JP3739502B2 - Contaminant collecting device in water pipe - Google Patents

Contaminant collecting device in water pipe Download PDF

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Publication number
JP3739502B2
JP3739502B2 JP29566896A JP29566896A JP3739502B2 JP 3739502 B2 JP3739502 B2 JP 3739502B2 JP 29566896 A JP29566896 A JP 29566896A JP 29566896 A JP29566896 A JP 29566896A JP 3739502 B2 JP3739502 B2 JP 3739502B2
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Japan
Prior art keywords
water pipe
annular member
semi
contaminants
reservoir
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JP29566896A
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Japanese (ja)
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JPH10118417A (en
Inventor
英重 本間
保 山下
裕士 藤崎
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Suiken Co Ltd
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Suiken Co Ltd
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Priority to JP29566896A priority Critical patent/JP3739502B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、たとえば水道管のような流体管内を流れる流体中に含まれる夾雑物を捕集するための夾雑物捕集装置に関するものである。
【0002】
【従来の技術】
水道管のような流水管内には、砂や錆粉、金属粉などの夾雑物が含まれていることがあり、そのため、従来より、かかる夾雑物を捕集して除去している。夾雑物の捕集装置としては、たとえば、流水管本体部から径方向に膨出する夾雑物溜部を設けると共に、該溜部にメッシュ状のフィルタを管軸方向に直交するように設けたものが知られている(たとえば、特開平7−136420号)。
【0003】
【発明が解決しようとする課題】
ところで、水道管においては、配管工事後に、水道管内を洗浄するのであるが、この洗浄の際に水道管内にポリピグを通す。該ポリピグは、図8のように先端が円錐状の弾丸のような形状で、後方からの加圧流体により、水道管の内面に摺すれながら進む。しかし、前記従来技術では、メッシュ状のフィルタを管軸方向に直交するように設けているので、前記ポリピグが通らない。
また、流水管の中央部を径大に形成すると共に、該径大部を管軸方向に長く形成したものも知られているが、径大な部分が長すぎて、当該部分においてポリピグの外周に大きな隙間ができるため、ポリピグを加圧流体で前進させることができなくなる。
【0004】
本発明は、前記従来の問題に鑑みてなされたもので、配管後にポリピグを通すことができる夾雑物捕集装置を提供することである。
【0005】
【課題を解決するための手段】
前記目的を達成するために、本発明は、略円筒形の水道管本体部と、該水道管本体部から径方向に膨出する夾雑物溜部とを備えた水道管における夾雑物捕集装置において、水道管本体部の内壁面とで略円筒状の面を形成するように湾曲していると共に、夾雑物溜部を上方から覆う第1半円環状部と、夾雑物落下孔から夾雑物溜部に落下した夾雑物が水道管本体部内に流れ出るのを抑制すると共に、流体が夾雑物落下孔から夾雑物溜部を経て水道管本体部内に流れ出るのを許容する流体通過孔とを備えている。
【0006】
本発明によれば、夾雑物溜部が水道管本体部から膨出しているので、該溜部上方の水道管内においては流速が小さくなると共に、夾雑物が夾雑物落下孔から夾雑物溜部に落下して捕集される。一方、第1半円環状部は、水道管本体部の内壁面とで略円筒状の面を形成するように湾曲しているので、ポリピグを通すことができる。
【0007】
【発明の実施の形態】
以下、本出願の第1発明の実施形態を図面にしたがって説明する。
図1および図2は第1実施形態を示す。
図1(a),(b)に示すように、本夾雑物捕集装置は、水道管3と、第1および第2半円環状部材1,2とで構成されている。
【0008】
水道管3は、たとえば一対のフランジ継手部30,30を両端に備えた略円筒形の本体部(水道管本体部)31と、該本体部31から径方向の下方に膨出する溜部(夾雑物溜部)32とを備えた水道管である。前記溜部32の下部には、溜部32に溜まった夾雑物Aを排出するためのドレン孔33が連通している。なお、ドレン孔33には、図示しない開閉弁を取り付ける。
【0009】
