JP3707097B2 - Manufacturing method for packaging and packaging materials - Google Patents

Manufacturing method for packaging and packaging materials Download PDF

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JP3707097B2
JP3707097B2 JP14959795A JP14959795A JP3707097B2 JP 3707097 B2 JP3707097 B2 JP 3707097B2 JP 14959795 A JP14959795 A JP 14959795A JP 14959795 A JP14959795 A JP 14959795A JP 3707097 B2 JP3707097 B2 JP 3707097B2
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JPH08309893A (en
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建次 平川
雅之 山崎
亮 竹仲
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昭和プロダクツ株式会社
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【0001】
【産業上の利用分野】
本願発明は、梱包・包装用部材の製造方法に関する。
【0002】
【従来の技術】
従来より、物品の運搬、保存に際しては、断面L字状や、断面U字状等の様々な形状をなしている長尺部材を物品の角に沿わせて梱包や包装を行っている。また、筒状体の内部に被包装物を挿入して、被包装物の外周面の保護を行っている。ところが、断面L字状や、断面U字状等の長尺部材は、内部に中空部分がなく、単に、紙管の一部を切断して、断面L字状や、断面U字状等の部材とするのが一般的である。そのため、強い衝撃に対抗するには、断面L字状や、断面U字状等の長尺部材の肉厚を大きくする必要があるが、その分、重量が大きくなり、また、原材料を多く消費することになる。
【0003】
他方、紙を主材とするシート状体を巻回して製造される紙管は、その製造方法もほぼ確立され、量産より比較的低コストで製造され得るが、その断面は、一般に円形か或いは矩形に限られているものである。そのため、梱包・包装用部材としての使用用途は、筒状の容器の胴部やテープ等の巻芯等、円形か或いは矩形の断面をそのまま利用できるものに限られていた。これは、完成した紙管(接着剤が硬化して形状が定まった紙管)を、変形させると、その強度が極端に劣化することが、一般の常識となっていたたためである。例えば、断面円形の紙管に対して、上下2箇所から力を加えて、楕円に変形するだけであっても、曲率が変化する。このとき、一般に紙管は紙材を多数層に積層して形成されており、各層の紙材は、夫々の曲率にて接着剤が硬化している。従って、変形を加えることによって、積層した紙材の曲率が全て変化し、その結果、紙材の各層間に層間剥離が生じ、積層体としての強度が急激に劣化してしまう。また、さらに大きな変形を加えると、変形部分で破断が生じたり、割れが生じたりするしてしまう。
【0004】
【発明が解決しようとする課題】
上記の事情に鑑み、本願発明は、量産方法の確立された紙管を用いて、これを様々な断面形状に強度劣化を生じさせることなく変形させることにより、より多様な形態に対応し得る梱包・包装用部材を製造し得るようにせんとするものである。
【0005】
【課題を解決するための手段】
本願の発明は、紙を主材とする筒状体であって、その断面が非円形の異形形状をしている梱包・包装用部材を製造する方法において、次の構成を有するものを提供する。
