャスターの支持杆を、上記円筒体に揺動自在に設けるとともに、支持杆に円筒体に設けられたボルトを挿通し、そのボルトに、前記支持杆の内側への揺動を阻止するナットをねじ込み、そのナットのねじ込み位置により、前記支持杆が任意の揺動位置で固定されるようにしたのである。
【0025】
上記支持杆が任意の揺動角度で固定されれば、支持杆は揺動点が固定のため、その揺動角度によってキャスターの位置が決定される。すなわち、一つの要素によって決定されるため、調整も容易で、精度も高いものとなる。
【0026】
【発明の実施の形態】
上記第1の課題を達成するこの発明の一実施形態としては、一方の管の受口に他方の管の挿し口を水密パッキングを介在して挿し込んだ継手部の水圧試験器であり、両側が閉じられた水密な円筒体からなり、この円筒体は、その筒軸方向一定長さを隔てて全周に亘る膨縮部が形成され、その両膨縮部間の外面に開口する注水ホースが接続されているともに、円筒体内に開口する注水ホースが接続されており、前記管内に、前記継手部が前記両膨縮部の間に位置するように前記円筒体を入れ、前記注水ホースから前記円筒体内に注水して前記両膨縮部を膨張させて管内面全周に亘り圧接して前記継手部の両側を水密とし、上記注水ホースから両膨縮部間に注水する従来公知の水圧試験器において、前記膨縮部が弾性体製チューブからなり、そのチューブの端縁全周に筒状固定金具を同一軸上に宛がって接合し、その固定金具を前記円筒体の両側を閉じる側板の全周のフランジにねじ止めした構成を採用し得る。
【0027】
この構成において、円筒体、継手部の排気ホースは、必ずしも設ける必要はないが、従来と同様に、排気ホースを設けることができ、そのとき、継手部側のみとすることもできる。
【0028】
他の実施形態としては、上述の従来公知の水圧試験器において、上記膨縮部がゴム製チューブからなり、上記円筒体の両側を閉じる側板の間にテンションバーを掛け渡し、そのテンションバーには前記両側板を離れる方向に付勢するバネを設けた構成を採用し得る。
【0029】
この構成において、上記テンションバーの一端は上記円筒体の側面を閉じる側板に水密性をもって移動自在に貫通してナットがねじ込まれ、上記バネは前記側板とテンションバーの止め具の間に介設されているものとすれば、その前記ナットのねじ込み量により、前記側板と止め具の間隔を調整することができる。
【0030】
さらに、他の実施形態としては、上述の従来公知の水圧試験器において、上記両膨縮部間の外面に開口する注水ホースの開口部から前記膨縮部の間に複数の突起を設け、その突起間で導水路を形成した構成を採用し得る。その突起の形状及び配置態様は、導水路を形成し得るものであれば、いずれでもよく、例えば、上記注水ホースの開口部から上記膨縮部に至る突条を採用できる。
【0031】
また、他の実施形態としては、上述の従来公知の水圧試験器において、上記膨縮部が弾性体製チューブからなり、そのチューブの端縁を上記円筒体の両側を閉じる側板の全周のフランジに固定し、かつ、その固定部内側端縁のチューブ外周にそのチューブを内側に押した状態とする固定リングを嵌めた構成としたり、そのチューブ製膨縮部の端縁全周外面に縮径可能な筒状固定具を嵌めるとともに、チューブの端縁全周内面に上記円筒体の両側を閉じる側板の全周の筒状フランジを嵌め、前記固定具の外面に締結バンドを嵌めて締め付けた構成を採用し得る。
【0032】
この後者の固定具を嵌めたものにあっては、その筒状固定具を、ゴムなどの弾性体からなるものとすれば、チューブ(膨縮部)とほぼ同質のため、両者がなじむとともに、締結バンドの締め付けによる凹凸をそのゴムが吸収し、固着力が均一化し、全周に亘る水密度も均一化する。
【0033】
そして、さらに他の実施形態としては、上述の従来公知の水圧試験器において、上記両膨縮部にその全周に亘る突条を設けて、この突条が上記管内面に圧接するようにした構成を採用し得る。
【0034】
第2の課題を達成する発明の実施形態としては、上述の従来公知の水圧試験器において、上記円筒体の周囲にキャスターを設けて円筒体が移動自在になっており、そのキャスターの支持杆は、前記円筒体に揺動自在に設けられているとともに円筒体に設けられたボルトが挿通し、そのボルトには、前記支持杆の内側への揺動を阻止するナットがねじ込まれており、そのナットのねじ込み位置により、前記支持杆が任意の揺動位置で固定される構成を採用し得る。
【0035】
このとき、支持杆の揺動に伴う、支持杆に対するボルトのズレ(ねじれ)は、ボルトが挿通する支持杆の孔を長孔にして、その長孔内のボルトの移動で吸収したり、後述の実施例のごとく、ボルトが挿通するブロック32の回転で吸収する等の周知な手段を適宜に採用する。
【0036】
上記各手段及びその各実施形態は、それぞれ、その二つ、三つ・・・と選択的に併用することができ、その併用したものは、それぞれの作用・効果を発揮し得る。また、膨縮部の拡径度合を適宜に選択することにより、適用管口径も大きいもの、例えば、1口径以上とし得る。
【0037】
【実施例】
一実施形態を図1乃至図4に示し、従来と同様に、両側が閉じられた水密な耐高圧ゴム製円筒体10からなり、この円筒体10は、その筒軸方向一定長さを隔てて全周に亘る膨縮部11、11が形成され、その両膨縮部11、11間の外面に開口する注水ホース12及び排気ホース13が接続されているともに、円筒体10内に開口する注水ホース14及び排気ホース15が接続された構成である。
【0038】
両膨縮部11、11間の円筒体10には繊維などを混入した補強層17となっており、図2に示すように、水圧が印加されても、あまり膨張しない。膨縮部11の中程外周には全周に亘る突条21が一体成形されている。この突条21の管Pとの当接面はフラットでもよいが、図12に示すように、全周に亘って襞21aを形成したり(図12(a))、全周に亘り一端21bを翼状に斜めに突出させたり(同(b))、全周に亘って突条21cを形成して(同(c))、当接部に柔軟性を持たせたり、当接面積を少なくすることにより、全周に亘って均一な当接性能を確保するとともに、単位面積当たりの面圧を高くするとよい。これにより、後述の円筒体10内への水圧を極端に高めなくても、突起21が管P内面にぴったり圧接して、膨縮部11の十分な水密性を得ることができる。突起21は、その数は任意であり、円筒体10と一体物でも、貼着、溶着などで接着してもよい。
【0039】
円筒体10の両側開口を塞ぐ側板16は、鋼板などで作られ、周縁両側に円筒状のフランジ16a、16bを有しており、その両フランジ16a、16bの外周面に円筒体10の端部10aが嵌まり込んでいる。その両フランジ16a、16bの両者に亘る円筒体端部10a外周面には、繊維などを混入して補強した筒状ゴム22が嵌められ、このゴム22の外周に、バックル付の鋼製締結バンド18が嵌められ、そのバックルでもってバンド18が縮径されて、補強ゴム22を介して円筒体10の端部10aがフランジ16a、16bに圧接固定される。このとき、フランジ16a、16b外周面の全周に亘る溝16cに円筒体10の端部10aが喰い込み、高い止水面圧が得られ、また、その固定もより確実となる(図4参照)。ゴム22には、繊維などを混入せずに補強しないもの、及びその他の弾性体を採用できる。
【0040】
