JP3735727B2 - Method for producing modified polyurethane elastic yarn - Google Patents

Method for producing modified polyurethane elastic yarn Download PDF

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Publication number
JP3735727B2
JP3735727B2 JP10493699A JP10493699A JP3735727B2 JP 3735727 B2 JP3735727 B2 JP 3735727B2 JP 10493699 A JP10493699 A JP 10493699A JP 10493699 A JP10493699 A JP 10493699A JP 3735727 B2 JP3735727 B2 JP 3735727B2
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elastic yarn
polyurethane elastic
acetylcellulose
spinning
solution
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JP2000303259A (en
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文雄 宮澤
糸山  光紀
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Fujibo Holdins Inc
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Fujibo Holdins Inc
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Description

【0001】
【発明の属する技術分野】
本発明は吸湿性と生分解性に優れた改質ポリウレタン弾性糸の製造法に関する。
【0002】
【従来の技術】
従来、ポリウレタン成形体に吸湿性・吸水性を付与するには、吸湿性・吸水性を有する粉粒体をポリウレタン溶液に添加する方法が知られており、例えば特開昭63−215768号公報にはウレタンプレポリマーに、界面活性能を有するコハク酸エステル化合物と、酢酸ビニルーアクリル酸エステル共重合体ケン化物やポリアクリル酸、デンプン−アクリル酸共重合体等の高吸水性樹脂を混合する方法が記載され、特開平8−113827号公報にはポリエステルとポリアルキレンエーテルまたは脂肪族ポリエステルの一方または両者と、調湿性を有する微細粒状シリカゲルとを含む混合組成物を溶融紡糸する方法が記載されている。
【0003】
しかしこれらの方法では、添加する粉粒体の添加量を多くしないと、吸湿性・吸水性が発現しにくく、この技術をポリウレタン弾性糸の製造に用いると、ノズル詰まりが起き易く、更に、添加量を多くするに伴い紡調が悪化し、得られたポリウレタン弾性糸の破断強伸度、応力等といった基本糸物性も低下するという欠点があった。
【0004】
また別の方法として、ポリマージオール成分の一部にポリエチレングリコールを用いる等、ポリウレタンを構成する成分に親水性の高いものを用い、吸湿性を有するセグメントをポリウレタン分子鎖中に導入する方法も知られており、例えば特開昭62−290714号公報には平均分子量200〜600のポリエチレングリコールと有機ジカルボン酸又は有機ジカルボン酸とε−カプロラクトン及び/または短鎖ポリオールを反応させてポリオキシエチレン含有率17〜70%、平均分子量500〜3000のポリエーテルエステルポリオールとなし、これを鎖伸長剤の存在下、有機ポリイソシアネートと反応させポリエチレングリコール含有量15〜62重量%のポリウレタン重合体とする方法が記載されている。しかしこの方法では、吸湿性を有するセグメントを分子鎖中に導入するため、この技術を繊維に適用した場合には、得られたポリウレタン弾性糸の耐加水分解性,耐熱性が劣ったり、破断強伸度,応力等といった基本糸物性も低下するという欠点があった。また、特開平10−251371号公報にはポリオール成分,イソシアネート成分にリグニンと浸透剤を均一分散させて成形し、吸水性と生分解性を有するポリウレタンフォームを得る方法が記載されているが、リグニンをポリウレタン分子鎖中に導入するため、この方法を繊維に適用した場合においても、得られたポリウレタン弾性糸の耐加水分解性,耐熱性が劣ったり、破断強伸度,応力等といった基本糸物性も低下するという欠点があった。
【0005】
一方、ポリウレタン成形体に生分解性を付与するには、前述の吸湿性・吸水性を有する粉粒体をポリウレタン溶液に添加する方法において、吸湿性・吸水性を有する粉粒体が生分解性を兼ね備えるものを用いる方法がある。また、ポリマージオール成分の一部に生体由来のものを用い、生分解性を有するセグメントを分子鎖中に導入する方法として、例えば特開平6−128348号公報にはヒドロキシル基を含有する植物質微粉末及び/または短繊維を糖蜜と2価または3価のアルコールとの混合液中に添加分散させ、得られた分散液にポリイソシアネートを添加し反応させる方法が記載されている。しかしこのような方法をポリウレタン繊維に適用した場合には、上述の吸湿性を付与する場合と同様に破断強伸度,応力等といった基本糸物性が低下するという欠点があった。
【0006】
【発明が解決しようとする課題】
本発明は、上述の欠点を克服し、簡単な方法で、紡調を悪化させることなく紡糸することができ、得られるポリウレタン弾性糸の破断強伸度,応力等といった基本糸物性を損なうことなく、優れた吸湿性,生分解性を具備した改質ポリウレタン弾性糸の製造方法を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明者は上記欠点を克服するために鋭意検討を重ねた結果、アセチルセルロースがポリウレタン溶液と同じ溶媒に溶解することに着目し、アセチルセルロースを液状にてポリウレタン紡糸原液に含有させ、これを紡糸した後にアルカリ処理して脱アセチル化を行うことにより、得られたポリウレタン弾性糸がセルロースに由来する吸湿性,生分解性を発現することを見いだし、本発明に至った。
【0008】
