JP3740624B2 - Safety enclosure for swivel injection molding machine with 3 mold clamping devices - Google Patents

Safety enclosure for swivel injection molding machine with 3 mold clamping devices Download PDF

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Publication number
JP3740624B2
JP3740624B2 JP11141297A JP11141297A JP3740624B2 JP 3740624 B2 JP3740624 B2 JP 3740624B2 JP 11141297 A JP11141297 A JP 11141297A JP 11141297 A JP11141297 A JP 11141297A JP 3740624 B2 JP3740624 B2 JP 3740624B2
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Japan
Prior art keywords
mold clamping
clamping devices
door
bed
clamping device
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Expired - Fee Related
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JP11141297A
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Japanese (ja)
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JPH10296785A (en
Inventor
弘幸 坂田
義昌 大嶋
一成 山口
淳一 山下
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Nissei Plastic Industrial Co Ltd
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Nissei Plastic Industrial Co Ltd
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Priority to JP11141297A priority Critical patent/JP3740624B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は、3台の型締装置に対し1台の射出装置を旋回移動させて、型締装置ごとに材料樹脂の射出を可能とする旋回式射出成形機の安全囲いに関するものである。
【0002】
【発明が解決しようとする課題】
射出装置を搭載したターンテーブルの円周に沿って3台の型締装置をベッドと共に放射状に配設した旋回式射出成形機では、極力スペース効率を上げるため、射出装置と対向する側において踵を接する形で設置するのが一般的である。このため型締装置間の作業スペースは、射出装置のベッドに近づくにしたがって狭く制限され、各型締装置の前部固定盤は僅かな間隙を残して射出装置のベッド側部に位置している。
【0003】
このような構成において、中央部の型締装置の成形稼働はそのままにして隣接の型締装置を停止し、その型締装置のロケートリング付近に付着固化した樹脂を掻き落とすなどの作業(以下諸作業という)を行うことは極めて危険であり、安全性を考慮するならば中央部の成形稼働も停止して行うことが好ましい。
【0004】
しかしながら、3台の型締装置に対し1台の射出装置により連続的に成形を行って、各型締装置における型開閉及び成形品の離型に要する成形上の無駄な時間を省く、という観点からは、成形稼働中の型締装置までをも停止して諸作業を行うことは成形効率の上から行い難いものであり、作業対象となる型締装置に対する停止のみで、安全に作業が実施できることが強く望まれる。
【0005】
この発明は上記事情から考えられたものであつて、その目的は、安全囲いに設けた扉板を、諸作業時に中央部とそれに隣接した型締装置の仕切とすることによって、隣接した型締装置の面前の射出側のベッド上に充分な作業スペースを確保するとともに、中央部の型締装置への作業者の侵入を防止することができる旋回式射出成形機の安全囲いを提供することにある。
【0006】
【課題を解決するための手段】
上記目的によるこの発明は、ベッド上面に設けられたターンテーブルに射出装置を搭載し、そのターンテーブルの円周に沿ったベッド側部に3台の型締装置をベッドと共に放射状に配置して、上記射出装置を旋回移動により各型締装置に対応可能に構成し、射出側のベッド周辺をパネルにより安全に囲った旋回式射出成形機において、配列両端の第一と第三の型締装置4,6に対面する囲い部分20,21と、その囲い部分20,21の外側の隣接部に位置する囲い部分22,23の両方を、四辺形の枠部材内に取付けた作業扉をもって形成し、第一と第三の型締装置4,6側の囲い部分20,21の枠部材内には、ノズル挿通穴24と型締装置のタイバーナット挿入孔25を穿設した扉板26,27を、上記隣接部の囲い部分22,23の枠部材に取付けた扉板28,29と共に一対の押し開き可能な作業扉として取付け、かつ第一と第三の型締装置4,6に対面する上記扉板26,27のいずれか一方または両方は、二つ折り可能に2枚の板体を連結して形成し、第一の型締装置4の外側隣接部の上記扉板28の面内に片開き扉30を取付けてなる、というものである。