円筒体10の端には、図3に示すように、円筒状固定金具24が接着剤により接合固定されており、その固定金具24をボルト・ナット25によりフランジ16bに締結することにより、円筒体10の端が側板16に強固に固定される。これにより、円筒体10内に高水圧が印加されても、例えば、0.5MPa以上の水圧が印加されても、側板16に対し円筒体10がズレることはない。
【0041】
両側板16、16にはテンションバー26が貫通し、その端にはナット27がねじ込まれている。また、円筒体10内のテンションバー26にはコイルバネ28が嵌挿され、このバネ28は、テンションバー26に固定の止め具26aと、側板16の間に位置し、圧縮状態で、円筒体10と側板16が固定され、常時は、その付勢力により、円筒体10を伸長させる。ナット27のねじ込み度合によって、バネ28の付勢力は適宜に選定する。止め具26aをねじ込みナット構造とし、このナット(止め具26a)のねじ込み位置で、バネ28の付勢力を調整するようにもし得る。
【0042】
側板16の外側フランジ16bの内側周囲4等分位には、支持杆20を介してキャスター19が設けられている。キャスター19の位置は、3等分位などと任意である。その支持杆20は、図4に示すように、ピン31でもってフランジ16bの径方向に揺動自在となっており、その側面のブロック32にフランジ16bに立設したボルト33が貫通している。そのブロック16は支持杆20に回転自在に嵌まり込んでおり、支持杆20の揺動に対するボルト33の相対変位を、そのブロック16が嵌合点周りに回転して吸収する。またブロック32の両側にはボルト33にねじ込んだナット34が圧接しており、同図の実線から鎖線のごとく、支持杆20を任意の揺動角度にしてキャスター19の突出度合を調整した後、その両ナット34を締結することにより、その位置を固定する。
【0043】
側板16には、従来と同様に、移動用竿(挿入用ロッド)30をクランプ等により取付け可能となっている。この竿30は継ぎ足し可能で、管Pのほぼ長さ分、継ぎ足しされる。例えば、竿30の長さを1.0〜1.5mとすれば、管Pが5〜6mであれば、4、5本を継ぎ足すこととなる。
【0044】
この実施例は、以上の構成であり、つぎにその作用を説明すると、先行きの (一の)管Pの受口1に後行きの (他の)管Pの挿し口2を水密パッキング3を介在して接合した後、図1に示すように、後行きの管Pの受口1側から、この水圧試験器Aを管内に挿入して、両膨縮部11、11間に継手部aが位置した状態にする。このとき、キャスター19は管Pと水圧試験器Aがほぼ同一軸心となるように調整し、水圧試験器Aは竿30でもって挿し込む。
【0045】
この状態で、図2に示すように、注水ホース14から円筒体10内に注水して円筒体10(膨縮部11)を膨張させ、その膨縮部11、11を管P内面に圧接する。これにより、継手部aは密封空間となり、排気ホース15は適宜に図示しないバルブにより閉じ、円筒体10内が規定の水圧になれば、図示しないバルブを閉じてその水圧を保持する。このとき、図2鎖線で示すように、円筒体10の排気口15aは上方に延ばして、円滑に排気し得るようにするとよい。
【0046】
この後、継手部aの密封空間に注入ホース12から注水する。このとき、密封空間内の空気は排気ホース13から排気され、十分に排気されれば、図示しないバルブにより排気ホース13を閉じる。注水ホース12からは、密封空間(継手部a)内が規定の水圧になるまで注水し、規定の水圧、例えば、0.5MPaになれば、図示しないバルブにより注入ホース12を閉じて、密封空間内を規定の水圧に維持する。因みに、注水ホース12からの継手部a内への注水は、その注水口12aから下方に流れて下部から充水されるため、排気口13aからは円滑に排気し得る。また、確実に排気するには、図2鎖線で示すように、排気口13aからさらに受口1内面近くに至るホース13bを設けるとよい。このとき、そのホース13bは可撓性があって、水圧試験器Aの移動に支障がないようにするとよい。
【0047】
この維持時間を規定し、その規定維持時間内における密封空間内の水圧低下によって水密パッキング3の不良、すなわち漏れ状態を検査する。検査が終われば、各水圧ホース12、13、14、15から水を排出して、円筒体10を収縮させるとともに、継手部aから水を排出する。このとき、バネ28により、その円筒体10の収縮(伸長)は確実になされて、しわbがよることはない。つづいて、この水圧試験器Aを管P外に導き出す。
【0048】
漏水が生じておれば、継手部Aの再挿入や水密パッキング3の取替えを行い、生じていなければ、次の管Pを接続し、その継手部aの水圧検査に移行する。なお、継手部aの検査は、一の管Pの接続毎に行ってもよいが、任意の数の管Pを接続後、この水圧試験器Aを入れて、その全ての継手部aを順々に水圧試験してもよい。
【0049】
図5乃至図9には他の実施例を示し、この実施例は、円筒体10の中央部に補強層17を形成せず、注水ホース12及び排気ホース13の注水口12a、排気口13aから膨縮部11に亘って、導水路41を形成したものである。その導水路41は、図6、図7に示すように、周方向の所要幅に亘って突条42を設けて形成したり、図9に示すように突起43を設けて形成することができる。その突条42、突起43は、図6、図7及び図9に示すように、円筒体10と一体成形により設けてもよいが、図8に示すように別物44を接着することにより、設けてもよい。
【0050】
この実施例は、図5鎖線のごとく、円筒体10の注水により、その中央部が膨出して、注水孔12a及び排気口13aが管P内面に近接して継手部aを閉塞する恐れがあるが、突起42による導水路41の形成により、注水孔12a、排気孔13aから継手部a内への通路は確保されてスムースに注水及び排気がなされる。また、図16のように、継手部aと水圧試験器Aの位置がズレて(図5鎖線参照)、その導水路41の部分で継手部aを塞いでも、同様に、その導水路41を通して継手部aにスムースに注水される。この実施例でも、両膨縮部11、11間に補強層17を形成できる。
【0051】
図10にはさらに他の実施例を示し、この実施例は、側板16のフランジ16a、16bの幅を小さくして、水圧試験器Aの長さを短くしたものであり、フランジ16bの端縁の円筒体10の外周に固定リング51を嵌めて、その円筒体10の端縁10aが少し内側に押された状態としたものである。この押された状態であると、同図鎖線のごとく、円筒体10が膨張した際、フランジ16b(側板16)端縁から円筒体10がめくり上がることがなくなる。このため、図示のごとく、フランジ16aを省略するなどにより、水圧試験器Aの長さを極力短くできる。
【0052】
また、この実施例は、注水孔12a近傍の補強層17がなく、導水路41で、注水孔12a、排気孔13aからの注水及び排気をスムースにしたので、膨縮部11、11間を短くすることができ、これによっても、水圧試験器Aの長さを短くできる。このように、短くできることにより、図11に示すように、異形管部分の継手部aにおいても、両膨縮部11、11間に継手部aを円滑に位置させることができる。
【0053】
これらの実施例のように、注水口12a部分に補強層17のないものにあっては、円筒体10内の水圧は、膨縮部11の拡径にその殆どが作用して円滑な水密性を担保できる。
【0054】