即ち本発明は、下記(A)成分の溶液と(B)成分の溶液を混合して反応させるに際し、反応と同時に又は反応の後に、両反応溶液の溶媒と同じ溶媒に5〜40重量%の濃度で溶解させたアセチルセルロース溶液を添加し、均一に混合して紡糸原液とし、該紡糸原液を紡糸した後、得られたアセチルセルロース含有ポリウレタン弾性糸をアルカリ処理する改質ポリウレタン弾性糸の製造方法であり、アセチルセルロースの添加量が得られたポリウレタン弾性糸の全体に対して3〜15重量%であり、ポリウレタン弾性糸の紡糸法が乾式紡糸法である改質ポリウレタン弾性糸の製造方法である。
(A)数平均分子量1000〜2500のポリマージオールと、そのジオールに対して110〜210モル%の有機ジイソシアネートを反応して得られる末端にイソシアネート基を2個有するウレタンプレポリマー。
(B)イソシアネート基と反応しうる活性水素基を2個有する鎖伸長剤およびイソシアネート基と反応しうる活性水素基を1個有する末端停止剤。
【0009】
【発明の実施の形態】
本発明に用いられるポリマージオールとしては、ポリオキシエチレングリコール,ポリオキシプロピレングリコール,ポリオキシテトラメチレングリコール,ポリオキシペンタメチレングリコール,ポリオキシヘキサメチレングリコール,ポリオキシプロピレンテトラメチレングリコール等のポリエーテルジオールと、アジピン酸,セバシン酸,マレイン酸等のジカルボン酸の1種または2種以上とから構成されるポリエステルジオール,ポリエーテルポリエステルジオール,ポリラクトンジオール,ポリカーボネートジオール,ポリエステルポリカーボネートジオール等から選ばれる1種または2種以上の数平均分子量1000〜2500のポリマージオールが80重量%以上含まれているものであれば、特に限定されるものではないが、本発明では紡糸後にアルカリ処理をすることが必要であるため、耐アルカリ性を考慮して選定することが好ましい。
【0010】
なお、ポリマージオール中にエチレングリコール、1,2−プロピレングリコール、1,3−プロピレングリコール、1,4−ブタンジオール、2,3−ブタンジオール等の低分子ジオールが混在しているものであっても良いが、数平均分子量1000〜2500のポリマージオールがジオール成分全体の80重量%に満たないと、十分な鎖伸長ができなくなる為、好ましくない。
【0011】
本発明に用いられる有機ジイソシアネートとしては、例えば4,4´−ジフェニルメタンジイソシアネート、3,3´−ジクロロ−4,4´−ジフェニルメタンジイソシアネート、m−キシリレンジイソシアネート、2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート、ヘキサメチレンジイソシアネート等の1種又は2種以上の組み合わせが挙げられる。
【0012】
本発明は、先ず上記ジオール成分と上記有機ジイソシアネート成分を、夫々が固化しない温度にて混合し、90℃以下にて30分〜2時間反応を行い、末端にイソシアネート基を2個有するウレタンプレポリマーを得る。このとき、ジオール成分に対する有機ジイソシアネート成分の量は110〜210モル%の範囲、好ましくは150〜190モル%の範囲とする。ジオール成分に対する有機ジイソシアネートの量が110モル%未満の場合、得られるポリウレタン弾性糸の強度が十分でなく、紡調も悪化するため好ましくなく、また210モル%を越えると、重合体中に未反応の有機ジイソシアネートが多く残留するため、鎖伸長反応を行っても低分子鎖の発生が多くなり好ましくない。
【0013】
次にこのようにして得られた末端にイソシアネート基を2個有するウレタンプレポリマーに、イソシアネート基と反応しうる活性水素基を2個以上有する鎖伸長剤、及びイソシアネート基と反応しうる活性水素基を1個有する末端停止剤を反応させて、ポリウレタン重合体溶液を得る。このときの反応方法は特に限定されるものではなく、バッチ式、紡糸ノズルに直結して連続的に供給する方法等が採用できる。またこのときの反応時間は特に限定されないが、例えばバッチ式の場合は、通常30分〜90分で良い。反応温度は、0〜70℃にて行うのが好ましく、反応温度が低すぎると反応に長時間を要し、効率が悪くなり、逆に高すぎると副反応が促進されるため好ましくない。
【0014】
本発明に用いられるイソシアネート基と反応しうる活性水素基を2個有する鎖伸長剤としては、エチレンジアミン、1,2−プロピレンジアミン、1,3−プロピレンジアミン、m−キシリレンジアミン、p−キシリレンジアミン、4,4´−ジフェニルメタンジアミン、シクロヘキシレンジアミン、2,4−トリレンジアミン、2,6−トリレンジアミン、ヘキサメチレンジアミン、ヒドラジン、エチレングリコール、1,4−ブタンジオール等の1種または2種以上の組み合わせが挙げられる。また、イソシアネート基と反応しうる活性水素基を1個有する末端停止剤としては、ジメチルアミン、メチルエチルアミン、ジエチルアミン、メチル−n−プロピルアミン、メチルイソプロピルアミン、ジイソプロピルアミン、ジ−n−ブチルアミン、ジ−n−ヘキシルアミン、ジシクロヘキシルアミン等が挙げられる。
【0015】
本発明では、上述のポリウレタン重合体溶液を得る反応と同時にまたはこの反応の後に、反応溶媒と同じ溶媒に5〜40重量%溶解させたアセチルセルロース溶液を、アセチルセルロースがアセチルセルロース含有ポリウレタン弾性糸の全体に対して3〜15重量%になるように添加し、均一に混合して紡糸原液とする。得られた紡糸原液中のポリウレタンとアセチルセルロースの合計の固形分濃度は、特に限定されるものではないが、紡糸可能な粘度の範囲から考慮すると、通常20〜40重量%の範囲であればよい。
【0016】
本発明に用いるアセチルセルロースは、例えばα−セルロース含有量が90〜97%の木材パルプおよびリンターパルプを、硫酸触媒法、メチレンクロライド法、酢酸法といった慣用の方法で処理して得られるものであれば特に限定されないが、酢化度30〜62.5%、重合度200〜400のジアセチルセルロース乃至トリアセチルセルロースであることが好ましく、溶媒への溶解性を考慮すれば、酢化度45〜62、重合度200〜350のアセチルセルロースを用いることがより好ましい。
【0017】
本発明に用いられる反応溶媒は、上述したウレタンプレポリマー、鎖伸長剤、末端停止剤、アセチルセルロースを溶解することができ、通常用いられる条件にて実質的に上記物質および反応生成物に対し不活性な極性溶媒であれば特に限定されるものではなく、例えばN,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、ジメチルスルホキシド等が挙げられる。
【0018】
また、上述の紡糸原液中に必要に応じて耐光剤,紫外線吸収剤,ガス変色防止剤,染料,活性剤,艶消剤、油剤等を含有して用いても良い。
【0019】