即ち、本願の第1の発明は、紙を主材とする筒状体であって、その断面が非円形の異形形状をしている梱包・包装用部材を製造する方法において、筒状体を回転させずに製造すべく、複数のシート状体をマンドレルの軸方向に送りつつ、その外周に沿わせて巻回した 如く、積層状にする方法であって、紙を主材とするシート状体を接着剤を付与しつつ積層状とし、或いは予め接着剤を付与した紙を主材とするシート状体を積層状とすることにより筒状体を形成する造管工程を行い、次に、この筒状体に対して、筒状体内部に内型を挿入すると共に、外部から内部に向けてローラにより押圧力を加えて、その断面を非円形の異形形状に変形させる変形工程をなし、この変形工程の上記変形を、筒状体を構成するシート状体を接着する上記の接着剤を非硬化状態下にて行い、各シート状体にズレを生じ得るようにし、変形工程に用いる内型として、少なくとも1か所の後退部を有する内型を用い、この後退部が、内型の軸方向と直交する断面において、後退部の両側の2点より内側方向に凹んだ形状をなしているものであり、筒状体の少なくとも後退部の外側に位置する部分に、上記のローラにて押圧力を加えることにより、その断面を後退部分を備えた非円形の異形形状に変形させ、上記のローラは、後退部の形状に沿った外周形状、即ちローラの中央部分が後退部の形状に沿って張り出した形状を有しており、1つのローラで1つの後退部全体を押圧することによって、後退部の形状に沿った形状に、筒状体を変形させ所望の後退部分の形状を的確に得るようにしたものであり、上記の変形中或いは変形完了後に、上記接着剤を硬化させることにより、得られた筒状体の断面を後退部分を備えた非円形の異形形状に維持させるものであることを特徴とする梱包・包装用部材の製造方法を提供する。
本願の第2の発明は、紙を主材とする筒状体であって、その断面が非円形の異形形状をしている梱包・包装用部材を製造する方法において、筒状体を回転させずに製造すべく、複数のシート状体をマンドレルの軸方向に送りつつ、その外周に沿わせて巻回した如く、積層状にする方法であって、紙を主材とするシート状体を接着剤を付与しつつ積層状とし、或いは予め接着剤を付与した紙を主材とするシート状体を積層状とすることにより筒状体を形成する造管工程を行い、次に、この筒状体に対して、筒状体内部に内型を挿入すると共に、外部から内部に向けて押圧力を加えて、その断面を非円形の異形形状に変形させる変形工程をなし、この変形工程の上記変形を、筒状体を構成するシート状体の最外周の一部と、この最外周のシート状体の内部に位置するシート状体の一部との接着状態を維持しつつ、他の部分についての接着剤を非硬化状態下にて行い、各シート状体にズレを生じ得るようにし、変形工程に用いる内型として、少なくとも1か所の後退部を有する内型を用い、この後退部が、内型の軸方向と直交する断面において、後退部の両側の2点より内側方向に凹んだ略V字状の形状をなしているものであり、筒状体の少なくとも後退部の外側に位置する部分に、上記の押圧力を加えることにより、その断面を後退部分を備えた非円形の異形形状に変形させ、上記の変形中或いは変形完了後に、上記接着剤を硬化させることにより、得られた筒状体の断面を後退部分を備えた非円形の異形形状に維持させるものであることを特徴とする梱包・包装用部材の製造方法を提供する。
尚、変形工程の非硬化状態の接着剤は、造管工程で付与した接着剤を未硬化(非硬化)のまま、変形工程を行うものであってもよく、或いは、巻回工程終了後、一旦硬化した接着剤を変形工程に際して非硬化状態に戻したものであってもよい。また、予めホットメルト接着剤等を付与したシート状体を使用して造管工程を行う場合には、造管工程終了後、変形工程に際して非硬化状態にすればよい。さらに、造管工程においては、外周層の端部のみの接着剤を硬化させて仮接着状態としておき、変形工程において、変形工程に際して全体の接着剤を非硬化状態とし、変形を行うようにしてもよい。
上記の第1の発明に係る方法においては、接着剤を全て非硬化状態で変形工程を行うようにしたが、本願の第2の発明は、変形工程の上記変形を、筒状体を構成するシート状体の最外周の一部と、この最外周のシート状体の内部に位置するシート状体の一部との接着状態を維持しつつ、他の部分についての接着剤を非硬化状態下にて行うことを特徴とする梱包・包装用部材を製造する方法を提供する。
【0006】