上記円筒体10の補強層17の部分は、鉄板、樹脂板などの円筒で構成することもできる。また、各実施例は、ダクタイル鋳鉄管のS形管継手の場合であったが、この発明は、同K形、A形、U形、T形、US形、KF形、UF形、NS形、SII形などの各種の継手形式に適用し得ることは勿論であり、塩ビ管等のゴムパッキンを使用する各種の継手形式であっても適用し得る。さらに、テンションバー26をその途中に自在継手を介設する等により折曲自在とすれば、円筒体10も折曲可能となって、異形管部分などの屈曲部の通行及び膨縮部11の圧接が容易となる。
【0055】
【発明の効果】
この発明は、以上のように、円筒体のズレをなくしたり、導水路を形成する等により、高水圧に耐え得るものとなるとともに、精度の高い水圧試験を行うことができる。
【0056】
また、両側板をバネにより離反方向に付勢することにより、円筒体の収縮時にしわが生じることがなく、しわの発生による損傷を防止できる。さらに、導水路を形成すれば、確実に継手部に導水され、仮に、水圧試験器と継手部がズレて、膨縮部の内側が継手部を塞ぐことがあっても支障なく水圧試験を行うことができ、側板と円筒体端の固定を確実にすることと併せて、試験器自体の長さを短くし得る。
【0057】
また、この発明は、移動用キャスターの位置調節を一要素の変更で行うようにしたので、その作業が容易であるうえに、精度の高いものとすることができる。
【図面の簡単な説明】
【図1】一実施例の作用断面図
【図2】同実施例の作用断面図
【図3】図1の要部拡大図
【図4】図1の要部拡大図
【図5】他の実施例の作用断面図
【図6】(a)は同実施例の斜視図、(b)は同平面図
【図7】同実施例の作用説明用切断側面図
【図8】他の実施例を示し、(a)は平面図、(b)は(a)の要部切断正面図
【図9】他の実施例の要部斜視図
【図10】他の実施例の一部切断正面図
【図11】同実施例の作用図
【図12】膨縮部突起の各例の要部断面図
【図13】従来例の作用断面図
【図14】従来例の作用断面図
【図15】従来例の作用断面図
【図16】従来例の作用断面図
【図17】従来例の作用断面図
【図18】従来例の要部断面図
【符号の説明】
A 水圧試験器
P 管
a 継手部
1 受口
2 挿し口
3 水密パッキング
10 円筒体(ゴムチューブ)
10a 円筒体端部
11 膨縮部
12、14 注水ホース
13、15 排気ホース
16 側板
16a、16b 側板フランジ
17 補強層
18 締結バンド
19 キャスター
20 キャスター支持杆
21 膨縮部の突条
22 補強ゴム
24 固定金具
25 ボルト
26 テンションバー
27 ナット
28 バネ
30 移動竿
31 揺動ピン
32 ブロック
33 調節ボルト
34 ナット
41 導水路
42 突条
43 突起
51 固定リング
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a water pressure tester that inspects watertight performance before refilling a joint portion of a pipe such as a cast iron pipe buried in the ground, and is particularly effective for a small and medium diameter pipe.
[0002]
[Prior art]
When constructing a pipeline by inserting and joining another tube's insertion port in sequence with a watertight packing to the receiving port of one tube, it is not preferable that leakage occurs in that pipeline. Since leakage occurs at the pipe joint, it is necessary to test the water tightness of the pipe joint.
[0003]
In the water pressure test of the joint part, as described in Japanese Utility Model Publication No. 60-15155, etc., after joining work, a person enters the pipe with a water pressure tester called a test band at each joint part position. There is a technology that performs water pressure tests by manually spreading and adhering the band on the inner surface of the pipe to detect water leakage due to joint failure.
[0004]
The test that this person enters into the pipe line is to set the above test band to the corresponding joint part, but there are operations such as entering the pipe and tightening the fastening bolt, so the applicable diameter of the pipe is It can only be used in the case of 800mm or more, where people enter and do not interfere with work.
[0005]
For this reason, in the case of a diameter of 700 mm or less where a person cannot enter the pipe, the pipe (pipe) is filled with water after a certain length of pipe and a water pressure test is performed on each joint. At this time, the pipe cannot be backfilled until a water pressure test is performed and it is confirmed that there is no water leakage in the pipe. Also, if it is necessary to backfill the pipe before the water pressure test, or if there is a water leak in the water pressure test, it must be dug up and confirmed to identify the location of the water leak.
