JP3747841B2 - Earth leakage breaker - Google Patents

Earth leakage breaker Download PDF

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Publication number
JP3747841B2
JP3747841B2 JP2001360337A JP2001360337A JP3747841B2 JP 3747841 B2 JP3747841 B2 JP 3747841B2 JP 2001360337 A JP2001360337 A JP 2001360337A JP 2001360337 A JP2001360337 A JP 2001360337A JP 3747841 B2 JP3747841 B2 JP 3747841B2
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contact
earth leakage
plate
circuit
movable
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JP2001360337A
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JP2003162953A (en
Inventor
敏宏 大井戸
毅 田中
浩 藤雄木
省互 一村
一紀 廣岡
崇 稲次
富士男 西山
博 島村
洋司 大西
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Panasonic Electric Works Co Ltd
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Matsushita Electric Works Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、各極間の不平衡電流を検出したときにコイルを通電して各極の接点を強制開極する漏電遮断器に関する。
【0002】
【従来の技術】
従来例として、特開平8 −293679号に示すものが存在する。このものは、零相変流器の厚み(1次側貫通)方向の一方側を表面(厚み方向)に対向するように取着した回路基板の上下方向を、器体内の高さ方向に配置したものであり、器体に設けた漏電テストを行う漏電テスト釦に対応する位置で、漏電テスト可動板と、この漏電テスト可動板が接離する漏電テスト固定接点とを回路基板に取着している。
【0003】
漏電テスト可動板及び漏電テスト固定接点の位置はまた、零相変流器が取着された面で、零相変流器よりも上方に取着されている。
【0004】
【発明が解決しようとする課題】
上述した漏電遮断器にあっては、漏電テスト可動板及び漏電テスト固定接点は、零相変流器が取着された面で、零相変流器よりも上方に取着されているので、回路基板の零相変流器実装面にこれら漏電テスト可動板及び漏電テスト固定接点の配設スペースが必要となり、回路基板の上下方向の長さが長くなって、器体の特に高さ方向が大型化してしまうという問題があった。
【0005】
本発明は、かかる事由に鑑みて成されたものであり、その目的とするところは、器体のコンパクト化が図れる漏電遮断器を提供することにある。
【0006】
【課題を解決するための手段】
請求項1記載の漏電遮断器は、器体の上面から操作可能なハンドルと、このハンドルの回動操作により開閉される複数極の接点と、各極間の不平衡電流を検出する零相変流器と、前記器体の上面に配設された漏電テスト釦と、この漏電テスト釦の操作によって駆動される漏電テスト可動板及びこの漏電テスト可動板が接離すると前記零相変流器に疑似の不平衡電流を流す漏電テスト固定接点を取着するとともに、前記零相変流器によって前記不平衡電流が検出されたときに各極の接点を強制開極するための引外しコイルに励磁電流を供給する漏電検出回路を実装し、器体の上面及び下面に両端面が対向する形で配設された回路基板と、を備えた漏電遮断器において、
前記漏電テスト可動板を前記器体の上面側に位置する前記回路基板の端面側に配設するとともに、前記器体の上面側に位置する前記回路基板の端面に凹みを設け、前記漏電テスト固定接点を前記凹みに配設したことを特徴とするものである。
【0007】
請求項1記載の漏電遮断器によれば、回路基板の高さ方向のスペースを有効に活用することができ、器体の特に高さ方向のコンパクト化が図れる。
【0008】
また、前記回路基板の端面に凹みを設け、前記凹みに前記漏電テスト固定接点を配設したため、つぎの作用効果がある。
【0009】
すなわち、回路基板の端面にそのまま漏電テスト固定接点を取着したものに対して、漏電テスト可動板を回路基板の端面に近づけても十分に漏電テスト固定接点から離すことができ、もって器体の上下面間方向の間隔を狭くすることができることとなり、器体をコンパクト化できる。
【0010】
請求項記載の漏電遮断器は、請求項において、前記テスト可動板の先端を固定接点方向に折曲したものである。
【0011】
請求項記載の漏電遮断器によれば、請求項と同様な効果のほか、漏電テスト固定接点が基板の端面の凹みにあるので、漏電テスト可動板の先端をそのまま一直線に形成したものに対して、漏電テスト可動板を漏電テスト固定接点に接触させ易くでき、漏電テスト可動板と漏電テスト固定接点との接触を確実にさせ易く、回路基板の端面に漏電テスト可動板が接触しにくくなる。
【0012】
請求項記載の漏電遮断器は、請求項1または請求項2において、前記漏電テスト可動板の漏電テスト固定接点の接触端面とは反対側端面を回路基板に当接する形で折曲したものである。
【0013】
請求項記載の漏電遮断器によれば、請求項1または請求項2と同様な効果のほか、漏電テスト可動板の端面を回路基板に当接させ、この点を支点として漏電テスト可動板が漏電テスト固定接点に接触するので、漏電テスト可動板の弾性を取り易くできる。
【0014】
【発明の実施の形態】
以下、本発明の一実施形態を図1〜図16を参照して詳細に説明する。
【0015】
本実施形態は、両側の合成樹脂製の第1側ケース1Aと第2側ケース1Bとを連結して構成される器体1内に、器体1の幅方向に並設された2つの固定接点2A,2Bと、これら各固定接点2A,2Bに接離自在に対向する可動接点3A,3Bを固着した2つの可動接触子4A,4Bと、これらの2つの可動接触子4A,4Bを駆動する開閉機構5とを備え、ハンドル6の投入・開放操作により開閉機構5を介して各可動接点3A,3Bを各固定接点2A,2Bに接離(接触・開離)させる構成となっており、各固定接点2A,2B及び各可動接触子4A,4Bを、器体1の高さ方向に上下に配設するとともに両可動接触子4A,4Bの内、高さ方向で2つの固定接点2A,2B間に介在する一方の可動接触子4Bと、他方の可動接触子4Aの可動接点3Aが接離する固定接点2Aとを、各固定接点2A,2Bから各可動接点3A,3Bが開離した状態で器体1の幅方向から見て交差しない高さ位置に配設してある。
【0016】
器体1の長手方向における一端部内には両側ケース1A,1B間に挟み込むようにして、合成樹脂材料から成形された中間ケース7を固定しており、第1側ケース1Aの側壁(外壁)内側の凹部8と中間ケース7の縦壁部35とで構成される区間内に固定接点2Aを一端に設けた電圧極側の出力端子を構成する端子ブロック10Aを収納し、中間ケース7の第2側ケース1B側に設けた凹部9と第2側ケース1Bの側壁(外壁)とで構成される区画内に下側の固定接点2Bを一端に設けた中性極(又は他の電圧極)側の出力端子を構成する端子ブロック10Bを収納してある。
【0017】
端子ブロック10Aは、コ状に折り曲げられた端子板11と、該端子板11の下片の一端より上方に延長片11aが一体延長され、該延長片11aの上端から延長片11aに対し直角に折り曲げて端子板11に対して外向きに一体延長された固定接触子12Aと、該固定接触子12Aの一端上面にかしめ固定された固定接点2Aと、端子板11の下片上に載置されて端子板11内に収納される略ム字状の鎖錠ばね13Aとで構成される。そして、上記第1側ケース1Aの凹部8の下向き傾斜した底面上に端子板11の下片を乗せ、凹部8の一端の立ち上がり壁8aに沿うように延長片11aを配置し、立ち上がり壁8aの上端を越えて固定接触子12Aを凹部8の外へ導出して立ち上がり壁8aと、第1側ケース1Aの底部より立ち上がった隔壁14との間に凹部8の底部と同様に傾斜させて一体形成した固定接点配置部15上に固定接触子12Aの先部を配置することにより、端子ブロック10Aが凹部8内に配設される。固定接点配置部15には固定接触子12Aの下面側に突出した固定接点2Aの下端を逃がす凹部15aが形成されている。端子板11は上片の他端から上向きにT字片11bを一体に延長形成しており、このT字片11bの上端の側方突出部の片側先端を第1側ケース1Aの内側面に形成してある凸平部22の上端面に載置する。また端子板11の側片の側面には鎖錠ばね13Aの押さえ片13b内に挿入され、鎖錠ばね13Aのがたつきを防止する突起23を一体に形成してある。
【0018】
鎖錠ばね13Aと端子板11は導体接続部たる速結端子を構成するもので、第1側ケース1Aに中間ケース7を重ね合わせた時に、第1側ケース1Aの他端部の縦壁部に形成した断面が半円状の斜め下向き溝160と中間ケース7の対向壁面に形成した壁に同様な形状の斜め下向き溝160とで形成される斜め下向き電線挿入孔16Aを介して、外部より挿入された電線(図示せず)の芯線が端子板11の上片と鎖錠ばね13Aの鎖錠片13aの上端と押さえ片13bの上端との間に圧入され、鎖錠片13aの先端により電線の引き抜き方向に対して芯線を鎖錠し且つ、押さえ片13bの上端面で芯線を端子板11の上片に押し付けることにより、電気的に芯線を接続すると共に、機械的に保持するようになっている。この電線鎖錠を解除するのが解除ハンドル17でこの解除ハンドル17は下部側面に設けた回動軸18が第1側ケース1Aの内側面の凸平部22に設けた軸孔20に回動自在に軸支され且つ中間ケース7の縦壁部35の壁面に突出させている軸(図示せず)を下部他側面に設けた凹部37に回動自在に軸支してあり、器体1の外側に露出する操作部17aを手動操作して回動させることで、下端に設けた駆動突起19が鎖錠ばね13Aの鎖錠片13aの一側端の先部を押して鎖錠片13aを撓ませ、芯線に対する鎖錠を解除することができるようになっている。図中21は解除ハンドル17を常時反手動操作方向に回動付勢する復帰ばねである。
【0019】
一方端子ブロック10Bは、基本的に端子ブロック10Aと同様に端子板11と、鎖錠ばね13Bと、固定接触子12Bとで構成されているが、端子ブロック10Aの端子板11とは異なり、端子ブロック10Bの端子板11はその下片の一端より下向きに延長片11cを延長形成し、その延長片11cの先端より器体1の底部と平行するようにして固定接触子12Bを延長形成し、また端子板11の側片の一端部から直角に延長した奥片11dを形成してある。
【0020】
鎖錠ばね13Bは、鎖錠ばね13Aと同じ構造のものであって、端子板11の下片上に載置され、端子板11の側片より突出させた突起23が押さえ片13b内に挿入されようになっている。
【0021】
この端子ブロック10Bは中間ケース7の凹部9の底部を構成し器体1の底部に略平行に延出形成された横壁部24上に端子板11の下片を載置するともに、凹部9の一端部の縦壁25に奥片11dを沿わせるとともに縦壁25の下端と、横壁部24の一端部との間に形成された切欠27に端子板11の一端を嵌めて延長片11cを凹部9外に出すようになっており、中間ケース7を第1側ケース1A側に重ね合わせときに、固定接触子12Bの先部、つまり固定接点2Bを設けた下面を第1側ケース1Aの底部のリブ26,26上に載置されるようになっている。つまり固定接点2Bは中間ケース7の横壁部24及び後述する膨出部30及び両側ケース1A,1Bの側壁間で構成される空間で両側ケース1A,1B間に跨って配置される。尚リブ26,26間の凹所は固定接触子12Bの先部にかしめ固定された固定接点2Bの固定接触子12Bの下面側に突出した下端部の逃げとなる。
【0022】
また端子板11の上片の他端部より上方に延長形成されたT字片11bの上端の側方突出部の先端は中間ケース7の壁面に形成してある凸平部22’の上端面に載置される。
【0023】
端子ブロック10Bの鎖錠ばね13Bと端子板11は端子ブロック10Aの場合と同様に導体接続部たる速結端子を構成し、第2側ケース1Bに中間ケース7を重ね合わせたときに、中間ケース7の凹部9の他端部の縦壁部に設けられた断面半円状の斜め下向き溝160とこの斜め下向き溝160と同様に第2側ケース1Bの他端部の縦壁に設けられた斜め下向き溝160とで形成される電線挿入孔16Bから電線が挿入されるとその芯線を鎖錠ばね13Bの鎖錠片13aで鎖錠し、押さえ片13bで芯線を端子板11の上片に押しつけて電線を電気的に接続するともに機械的に鎖錠するようになっている。
【0024】
この電線鎖錠を解除するのが解除ハンドル17’で、この解除ハンドル17’は上記の解除ハンドル17と同様に下部側面に設けた回動軸18が中間ケース7の凸平部22’に設けた軸孔20に回動自在に軸支され且つ第2側ケース1Bの内側壁面に突出させている軸38を側面に形成してある凹部37に回動自在に軸支し、器体1の外側に露出する操作部17aを手動操作して回動させたときに下端に設けた駆動突起19が鎖錠ばね13Bの鎖錠片13aの一側端の先部を押して鎖錠片13aを撓ませて鎖錠状態を解除することができるようになっている。図中21’は解除ハンドル17’を常時反手動操作方向に回動付勢する復帰ばねである。
【0025】
中間ケース7は両側ケース1A,1Bの側壁に略平行する縦壁部35に対して第2側ケース1B側へ突出して第2側ケース1Bの側壁内面に当接する膨出部30が形成され、この膨出部30の下面より垂下させた壁が上記縦壁25であり、第2側ケース1B側に面する側壁、底壁、一端部の縦壁32及び天井壁33とで囲まれた凹所を第1側ケース1A側に設けてある。そして第1側ケース1A側に中間ケース7を突き合わせときに第1側ケース1A側に組み付けてある端子ブロック10Aの固定接触子12Aの先端側部が凹所の底壁の段面上に載置され、また天井壁33が第1側ケース1Aの内側面より突出している横壁29の下面に沿うよう配置される。また縦壁32には固定接点2Aに対応する可動接触子4Aの自由端を凹所内に挿入するための開口部(図示せず)を形成してある。
【0026】
一方器体1の長手方向における他端内部には、分電盤内において異なる位置(図1の上下方向)に各々配設された3本の導電バー(図示せず)の内で最下段の電圧極の導電バーを差込接続する1つの共通端子T1を収納配置する収納部90と、残り1本の電圧極と中性極の導電バーのうちの1本を選択して差込接続する1つの選択端子T2を残り1本の電圧極及び中性極の導電バーに対応した少なくとも2つの位置間で移動自在に配設する内方収納部200を設けてある。
【0027】
プラグイン式の入力端子である共通端子T1及び選択端子T2は共に略コ字状で、上下に並行する両側片の先部が互いに近接した後、先端にかけて拡開した刃受ばねから構成され、先端拡開により導電バーの差込を容易とし、中央の近接部位で導電バーを挟み込むようになっている。
【0028】
内方収納部200には、残り1本の電圧極及び中性極の2本の導電バーに各々対応する2つの位置で選択端子T2を位置決めする位置決め手段として、第1側ケース1Aの内方収納部200を構成する区画の端部壁面に断面略半円状の突起97を第1側ケース1Aの幅方向に設けてある。
【0029】
前記器体1の内方収納部200の天井部に当たる壁には、選択端子T2が残り1本の電圧極及び中性極の2本の導電バーのうちのどちらに対応する位置にあるのか表示する表示手段として、内方収納部200内に連通する通孔201を設け、この通孔201から選択端子T2を収納したスライド部材83の上部に形成せる円柱状の表示部202が通孔201に臨んで外部から視認できるか、通孔201から離れた位置にあって外部から視認できないかにより選択端子T2の位置を知ることができるようになっており、100V接続か200V接続かを確認することができる。また通孔201を介してスライド部材83を外部から押し操作して下方移動させることも可能としている。この通孔201は両側ケース1A、1Bの上面側壁に設けた半円の切欠孔201aが突き合わせられて形成される円形の孔からなる。
【0030】
スライド部材83は合成樹脂成形品からなり器体1の両端方向に対応する両端面が開口した枠体状に形成されたもので、選択端子T2を構成する刃受ばねを一端開口から挿入して他端開口より刃受ばねの先端部を突出させるようにして保持しており、選択端子T2はこのスライド部材83と共に内方収納部200内を図1において上下方向に移動自在に配置される。
【0031】
内方収納部200の両側壁を構成する両側ケース1A,1Bの側壁の内面にはスライド部材83の両側部に形成したスライド突起203を上下移動自在に係合してスライドさせる上下方向のガイド溝204を2条の並行する突起205間に形成しており、内方収納部200はこの両側壁のガイド溝204,204にスライド部材83の両側のスライド突起203を係合した状態でスライド部材83とともに選択端子T2を上下方向にスライド移動自在に収納保持している。なお、内方収納部200側にスライド突起を、ガイド溝をスライド部材83側に設けても良い。
【0032】
スライド部材83は第1側ケース1Aの側部より図3に示すように図において下方に延びた脚片83aを一体に延長形成するとともに、脚片83aの下端部のには外向きに突出した突出部206を形成してある。
【0033】
この突出部206は内方収納部200の側壁を構成する第1側ケース1Aの側壁の外側に図12に示すように第1側ケース1Aの底面から上方向に形成されたスライド溝207の上端底部に内方収納部200と連通するように開口した挿通孔208からスライド溝207内に挿入されて脚片83aとともにスライド溝207内を上下方向にスライド自在に位置される。
【0034】
スライド溝207、挿通孔208は選択端子T2を装着したスライド部材83を上下移動させるためのガイド部を構成しており、スライド溝207の底部は内方収納部200内に突出するように形成され、スライド溝207の上端底部に形成された挿通孔208を介してスライド溝207内に上方挿入される脚片83aの裏面がスライド溝207の底部に摺接可能なようになっている。またスライド溝207の最上方には突出部206がスライド溝207の上端部へ移動したときに衝合する突出部207aを設けてある。
【0035】
而して、突出部206が内方収納部200内の選択端子T2の上下移動させる操作部を構成し、器体1外部からこの突出部206を持って或いはドライバ等で押し上げたり、押し下げることによってスライド溝207内をスライド移動させれば、このスライド移動に伴い内方収納部200内のスライド部材83が選択端子T2と共にスライド突起203とガイド溝204とによるガイドによって上又は下へ移動することになる。
【0036】
上記の操作によってスライド部材83が移動する際、位置決め突起97をスライド部材83の先端上部或いは先端下部がその弾性と位置決め突起97のアール面とにより乗り越え、移動後は位置決め突起97に枠部83の先端下部或いは先端上部が当たって、選択端子T2の位置を保持するようになっている。
【0037】
さて可動接触子4A,4Bを開閉駆動する開閉機構5は、ラッチ部材たる作動板43と、クロスバー40と、作動板43の一端を係止する段状の係止部41eを備えた第1引外し板41と、第2引外し板42と、ハンドル6と、コ字状リンク44等からなる。そして、主接点(固定接点2A,2B及び可動接点3A,3B)の閉極状態において短絡電流のような大電流が瞬時に流れれば第1の電磁釈放装置47によって、主回路に漏洩電流が流れれば第2の電磁釈放装置48によって、さらに過負荷電流のような過電流が流れれば熱動釈放装置(45、46)によって、それぞれ開閉機構5を釈放して主接点を強制的に開極させる。
【0038】
ハンドル6は、操作部6aと回動部6bとハンドル軸6cとで構成され、回動部6bの両側面の中央に突出したハンドル軸6cを第1側ケース1Aの内側面に形成された軸孔49と、第2側ケース1Bの内側面に形成された軸孔49とにそれぞれ回動自在に挿入して両側ケース1A,1B間に保持され、操作部6aは、両側ケース1A,1Bの連結した状態で構成される器体1の上面に開口する窓孔50に臨むようになっている。またハンドル軸6cにはねじりばね(図示せず)が装着され、該ねじりばねにより、ハンドル6は投入操作位置(図2参照)において、開放操作方向に付勢されている。
【0039】
回動部6bの下端に設けた軸孔52にはコ字状リンク44の上側軸44aを回動自在に挿入して、コ字状リンク44を介して作動板43と連結されている。
【0040】
作動板43は中央両側に設けた軸受け孔43aにコ字状リンク44の下側軸44bを貫挿させることによりコ字状リンク44を介してハンドル6と連結され、器体1内に上下移動自在に配置される。
【0041】
クロスバー40は上部の両側面に突出させた軸40aを両側ケース1A,1Bの内側面に形成した軸孔52、52に挿入して両側ケース1A,1B間に枢支されるもので、図12に示すように軸40aよりやや下方の第1側ケース1A側の側部には可動接触子4Aの側部を横方向から嵌める切溝54を、また下部の第2側ケース1B側の側部には可動接触子4Bを横方向から嵌める切溝55をそれぞれ設けてある。そして可動接点側端面には、中間ケース7及び第1側ケース1Aの側壁の内面に突設してある止片130を、各可動接点3A,3Bが各固定接点2A,2Bから開離した状態で係入してその底部に当接する凹溝131を幅方向に形成してある(図13参照)。
【0042】
ここで可動接触子4Aは剛体の導電金属板から構成され、クロスバー40の切溝54に側方から挿入されるとともに、切溝54の後ろに設けた凹み部(図示せず)において、後部下面と凹み部の底部との間に圧縮配置される接圧用のコイルばね53により後部が上方に付勢されるようになっており、クロスバー40が軸40aを中心として回動したときに可動接触子4Aは切溝54の開口縁を中心として回動し、自由端にかしめ固定した可動接点3Aを対応する固定接点2Aに対して開離・接触させるようになっている。