本願の第3の発明は、第1又は第2の発明に係る方法において、内型の外周の長さが、筒状体内周の長さに略等しいか或いは若干小さく、内型の後退部が、内型の軸方向と直交する断面において、後退部の両側の2点より内側方向に凹んだ略V字状の形状をなしてお り、且つ、この後退部の両側の2点の少なくとも1方が湾曲部の一部を構成しており、この湾曲部が、造管工程終了時の筒状体より小さな曲率半径を有するものであり、筒状体の少なくとも後退部の外側に位置する部分に対して、上記の後退部の形状である断面略V字状の形状に沿った外周形状を有するローラによって、上記の押圧力を加えることにより、その断面を後退部分及び湾曲部分を備えた非円形の異形形状に変形させることを特徴とするものを提供する。
【0007】
本願の第4の発明は、第1又は第2又は第3の発明に係る方法において、造管工程においてはシート状体をマンドレル上で積層し、このマンドレルの軸方向に筒状体を移送することにより、非硬化の筒状体内に変形工程の内型を挿通して上記押圧力を加えるようにしたことを特徴とするものを提供する。
【0008】
【作用】
本願発明にあっては、筒状体内部に内型を挿入すると共に、外部から内部に向けて押圧力を加えて、その断面を非円形の異形形状に変形させる。特に、筒状体の少なくともこの後退部の外側に位置する部分に、上記の押圧力を加えることにより、筒状体の断面を後退部分を備えた非円形の異形形状に変形させる。この変形に際しては、接着剤を非硬化状態としているため、曲率が変化しても、その変化に応じて各シート状体にズレが生じる。そして、このズレが生ずることによって、層間剥離が防止され、また、このズレによって、シート状体の破断や亀裂の発生等を生じさせずに、後退部分を形成することができる。そして、この変形した状態で接着剤が硬化することにより、後退部分を有した変形後の形状が確実に維持されるた梱包・包装用部材を得ることができる。従って、この梱包・包装用部材の後退部分を、被梱包物・被包装物の角部分に当てる等して、被梱包物・被包装物を確実に保護し得る。しかも、この梱包・包装用部材は、全体が筒状をなしているため、筒状の全体で外部からの衝撃等を吸収することができ、より確実な保護を図ることができる。
また、本願の第2の発明は、変形工程の上記変形を、筒状体を構成するシート状体の最外周の一部と、この最外周のシート状体の内部に位置するシート状体の一部との接着状態を維持しつつ、他の部分についての接着剤を非硬化状態下にて行うものであるため、第1の発明と同様、良好な変形がなされ得る。特に、筒状体を構成するシート状体の最外周の周回方向の端部と、この最外周の端部の内部に位置するシート状体の一部とを接着しておくことによって、変形までの段階において積層したシート状体が捲れたりすることがなく、しかも変形に際しては、他の大部分が非非硬化状態下であるため、変形に支障が生ずることもない。
【0009】
さらに、本願の第3の発明にあっては、内型の後退部の両側の2点の少なくとも1方が湾曲部の一部を構成しており、この湾曲部が、造管工程終了時の筒状体より小さな曲率半径を有するものであるため、筒状体の後退部の外側に位置する部分に、押圧力を加えるだけで、筒状体は湾曲部に沿った形状に自然に且つ綺麗に湾曲する。これにより、後退部分と湾曲部分とを有する梱包・包装用部材を無理なく製造することができる。従って、この梱包・包装用部材の後退部分を、被梱包物・被包装物の角部分に当てる等して、被梱包物・被包装物を保護するに際して、外部からの衝撃等は、筒状体の全体で吸収され得るが、特に、湾曲部分によって、より有効に吸収されるものとなる。
【0010】
さらに、本願の第4の発明にあっては、造管工程と変形工程とを連続して行うため、接着剤が未硬化のまま、造管工程から変形工程へと素早く送ることができ、上記のズレの発生をより確実に得ることができる。
【0011】
【実施例】
以下、図面に基づき本願発明の実施例を説明する。
図1は一実施例の製造工程の説明図であり、図2はプレス工程の説明図であり、以下、図1の工程に沿って、順次、この製造方法を説明する。
【0012】
造管工程1
まず、紙を主材とするシート状体を、接着剤を付与しつつ積層状にして筒状体を形成する。シート状体の材質としては、紙が最も一般的であるが、紙に合成樹脂フィルムや金属箔を積層したもの等、従来の所謂紙管に用いられるシート状体を利用することができる。