[0006]
Even in the construction of a pipe having a diameter of 700 mm or less, as a water pressure tester capable of determining the quality of the joint without human being entering the pipe, it is disclosed in Japanese Patent Laid-Open No. 2001-272300, and FIG. There is what is shown in.
[0007]
The water pressure tester A is composed of a watertight cylindrical body 10 that is closed on both sides. The cylindrical body 10 is formed with expansion / contraction portions 11 and 11 over the entire circumference with a certain length in the cylinder axis direction. A water injection hose 12 and an exhaust hose 13 that are open on the outer surface between the expansion / contraction portions 11 and 11 are connected, and a water injection hose 14 and an exhaust hose 15 that are open in the cylindrical body 10 are connected.
[0008]
For example, as shown in the figure, after inserting the insertion port 2 of the other pipe P through the watertight packing 3 into the receiving port 1 of one pipe P, one opening (pipe end) of the pipe P is inserted. The water pressure tester A is inserted into the pipe so that the joint part a is located between the both expansion and contraction parts 11, 11, and water is injected into the cylindrical body 10 from the water injection hose 14 and exhausted from the exhaust hose 15. If exhausted sufficiently, the hose 14 is closed and water is poured, and both expansion / contraction parts 11 and 11 are inflated as shown by chain lines in FIG. Watertight. Thereafter, water is injected between the expansion / contraction portions 11 and 11 from the water injection hose 12 and exhausted from the exhaust hose 13. When exhausted sufficiently, the hose 13 is closed and further water is injected, so that the water pressure at the joint portion a can be predetermined. For example, the hose 12 is closed and water leakage is inspected by a change in water pressure within a predetermined time in the joint part a.
[0009]
[Problems to be solved by the invention]
The cylindrical body 10 is usually made of a rubber tube. Conventionally, the central portion and both ends of the cylindrical body 10 are formed as a reinforcing layer 17 in which a reinforcing material such as cloth is embedded, and side plates 16 are fitted to both ends to form a steel band ( Steel band) 18 is fastened. In general, in order to perform a high water pressure test of the joint part a, it is necessary to apply a high water pressure also to the cylindrical body 10 to firmly press the expansion / contraction part 11 to the inner surface of the pipe P to make it watertight. In FIG. 14, when a high water pressure is applied to the cylindrical body 10, the end 10a of the cylindrical body 10 may be displaced from the cylindrical flange 16b of the side plate 16 (deviation: t) as shown in FIG. If the deviation t occurs, water leaks from the inside of the cylindrical body 10 or the water pressure in the cylindrical body 10 and the water pressure in the joint part a change, so that an accurate water pressure test is not performed.
[0010]
Moreover, when rubber | gum which can endure high water pressure is used for the cylindrical body 10, it is necessary to change the material of the reinforcement layer 17 to a high intensity | strength thing, such as a metal fiber, or to increase the number of windings. As a result, the flexibility of the entire cylindrical tube 10 is lost, and as shown in FIG. 15, the cylindrical body 10 does not shrink to its original state and the wrinkles b remain as shown in FIG. It may become the state of.
[0011]
Furthermore, as shown in FIG. 13, the water pressure tester A needs to be set so that the joint part a is located in the middle between the both expansion and contraction parts 11 and 11, and sufficient water pressure must be applied to the joint part a. However, as shown in FIG. 16, the set is not appropriate, the expansion / contraction part 11 may be displaced, and the joint part a may be blocked. If it is blocked, the water pressure is not properly applied to the joint part a, and an appropriate water pressure test is not performed. Further, when the reinforcing layer 17 deteriorates, as shown in the figure, the openings 12a and 13a of the water injection hose 12 and the exhaust hose 13 also approach the inner surface of the pipe P, and in the worst case, they are closed in contact with each other, thereby smooth water injection and exhaust. Cannot be performed. The deterioration of the reinforcing layer 17 becomes more severe as the applied water pressure of the cylindrical body 10 and the joint part a becomes higher.
[0012]
Further, if the hydraulic tester A is long, for example, as shown in FIG. 17, in the deformed tube portion, the hydraulic tester A does not advance smoothly in the deformed portion, and the joint portion A is connected to both expansion / contraction portions 11. , 11 may not be located.
[0013]
Furthermore, the water pressure tester A is provided with casters 19 at both ends so that the movement in the pipe P can be performed smoothly. However, conventionally, as shown in FIG. 18, the support rod (leg) 20 of the caster 19 is bolted to the cylindrical flange 16b of the side plate 16, and adjustment of the protrusion amount of the caster 19 makes the support rod 20 long. This is done by moving as shown by the arrow through the hole 20a. This work involves the work of loosening and tightening the front and rear bolts 20b, and is troublesome. Moreover, since the position of the caster 19 is also determined at the fastening position of the front and rear bolts 20b, the positional accuracy of the caster 19 depends on both the fastening position and the fastening degree. For this reason, if the position accuracy of the caster 19 is poor and it is not an appropriate position, the axial centers of the pipe P and the water pressure tester A are greatly separated, and there is a problem in applying uniform water pressure to the joint part a. Further, if the axial center is displaced, there is a problem that the entire circumference of the expansion / contraction part 11 is difficult to be brought into close contact with the inner surface of the pipe P.
[0014]
In view of the above circumstances, the present invention is, for example, a first object to be able to withstand a high water pressure test of 0.5 MPa or more, and a second object to be able to adjust the position of casters smoothly and accurately. It is an issue.
[0015]
[Means for Solving the Problems]
In order to achieve the first object, the present invention is configured to join a cylindrical fixing bracket to the entire circumference of the end edge of the expansion / contraction portion forming both sides of the cylindrical body on the same axis, and connect the fixing bracket to the cylinder. It was decided to screw onto the flange on the entire circumference of the side plate that closes the prison side of the body.
[0016]
This is because screwing can be firmly joined, so that even if a high water pressure is applied to the cylindrical body, the cylindrical body and the side plate are hardly displaced. For joining the expansion / contraction portion (cylindrical body) and the fixing bracket, means such as simultaneous baking adhesion at the time of rubber vulcanization can be adopted in addition to an adhesive.