【0007】
【発明の実施の形態】
図中1は射出装置で、箱型構造のベッド2の上面に設けられたターンテーブル3の中央部に搭載されている。このベッド2の三側方には、上記ターンテーブル3の円周に沿って放射状に位置する第一から第三の型締装置4,5,6が、それぞれのフレーム構造のベッド7,8,9をベッド2の側面に踵を接するよう一体的に結合して配置されている。
【0008】
上記ターンテーブル3の上面には、一対のガイドレール11,11が並行に敷設されたプレート10が高さ調節自在に設置されており、その設置プレート10の上に移動プレート12が、下面両側の前後に取付けられたスライダー12aをガイドレール11,11に嵌合して可動自在に載せてある。
【0009】
上記射出装置1は、その移動プレート12の上に射出シリンダ下側の座体を介して載置固定されており、また座体内に形成した油圧シリンダのピストンロッド13を、設置プレート10の外縁上に突設された受圧部材14に連結して、該油圧シリンダの作動により受圧部材14を反力側として移動プレート12と共に、上記型締装置4,5,6に対して進退移動するようにしてある。
【0010】
上記型締装置のうち第一と第三の型締装置4,6は、外側に作業スペースが確保されることから、通常の型締装置と同様にベッド7,9の上にそれぞれ固定されているが、中央部の第二の型締装置5については、両側の型締装置4,6が型締装置5に対し斜めに位置するために、型締装置5の両側の作業スペースが楔状に狭まって、そのままでは金型交換作業や上記諸作業の作業スペースが確保されないので、全体が後方に移動できるように、ベッド8の上面に敷設した長手方向のリニアガイド15,15に、型締装置を下側面のスライダーを嵌合してベッド上に移動自在に設けられており、電動機16により回転するベッド上面の送りねじ軸17と、固定盤側のナット部材(図は省略)との螺合により後退移動を行えるようにしている。
【0011】
上記射出側のベッド2と型締側の各ベッド7,8,9は、両端面の間に補強鋼板を介在させてボルトなどにより結合した上に、さらに両面にわたり掛け渡した補強鋼板18をボルト止めして一体的に連結されており、その連結部分にベッド2の縁辺を囲う安全囲い19が巡らせてある。
【0012】
この安全囲い19はパネルによるものであるが、配列両端の第一と第三の型締装置4,6に対面する囲い部分20,21と、その外側の隣接部に位置する囲い部分(以下隣接部という)22,23の両方は四辺形の枠部材内に取付けられた作業扉をもつて形成されている。
第一と第三の型締装置4,6側の囲い部分20,21の枠部材内にはノズル挿通穴24と型締装置のタイバーナット挿入孔25とが穿設された扉板26,27が、隣接部22,23の枠部材内に取付けられた扉板28,29と共に一対の押し開き可能な作業扉として取付けられている。
【0013】
また第一の型締装置4に対面する上記扉板26は、二つ折り可能に蝶番により連結した2枚の板体26a,26bをもって形成され、その外側の隣接部22の扉板28の面内には片開き扉30が取付けられている。この片開き扉30は電気錠31により扉板28にロックされており、図では省略したが、上記板体26a,26bの二つ折り部分にも電気錠が設けられて、型締装置4の成形稼働中は折り曲げができないようにロックされている。また型締装置6側の扉板27にも同様な電気錠が設けられている。
【0014】
上記型締装置側の扉板26,27と隣接部側の扉板28,29の開放縁は鎖32により繋がれて、必要以上に扉が開かないように規制されており、さらにストッパー33がベッド2の上面に突設されている。
【0015】
なお、34は中央部の型締装置5との対面位置に設けられた囲いのパネルで、ノズル挿通穴35と型締装置のタイバーナット挿入孔36とを有する。
またこの実施形態では、第一の型締装置4側の扉板26を2枚の板体26a,26bをもって二つ折り可能に形成しているが、これは第二の型締装置6側であってもよく、場合によっては型締装置4,6に対面する両方の扉板26,27を二つ折り可能に形成してもよい。
【0016】
このような構成では、電気錠による各扉のロックが解除されると、第一の型締装置4の上記扉板26は、二つに折り曲がって隣接部22の扉板28と共に両開きの状態で、上記ストッパー33に接するところまで、囲い内側へ押し開くことができる。また第三の型締装置6の上記扉板27は、そのまま隣接部23の扉板29と共に、上記ストッパー33に接するところまで、囲い内側へ押し開くことができる。
【0017】
囲い内側へ押し開かれた扉板26は、2枚の板体26a,26bの折れ曲がりにより、扉板28と共に射出側のベッド2の上面に型締装置4の作業スペースを形成する。上記扉板27もまた扉板29と共にベッド2の上面に型締装置6の作業スペースを形成する。これらの作業スペースは板体26aや扉板27により第二の型締装置5側と仕切られて、型締装置4,6側から型締装置5側への侵入を防止する。このため型締装置5が成形稼働中であっても、型締装置4,6などのロケートリング付近に付着固化した樹脂の掻き落し作業等を安全に行うことができる。
【0018】
したがって、配列両端の型締装置に対する諸作業は、該当型締装置の停止のみに止まり、他の2台の型締装置はそのまま成形作業を継続し得るので、成形効率の著しい低下を来すようなこともない。また射出装置1側のメンテナンス、材料パージ等の作業は、第一の型締装置4の隣接部22の扉板面内に設けた上記片開扉30を内側に押し開いて行うことができる。