【0013】
筒状体の形成方法は、筒状体を回転させずに製造する方法であって、複数のシート状体をマンドレルの軸方向に送りつつ、その外周に沿わせて巻回した如く、積層状にする方法により行う。また、紙管の形状としては、断面円形の丸形紙管と、断面矩形の角形紙管に分類し得るが、その何れを採用してもよい。
【0014】
この紙管の形成に際しては、シート状体には接着剤を付与して、巻回したシート状体同士を接着する。この接着剤の原料には特に限定はないが、この接着剤には遅硬化性のものを用いて、巻回後においても接着剤が完全に硬化しないようにしておく。
【0015】
変形工程2
次に、上記の未硬化状態の筒状体に対して、その筒状体内部に内型を挿入すると共に、外部から内部に向けて押圧力を加えて、その断面を非円形の異形形状に変形させる。
【0016】
より詳しくは、まず、筒状体を、その軸方向に送り、内型を筒状体内に挿入する。この造管工程1と変形工程2とは、1本の筒状体を連続して、造管工程1から変形工程2へと送って両工程を連続して行うものであってもよく、造管工程1とを変形工程2とを分離して行ってもよい。この場合、造管工程1により多数の筒状体を巻回製造して一時保管し、次に、製造された筒状体を順次変形工程2にて変形させると言ったバッチ式としてもよい。
【0017】
変形工程2に際しては、筒状体は、回転させずに軸方向に送る必要があり、上記の造管工程の際に、筒状体を回転させずに製造し得る方法を採用すると、造管工程1と変形工程2とを連続した一連の製造ライン上に配位することができて有利である。他方、筒状体を回転させつつ製造する方法を採用した場合には、造管工程1ラインと変形工程2ラインとを分離して、変形工程2ラインでは、筒状体を回転させずに軸方向に送ることになる。
【0018】
筒状体の外部から内部に向けて押圧力を加えるには、適宜の加圧手段を採用し得るが、例えば、図2に示すようなローラを用いることができる。このローラ21,22は、造管工程1により製造された筒状体を、外周から内部に徐々に変形させるもので、筒状体tの変形を要する外周部分に、適宜数配位する。他方、紙管の内部には、前述のように内型30が挿入されており、ローラ21,22は、この内型30に沿わせるように、筒状体tを変形させる。
【0019】
変形工程2に用いる内型30は、筒状体tの最終の内周形状、即ち、梱包・包装用部材の内周の形状と一致する外周形状を有し、少なくとも1か所の後退部31を有する。この内型30は、図2の場合、2か所の後退部31,31を有する。後退部31は、後退部31の両側の2点32,32より内側方向(径内方向)に後退しており、内型30の軸方向に伸びる凹溝状をなす。即ち、内型30の軸方向と直交する断面において、後退部31は、その両側の2点32,32を結んだ仮想線より、径内方向に凹んでいる。そして、この後退部の両側の2点32,32は、外周面が湾曲した湾曲部34,34の一部を構成する。即ち、この実施例では、この後退部の両側の2点32,32は、湾曲部34,34の始点を構成する意味で、外周面が湾曲した湾曲部34,34の一部を構成するものとなっている。より詳しくは、後退部31の外周面は、断面略V字状となった2本の直線部分35,35から構成されているが、後退部の両側の2点32,32を経て、湾曲部34,34へと続くものであり、湾曲部34,34の始点を構成する。尚、後退部31の断面形状は適宜変更でき、直線部分35,35に代えて、弓状に湾曲した曲線で、後退部31の外周面を構成してもよい。尚、湾曲部32,32は、造管工程終了時の筒状体より小さな曲率半径を有する。
【0020】