[0017]
As another means, according to the present invention, a tension bar is stretched between side plates closing both sides of the cylindrical body, and a spring is provided on the tension bar to bias the side plates away from the tension bar. Normally, due to the urging force of the spring, the cylindrical body (expansion / contraction part) is in a state of being expanded and contracted. When water is injected into the cylindrical body (when water pressure is applied), the expansion / contraction part expands against the spring, If water pressure is removed, it is restored by the biasing force of the spring. For this reason, there is no fear that wrinkles will occur even if the expansion / contraction part has a high strength so as to withstand high water pressure.
[0018]
Furthermore, as another means, the present invention provides a plurality of projections between an opening portion of the water injection hose that opens to the outer surface between the two expansion / contraction portions, and the expansion / contraction portion, and forms a water conduit between the projections. It is.
[0019]
In this means, as shown in FIG. 16, even if the opening of the water injection hose approaches or comes into contact with the inner surface of the pipe due to deterioration of the expansion / contraction part or application of high water pressure, there are protrusions around the opening. Since a water channel is formed, an appropriate water pressure is applied to the joint through the water conduit. Also, even if the hydraulic pressure tester and the joint part are misaligned and the inside of the expansion / contraction part may block the joint part, a water conduit is formed by a protrusion inside the expansion / contraction part. Appropriate water pressure is applied to the joint through the water conduit.
[0020]
Thus, the formation of the water conduit is not necessarily required to form a space between the inner surface of the pipe and the cylindrical body by the reinforcing layer that does not expand, as will be described later, and the reinforcing layer portion that reliably secures the space. The cylindrical body can be shortened, and the length of the hydraulic tester itself can be shortened.
[0021]
As another means, the present invention fixes the end of the expansion / contraction part to the flange on the entire circumference of the side plate that closes both sides of the cylindrical body, and the outer periphery of the expansion / contraction part of the inner end edge of the fixed part. Fit a fixing ring that presses the expansion / contraction part inward, or fit a cylindrical fixture that can be reduced in diameter to the outer peripheral surface of the end edge of the expansion / contraction part. A cylindrical flange on the entire periphery of the side plate that closes both sides of the cylindrical body was fitted, and a buckle was fitted on the outer surface of the fixture and tightened.
[0022]
The expansion / contraction part is generally a tube made of an elastic body such as rubber, and when the end part is pushed inward, the turning-up of the tube due to the horizontal is reduced. In addition, if the expansion / contraction portion is pressed with a fixing tool that reduces the diameter, the fixing strength increases. In this way, if the bonding strength between the side plate and the end of the cylindrical body (expansion / contraction part) is increased, even if a high water pressure is applied to the cylindrical body, the displacement between the side plate and the tube is less likely to occur. The joining width in the length direction can be narrowed, and the length of the cylindrical body can be shortened.
[0023]
Furthermore, as another means, the present invention is provided with protrusions over the entire circumference of both the expansion and contraction portions so that the protrusions are pressed against the inner surface of the pipe. Compared with the case where the surface of the expansion / contraction part is in pressure contact, the direction in which the protrusion protruding from the surface is in pressure contact is surely made over the entire circumference, and the water tightness is high. Obtaining this high water tightness is suitable for the high water pressure test of the joint.
[0024]
In order to achieve the second problem, the present invention provides a support rod for the caster so as to be swingable in the cylindrical body, and a bolt provided in the cylindrical body is inserted into the support rod, A nut that prevents the support rod from swinging inward is screwed in, and the support rod is fixed at an arbitrary swing position by the screwing position of the nut.
[0025]
If the support rod is fixed at an arbitrary swing angle, the swing point of the support rod is fixed, and the position of the caster is determined by the swing angle. That is, since it is determined by one element, adjustment is easy and accuracy is high.
[0026]
DETAILED DESCRIPTION OF THE INVENTION
One embodiment of the present invention that achieves the first object is a hydraulic tester for a joint part in which the insertion port of the other tube is inserted into the receiving port of one tube via a watertight packing, The water injection hose is formed of a watertight cylindrical body that is closed, and has an expansion / contraction portion over the entire circumference with a certain length in the cylinder axis direction, and is open to the outer surface between the expansion / contraction portions. There monitor and that it is connected, the opening to the water injection hose is connected to the cylindrical body, the tube, placed in the cylindrical body so that the joint portion is located between the two inflation and deflation portion, wherein Conventionally, water is injected from the water injection hose into the cylindrical body, the both expansion / contraction parts are inflated, pressure-welded over the entire inner surface of the pipe to make both sides of the joint part watertight, and water is injected from the water injection hose between the expansion / contraction parts. In a known hydraulic pressure tester, the expansion / contraction part is made of an elastic tube, and A cylindrical fixing bracket the entire circumference edge of the tube joined I is addressed on the same axis may be adopted a configuration in which set screw the mounting brackets to the entire periphery of the flange of the side plates closing both sides of said cylindrical body.
[0027]
In this configuration, the exhaust hose of the cylindrical body and the joint portion is not necessarily provided, but an exhaust hose can be provided as in the prior art, and at that time, only the joint portion side can be provided.
[0028]
As another embodiment, in the above-described conventionally known hydraulic pressure tester, the expansion / contraction part is made of a rubber tube, a tension bar is spanned between side plates closing both sides of the cylindrical body, It is possible to adopt a configuration in which a spring that biases the both side plates away is provided.
[0029]
In this configuration, one end of the tension bar penetrates the side plate closing the side surface of the cylindrical body movably with water tightness, a nut is screwed, and the spring is interposed between the side plate and the tension bar stopper. If it has, it can adjust the space | interval of the said side plate and a stopper with the screwing amount of the said nut.
[0030]
Furthermore, as another embodiment, in the above-described conventionally known hydraulic pressure tester, a plurality of protrusions are provided between the expansion / contraction portions from the opening portion of the water injection hose that opens on the outer surface between the expansion / contraction portions, The structure which formed the water conduit between protrusions can be employ | adopted. The shape and arrangement of the protrusions may be any as long as they can form a water conduit, and for example, a protrusion extending from the opening of the water injection hose to the expansion / contraction part can be employed.
[0031]
As another embodiment, in the above-described conventionally known hydraulic pressure tester, the expansion / contraction part is made of an elastic tube, and the flange of the entire side plate of the side plate closes both sides of the cylindrical body at the edges of the tube. To the outer periphery of the tube at the inner edge of the fixing portion, and a fixing ring that presses the tube inward is fitted, or the outer diameter of the entire circumference of the end of the tube expansion / contraction portion is reduced. A configuration in which a cylindrical fixture that can be fitted is fitted, a cylindrical flange of the entire circumference of the side plate that closes both sides of the cylindrical body is fitted to the inner circumference of the end edge of the tube, and a fastening band is fitted to the outer surface of the fixture Can be adopted.
