JP3731269B2 - Hydraulic generation mechanism of hydraulic clutch for shield machine - Google Patents

Hydraulic generation mechanism of hydraulic clutch for shield machine Download PDF

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Publication number
JP3731269B2
JP3731269B2 JP35248596A JP35248596A JP3731269B2 JP 3731269 B2 JP3731269 B2 JP 3731269B2 JP 35248596 A JP35248596 A JP 35248596A JP 35248596 A JP35248596 A JP 35248596A JP 3731269 B2 JP3731269 B2 JP 3731269B2
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Prior art keywords
hydraulic
clutch
shield machine
main motor
hydraulic clutch
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Expired - Fee Related
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JP35248596A
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JPH10176725A (en
Inventor
紘三郎 中野
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神鋼電機株式会社
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Priority to JP35248596A priority Critical patent/JP3731269B2/en
Publication of JPH10176725A publication Critical patent/JPH10176725A/en
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  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)

Description

【0001】
【発明の属する技術分野】
本発明はシールド掘進機、詳しくは、シールド掘進機用油圧クラッチの油圧発生機構に関する。
【0002】
【従来の技術】
まず、従来技術に係るシールド掘進機の機構について図4を参照して説明する。図4は従来技術に係るシールド掘進機の構成を示すもので、(A)は線図的側面図、(B)は主電動機、減速機等から成るユニットの配置を示す側面図である。図4において、従来技術に係るシールド掘進機は、(A)のように、カッターディスク1(トンネル口径)内のインターナルギヤ2に、主電動機6、油圧クラッチ5、減速機4及びピニオン3から成る複数組のユニットが取り付けられている。ユニットの詳細は、(B)のように、直列に結合され、片持ち取り付けとなっている。シールド掘進機のカッターディスク駆動部には、電動機起動時の電流値を抑制し、電源準備容量を少なくする目的でクラッチが使用され、従来は電磁クラッチが多く使用されていた。シールド掘進機全体に防爆規格を指定された場合には、油圧クラッチを使用することによりクラッチ部分は適用除外となる。
【0003】
【発明が解決しようとする課題】
油圧クラッチの油圧発生源として電動機+油圧ポンプの一体形構成品は汎用品として市場に多数ある。防爆仕様を要求すると電動機単体の容積、体格が大きくなり、小口径シールドの場合複数個を配置すると、カッターディスクの外径を超過する場合がある。従来のシールド掘進機は通常掘削時は正転し、土中、又は岩盤等に喰い込んだ場合は逆転をする。このため、油圧クラッチの油圧発生源となっていた上記電動機を廃すると共に、正転時、逆転時いずれの場合も規定圧力を発生し、且つ正常に油圧クラッチが作動しなければならないという必要があった。
【0004】
【課題を解決するための手段】
本発明は、上述の課題を解決するために、それぞれ主電動機、油圧クラッチ、減速機及びピニオンから成る複数組のユニットと、カッターディスクとから成り、前記ピニオンが前記カッターディスク内のインターナルギヤに噛合されているシールド掘進機において、
油圧クラッチ収納ケースの外周に2個の油圧ポンプが装着され、
前記油圧ポンプは前記主電動機が回転すれば前記油圧クラッチを作動する油圧を発生するようになっており、
油圧ポンプギヤの内部に、作動方向は前記2個の油圧ポンプの作動回転方向と一致し、指定外回転時はフリーとなる一方向クラッチが組み込まれており、
前記2個の油圧ポンプは各々作動回転方向が逆のものを使用し、
かつ、前記主電動機が正転、逆転いずれの場合にも前記2個の油圧ポンプのいずれかが作動する油圧を発生する前記一方向クラッチの機能を活用して、前記主電動機が正転、逆転いずれにも使用可能になっているシールド掘進機用油圧クラッチの油圧発生機構を提供しようとするものである。
【0005】
【発明の実施の形態】
以下、本発明によるシールド掘進機用油圧クラッチの油圧発生機構の実施の形態について図1乃至図を参照して説明する。
図1は、本発明によるシールド掘進機用油圧クラッチの油圧発生機構の実施の形態を示すもので、油圧クラッチ11が、油圧クラッチ収納ケース14に収納取り付けされている部分のケースの断面側面図、
図2は、図1のA−A′線断面図、
図3は、図1における油の流通経路についての系統図、
本発明は、図1及び図に示されるようなカッターディスク1を駆動する主電動機6〜減速機4の間に組み込まれる油圧クラッチ11の油圧発生源を、図1に示されるような油圧クラッチ収納ケース14の上に取り付けた2個の油圧ポンプP1、P2で発生させ、且つ、油圧発生電動機を必要とせず、主電動機6の回転が正転、逆転いずれの場合でも規定圧力の油を油圧クラッチ11に供給するものである。
即ち、本発明によるシールド掘進機用油圧クラッチの油圧発生機構は、
それぞれ主電動機6、油圧クラッチ11、減速機4及びピニオン3から成る複数組のユニットと、カッターディスク1とから成り、前記ピニオン3が前記カッターディスク1内のインターナルギヤ2に噛合されているシールド掘進機において、
油圧クラッチ収納ケース14の外周に2個の油圧ポンプP1、P2が装着され、前記油圧ポンプP1、P2は前記主電動機6が回転すれば油圧を発生するようになっており、
油圧ポンプギヤ17の内部に一方向クラッチ20が組み込まれており、
前記2個の油圧ポンプP1、P2は各々作動回転方向が逆のものを使用し、前記一方向クラッチ20の機能を活用して正転、逆転いずれにも使用可能になっているものである。
つぎに、図1及び図2を参照して説明を補足する。
(1)主電動機出力軸嵌入ボス12の外周にはギヤ12aが取り付けられ、アイドルギヤ18を経由して油圧ポンプP1、P2を常時回転させている。
(2)油圧ポンプP1、P2は、図2の如く、2基取り付けられており、この油圧ポンプP1、P2はそれぞれ回転方向(作動回転方向)が逆となっている。
(3)油圧ポンプギヤ17の内部には一方向クラッチ20が組み込まれ、作動方向は油圧ポンプP1、P2の作動回転方向と一致している。
(4)各油圧ポンプP1、P2の油圧ポンプギヤ17の内部に組み込まれた一方向クラッチ20は、指定外回転時はフリーとなっている。
(5)油圧ポンプP1、P2の吸込口は油圧クラッチ収納ケース14の底面に取り付けられ(図示せず)、吸管の途中にはインラインチェック弁(一方向通油弁)23を組み込み(図3参照)、干渉しないようになっている。
(6)ポンプ吐出口は電磁弁21、ブロック22を経由して油圧クラッチ11に配油されている(図3参照)。
つぎに、図3を参照して、図1における油溝の関係について二つの油路(A)(B)の流れについて説明する。
油路(B)については、電動機が回転すると、同時に摩擦面へ少量の潤滑油を送給する。
油路(A)については、電磁弁が作動したときのみ送油し、油圧クラッチ11を作動させる。
【0006】
【発明の効果】
本発明によるシールド掘進機用油圧クラッチの油圧発生機構は、上述のように構成されているので、従来、油圧クラッチの油圧発生源となっていた電動機を廃すると共に、油圧発生源は正転時、逆転時いずれの場合も規定圧力を発生し、且つ、正常に油圧クラッチが作動することが可能になるという効果がある。
【図面の簡単な説明】
【図1】 本発明によるシールド掘進機用油圧クラッチの油圧発生機構の実施の形態を示すもので、油圧クラッチが、油圧クラッチ収納ケースに収納取り付けされている部分のケースの断面側面図である。
【図2】 図1のA−A′線断面図である。
【図3】 図1における油の流通経路についての系統図である。
【図4】 従来技術に係るシールド掘進機の構成を示すもので、(A)は線図的側面図、(B)は電動機、減速機等のユニットの配置を示す側面図である。
【符号の説明】
1:カッターディスク
2:インターナルギヤ
3:ピニオン
4:減速機
5:油圧クラッチ
6:主電動機
11:油圧クラッチ
12:主電動機出力軸嵌入ボス
13:減速機入力軸嵌入スプライン
14:油圧クラッチ収納ケース
15:油槽
17:油圧ポンプギヤ
18:アイドルギヤ
19:電動機フランジ取付ねじ
20:一方向クラッチ
21:電磁弁
22:ブロック
