JP3744105B2 - Roller oil supply device - Google Patents

Roller oil supply device Download PDF

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Publication number
JP3744105B2
JP3744105B2 JP04499297A JP4499297A JP3744105B2 JP 3744105 B2 JP3744105 B2 JP 3744105B2 JP 04499297 A JP04499297 A JP 04499297A JP 4499297 A JP4499297 A JP 4499297A JP 3744105 B2 JP3744105 B2 JP 3744105B2
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Japan
Prior art keywords
oil
roller
oil supply
agent
supplied
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JP04499297A
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Japanese (ja)
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JPH10245767A (en
Inventor
正 黒田
文三 若林
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Toray Industries Inc
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Toray Industries Inc
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Description

【0001】
【発明の属する技術分野】
本発明は、紡糸された合成繊維、特にポリアミド繊維の多糸条に、同一の給油ローラによって含水系油剤を付与する際に特に有効なローラ給油装置に関するものである。
【0002】
【従来の技術】
略水平のローラ軸を中心に駆動回転する給油ローラと、該給油ローラの直下に配された油剤トラフとからなるローラ給油装置は、紡糸された繊維糸条に油剤を付与する装置として古くから使用されてきている。
【0003】
このローラ給油装置では、油剤トラフの矩形皿部の中に油剤が貯留され、その貯留された油剤の中に給油ローラの下部の一部が浸漬され、給油ローラの回転とともにそのローラ表面に油剤が付着し、そのローラ表面の油剤が次に走行糸条に接触することによって糸条に油剤が付与される。糸条に対する油剤付着量は給油ローラの回転速度の変更等により制御される。そして、油剤トラフの矩形皿部の中には常に新鮮な油剤が供給されるとともに余剰油剤は排出されるので、その矩形皿部の中の油剤は常に一定の液面で一定の方向に緩慢に流れている。
【0004】
従来の装置においては、その油剤供給口及び油剤排出口は各々1箇所であって矩形皿部の一端側に配された油剤供給口から他端側に配された油剤排出口へと、給油ローラのローラ軸方向に沿って油剤が流れるという装置構造がとられていた。
【0005】
ところで、最近は、製糸工程の効率化のために、4糸条以上のような多糸条を同時に溶融紡糸し、同じ装置によって多糸条の各々を冷却し給油して引取る、或いはさらに延伸して、巻取るという製糸方法が多く用いられてきている。
【0006】
従って、多糸条を同一の給油ローラの給油面に並列に接触走行させて給油するという方法が採用されてきている。
【0007】
【発明が解決しようとする課題】
ところが、多糸条を同一の給油ローラによって給油させる際に、従来のローラ給油装置を用いると、付着水分や付着油分が糸条間で大きくばらつくという問題が発生した。この問題は、特に油剤が含水系油剤である場合に顕著であった。
【0008】
この糸条付着水分や付着油分の水準は、特にポリアミド繊維の場合、巻取りパッケージフォームや繊維物性等に大きな影響を与えるので、付着油水分ばらつきによってパッケージフォーム不良、延伸時糸切れ、ウースター斑等の問題が誘発されていた。
【0009】
そこで、本発明は、上記のような従来技術の問題点を解消し、同一の給油ローラによって多糸条を同時に給油する場合や、さらにポリアミド繊維に含水系油剤を給油する場合であっても、付着水分や付着油分の糸条間のばらつきを抑制することができるローラ給油装置の提供を主な目的とする。
【0010】
【課題を解決するための手段】
上述の目的を達成するため、本発明のローラ給油装置は、略水平のローラ軸を中心に駆動回転する給油ローラと、該給油ローラの直下に配された油剤トラフとからなるローラ給油装置において、油剤トラフには給油ローラの下部の一部が浸漬される油剤を貯留するための矩形皿部が設けられ、該矩形皿部へは給油ローラのローラ軸方向に平行な辺の略全面から油剤が供給され、かつ、その油剤供給側の辺の左側及び右側の各々の辺から油剤が排出され、同一の給油ローラのローラ表面に多糸条を並列に接触させて給油することを特徴とする。