続いて上述の如く得られた紡糸原液を、ノズルより高温雰囲気中に吐出してアセチルセルロース含有ポリウレタン弾性糸を乾式紡糸法により紡糸するが、その紡糸条件は特に限定されるものではなく、通常の方法で行えばよい。また、湿式紡糸法にも適用できることはもちろんである。
【0020】
次いで、上述のようにして得られたアセチルセルロース含有ポリウレタン弾性糸をアルカリ処理するが、該アルカリ処理に用いられるアルカリとしては、水酸化カリウム等のアルカリ金属の水酸化物,水酸化カルシウム,水酸化マグネシウム等のアルカリ土類金属の水酸化物等が挙げられる。該アルカリ処理の方法はポリウレタン弾性糸中のアセチルセルロースが十分脱アセチル化する条件であれば特に限定されるものではなく、例えば、40〜100℃の3〜10%水酸化ナトリウム水溶液の浴中で20〜60分処理する方法で良い。次に得られたポリウレタン弾性糸を十分に水洗し、乾燥して、本発明の改質ポリウレタン弾性糸を得る。
【0021】
上述した本発明の方法により、ポリウレタン弾性糸中にセルロースが一様に混在し、優れた吸湿性、生分解性を具備した改質ポリウレタン弾性糸を得ることができる。
【0022】
【実施例】
以下、実施例により本発明を詳細に説明するが、本発明はこの範囲に限定されるものではない。
なお、部はすべて重量部を示し、アセチルセルロースの重合度および酢化度、ポリウレタン弾性糸の糸切数,弾性回復率,吸湿率・放湿率,生分解性能,強伸度,モジュラスは以下の方法により求めた。
【0023】
〈アセチルセルロースの重合度〉
乾燥したアセチルセルロース2.00gを精秤し、溶解可能な溶媒1Lに溶解し、これをオストワルド粘度計に注入し、25℃で溶液が粘度計を通過する時間を測定した。溶媒単独でも同様の測定を行ない、粘度平均重合度として次式より求めた。
重合度=〔{1n(t/t)}/c〕/(6×10-4
但し、tは溶液の通過時間(秒)、tは溶媒の通過時間(秒)、cは溶液のアセチルセルロース濃度(g/L)を示す。
【0024】
〈アセチルセルロースの酢化度〉
ASTM:D−817−91「セルロースアセテート等の試験方法」のアセチル化度の測定法に準じて行なった。即ち、乾燥したアセチルセルロース1.9gを精秤し、アセトンとジメチルスルホキシドとの混合溶媒(容量比4:1)150mlに溶解した後、1規定水酸化ナトリウム水溶液30mlに添加し、25℃で2時間ケン化した。これにフェノールフタレインを指示薬として添加し、1規定塩酸で過剰の水酸化ナトリウムを滴定した。酢化度はセルロース単位重量当りの結合酢酸の重量百分率として次式より求めた。
酢化度(%)={6.5×(B−A)×F}/W
但し、Aはアセチルセルロース試料での1規定塩酸滴定量(ml)、Bは空試験での1規定塩酸滴定量(ml)、Fは1規定塩酸の濃度ファクター、Wはアセチルセルロース試料の重量を示す。
【0025】
〈糸切数〉
紡糸した際の糸切数を計数し、1錘が24時間で切れる回数として算出した。
【0026】
〈弾性回復率〉
日本化学繊維協会発行の「ポリウレタンフィラメント糸試験方法」(昭和53年10月)に準じて、300%伸長時における瞬間伸長回復率を求めた。
【0027】
〈吸湿率・放湿率〉
予め105℃にて60分間乾燥しシリカゲルの入ったデシケータ中で30分間冷却した後、重量を測定しておいた秤量瓶に試料を約1gずつ入れ、蓋を開いた状態で105℃にて60分乾燥し、シリカゲル入りデシケータ中にて30分間放置して冷却し、重量(W)を測定した。次いで湿度60%のデシケータ中に一晩放置した後、35℃、90%に調湿した恒温恒湿器内に秤量瓶の蓋を開けて入れ、60分後に秤量瓶を取り出し、重量(W)を測定した。更に25℃、53%に調湿した恒温恒湿器内に蓋を開けて秤量瓶を入れ、60分後に秤量瓶を取り出し、重量(W)を測定した。
これらの結果から、吸湿率・放湿率は次式により求めた。
吸湿率(%)=(W−W)÷W×100
放湿率(%)=(W−W)÷W×100
【0028】
〈生分解性能〉
ポリウレタン弾性糸を糸巻き器にて300回転巻き、三重に束ねて両端をタコ糸で結び、これを試料として地面より8cm下の土壌内に埋設し、2ケ月後に引張り強さT(g/d)を測定して、次式により強度保持率を算出した。強度保持率が低いほど生分解性能が高いと判定する。
強度保持率(%)=T/T×100
但し、Tは土壌内に埋設する前の引張り強さ(g/d)
【0029】
〈強伸度〉
日本化学繊維協会発行の「ポリウレタンフィラメント糸試験方法」(昭和53年10月)に準じて、破断時の引張り強さ(g/d)及びそのときの伸度(%)を測定した。
【0030】
〈モジュラス〉
日本化学繊維協会発行の「ポリウレタンフィラメント糸試験方法」(昭和53年10月)に準じて、300%伸長時における繊維の引張抵抗度(g/d)を測定した。
【0031】
〔実施例1〕
数平均分子量1818のポリオキシテトラメチレングリコール2869部、4,4´−ジフェニルメタンジイソシアネート631部を45℃にて混合した後、75℃にて80分間反応させて、ウレタンプレポリマー3500部を得た。このときのイソシアネート基含有量はウレタンプレポリマー100g中2.290gであった。
【0032】
これとは別に、鎖伸長剤としてエチレンジアミン56.4部と末端停止剤としてジエチルアミン2.1部を、0℃に冷やしたN,N−ジメチルアセトアミド136.4部に加えて良く攪拌し、鎖伸長剤と末端停止剤の混合溶液を得た。
【0033】
次に、先に得たウレタンポリマー3400部を、0℃に冷やしたN,N−ジメチルアセトアミド7933部に加え、良く攪拌した後、ウレタンプレポリマーのイソシアネート基に対して、鎖伸長剤と末端停止剤の活性水素基が等モルとなるように鎖伸長剤と末端停止剤の混合溶液を添加し反応させてポリウレタン重合体溶液とし、得られたポリウレタン重合体溶液を7等分した。
これとは別に、重合度270、酢化度54.3%のアセチルセルロースをN,N−ジメチルアセトアミドに溶解させて、濃度30%のアセチルセルロース溶液を得た。
【0034】
次いで、先に得たポリウレタン重合体溶液にアセチルセルロース溶液を添加するが、添加したアセチルセルロースが全固形分に対して1,3,5,10,15,20%の添加率となるように添加混合して、全固形分濃度が30%である6種類の紡糸原液を得た。得られた各紡糸原液を直径0.2mmのオリフィスを3個有する紡糸ノズルを用いて乾式紡糸し、500m/分の速度で、25%伸長して巻取り、繊度40デニールのアセチルセルロース含有ポリウレタン弾性糸の6種類を得た。
【0035】
続いて、各アセチルセルロース含有ポリウレタン弾性糸を5%水酸化ナトリウム水溶液に80℃にて30分浸漬処理した後、十分水洗し、乾燥して、試料No.1〜No.6の改質ポリウレタン弾性糸を得た。
また、アセチルセルロース溶液を添加しない以外は全く同様にして、比較試料No.1のポリウレタン弾性糸を得た。