【0043】
また可動接触子4Bは導電性ばね薄板材からなり、クロスバー40が投入動作方向に回動したときには下方に押されて撓み、この撓んだ状態からクロスバー40が開放動作方向に回動したときには復帰し、その撓みと、復帰とで、先端にかしめ固定した可動接点3Bを固定接点2Bに対して接触・開離させるようになっている。
【0044】
クロスバー40の下端部は、該下端部と、第1側ケース1Aの底部より垂立させた壁63との間で圧縮配置されたコイルばね62により押されて回転力が付与される。
【0045】
第1引外し板41は軸部41aと、この軸部41aの上部に突出する突出部41bと、軸部41aの下部に突出する一対の脚部41c,41dとからなり、軸部41aの両端を両側ケース1A,1Bの内側面に設けられた軸孔56、56に挿入して両側ケース1A,1B間で回動自在に支持される。またねじりコイルばねを用いた復帰ばね301により作動板43をラッチする方向に付勢する。突出部41bの上端部には作動板43の一端が係脱する係止部41eを形成し、一方の脚部41cの先端側面には後述するバイメタル45に押し駆動される受け部(図示せず)を突設するとともに、他方の脚部41dの先端側面には第2の引外し板42に押し駆動される受け部41fを突設している。さらに第1引外し板41の軸部41aの上部のバイメタル45の基端側に対向して磁性板340を固定している。例えば第1引外し板41に突起を設け磁性板340に孔を形成して突起に嵌合しかしめ固着する。ここで、バイメタル45を間にして磁性板340と反対側にコ字形の短絡検出用のヨーク341を配置し、ヨークの両側をバイメタル45の両側から磁性板340に接近している。ヨーク341は器体1または隔壁部材31に固定される。したがって、バイメタル45に短絡電流が流れた場合にはバイメタル45が加熱されてたわみ第1引外し板41を押すよりも先に、バイメタル45の回りに発生する大きい磁束がヨーク341と磁性板340による磁気回路を通り、磁性板340をヨーク341に吸引力が働き、第1引外し板41を作動板43を釈放する方向に回動する。
【0046】
第2引外し板42は軸孔42bを有する中央部から対向部42a並びに受け部42cが突出した略へ字形に形成され、後述する隔壁部材31に設けられた軸31fを軸孔42bに挿入して回動自在に枢支される。また対向部42aの端面には、後述するバイメタル46の下端に対向し、バイメタル46の湾曲時に押される駆動片42dが設けてある。
【0047】
厚板金属材からなる導電板71A,71Bには、熱動釈放装置を構成するバイメタル45,46がそれぞれ溶着固定して垂下させてある。一方のバイメタル45の導電板71Aとの固定部分には共通端子T1に一端が溶着された編組線79Aの他端が溶着されるとともに、後述する第1の回路基板73に一端が接続されたリード線82Aが溶着され、他方のバイメタル46の導電板71Bとの固定部分には選択端子T2に一端が溶着された編組線79Bの他端が溶着されるとともに、可動接触子4Bに連結された通電導体80(後述する)に一端が溶着された編組線79Cの他端がバイメタル46の略中央部に溶着され、共通端子T1,編組線79A,導電板71A,バイメタル45,編組線79D,可動接触子4Aとが電気的に接続されるとともに、選択端子T2,編組線79B,導電板71B,バイメタル46,編組線79C,通電導体80,可動接触子4Bとが電気的に接続されている。なお、バイメタル45,46は調整螺子77,77’を螺進させることで下端位置を調整可能となっているが、この調整機構については本発明の要旨ではないので詳細な説明は省略する。
【0048】
ところで、導電板71A,71B並びにバイメタル45,46は隔壁部材31に保持される。この隔壁部材31は絶縁性を有する合成樹脂成型品からなり、2つのバイメタル45,46を隔絶する平板状の隔壁31aと、隔壁31aの周縁よりその厚み方向(器体1の幅方向)両側へ突出する周壁31bとを有し、隔壁31a並びに周壁31bに囲まれた各凹所31c,31cに導電板71Aとバイメタル45並びに導電板71Bとバイメタル46がそれぞれ収納される。凹所31c,31cの上部の周壁31bには複数の突起31dが対向して突設されており、これらの突起31d間に導電板71A,71Bを圧入することで導電板71A,71B並びにバイメタル45,46を隔壁部材31に保持させている。また、導電板71A,71Bを収納した凹所31c,31cの上部周壁31bには、調整螺子77,77’を凹所31c,31cの外へ臨ませるために矩形の切り欠き31e,31eが形成してある。さらに、導電板71B及びバイメタル46を収納する側の凹所31cの底部には第2引外し板42の軸孔42bに挿入する軸31fが突設してある。
【0049】
第1の電磁釈放装置47は、図6に示すように磁性鉄板を平面視略コ字型に折曲してなる固定鉄心57と、矩形平板状の磁性鉄板からなる可動鉄心58と、可動鉄心58を固定鉄心57の両端磁極面に揺動自在に対向支持させ且つ可動鉄心58を固定鉄心57から離れる向きに弾性付勢する弾性部材たる板ばね59とで構成される。また、通電導体80は先端部に編組線79Cの一端が溶着される内片80aと、内片80aの後端より略L字形に延出されて内片80aと略平行に対向する外片80bとで構成され、外片80bの先端部に可動接触子4Bの後端部が連結される。
【0050】
可動鉄心58は固定鉄心57側の面に突出させた突起58a,58aを、板ばね59の中央片59aの一端部に形成した孔59b,59bに挿入してかしめ固定することで板ばね59に揺動自在に支持される。一方、板ばね59は中央片59aの両側方に折り曲げ形成した両側片59c,59cを固定鉄心57の両側片57a,57aの外面に沿わせるように配置して両側片59c,59cの先端に内向きに突出させた係止片59d,59dを、固定鉄心57の外側角部に形成した凹部57b,57bに係止させることにより、図7に示すように通電導体80の内片80aを固定鉄心57と可動鉄心58の間に介在させ、内片80aと外片80bの間に可動鉄心58を挟む形で固定鉄心57に固持される。このとき、固定鉄心57の両側片57a,57aの先端である磁極面が板ばね59の中央片59aと、両側片59c,59cとの間を介して可動鉄心58に対向する。
【0051】
而して、短絡電流のような過電流が通電導体80に流れたときに固定鉄心57の両側片57a,57aの磁極面に発生する電磁吸引力により可動鉄心58を吸引揺動させるのである。なお、このように固定鉄心57と可動鉄心58を板ばね59で連結してブロック化しているため、後述するように第1の電磁釈放装置47の器体1への組み込み作業が容易になるものである。
【0052】
ここで通電導体80の内片80aに流れる電流によって固定鉄心57の両側片57a,57aの磁極面に発生する電磁吸引力の向きと、外片80bに流れる電流によって固定鉄心57の両側片57a,57aの磁極面に発生する電磁吸引力の向きとを同一とし、可動鉄心58を吸引する電磁吸引力を強めて主接点を素早く開極するようにしている。また、通電導体80を熱動釈放装置のバイメタル45,46と兼用しないため、通電導体80をバイメタルと兼用する従来例に比較して固定鉄心57と可動鉄心58との間隔を狭くすることができ、固定鉄心57と可動鉄心58の対向方向における小型化が可能となる。
【0053】
一方、第2の電磁釈放装置48は、第1の電磁釈放装置47の固定鉄心57に励磁用のコイル68を巻装して構成される。図6に示すように合成樹脂のような絶縁材料により一側面が開放した角筒状に形成されたコイル枠69を、軸方向両端から固定鉄心57の側片57a,57aをそれぞれ突出するようにして固定鉄心57に装着し、図7に示すようにコイル枠69の軸方向両端部に設けた外鍔69a,69a間にコイル68が巻回してある。コイル枠69の外鍔69a,69aの開放された側面近傍には略立方体形の保持片69b,69bが突設してあり、この保持片69b,69bの側面から突出する導電性の取付ピン69c,69cにコイル68の端末がからげてある。
【0054】
そして、コイル枠69の外鍔69aは軸方向にも張出しており、零相変流器ZCTのハウジング75に、後述の回路基板73の端面よりも外側に突出し、コイル枠69を回路基板73側から零相変流器側方向にスライドさせたときにコイル枠69が係合する例えば断面L字形のコイル枠保持部310を設けている。また外鍔69aはコイル枠保持部310に挿入される細幅部と広幅部とからなり、広幅部の細幅部側の端部69dでコイル枠保持部310への挿入量が規制される。このように、コイル枠69を零相変流器ZCTのコイル枠保持部310にスライドさせた後、コイル68を回路基板73に接続すれば、コイル枠69、零相変流器ZCT及び回路基板73をブロック化することができ、また、このブロック化した状態で回路基板73とコイル48とを接続するリード線を接続することができるので、器体1内への組込作業が容易となる。
【0055】
またコイル枠69に、基端側がコイル68の各終端に接続されるとともに先端側が回路基板73に接続される一対の取付ピン69c、69cを取着し、コイル枠69を零相変流器ZCTのハウジング75のコイル枠保持部310にスライドさせたときに各取付ピン69cの先端側が挿入される一対の取付孔311を回路基板73に設けている。これにより、コイル枠69を零相変流器ZCTのコイル枠保持部310にスライドさせていけば一対の取付ピン69cが回路基板73の各取付孔311に挿入されることとなり、コイル68と回路基板73との電気的接続が容易にできる。
【0056】
これらの取付ピン69cは、回路基板73の取付孔311に挿通される先端側の基板取付片312及びこの基板取付片312から互いに離れる方向に延出する形で折曲されてコイル68の終端が接続される基端側のコイル取付片313からなる略L字状に形成され、コイル68を巻装した巻装面から突出するコイル枠69の両側に、各取付ピン69cのコイル取付片313が挿通し得る貫通孔314を有する上記した一対の保持片69bを設けている。そのため、コイル枠69にコイル68を巻装する際、保持片69bが邪魔にならず、コイル68を巻装し易いものとなる。また、巻装面から突出している一対の保持片69bに、基端から先端にかけて直線状とした取付ピン69cは、取付ピン69c間が長い間隔となって回路基板73の小型化が図れないが、互いに接近するようL 字状に折曲しているので回路基板73の小型化が図れる。
【0057】
取付ピン69cは少なくともコイル取付片313及びコイル枠69の貫通孔314を例えば角穴等の断面非円形状に形成し、コイル取付片313を貫通孔314に挿着したとき基板取付片312がコイル取付片313を中心として回動するのを規制している。取付ピン69cのコイル取付片313を貫通孔314に挿通すると回転できないため固定した状態で、取付ピン69cの先端部が回路基板73の取付孔311に位置合せし易くなり、もって取付ピン69cの基板取付片312の先端を回路基板73の取付孔311に挿通させる作業が容易となる。
【0058】
また取付ピン69cのコイル取付片313を貫通孔314に貫通したとき、コイル枠69の保持片69bを挟む形で保持片69bの両面に係止される一対の係止部315、316をコイル取付片313に設けている。この場合、コイル取付片313の先端は先細のテーパに形成して貫通孔314に挿入しやすくし、テーパの後端部を係止部315としている。このため、取付ピン69cの一対の係止部315、316をコイル枠69の保持片69bに係止させれば、取付ピン69cの先端部が回路基板73の取付孔311に位置合せし易くなり、もって取付ピン69cの基板取付片312の先端を回路基板73の取付孔311に挿通させる作業が容易となる。
【0059】
而して、地絡電流のような漏洩電流が流れたときに後述する漏電保護回路51によりコイル68に通電して固定鉄心57を励磁し、固定鉄心57の両側片57a,57aの磁極面に電磁吸引力を発生させて可動鉄心58を吸引揺動させるのである。つまり、固定鉄心57にコイル68を巻装することで第1の電磁釈放装置47を構成する固定鉄心57,可動鉄心58,板ばね59を第2の電磁釈放装置48に兼用することができるから、短絡保護用の第1の電磁釈放装置と漏電保護用の第2の電磁釈放装置とを独立した部品で構成していた従来に比較して、部品点数を削減することができて省スペース化並びに小型化が図れるものである。
【0060】
また、固定鉄心57と可動鉄心58との間におけるコイル68並びに通電導体80(内片80a)の通電方向が一致するため、コイル68に通電されて第2の電磁釈放装置48が動作した場合に固定鉄心57の両側片57a,57aの磁極面に発生する電磁吸引力を強めることができ、主接点を素早く開極させることができる。さらにコイル68を固定鉄心57に巻装しているため、コイル68が移動しないことからコイル68の断線を防ぐことができる。但し、可動鉄心58にコイル68を巻装してもよい。
【0061】
漏電保護回路51は図8に示す回路構成を有するものであって、主回路の電圧極の電路(編組線79A)と中性極(又は他の電圧極)の電路(編組線79B)が貫挿された零相変流器ZCTを備え、地絡電流等の漏電電流によって主回路の各極に流れる電流が不平衡となると零相変流器ZCTの出力端子間に不平衡度合いに応じた電流(検出電流)が流れる。この検出電流は交番電流であって、逆並列に接続したダイオードD1,D2からなるクランプ回路でクランプされ、抵抗R1を介して平滑コンデンサC1を充電することにより検出電流を電圧に変換する。そして、平滑コンデンサC1の両端電圧、すなわち検出電流から変換された検出電圧が漏電電流判定回路51aに入力される。
【0062】
漏電電流判定回路51aの電源は、第2の電磁釈放装置48のコイル68を通して、ダイオードD3、抵抗R2〜R5、平滑コンデンサC2の直列回路を主回路の電圧極と中性極(又は他の電圧極)の間に接続し、平滑コンデンサC2の両端電圧を漏電電流判定回路51aの電源端子及び接地端子に印加することで得られる。また、主回路の電圧極と中性極(又は他の電圧極)の間には、コイル68とサイリスタSCRとダイオードD3の直列回路が接続され、漏電電流判定回路51aの出力端子から出力する制御信号をサイリスタSCRのゲートに印加することでサイリスタSCRをターンオンさせる。なお、サイリスタSCRの両端間にはコンデンサC0と抵抗R0からなるスナバ回路が接続されている。
【0063】
漏電電流判定回路51aは、上記検出電圧を所定の閾値と比較し、比較結果に応じてコンデンサC3を充電又は放電し、コンデンサC3の両端電圧に応じて出力端子から制御信号を出力することによって比較結果を遅延するように構成してある。したがって、主回路に漏電電流が流れると制御信号によってサイリスタSCRがターンオンし、コイル68に通電されることによって第2の電磁釈放装置48が動作し、可動鉄心58が固定鉄心57に吸引される。漏電電流判定回路51aは集積回路よりなり、上記コンデンサC3並びに漏電検出後にコンデンサC3を放電するための時定数を決める抵抗R6が外付けされる。
【0064】
また、主回路の電圧極と中性極(又は他の電圧極)の間には、抵抗RT、常開のテストスイッチSW並びに零相変流器ZCTに貫挿されたリード70aの直列回路からなる試験回路70が接続される。すなわち、テストスイッチSWをオンしてリード70aに電流を流すことにより零相変流器ZCTの1次側に不平衡電流を流して擬似的に漏電状態を作り出し、漏電保護回路51が正常に動作するか否かの試験を行うことができる。なお、抵抗RT並びにテストスイッチSWにはサージ吸収素子SAが並列に接続してある。
【0065】
ところで、漏電保護回路51並びに試験回路70を構成する上記複数種の回路部品は、図1に示すようにプリント(配線)基板からなる第1及び第2の回路基板73,74に実装される。第1の回路基板73には図8の回路図中に点線で示した境界線Wから左側の強電系の回路を構成する強電系の回路部品(抵抗R2,R3、ダイオードD3、試験回路70、スナバ回路等)が実装され、第2の回路基板74には境界線Wから右側の弱電系の回路を構成する弱電系の回路部品(漏電電流判定回路51a、クランプ回路、平滑コンデンサC1、零相変流器ZCT等)並びにサイリスタSCRが実装される。テストスイッチSWは、一端が第1の回路基板73に接合されて揺動自在に支持された漏電テスト可動板である可動接点板76aと、可動接点板76aに対向するように第1の回路基板73に実装された漏電テスト固定接点76bとで構成され、可動接点板76aの自由端側の上部に移動自在に配設されるテスト釦78を押操作している場合に、テスト釦78に押駆動された可動接点板76aが固定接点76bに接触してオンするものである。
【0066】
この場合、可動接点板76aを器体上面側に位置する回路基板73の端面側に配設するとともに、漏電テスト固定接点76bを器体上面側に位置する回路基板の端面に形成しており、これにより回路基板73の高さ方向のスペースを有効に活用することができ、器体1の(特に高さ方向の)コンパクト化が図れる。可動接点板76aは回路基板73の端面に略平行に配置され、その一端側部より回路基板73に平行な脚片328を延出し、その先端を折曲して回路基板73に固着している。また回路基板73の端面に凹み326を設け、凹み326に漏電テスト固定接点76bを配設し、回路基板73の端面にそのまま漏電テスト固定接点を取着したものに対して、漏電テスト可動接点板76aを回路基板73の端面に近づけても十分に漏電テスト固定接点76bから離すことができ、もって器体1の上下面問方向の間隔を狭くすることができることとなり、器体1をコンパクト化できる。またテスト可動接点板76aはその先端329を固定接点方向に折曲しており、漏電テスト固定接点76bが基板73の端面の凹み326にあるので、漏電テスト可動接点板76aの先端をそのまま一直線に形成したものに対して、漏電テスト可動接点板76aを漏電テスト固定接点76bに接触させ易くでき、漏電テスト可動接点板76aと漏電テスト固定接点76bとの接触を確実にさせ易く、回路基板73の端面に漏電テスト可動接点板76aが接触しにくくなる。一方、漏電テスト可動接点板76aの漏電テスト固定接点接触端面である先端329とは反対側端部360の端面を回路基板73の上端縁に当接する形で折曲している。漏電テスト可動接点板76aをテスト釦78で押圧すると可動接点板76aが脚片328を支点に幅方向を傾けようとするが端部360の端面が回路基板73の上端面に当接し、この点を支点として漏電テスト可動接点板76aが漏電テスト固定接点76bに接触するので、漏電テスト可動接点板76aの弾性を取り易くできる。
【0067】
零相変流器ZCTは、図1に示すように巻線(図示せず)を巻回したリング形のコア(図示せず)を合成樹脂成型品のハウジング75に納装したものであって、コアの軸方向(図1に示す矢印の方向、以下同じ)に対向するハウジング75の側面端部から突出する一対の出力端子75aが第2の回路基板74の上部に設けたスルーホール74a,74aに挿通され、ハウジング75を第2の回路基板74の表面にほぼ密着させた状態で出力端子75aを裏面の配線パターン(図示せず)に半田付けして実装される。
【0068】
また、零相変流器ZCTのハウジング75には、図1に示すように第1及び第2の回路基板73,74を取り付けるための複数の取付部たるコンタクトピン67a〜67eが軸方向の両側面より突設されている。これらのコンタクトピン67a〜67eは金属製であってその軸方向を零相変流器ZCTの軸方向に一致させ且つ両端部をハウジング75の側面から各々突出させてハウジング75にインサート成型(又は圧入)され、第1の回路基板73と対向する側面側にはコンタクトピン67a〜67eをその先端部を残して被うボス部75cおよび別のボス部75c′がハウジング75と一体に形成されている。
【0069】
一方、第1及び第2の回路基板73,74には各コンタクトピン67a〜67eを挿通するスルーホール73a,74bがそれぞれ穿孔されており、各スルーホール73a,74bに挿通したコンタクトピン67a〜67eの端部を配線パターンに接合することにより、第1及び第2の回路基板73,74が零相変流器ZCTの厚み方向(軸方向)の両側面に振り分けて取り付けられる。このとき、コンタクトピン67a〜67dが2つの回路基板73,74間の通電路を兼ね、コンタクトピン67a〜67eを介して第1及び第2の回路基板73,74に実装された回路部品が電気的に接続される。また、ハウジング75の中央に開口する貫通孔75bの近傍にコンタクトピン67eが設けてあり、このコンタクトピン67eが零相変流器ZCTのコアを貫挿する試験回路70のリード70aとなる。なお、第1及び第2の回路基板73,74にはハウジング75の貫通孔75bに連通して編組線79A,79Bが挿通される円形の挿通孔73b,74cが設けてある。また、第1の回路基板73には導電板71Aを介して主回路の電圧極に接続するリード線82Aの一端と、主回路の中性極(又は他の電圧極)に接続するための接続部材99に一端が溶着されたリード線82Bの他端とが接続されている。
【0070】
さらに第2の回路基板74は、零相変流器ZCTの第1の回路基板対向面側とは反対側面に取着されるが、コイル枠保持部310の突出方向と同方向に延出しており、第2の回路基板74とコイル枠69との間に絶縁板320を配設している。これにより、第2の回路基板74とコイル枠69との間隔を狭くすることができるとともに、零相変流器ZCTを挟む形で2 つの回路基板73、74が配設されているので、器体1内にコンパクトに収納することができ、器体1のコンパクト化が図れる。
【0071】
この絶縁板320は、第2の回路基板74とコイル枠69との間に介在する第1絶縁片321と、この第1 絶縁片321との間で第2 の回路基板74を挟む形に連設された第2絶縁片322と、これら第1 絶縁片321及び第2 絶縁片322間を連結する連結片323とを備え、第2絶縁片322には、零相変流器ZCTの電路挿通孔75bに臨む通孔324と、この通孔324から端面まで連続する切込み325とが形成されている。このように、第2の回路基板74を挟む形で絶縁板321を配設し、切込み325から電路となる通電線79A、79Bを挿通させれば、通電線79A、79Bによって絶縁板320が外れなくなるので、絶縁板320を取着する作業が容易となる。