【0019】
この結果、射出装置のベッド側部に各型締装置の前部を僅かな間隙を残して放射状に配設した旋回式射出成形機であっても、成形作業以外の諸作業を該当型締装置の停止だけで安全に実施でき、作業中であっても他の型締装置は稼働状態にあるので、成形効率が著しく低下するようなこともなくなる。
【図面の簡単な説明】
【図1】 この発明に係る安全囲いを有する3台の型締装置を備えた旋回式射出成形機の開扉状態における略示平面図である。
【図2】 閉扉状態の安全囲い内側を示す射出装置側の斜視図である。
【図3】 開扉状態の安全囲い内側を示す射出装置側の斜視図である。
【図4】 安全囲いの外側の一部を示す射出装置側の斜視図である。
【符号の説明】
1 射出装置
2 射出装置側のベッド
3 ターンテーブル
4 第一の型締装置
5 第二の型締装置
6 第三の型締装置
7,8,9 型締装置側のベッド
20,21 型締装置に対面する囲い部分
22,23 隣接部の囲い部分
24 ノズル挿通穴
25 タイバーナット挿入孔
26,27 型締装置側の扉板
28,29 隣接部の扉板
30 片開扉
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a safety enclosure for a swivel injection molding machine in which one injection device is swiveled with respect to three mold clamping devices to enable injection of material resin for each mold clamping device.
[0002]
[Problems to be solved by the invention]
In a swivel type injection molding machine in which three mold clamping devices are arranged radially along with the bed along the circumference of the turntable equipped with the injection device, in order to increase the space efficiency as much as possible, a ridge is placed on the side facing the injection device. It is common to install them in contact. For this reason, the working space between the mold clamping devices is narrowed as it approaches the bed of the injection device, and the front fixing plate of each mold clamping device is located on the side of the bed of the injection device leaving a slight gap. .
[0003]
In such a configuration, the molding operation of the mold clamping device in the central portion is left as it is, and the adjacent mold clamping device is stopped, and the resin adhered and solidified in the vicinity of the locating ring of the mold clamping device, etc. (Referred to as “operation”) is extremely dangerous. If safety is taken into consideration, it is preferable to stop the molding operation at the center.
[0004]
However, the viewpoint of continuously molding with respect to the three mold clamping devices by one injection device to save the molding waste time required for opening / closing the mold and releasing the molded product in each mold clamping device. In addition, it is difficult to stop the mold clamping device during molding operation and perform various operations from the viewpoint of molding efficiency, and the work can be performed safely only by stopping the mold clamping device that is the work target. It is highly desirable to be able to do it.