得られた各試料の糸切数,繊度,強度,伸度,モジュラス,弾性回復率,吸湿率,放湿率,強度保持率を測定し、結果を表1に示した。
【0036】
【表1】

Figure 0003735727
【0037】
表1から明らかな如く、比較試料No.1はアセチルセルロースを添加していないため、吸湿率,放湿率が低く、生分解性能も認められない。また、試料No.1はアセチルセルロースの添加率が低いため吸湿率,放湿率,生分解性能に十分な効果が認められず、試料No.6はアセチルセルロースの添加率が高すぎるために糸切数が多く、基本糸物性である強度,伸度,モジュラス,弾性回復率の低下も顕著である。これに対して、アセチルセルロースの添加率が3〜15重量%である本発明の試料No.2〜No.5は、優れた吸湿率,放湿率,生分解性能が得られ、且つ、基本糸物性である強度,伸度,モジュラス,弾性回復率の低下も認められない。更には、糸切数の結果から紡糸時の紡調も良好であることが明らかである。
【0038】
〔実施例2〕
数平均分子量1512のポリオキシテトラメチレングリコール2673部、1,4−ブタンジオール22部、4,4´−ジフェニルメタンジイソシアネート805部を45℃にて混合した後、85℃にて60分間反応させて、ウレタンプレポリマー3500部を得た。このときのイソシアネート基含有量はウレタンプレポリマー100g中2.823gであった。
【0039】
これとは別に鎖伸長剤としてエチレンジアミン46.4部、1,2−プロピレンジアミン28.6部と末端停止剤としてジエチルアミン2.5部を、0℃に冷やしたN,N−ジメチルアセトアミド180.8部に加えて良く攪拌し、鎖伸長剤と末端停止剤の混合液を得た。
更に、これとは別に、重合度310、酢化度55.6%のアセチルセルロースをN,N−ジメチルアセトアミドに溶解させて、濃度30%のアセチルセルロース溶液を得た。
【0040】
次に、先に得たウレタンポリマーを7つのステンレス容器に340部ずつ採り、夫々に0℃に冷やしたN,N−ジメチルアセトアミド793部を加え、良く攪拌した後に、7つの各ウレタンプレポリマーにウレタンプレポリマーのイソシアネート基に対して鎖伸長剤と末端停止剤の活性水素基が等モルとなるように鎖伸長剤と末端停止剤の混合溶液を添加し、更にアセチルセルロース溶液を、添加したアセチルセルロースが全固形分に対して、1,3,5,10,15,20%の添加率となるように添加混合して反応させて、全固形分濃度が30%である6種類の紡糸原液を得た。
【0041】
各紡糸原液を、直径0.2mmのオリフィスを3個有する紡糸ノズルを用いて乾式紡糸し、600m/分の速度で、20%伸長して捲取り、繊度40デニールのアセチルセルロース含有ポリウレタン弾性糸の6種類を得た。続いて、得られた6種類のアセチルセルロース含有ポリウレタン弾性糸を5%水酸化ナトリウム溶液に80℃にて30分浸漬処理した後、十分水洗し、乾燥して、試料No.7〜No.12の改質ポリウレタン弾性糸を得た。
【0042】
また、アセチルセルロース溶液を添加しない以外は全く同様にして、比較試料No.2のポリウレタン弾性糸を得た。
各試料の糸切数,繊度,強度,伸度,モジュラス,弾性回復率,吸湿率,放湿率,強度保持率を測定し、結果を表2に示した。
【0043】
【表2】
Figure 0003735727
【0044】
表2から明らかな如く、比較試料No.2はアセチルセルロースを添加していないため、吸湿率,放湿率が低く、生分解性も認められない。また、試料No.7はアセチルセルロースの添加率が低いため、吸湿率,放湿率,生分解性能について十分な結果が得られず、試料No.12はアセチルセルロースの添加率が高すぎるため、糸切数が多く、基本糸物性の低下も顕著である。これに対して、アセチルセルロースの添加率が3〜15重量%である本発明の試料No.8〜No.11は、基本糸物性である強度,伸度,モジュラス,弾性回復率を損うことなく、優れた吸湿率,放湿率,生分解性能を示し、更に、糸切数の結果から紡糸時の紡調が良好であることが明らかである。
【0045】
【発明の効果】
以上のように本発明は、吸湿性と生分解性を有するセルロースをアセチルセルロースとして、通常のポリウレタン弾性糸の乾式紡糸法に使用される溶媒に溶解し、液状にして紡糸原液に含有させるため、添加率を高めても紡調を悪化させにくく、さらに得られたアセチルセルロース含有ポリウレタン弾性糸をアルカリ処理し、アセチルセルロースを脱アセチル化してセルロースに再生させることにより、ポリウレタン弾性糸内にセルロースが一様に混在し、破断強伸度,応力等の基本糸物性を損うことなく、優れた吸湿性と生分解性を具備した改質ポリウレタン弾性糸を得ることができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing a modified polyurethane elastic yarn excellent in hygroscopicity and biodegradability.
[0002]
[Prior art]
Conventionally, a method of adding hygroscopic and water-absorbing powder particles to a polyurethane solution has been known for imparting hygroscopicity and water absorption to a polyurethane molded body, for example, in JP-A-63-215768. Is a method of mixing a urethane prepolymer with a succinic acid ester compound having surface activity and a superabsorbent resin such as a saponified vinyl acetate-acrylic acid ester copolymer, polyacrylic acid, starch-acrylic acid copolymer, etc. JP-A-8-113827 describes a method of melt spinning a mixed composition containing polyester, one or both of a polyalkylene ether or aliphatic polyester, and fine particulate silica gel having humidity control. Yes.