【0072】
而して、漏電保護回路51を構成する複数種の回路部品を第1及び第2の回路基板73,74に実装し、零相変流器ZCTの厚み方向両側に第1及び第2の回路基板73,74を配置して器体1に収納するため、従来のように1枚の回路基板に漏電保護回路51と零相変流器ZCTを実装する場合に比較して各回路基板73,74の長手方向の寸法を小さくでき、器体1の小型化が図れるものである。また、零相変流器ZCTのハウジング75に取付部たるコンタクトピン67a〜67eを設けることにより、第1及び第2の回路基板73,74に零相変流器ZCTを容易に取り付けることができる。さらに、取付部を金属製のコンタクトピン67a〜67dとし、第1及び第2の回路基板73,74間を電気的に接続する通電路としているので、別途リード線等を用いて配線する場合に比較して回路基板73,74間の通電路が簡単に形成できるという利点があり、しかもコンタクトピン67a〜67eをハウジング75にインサート成型(又は圧入)することで零相変流器ZCTの巻線と絶縁することができる。
【0073】
また、コンタクトピン67eを試験回路70のリード70aとしているため、第1及び第2の回路基板73,74を零相変流器ZCTに取り付けることで試験回路70のリード70aを零相変流器ZCTのコアに簡単に貫挿させることができる。さらに、第1の回路基板73には強電系の回路を構成する強電系の回路部品を実装し、第2の回路基板74には主に弱電系の回路を構成する弱電系の回路部品を実装しているため、強電系に比較して絶縁距離を短くできる弱電系の回路部品を主に実装した第2の回路基板74により多くの回路部品を実装することができる。ここで、主回路の電圧極に接続するためのリード線82Aと中性極(又は他の電圧極)に接続するためのリード線82Bが強電系の回路部品を実装した第1の回路基板73に接続してあるため、第2の回路基板74においてはリード線82A,82Bの接続位置からの絶縁距離を考慮せずに回路部品を配置することができるという利点がある。
【0074】
また上記のように各極の入出力端子間の電路に接続され零相変流器ZCTの所定出力が所定時間に達したときに漏電検出信号を出力する漏電検出装置は、各接続点を各極の接点部よりも入力端子側としている。このため、回路遮断器をオフ状態として各出力端子間にテストピンを接触させて負荷の絶縁測定を行う場合、漏電検出装置の接続点を介して絶縁抵抗測定のためのテスト電流が流れず、もって負荷の絶縁測定が容易にできる。また入力側端子が必ずプラグイン式で出力側端子が鎖錠ばねを有する連結端子であるので、作業者が誤って逆接続する恐れがない。このため、入力側に漏電検出装置の電源接続点があれば、出力側での絶縁抵抗測定が簡単にできる。
【0075】
また漏電検出装置の接続点の一方は、一方の可動接触子4Bの固定接点対向面側に配設されて可動接点3Bが固定接点2Bに接触した状態で可動接触子4Bに接触するとともに可動接点3Bが固定接点2Bから開離した状態で可動接触子4Bから離れるようにしている。このため、接点部のオフ状態では漏電検出装置に通電されない状態となり、テストスイッチSWをオンにした状態を続けたことによる漏電検出装置の破壊を防止することができる。すなわち、テストスイッチSWをオンにして接点が開極すれば、漏電検出装置には電流が流れなくなり、漏電検出装置が破壊されにくい。
【0076】
可動接触子4Bはハンドル6の開閉操作によって駆動される板ばねからなり、漏電検出装置の接続点の一方である接続部材99を、板ばねと同じ方向に変位する弾性導電板としている。このため、可動接触子4Bに弾性導電板が接触する際、ワイピング作用が働き、接触信頼性が向上する。また、板ばねに弾性導電板が接触すると弾性導電板も板ばねと同じ方向に変位することとなって、板ばねが変形しにくくなり、もって接点の接触信頼性が向上する。仮に漏電検出装置の接続点の一方を弾性導電板ではなく、剛体であるとすると、その剛体を支点として板ばねが変形し易くなってしまう。
【0077】
一方の可動接触子4Bが、ハンドル操作時に他方の可動接触子4Aよりも先に可動接点3Bが固定接点2Bに接触するとともに、他方の可動接触子4Aよりも遅く可動接点3Bが固定接点2Bから離れるよう、他方の可動接触子4Aの開閉動作に対して時間差をもって固定接点2Bに接離する構成にすると、両方の可動接触子4A、4Bの可動接点3A、3Bが固定接点2A、2Bに接触する前に先入り及び遅切の一方の可動接触子4Bの可動接点3bのみ固定接点2bに接触していれば漏電検出装置に電源が供給されることとなり、もって素早い漏電保護が行える。また器体1に、少なくともハンドル6のオン時に接続部材99である弾性導電板の可動接触子接触面とは反対側面が当接する当接部330を設けており、弾性導電板が可動接触子4bに接触するときのばね荷重を大きくすることができ、振動や衝撃時でも漏電検出装置への電源供給を確実にすることができる。一方、器体1の幅方向に沿って各極の入出力端子および接点部を配設するとともに各極の接点部を隔離する中間隔壁である隔壁部材31を器体1内に配設し、隔壁部材31に接続部材99である弾性導電板を保持させている。この場合、隔壁部材31の下端部に軸332を設け、接続部材99の基端部に側面より折曲して立ち上げた取付片334を設け、取付片334に取付孔333を形成し、取付孔333を軸332に嵌合し、隔壁部材31の下端面と器体1の第1側ケース1Aの底面との間に挟んでいる。このように、弾性導電板を隔壁部材31に保持させた状態で器体1内に組込むことができるので組込作業が容易となる。また、組込んだ後に弾性導電板を確実に可動接触子3Bに対向させることができ、漏電検出装置への電源を確実にオンオフさせることができる。
【0078】
而して、本実施形態の漏電遮断器を組み立てるに当たっては、まず第1側ケース1Aの凹部8に端子ブロック10Aを収納するとともに解除ハンドル17を復帰ばね21とともに定位置に組み込む。またハンドル6を所定位置にねじりばねとともに組み込む。そして、クロスバー40を、切溝54に可動接触子4Aを嵌め込むとともにコイルばね53を凹部内に収納し、第1側ケース1Aの所定位置にコイルばね62とともに回動自在に配置する。また作動板43をリンク44でハンドル6と連結させて配設する。
【0079】
さらに、器体1の他端底部に設けた収納部90に共通端子T1を収納するとともに、スライド部材83と一緒に選択端子T2を、第2側ケース1Bと突き合わせたときに構成される内方収納部200に対応する第1側ケース1Aの内側の区画に収納する。またスライド部材83の脚片83aを挿通孔208を介して第1側ケース1Aの側壁の外側面に形成せるスライド溝207に入れて突出部206を外部に露出させる。
【0080】
さらに、内方収納部200に沿って第1側ケース1Aの高さ方向に形成された分離壁91と、第1側ケース1Aの長手方向略中央で分離壁91に対向して高さ方向に形成された分離壁65との間の空間上部に、長手方向の寸法が長い第2の回路基板74を分離壁91側として零相変流器ZCTに取り付けた第1及び第2の回路基板73,74を収納するとともに、上記空間下部に第1及び第2の電磁釈放装置47,48を収納する。ここで、第1側ケース1Aの底部の分離壁91近傍の部位には器体1の幅方向に沿って2条のリブ92が設けてあり、この2条のリブ92間に形成される嵌合溝92aに第2の回路基板74の下端部を嵌合することにより、その長手方向が第1側ケース1Aの高さ方向と略一致し且つ零相変流器ZCTの軸方向が第1側ケース1Aの長手方向と略一致するように第2の回路基板74を位置決め固定している。
【0081】
また、両側ケース1A,1Bの零相変流器ZCTと対向する側壁に矩形の窓孔98をそれぞれ開口し、図12に示すようにハウジング75の幅寸法が最も大きい部分を窓孔98に挿入してハウジング75の逃げとしている。すなわち、零相変流器ZCTのハウジング75の幅寸法が第1及び第2の回路基板73,74の幅寸法よりも若干大きいために器体1の幅寸法をハウジング75の幅寸法に合わせると無駄なスペースが生じてしまうが、上述のように窓孔98を設けてハウジング75を逃がすことにより、無駄なスペースが生じるのを防いで器体1の幅寸法の小型化が図れる。但し、窓孔98に挿入したハウジング75が両側ケース1A,1Bの側壁外側面よりも突出しないようにハウジング75並びに器体1の幅寸法を設定している。
【0082】
一方、第1及び第2の電磁釈放装置47,48は、図4に示すように可動鉄心58を器体1の高さ方向において下にして上記空間下部の第1側ケース1Aの底部に配置され、器体1の高さ方向における固定鉄心57の上部に零相変流器ZCTが配置されている。このように板ばね59で連結した固定鉄心57及び可動鉄心58を器体1の高さ方向にそって器体1の底部に配置するとともに、固定鉄心57及び可動鉄心58の上部に、軸方向を器体1の長手方向に略一致させて零相変流器ZCTを配置すれば、固定鉄心57及び可動鉄心58に挟まれる通電導体80をその延出方向を器体1の長手方向に一致させて器体1内に配設することができるために器体1の高さ方向の寸法を小型化することができる。また、固定鉄心57及び可動鉄心58の高さ方向上部に零相変流器ZCTを配置することで器体1の長手方向の寸法を小型化することができる。さらに、零相変流器ZCTの軸方向を器体1の長手方向と一致させているから、主回路の電路(編組線79A,79B)を零相変流器ZCTに貫通させる作業が容易に行える。あるいは、予め編組線79A,79Bを零相変流器ZCTに貫通させた状態で第1側ケース1Aに組み込む場合には、器体1内で編組線79A,79Bを引き回す距離が短くて済む。しかも、可動鉄心58を器体1の底部側に配置しているため、可動鉄心58の吸引動作に零相変流器ZCTの影響が及ばず、後述する主接点の開極特性を安定させることができる。
【0083】
ここで、外片80bの先端部に後端部が連結された可動接触子4Bは、その中央部の斜め上向きの傾斜部位を、第1側ケース1Aの底部よりやや上方に位置する分離壁65の下端より第1側ケース1Aの他端部方向へ底部に平行し、さらにこの平行部より上向きに傾斜して延長された隔壁95と第1側ケース1Aの底部との間に配置して、可動接触子4Bの自由端側を隔壁14の切欠部14aを介して固定接触子12Bが配置される空間に配設される。このとき隔壁95の平行部の下面と第1側ケース1Aの底部とにそれぞれ突設した複数のリブ96で可動接触子4Bの後端部を挟んで固定する。またこのとき第1側ケース1Aの底部と可動接触子4Bとの間に、第1の回路基板73とリード線82Bで接続された接続部材99を挟持固定して漏電保護回路51並びに試験回路70を中性極(又は他の電圧極)の電路に接続している。
【0084】
さらに分離壁65と隔壁95との間の空間に、導電板71A,71B並びにバイメタル45,46を保持させた隔壁部材31を収納する。このとき隔壁部材31の下部周壁31bの斜め上向きに傾斜した傾斜部位を隔壁95の傾斜部位に沿うように載置することにより、隔壁部材31を器体1の上記空間内で位置決めしている。而して、器体1の長手方向においてバイメタル45,46に近い側に第1の回路基板73が配置されることになるため、第2の回路基板74とバイメタル45,46との距離を離して第2の回路基板74に実装したIC(漏電電流判定回路51a)等の熱に弱い弱電系の回路部品にバイメタル45,46の発する熱の影響が及ぶのを抑えることができる。
【0085】
さらにまた第1引外し板41をねじりばね301とともに定位置に回動自在に配置するとともに、第2引外し板42を定位置に回動自在に配置する。このとき第2引外し板42の受け部42cが可動鉄心58の先端部と対向する。
【0086】
このようにして図13に示すように中間ケース7及びこの中間ケース7の凹部9内に収納する端子ブロック10B、解除ハンドル17’及びその復帰ばね21’以外を第1側ケース1A側に配置、組み付けた後に、端子ブロック10B、解除ハンドル17’及び復帰ばね21’を凹部9に組み付けた中間ケース7を第1側ケース1A側に重ねるように配設する。
【0087】
ここで中間ケース7を第1側ケース1A側の定位置に配設すると、可動接触子4Aの自由端側が縦壁の開口部を介して凹所内に配置されるとともに、端子ブロック10Aに設けられた固定接触子12Aの先端側部が底壁の段面上に載置されることになるとともに軸が解除ハンドル17の凹部37に嵌まることになる。
【0088】
一方端子ブロック10Bに設けられた固定接触子12Bが第1側ケース1Aの底部上のリブ26上に載置される。また中間ケース7の端部に形成せる下向き段部の下面が第1側ケース1Aの端部壁に形成した平坦面上に載置される。
【0089】
この状態で第2側ケース1Bを第1側ケース1A側に重ね合わせて結合するのである。このとき第1側ケース1Aから第2側ケース1B側へ一体突出させた両端上下の4カ所の弾性係止片100の先端の爪状の引掛係止部101が第2側ケース1B側に対応して設けた突起状の被引掛部102に係止されて第1側ケース1Aと第2側ケース1Bとが結合固定されて器体1を構成することになる(図4,図5,図12等参照)。この第1側ケース1Aと第2側ケース1Bの結合固定を外す場合には、第2側ケース1Bに各被引掛部102に対応させて開口した各解除孔150よりドライバを挿入して対応する各弾性係止片100の引掛係止部101を上方へ押圧して、被引掛部102との引掛状態を外すことにより、第1側ケース1Aから第2側ケース1Bを外すことができる。
【0090】
第2側ケース1Bを被着することにより第2側ケース1Bの内側面に設けてある軸孔52,56にクロスバー40の軸40a、第1引外し板41の軸部41aが回動自在に挿入される。
【0091】
また各バイメタル45,46に対応する調整螺子77,77’の頭部は、隔壁部材31の切り欠き31eを通して器体1の上面に開口する開口部104に臨むことになり、組立後の動作試験時に最適な動作点が得られるように開口部104を介して動作調整螺子77,77’を螺進させ、バイメタル45の先端部と第1の引外し板41の脚部41c並びにバイメタル46の先端部と第2引外し板42の駆動片42dとの間隔を調整し、その調整後に、蓋106をその弾性を利用して器体1の開口部104周縁の部位に嵌め込んで開口部104を被蔽する。
【0092】
ここでバイメタル45,46は、図5に示すように隔壁部材31に保持された状態で器体1の幅方向を幅方向として並設され、器体1の幅方向の寸法の小型化を図っている。また変位方向を互いに器体1の長手方向に沿って第2の回路基板74及び2つの電磁釈放装置47,48から遠ざかる向きに設定しているため、バイメタル45,46と電磁釈放装置47,48並びに零相変流器ZCT(第2の回路基板74)との間隔を狭くして器体1の長手方向の小型化が図れる。
【0093】
またバイメタル45,46の間を隔壁部材31の隔壁31aで隔絶するため、隔壁31aによって両バイメタル45,46間の絶縁を図るとともにその間隔を狭くすることができる。さらに零相変流器ZCTを器体1の幅方向に隔壁31aを跨ぐように配置することにより、各バイメタル45,46に接続される編組線79A,79Bを零相変流器ZCTに貫通させ易くしている。またさらに固定鉄心57及び可動鉄心58を含む2つの電磁釈放装置47,48も器体1の幅方向に隔壁31aを跨ぐように配置しているから、固定鉄心57並びに可動鉄心58の幅寸法を充分に大きくすることができ、電磁吸引力を増大させて主接点の開極に要する時間を短くすることができる。
【0094】
而して器体1の他端内部の内方収納部200及び収納部90には選択端子T2、共通端子T1がそれぞれ収納され、またこれら端子T1,T2に対応するように器体1の一端部には器体1の端面と両側面とに亘るように開口した差込部209a〜209cが形成されることになる。さらに器体1の一端部には斜め上向きに開口した一対の電線挿入孔16A,16Bが並行形成される。
【0095】
よって、電線挿入孔16A,16Bにそれぞれ負荷側の電線を挿入して各端子ブロック10A,10Bに接続し、電圧極の導電バーを差込部209cを介して幅方向に共通端子T1に差込接続し、中性極の導電バー又は他の電圧極の導電バーを差込部209a又は差込部209bを介して選択端子T2に幅方向に差込接続すれば電路に本実施形態の漏電遮断器を挿入することができることになる。
【0096】
ところで、図3に示すように第2側ケース1Bの開口部104近傍にはテスト釦78を挿通する挿通孔105aが貫通した突台部105が設けてあり、先端を二股に形成したテスト釦78を上方から挿通孔105aに挿通して係止段部78aを器体1内の挿通孔105aの周縁に係止することでテスト釦78が器体1の高さ方向に移動自在且つ抜け止めして突台部105に取り付けられる。このテスト釦78の先端部が第2の回路基板74に実装したテストスイッチSWの可動接点板76aと対向しており、テスト釦78を押操作することでその先端部にて可動接点板76aを押駆動して固定接点76bに接触させ、テストスイッチSWをオンさせることができる。なお、蓋106にはテスト釦78との干渉を避けるためにテスト釦78が挿通する半円形の切り欠き106aが設けてある。
【0097】
ここで、図12に示すように器体1両側面には零相変流器ZCTのハウジング75が部分的に露出する窓孔98が開口しているので、窓孔98から器体1内への異物侵入を防止するとともに外観上の見栄えを良くするために、絶縁性を有するシート状の材料で角筒状に形成された絶縁シート107を器体1に取着して窓孔98を覆い隠している。
【0098】
次に本実施形態の動作を図2並びに図13〜図16を参照して説明する。図13は開放状態を示しており、この開放状態ではハンドル6の操作部6aが窓孔50より倒立露出した状態にあり、作動板43の一端と第1引外し板41との係合状態は外れた状態にある。そしてコイルばね62によりクロスバー40は図において時計回りに回動するように付勢されており、クロスバー40の切溝54に貫挿されている可動接触子4Aが自由端を上方に移動させた状態にあり、また切溝55に貫挿させた可動接触子4Bはそのばね弾性力により自由端を上方に移動させた状態にあり、夫々の自由端に設けてある可動接点3A,3Bが対応する固定接点2A,2Bから開離した状態にある。
【0099】
この状態でハンドル6の操作部6aを時計回りに回動操作すると、リンク44の上側軸44aが下方向に押し動かされてリンク44は下側軸44bにより作動板43を押し下げる。この作動板43の押し下げにより作動板43の一端(図において右端)が第1引外し板41の係止部41eに当たり、その位置を回動中心として作動板43は反時計回りに回動し、作動板43の他端(左端)がクロスバー40の上端に設けてある突出部84に当たり、クロスバー40を反時計回りにばね付勢に抗して回動させる。
【0100】
この回動によりクロスバー40の切溝55に貫挿された可動接触子4Bが自由端を下向きに移動させる方向に撓むことになり、自由端の可動接点3Bを固定接点2Bに接触させる。また切溝54に貫挿された可動接触子4Aが反時計回りに回動してその自由端の可動接点3Aを固定接点2Aに接触させる。この接触は可動接点3Bが固定接点2Bに接触するよりも遅れるようなっており、可動接点3Bが先入りとなっている。
【0101】
そしてハンドル6をさらに時計回りに回動させると、リンク44の下側軸44bの位置とハンドル6の回転中心を結ぶ線より上側軸44aが図2に示すように左方向に移動し、この状態でハンドル6のねじりばね、クロスバー44を付勢するコイルばね62、更に可動接触子4Bのばね力等が均衡して作動板43の一端と第1引外し板41の係止部41eとのラッチ状態が保持され、図2の投入状態が維持される。
【0102】
さて投入状態でハンドル6の操作部6aを反時計回りに回動させると、リンク44の上側軸44aの位置が、ハンドル6の回転中心と、下側軸44bを結ぶ線を右方向に越えて上方へ移動するため作動板43の左端と第1引外し板41の係止部41eとのラッチ状態が解かれ、クロスバー40はコイルばね62の付勢力で時計回りに回動するとともに、ハンドル6がねじりばねの付勢力でオフ側に急速に回動復帰する。クロスバー40の時計回りへの回動により可動接触子4Aが時計回りに回動して自由端を上方へ移動させ可動接点3Aを固定接点2Aより開離させる。また可動接触子4Bが下向きの押し下げが無くなって、そのばね力で元の状態に復帰することになり、自由端の可動接点3Bを固定接点2Bより開離する。この開離は上記可動接点3Aが固定接点2Aから開離するよりも遅れる後切れとなっている。この遅れは後述する強制開極時も同様である。
【0103】
ここで上記のように両極の主接点の開閉に上記のように遅れを持たせているため接点開閉時に生じるアークは剛体側の可動接触子4Aのみとなり、ばね材からなる可動接触子3Bのアークによる消耗を防止できる。
【0104】
さらに主接点の開離時に回動するクロスバー40の先端面の幅方向に形成した凹溝131に両ケース1A,1B及び中間ケース7に形成した止片130…が係入して凹溝131の底部に当接するため、一方の区画で発生したアークが器体1の奥側のクロスバー40側から回りこんで他の区画へ入り込む恐れを無くして、器体1内部でのアークによる極間短絡を防止する。
【0105】
さて図2に示す上記投入状態において、負荷に過電流が流れると、バイメタル45,46は過電流により発熱して湾曲変位することになる。ここで上方から垂下したバイメタル45,46は下端が図において左方向に移動するように変位し、図15に示すようにバイメタル46の下端は第2引外し板42の駆動片42dを左方向に押し、バイメタル45の下端は第1引外し板41の脚部41c先端の受け部(図示せず)を左方向に押す。またバイメタル46の変位によって第2引外し板42が反時計回りに回動し、第2引外し板42の対向部42aが第1引外し板41の受け部41fを左方向に押す。そして、第1引外し板41は受け部がバイメタル45に押されるとともに受け部41fが第2引外し板42に押されることで時計回りに回動する。
【0106】