[0005]
The present invention has been conceived from the above circumstances. The purpose of the present invention is to provide a door plate provided in a safety enclosure as a partition between a central portion and a mold clamping device adjacent to the central plate during various operations. To provide a safety enclosure for a swivel type injection molding machine capable of ensuring a sufficient working space on the injection side bed in front of the apparatus and preventing an operator from entering the mold clamping device at the center. is there.
[0006]
[Means for Solving the Problems]
The present invention according to the above object is characterized in that an injection device is mounted on a turntable provided on the upper surface of the bed, and three mold clamping devices are arranged radially with the bed on the side of the bed along the circumference of the turntable. In the swivel injection molding machine in which the injection device is configured to correspond to each mold clamping device by swivel movement and the periphery of the bed on the injection side is safely surrounded by a panel, the first and third mold clamping devices 4 at both ends of the array are arranged. , 6 and the enclosure parts 20 and 21 located on the outside adjacent to the enclosure parts 20 and 21 are both formed with work doors mounted in a quadrilateral frame member, Door plates 26 and 27 having a nozzle insertion hole 24 and a tie bar nut insertion hole 25 of the mold clamping device are formed in the frame members of the enclosure parts 20 and 21 on the first and third mold clamping devices 4 and 6 side. , Of the adjacent portions 22 and 23 One or both of the door plates 26 and 27 which are attached as a pair of push-openable work doors together with the door plates 28 and 29 attached to the member and face the first and third mold clamping devices 4 and 6 are The two plate bodies are formed so as to be folded in two, and the one-sided door 30 is attached in the plane of the door plate 28 in the outer adjacent portion of the first mold clamping device 4. .
[0007]
DETAILED DESCRIPTION OF THE INVENTION
In the figure, reference numeral 1 denotes an injection device, which is mounted at the center of a turntable 3 provided on the upper surface of a box-shaped bed 2. On the three sides of the bed 2, first to third mold clamping devices 4, 5, 6, which are located radially along the circumference of the turntable 3, have respective frame-structured beds 7, 8, 9 is integrally connected to the side surface of the bed 2 so as to contact the heel.
[0008]
On the upper surface of the turntable 3, a plate 10 in which a pair of guide rails 11, 11 are laid in parallel is installed so that the height can be adjusted. On the installation plate 10, moving plates 12 are provided on both sides of the lower surface. Sliders 12a attached to the front and rear are movably mounted on the guide rails 11 and 11, respectively.
[0009]
The injection device 1 is mounted and fixed on the moving plate 12 via a seat below the injection cylinder, and the piston rod 13 of the hydraulic cylinder formed in the seat is attached to the outer edge of the installation plate 10. It is connected to the pressure receiving member 14 projecting from the cylinder, and the hydraulic cylinder is operated so that the pressure receiving member 14 moves forward and backward with respect to the mold clamping devices 4, 5 and 6 together with the moving plate 12 with the reaction force side. is there.
[0010]
Of the above mold clamping devices, the first and third mold clamping devices 4 and 6 are secured on the beds 7 and 9, respectively, in the same manner as a normal mold clamping device because a working space is secured outside. However, with respect to the second mold clamping device 5 at the center, since the mold clamping devices 4 and 6 on both sides are positioned obliquely with respect to the mold clamping device 5, the work space on both sides of the mold clamping device 5 is wedge-shaped. Since the work space for the mold exchanging work and the above-mentioned work cannot be secured as it is narrowed as it is, the mold clamping device is attached to the longitudinal linear guides 15, 15 laid on the upper surface of the bed 8 so that the whole can move backward. Is engaged with a slider on the lower surface so as to be movable on the bed, and is screwed between a feed screw shaft 17 on the upper surface of the bed that is rotated by an electric motor 16 and a nut member (not shown) on the stationary platen. It is possible to move backward.
[0011]
The injection-side bed 2 and the mold-clamping-side beds 7, 8, 9 are joined with bolts or the like with reinforcing steel plates interposed between both end faces, and further reinforced steel plates 18 that are stretched over both sides are bolted The safety enclosure 19 which surrounds the edge of the bed 2 is put around the connection part.