[0003]
However, in these methods, unless the amount of the added granular material is increased, hygroscopicity and water absorption are less likely to occur. When this technology is used for the production of polyurethane elastic yarn, nozzle clogging easily occurs. As the amount is increased, the spinning is deteriorated, and there is a defect that the basic yarn physical properties such as breaking strength and stress of the obtained polyurethane elastic yarn are lowered.
[0004]
As another method, a method of introducing a hygroscopic segment into a polyurethane molecular chain by using a highly hydrophilic component as a component of polyurethane, such as using polyethylene glycol as a part of a polymer diol component. For example, Japanese Patent Application Laid-Open No. 62-290714 discloses a polyoxyethylene content of 17 by reacting polyethylene glycol having an average molecular weight of 200 to 600 with an organic dicarboxylic acid or organic dicarboxylic acid and ε-caprolactone and / or a short-chain polyol. A method is described in which a polyether ester polyol having an average molecular weight of 500 to 3000 is made to be a polyurethane polymer having a polyethylene glycol content of 15 to 62% by reacting with an organic polyisocyanate in the presence of a chain extender. Has been. However, since this method introduces hygroscopic segments into the molecular chain, when this technology is applied to fibers, the resulting polyurethane elastic yarn has poor hydrolysis resistance and heat resistance, or has a high breaking strength. There was a drawback that basic yarn properties such as elongation and stress were also lowered. Japanese Patent Application Laid-Open No. 10-251371 describes a method for obtaining a polyurethane foam having water absorption and biodegradability by uniformly dispersing lignin and a penetrant in a polyol component and an isocyanate component to form a polyurethane foam. Even when this method is applied to fibers, the resulting polyurethane elastic yarn has poor hydrolysis resistance, heat resistance, basic yarn physical properties such as breaking elongation and stress, etc. There was also a disadvantage that it was lowered.
[0005]
On the other hand, in order to impart biodegradability to a polyurethane molded product, in the above-described method of adding hygroscopic / water-absorbing powder particles to a polyurethane solution, the hygroscopic / water-absorbing powder particles are biodegradable. There is a method of using what has both. Further, as a method for introducing a biodegradable segment into a molecular chain using a part derived from a living body as a part of a polymer diol component, for example, JP-A-6-128348 discloses a plant-based microparticle containing a hydroxyl group. A method is described in which powder and / or short fibers are added and dispersed in a mixed liquid of molasses and divalent or trivalent alcohol, and polyisocyanate is added to the obtained dispersion to react. However, when such a method is applied to polyurethane fibers, there is a drawback that the basic yarn physical properties such as breaking strength and stress are reduced as in the case of providing the above-described hygroscopicity.
[0006]
[Problems to be solved by the invention]
The present invention overcomes the above-mentioned drawbacks and can be spun by a simple method without deteriorating the spinning, without impairing the basic yarn properties such as breaking strength and stress of the obtained polyurethane elastic yarn. Another object of the present invention is to provide a method for producing a modified polyurethane elastic yarn having excellent hygroscopicity and biodegradability.
[0007]
[Means for Solving the Problems]
As a result of intensive studies to overcome the above-mentioned drawbacks, the present inventor has paid attention to the fact that acetylcellulose is dissolved in the same solvent as the polyurethane solution. Then, by carrying out alkali treatment and deacetylation, the obtained polyurethane elastic yarn was found to exhibit hygroscopicity and biodegradability derived from cellulose, leading to the present invention.
[0008]
That is, in the present invention, when the solution of the following component (A) and the solution of the component (B) are mixed and reacted, 5 to 40% by weight in the same solvent as the solvent of both reaction solutions at the same time or after the reaction. A method for producing a modified polyurethane elastic yarn comprising adding an acetylcellulose solution dissolved at a concentration, uniformly mixing to obtain a spinning stock solution, spinning the spinning stock solution, and then subjecting the resulting acetylcellulose-containing polyurethane elastic yarn to an alkali treatment The amount of acetylcellulose added is 3 to 15% by weight with respect to the total polyurethane elastic yarn obtained, and the method for producing a modified polyurethane elastic yarn is a dry spinning method for spinning the polyurethane elastic yarn. .
(A) A urethane prepolymer having two isocyanate groups at the terminal obtained by reacting a polymer diol having a number average molecular weight of 1000 to 2500 and 110 to 210 mol% of an organic diisocyanate with respect to the diol.
(B) A chain extender having two active hydrogen groups capable of reacting with an isocyanate group and a terminal terminator having one active hydrogen group capable of reacting with an isocyanate group.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Examples of the polymer diol used in the present invention include polyether diols such as polyoxyethylene glycol, polyoxypropylene glycol, polyoxytetramethylene glycol, polyoxypentamethylene glycol, polyoxyhexamethylene glycol, polyoxypropylene tetramethylene glycol, and the like. , One or more selected from polyester diols, polyether polyester diols, polylactone diols, polycarbonate diols, polyester polycarbonate diols, etc. composed of one or more dicarboxylic acids such as adipic acid, sebacic acid and maleic acid It is not particularly limited as long as it contains 80% by weight or more of a polymer diol having two or more number average molecular weights of 1000 to 2500, Since the invention it is necessary to an alkali treatment after spinning, it is preferable to select by considering the alkali resistance.
[0010]
The polymer diol contains a mixture of low molecular diols such as ethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,4-butanediol, and 2,3-butanediol. However, it is not preferable that the polymer diol having a number average molecular weight of 1000 to 2500 is less than 80% by weight of the entire diol component because sufficient chain extension cannot be achieved.
[0011]
Examples of the organic diisocyanate used in the present invention include 4,4′-diphenylmethane diisocyanate, 3,3′-dichloro-4,4′-diphenylmethane diisocyanate, m-xylylene diisocyanate, 2,4-tolylene diisocyanate, 2, 1 type, or 2 or more types of combinations, such as 6-tolylene diisocyanate and hexamethylene diisocyanate, are mentioned.
[0012]
In the present invention, the diol component and the organic diisocyanate component are first mixed at a temperature at which they do not solidify, reacted at 90 ° C. or lower for 30 minutes to 2 hours, and a urethane prepolymer having two isocyanate groups at the ends. Get. At this time, the amount of the organic diisocyanate component relative to the diol component is in the range of 110 to 210 mol%, preferably in the range of 150 to 190 mol%. When the amount of the organic diisocyanate relative to the diol component is less than 110 mol%, the resulting polyurethane elastic yarn is not sufficient because the strength is poor and the spinning deteriorates. When the amount exceeds 210 mol%, it is unreacted in the polymer. Since a large amount of the organic diisocyanate remains, even if chain extension reaction is performed, the generation of low molecular weight chains is increased, which is not preferable.