さて第1引外し板41が時計回りに回動すると、係止部41eと作動板43の一端(右端)とのラッチ状態が解除され、作動板43はリンク44の下側軸44bを中心として時計回りに回動することになる。そのため作動板43の他端(左端)によるクロスバー40の規制が無くなり、クロスバー40はコイルばね62のばね力により時計回りに回動し、図15に示すように可動接触子4A,4Bを開放状態に復帰させ、可動接点3A,3Bを固定接点2A,2Bからそれぞれ開離させる。すなわち、主回路に過負荷電流が流れた場合には、熱動釈放装置47、48によって開閉機構5が釈放されて主接点を強制的に開極して負荷を保護することができる。
【0107】
その後、電路遮断によりバイメタル45,46は元の状態に戻り、第1引外し板41はねじりばねの付勢により元の位置へ回動復帰し、同時に第2引外し板42の対向部42aを受け部41fが押し動かして第2引外し板42を元へ戻す。またハンドル6はねじりばねの付勢により開放方向(反時計回り)に回動することになる。
【0108】
また上記投入状態において、短絡電流のような過大電流が通電導体80に流れると、固定鉄心57に電磁吸引力が発生して可動鉄心58を吸引して揺動させる。また磁性板340がヨーク341に吸引される。これにより図12に示すように、可動鉄心58の先端部が第2引外し板42の受け部42cを押して第2引外し板42を反時計回りに回動させる。過負荷電流が流れたときと同様に第2引外し板42が反時計回りに回動すると、第2引外し板42の対向部42aが第1引外し板41の受け部41fを左方向に押して時計回りに回動する。第1引外し板41は磁性板340がヨーク341に吸引されることによっても時計回りに回動力を受ける。そして、第1引外し板41が時計回りに回動すると、係止部41eと作動板43の一端(右端)とのラッチ状態が解除され、作動板43はリンク44の下側軸44bを中心として時計回りに回動することになる。そのため作動板43の他端(左端)によるクロスバー40の規制が無くなり、クロスバー40はコイルばね62のばね力により時計回りに回動し、可動接触子4A,4Bを開放状態に復帰させ、可動接点3A,3Bを固定接点2A,2Bからそれぞれ開離させる。すなわち、主回路に短絡電流のような過電流(瞬時大電流)が流れた場合には、第1の電磁釈放装置47および磁性板340とバイメタル45とヨーク341で構成される第3の電磁釈放装置によって開閉機構5が釈放されて主接点を強制的に開極することができる。
【0109】
その後、電路遮断により固定鉄心57に電磁吸引力が発生しなくなると、可動鉄心58は板ばね59のばね力により元の状態に戻り、第1引外し板41はねじりばねの付勢により元の位置へ回動復帰し、同時に第2引外し板42の対向部42aを受け部41fが押し動かして第2引外し板42を元へ戻す。またハンドル6はねじりばねの付勢により開放方向(反時計回り)に回動することになる。
【0110】
さらに上記投入状態において、地絡電流のような漏洩電流が流れると、漏電保護回路51がコイル68に通電することにより固定鉄心57に電磁吸引力が発生して可動鉄心58を吸引して揺動させる。これにより短絡電流が流れたときと同様、図16に示すように、可動鉄心58の先端部が第2引外し板42の受け部42cを押して第2引外し板42を反時計回りに回動させるとともに第1引外し板41を時計回りに回動させ、可動接触子4A,4Bを開放状態に復帰させて可動接点3A,3Bを固定接点2A,2Bからそれぞれ開離させる。すなわち、主回路に地絡電流のような漏洩電流が流れた場合には、漏電引外し手段を構成する第2の電磁釈放装置48によって開閉機構5が釈放されて主接点を強制的に開極して地絡保護ができる。
【0111】
【発明の効果】
請求項1記載の漏電遮断器によれば、回路基板の高さ方向のスペースを有効に活用することができ、器体の特に高さ方向のコンパクト化が図れる。
【0112】
また、回路基板の端面にそのまま漏電テスト固定接点を取着したものに対して、漏電テスト可動板を回路基板の端面に近づけても十分に漏電テスト固定接点から離すことができ、もって器体の上下面間方向の間隔を狭くすることができることとなり、器体をコンパクト化できる。
【0113】
請求項記載の漏電遮断器によれば、請求項と同様な効果のほか、漏電テスト固定接点が基板の端面の凹みにあるので、漏電テスト可動板の先端をそのまま一直線に形成したものに対して、漏電テスト可動板を漏電テスト固定接点に接触させ易くでき、漏電テスト可動板と漏電テスト固定接点との接触を確実にさせ易く、回路基板の端面に漏電テスト可動板が接触しにくくなる。
【0114】
請求項記載の漏電遮断器によれば、請求項1または請求項2と同様な効果のほか、漏電テスト可動板の端面を回路基板に当接させ、この点を支点として漏電テスト可動板が漏電テスト固定接点に接触するので、漏電テスト可動板の弾性を取り易くできる。
【図面の簡単な説明】
【図1】本発明の一実施の形態の零相変流器まわりの分解斜視図である。
【図2】実施形態の投入状態を示し、第2側ケースを取り外した状態の側面図である。
【図3】同上の分解斜視図である。
【図4】零相変流器の付近の縦断面図である。
【図5】バイメタルの位置の縦断面図である。
【図6】同上における第1及び第2の電磁釈放装置の分解斜視図である。
【図7】同上における第1及び第2の電磁釈放装置の斜視図である。
【図8】同上における漏電保護回路並びに試験回路の回路図である。
【図9】零相変流器まわりの絶縁板を含めた分解斜視図である。
【図10】回路基板の正面図である。
【図11】隔壁部材の斜視図である。
【図12】漏電遮断器の斜視図である。
【図13】同上の開放状態を示し、第2側ケースを取り外した状態の側面図である。
【図14】同上の開放状態からハンドルを投入状態へ回動する途中の段階で一方の可動接触子が先入りした状態を示し、第2側ケースを取り外した状態の側面図である。
【図15】同上の過負荷電流による過電流引外し動作の状態説明図である。
【図16】同上の短絡電流による過電流引外し動作並びに地絡電流による漏電引外し動作の状態説明図である。
【符号の説明】
1 器体
2A,2B 固定接点
3A,3B 可動接点
5 開閉機構
6 ハンドル
41 第1引外し板
42 第2引外し板
47 第1の電磁釈放装置
48 第2の電磁釈放装置
51 漏電保護回路(漏電検出回路)
57 固定鉄心
58 可動鉄心
68 引外しコイル
69 コイル枠
69b 保持片
69c 取付ピン
73 回路基板
74 回路基板
76a 可動接点板(漏電テスト可動板)
76b 漏電テスト固定接点
78 漏電テスト釦
326 凹み
329 テスト可動板の先端
360 テスト可動板の反対側端部
ZCT 零相変流器
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a leakage breaker that energizes a coil and forcibly opens a contact of each pole when an unbalanced current between the poles is detected.
[0002]
[Prior art]
As a conventional example, there is one shown in JP-A-8-293679. In this case, the vertical direction of the circuit board attached so that one side of the thickness (primary side penetration) direction of the zero-phase current transformer is opposed to the surface (thickness direction) is arranged in the height direction in the vessel body. At the position corresponding to the earth leakage test button for conducting the earth leakage test provided on the body, attach the earth leakage test movable plate and the earth leakage test fixed contact where the earth leakage test movable plate contacts and separates to the circuit board. ing.
[0003]
The positions of the earth leakage test movable plate and the earth leakage test fixed contact are also attached above the zero phase current transformer on the surface where the zero phase current transformer is attached.
[0004]
[Problems to be solved by the invention]
In the earth leakage breaker described above, the earth leakage test movable plate and the earth leakage test fixed contact are attached above the zero phase current transformer on the surface where the zero phase current transformer is attached. The installation space for these earth leakage test movable plate and earth leakage test fixed contact is required on the zero-phase current transformer mounting surface of the circuit board, the length of the circuit board is increased in the vertical direction, and the height of the device body is particularly high. There was a problem of increasing the size.
[0005]
The present invention has been made in view of such a reason, and an object of the present invention is to provide an earth leakage circuit breaker capable of downsizing the body.
[0006]
[Means for Solving the Problems]
  The earth leakage circuit breaker according to claim 1 includes a handle that can be operated from the upper surface of the body, a plurality of contact points that are opened and closed by rotating the handle, and a zero-phase change that detects an unbalanced current between the poles. A current leakage test button disposed on the upper surface of the current vessel, a current leakage test movable plate driven by the operation of the current leakage test button, and the current leakage test movable plate Install the earth leakage test fixed contact that flows a pseudo unbalanced current and excite the trip coil for forcibly opening the contacts of each pole when the unbalanced current is detected by the zero-phase current transformer In a leakage breaker equipped with a leakage detection circuit for supplying a current and having a circuit board disposed so that both end faces face the upper and lower surfaces of the container,
  The earth leakage test movable plate is disposed on the end surface side of the circuit board located on the upper surface side of the vessel body,Providing a recess in the end surface of the circuit board located on the upper surface side of the body;The earth leakage test fixed contactArranged in the recessIt is characterized by that.
[0007]
According to the earth leakage breaker of the first aspect, the space in the height direction of the circuit board can be effectively utilized, and the device body can be made particularly compact in the height direction.
[0008]
  AlsoThe circuit board has a recess in the end surface, and the leakage test fixed contact is disposed in the recess.Therefore, there are the following effects.
[0009]
  That is,Where the earth leakage test fixed contact is directly attached to the end face of the circuit board, the earth leakage test movable plate can be sufficiently separated from the earth leakage test fixed contact even if it is close to the end face of the circuit board. The interval in the gap direction can be reduced, and the body can be made compact.
[0010]
  Claim2The earth leakage breaker described in claim1The tip of the test movable plate is bent in the fixed contact direction.
[0011]
  Claim2According to the earth leakage breaker described, the claim1In addition to the same effect as above, since the earth leakage test fixed contact is in the dent on the end face of the board, the earth leakage test movable plate is brought into contact with the earth leakage test fixed contact against the one in which the tip of the earth leakage test movable plate is formed straight. This makes it easy to ensure the contact between the earth leakage test movable plate and the earth leakage test fixed contact, and makes it difficult for the earth leakage test movable plate to contact the end face of the circuit board.
[0012]
  Claim3The earth leakage breaker described isClaim 1 or claim 2The end face of the earth leakage test movable plate opposite to the contact end face of the earth leakage test fixed contact is bent so as to contact the circuit board.
[0013]
  Claim3According to the earth leakage breaker describedClaim 1 or claim 2In addition to the same effect as above, the end face of the earth leakage test movable plate is brought into contact with the circuit board, and the earth leakage test movable plate contacts the earth leakage test fixed contact with this point as a fulcrum, so that the earth leakage test movable plate can be easily made elastic. .
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described in detail with reference to FIGS.
[0015]
In the present embodiment, two fixings arranged in parallel in the width direction of the container body 1 in the container body 1 configured by connecting the first side case 1A and the second side case 1B made of synthetic resin on both sides. The contacts 2A and 2B, the two movable contacts 4A and 4B, to which the movable contacts 3A and 3B that are detachably opposed to the fixed contacts 2A and 2B are fixed, and the two movable contacts 4A and 4B are driven. The movable contact 3A and 3B are brought into and out of contact with the fixed contacts 2A and 2B through the opening and closing mechanism 5 by the opening and closing operation of the handle 6 (contact / release). The fixed contacts 2A, 2B and the movable contacts 4A, 4B are arranged vertically in the height direction of the body 1, and two fixed contacts 2A in the height direction of the movable contacts 4A, 4B. , 2B, one movable contact 4B and the other movable contact 4A The fixed contact 2A to which the movable contact 3A comes in contact is separated from the fixed contact 2A and 2B at a height position where the movable contact 3A and 3B are not separated from each other when viewed from the width direction of the container 1 with the movable contacts 3A and 3B being separated from each other. It is.