【0011】
矩形皿部への油剤供給と油剤排出とを上述のような装置構造にすると、矩形皿部内において、浸漬されたローラ給油面にはどの位置にも、供給された新鮮な油剤が付着可能となる。従って、同一の給油ローラに多糸条を並列に接触させて給油させても、付着水分や付着油分の糸条間のばらつきは抑制され、ほぼ同水準とすることができるのである。
【0012】
即ち、矩形皿部内に貯留されて流れる油剤は、油剤供給管で流入された供給位置から排出堰の排出位置へと流れていくうちに、経時的に徐々に変質していくので、給油ローラ表面に付着する油剤が一定の品質であることが、付着水分や付着油分の糸条間のばらつきを抑制する上において極めて重要である。そこで、本発明では、浸漬されたローラ給油面にはどの位置においても、供給された新鮮な油剤が付着可能となるような装置構造を採用したものである。
【0013】
これに対し、従来装置のように油剤がローラ軸方向に沿って流れる場合には、ローラ表面に付着する油剤がローラ軸方向の位置によって徐々に変質していくので、このローラ表面の付着油剤の品質のばらつきが、付着水分や付着油分の糸条間ばらつきを誘発していたのである。
【0014】
【発明の実施の形態】
以下、本発明を図に示す実施態様によって具体的に説明する。
【0015】
図1、図2は本発明のローラ給油装置の一例を示すものであり、図1はそのローラ給油装置の平面図、図2は図1のII−II′矢視縦断面図である。
【0016】
本発明のローラ給油装置の油剤トラフ7には油剤供給管1から新鮮な油剤が常時供給される。供給された油剤は、給油ローラ3の下部の一部が浸漬される油剤を貯留するための矩形皿部6の中に、給油ローラ3のローラ軸方向に平行な辺の略全面から供給することが必要である。そのために、油剤供給管1からの油剤は、一旦、矩形皿部6とは供給堰2でもって区切られた供給部8内に供給される。その供給堰2には、そのほぼ全面にわたって矩形皿部6へと通じる油剤流通部9が存在するために、供給堰2の下端とトラフ底との間にはそのほぼ全面にわたって隙間を存在させている。この隙間が油剤流通部9として機能するのであり、即ち、供給堰2の下を通って、ローラ軸方向に平行な辺の略全面から矩形皿部の中へと新鮮な油剤が供給されるのである。
【0017】
このように油剤が供給されるので、給油ローラ3の表面には全面にわたってほぼ同質の新鮮な油剤が付着されることとなり、付着油剤の品質がローラ軸方向にてばらつくという問題は解決できる。
【0018】
さらに、油剤トラフの矩形皿部6内から排出される油剤は、油剤供給側の辺の左側及び右側の辺の各々に設けられた排出口5、5′から排出される。この排出口5、5′は、供給堰2に近い位置に設けてもよいが、図1のように供給堰2から離れた位置に設けることが好ましい。その排出口5、5′は、その下端高さを油剤面高さQとほぼ同一高さとしており、これによって油剤面高さQを常に一定に保つ機能が果たされ、余剰油剤が排出されている。
【0019】
このように左右の位置(図1では上下の位置)にそれぞれ排出口5、5′を設けることは、給油ローラ面の全面にわたって供給された油剤を滞ることなく均一に流動させて排出するために効果的である。なお、供給堰2に相対する辺の全面にわたって排出口を設けることが理想的ではあるが、糸条走行位置があるという制約があるので、本発明で特定した位置に排出口を設けることが現実的である。
【0020】
本発明で特定した装置構造の油剤トラフ7は、樹脂の一体成形により、及び/又は、樹脂材の組合せ接着により作ることができる。
【0021】
上述した本発明のローラ給油装置では、油剤供給管1から供給された新鮮な油剤を、供給堰2の下方から矩形皿部6へとローラ軸方向に平行な辺の略全面にわたって供給しているので、ローラ表面が油剤中に浸漬する時にローラ軸方向の全面にわたって均質な油剤が付着し、その付着油膜面が均一に形成され、同一の給油ローラに多糸条Yを並列に接触させて給油しても、油剤水分の付着率は糸条間で均一化されるのである。なお、糸条への油水分付着量の水準の調整は給油ローラ3の回転速度の変更により行なえばよい。
【0022】
[実施例及び比較例]
通常の方法でナイロン6糸条を溶融紡糸し、冷却し、含水系油剤を給油した後に700m/分で巻取る。次いで通常の方法により3.5倍に延伸して20デニール13フィラメントのY型断面ナイロン6延伸糸を製造する。
【0023】
その紡糸工程における含水系油剤の給油用に、図1及び2に示す本発明のローラ給油装置を用い、同一の給油ローラで並列走行する4糸条に同時に給油した。4糸条毎の油分、水分の付着量は、表1に示すとおり、ほぼ同一水準にあった。一方、油剤供給口が給油ローラの左側に油剤排出口が給油ローラの右側にあってローラ軸方向に沿って油剤が流れる従来のローラ給油装置を用いたところ、4糸条毎の油分、水分の付着量は、表1に示すとおり、大きくばらついていた。
【0024】
また、延伸工程において糸切れの発生のために1.5kg巻きパッケージを巻取ることができなかった割合を調べたところ、本発明のローラ給油装置で給油した場合は7%と低かったのに対し、従来のローラ給油装置で給油した場合は45%と極めて高かった。
【0025】
【表1】