ローラ21は、筒状体tの後退部31の外側に位置する部分に、上記の押圧力を加える。これにより、筒状体tの断面を後退部分t1を備えた非円形の異形形状に変形させる。その際、後退部31の両側の上記湾曲部34,34の外側に位置する部分t2には、ローラ21による直接の加圧を施さずとも、筒状体tは、湾曲部34に自然に沿って変形し、筒状体tの軸方向と直交する断面において、後退部分t1の両側に湾曲部分t2を有する非円形の異形形状となる。このように筒状体tの湾曲部分t2を、ローラによる押圧を施さずに、変形させるには、各後退部31に対する各ローラ21等による加圧を、同時に行うことが望ましい。言い換えると、この実施例の場合、筒状体tの軸方向と直交する断面において、2か所に後退部31,31に対するローラ21,21が配位されているが、これら2か所の後退部31,31に対するローラ21,21を、筒状体tの軸方向において、同一の位置に配位する。このように、2か所の加圧を同時に行うことにより、筒状体t全体が同時に変形して、湾曲部分t2についても良好に内型30の湾曲部34に沿わせることができる。
【0021】
また、この実施例では、左右の2つの後退部31,31の各湾曲部34,34間の直線部33(言い換えると、湾曲部34と湾曲部34との間であって後退部31がない部分33)についても、ローラ22によって、押圧を施してより正確な直線を出すようにしているが、このローラ22による加圧は必ずしも必要ではない。即ち、後退部31に該当する部分を押圧することによって、筒状体tの他の部分は内型30に各層毎の接着剤の付与層にズレが起こり、自然に沿うようになる。尚、この直線部用のローラ22についても、後退部31,31に対するローラ21,21と筒状体の軸方向において同一の位置に配位して、同時に全てのローラの加圧を施すようにすることが望ましい。
【0022】
図3は、他の実施例の内型30を示すもので、後退部31が3か所設けられ、各後退部31の両側の2点32,32は、湾曲部34,34の一部を構成している。そして、1つの後退部31の両側の湾曲部34は、他の後退部31の両側の湾曲部34と連続している。従って、この実施例では、先の実施例のように、左右の2つの後退部31,31の各湾曲部34,34間の直線部33(言い換えると、湾曲部34と湾曲部34との間であって後退部31がない部分33)が存在せず、かかる部分を押圧するローラ22も存在しない。
【0023】
図4は、さらに他の実施例の内型30を示すもので、後退部31が2か所設けられ、1方の後退部31の両側の2点32,32は、湾曲部34,34の一部を構成しているが、他方の後退部31の両側の2点32,32aは、1方の点32のみが湾曲部34の一部を構成し、他方の点32aは曲線ではない角張った屈曲部となっている。また、第1の実施例と同様、直線部33を有しており、後退部用のローラ21と、直線部用のローラ22とで、必要な部分を押圧する。
【0024】
尚、後退部31の形状は、上記の各実施例の他、例えば、全体に湾曲した円弧状に後退しているものや、後退部内において若干の起伏を有するもの等、適宜変更することが可能である。また、各実施例の後退部用のローラ21は、後退部31の形状に沿った外周形状(即ち、単に円筒形のローラではなく、中央部分21aが後退部31の形状に沿って張り出した形状)を有しており、1つのローラ21で1つの後退部31全体を押圧することによって、後退部31の形状に沿った形状に、筒状体tを変形させ所望の後退部分t1の形状を的確に得るようにしているが、2つ以上のローラで1つの後退部31を押圧形成するようにしてもよく、この場合には、円筒形等のローラを用いてもよい。
【0025】
上記のようにして、造管工程1にて円形や矩形等に積層形成された筒状体tは、内型の形状に沿った形状に変形させられる。その際、接着剤は非硬化状態であるため、積層したシート状体は、付与した接着剤が潤滑剤の役割を果たし、うまくずれることができる。よって、変形に際して加えられる力に対して、シート状体がずれることにより、シート状体の破断や亀裂の発生等を防止できる。また、筒状体内部に挿入する内型の外周の長さを、筒状体内周の長さに略等しいか或いは若干小さくすることにより、巻回したシート状体に無理な伸びを強いることのないようになり、変形によるシート状体の破断や亀裂の発生等を防止することができることは勿論、後退部31の両側の2点の湾曲部分34について、直接加圧を施さずとも、良好に筒状体tを沿わせることができる。尚、この観点からすれば、内型30の外周の長さは、筒状体tの内周の長さにと等しくすることが最も望ましいが、完全に等しくすると、内型30に沿って筒状体tが摺動することができなくなるため、工業上の生産においては、内型30の外周面と筒状体tの内周面との間に、摺動のための微小な間隔を設けるように、若干小さく設定されることになる。この微小な間隔は、0.2〜0.5mm程度であれば良く、多く見積もっても1mm以下であれば充分である。