[0032]
In the case where the latter fixing tool is fitted, if the cylindrical fixing tool is made of an elastic body such as rubber, the tube (expansion / contraction part) is almost the same quality, so both are familiar. The rubber absorbs irregularities caused by tightening of the fastening band, and the fixing force becomes uniform, and the water density over the entire circumference is also made uniform.
[0033]
As still another embodiment, in the above-described conventionally known hydraulic pressure tester, a protrusion extending over the entire circumference is provided in the both expansion and contraction portions, and the protrusion is pressed against the inner surface of the pipe. A configuration may be employed.
[0034]
As an embodiment of the invention that achieves the second problem, in the above-described conventionally known hydraulic pressure tester, a caster is provided around the cylindrical body so that the cylindrical body is movable, and the support rod of the caster is The bolt provided in the cylindrical body and swingably provided in the cylindrical body is inserted into the bolt, and the nut is screwed into the bolt to prevent the support rod from swinging inward. A configuration in which the support rod is fixed at an arbitrary swinging position by the screwing position of the nut may be employed.
[0035]
At this time, the displacement (twist) of the bolt with respect to the support rod accompanying the swinging of the support rod is absorbed by the movement of the bolt in the long hole by making the hole of the support rod through which the bolt is inserted into a long hole. As in the embodiment, well-known means such as absorption by rotation of the block 32 through which the bolt is inserted is appropriately adopted.
[0036]
Each of the above means and each embodiment thereof can be selectively used in combination with the two, three, etc., respectively, and the combined use can exhibit the respective actions and effects. Also, by appropriately selecting the degree of expansion of the expansion / contraction part, the applicable pipe diameter can be increased, for example, one or more diameters.
[0037]
【Example】
FIG. 1 to FIG. 4 show an embodiment, which is composed of a watertight high pressure resistant rubber cylindrical body 10 which is closed on both sides as in the prior art, and this cylindrical body 10 is separated by a certain length in the cylinder axis direction. The expansion / contraction portions 11, 11 are formed over the entire circumference, and the water injection hose 12 and the exhaust hose 13 that open to the outer surface between the expansion / contraction portions 11, 11 are connected, and the water injection that opens into the cylindrical body 10. The hose 14 and the exhaust hose 15 are connected.
[0038]
The cylindrical body 10 between the expansion / contraction portions 11 and 11 is a reinforcing layer 17 mixed with fibers and the like, and does not expand so much even when water pressure is applied as shown in FIG. On the middle outer periphery of the expansion / contraction part 11, a protrusion 21 is integrally formed over the entire periphery. The contact surface of the ridge 21 with the pipe P may be flat, but as shown in FIG. 12, a flange 21a is formed over the entire circumference (FIG. 12A), or one end 21b is formed over the entire circumference. Are formed in a wing shape obliquely (same as (b)), and a ridge 21c is formed over the entire circumference (same as (c)), so that the abutting portion is made flexible and the abutting area is reduced. By doing so, it is preferable to ensure uniform contact performance over the entire circumference and to increase the surface pressure per unit area. Thereby, even if it does not raise the water pressure in the below-mentioned cylindrical body 10 extremely, the processus | protrusion 21 can press-contact to the pipe P inner surface exactly, and sufficient watertightness of the expansion / contraction part 11 can be obtained. The number of the protrusions 21 is arbitrary, and the protrusions 21 may be integrated with the cylindrical body 10 or may be adhered by pasting or welding.
[0039]
The side plate 16 that closes the opening on both sides of the cylindrical body 10 is made of a steel plate or the like, and has cylindrical flanges 16a and 16b on both sides of the periphery, and the end portion of the cylindrical body 10 on the outer peripheral surface of both flanges 16a and 16b. 10a is fitted. A cylindrical rubber 22 reinforced by mixing fibers or the like is fitted on the outer peripheral surface of the cylindrical end 10a extending over both the flanges 16a and 16b, and a steel fastening band with a buckle is fitted on the outer periphery of the rubber 22. 18 is fitted, the band 18 is reduced in diameter by the buckle, and the end portion 10a of the cylindrical body 10 is pressed and fixed to the flanges 16a and 16b via the reinforcing rubber 22. At this time, the end 10a of the cylindrical body 10 bites into the groove 16c extending over the entire outer periphery of the flanges 16a and 16b, a high water stop surface pressure is obtained, and the fixing thereof is more reliable (see FIG. 4). . As the rubber 22, a material that does not reinforce without mixing fibers and the like, and other elastic bodies can be adopted.
[0040]
As shown in FIG. 3, a cylindrical fixing bracket 24 is joined and fixed to the end of the cylindrical body 10 with an adhesive, and the fixing bracket 24 is fastened to the flange 16b with bolts and nuts 25. The ten ends are firmly fixed to the side plate 16. Thereby, even if a high water pressure is applied in the cylindrical body 10, for example, a water pressure of 0.5 MPa or more is applied, the cylindrical body 10 is not displaced from the side plate 16.
[0041]
A tension bar 26 passes through the side plates 16 and 16, and nuts 27 are screwed into the ends thereof. In addition, a coil spring 28 is fitted into the tension bar 26 in the cylindrical body 10, and the spring 28 is positioned between the stopper 26 a fixed to the tension bar 26 and the side plate 16, and in a compressed state, the cylindrical body 10. The side plate 16 is fixed, and the cylindrical body 10 is normally extended by the biasing force. The urging force of the spring 28 is appropriately selected according to the screwing degree of the nut 27. The stopper 26a may have a screw nut structure, and the urging force of the spring 28 may be adjusted at the screw position of the nut (stopper 26a).
[0042]
A caster 19 is provided via a support rod 20 in the inner circumference of the outer flange 16 b of the side plate 16 in the fourth quarter. The position of the caster 19 is arbitrary, such as a quartile. As shown in FIG. 4, the support rod 20 is swingable in the radial direction of the flange 16b with a pin 31, and a bolt 33 erected on the flange 16b passes through a block 32 on the side surface. . The block 16 is rotatably fitted to the support rod 20, and the block 16 rotates around the fitting point to absorb the relative displacement of the bolt 33 with respect to the swinging of the support rod 20. Further, nuts 34 screwed into bolts 33 are pressed against both sides of the block 32, and after adjusting the protrusion degree of the caster 19 by making the support rod 20 an arbitrary swing angle as shown by a chain line from the solid line in FIG. By fastening the nuts 34, the position is fixed.