[0016]
An intermediate case 7 molded from a synthetic resin material is fixed in one end portion in the longitudinal direction of the container body 1 so as to be sandwiched between both side cases 1A and 1B, and the inner side wall (outer wall) inside the first side case 1A is fixed. The terminal block 10A constituting the output terminal on the voltage electrode side having the fixed contact 2A provided at one end is housed in a section constituted by the concave portion 8 and the vertical wall portion 35 of the intermediate case 7, and the second case of the intermediate case 7 is accommodated. Neutral pole (or other voltage pole) side provided with a lower fixed contact 2B at one end in a section composed of a recess 9 provided on the side case 1B side and a side wall (outer wall) of the second side case 1B The terminal block 10B constituting the output terminal is housed.
[0017]
In the terminal block 10A, an extension piece 11a is integrally extended above a terminal plate 11 bent in a U-shape and one end of a lower piece of the terminal plate 11, and the upper end of the extension piece 11a is perpendicular to the extension piece 11a. A fixed contact 12A that is bent and integrally extended outward with respect to the terminal plate 11, a fixed contact 2A that is caulked and fixed to the upper surface of one end of the fixed contact 12A, and a lower piece of the terminal plate 11 It is comprised with the substantially M-shaped lock spring 13A accommodated in the terminal board 11. FIG. Then, the lower piece of the terminal plate 11 is placed on the bottom inclined surface of the concave portion 8 of the first side case 1A, the extension piece 11a is disposed along the rising wall 8a at one end of the concave portion 8, and the rising wall 8a The fixed contact 12A is led out of the recess 8 beyond the upper end, and is integrally formed between the rising wall 8a and the partition wall 14 rising from the bottom of the first side case 1A in the same manner as the bottom of the recess 8. The terminal block 10 </ b> A is disposed in the recess 8 by disposing the tip of the fixed contact 12 </ b> A on the fixed contact disposition portion 15. The fixed contact placement portion 15 is formed with a recess 15a that allows the lower end of the fixed contact 2A protruding to the lower surface side of the fixed contact 12A to escape. The terminal plate 11 is formed by integrally extending a T-shaped piece 11b upward from the other end of the upper piece, and one end of a side protruding portion at the upper end of the T-shaped piece 11b is formed on the inner surface of the first side case 1A. It mounts on the upper end surface of the formed convex flat part 22. Further, a protrusion 23 is integrally formed on the side surface of the side piece of the terminal plate 11 to be inserted into the holding piece 13b of the locking spring 13A and prevent the locking spring 13A from rattling.
[0018]
The lock spring 13A and the terminal plate 11 constitute a quick connection terminal as a conductor connecting portion. When the intermediate case 7 is superimposed on the first side case 1A, the vertical wall portion at the other end of the first side case 1A. The cross section formed in the semicircular oblique downward groove 160 and the oblique downward groove 160 having the same shape on the wall formed on the opposite wall surface of the intermediate case 7 from the outside through the oblique downward electric wire insertion hole 16A. The core wire of the inserted electric wire (not shown) is press-fitted between the upper piece of the terminal plate 11 and the upper end of the locking piece 13a of the locking spring 13A and the upper end of the holding piece 13b, and the leading end of the locking piece 13a. The core wire is locked in the drawing direction of the electric wire, and the core wire is pressed against the upper piece of the terminal plate 11 by the upper end surface of the pressing piece 13b, so that the core wire is electrically connected and mechanically held. It has become. The wire lock is released by a release handle 17, and the release handle 17 has a rotary shaft 18 provided on a lower side surface thereof rotated in a shaft hole 20 provided on a convex flat portion 22 on the inner side surface of the first side case 1 </ b> A. A shaft (not shown) that is freely pivotally supported and protrudes from the wall surface of the vertical wall portion 35 of the intermediate case 7 is pivotally supported in a recess 37 provided on the other lower side surface. By manually operating and rotating the operating portion 17a exposed to the outside, the drive projection 19 provided at the lower end pushes the tip of one side end of the locking piece 13a of the locking spring 13A to move the locking piece 13a. It can be bent and the lock on the core wire can be released. In the figure, reference numeral 21 denotes a return spring that constantly urges the release handle 17 to rotate in the anti-manual operation direction.
[0019]
On the other hand, the terminal block 10B is basically composed of a terminal plate 11, a lock spring 13B, and a stationary contact 12B, like the terminal block 10A. However, unlike the terminal plate 11 of the terminal block 10A, the terminal block 10B The terminal plate 11 of the block 10B has an extension piece 11c extending downward from one end of the lower piece, and a fixed contact 12B is extended from the tip of the extension piece 11c so as to be parallel to the bottom of the body 1. Further, a back piece 11d extending at a right angle from one end of the side piece of the terminal plate 11 is formed.
[0020]
The lock spring 13B has the same structure as the lock spring 13A, is placed on the lower piece of the terminal plate 11, and a protrusion 23 protruding from the side piece of the terminal plate 11 is inserted into the holding piece 13b. It is like that.
[0021]
The terminal block 10B constitutes the bottom of the concave portion 9 of the intermediate case 7 and places the lower piece of the terminal plate 11 on the lateral wall portion 24 formed so as to extend substantially parallel to the bottom portion of the vessel body 1. The back piece 11d is placed along the vertical wall 25 at one end, and one end of the terminal plate 11 is fitted into a notch 27 formed between the lower end of the vertical wall 25 and one end of the horizontal wall 24, and the extension piece 11c is recessed. When the intermediate case 7 is overlaid on the first side case 1A side, the tip of the fixed contact 12B, that is, the bottom surface provided with the fixed contact 2B is the bottom of the first side case 1A. Are placed on the ribs 26, 26. That is, the fixed contact 2B is disposed across the side cases 1A and 1B in a space formed between the side wall 24 of the intermediate case 7, the bulging portion 30 described later, and the side walls of the side cases 1A and 1B. The recess between the ribs 26 is a relief at the lower end of the fixed contact 2B, which is fixed by caulking to the tip of the fixed contact 12B, protruding from the lower surface side of the fixed contact 12B.
[0022]
Further, the tip of the side projecting portion at the upper end of the T-shaped piece 11 b that extends upward from the other end of the upper piece of the terminal plate 11 is the upper end surface of the convex flat portion 22 ′ formed on the wall surface of the intermediate case 7. Placed on.
[0023]
The lock spring 13B and the terminal plate 11 of the terminal block 10B constitute a quick connection terminal as a conductor connecting portion as in the case of the terminal block 10A, and when the intermediate case 7 is superimposed on the second side case 1B, the intermediate case 7 is provided in the vertical wall at the other end of the second side case 1B in the same manner as the oblique downward groove 160 having a semicircular cross section provided in the vertical wall portion at the other end of the recess 9. When the electric wire is inserted from the electric wire insertion hole 16B formed by the oblique downward groove 160, the core wire is locked by the locking piece 13a of the locking spring 13B, and the core wire is attached to the upper piece of the terminal plate 11 by the pressing piece 13b. The wires are pressed to electrically connect the wires and are mechanically locked.
[0024]
The wire locking is released by a release handle 17 ′. Like the release handle 17, the release handle 17 ′ has a rotating shaft 18 provided on the lower side surface provided on the convex flat portion 22 ′ of the intermediate case 7. A shaft 38 that is pivotally supported in the shaft hole 20 and protrudes from the inner wall surface of the second side case 1B is pivotally supported in a recess 37 formed on a side surface thereof. When the operating portion 17a exposed to the outside is manually operated and rotated, the driving projection 19 provided at the lower end pushes the tip of one side end of the locking piece 13a of the locking spring 13B to bend the locking piece 13a. You can now unlock the locked state. In the figure, reference numeral 21 'denotes a return spring that constantly urges the release handle 17' to rotate in an anti-manual operation direction.
[0025]
The intermediate case 7 is formed with a bulging portion 30 that protrudes toward the second side case 1B with respect to the vertical wall portion 35 substantially parallel to the side walls of the two side cases 1A and 1B and contacts the inner surface of the side wall of the second side case 1B. The wall suspended from the lower surface of the bulging portion 30 is the vertical wall 25, and is a recess surrounded by the side wall, the bottom wall, the vertical wall 32 at one end, and the ceiling wall 33 facing the second side case 1B. Is provided on the first case 1A side. Then, when the intermediate case 7 is abutted against the first side case 1A side, the front end side portion of the fixed contact 12A of the terminal block 10A assembled on the first side case 1A side is placed on the step surface of the bottom wall of the recess. The ceiling wall 33 is arranged along the lower surface of the lateral wall 29 protruding from the inner surface of the first case 1A. The vertical wall 32 is formed with an opening (not shown) for inserting the free end of the movable contact 4A corresponding to the fixed contact 2A into the recess.
[0026]
On the other hand, inside the other end in the longitudinal direction of the container body 1, the lowermost step among three conductive bars (not shown) respectively arranged at different positions (vertical direction in FIG. 1) in the distribution board. A storage portion 90 for storing and arranging one common terminal T1 for plug-in connection of the conductive bar of the voltage electrode, and one of the remaining one of the voltage electrode and the neutral electrode conductive bar is selected and connected. An inner storage portion 200 is provided in which one selection terminal T2 is movably disposed between at least two positions corresponding to the remaining one voltage electrode and neutral electrode conductive bar.
[0027]
Both the common terminal T1 and the selection terminal T2 which are plug-in type input terminals are substantially U-shaped, and are constituted by blade receiving springs which are spread toward the tip after the tips of both side pieces parallel to each other are close to each other. The conductive bar can be easily inserted by widening the tip, and the conductive bar is sandwiched between the central adjacent portions.
[0028]
The inner storage portion 200 has an inner side of the first side case 1A as positioning means for positioning the selection terminal T2 at two positions respectively corresponding to the remaining two conductive bars of the voltage electrode and the neutral electrode. A protrusion 97 having a substantially semicircular cross section is provided in the width direction of the first case 1 </ b> A on the end wall surface of the compartment constituting the storage unit 200.
[0029]
On the wall corresponding to the ceiling of the inner housing part 200 of the container 1, it is indicated whether the selection terminal T <b> 2 is at a position corresponding to one of the remaining two voltage bars or neutral conductive bars. As a display means, a through hole 201 communicating with the inner storage portion 200 is provided, and a columnar display portion 202 formed on the upper portion of the slide member 83 storing the selection terminal T2 from the through hole 201 is formed in the through hole 201. The position of the selection terminal T2 can be known depending on whether it can be visually recognized from the outside or at a position away from the through hole 201 and cannot be visually recognized from the outside, and it is confirmed whether the connection is 100V or 200V. Can do. Further, the slide member 83 can be pushed downward from the outside through the through hole 201 and moved downward. The through-hole 201 is a circular hole formed by abutting a semicircular cut-out hole 201a provided on the upper side walls of the two side cases 1A and 1B.
[0030]
The slide member 83 is formed of a synthetic resin molded product and is formed in a frame shape with both end faces corresponding to both end directions of the container body 1 being opened, and a blade receiving spring constituting the selection terminal T2 is inserted from one end opening. The tip end of the blade receiving spring protrudes from the other end opening, and the selection terminal T2 is arranged so as to be movable in the vertical direction in FIG.
[0031]
A guide groove in the vertical direction in which slide projections 203 formed on both side portions of the slide member 83 are slidably engaged and slid on the inner surfaces of the side walls of both side cases 1A and 1B constituting both side walls of the inner storage portion 200. 204 is formed between two parallel projections 205, and the inner housing portion 200 has the slide member 83 in a state where the slide projections 203 on both sides of the slide member 83 are engaged with the guide grooves 204, 204 on both side walls. At the same time, the selection terminal T2 is stored and held so as to be slidable in the vertical direction. Note that a slide protrusion may be provided on the inner storage portion 200 side, and a guide groove may be provided on the slide member 83 side.
[0032]
As shown in FIG. 3, the slide member 83 is integrally formed with a leg piece 83a extending downward in the drawing as shown in FIG. 3, and protrudes outward from the lower end of the leg piece 83a. A protrusion 206 is formed.
[0033]
As shown in FIG. 12, the protrusion 206 has an upper end of a slide groove 207 formed upward from the bottom surface of the first side case 1A on the outside of the side wall of the first side case 1A constituting the side wall of the inner storage portion 200. It is inserted into the slide groove 207 through an insertion hole 208 that is open at the bottom so as to communicate with the inner storage portion 200, and is slidable in the slide groove 207 along with the leg piece 83a in the vertical direction.
[0034]
The slide groove 207 and the insertion hole 208 constitute a guide part for moving the slide member 83 mounted with the selection terminal T2 up and down, and the bottom part of the slide groove 207 is formed so as to protrude into the inner storage part 200. The back surface of the leg piece 83a inserted upward into the slide groove 207 through the insertion hole 208 formed in the upper end bottom portion of the slide groove 207 can come into sliding contact with the bottom portion of the slide groove 207. In addition, a protrusion 207 a that abuts when the protrusion 206 moves to the upper end of the slide groove 207 is provided at the top of the slide groove 207.
[0035]
Thus, the protruding portion 206 constitutes an operating portion for moving the selection terminal T2 in the inner storage portion 200 up and down, and is held by the protruding portion 206 from the outside of the container 1 or pushed up or down by a driver or the like. If the slide movement in the slide groove 207 is performed, the slide member 83 in the inner storage portion 200 is moved up or down by the guide by the slide protrusion 203 and the guide groove 204 together with the selection terminal T2 along with the slide movement. Become.
[0036]
When the slide member 83 is moved by the above operation, the upper end or the lower end of the slide member 83 gets over the positioning projection 97 by its elasticity and the rounded surface of the positioning projection 97, and after the movement, the frame portion 83 is moved to the positioning projection 97. The position of the selection terminal T2 is held by hitting the lower end or the upper end of the tip.
[0037]
The opening / closing mechanism 5 that opens and closes the movable contacts 4A and 4B is a first member that includes an operation plate 43 that is a latch member, a crossbar 40, and a stepped locking portion 41e that locks one end of the operation plate 43. It consists of a tripping plate 41, a second tripping plate 42, a handle 6, a U-shaped link 44 and the like. If a large current such as a short circuit current flows instantaneously in the closed state of the main contacts (the fixed contacts 2A and 2B and the movable contacts 3A and 3B), the first electromagnetic release device 47 causes a leakage current in the main circuit. If the current flows, the second electromagnetic release device 48, and if an overcurrent such as an overload current flows, the thermal release device (45, 46) releases the switching mechanism 5 to forcibly set the main contact. Open the pole.
[0038]
The handle 6 includes an operation unit 6a, a rotation unit 6b, and a handle shaft 6c, and a shaft formed on the inner surface of the first case 1A with a handle shaft 6c protruding from the center of both side surfaces of the rotation unit 6b. A hole 49 and a shaft hole 49 formed on the inner side surface of the second side case 1B are rotatably inserted and held between the side cases 1A and 1B. The operating portion 6a is connected to the side cases 1A and 1B. It faces the window hole 50 opened to the upper surface of the container 1 configured in a connected state. A torsion spring (not shown) is mounted on the handle shaft 6c, and the handle 6 is urged in the opening operation direction by the torsion spring at the closing operation position (see FIG. 2).
[0039]
An upper shaft 44 a of the U-shaped link 44 is rotatably inserted into the shaft hole 52 provided at the lower end of the rotating portion 6 b and is connected to the operation plate 43 via the U-shaped link 44.
[0040]
The actuating plate 43 is connected to the handle 6 via the U-shaped link 44 by inserting the lower shaft 44b of the U-shaped link 44 through bearing holes 43a provided on both sides of the center, and moves up and down in the container 1 Arranged freely.
[0041]
The cross bar 40 is inserted into shaft holes 52, 52 formed on the inner side surfaces of both side cases 1A, 1B with shafts 40a projecting on both side surfaces of the upper part, and is pivotally supported between the side cases 1A, 1B. 12, the side of the first case 1 </ b> A slightly below the shaft 40 a has a cut groove 54 for fitting the side of the movable contact 4 </ b> A from the lateral direction, and the lower side of the second case 1 </ b> B. Each part is provided with a kerf 55 for fitting the movable contact 4B from the lateral direction. In the movable contact side end face, the stop piece 130 protruding from the inner surface of the side wall of the intermediate case 7 and the first side case 1A is in a state where the movable contacts 3A and 3B are separated from the fixed contacts 2A and 2B. A concave groove 131 is formed in the width direction so as to be engaged with and abut against the bottom (see FIG. 13).
[0042]
Here, the movable contact 4A is composed of a rigid conductive metal plate, and is inserted into the cut groove 54 of the crossbar 40 from the side, and in a recess (not shown) provided behind the cut groove 54, the rear portion The rear portion is biased upward by a coil spring 53 for contact pressure that is compressed between the lower surface and the bottom of the recess, and is movable when the crossbar 40 rotates about the shaft 40a. The contact 4A rotates about the opening edge of the kerf 54 so that the movable contact 3A, which is caulked and fixed to the free end, is separated and brought into contact with the corresponding fixed contact 2A.
[0043]
The movable contact 4B is made of a conductive spring thin plate material. When the cross bar 40 is rotated in the closing operation direction, the movable contact 4B is pressed downward to be bent, and from this bent state, the cross bar 40 is rotated in the opening operation direction. The movable contact 3B that is caulked and fixed to the tip is brought into contact with and separated from the fixed contact 2B by the return and the bending and the return.
[0044]
The lower end portion of the cross bar 40 is pressed by a coil spring 62 that is compressed between the lower end portion and a wall 63 that is suspended from the bottom portion of the first side case 1 </ b> A, so that a rotational force is applied.
[0045]
The first tripping plate 41 includes a shaft portion 41a, a protrusion portion 41b protruding above the shaft portion 41a, and a pair of leg portions 41c and 41d protruding below the shaft portion 41a, and both ends of the shaft portion 41a. Is inserted into shaft holes 56, 56 provided on the inner side surfaces of both side cases 1A, 1B, and is supported rotatably between both side cases 1A, 1B. Further, the return spring 301 using a torsion coil spring biases the operation plate 43 in the latching direction. A locking portion 41e with which one end of the operating plate 43 is engaged and disengaged is formed at the upper end portion of the projecting portion 41b, and a receiving portion (not shown) that is driven and driven by a bimetal 45 described later is formed on the tip side of one leg portion 41c. ) And a receiving portion 41f that is pushed and driven by the second tripping plate 42 is provided on the tip side surface of the other leg portion 41d. Further, the magnetic plate 340 is fixed so as to face the base end side of the bimetal 45 at the upper part of the shaft portion 41 a of the first tripping plate 41. For example, a protrusion is provided on the first tripping plate 41 and a hole is formed in the magnetic plate 340 to be fitted and fixed to the protrusion. Here, a U-shaped short-circuit detecting yoke 341 is disposed on the opposite side of the magnetic plate 340 with the bimetal 45 in between, and both sides of the yoke are close to the magnetic plate 340 from both sides of the bimetal 45. The yoke 341 is fixed to the container 1 or the partition member 31. Therefore, when a short-circuit current flows through the bimetal 45, a large magnetic flux generated around the bimetal 45 is generated by the yoke 341 and the magnetic plate 340 before the first tripping plate 41 is bent when the bimetal 45 is heated. Passing through the magnetic circuit, the magnetic plate 340 is attracted to the yoke 341, and the first tripping plate 41 is rotated in the direction of releasing the operating plate 43.