[0012]
This safety enclosure 19 is made of a panel. Enclosures 20 and 21 facing the first and third mold clamping devices 4 and 6 at both ends of the array and an enclosure part (hereinafter referred to as an adjoining part) located on the outer adjacent part thereof. Both parts 22 and 23 are formed with working doors mounted in a quadrilateral frame member.
Door plates 26 and 27 in which a nozzle insertion hole 24 and a tie bar nut insertion hole 25 of the mold clamping device are bored in the frame members of the enclosure portions 20 and 21 on the first and third mold clamping devices 4 and 6 side. Are attached as a pair of push-openable work doors together with door plates 28 and 29 attached in the frame members of adjacent portions 22 and 23.
[0013]
The door plate 26 facing the first mold clamping device 4 is formed by two plate bodies 26a and 26b that are connected to each other by hinges so as to be folded in two, and within the surface of the door plate 28 of the adjacent portion 22 on the outside. A single door 30 is attached to the door. The single door 30 is locked to the door plate 28 by an electric lock 31 and is omitted in the drawing, but an electric lock is also provided in the two-folded portions of the plate bodies 26a and 26b to form the mold clamping device 4. It is locked so that it cannot be bent during operation. A similar electric lock is provided on the door plate 27 on the mold clamping device 6 side.
[0014]
The opening edges of the door plates 26 and 27 on the mold clamping device side and the door plates 28 and 29 on the adjacent portion side are connected by a chain 32 so that the door is not opened more than necessary, and a stopper 33 is provided. It protrudes from the upper surface of the bed 2.
[0015]
Reference numeral 34 denotes an enclosure panel provided at a position facing the mold clamping device 5 at the center, and has a nozzle insertion hole 35 and a tie bar nut insertion hole 36 of the mold clamping device.
In this embodiment, the door plate 26 on the first mold clamping device 4 side is formed to be foldable in two with the two plate bodies 26a and 26b, but this is on the second mold clamping device 6 side. In some cases, both door plates 26 and 27 facing the mold clamping devices 4 and 6 may be formed to be foldable in two.
[0016]
In such a configuration, when the doors are unlocked by the electric lock, the door plate 26 of the first mold clamping device 4 is folded in two and opened together with the door plate 28 of the adjacent portion 22. Thus, it can be pushed open to the inside of the enclosure until it comes into contact with the stopper 33. Further, the door plate 27 of the third mold clamping device 6 can be pushed open to the inside of the enclosure as it is together with the door plate 29 of the adjacent portion 23 until it comes into contact with the stopper 33.
[0017]
The door plate 26 pushed open to the inside of the enclosure forms a working space for the mold clamping device 4 on the upper surface of the bed 2 on the injection side together with the door plate 28 by bending of the two plates 26a and 26b. The door plate 27 also forms a work space for the mold clamping device 6 on the upper surface of the bed 2 together with the door plate 29. These work spaces are partitioned from the second mold clamping device 5 side by the plate body 26a and the door plate 27 to prevent the mold clamping devices 4 and 6 from entering the mold clamping device 5 side. For this reason, even when the mold clamping device 5 is in a molding operation, it is possible to safely perform a scraping operation of the resin adhered and solidified near the locating rings of the mold clamping devices 4 and 6 and the like.
[0018]
Therefore, various operations on the mold clamping devices at both ends of the array can be stopped only by stopping the corresponding mold clamping device, and the other two mold clamping devices can continue the molding operation as they are, so that the molding efficiency is remarkably lowered. There is nothing wrong. Further, operations such as maintenance and material purging on the injection apparatus 1 side can be performed by pushing and opening the one-side door 30 provided in the door plate surface of the adjacent portion 22 of the first mold clamping apparatus 4 inward.
[0019]
As a result, even in a swivel injection molding machine in which the front portion of each mold clamping device is radially arranged on the bed side portion of the injection device leaving a slight gap, various operations other than the molding operation can be performed. It is possible to perform the operation safely only by stopping the operation, and since other mold clamping devices are in operation even during the operation, the molding efficiency is not significantly reduced.
[Brief description of the drawings]
FIG. 1 is a schematic plan view in a door opening state of a swivel type injection molding machine provided with three mold clamping devices having a safety enclosure according to the present invention.