前記第1および第2半円環状部材1,2は、それぞれ、水道管3とは別体のバネ性を有する金属板(たとえばステンレス板)で形成されており、図1(a)に明示するように、水道管3に形成した装着凹部34,35に、平板状のフランジ部11、21が嵌合して装着されている。前記第1半円環状部材1は、第2半円環状部材2よりも管軸方向に長く形成されている。前記第1半円環状部材1は、水道管3における上流の内壁面36に連なっていると共に、水道管3の内壁面36とで略円筒状の面を形成するように湾曲しており、溜部32を上方から覆う。前記第2半円環状部材2は、第1半円環状部材1に略平行に対向していると共に、溜部32に若干入り込んだ位置に配設されている。
【0010】
前記第1半円環状部材1には、図2に明示するように、たとえばH型の孔12が形成されている。一方、前記第2半円環状部材2には、たとえば細長い方形の孔22が複数個形成されている。これらの孔12,22の上流部分は、図1(b)の溜部32に水が流入するのを許容すると共に夾雑物Aが落下するのを許容する夾雑物落下孔4を構成する。一方、前記孔12,22の下流部分は、溜部32に落下して溜まった夾雑物Aが本体部31内に流れ出るのを抑制すると共に、水が溜部32から本体部31内に流れ出るのを許容する流体通過孔5を構成する。
【0011】
つぎに、夾雑物Aを捕集するメカニズムについて説明する。
砂や金属粉等の水よりも比重の大きい夾雑物Aは、水道管3内の底部を流れると共に、図1(b)に示すように、毛球状の塊となって運ばれてくる。溜部32においては、管路の断面積が大きくなっており、流速分布が変化すると共に、全体に流速が低下する。この流速の低下により、夾雑物Aが下方に落下し易くなり、夾雑物Aが夾雑物落下孔4から溜部32に落下して捕集される。なお、夾雑物Aは第1半円環状部材1の下流の流体通過孔5からも若干溜部32に落下する。また、溜部32に捕集された夾雑物Aはドレン孔33に装着した排出用バルブを開放して、水と共に除去される。
【0012】
一方、水の大部分は本体部31内を下流に向って流れるが、水の一部は本体部31内から夾雑物落下孔4を経て溜部32内を通り、流体通過孔5から再び本体部31内に流れ込む。ここで、水の使用量が多いときや急激に多くなる際には、本体部31内の下流の圧力が低下して、溜部32の水が本体部31の下流に流れ出るのであるが、流体通過孔5を設けているので、溜部32内の夾雑物Aが流体通過孔5から流出するのを抑制し得る。
【0013】
前記構成においては、溜部32による捕集を補助する第1半円環状部材1が内壁面36に沿った半円環状であるから、ポリピグをそのまま通すことができる。
【0014】
また、第1および第2半円環状部材1,2に設けた夾雑物落下孔4および流体通過孔5は、メッシュ状ではないから、夾雑物落下孔4および流体通過孔5が夾雑物Aで目詰まりするおそれもない。
【0015】
図3および図4は第2実施形態を示す。
本実施形態では、本体部31における溜部32に対向する部分が径方向に若干膨出した芯ズレ部37を設けている。第1半円環状部材1は、前記膨出した本体部31(芯ズレ部37)の内壁面とで略円筒状の面を形成しており、したがって、この部分の流路L2は上流および下流の流路L1,L3に対して若干上方に偏心している。一方、第2半円環状部材2は、第1半円環状部材1よりも管軸方向に長く、水道管3における上流の内壁面36に連なるように湾曲している。前記第1半円環状部材1と本体部31との間には、夾雑物落下孔4および流体通過孔5が設けられている。また、前記第2半円環状部材2には、図3のように、たとえば4つの方形状の孔23が穿設されており、夾雑物落下孔4および流体通過孔5を構成している。
【0016】
本実施形態では、図3の本体部31に芯ズレ部37を設けているので、上流からの流速の分布が分散されて、第1半円環状部材1および第2半円環状部材2の間の流れは遅くなる。そのため、塊状の夾雑物Aがばらけると共に、夾雑物Aが第1半円環状部材1と第2半円環状部材2の間を流れる際に、下方に落下し易くなる。したがって、夾雑物Aの捕集効果が向上する。
【0017】
本発明において、本体部31および第1半円環状部材1は、図5のように、管軸方向に若干湾曲していてもよい。また、図6および図7のように、第2半円環状部材2を設けなくてもよい。また、第1半円環状部材1は図6のように、溜部32側に若干偏心していてもよい。更に、第1半円環状部材1は、図7のように上流側と下流側とで異なる形状を有していてもよい。
【0018】
また、第1半円環状部材1の流体通過孔5は、円筒面を形成しており、管軸方向に対向していないので、メッシュで構成しても直ちに目詰まりを生じないから、メッシュや多数の小孔で構成してもよい。なお、この場合、逆洗用の水排出孔38を設け、該水排出孔38に開閉弁(図示せず)を装着して、開閉弁を開放することによりメッシュの逆洗を行ってもよい。
【0019】
また、本発明においては、図1の第1半円環状部材1および第2半円環状部材2の孔12,22の形状や数を限定するものではない。また、発明においては、第1半円環状部材1および第2半円環状部材2の装着構造を限定するものではない
【0020】
【発明の効果】
以上説明したように、本発明によれば、第1半円環状部が水道管本体部の内壁面とで円筒面を形成しているので、ポリピグを通すことができると共に、第1半円環状部材が管軸に直交していないから、目詰まりを生じるおそれもない。
【図面の簡単な説明】
【図1】 本発明の夾雑物捕集装置の第1実施形態を示す横断面図および縦断面図である。
【図2】 同平面断面図である。
【図3】 第2実施形態を示す横断面図および縦断面図である。
【図4】 同平面断面図である。
【図5】 第3実施形態を示す縦断面図である。
【図6】 第4実施形態を示す縦断面図である。
【図7】 第5実施形態を示す縦断面図である。
【図8】 ポリピグの側面図である。
【符号の説明】
1:第1半円環状部材
2:第2半円環状部材