[0046]
The second tripping plate 42 is formed in a substantially square shape in which a facing portion 42a and a receiving portion 42c protrude from a central portion having a shaft hole 42b, and a shaft 31f provided on a partition wall member 31 described later is inserted into the shaft hole 42b. And pivotally supported. A driving piece 42d is provided on the end face of the facing portion 42a so as to face the lower end of the bimetal 46 described later and to be pushed when the bimetal 46 is bent.
[0047]
On the conductive plates 71A and 71B made of thick metal material, bimetals 45 and 46 constituting a thermal release device are respectively welded and fixed and suspended. One end of the braided wire 79A having one end welded to the common terminal T1 is welded to the fixed portion of the one bimetal 45 to the conductive plate 71A, and one end is connected to a first circuit board 73 to be described later. The other end of the braided wire 79B having one end welded to the selection terminal T2 is welded to the portion where the wire 82A is welded and the other bimetal 46 is fixed to the conductive plate 71B, and the current is connected to the movable contact 4B. The other end of the braided wire 79C, one end of which is welded to a conductor 80 (described later), is welded to the substantially central portion of the bimetal 46, the common terminal T1, the braided wire 79A, the conductive plate 71A, the bimetal 45, the braided wire 79D, and movable contact. The child 4A is electrically connected, and the selection terminal T2, the braided wire 79B, the conductive plate 71B, the bimetal 46, the braided wire 79C, the conducting conductor 80, and the movable contact 4B are electrically connected. Has been. The bimetals 45 and 46 can be adjusted at their lower end positions by screwing the adjusting screws 77 and 77 '. However, the adjusting mechanism is not the gist of the present invention, and thus detailed description thereof is omitted.
[0048]
Incidentally, the conductive plates 71A and 71B and the bimetals 45 and 46 are held by the partition wall member 31. The partition member 31 is made of a synthetic resin molded product having insulation properties, and a flat partition wall 31a that separates the two bimetals 45 and 46, and from the periphery of the partition wall 31a to both sides in the thickness direction (the width direction of the container 1). The conductive plate 71A and the bimetal 45 and the conductive plate 71B and the bimetal 46 are accommodated in the recesses 31c and 31c surrounded by the partition wall 31a and the peripheral wall 31b. A plurality of protrusions 31d are provided so as to face each other on the upper peripheral wall 31b of the recesses 31c and 31c, and the conductive plates 71A and 71B and the bimetal 45 are pressed by inserting the conductive plates 71A and 71B between the protrusions 31d. 46 are held by the partition wall member 31. In addition, rectangular cutouts 31e and 31e are formed on the upper peripheral wall 31b of the recesses 31c and 31c in which the conductive plates 71A and 71B are accommodated so that the adjusting screws 77 and 77 ′ face the outside of the recesses 31c and 31c. It is. Further, a shaft 31 f that is inserted into the shaft hole 42 b of the second tripping plate 42 projects from the bottom of the recess 31 c on the side where the conductive plate 71 B and the bimetal 46 are accommodated.
[0049]
As shown in FIG. 6, the first electromagnetic release device 47 includes a fixed iron core 57 formed by bending a magnetic iron plate into a substantially U shape in plan view, a movable iron core 58 formed of a rectangular flat magnetic iron plate, and a movable iron core. 58 is constituted by a leaf spring 59 which is an elastic member which is supported in a swingable manner on both end magnetic pole surfaces of the fixed iron core 57 and elastically urges the movable iron core 58 in a direction away from the fixed iron core 57. The conducting conductor 80 has an inner piece 80a in which one end of the braided wire 79C is welded to the front end portion, and an outer piece 80b that extends substantially L-shaped from the rear end of the inner piece 80a and faces the inner piece 80a substantially in parallel. The rear end of the movable contact 4B is connected to the front end of the outer piece 80b.
[0050]
The movable iron core 58 is fixed to the leaf spring 59 by inserting and fixing the projections 58a and 58a projected on the surface on the fixed iron core 57 side into holes 59b and 59b formed at one end of the central piece 59a of the leaf spring 59. It is swingably supported. On the other hand, the leaf spring 59 is arranged so that both side pieces 59c, 59c formed by bending on both sides of the central piece 59a are arranged along the outer surfaces of the both side pieces 57a, 57a of the fixed iron core 57, and are arranged at the ends of the both side pieces 59c, 59c. The engaging pieces 59d and 59d that protrude in the direction are engaged with recesses 57b and 57b formed at the outer corners of the fixed iron core 57, whereby the inner piece 80a of the conductive conductor 80 is fixed to the fixed iron core as shown in FIG. The movable iron core 58 is sandwiched between the inner piece 80a and the outer piece 80b so that the movable iron core 58 is sandwiched between the inner piece 80a and the outer piece 80b. At this time, the magnetic pole surface, which is the tip of both side pieces 57a, 57a of the fixed iron core 57, opposes the movable iron core 58 through the space between the center piece 59a of the leaf spring 59 and both side pieces 59c, 59c.
[0051]
Therefore, when an overcurrent such as a short-circuit current flows through the conducting conductor 80, the movable iron core 58 is attracted and oscillated by the electromagnetic attraction force generated on the magnetic pole surfaces of the both side pieces 57a and 57a of the fixed iron core 57. In addition, since the fixed iron core 57 and the movable iron core 58 are connected to each other by the leaf spring 59 in this way, the first electromagnetic release device 47 can be easily assembled into the body 1 as will be described later. It is.
[0052]
Here, the direction of the electromagnetic attracting force generated on the magnetic pole surfaces of the both side pieces 57a, 57a of the fixed iron core 57 by the current flowing through the inner piece 80a of the current-carrying conductor 80, and the both side pieces 57a of the fixed iron core 57 by the current flowing through the outer piece 80b. The direction of the electromagnetic attractive force generated on the magnetic pole surface of 57a is made the same, and the electromagnetic attractive force for attracting the movable iron core 58 is strengthened so that the main contact is quickly opened. Further, since the current-carrying conductor 80 is not shared with the bimetals 45 and 46 of the thermal release device, the distance between the fixed iron core 57 and the movable iron core 58 can be narrowed compared to the conventional example in which the current-carrying conductor 80 is also used as the bimetal. Further, it is possible to reduce the size of the fixed iron core 57 and the movable iron core 58 in the facing direction.
[0053]
On the other hand, the second electromagnetic release device 48 is configured by winding an exciting coil 68 around the fixed iron core 57 of the first electromagnetic release device 47. As shown in FIG. 6, the coil frame 69 formed in a rectangular tube shape with one side surface opened by an insulating material such as a synthetic resin is protruded from the side pieces 57a and 57a of the fixed iron core 57 from both ends in the axial direction. As shown in FIG. 7, a coil 68 is wound between outer casings 69a and 69a provided at both ends of the coil frame 69 in the axial direction. In the vicinity of the opened side surfaces of the outer casings 69a and 69a of the coil frame 69, substantially cubic holding pieces 69b and 69b are projected, and conductive mounting pins 69c projecting from the side surfaces of the holding pieces 69b and 69b. 69c, the ends of the coil 68 are tangled.
[0054]
An outer flange 69a of the coil frame 69 projects in the axial direction, and protrudes outward from an end surface of a circuit board 73 (described later) to the housing 75 of the zero-phase current transformer ZCT. For example, a coil frame holding part 310 having an L-shaped cross section is provided to which the coil frame 69 is engaged when the coil frame 69 is slid in the direction toward the zero phase current transformer. The outer casing 69a is composed of a narrow portion and a wide portion inserted into the coil frame holding portion 310, and the amount of insertion into the coil frame holding portion 310 is restricted by an end portion 69d on the narrow portion side of the wide portion. Thus, if the coil 68 is connected to the circuit board 73 after the coil frame 69 is slid to the coil frame holding part 310 of the zero-phase current transformer ZCT, the coil frame 69, the zero-phase current transformer ZCT and the circuit board are connected. 73 can be made into a block, and since the lead wire for connecting the circuit board 73 and the coil 48 can be connected in this blocked state, the assembling work into the container body 1 becomes easy. .
[0055]
Further, a pair of mounting pins 69c and 69c having a proximal end connected to each terminal of the coil 68 and a distal end connected to the circuit board 73 are attached to the coil frame 69, and the coil frame 69 is attached to the zero-phase current transformer ZCT. The circuit board 73 is provided with a pair of mounting holes 311 into which the distal ends of the mounting pins 69c are inserted when the housing 75 is slid to the coil frame holding portion 310. Thereby, if the coil frame 69 is slid to the coil frame holding part 310 of the zero-phase current transformer ZCT, the pair of mounting pins 69c are inserted into the mounting holes 311 of the circuit board 73, and the coil 68 and the circuit Electrical connection with the substrate 73 can be facilitated.
[0056]
These mounting pins 69c are bent in such a manner that they extend in a direction away from the board mounting piece 312 on the front end side and the board mounting piece 312 inserted into the mounting hole 311 of the circuit board 73, and the end of the coil 68 is terminated. The coil mounting pieces 313 of the respective mounting pins 69c are formed on both sides of the coil frame 69 which is formed in a substantially L shape including the coil mounting pieces 313 on the proximal end side to be connected and protrudes from the winding surface on which the coil 68 is wound. The above-described pair of holding pieces 69b having through holes 314 that can be inserted is provided. Therefore, when the coil 68 is wound around the coil frame 69, the holding piece 69b does not get in the way, and the coil 68 can be easily wound. Further, the mounting pins 69c that are linear from the base end to the tip end of the pair of holding pieces 69b protruding from the winding surface have a long interval between the mounting pins 69c, but the circuit board 73 cannot be reduced in size. The circuit board 73 can be reduced in size because it is bent in an L shape so as to approach each other.
[0057]
The mounting pin 69c has at least the coil mounting piece 313 and the through hole 314 of the coil frame 69 formed in a non-circular cross section such as a square hole, and the board mounting piece 312 is coiled when the coil mounting piece 313 is inserted into the through hole 314. Rotation about the mounting piece 313 is restricted. Since the coil mounting piece 313 of the mounting pin 69c cannot be rotated when inserted through the through hole 314, the tip of the mounting pin 69c is easily aligned with the mounting hole 311 of the circuit board 73 in a fixed state. The operation of inserting the tip of the attachment piece 312 into the attachment hole 311 of the circuit board 73 is facilitated.
[0058]
In addition, when the coil mounting piece 313 of the mounting pin 69c is passed through the through hole 314, a pair of locking portions 315 and 316 that are locked to both surfaces of the holding piece 69b with the holding piece 69b of the coil frame 69 interposed therebetween are coil-mounted. It is provided on the piece 313. In this case, the tip end of the coil attachment piece 313 is formed in a tapered shape so that it can be easily inserted into the through hole 314, and the rear end portion of the taper is used as a locking portion 315. Therefore, if the pair of locking portions 315 and 316 of the mounting pin 69c are locked to the holding piece 69b of the coil frame 69, the tip of the mounting pin 69c can be easily aligned with the mounting hole 311 of the circuit board 73. This facilitates the operation of inserting the tip of the board mounting piece 312 of the mounting pin 69c into the mounting hole 311 of the circuit board 73.
[0059]
Thus, when a leakage current such as a ground fault current flows, the coil 68 is energized by the leakage protection circuit 51 described later to excite the fixed iron core 57, and the magnetic pole surfaces of both side pieces 57a and 57a of the fixed iron core 57 are excited. An electromagnetic attraction force is generated to cause the movable iron core 58 to be attracted and oscillated. That is, by winding the coil 68 around the fixed iron core 57, the fixed iron core 57, the movable iron core 58, and the leaf spring 59 constituting the first electromagnetic release device 47 can be used as the second electromagnetic release device 48. Compared to the conventional case where the first electromagnetic release device for short circuit protection and the second electromagnetic release device for leakage protection are made up of independent parts, the number of parts can be reduced and space saving can be achieved. In addition, the size can be reduced.
[0060]
Further, since the energizing directions of the coil 68 and the energizing conductor 80 (inner piece 80a) between the fixed iron core 57 and the movable iron core 58 coincide, the coil 68 is energized and the second electromagnetic release device 48 operates. The electromagnetic attractive force generated on the magnetic pole surfaces of the both side pieces 57a and 57a of the fixed iron core 57 can be increased, and the main contact can be opened quickly. Further, since the coil 68 is wound around the fixed iron core 57, the coil 68 does not move, so that the coil 68 can be prevented from being disconnected. However, the coil 68 may be wound around the movable iron core 58.
[0061]
The earth leakage protection circuit 51 has the circuit configuration shown in FIG. 8, and the voltage circuit (braided wire 79A) of the main circuit and the circuit (braided wire 79B) of the neutral electrode (or other voltage electrode) pass through. When the current flowing in each pole of the main circuit becomes unbalanced due to a leakage current such as a ground fault current, the zero-phase current transformer ZCT is inserted between the output terminals of the zero-phase current transformer ZCT according to the degree of unbalance. Current (detection current) flows. This detection current is an alternating current and is clamped by a clamp circuit composed of diodes D1 and D2 connected in antiparallel, and the detection current is converted into a voltage by charging the smoothing capacitor C1 through the resistor R1. Then, the voltage across the smoothing capacitor C1, that is, the detection voltage converted from the detection current is input to the leakage current determination circuit 51a.
[0062]
The power source of the leakage current determination circuit 51a is connected to the series circuit of the diode D3, resistors R2 to R5, and the smoothing capacitor C2 through the coil 68 of the second electromagnetic release device 48, and the voltage pole of the main circuit and the neutral pole (or other voltage). And the voltage across the smoothing capacitor C2 is applied to the power supply terminal and the ground terminal of the leakage current determination circuit 51a. In addition, a series circuit of a coil 68, a thyristor SCR, and a diode D3 is connected between the voltage pole and the neutral pole (or other voltage pole) of the main circuit, and control is performed from the output terminal of the leakage current determination circuit 51a. By applying a signal to the gate of the thyristor SCR, the thyristor SCR is turned on. A snubber circuit including a capacitor C0 and a resistor R0 is connected between both ends of the thyristor SCR.
[0063]
The leakage current determination circuit 51a compares the detected voltage with a predetermined threshold, charges or discharges the capacitor C3 according to the comparison result, and outputs a control signal from the output terminal according to the voltage across the capacitor C3. Configured to delay results. Accordingly, when a leakage current flows through the main circuit, the thyristor SCR is turned on by the control signal, and the coil 68 is energized, whereby the second electromagnetic release device 48 is operated, and the movable iron core 58 is attracted to the fixed iron core 57. The leakage current determination circuit 51a is formed of an integrated circuit, and is externally connected with the capacitor C3 and a resistor R6 that determines a time constant for discharging the capacitor C3 after detecting the leakage.
[0064]
Between the voltage pole and neutral pole (or other voltage pole) of the main circuit, a series circuit of a resistor RT, a normally open test switch SW, and a lead 70a inserted into the zero-phase current transformer ZCT is provided. A test circuit 70 is connected. That is, by turning on the test switch SW and passing a current through the lead 70a, an unbalanced current is caused to flow to the primary side of the zero-phase current transformer ZCT to create a pseudo-leakage state, and the leakage protection circuit 51 operates normally. You can test whether or not you want to. A surge absorbing element SA is connected in parallel to the resistor RT and the test switch SW.
[0065]
By the way, the plurality of types of circuit components constituting the leakage protection circuit 51 and the test circuit 70 are mounted on first and second circuit boards 73 and 74 formed of a printed (wiring) board as shown in FIG. On the first circuit board 73, high-power circuit components (resistors R2, R3, diode D3, test circuit 70, A snubber circuit or the like) is mounted, and the second circuit board 74 has a weak electric circuit component (leakage current determination circuit 51a, clamp circuit, smoothing capacitor C1, zero phase) constituting the weak electric circuit on the right side from the boundary line W. Current transformer ZCT, etc.) and a thyristor SCR are mounted. The test switch SW includes a movable contact plate 76a which is an earth leakage test movable plate having one end bonded to the first circuit substrate 73 and supported to be swingable, and the first circuit substrate so as to face the movable contact plate 76a. The test button 78 is pressed when the test button 78, which is configured by the earth leakage test fixed contact 76b mounted on the movable contact plate 76a and is movably disposed on the free end of the movable contact plate 76a, is pressed. The driven movable contact plate 76a comes into contact with the fixed contact 76b and is turned on.
[0066]
In this case, the movable contact plate 76a is disposed on the end surface side of the circuit board 73 located on the upper surface side of the device body, and the leakage test fixed contact 76b is formed on the end surface of the circuit board located on the upper surface side of the device body. Thereby, the space in the height direction of the circuit board 73 can be used effectively, and the body 1 can be made compact (particularly in the height direction). The movable contact plate 76 a is disposed substantially parallel to the end surface of the circuit board 73, and a leg piece 328 extending in parallel with the circuit board 73 is extended from one end portion thereof, and the tip thereof is bent and fixed to the circuit board 73. . In addition, an earth leakage test movable contact plate is provided for the case where a recess 326 is provided on the end face of the circuit board 73 and the earth leakage test fixed contact 76b is provided in the depression 326 and the earth leakage test fixed contact is directly attached to the end face of the circuit board 73. Even if 76a is brought close to the end surface of the circuit board 73, it can be sufficiently separated from the leakage test fixed contact 76b, and the space between the upper and lower surfaces of the body 1 can be narrowed, and the body 1 can be made compact. . Further, the test movable contact plate 76a has its tip 329 bent in the direction of the fixed contact, and since the earth leakage test fixed contact 76b is in the recess 326 of the end face of the substrate 73, the tip of the earth leakage test movable contact plate 76a is straightened as it is. With respect to the formed circuit board, the leakage test movable contact plate 76a can be easily brought into contact with the leakage test fixed contact 76b, and the contact between the leakage test movable contact plate 76a and the leakage test fixed contact 76b can be easily ensured. It becomes difficult for the earth leakage test movable contact plate 76a to come into contact with the end face. On the other hand, the end face of the end portion 360 opposite to the tip 329 which is the end face of the earth leakage test fixed contact of the earth leakage test movable contact plate 76 a is bent so as to contact the upper edge of the circuit board 73. When the earth leakage test movable contact plate 76a is pressed with the test button 78, the movable contact plate 76a tries to incline in the width direction with the leg piece 328 as a fulcrum, but the end surface of the end portion 360 contacts the upper end surface of the circuit board 73. Since the earth leakage test movable contact plate 76a contacts the earth leakage test fixed contact 76b with the fulcrum as a fulcrum, the earth leakage test movable contact plate 76a can be easily made elastic.