FIG. 2 is a perspective view of the injection device side showing the inside of a safety enclosure in a closed state.
FIG. 3 is a perspective view of the injection device side showing the inside of a safety enclosure in an open state.
FIG. 4 is a perspective view of the injection device side showing a part of the outside of the safety enclosure.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Injection apparatus 2 Bed on injection apparatus side 3 Turntable 4 First mold clamping apparatus 5 Second mold clamping apparatus 6 Third mold clamping apparatuses 7, 8, 9 Bed 20, 21 on mold clamping apparatus side Clamping apparatus Enclosed portions 22 and 23 facing each other Enclosed portion 24 adjacent nozzle portion 24 Nozzle insertion hole 25 Tie bar nut insertion hole 26 and 27 Door plate 28 and 29 on the mold clamping device side door plate 30 Adjacent portion door plate

Claims (1)

ベッド上面に設けられたターンテーブルに射出装置を搭載し、そのターンテーブルの円周に沿ったベッド側部に3台の型締装置をベッドと共に放射状に配置して、上記射出装置を旋回移動により各型締装置に対応可能に構成し、射出側のベッド周辺をパネルにより安全に囲った旋回式射出成形機において、
配列両端の第一と第三の型締装置4,6に対面する囲い部分20,21と、その囲い部分20,21の外側の隣接部に位置する囲い部分22,23の両方を、四辺形の枠部材内に取付けた作業扉をもって形成し、
第一と第三の型締装置4,6側の囲い部分20,21の枠部材内には、ノズル挿通穴24と型締装置のタイバーナット挿入孔25を穿設した扉板26,27を、上記隣接部の囲い部分22,23の枠部材に取付けた扉板28,29と共に一対の押し開き可能な作業扉として取付け、かつ第一と第三の型締装置4,6に対面する上記扉板26,27のいずれか一方または両方は、二つ折り可能に2枚の板体を連結して形成し、第一の型締装置4の外側隣接部の上記扉板28の面内に片開き扉30を取付けてなることを特徴とする3台の型締装置を備えた旋回式射出成形機の安全囲い。
The injection device is mounted on a turntable provided on the upper surface of the bed, and three mold clamping devices are arranged radially with the bed on the side of the bed along the circumference of the turntable. In a swivel injection molding machine that is configured to support each mold clamping device and safely surrounds the periphery of the bed on the injection side with a panel,
Both of the surrounding portions 20 and 21 facing the first and third mold clamping devices 4 and 6 at both ends of the array and the surrounding portions 22 and 23 positioned adjacent to the outside of the surrounding portions 20 and 21 are quadrilateral. Formed with a work door attached in the frame member of
Door plates 26 and 27 having a nozzle insertion hole 24 and a tie bar nut insertion hole 25 of the mold clamping device are formed in the frame members of the enclosure parts 20 and 21 on the first and third mold clamping devices 4 and 6 side. The door plates 28 and 29 attached to the frame members of the adjacent enclosure portions 22 and 23 are attached as a pair of push-open work doors and face the first and third mold clamping devices 4 and 6. One or both of the door plates 26 and 27 are formed by connecting two plates so that they can be folded in two, and are formed in the plane of the door plate 28 on the outside adjacent portion of the first mold clamping device 4. A safety enclosure of a swivel type injection molding machine provided with three mold clamping devices, wherein an opening door 30 is attached.
JP11141297A 1997-04-28 1997-04-28 Safety enclosure for swivel injection molding machine with 3 mold clamping devices Expired - Fee Related JP3740624B2 (en)

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JP11141297A JP3740624B2 (en) 1997-04-28 1997-04-28 Safety enclosure for swivel injection molding machine with 3 mold clamping devices

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Application Number Priority Date Filing Date Title
JP11141297A JP3740624B2 (en) 1997-04-28 1997-04-28 Safety enclosure for swivel injection molding machine with 3 mold clamping devices

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JPH10296785A JPH10296785A (en) 1998-11-10
JP3740624B2 true JP3740624B2 (en) 2006-02-01

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