Figure 0003744105
【0026】
【発明の効果】
本発明のローラ給油装置を用いると、同一の給油ローラによって多糸条を同時に給油する場合や、さらにポリアミド繊維に含水系油剤を給油する場合であっても、付着水分や付着油分の糸条間のばらつきを抑制することができる。従って、ポリアミド繊維の多糸条製糸においても操業性良く、均質な繊維を製造することが可能となる。
【0027】
このローラ給油装置は、紡糸速度600〜1200m/分で巻取るポリアミド紡糸工程や、単糸繊度3d以下、糸条繊度40d以下のような細繊度糸条や異形断面糸を製造する製糸工程において特に有効である。
【図面の簡単な説明】
【図1】本発明のローラ給油装置の実施態様を示す平面図である。
【図2】図1におけるII−II′矢視縦断面図である。
【符号の説明】
1:油剤供給管、 2:供給堰、 3:給油ローラ、 4:油剤排出管、 5、5′:排出口、 6:矩形皿部、 7:油剤トラフ、 8:供給部、 9:油剤流通部、 Y:糸条、 Q:油剤面高さ[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a roller oil supply device that is particularly effective when a water-containing oil agent is applied to a spun synthetic fiber, particularly polyamide fiber, by a single oil supply roller.
[0002]
[Prior art]
A roller oil supply device comprising an oil supply roller driven and rotated around a substantially horizontal roller shaft and an oil trough arranged immediately below the oil supply roller has long been used as a device for applying oil to a spun fiber yarn. Has been.
[0003]
In this roller oil supply device, the oil agent is stored in the rectangular tray portion of the oil agent trough, and a part of the lower portion of the oil supply roller is immersed in the stored oil agent, and the oil agent is applied to the roller surface as the oil supply roller rotates. The oil agent on the roller surface adheres, and the oil agent is applied to the yarn by the next contact with the running yarn. The amount of oil applied to the yarn is controlled by changing the rotation speed of the oiling roller. And since the fresh oil is always supplied into the rectangular trough of the oil trough and the excess oil is discharged, the oil in the rectangular dish is always slowly in a certain direction at a constant liquid level. Flowing.
[0004]
In the conventional apparatus, each of the oil supply port and the oil discharge port has one location, and the oil supply roller disposed on one end side of the rectangular dish portion extends from the oil supply port disposed on the other end side to the oil supply roller. The device structure was such that the oil flowed along the roller axis direction.
[0005]
By the way, recently, in order to improve the efficiency of the yarn production process, multiple yarns such as four or more yarns are melt-spun simultaneously, and each of the multiple yarns is cooled and supplied with oil by the same device, or further drawn. Thus, a yarn-making method of winding is often used.
[0006]
Therefore, a method has been adopted in which a multi-thread is fed in contact with the oil supply surface of the same oil supply roller in parallel.
[0007]
[Problems to be solved by the invention]
However, when a conventional roller oiling device is used to feed multiple yarns with the same oiling roller, there has been a problem that the adhering moisture and the adhering oil content greatly vary between the yarns. This problem is particularly noticeable when the oil is a hydrous oil.
[0008]
The level of moisture adhering to the yarn and the amount of oil adhering to it, especially in the case of polyamide fibers, greatly affects the wound package foam and fiber properties, etc. The problem was triggered.
[0009]
Therefore, the present invention solves the problems of the prior art as described above, even when supplying multiple yarns simultaneously by the same oil supply roller, or even when supplying a hydrous oil to polyamide fibers, The main purpose is to provide a roller oil supply device that can suppress variations in the amount of adhered moisture and adhered oil between yarns.
[0010]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, a roller oil supply device according to the present invention is a roller oil supply device comprising an oil supply roller that is driven to rotate about a substantially horizontal roller shaft, and an oil trough disposed immediately below the oil supply roller. The oil trough is provided with a rectangular dish portion for storing an oil agent in which a part of the lower portion of the oil supply roller is immersed, and oil is applied to the rectangular dish portion from substantially the entire side parallel to the roller axial direction of the oil supply roller. is supplied, and oil from the left and right sides of each of the sides of its oil supply sides is discharged, the Taitojo the roller surface of the same oil supply roller is brought into contact in parallel, characterized that you refuel .
[0011]
When the oil supply to the rectangular dish and the oil discharge are configured as described above, the supplied fresh oil can be attached to any position on the immersed roller oil supply surface in the rectangular dish. . Therefore, even if multiple yarns are brought into contact with the same oil supply roller in parallel, the adhering moisture and the variation in the amount of adhering oil between the yarns are suppressed, and the level can be made substantially the same.
[0012]
That is, the oil agent stored and flowing in the rectangular plate part gradually changes in quality over time as it flows from the supply position flowing in the oil supply pipe to the discharge position of the discharge weir. It is extremely important for the oil agent adhering to the ink to have a certain quality in order to suppress the variation between the adhering moisture and the yarn content of the adhering oil. In view of this, the present invention employs an apparatus structure that allows the supplied fresh oil agent to adhere to the immersed roller oil supply surface at any position.
[0013]
On the other hand, when the oil agent flows along the roller axial direction as in the conventional device, the oil agent adhering to the roller surface gradually changes depending on the position in the roller axial direction. Variations in quality induced variations in the amount of moisture and oil adhering between the yarns.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be specifically described with reference to embodiments shown in the drawings.
[0015]
1 and 2 show an example of a roller oil supply device of the present invention. FIG. 1 is a plan view of the roller oil supply device, and FIG. 2 is a longitudinal sectional view taken along the line II-II ′ of FIG.