23:インラインチェック弁
P1、P2:油圧ポンプ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a shield machine, and more particularly to a hydraulic pressure generating mechanism of a hydraulic clutch for a shield machine.
[0002]
[Prior art]
First, the mechanism of the shield machine according to the prior art will be described with reference to FIG. 4A and 4B show a configuration of a shield machine according to the prior art , in which FIG. 4A is a schematic side view, and FIG. 4B is a side view showing an arrangement of units including a main motor, a speed reducer, and the like. In FIG. 4, the shield machine according to the prior art includes an internal gear 2 in the cutter disk 1 (tunnel diameter), a main motor 6, a hydraulic clutch 5, a speed reducer 4 and a pinion 3, as shown in FIG. A plurality of sets of units are attached. The details of the unit are connected in series and cantilevered as shown in (B). A clutch disk is used for the cutter disk drive part of the shield machine to suppress the current value at the time of starting the electric motor and reduce the power supply preparation capacity. Conventionally, many electromagnetic clutches have been used. If explosion-proof standards are specified for the entire shield machine, the clutch part is exempted by using a hydraulic clutch.
[0003]
[Problems to be solved by the invention]
There are many general-purpose products on the market as an integrated component of an electric motor and a hydraulic pump as a hydraulic pressure generation source of a hydraulic clutch. If explosion-proof specifications are required, the volume and size of the electric motor alone will increase, and if a plurality of small-diameter shields are arranged, the outer diameter of the cutter disk may be exceeded. A conventional shield machine normally rotates during excavation, and reverses when it is digged into the ground or rock. For this reason, it is necessary to eliminate the electric motor that has been a hydraulic pressure generation source of the hydraulic clutch, to generate a specified pressure in both the forward rotation and the reverse rotation, and to operate the hydraulic clutch normally. there were.
[0004]
[Means for Solving the Problems]
In order to solve the above-described problems, the present invention includes a plurality of sets of units each including a main motor, a hydraulic clutch, a speed reducer, and a pinion, and a cutter disk. The pinion serves as an internal gear in the cutter disk. In the shield machine that is engaged,
Two hydraulic pumps are mounted on the outer periphery of the hydraulic clutch storage case,
The hydraulic pump is adapted to generate a hydraulic pressure that operates the hydraulic clutch when the main motor rotates.
Inside the hydraulic pump gear, a one-way clutch that incorporates the operating direction coincides with the operating rotational direction of the two hydraulic pumps and is free during non-designated rotation ,
Each of the two hydraulic pumps uses a pump whose rotation direction is opposite,
And, by utilizing the function of the one-way clutch the main motor forward rotation, one of said two hydraulic pumps in each case reversal generates a hydraulic pressure to operate, the main motor forward, reverse It is an object of the present invention to provide a hydraulic pressure generating mechanism for a hydraulic clutch for a shield machine that can be used for both.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter will be described with reference to FIGS embodiments of the oil pressure generating mechanism of a hydraulic clutch shield machine according to the present invention.
FIG. 1 shows an embodiment of a hydraulic pressure generating mechanism of a hydraulic clutch for a shield machine according to the present invention, and a sectional side view of a case where a hydraulic clutch 11 is housed and attached to a hydraulic clutch housing case 14 .
2 is a cross-sectional view taken along line AA ′ of FIG.
FIG. 3 is a system diagram of the oil distribution path in FIG.