[0013]
Next, the urethane prepolymer having two isocyanate groups at the terminal thus obtained, a chain extender having two or more active hydrogen groups capable of reacting with isocyanate groups, and an active hydrogen group capable of reacting with isocyanate groups A polyurethane-terminated polymer solution is obtained by reacting a terminal terminator having one of these. The reaction method at this time is not particularly limited, and a batch method, a method of continuously supplying directly connected to a spinning nozzle, or the like can be adopted. In addition, the reaction time at this time is not particularly limited. However, for example, in the case of a batch type, it may normally be 30 minutes to 90 minutes. The reaction temperature is preferably 0 to 70 ° C. If the reaction temperature is too low, a long time is required for the reaction and the efficiency is deteriorated. On the other hand, if the reaction temperature is too high, side reactions are promoted.
[0014]
Examples of the chain extender having two active hydrogen groups capable of reacting with the isocyanate group used in the present invention include ethylenediamine, 1,2-propylenediamine, 1,3-propylenediamine, m-xylylenediamine, and p-xylylenediamine. One of amine, 4,4′-diphenylmethanediamine, cyclohexylenediamine, 2,4-tolylenediamine, 2,6-tolylenediamine, hexamethylenediamine, hydrazine, ethylene glycol, 1,4-butanediol, or the like A combination of two or more types can be mentioned. In addition, as a terminator having one active hydrogen group capable of reacting with an isocyanate group, dimethylamine, methylethylamine, diethylamine, methyl-n-propylamine, methylisopropylamine, diisopropylamine, di-n-butylamine, di- -N-hexylamine, dicyclohexylamine, etc. are mentioned.
[0015]
In the present invention, an acetylcellulose solution in which 5 to 40% by weight is dissolved in the same solvent as the reaction solvent at the same time as or after the reaction for obtaining the polyurethane polymer solution described above is used. Add to 3 to 15% by weight with respect to the whole and mix uniformly to make a spinning dope. The total solid content concentration of polyurethane and acetyl cellulose in the obtained spinning dope is not particularly limited, but considering the range of viscosities that can be spun, it may usually be in the range of 20 to 40% by weight. .
[0016]
The acetyl cellulose used in the present invention may be obtained by treating wood pulp and linter pulp having an α-cellulose content of 90 to 97% by a conventional method such as a sulfuric acid catalyst method, a methylene chloride method, and an acetic acid method. Although not particularly limited, it is preferably diacetyl cellulose or triacetyl cellulose having an acetylation degree of 30 to 62.5% and a polymerization degree of 200 to 400, and considering the solubility in a solvent, the acetylation degree is 45 to 62. It is more preferable to use acetylcellulose having a polymerization degree of 200 to 350.
[0017]
The reaction solvent used in the present invention can dissolve the above-mentioned urethane prepolymer, chain extender, terminal terminator, and acetylcellulose, and is substantially free from the above substances and reaction products under the conditions usually used. The active polar solvent is not particularly limited, and examples thereof include N, N-dimethylformamide, N, N-dimethylacetamide, and dimethyl sulfoxide.
[0018]
Further, the above-described spinning dope may contain a light-resistant agent, an ultraviolet absorber, a gas discoloration inhibitor, a dye, an activator, a matting agent, an oil agent, and the like as necessary.
[0019]
Subsequently, the spinning dope obtained as described above is discharged into a high-temperature atmosphere from a nozzle, and an acetylcellulose-containing polyurethane elastic yarn is spun by a dry spinning method. However, the spinning conditions are not particularly limited, It can be done by the method. Of course, it can also be applied to the wet spinning method.
[0020]
Then, although alkali treatment acetyl cellulose-containing polyurethane elastic yarn obtained as described above, as the alkali used in the alkali treatment, hydroxides of alkali metals such as hydroxide potassium, calcium hydroxide, water Examples thereof include hydroxides of alkaline earth metals such as magnesium oxide. The alkali treatment method is not particularly limited as long as the acetyl cellulose in the polyurethane elastic yarn is sufficiently deacetylated. For example, in a bath of 3 to 10% aqueous sodium hydroxide at 40 to 100 ° C. A method of processing for 20 to 60 minutes may be used. Next, the obtained polyurethane elastic yarn is sufficiently washed with water and dried to obtain the modified polyurethane elastic yarn of the present invention.
[0021]
By the method of the present invention described above, it is possible to obtain a modified polyurethane elastic yarn in which cellulose is uniformly mixed in the polyurethane elastic yarn and has excellent hygroscopicity and biodegradability.
[0022]
【Example】
EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, this invention is not limited to this range.
All parts are parts by weight. Degree of polymerization and acetylation of acetylcellulose, number of thread cuts of polyurethane elastic yarn, elastic recovery rate, moisture absorption / moisture release rate, biodegradability, strong elongation, modulus are as follows: Obtained by the method of
[0023]
<Degree of polymerization of acetylcellulose>
2.00 g of dried acetylcellulose was precisely weighed and dissolved in 1 L of a soluble solvent, which was poured into an Ostwald viscometer, and the time for the solution to pass through the viscometer at 25 ° C. was measured. The same measurement was performed with the solvent alone, and the viscosity average degree of polymerization was determined from the following formula.
Degree of polymerization = [{1n (t / t 0 )} / c] / (6 × 10 −4 )
However, t represents the transit time (second) of the solution, t 0 represents the transit time (second) of the solvent, and c represents the acetylcellulose concentration (g / L) of the solution.
[0024]
<Degree of acetylation of acetylcellulose>
ASTM: D-817-91 “Testing method for cellulose acetate etc.” was performed according to the method for measuring the degree of acetylation. That is, 1.9 g of dried acetylcellulose was precisely weighed and dissolved in 150 ml of a mixed solvent of acetone and dimethyl sulfoxide (volume ratio 4: 1), and then added to 30 ml of 1N aqueous sodium hydroxide solution. Time saponified. To this was added phenolphthalein as an indicator, and excess sodium hydroxide was titrated with 1N hydrochloric acid. The degree of acetylation was determined from the following equation as a weight percentage of bound acetic acid per unit weight of cellulose.