[0043]
As in the prior art, a moving rod (insertion rod) 30 can be attached to the side plate 16 with a clamp or the like. This hook 30 can be added, and is added by the length of the pipe P. For example, if the length of the collar 30 is 1.0 to 1.5 m, then 4 or 5 pipes are added if the pipe P is 5 to 6 m.
[0044]
This embodiment has the above-described configuration. Next, its operation will be described. The insertion port 2 of the subsequent (other) pipe P is connected to the insertion port 2 of the subsequent (other) pipe P and the watertight packing 3 is installed. After intervening and joining, as shown in FIG. 1, the hydraulic pressure tester A is inserted into the pipe from the receiving port 1 side of the backward pipe P, and the joint part a is connected between the expansion / contraction parts 11, 11. Is in the position. At this time, the caster 19 is adjusted so that the pipe P and the water pressure tester A have substantially the same axial center, and the water pressure tester A is inserted with the rod 30.
[0045]
In this state, as shown in FIG. 2, water is injected from the water injection hose 14 into the cylindrical body 10 to expand the cylindrical body 10 (expanded / contracted portion 11), and the expanded / contracted portions 11, 11 are pressed against the inner surface of the pipe P. . As a result, the joint portion a becomes a sealed space, and the exhaust hose 15 is appropriately closed by a valve (not shown). When the inside of the cylindrical body 10 reaches a specified water pressure, the valve (not shown) is closed and the water pressure is maintained. At this time, as shown by a chain line in FIG. 2, the exhaust port 15a of the cylindrical body 10 is preferably extended upward so that it can be exhausted smoothly.
[0046]
Thereafter, water is poured from the injection hose 12 into the sealed space of the joint part a. At this time, the air in the sealed space is exhausted from the exhaust hose 13, and if exhausted sufficiently, the exhaust hose 13 is closed by a valve (not shown). Water is injected from the water injection hose 12 until the inside of the sealed space (joint portion a) reaches a specified water pressure. When the water pressure reaches a specified water pressure, for example, 0.5 MPa, the injection hose 12 is closed by a valve (not shown), The inside is maintained at the specified water pressure. Incidentally, since the water injection from the water injection hose 12 into the joint part a flows downward from the water injection port 12a and is filled with water from the lower part, the water can be smoothly exhausted from the exhaust port 13a. Moreover, in order to exhaust reliably, it is good to provide the hose 13b from the exhaust port 13a to near the inner surface of the receiving port 1 as shown by a chain line in FIG. At this time, the hose 13b should be flexible so that the movement of the water pressure tester A is not hindered.
[0047]
The maintenance time is defined, and the defectiveness of the watertight packing 3, that is, the leakage state is inspected by the decrease of the water pressure in the sealed space within the specified maintenance time. When the inspection is completed, water is discharged from each of the hydraulic hoses 12, 13, 14, and 15 to contract the cylindrical body 10 and discharge water from the joint portion a. At this time, the spring 28 surely contracts (extends) the cylindrical body 10 without wrinkles b. Subsequently, the water pressure tester A is led out of the pipe P.
[0048]
If water leakage has occurred, the joint portion A is reinserted or the watertight packing 3 is replaced. If not, the next pipe P is connected and the water pressure inspection of the joint portion a is performed. The joint part a may be inspected every time one pipe P is connected, but after connecting any number of pipes P, the hydraulic pressure tester A is inserted, and all the joint parts a are sequentially tested. You may test the water pressure separately.
[0049]
FIG. 5 to FIG. 9 show another embodiment. This embodiment does not form the reinforcing layer 17 in the central portion of the cylindrical body 10, and from the water inlet 12a and the exhaust outlet 13a of the water injection hose 12 and the exhaust hose 13. A water conduit 41 is formed across the expansion / contraction part 11. As shown in FIGS. 6 and 7, the water conduit 41 can be formed by providing protrusions 42 over the required width in the circumferential direction, or by providing protrusions 43 as shown in FIG. 9. . The protrusions 42 and protrusions 43 may be provided integrally with the cylindrical body 10 as shown in FIGS. 6, 7 and 9, but are provided by bonding a separate object 44 as shown in FIG. 8. May be.
[0050]
In this embodiment, as shown by a chain line in FIG. 5, the center portion of the cylindrical body 10 swells, and the water injection hole 12a and the exhaust port 13a may be close to the inner surface of the pipe P to close the joint portion a. However, the formation of the water guide passage 41 by the protrusion 42 ensures a passage from the water injection hole 12a and the exhaust hole 13a into the joint portion a, so that water is smoothly injected and exhausted. Further, as shown in FIG. 16, even if the joint part a and the hydraulic pressure tester A are misaligned (see the chain line in FIG. 5) and the joint part a is blocked by the water conduit 41, similarly, Water is smoothly poured into the joint a. Also in this embodiment, the reinforcing layer 17 can be formed between the both expanded and contracted portions 11 and 11.
[0051]
FIG. 10 shows still another embodiment, in which the width of the flanges 16a and 16b of the side plate 16 is reduced and the length of the hydraulic pressure tester A is shortened. The fixing ring 51 is fitted to the outer periphery of the cylindrical body 10 so that the end edge 10a of the cylindrical body 10 is pushed slightly inward. In this pushed state, the cylindrical body 10 does not turn up from the edge of the flange 16b (side plate 16) when the cylindrical body 10 expands as indicated by a chain line in FIG. For this reason, as shown in the figure, the length of the hydraulic pressure tester A can be shortened as much as possible by omitting the flange 16a.
[0052]
Further, in this embodiment, the reinforcing layer 17 in the vicinity of the water injection hole 12a is not provided, and water injection and exhaust from the water injection hole 12a and the exhaust hole 13a are made smooth in the water guide passage 41, so that the space between the expansion and contraction portions 11 and 11 is shortened. This can also shorten the length of the water pressure tester A. Thus, by being able to shorten, as shown in FIG. 11, also in the joint part a of a deformed pipe part, the joint part a can be smoothly located between the both expansion / contraction parts 11 and 11. FIG.