In the present invention, the hydraulic pressure source of the hydraulic clutch 11 incorporated between the main motor 6 to the speed reducer 4 that drives the cutter disk 1 as shown in FIGS. 1 and 3 is used as the hydraulic clutch as shown in FIG. It is generated by two hydraulic pumps P1 and P2 mounted on the storage case 14, and does not require a hydraulic pressure generating motor, and oil of a specified pressure is hydraulically supplied regardless of whether the main motor 6 rotates forward or backward. This is supplied to the clutch 11.
That is, the hydraulic pressure generating mechanism of the hydraulic clutch for the shield machine according to the present invention is:
A shield comprising a plurality of units each consisting of a main motor 6, a hydraulic clutch 11, a speed reducer 4 and a pinion 3, and a cutter disk 1, wherein the pinion 3 is meshed with an internal gear 2 in the cutter disk 1. In the excavator
Two hydraulic pumps P1 and P2 are mounted on the outer periphery of the hydraulic clutch storage case 14, and the hydraulic pumps P1 and P2 generate hydraulic pressure when the main motor 6 rotates.
A one-way clutch 20 is incorporated in the hydraulic pump gear 17,
The two hydraulic pumps P1 and P2 each have a reverse operating rotational direction, and can be used for either forward rotation or reverse rotation by utilizing the function of the one-way clutch 20.
Next, the description will be supplemented with reference to FIGS.
(1) A gear 12 a is attached to the outer periphery of the main motor output shaft insertion boss 12, and the hydraulic pumps P 1 and P 2 are always rotated via the idle gear 18.
(2) As shown in FIG. 2, two hydraulic pumps P1 and P2 are attached, and the hydraulic pumps P1 and P2 have opposite rotation directions (operation rotation directions).
(3) A one-way clutch 20 is incorporated in the hydraulic pump gear 17, and the operating direction coincides with the operating rotational direction of the hydraulic pumps P1, P2.
(4) The one-way clutch 20 incorporated in the hydraulic pump gear 17 of each of the hydraulic pumps P1, P2 is free during non-designated rotation.
(5) The suction ports of the hydraulic pumps P1 and P2 are attached to the bottom surface of the hydraulic clutch housing case 14 (not shown), and an in-line check valve (one-way oil valve) 23 is incorporated in the middle of the suction pipe (see FIG. 3). ), Not to interfere.
(6) The pump discharge port is distributed to the hydraulic clutch 11 via the solenoid valve 21 and the block 22 (see FIG. 3).
Next, the flow of the two oil passages (A) and (B) will be described with reference to FIG.
As for the oil passage (B), when the electric motor rotates, a small amount of lubricating oil is simultaneously fed to the friction surface.
For the oil passage (A), oil is fed only when the solenoid valve is actuated, and the hydraulic clutch 11 is actuated.
[0006]
【The invention's effect】
Since the hydraulic pressure generating mechanism of the hydraulic clutch for the shield machine according to the present invention is configured as described above, the electric motor that has conventionally been the hydraulic pressure generating source of the hydraulic clutch is eliminated, and the hydraulic pressure generating source is used during normal rotation. In both cases, the specified pressure is generated and the hydraulic clutch can be operated normally.
[Brief description of the drawings]
FIG. 1 is a cross-sectional side view of a case where a hydraulic clutch is housed and attached to a hydraulic clutch housing case according to an embodiment of a hydraulic pressure generating mechanism of a hydraulic clutch for a shield machine according to the present invention.
FIG. 2 is a cross-sectional view taken along line AA ′ of FIG.
FIG. 3 is a system diagram of an oil distribution path in FIG. 1;
4A and 4B show a configuration of a shield machine according to the related art , in which FIG. 4A is a schematic side view, and FIG. 4B is a side view showing the arrangement of units such as an electric motor and a speed reducer.
[Explanation of symbols]
1: Cutter disc 2: Internal gear 3: Pinion 4: Reduction gear 5: Hydraulic clutch 6: Main motor 11: Hydraulic clutch 12: Main motor output shaft insertion boss 13: Reduction gear input shaft insertion spline 14: Hydraulic clutch storage case 15: Oil tank 17: Hydraulic pump gear 18: Idle gear 19: Motor flange mounting screw 20: One-way clutch 21: Electromagnetic valve 22: Block 23: In-line check valve P1, P2: Hydraulic pump