[0067]
The zero-phase current transformer ZCT has a ring-shaped core (not shown) wound with a winding (not shown) as shown in FIG. A pair of output terminals 75a projecting from the end of the side of the housing 75 facing the axial direction of the core (the direction of the arrow shown in FIG. The output terminal 75a is inserted into the wiring board 74a and soldered to the wiring pattern (not shown) on the back surface with the housing 75 being in close contact with the surface of the second circuit board 74.
[0068]
Further, as shown in FIG. 1, the housing 75 of the zero-phase current transformer ZCT has contact pins 67a to 67e as a plurality of attachment portions for attaching the first and second circuit boards 73 and 74 on both sides in the axial direction. Projected from the surface. These contact pins 67a to 67e are made of metal, and the axial direction of the contact pins 67a to 67e is aligned with the axial direction of the zero-phase current transformer ZCT, and both ends protrude from the side surfaces of the housing 75. A boss portion 75c that covers the contact pins 67a to 67e leaving the tip thereof and another boss portion 75c 'are formed integrally with the housing 75 on the side surface facing the first circuit board 73. .
[0069]
On the other hand, the first and second circuit boards 73 and 74 have through holes 73a and 74b inserted through the contact pins 67a to 67e, respectively, and the contact pins 67a to 67e inserted into the through holes 73a and 74b. The first and second circuit boards 73 and 74 are distributed and attached to both side surfaces in the thickness direction (axial direction) of the zero-phase current transformer ZCT. At this time, the contact pins 67a to 67d also serve as a current path between the two circuit boards 73 and 74, and the circuit components mounted on the first and second circuit boards 73 and 74 are electrically connected via the contact pins 67a to 67e. Connected. Further, a contact pin 67e is provided in the vicinity of the through hole 75b opened in the center of the housing 75, and this contact pin 67e serves as a lead 70a of the test circuit 70 that penetrates the core of the zero-phase current transformer ZCT. The first and second circuit boards 73 and 74 are provided with circular insertion holes 73b and 74c that communicate with the through holes 75b of the housing 75 and through which the braided wires 79A and 79B are inserted. The first circuit board 73 has one end of a lead wire 82A connected to the voltage pole of the main circuit via the conductive plate 71A and a connection for connecting to the neutral pole (or other voltage pole) of the main circuit. The other end of the lead wire 82B whose one end is welded to the member 99 is connected.
[0070]
Furthermore, the second circuit board 74 is attached to the side surface opposite to the first circuit board facing surface side of the zero-phase current transformer ZCT, but extends in the same direction as the protruding direction of the coil frame holding portion 310. The insulating plate 320 is disposed between the second circuit board 74 and the coil frame 69. As a result, the distance between the second circuit board 74 and the coil frame 69 can be reduced, and the two circuit boards 73 and 74 are disposed so as to sandwich the zero-phase current transformer ZCT. The body 1 can be stored compactly, and the body 1 can be made compact.
[0071]
The insulating plate 320 is connected to the first insulating piece 321 interposed between the second circuit board 74 and the coil frame 69 and the second circuit board 74 between the first insulating piece 321. A second insulating piece 322 provided, and a connecting piece 323 for connecting the first insulating piece 321 and the second insulating piece 322 to each other. The second insulating piece 322 has an electric circuit inserted through the zero-phase current transformer ZCT. A through hole 324 facing the hole 75b and a notch 325 continuous from the through hole 324 to the end surface are formed. As described above, when the insulating plate 321 is disposed so as to sandwich the second circuit board 74 and the energizing wires 79A and 79B serving as electric paths are inserted from the notch 325, the insulating plate 320 is detached by the energizing wires 79A and 79B. This eliminates the need for attaching the insulating plate 320.
[0072]
Thus, a plurality of types of circuit components constituting the leakage protection circuit 51 are mounted on the first and second circuit boards 73 and 74, and the first and second circuits are disposed on both sides in the thickness direction of the zero-phase current transformer ZCT. Since the boards 73 and 74 are arranged and accommodated in the container 1, each circuit board 73, 74 is compared with the case where the leakage protection circuit 51 and the zero-phase current transformer ZCT are mounted on one circuit board as in the prior art. The size of 74 in the longitudinal direction can be reduced, and the body 1 can be miniaturized. Further, by providing the contact pins 67a to 67e as the mounting portions on the housing 75 of the zero-phase current transformer ZCT, the zero-phase current transformer ZCT can be easily attached to the first and second circuit boards 73 and 74. . Furthermore, since the attachment portion is made of metal contact pins 67a to 67d and is an energization path for electrically connecting the first and second circuit boards 73 and 74, when wiring using a separate lead wire or the like, In comparison, there is an advantage that the current path between the circuit boards 73 and 74 can be easily formed, and the contact pins 67a to 67e are insert-molded (or press-fitted) into the housing 75, so that the winding of the zero-phase current transformer ZCT is provided. Can be insulated.
[0073]
Since the contact pin 67e is the lead 70a of the test circuit 70, the first and second circuit boards 73 and 74 are attached to the zero-phase current transformer ZCT so that the lead 70a of the test circuit 70 is the zero-phase current transformer. It can be easily inserted into the ZCT core. Further, a high-power circuit component constituting a high-power circuit is mounted on the first circuit board 73, and a weak-power circuit component mainly constituting a low-power circuit is mounted on the second circuit board 74. Therefore, it is possible to mount more circuit components on the second circuit board 74 on which light-electric circuit components that can shorten the insulation distance compared to the high-electric system are mainly mounted. Here, the lead wire 82A for connecting to the voltage electrode of the main circuit and the lead wire 82B for connecting to the neutral electrode (or other voltage electrode) are mounted on the first circuit board 73 on which high-voltage circuit components are mounted. Therefore, in the second circuit board 74, there is an advantage that the circuit components can be arranged without considering the insulation distance from the connection position of the lead wires 82A and 82B.
[0074]
In addition, the leakage detection device that outputs a leakage detection signal when the predetermined output of the zero-phase current transformer ZCT reaches a predetermined time connected to the electric circuit between the input / output terminals of each pole as described above, It is on the input terminal side of the pole contact. For this reason, when the circuit breaker is turned off and a test pin is brought into contact between each output terminal to perform load insulation measurement, the test current for insulation resistance measurement does not flow through the connection point of the leakage detection device, This makes it easy to measure the load insulation. In addition, since the input side terminal is always a plug-in type and the output side terminal is a connecting terminal having a lock spring, there is no possibility that an operator will reversely connect. For this reason, if there is a power connection point of the leakage detection device on the input side, the insulation resistance measurement on the output side can be easily performed.
[0075]
Further, one of the connection points of the leakage detecting device is disposed on the fixed contact opposing surface side of one movable contact 4B, and contacts the movable contact 4B while the movable contact 3B is in contact with the fixed contact 2B. 3B is separated from the movable contact 4B while being separated from the fixed contact 2B. For this reason, when the contact portion is in the OFF state, the leakage detection device is not energized, and it is possible to prevent the leakage detection device from being destroyed by continuing the state in which the test switch SW is turned on. That is, when the test switch SW is turned on and the contact is opened, no current flows through the leakage detection device, and the leakage detection device is not easily destroyed.
[0076]
The movable contact 4B comprises a leaf spring driven by opening / closing operation of the handle 6, and the connecting member 99 which is one of the connection points of the leakage detecting device is an elastic conductive plate which is displaced in the same direction as the leaf spring. For this reason, when the elastic conductive plate comes into contact with the movable contact 4B, a wiping action works and contact reliability is improved. Further, when the elastic conductive plate comes into contact with the leaf spring, the elastic conductive plate is also displaced in the same direction as the leaf spring, so that the leaf spring is not easily deformed, thereby improving the contact reliability of the contact. If one of the connection points of the leakage detection device is not an elastic conductive plate but a rigid body, the leaf spring is likely to be deformed with the rigid body as a fulcrum.
[0077]
When one movable contact 4B operates the handle, the movable contact 3B contacts the fixed contact 2B before the other movable contact 4A, and the movable contact 3B moves from the fixed contact 2B later than the other movable contact 4A. If the configuration is such that the fixed contact 2B is contacted and separated with a time difference with respect to the opening / closing operation of the other movable contact 4A, the movable contacts 3A and 3B of both the movable contacts 4A and 4B are in contact with the fixed contacts 2A and 2B. If only the movable contact 3b of the first-contact or late-moving movable contact 4B is in contact with the fixed contact 2b before the power is supplied, the power supply is supplied to the leakage detection device, so that quick leakage protection can be performed. Further, the container body 1 is provided with a contact portion 330 that contacts at least the side surface opposite to the movable contact surface of the movable conductive plate of the elastic conductive plate as the connecting member 99 when the handle 6 is turned on. It is possible to increase the spring load when it comes into contact with the power supply, and to ensure the power supply to the leakage detection device even during vibration or impact. On the other hand, an input / output terminal and a contact portion of each pole are arranged along the width direction of the vessel body 1 and a partition wall member 31 which is an intermediate partition wall separating the contact portions of each pole is arranged in the vessel body 1. The partition member 31 holds the elastic conductive plate as the connecting member 99. In this case, a shaft 332 is provided at the lower end portion of the partition wall member 31, an attachment piece 334 that is bent and raised from the side surface is provided at the base end portion of the connection member 99, and an attachment hole 333 is formed in the attachment piece 334. The hole 333 is fitted to the shaft 332 and sandwiched between the lower end surface of the partition wall member 31 and the bottom surface of the first side case 1A of the container 1. As described above, since the elastic conductive plate can be assembled into the container 1 while being held by the partition wall member 31, the assembling work is facilitated. In addition, the elastic conductive plate can be reliably opposed to the movable contact 3B after being assembled, and the power supply to the leakage detection device can be reliably turned on and off.
[0078]
Thus, when assembling the earth leakage breaker of this embodiment, first, the terminal block 10A is housed in the recess 8 of the first side case 1A, and the release handle 17 is assembled together with the return spring 21 at a fixed position. Further, the handle 6 is incorporated in a predetermined position together with a torsion spring. Then, the cross bar 40 is fitted with the movable contact 4A in the cut groove 54, and the coil spring 53 is housed in the recess, and is rotatably arranged with the coil spring 62 at a predetermined position of the first side case 1A. Further, the operation plate 43 is connected to the handle 6 by a link 44.
[0079]
Furthermore, the common terminal T1 is housed in the housing portion 90 provided at the bottom of the other end of the container 1, and the inner side configured when the selection terminal T2 is abutted with the second side case 1B together with the slide member 83. It is stored in the inner compartment of the first side case 1 </ b> A corresponding to the storage unit 200. Further, the leg piece 83a of the slide member 83 is inserted into the slide groove 207 formed on the outer surface of the side wall of the first side case 1A through the insertion hole 208 to expose the protruding portion 206 to the outside.
[0080]
Furthermore, the separation wall 91 formed in the height direction of the first side case 1A along the inner storage portion 200, and in the height direction facing the separation wall 91 at a substantially longitudinal center of the first side case 1A. A first circuit board 73 and a second circuit board 73 attached to the zero-phase current transformer ZCT with the second circuit board 74 having a long longitudinal dimension as the side of the separation wall 91 in the upper part of the space between the formed separation wall 65. 74, and the first and second electromagnetic release devices 47, 48 are housed in the lower part of the space. Here, two ribs 92 are provided along the width direction of the container 1 in the vicinity of the separation wall 91 at the bottom of the first side case 1A, and the fitting formed between the two ribs 92 is provided. By fitting the lower end portion of the second circuit board 74 into the joint groove 92a, the longitudinal direction thereof substantially coincides with the height direction of the first side case 1A, and the axial direction of the zero-phase current transformer ZCT is the first. The second circuit board 74 is positioned and fixed so as to substantially coincide with the longitudinal direction of the side case 1A.
[0081]
In addition, rectangular window holes 98 are opened on the side walls of the opposite cases 1A and 1B facing the zero-phase current transformer ZCT, and the portion with the largest width of the housing 75 is inserted into the window hole 98 as shown in FIG. Thus, the housing 75 is escaped. That is, since the width dimension of the housing 75 of the zero-phase current transformer ZCT is slightly larger than the width dimension of the first and second circuit boards 73 and 74, the width dimension of the container body 1 is adjusted to the width dimension of the housing 75. Although a useless space is generated, by providing the window hole 98 and releasing the housing 75 as described above, it is possible to prevent the useless space from being generated and to reduce the width dimension of the body 1. However, the width dimensions of the housing 75 and the container body 1 are set so that the housing 75 inserted into the window hole 98 does not protrude from the outer side surfaces of the side walls 1A and 1B.
[0082]
On the other hand, as shown in FIG. 4, the first and second electromagnetic release devices 47 and 48 are arranged at the bottom of the first side case 1A at the lower part of the space with the movable iron core 58 in the height direction of the body 1. The zero-phase current transformer ZCT is arranged above the fixed iron core 57 in the height direction of the vessel body 1. The fixed iron core 57 and the movable iron core 58 connected by the leaf spring 59 in this way are arranged at the bottom of the vessel body 1 along the height direction of the vessel body 1, and in the axial direction on top of the fixed iron core 57 and the movable iron core 58. If the zero-phase current transformer ZCT is arranged so that the length of the conductor 1 is substantially coincident with the longitudinal direction of the container 1, the extending direction of the conducting conductor 80 sandwiched between the fixed core 57 and the movable core 58 coincides with the longitudinal direction of the container 1. Since it can be made to arrange | position in the container body 1, the dimension of the height direction of the container body 1 can be reduced in size. Further, by arranging the zero-phase current transformer ZCT at the upper part in the height direction of the fixed iron core 57 and the movable iron core 58, the size in the longitudinal direction of the body 1 can be reduced. Furthermore, since the axial direction of the zero-phase current transformer ZCT coincides with the longitudinal direction of the body 1, it is easy to penetrate the main circuit circuit (braided lines 79A and 79B) through the zero-phase current transformer ZCT. Yes. Alternatively, when the braided wires 79A and 79B are incorporated in the first-side case 1A in a state where the braided wires 79A and 79B are passed through the zero-phase current transformer ZCT in advance, the distance for drawing the braided wires 79A and 79B in the container 1 may be short. In addition, since the movable iron core 58 is disposed on the bottom side of the body 1, the suction operation of the movable iron core 58 is not affected by the zero-phase current transformer ZCT, and the opening characteristics of the main contact described later are stabilized. Can do.
[0083]
Here, the movable contact 4B, the rear end of which is connected to the front end of the outer piece 80b, has a separating wall 65 located at a slightly upwardly inclined portion at the center thereof slightly above the bottom of the first side case 1A. It is arranged between the partition wall 95 extended from the lower end of the first side case 1A toward the other end of the first side case 1A, and further inclined and extended upward from the parallel portion, and the bottom of the first side case 1A. The free contact side of the movable contact 4 </ b> B is disposed in a space where the fixed contact 12 </ b> B is disposed via the notch portion 14 a of the partition wall 14. At this time, the plurality of ribs 96 projecting from the lower surface of the parallel portion of the partition wall 95 and the bottom portion of the first side case 1A are fixed with the rear end portion of the movable contact 4B interposed therebetween. At this time, the connection member 99 connected to the first circuit board 73 and the lead wire 82B is sandwiched and fixed between the bottom of the first side case 1A and the movable contact 4B, and the leakage protection circuit 51 and the test circuit 70 are fixed. Is connected to the circuit of the neutral electrode (or other voltage electrode).
[0084]
Further, the partition member 31 holding the conductive plates 71A and 71B and the bimetals 45 and 46 is accommodated in the space between the separation wall 65 and the partition wall 95. At this time, the partition member 31 is positioned in the space of the body 1 by placing the inclined part inclined obliquely upward of the lower peripheral wall 31 b of the partition member 31 along the inclined part of the partition wall 95. Thus, since the first circuit board 73 is disposed on the side close to the bimetals 45 and 46 in the longitudinal direction of the container 1, the distance between the second circuit board 74 and the bimetals 45 and 46 is increased. Thus, it is possible to suppress the influence of the heat generated by the bimetals 45 and 46 on the weakly weak circuit components, such as an IC (leakage current determination circuit 51a) mounted on the second circuit board 74.
[0085]
Furthermore, the first trip plate 41 is rotatably arranged at a fixed position together with the torsion spring 301, and the second trip plate 42 is rotatably arranged at a fixed position. At this time, the receiving portion 42 c of the second tripping plate 42 faces the distal end portion of the movable iron core 58.
[0086]
In this way, as shown in FIG. 13, the intermediate case 7 and the terminal block 10B housed in the recess 9 of the intermediate case 7, the release handle 17 ′ and its return spring 21 ′ are arranged on the first side case 1A side. After the assembly, the intermediate case 7 in which the terminal block 10B, the release handle 17 ′, and the return spring 21 ′ are assembled in the recess 9 is disposed so as to overlap the first case 1A side.
[0087]
Here, when the intermediate case 7 is disposed at a fixed position on the first side case 1A side, the free end side of the movable contact 4A is disposed in the recess through the opening of the vertical wall and is provided in the terminal block 10A. The distal end side portion of the fixed contact 12 </ b> A is placed on the step surface of the bottom wall and the shaft is fitted into the recess 37 of the release handle 17.
[0088]
On the other hand, the stationary contact 12B provided in the terminal block 10B is placed on the rib 26 on the bottom of the first side case 1A. Further, the lower surface of the downward stepped portion that can be formed at the end of the intermediate case 7 is placed on a flat surface formed on the end wall of the first side case 1A.
[0089]
In this state, the second side case 1B is overlapped and coupled to the first side case 1A side. At this time, the claw-like hooking locking portions 101 at the tips of the elastic locking pieces 100 at the upper and lower ends of the both ends integrally projecting from the first side case 1A to the second side case 1B correspond to the second side case 1B side. The first side case 1A and the second side case 1B are coupled and fixed to the protrusion-like hooked portion 102 provided in this manner to constitute the container 1 (FIGS. 4, 5, and 5). 12 etc.). When the first side case 1A and the second side case 1B are uncoupled and fixed, a driver is inserted into the second side case 1B through the release holes 150 corresponding to the hooked portions 102. The second side case 1 </ b> B can be removed from the first side case 1 </ b> A by pressing the hook locking portion 101 of each elastic locking piece 100 upward to remove the hooked state with the hooked portion 102.
[0090]
By attaching the second side case 1B, the shaft 40a of the cross bar 40 and the shaft portion 41a of the first tripping plate 41 are rotatable in the shaft holes 52 and 56 provided on the inner surface of the second side case 1B. Inserted into.
[0091]
Further, the heads of the adjusting screws 77 and 77 ′ corresponding to the bimetals 45 and 46 face the opening 104 opened on the upper surface of the container body 1 through the notch 31 e of the partition wall member 31, and an operation test after assembly is performed. The operation adjusting screws 77 and 77 ′ are screwed through the opening 104 so that an optimal operating point is sometimes obtained, and the tip of the bimetal 45, the leg 41 c of the first tripping plate 41, and the tip of the bimetal 46. After adjusting the distance between the first part and the drive piece 42d of the second tripping plate 42, the lid 106 is fitted into the peripheral part of the opening 104 of the body 1 by using its elasticity, and the opening 104 is formed. Cover.