3:水道
31:本体部
32:溜部
36:内壁面
4:夾雑物落下孔
5:流体通過孔
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a foreign matter collecting apparatus for collecting foreign matter contained in a fluid flowing in a fluid pipe such as a water pipe.
[0002]
[Prior art]
A flowing water pipe such as a water pipe may contain foreign substances such as sand, rust powder, and metal powder. Therefore, such foreign substances are conventionally collected and removed. As a contaminant collection device, for example, a contaminant reservoir that bulges in the radial direction from the flowing water pipe main body is provided, and a mesh-like filter is provided in the reservoir so as to be orthogonal to the tube axis direction. Is known (for example, JP-A-7-136420).
[0003]
[Problems to be solved by the invention]
By the way, in a water pipe, the inside of a water pipe is wash | cleaned after piping construction, At the time of this washing, a polypig is passed in a water pipe. The polypig is shaped like a conical bullet as shown in FIG. 8, and advances while being slid onto the inner surface of the water pipe by pressurized fluid from behind. However, in the prior art, since the mesh-like filter is provided so as to be orthogonal to the tube axis direction, the polypig cannot pass.
In addition, it is also known that the central portion of the flowing water pipe is formed to have a large diameter and the large diameter portion is formed to be long in the pipe axis direction. Therefore, the polypig cannot be advanced with the pressurized fluid.
[0004]
This invention is made | formed in view of the said conventional problem, and is providing the foreign material collection apparatus which can let a polypig pass after piping.
[0005]
[Means for Solving the Problems]
To achieve the above object, the present onset Ming, contaminants in the water pipe body portion of generally cylindrical, water pipes and a contaminant reservoir that bulges radially from the water pipe main body trapping in the device, between the inner wall surface of the water pipe main body with curved so as to form a substantially cylindrical surface, a first semi-circular annular member covering the contaminants reservoir from above, from contaminants falling hole with contaminants that have fallen to the contaminant reservoir is prevented from flowing out to the water pipe body portion, and a fluid passage hole to allow fluid from flowing in the water pipe body portion through contaminants reservoir from contaminants falling hole I have.