[0016]
Fresh oil is constantly supplied from the oil supply pipe 1 to the oil trough 7 of the roller oil supply device of the present invention. The supplied oil agent is supplied from substantially the entire side parallel to the roller axial direction of the oil supply roller 3 into the rectangular dish portion 6 for storing the oil agent in which a part of the lower portion of the oil supply roller 3 is immersed. is required. For this purpose, the oil agent from the oil agent supply pipe 1 is once supplied into the supply unit 8 separated from the rectangular dish 6 by the supply weir 2. In the supply weir 2, there is an oil agent circulation part 9 that leads to the rectangular dish part 6 over almost the entire surface, so that there is a gap over the almost entire surface between the lower end of the supply weir 2 and the bottom of the trough. Yes. This gap functions as the oil distribution part 9, that is, fresh oil is supplied from substantially the entire side parallel to the roller axis direction into the rectangular dish part under the supply weir 2. is there.
[0017]
Since the oil agent is supplied in this way, a fresh oil agent of almost the same quality is attached to the entire surface of the oil supply roller 3, and the problem that the quality of the attached oil agent varies in the roller axial direction can be solved.
[0018]
Furthermore, the oil discharged from the rectangular tray portion 6 of the oil trough is discharged from the discharge ports 5 and 5 'provided on the left side and the right side of the oil supply side. The discharge ports 5 and 5 'may be provided at a position close to the supply weir 2, but are preferably provided at a position away from the supply weir 2 as shown in FIG. The discharge ports 5, 5 'have a lower end height that is substantially the same as the oil surface height Q, thereby fulfilling the function of maintaining the oil surface height Q at a constant level and discharging excess oil. ing.
[0019]
By providing the discharge ports 5 and 5 'at the left and right positions (up and down positions in FIG. 1) in this way, the oil agent supplied over the entire surface of the oil supply roller surface is allowed to flow uniformly and be discharged. It is effective. Although it is ideal to provide a discharge port over the entire side facing the supply weir 2, there is a restriction that there is a yarn traveling position, so it is a reality to provide a discharge port at the position specified in the present invention. Is.
[0020]
The oil trough 7 of the device structure specified in the present invention can be made by integral molding of resin and / or by combination bonding of resin materials.
[0021]
In the above-described roller oil supply device of the present invention, fresh oil supplied from the oil supply pipe 1 is supplied from below the supply weir 2 to the rectangular dish 6 over substantially the entire side parallel to the roller axial direction. Therefore, when the roller surface is immersed in the oil agent, a homogeneous oil agent adheres to the entire surface in the roller axis direction, the adhered oil film surface is uniformly formed, and the multi-yarn Y is brought into contact with the same oil supply roller in parallel. Even so, the adhesion rate of the oil moisture is made uniform among the yarns. Note that the level of the amount of oil and moisture attached to the yarn may be adjusted by changing the rotation speed of the oil supply roller 3.
[0022]
[Examples and Comparative Examples]
Nylon 6 yarn is melt-spun by a usual method, cooled, supplied with a water-containing oil, and wound up at 700 m / min. Next, it is stretched 3.5 times by a conventional method to produce a 20-denier 13 filament Y-shaped nylon 6 stretched yarn.
[0023]
For supplying water-containing oil in the spinning process, the roller oil supply device of the present invention shown in FIGS. 1 and 2 was used, and oil was simultaneously supplied to four yarns running in parallel with the same oil supply roller. As shown in Table 1, the amount of oil and water adhering every four yarns was almost at the same level. On the other hand, when a conventional roller oil supply device in which the oil agent supply port is on the left side of the oil supply roller and the oil agent discharge port is on the right side of the oil supply roller and the oil agent flows along the roller axis direction is used, As shown in Table 1, the amount of adhesion varied greatly.
[0024]
Further, when the ratio of the 1.5 kg wound package that could not be wound due to the occurrence of yarn breakage in the drawing process was examined, it was as low as 7% when the oil was supplied by the roller oil supply device of the present invention. When the oil was supplied by a conventional roller oil supply device, it was extremely high at 45%.
[0025]
[Table 1]
Figure 0003744105
[0026]
【The invention's effect】
When the roller oil supply device of the present invention is used, even when multiple yarns are simultaneously supplied by the same oil supply roller, or even when a water-containing oil is supplied to the polyamide fiber, the adhering moisture and the amount of adhering oil between the yarns Can be suppressed. Therefore, it is possible to produce a homogeneous fiber with good operability even in the multi-filament yarn production of polyamide fiber.
[0027]
This roller oil supply device is particularly used in a polyamide spinning process in which winding is performed at a spinning speed of 600 to 1200 m / min, and in a yarn manufacturing process for producing a fine yarn having a single yarn fineness of 3d or less and a yarn fineness of 40d or less or a modified cross-section yarn. It is valid.
[Brief description of the drawings]
FIG. 1 is a plan view showing an embodiment of a roller oil supply device of the present invention.
FIG. 2 is a longitudinal sectional view taken along the line II-II ′ in FIG.
[Explanation of symbols]
1: Oil supply pipe, 2: Supply weir, 3: Oil supply roller, 4: Oil discharge pipe, 5, 5 ': Discharge port, 6: Rectangular dish, 7: Oil trough, 8: Supply section, 9: Oil distribution Part, Y: Yarn, Q: Oil surface height