[0092]
Here, as shown in FIG. 5, the bimetals 45 and 46 are juxtaposed with the width direction of the container body 1 being held in the partition wall member 31 so as to reduce the size of the container body 1 in the width direction. ing. Further, since the displacement direction is set to be away from the second circuit board 74 and the two electromagnetic release devices 47 and 48 along the longitudinal direction of the body 1, the bimetal 45 and 46 and the electromagnetic release devices 47 and 48 are set. Moreover, the space | interval with zero phase current transformer ZCT (2nd circuit board 74) can be narrowed, and size reduction of the longitudinal direction of the container 1 can be achieved.
[0093]
In addition, since the bimetals 45 and 46 are separated from each other by the partition wall 31a of the partition wall member 31, it is possible to achieve insulation between the bimetals 45 and 46 by the partition wall 31a and to narrow the interval. Further, by arranging the zero-phase current transformer ZCT across the partition wall 31a in the width direction of the body 1, the braided wires 79A and 79B connected to the bimetals 45 and 46 are passed through the zero-phase current transformer ZCT. It is easy. Further, since the two electromagnetic release devices 47 and 48 including the fixed iron core 57 and the movable iron core 58 are also arranged so as to straddle the partition wall 31a in the width direction of the body 1, the width dimensions of the fixed iron core 57 and the movable iron core 58 are set. The time required for opening the main contact can be shortened by increasing the electromagnetic attraction force.
[0094]
Thus, the selection terminal T2 and the common terminal T1 are housed in the inner housing part 200 and the housing part 90 inside the other end of the container body 1, respectively, and one end of the container body 1 corresponds to these terminals T1 and T2. The insertion portions 209a to 209c that are open so as to extend over the end surface and both side surfaces of the container body 1 are formed in the portion. Further, a pair of wire insertion holes 16A and 16B opened obliquely upward are formed in parallel at one end of the vessel body 1.
[0095]
Therefore, the electric wires on the load side are respectively inserted into the electric wire insertion holes 16A and 16B and connected to the terminal blocks 10A and 10B, and the conductive bar of the voltage electrode is inserted into the common terminal T1 in the width direction via the insertion portion 209c. If a neutral conductive bar or another conductive bar is inserted into the selection terminal T2 in the width direction via the insertion part 209a or the insertion part 209b, the leakage breaker of this embodiment is cut off on the electric circuit. Can be inserted.
[0096]
Incidentally, as shown in FIG. 3, a projecting portion 105 through which an insertion hole 105a for inserting the test button 78 is provided is provided in the vicinity of the opening 104 of the second side case 1B, and the test button 78 having a bifurcated tip. Is inserted into the insertion hole 105a from above and the locking step 78a is locked to the periphery of the insertion hole 105a in the body 1 so that the test button 78 is movable in the height direction of the body 1 and is prevented from coming off. Are attached to the projecting platform 105. The tip of the test button 78 is opposed to the movable contact plate 76a of the test switch SW mounted on the second circuit board 74. By pressing the test button 78, the movable contact plate 76a is moved at the tip. The test switch SW can be turned on by being pushed and brought into contact with the fixed contact 76b. The lid 106 is provided with a semicircular cutout 106a through which the test button 78 is inserted in order to avoid interference with the test button 78.
[0097]
Here, as shown in FIG. 12, since the window hole 98 where the housing 75 of the zero-phase current transformer ZCT is partially exposed is opened on both sides of the container 1, the window hole 98 enters the container 1. In order to prevent foreign material from entering and improve the appearance, the insulating sheet 107 formed in the shape of a square tube with an insulating sheet material is attached to the container 1 to cover the window hole 98. Hidden.
[0098]
Next, the operation of this embodiment will be described with reference to FIG. 2 and FIGS. FIG. 13 shows an open state. In this open state, the operation portion 6a of the handle 6 is in an inverted state exposed from the window hole 50, and the engagement state between one end of the operating plate 43 and the first tripping plate 41 is as follows. It is in a disconnected state. The crossbar 40 is urged by the coil spring 62 so as to rotate clockwise in the figure, and the movable contact 4A inserted through the groove 54 of the crossbar 40 moves the free end upward. The movable contact 4B inserted into the kerf 55 is in a state where the free end is moved upward by its spring elastic force, and the movable contacts 3A and 3B provided at the respective free ends are It is in a state separated from the corresponding fixed contacts 2A, 2B.
[0099]
In this state, when the operation portion 6a of the handle 6 is rotated clockwise, the upper shaft 44a of the link 44 is pushed downward, and the link 44 pushes down the operating plate 43 by the lower shaft 44b. When the operating plate 43 is pushed down, one end (right end in the figure) of the operating plate 43 hits the locking portion 41e of the first tripping plate 41, and the operating plate 43 rotates counterclockwise with the position as the center of rotation. The other end (left end) of the operating plate 43 hits the protrusion 84 provided at the upper end of the cross bar 40, and rotates the cross bar 40 counterclockwise against the spring bias.
[0100]
By this rotation, the movable contact 4B inserted into the groove 55 of the cross bar 40 bends in the direction of moving the free end downward, and the free end movable contact 3B is brought into contact with the fixed contact 2B. Further, the movable contact 4A inserted through the kerf 54 rotates counterclockwise to bring the movable contact 3A at its free end into contact with the fixed contact 2A. This contact is delayed from the time when the movable contact 3B contacts the fixed contact 2B, and the movable contact 3B comes first.
[0101]
When the handle 6 is further rotated clockwise, the upper shaft 44a moves to the left as shown in FIG. 2 from the line connecting the position of the lower shaft 44b of the link 44 and the rotation center of the handle 6, and this state Thus, the torsion spring of the handle 6, the coil spring 62 that urges the cross bar 44, and the spring force of the movable contact 4B are balanced so that one end of the operating plate 43 and the locking portion 41e of the first tripping plate 41 are The latch state is maintained, and the input state of FIG. 2 is maintained.
[0102]
Now, when the operating portion 6a of the handle 6 is rotated counterclockwise in the inserted state, the position of the upper shaft 44a of the link 44 crosses the line connecting the rotation center of the handle 6 and the lower shaft 44b to the right. Since it moves upward, the latched state between the left end of the operating plate 43 and the locking portion 41e of the first tripping plate 41 is released, and the crossbar 40 is rotated clockwise by the biasing force of the coil spring 62, and the handle 6 is rapidly returned to the off side by the biasing force of the torsion spring. As the crossbar 40 rotates clockwise, the movable contact 4A rotates clockwise to move the free end upward, and the movable contact 3A is separated from the fixed contact 2A. Further, the movable contact 4B is not pushed downward, and is returned to its original state by its spring force, so that the movable contact 3B at the free end is separated from the fixed contact 2B. This separation is delayed after the movable contact 3A is separated from the fixed contact 2A. This delay is the same during forced opening described later.
[0103]
Here, since the opening and closing of the main contacts of both poles is delayed as described above, the arc generated when the contacts are opened and closed is only the movable contact 4A on the rigid body side, and the arc of the movable contact 3B made of a spring material. It is possible to prevent exhaustion due to.
[0104]
Further, the stoppers 130 formed in both the cases 1A and 1B and the intermediate case 7 are inserted into the concave groove 131 formed in the width direction of the front end surface of the cross bar 40 that rotates when the main contact is opened, and the concave groove 131 is engaged. Because of the contact with the bottom of the container 1, there is no risk that an arc generated in one section will wrap around from the crossbar 40 side on the back side of the container 1 and enter the other section. Prevent short circuit.
[0105]
Now, when an overcurrent flows through the load in the above-described input state shown in FIG. 2, the bimetals 45 and 46 generate heat due to the overcurrent and are displaced in a curved manner. Here, the bimetals 45 and 46 suspended from above are displaced so that their lower ends move leftward in the figure, and as shown in FIG. 15, the lower ends of the bimetals 46 move the drive piece 42d of the second trip plate 42 leftward. The lower end of the bimetal 45 pushes the receiving portion (not shown) at the tip of the leg portion 41c of the first tripping plate 41 in the left direction. Further, the displacement of the bimetal 46 causes the second trip plate 42 to rotate counterclockwise, and the facing portion 42a of the second trip plate 42 pushes the receiving portion 41f of the first trip plate 41 leftward. The first tripping plate 41 rotates clockwise when the receiving portion is pushed by the bimetal 45 and the receiving portion 41f is pushed by the second tripping plate.
[0106]
When the first tripping plate 41 rotates clockwise, the latched state between the locking portion 41e and one end (right end) of the operating plate 43 is released, and the operating plate 43 is centered on the lower shaft 44b of the link 44. It will rotate clockwise. Therefore, the restriction of the cross bar 40 by the other end (left end) of the operating plate 43 is eliminated, and the cross bar 40 is rotated clockwise by the spring force of the coil spring 62, and the movable contacts 4A and 4B are moved as shown in FIG. Returning to the open state, the movable contacts 3A, 3B are separated from the fixed contacts 2A, 2B, respectively. That is, when an overload current flows through the main circuit, the opening / closing mechanism 5 is released by the thermal release devices 47 and 48 to forcibly open the main contact to protect the load.
[0107]
Thereafter, the bimetals 45 and 46 return to their original state due to the interruption of the electric circuit, and the first tripping plate 41 returns to its original position by the urging of the torsion spring, and at the same time, the opposing portion 42a of the second tripping plate 42 is moved. The receiving portion 41f pushes and moves the second tripping plate 42 back. Further, the handle 6 is rotated in the opening direction (counterclockwise) by the bias of the torsion spring.
[0108]
Further, in the above-described state, when an excessive current such as a short-circuit current flows through the conducting conductor 80, an electromagnetic attractive force is generated in the fixed iron core 57, and the movable iron core 58 is attracted and swung. Further, the magnetic plate 340 is attracted to the yoke 341. Thereby, as shown in FIG. 12, the tip of the movable iron core 58 pushes the receiving portion 42c of the second tripping plate 42 to rotate the second tripping plate 42 counterclockwise. When the second trip plate 42 rotates counterclockwise in the same manner as when an overload current flows, the opposing portion 42a of the second trip plate 42 moves the receiving portion 41f of the first trip plate 41 leftward. Push to turn clockwise. The first tripping plate 41 also receives rotational force in the clockwise direction when the magnetic plate 340 is attracted to the yoke 341. When the first tripping plate 41 rotates clockwise, the latched state between the locking portion 41e and one end (right end) of the operating plate 43 is released, and the operating plate 43 is centered on the lower shaft 44b of the link 44. Will rotate clockwise. Therefore, there is no restriction of the cross bar 40 by the other end (left end) of the operating plate 43, the cross bar 40 is rotated clockwise by the spring force of the coil spring 62, and the movable contacts 4A and 4B are returned to the open state. The movable contacts 3A and 3B are separated from the fixed contacts 2A and 2B, respectively. That is, when an overcurrent (instantaneous large current) such as a short circuit current flows through the main circuit, the first electromagnetic release device 47, the third electromagnetic release composed of the magnetic plate 340, the bimetal 45, and the yoke 341. The opening / closing mechanism 5 is released by the device, and the main contact can be forcibly opened.
[0109]
Thereafter, when the electromagnetic attractive force is not generated in the fixed iron core 57 due to the interruption of the electric circuit, the movable iron core 58 returns to the original state by the spring force of the leaf spring 59, and the first tripping plate 41 is restored to the original state by the bias of the torsion spring. At the same time, it returns to the position, and at the same time, the receiving portion 41f pushes and moves the facing portion 42a of the second tripping plate 42 to return the second tripping plate 42 to its original position. Further, the handle 6 is rotated in the opening direction (counterclockwise) by the bias of the torsion spring.
[0110]
Furthermore, when a leakage current such as a ground fault current flows in the above-described state, the leakage protection circuit 51 energizes the coil 68 to generate an electromagnetic attraction force on the fixed core 57, thereby attracting and swinging the movable core 58. Let As in this case, as shown in FIG. 16, the tip of the movable iron core 58 pushes the receiving portion 42c of the second tripping plate 42 to rotate the second tripping plate 42 counterclockwise, as in the case where a short-circuit current flows. At the same time, the first tripping plate 41 is rotated clockwise to return the movable contacts 4A and 4B to the open state, thereby separating the movable contacts 3A and 3B from the fixed contacts 2A and 2B, respectively. That is, when a leakage current such as a ground fault current flows in the main circuit, the opening / closing mechanism 5 is released by the second electromagnetic release device 48 constituting the leakage trip means and the main contact is forcibly opened. And ground fault protection.
[0111]
【The invention's effect】
According to the earth leakage breaker of the first aspect, the space in the height direction of the circuit board can be effectively utilized, and the device body can be made particularly compact in the height direction.
[0112]
  AlsoIn contrast to the case where the earth leakage test fixed contact is directly attached to the end face of the circuit board, the earth leakage test movable plate can be sufficiently separated from the earth leakage test fixed contact even if it is close to the end face of the circuit board. The space in the direction between the lower surfaces can be narrowed, and the body can be made compact.
[0113]
  Claim2According to the earth leakage breaker described, the claim1In addition to the same effect as above, since the earth leakage test fixed contact is in the dent on the end face of the board, the earth leakage test movable plate is brought into contact with the earth leakage test fixed contact against the one in which the tip of the earth leakage test movable plate is formed straight. This makes it easy to ensure the contact between the earth leakage test movable plate and the earth leakage test fixed contact, and makes it difficult for the earth leakage test movable plate to contact the end face of the circuit board.
[0114]
  Claim3According to the earth leakage breaker describedClaim 1 or claim 2In addition to the same effect as above, the end face of the earth leakage test movable plate is brought into contact with the circuit board, and the earth leakage test movable plate contacts the earth leakage test fixed contact with this point as a fulcrum, so that the earth leakage test movable plate can be easily made elastic. .
[Brief description of the drawings]
FIG. 1 is an exploded perspective view around a zero-phase current transformer according to an embodiment of the present invention.
FIG. 2 is a side view showing a charging state of the embodiment, with a second side case removed.
FIG. 3 is an exploded perspective view of the above.
FIG. 4 is a longitudinal sectional view in the vicinity of a zero-phase current transformer.
FIG. 5 is a longitudinal sectional view of a bimetal position.
FIG. 6 is an exploded perspective view of the first and second electromagnetic release devices of the above.
FIG. 7 is a perspective view of the first and second electromagnetic release devices according to the embodiment.
FIG. 8 is a circuit diagram of a leakage protection circuit and a test circuit in the same as above.
FIG. 9 is an exploded perspective view including an insulating plate around the zero-phase current transformer.
FIG. 10 is a front view of a circuit board.
FIG. 11 is a perspective view of a partition member.
FIG. 12 is a perspective view of an earth leakage circuit breaker.
FIG. 13 is a side view showing the opened state, with the second side case removed.
FIG. 14 is a side view showing a state in which one movable contact is inserted in the middle of turning the handle from the open state to the closed state, and the second side case is removed.
FIG. 15 is a state explanatory diagram of an overcurrent tripping operation due to an overload current as described above.
FIG. 16 is a state explanatory diagram of an overcurrent tripping operation due to a short-circuit current and a leakage tripping operation due to a ground fault current.
[Explanation of symbols]
1 body
2A, 2B fixed contact
3A, 3B movable contact
5 Opening and closing mechanism
6 Handle
41 First trip plate
42 Second trip plate
47 First electromagnetic release device
48 Second electromagnetic release device
51 Leakage protection circuit (leakage detection circuit)
57 Fixed iron core
58 Movable iron core
68 Trip coil
69 Coil frame
69b Holding piece
69c Mounting pin
73 Circuit board
74 Circuit board
76a Movable contact plate (leakage test movable plate)
76b Earth leakage test fixed contact
78 Earth leakage test button
326 dent
329 Test movable plate tip
360 Opposite end of movable test plate
ZCT Zero-phase current transformer

Claims (3)

器体の上面から操作可能なハンドルと、このハンドルの回動操作により開閉される複数極の接点と、各極間の不平衡電流を検出する零相変流器と、前記器体の上面に配設された漏電テスト釦と、この漏電テスト釦の操作によって駆動される漏電テスト可動板及びこの漏電テスト可動板が接離すると前記零相変流器に疑似の不平衡電流を流す漏電テスト固定接点を取着するとともに、前記零相変流器によって前記不平衡電流が検出されたときに各極の接点を強制開極するための引外しコイルに励磁電流を供給する漏電検出回路を実装し、器体の上面及び下面に両端面が対向する形で配設された回路基板と、を備えた漏電遮断器において、
前記漏電テスト可動板を前記器体の上面側に位置する前記回路基板の端面側に配設するとともに、前記器体の上面側に位置する前記回路基板の端面に凹みを設け、前記漏電テスト固定接点を前記凹みに配設したことを特徴とする漏電遮断器。
A handle that can be operated from the upper surface of the vessel, a multi-pole contact that is opened and closed by turning the handle, a zero-phase current transformer that detects an unbalanced current between the poles, and an upper surface of the vessel The installed earth leakage test button, the earth leakage test movable plate driven by the operation of the earth leakage test button, and the earth leakage test fixing that causes a pseudo-unbalanced current to flow through the zero-phase current transformer when the earth leakage test movable plate comes in contact with and separates A leakage detecting circuit is mounted for supplying an exciting current to the trip coil for forcibly opening the contact of each pole when the unbalanced current is detected by the zero-phase current transformer. In the earth leakage circuit breaker comprising the circuit board disposed in such a manner that both end faces face the upper and lower surfaces of the container body,
The earth leakage test movable plate is disposed on an end surface side of the circuit board located on the upper surface side of the device body, and a recess is provided on an end surface of the circuit board located on the upper surface side of the device body to fix the earth leakage test. An earth leakage circuit breaker characterized in that a contact is disposed in the recess .
前記テスト可動板の先端を固定接点方向に折曲した請求項記載の漏電遮断器。Earth leakage breaker according to claim 1, wherein the bent tip of the test movable plate to the fixed contact direction. 前記漏電テスト可動板の漏電テスト固定接点の接触端面とは反対側端面を回路基板に当接する形で折曲した請求項1または請求項2記載の漏電遮断器。The earth leakage circuit breaker according to claim 1 or 2 , wherein an end face opposite to a contact end face of the earth leakage test fixed contact of the earth leakage test movable plate is bent so as to contact the circuit board.
JP2001360337A 2001-11-27 2001-11-27 Earth leakage breaker Expired - Lifetime JP3747841B2 (en)

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JP4696665B2 (en) * 2005-04-27 2011-06-08 富士電機機器制御株式会社 Earth leakage breaker
JP6091350B2 (en) * 2013-06-19 2017-03-08 リンナイ株式会社 Electronic device with leakage detection function
CN117405945B (en) * 2023-12-12 2024-03-12 武汉科技大学 Pin voltage detection device for microelectronic integrated circuit board

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