[0006]
According to the onset bright, because contaminants reservoir is bulged from water pipe main body, the flow rate is reduced in the water tube of該溜portion upward, contaminants reservoir contaminants from contaminants falling hole It is dropped and collected. On the other hand, since the first semicircular ring portion is curved so as to form a substantially cylindrical surface with the inner wall surface of the water pipe main body portion, the polypig can be passed.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the first invention of the present application will be described with reference to the drawings.
1 and 2 show a first embodiment.
As shown in FIGS. 1A and 1B, the foreign matter collecting apparatus includes a water pipe 3 and first and second semi-annular members 1 and 2.
[0008]
The water pipe 3 includes, for example, a substantially cylindrical main body part ( water pipe main body part) 31 having a pair of flange joint parts 30 and 30 at both ends, and a reservoir part that bulges downward from the main body part 31 in the radial direction ( It is a water pipe provided with a foreign matter reservoir (32). A drain hole 33 for discharging the foreign matter A accumulated in the reservoir 32 communicates with the lower portion of the reservoir 32. An open / close valve (not shown) is attached to the drain hole 33.
[0009]
Each of the first and second semi-annular members 1 and 2 is formed of a metal plate (for example, a stainless steel plate) having a spring property separate from the water pipe 3, and is clearly shown in FIG. Thus, the flat flange portions 11 and 21 are fitted and mounted in the mounting recesses 34 and 35 formed in the water pipe 3. The first semi-annular member 1 is formed longer in the tube axis direction than the second semi-annular member 2. It said first semicircular annular member 1, together are continuous with the inner wall surface 36 of the upstream in the water pipe 3 is curved so as to form a substantially cylindrical surface with the inner wall surface 36 of the water pipe 3, reservoir The part 32 is covered from above. The second semi-annular member 2 faces the first semi-annular member 1 substantially in parallel and is disposed at a position where it slightly enters the reservoir 32.
[0010]
For example, an H-shaped hole 12 is formed in the first semi-annular member 1 as clearly shown in FIG. On the other hand, a plurality of elongated rectangular holes 22 are formed in the second semi-annular member 2, for example. The upstream portions of these holes 12 and 22 constitute a contaminant fall hole 4 that allows water to flow into the reservoir 32 of FIG. 1B and allows the contaminant A to fall. On the other hand, the downstream portions of the holes 12 and 22 prevent the foreign matter A that has fallen and accumulated in the reservoir 32 from flowing into the main body 31, and allows water to flow from the reservoir 32 into the main body 31. The fluid passage hole 5 that allows
[0011]
Next, a mechanism for collecting impurities A will be described.
Contaminant A having a specific gravity greater than that of water such as sand or metal powder flows through the bottom of water pipe 3, and is carried as a hairy lump as shown in FIG. 1 (b). In the reservoir 32, the cross-sectional area of the pipe line is large, the flow velocity distribution changes, and the flow velocity decreases as a whole. Due to the decrease in the flow velocity, the foreign matter A easily falls downward, and the foreign matter A falls from the foreign matter dropping hole 4 to the reservoir 32 and is collected. The contaminant A slightly falls from the fluid passage hole 5 downstream of the first semi-annular member 1 to the reservoir 32. Also, the foreign matter A collected in the reservoir 32 is removed together with water by opening the discharge valve attached to the drain hole 33.
[0012]
On the other hand, most of the water flows downstream in the main body portion 31, but a part of the water passes from the inside of the main body portion 31 through the foreign substance dropping hole 4 through the reservoir portion 32, and again from the fluid passage hole 5 to the main body. It flows into the part 31. Here, when the amount of water used is large or suddenly increases, the pressure in the downstream of the main body 31 decreases, and the water in the reservoir 32 flows out downstream of the main body 31. Since the passage hole 5 is provided, the foreign matter A in the reservoir 32 can be prevented from flowing out of the fluid passage hole 5.