Degree of acetylation (%) = {6.5 × (BA) × F} / W
However, A is the 1N hydrochloric acid titration amount (ml) in the acetylcellulose sample, B is the 1N hydrochloric acid titration amount (ml) in the blank test, F is the concentration factor of 1N hydrochloric acid, and W is the weight of the acetylcellulose sample. Show.
[0025]
<Number of thread trimming>
The number of thread trimmings during spinning was counted and calculated as the number of times one spindle could be cut in 24 hours.
[0026]
<Elastic recovery rate>
In accordance with “Polyurethane filament yarn test method” (October 1978) published by the Japan Chemical Fiber Association, the instantaneous elongation recovery rate at 300% elongation was determined.
[0027]
<Hygroscopic rate and moisture release rate>
After drying at 105 ° C. for 60 minutes and cooling in a desiccator containing silica gel for 30 minutes, about 1 g of the sample is put in a weighing bottle that has been weighed, and the lid is opened. The sample was dried for a while, allowed to cool for 30 minutes in a desiccator containing silica gel, and the weight (W 0 ) was measured. Then, after leaving overnight in a desiccator with a humidity of 60%, the lid of the weighing bottle is opened in a thermo-hygrostat adjusted to 35 ° C. and 90%, and after 60 minutes, the weighing bottle is taken out and the weight (W 1 ) Was measured. Furthermore, the lid was opened in a thermo-hygrostat adjusted to 25 ° C. and 53%, and a weighing bottle was put in. After 60 minutes, the weighing bottle was taken out and the weight (W 2 ) was measured.
From these results, the moisture absorption rate and moisture release rate were obtained by the following equations.
Moisture absorption rate (%) = (W 1 −W 0 ) ÷ W 0 × 100
Moisture release rate (%) = (W 1 −W 2 ) ÷ W 2 × 100
[0028]
<Biodegradation performance>
Polyurethane elastic yarn is wound 300 times with a winder, and bundled in triple and tied at both ends with octopus yarn. This is used as a sample and embedded in soil 8 cm below the ground, and after 2 months the tensile strength T 1 (g / d ) Was measured, and the strength retention was calculated by the following formula. The lower the strength retention, the higher the biodegradation performance.
Strength retention (%) = T 1 / T 0 × 100
However, T 0 is the tensile strength (g / d) before being embedded in the soil.
[0029]
<Strong elongation>
The tensile strength at break (g / d) and the elongation (%) at that time were measured according to the “Polyurethane filament yarn test method” (October 1978) published by the Japan Chemical Fiber Association.
[0030]
<Modulus>
The tensile resistance (g / d) of the fiber at 300% elongation was measured according to “Polyurethane filament yarn test method” (October 1978) published by the Japan Chemical Fiber Association.
[0031]
[Example 1]
After mixing 2869 parts of polyoxytetramethylene glycol having a number average molecular weight of 1818 and 631 parts of 4,4′-diphenylmethane diisocyanate at 45 ° C., the mixture was reacted at 75 ° C. for 80 minutes to obtain 3500 parts of a urethane prepolymer. The isocyanate group content at this time was 2.290 g in 100 g of urethane prepolymer.
[0032]
Separately, 56.4 parts of ethylenediamine as a chain extender and 2.1 parts of diethylamine as a terminal terminator were added to 136.4 parts of N, N-dimethylacetamide cooled to 0 ° C. and stirred well to chain extend. A mixed solution of an agent and a terminal terminator was obtained.
[0033]
Next, 3400 parts of the urethane polymer obtained above was added to 7933 parts of N, N-dimethylacetamide cooled to 0 ° C. and stirred well. A mixed solution of a chain extender and a terminal terminator was added and reacted so that the active hydrogen groups of the agent were equimolar to obtain a polyurethane polymer solution, and the obtained polyurethane polymer solution was divided into 7 equal parts.
Separately, acetylcellulose having a polymerization degree of 270 and an acetylation degree of 54.3% was dissolved in N, N-dimethylacetamide to obtain an acetylcellulose solution having a concentration of 30%.
[0034]
Next, the acetylcellulose solution is added to the polyurethane polymer solution obtained previously, but added so that the added acetylcellulose has an addition rate of 1, 3, 5, 10, 15, 20% with respect to the total solid content. By mixing, six types of spinning stock solutions having a total solid content concentration of 30% were obtained. Each spinning dope obtained was dry-spun using a spinning nozzle having three orifices with a diameter of 0.2 mm, wound at 25% at a speed of 500 m / min, wound up, and acetylcellulose-containing polyurethane elastic having a fineness of 40 denier. Six types of yarn were obtained.
[0035]
Subsequently, each acetylcellulose-containing polyurethane elastic yarn was immersed in a 5% aqueous sodium hydroxide solution at 80 ° C. for 30 minutes, then sufficiently washed with water and dried. 1-No. 6 modified polyurethane elastic yarn was obtained.
Further, Comparative Sample No. 1 was completely the same except that no acetylcellulose solution was added. 1 polyurethane elastic yarn was obtained.
The number of thread cuts, fineness, strength, elongation, modulus, elastic recovery rate, moisture absorption rate, moisture release rate, and strength retention rate of each obtained sample were measured, and the results are shown in Table 1.
[0036]
[Table 1]
Figure 0003735727
[0037]
As is clear from Table 1, the comparative sample No. Since 1 does not contain acetylcellulose, the moisture absorption rate and moisture release rate are low, and no biodegradability is observed. Sample No. No. 1 has a low addition rate of acetylcellulose, so that sufficient effects on moisture absorption rate, moisture release rate, and biodegradability are not recognized. In No. 6, since the addition rate of acetylcellulose is too high, the number of thread cuts is large, and the basic properties of the yarn, such as strength, elongation, modulus, and elastic recovery rate, are also markedly reduced. On the other hand, sample No. of this invention whose addition rate of acetylcellulose is 3 to 15 weight%. 2-No. In No. 5, excellent moisture absorption rate, moisture release rate, and biodegradability are obtained, and strength, elongation, modulus, and elastic recovery rate, which are basic yarn physical properties, are not observed. Furthermore, it is clear from the result of the number of thread trimmings that the spinning during spinning is good.