Claims (1)

それぞれ主電動機、油圧クラッチ、減速機及びピニオンから成る複数組のユニットと、カッターディスクとから成り、前記ピニオンが前記カッターディスク内のインターナルギヤに噛合されているシールド掘進機において、
油圧クラッチ収納ケースの外周に2個の油圧ポンプが装着され、
前記油圧ポンプは前記主電動機が回転すれば前記油圧クラッチを作動する油圧を発生するようになっており、
油圧ポンプギヤの内部に、作動方向は前記2個の油圧ポンプの作動回転方向と一致し、指定外回転時はフリーとなる一方向クラッチが組み込まれており、
前記2個の油圧ポンプは各々作動回転方向が逆のものを使用し、
かつ、前記主電動機が正転、逆転いずれの場合にも前記2個の油圧ポンプのいずれかが作動する油圧を発生する前記一方向クラッチの機能を活用して、前記主電動機が正転、逆転いずれにも使用可能になっていることを特徴とするシールド掘進機用油圧クラッチの油圧発生機構。
In the shield machine, which is composed of a plurality of units each consisting of a main motor, a hydraulic clutch, a reduction gear and a pinion, and a cutter disk, and the pinion is meshed with an internal gear in the cutter disk.
Two hydraulic pumps are mounted on the outer periphery of the hydraulic clutch storage case,
The hydraulic pump is adapted to generate a hydraulic pressure that operates the hydraulic clutch when the main motor rotates.
Inside the hydraulic pump gear, a one-way clutch that incorporates the operating direction coincides with the operating rotational direction of the two hydraulic pumps and is free during non-designated rotation ,
Each of the two hydraulic pumps uses a pump whose rotation direction is opposite,
And, by utilizing the function of the one-way clutch the main motor forward rotation, one of said two hydraulic pumps in each case reversal generates a hydraulic pressure to operate, the main motor forward, reverse A hydraulic pressure generating mechanism for a hydraulic clutch for a shield machine, which can be used for both.
JP35248596A 1996-12-13 1996-12-13 Hydraulic generation mechanism of hydraulic clutch for shield machine Expired - Fee Related JP3731269B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP35248596A JP3731269B2 (en) 1996-12-13 1996-12-13 Hydraulic generation mechanism of hydraulic clutch for shield machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP35248596A JP3731269B2 (en) 1996-12-13 1996-12-13 Hydraulic generation mechanism of hydraulic clutch for shield machine

Publications (2)

Publication Number Publication Date
JPH10176725A JPH10176725A (en) 1998-06-30
JP3731269B2 true JP3731269B2 (en) 2006-01-05

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* Cited by examiner, † Cited by third party
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JP2003056284A (en) * 2001-08-20 2003-02-26 Shinko Electric Co Ltd Shockless startup device of hydraulic clutch unit for shield machine

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