[0013]
In the above configuration, since the first semicircular member 1 that assists the collection by the reservoir 32 is a semicircular shape along the inner wall surface 36, the polypig can be passed through as it is.
[0014]
Moreover, since the foreign substance fall hole 4 and the fluid passage hole 5 provided in the 1st and 2nd semi-annular members 1 and 2 are not mesh-like, the foreign substance fall hole 4 and the fluid passage hole 5 are the foreign substance A. There is no risk of clogging.
[0015]
3 and 4 show a second embodiment.
In the present embodiment, a core misalignment portion 37 in which a portion of the main body portion 31 facing the reservoir portion 32 is slightly bulged in the radial direction is provided. The first semi-annular member 1 forms a substantially cylindrical surface with the inner wall surface of the bulged main body portion 31 (core misalignment portion 37). Therefore, the flow path L2 of this portion is upstream and downstream. Are slightly decentered upward with respect to the flow paths L1 and L3. On the other hand, the second semicircular member 2 is longer than the first semicircular member 1 in the tube axis direction and is curved so as to be continuous with the upstream inner wall surface 36 in the water pipe 3. Between the first semi-annular member 1 and the main body 31, a foreign substance dropping hole 4 and a fluid passage hole 5 are provided. Further, as shown in FIG. 3, for example, four rectangular holes 23 are formed in the second semi-annular member 2, and a foreign matter dropping hole 4 and a fluid passage hole 5 are formed.
[0016]
In the present embodiment, since the core misalignment portion 37 is provided in the main body portion 31 of FIG. 3, the distribution of the flow velocity from the upstream is dispersed, and the first semicircular member 1 and the second semicircular member 2 are separated. The flow becomes slower. Therefore, the lump-like impurities A are scattered, and when the impurities A flow between the first semi-annular member 1 and the second semi-annular member 2, they easily fall downward. Therefore, the collection effect of the foreign matter A is improved.
[0017]
In the present invention, the main body 31 and the first semi-annular member 1 may be slightly curved in the tube axis direction as shown in FIG. Moreover, the 2nd semi-annular member 2 does not need to be provided like FIG. 6 and FIG. Further, the first semi-annular member 1 may be slightly decentered toward the reservoir 32 as shown in FIG. Further, the first semi-annular member 1 may have different shapes on the upstream side and the downstream side as shown in FIG.
[0018]
Further, the fluid passage hole 5 of the first semi-annular member 1 forms a cylindrical surface and is not opposed to the tube axis direction. You may comprise with many small holes. In this case, backwashing of the mesh may be performed by providing a water discharge hole 38 for backwashing, attaching an on-off valve (not shown) to the water discharge hole 38, and opening the on-off valve. .
[0019]
Further, in this onset bright, it does not limit the shape and number of the first semi-circular annular member 1 and the second semicircular annular member second holes 12 and 22 in FIG. 1. In the present invention, the mounting structure of the first semi-annular member 1 and the second semi-annular member 2 is not limited .
[0020]
【The invention's effect】
As described above, according to this onset bright, because the first semicircular annular part forms a cylindrical surface with the inner wall of the water pipe main body, it is possible to pass Poripigu, first semicircle Since the annular member is not orthogonal to the tube axis, there is no possibility of clogging.
[Brief description of the drawings]
1 is a cross-sectional view and a longitudinal sectional view showing a first embodiment of the present onset light contaminants collecting apparatus.
FIG. 2 is a cross-sectional view of the same plane.
FIG. 3 is a transverse sectional view and a longitudinal sectional view showing a second embodiment.
FIG. 4 is a sectional view of the same plane.
FIG. 5 is a longitudinal sectional view showing a third embodiment.
FIG. 6 is a longitudinal sectional view showing a fourth embodiment.
FIG. 7 is a longitudinal sectional view showing a fifth embodiment.