[0038]
[Example 2]
After mixing 2673 parts of polyoxytetramethylene glycol having a number average molecular weight of 1512, 22 parts of 1,4-butanediol, and 805 parts of 4,4′-diphenylmethane diisocyanate at 45 ° C., the mixture was reacted at 85 ° C. for 60 minutes, 3500 parts of urethane prepolymer were obtained. The isocyanate group content at this time was 2.823 g in 100 g of the urethane prepolymer.
[0039]
Separately, 186.4 N, N-dimethylacetamide was cooled to 0 ° C. with 46.4 parts of ethylenediamine as chain extender, 28.6 parts of 1,2-propylenediamine and 2.5 parts of diethylamine as a terminal terminator. In addition to the part, the mixture was stirred well to obtain a mixed solution of a chain extender and a terminal terminator.
Further, separately from this, acetylcellulose having a polymerization degree of 310 and an acetylation degree of 55.6% was dissolved in N, N-dimethylacetamide to obtain an acetylcellulose solution having a concentration of 30%.
[0040]
Next, 340 parts of the urethane polymer obtained above are taken in 7 stainless steel containers, and 793 parts of N, N-dimethylacetamide cooled to 0 ° C. is added to each of the 7 urethane containers. Add a mixed solution of chain extender and end terminator so that the active hydrogen groups of the chain extender and end terminator are equimolar to the isocyanate group of the urethane prepolymer, and then add acetyl cellulose solution and add acetyl Six types of spinning stock solutions in which the total solid content concentration is 30% by adding, mixing and reacting so that the cellulose has an addition rate of 1, 3, 5, 10, 15, 20% with respect to the total solid content. Got.
[0041]
Each spinning dope is dry-spun using a spinning nozzle having three orifices with a diameter of 0.2 mm, stretched by 20% at a speed of 600 m / min, and taken up, and is made of an elastic cellulose-containing polyurethane elastic yarn having a fineness of 40 denier. 6 types were obtained. Subsequently, the obtained 6 types of acetylcellulose-containing polyurethane elastic yarns were immersed in a 5% sodium hydroxide solution at 80 ° C. for 30 minutes, washed thoroughly with water and dried. 7-No. 12 modified polyurethane elastic yarns were obtained.
[0042]
Further, Comparative Sample No. 1 was completely the same except that no acetylcellulose solution was added. 2 polyurethane elastic yarn was obtained.
The number of thread cuts, fineness, strength, elongation, modulus, elastic recovery rate, moisture absorption rate, moisture release rate, and strength retention rate of each sample were measured, and the results are shown in Table 2.
[0043]
[Table 2]
Figure 0003735727
[0044]
As is apparent from Table 2, the comparative sample No. Since no acetyl cellulose is added to No. 2, the moisture absorption rate and moisture release rate are low, and biodegradability is not recognized. Sample No. No. 7 has a low addition rate of acetylcellulose, so that sufficient results cannot be obtained with respect to moisture absorption rate, moisture release rate, and biodegradability. In No. 12, since the addition rate of acetyl cellulose is too high, the number of thread trimming is large, and the deterioration of the basic yarn properties is also remarkable. On the other hand, sample No. of this invention whose addition rate of acetylcellulose is 3 to 15 weight%. 8-No. 11 shows excellent moisture absorption rate, moisture release rate, and biodegradability without impairing the basic yarn physical properties such as strength, elongation, modulus, and elastic recovery rate. It is clear that the spinning is good.
[0045]
【The invention's effect】
As described above, the present invention uses cellulose having hygroscopicity and biodegradability as acetyl cellulose, is dissolved in a solvent used in a normal polyurethane elastic yarn dry spinning method, and is made into a liquid form and contained in a spinning dope. Even if the addition rate is increased, the spinning is hardly deteriorated. Furthermore, the obtained acetylcellulose-containing polyurethane elastic yarn is alkali-treated, and acetylcellulose is deacetylated and regenerated into cellulose, so that cellulose is contained in the polyurethane elastic yarn. Thus, a modified polyurethane elastic yarn having excellent hygroscopicity and biodegradability can be obtained without impairing basic yarn properties such as breaking strength and elongation and stress.

Claims (2)

下記(A)成分の溶液と(B)成分の溶液を混合して反応させるに際し、該反応と同時に又は該反応の後に、両反応溶液の溶媒と同じ溶媒に5〜40重量%の濃度で溶解させたアセチルセルロース溶液を、アセチルセルロースの添加量が、アセチルセルロース含有ポリウレタン弾性糸の全体に対して3〜15重量%となるように添加し、均一に混合して紡糸原液とし、該紡糸原液を紡糸した後、得られたアセチルセルロース含有ポリウレタン弾性糸をアルカリ処理することを特徴とする改質ポリウレタン弾性糸の製造方法。
(A)数平均分子量1000〜2500のポリマージオールと、該ジオールに対して110〜210モル%の有機ジイソシアネートを反応して得られる末端にイソシアネート基を2個有するウレタンプレポリマー。
(B)イソシアネート基と反応しうる活性水素基を2個有する鎖伸長剤およびイソシアネート基と反応しうる活性水素基を1個有する末端停止剤。
When mixing and reacting the solution of the following component (A) and the solution of component (B), simultaneously or after the reaction, dissolved in the same solvent as the solvent of both reaction solutions at a concentration of 5 to 40% by weight. The acetylcellulose solution was added so that the added amount of acetylcellulose was 3 to 15% by weight based on the whole acetylcellulose-containing polyurethane elastic yarn , and uniformly mixed to obtain a spinning dope. A method for producing a modified polyurethane elastic yarn, characterized by subjecting the obtained acetylcellulose-containing polyurethane elastic yarn to an alkali treatment after spinning.
(A) A urethane prepolymer having two isocyanate groups at the terminal obtained by reacting a polymer diol having a number average molecular weight of 1000 to 2500 and 110 to 210 mol% of an organic diisocyanate with respect to the diol.
(B) A chain extender having two active hydrogen groups capable of reacting with an isocyanate group and a terminal terminator having one active hydrogen group capable of reacting with an isocyanate group.
ポリウレタン弾性糸の紡糸法が乾式紡糸法であることを特徴とする請求項1に記載の改質ポリウレタン弾性糸の製造方法。The method for producing a modified polyurethane elastic yarn according to claim 1, wherein the spinning method of the polyurethane elastic yarn is a dry spinning method.
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