Claims (2)

略水平のローラ軸を中心に駆動回転する給油ローラと、該給油ローラの直下に配された油剤トラフとからなるローラ給油装置において、油剤トラフには給油ローラの下部の一部が浸漬される油剤を貯留するための矩形皿部が設けられ、該矩形皿部へは給油ローラのローラ軸方向に平行な辺の略全面から油剤が供給され、かつ、その油剤供給側の辺の左側及び右側の辺から油剤が排出され、同一の給油ローラのローラ表面に多糸条を並列に接触させて給油することを特徴とするローラ給油装置。In a roller oil supply device comprising an oil supply roller that is driven to rotate about a substantially horizontal roller shaft, and an oil agent trough arranged immediately below the oil supply roller, an oil agent in which a part of the lower part of the oil supply roller is immersed in the oil agent trough A rectangular dish portion is provided for storing the oil, and oil is supplied to the rectangular dish from substantially the entire side parallel to the roller axis direction of the oil supply roller, and on the left and right sides of the oil supply side. side oil is discharged from a roller oiling device, characterized that you refueling the Taitojo the roller surface of the same oil supply roller is brought into contact in parallel. 紡糸されたポリアミド繊維に含水系油剤を付与するためのローラ給油装置であることを特徴とする請求項1記載のローラ給油装置。Claim 1 Symbol mounting of the roller oiling device, characterized in that a roller oiling device for applying a water-based lubricant to the spun polyamide fibers.
JP04499297A 1997-02-28 1997-02-28 Roller oil supply device Expired - Fee Related JP3744105B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP04499297A JP3744105B2 (en) 1997-02-28 1997-02-28 Roller oil supply device

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Application Number Priority Date Filing Date Title
JP04499297A JP3744105B2 (en) 1997-02-28 1997-02-28 Roller oil supply device

Publications (2)

Publication Number Publication Date
JPH10245767A JPH10245767A (en) 1998-09-14
JP3744105B2 true JP3744105B2 (en) 2006-02-08

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JP04499297A Expired - Fee Related JP3744105B2 (en) 1997-02-28 1997-02-28 Roller oil supply device

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JPH10245767A (en) 1998-09-14

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