FIG. 8 is a side view of a polypig.
[Explanation of symbols]
1: First semi-annular member 2: Second semi-annular member 3: Water pipe 31: Body portion 32: Reservoir portion 36: Inner wall surface 4: Contaminating material falling hole 5: Fluid passage hole

Claims (3)

略円筒形の水道管本体部と、該水道管本体部から径方向の下方に膨出する夾雑物溜部とを備えた水道管における夾雑物捕集装置において、
前記水道管本体部の内壁面とで略円筒状の面を形成するように湾曲していると共に、前記夾雑物溜部を上方から覆う第1半円環状部と、
前記水道管本体部と第1半円環状部との間、あるいは、第1半円環状部の少なくとも一方に形成され、前記夾雑物溜部に夾雑物が落下するのを許容する夾雑物落下孔と、
前記水道管本体部と第1半円環状部との間、あるいは、第1半円環状部の少なくとも一方に形成され、前記夾雑物落下孔から夾雑物溜部に落下した夾雑物が水道管本体部内に流れ出るのを抑制すると共に、流体が夾雑物落下孔から夾雑物溜部を経て水道管本体部内に流れ出るのを許容する流体通過孔とを備え
前記第1半円環状部材は、前記水道管とは別体で、バネ性を有する金属板からなり、前記水道管に形成された装着凹部に、前記金属板のフランジ部が嵌合して装着されている水道管における夾雑物捕集装置。
A water pipe body portion of generally cylindrical in contaminants collecting device in water pipes and a contaminant reservoir that bulges downward in the radial direction from the water pipe main body,
And with curved to form a substantially cylindrical surface, a first semi-circular annular member that covers the contaminants reservoir from above between the inner wall surface of the water pipe main body,
Between the water pipe main body and the first semi-circular annular member, or formed on at least one of the first semicircular annular member, contaminants contaminants are allowed to fall on the contaminants reservoir A drop hole,
Between the water pipe main body and the first semi-circular annular member, or formed on at least one of the first semicircular annular member, contaminants that have fallen to the contaminant reservoir from the impurities falling hole tap A fluid passage hole that suppresses flowing out into the pipe main body part and allows fluid to flow out from the foreign substance dropping hole through the foreign substance reservoir part into the water pipe main body part ,
The first semi-annular member is separate from the water pipe and is made of a metal plate having a spring property, and a fitting recess formed in the water pipe is fitted with a flange portion of the metal plate. Contaminant collecting device for water pipes.
請求項1において、
前記第1半円環状部に略平行で、かつ、第1半円環状部よりも夾雑物溜部側に配設され、前記第1半円環状部に対向する第2半円環状部を備えていることを特徴とする水道管における夾雑物捕集装置。
In claim 1,
Substantially parallel to the first semicircular annular member, and than the first semicircular annular member disposed contaminants reservoir side, a second semi-circular annular facing the first semicircular annular member contaminants collecting device in water pipes, characterized in that it comprises a section member.
請求項1において、In claim 1,
前記第1半円環状部材は、前記水道管における上流の内壁面に連なっている水道管における夾雑物捕集装置。The first semi-annular member is a contaminant collecting device in a water pipe that is connected to an upstream inner wall surface of the water pipe.
JP29566896A 1996-10-16 1996-10-16 Contaminant collecting device in water pipe Expired - Fee Related JP3739502B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP29566896A JP3739502B2 (en) 1996-10-16 1996-10-16 Contaminant collecting device in water pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP29566896A JP3739502B2 (en) 1996-10-16 1996-10-16 Contaminant collecting device in water pipe

Publications (2)

Publication Number Publication Date
JPH10118417A JPH10118417A (en) 1998-05-12
JP3739502B2 true JP3739502B2 (en) 2006-01-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP29566896A Expired - Fee Related JP3739502B2 (en) 1996-10-16 1996-10-16 Contaminant collecting device in water pipe

Country Status (1)

Country Link
JP (1) JP3739502B2 (en)

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