[0053]
As in these embodiments, in the case where there is no reinforcing layer 17 in the water inlet 12a, most of the water pressure in the cylindrical body 10 acts on the diameter expansion of the expansion / contraction part 11 and smooth watertightness. Can be secured.
[0054]
The portion of the reinforcing layer 17 of the cylindrical body 10 can be constituted by a cylinder such as an iron plate or a resin plate. In addition, each example was a case of an S-shaped pipe joint of a ductile cast iron pipe, but the present invention is the same K-type, A-type, U-type, T-type, US-type, KF-type, UF-type, NS-type. Of course, the present invention can be applied to various types of joints such as the SII type, and can also be applied to various types of joints using rubber packing such as polyvinyl chloride pipes. Further, if the tension bar 26 can be bent by inserting a universal joint in the middle of the tension bar 26, the cylindrical body 10 can also be bent, and the passage of the bent portion such as the deformed pipe portion and the expansion / contraction portion 11 can be performed. Pressure welding is easy.
[0055]
【The invention's effect】
As described above, the present invention can withstand high water pressure by eliminating the displacement of the cylindrical body or forming a water conduit, and can perform a highly accurate water pressure test.
[0056]
In addition, by urging the both side plates in the direction away from each other by the spring, wrinkles are not generated when the cylindrical body is contracted, and damage due to the generation of wrinkles can be prevented. Furthermore, if a water conduit is formed, water is surely guided to the joint, and even if the hydraulic pressure tester and the joint are misaligned and the inside of the expansion / contraction part may block the joint, the water pressure test is performed without any problem. The length of the tester itself can be shortened in conjunction with ensuring the fixation of the side plate and the cylinder end.
[0057]
Further, according to the present invention, since the position adjustment of the moving caster is performed by changing one element, the operation is easy and the accuracy can be improved.
[Brief description of the drawings]
1 is a cross-sectional view of an operation of one embodiment. FIG. 2 is a cross-sectional view of an operation of the embodiment. FIG. 3 is an enlarged view of a main portion of FIG. FIG. 6A is a perspective view of the embodiment, FIG. 7B is a plan view of the embodiment, FIG. 7 is a cut side view for explaining the operation of the embodiment, and FIG. FIG. 9A is a plan view, FIG. 9B is a fragmentary cutaway front view of another embodiment, and FIG. 9B is a fragmentary cutaway front view of another embodiment. 11 is a sectional view of the main part of each example of the expansion / contraction part projection. FIG. 13 is a sectional view of the action of the conventional example. FIG. 14 is a sectional view of the action of the conventional example. Cross-sectional view of operation of conventional example [FIG. 16] Cross-sectional view of operation of conventional example [FIG. 17] Cross-sectional view of operation of conventional example [FIG.
A Water pressure tester P Pipe a Joint part 1 Receiving port 2 Inserting port 3 Watertight packing 10 Cylindrical body (rubber tube)
10a Cylindrical end 11 Expansion / contraction part 12, 14 Water injection hose 13, 15 Exhaust hose 16 Side plate 16a, 16b Side plate flange 17 Reinforcement layer 18 Fastening band 19 Caster 20 Caster support rod 21 Ridge 22 of expansion / contraction part Reinforcement rubber 24 Fixation Metal fitting 25 Bolt 26 Tension bar 27 Nut 28 Spring 30 Moving rod 31 Oscillating pin 32 Block 33 Adjustment bolt 34 Nut 41 Water conduit 42 Projection 43 Projection 51 Fixing ring

Claims (1)

一方の管Pの受口1に他方の管Pの挿し口2を水密パッキング3を介在して挿し込んだ継手部aの水圧試験器Aであり、
両側が閉じられた水密な円筒体10からなり、この円筒体10は、その筒軸方向一定長さを隔てて全周に亘る膨縮部11、11が形成され、その両膨縮部11、11間の外面に開口する注水ホース12が接続されているとともに、円筒体10内に開口する注水ホース14が接続されており、
上記管P内に、上記継手部aが上記両膨縮部11、11の間に位置するように上記円筒体10を入れ、上記注水ホース14から前記円筒体10内に注水して前記両膨縮部11、11を膨張させて管P内面全周に亘り圧接して前記継手部aの両側を水密とし、上記注水ホース12から両膨縮部11、11間に注水する水圧試験器Aにおいて、
上記膨縮部11が弾性体製チューブからなり、そのチューブ11の端縁全周に筒状固定金具24を同一軸上に宛がって接合し、その固定金具24を上記円筒体10の両側を閉じる側板16の全周のフランジ16bにねじ止めしたことを特徴とする水圧試験器。
A water pressure tester A for a joint portion a in which the insertion port 2 of the other tube P is inserted into the receiving port 1 of the one tube P through the watertight packing 3,
It consists of a watertight cylindrical body 10 closed on both sides, and this cylindrical body 10 is formed with expansion / contraction portions 11, 11 over the entire circumference with a certain length in the cylinder axis direction. The water injection hose 12 that opens to the outer surface between 11 is connected, and the water injection hose 14 that opens into the cylindrical body 10 is connected,
The cylindrical body 10 is placed in the pipe P so that the joint portion a is located between the expansion / contraction portions 11, 11, and water is injected into the cylindrical body 10 from the water injection hose 14, thereby In the hydraulic pressure tester A in which the contraction portions 11 and 11 are expanded and pressed against the entire inner surface of the pipe P to make both sides of the joint portion a watertight, and water is injected between the expansion and contraction portions 11 and 11 from the water injection hose 12. ,
The expansion / contraction portion 11 is made of an elastic tube, and a cylindrical fixture 24 is joined to the entire circumference of the tube 11 on the same axis, and the fixture 24 is connected to both sides of the cylindrical body 10. The water pressure tester is characterized in that it is screwed to the flange 16b of the entire circumference of the side plate 16 that closes the side plate.
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EP4119918A4 (en) * 2020-03-16 2023-09-13 Kubota Corporation Watertightness testing device and watertightness testing method

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JP5722729B2 (en) * 2011-08-17 2015-05-27 さいたま市 Water pressure testing machine
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JP6343488B2 (en) * 2014-05-14 2018-06-13 サンエス護謨工業株式会社 Piping pressure test equipment
CN110259141B (en) * 2019-06-28 2020-03-31 中建七局第一建筑有限公司 Probing type auxiliary positioning steel bar fixer
JP7336496B2 (en) * 2021-10-19 2023-08-31 株式会社水研 Watertight test machine and inspection method

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