【0026】
前述の非硬化状態の接着剤は、造管工程で付与した接着剤を未硬化(非硬化)のまま、変形工程を行うものであってもよく、或いは、造管工程終了後、一旦硬化したホットメルト等の接着剤を、変形工程に際して加熱することにより、非硬化状態に戻したものであってもよい。さらに、巻回した最外周層の端部のみを接着状態とし筒状体を形成し、巻回後に筒状体を変形工程で変形し、その後加熱加圧によって、非接着部を接着するようにしてもよい。また、上記のシート状体がより円滑にずれるようにするには、筒状体を構成するシート状体を連続したものとするよりも、各巻回周毎に、異なる(連続していない)シート状体を用いることが望ましい。シート状体が複数周に渡って連続していると、1か所のズレが連続したシート状体全体に及ぶことになるが、各巻回周毎に異なる(連続していない)シート状体を多数枚重ねて筒状体を構成した場合には、ズレは、各周のシート状体毎に別々に起こることとなり、シート状体のズレがより円滑に生じ得る点で有利である。
【0027】
尚、変形率が大きい場合には、一度に多くの変形を行わせることには無理があるため、筒状体の軸方向に向けて、複数組のローラ21を配位しておき、徐々に筒状体を所望の形状まで変形させる。従って、初期のローラによる変形では、内型の形状は必ずしも最終の形状としておく必要はなく、また、場合によっては内型を用いずに変形させてもよい。よって、初期の時点での内型の外周の長さは、筒状体内周の長さに略等しくなくとも良い。
【0028】
上記のようなローラによる変形の他、他の変形方法に変更したり、或いは併用したりすることができる。例えば、ローラに代えて或いは併用して、複数の板状の押圧プレートを無端状に接続して、言わばキャタピラ状態に回転させる。そして、この回転移動中の板状の押圧プレートを筒状体の外側から内側に向けて押しつけることにより、ローラと同様の変形を行わせることができる。また、ローラやキャタピラを駆動軸で回転させることによって、変形と同時に、筒状体の送り機能を発揮させてもよい。
【0029】
尚、造管工程1と変形工程2とを連続して行う際には、造管工程1においてはシート状体をマンドレルに巻回するが、この巻回した筒状体を、マンドレルの軸方向に移送することにより、未硬化の筒状体内に変形工程の内型を挿通して上記押圧力を加えるようにすればよい。その際、造管工程においてシート状体を巻回するマンドレルと、変形工程における内型とは、両者の軸方向が一致して一直線上に並ぶようにしておき、さらに必要に応じて、両者を接続一体化することが望ましい。これにより、筒状体をマンドレルから外さずに、マンドレルを内部に挿通した状態で筒状体を軸方向に移送し、内型に送り、変形を加えることができ、連続作業が円滑に行うことができる。さらに望ましくは、シート状体を巻回するマンドレルと、変形工程における内型とを、両者間に間隔を置いて軸体にて接続することにより軸体を介して接続一体化したものとする。その際、軸体は、筒状体の内径よりも細いものとし、マンドレルと内型との間を摺動させる際に、筒状体を、マンドレルと内型との間の軸体に接触させずに、その軸方向に移送する。これにより、軸体部分の移送中には、筒状体は摩擦抵抗が発生せず、その分、小さな搬送力で、或いはより速く、移送を行うことができる。
【0030】
接着剤硬化工程3
次に、上記の変形中或いは変形完了後に、強制乾燥或いは自然乾燥にて、接着剤を硬化させる。即ち、変形によるシート状体のズレが生じなくなった時点で、接着剤を硬化させ、その形状を維持させる。尚、接着剤は徐々に硬化するため、上記の変形工程2中において、強制乾燥を開始してもよい。接着剤は、この硬化工程までの各加工手段に応じて、適宜選択して用いればよい。
【0031】
切断工程4
最終的に変形した筒状体は、適宜寸法に切断される。この切断は従来の紙管の切断装置を用いて実施することができる。尚、切断は、前述の造管工程1の際に行っておいてもよいが、接着剤の硬化が行われないうちに次の変形工程2を行うことが望ましいため、この実施例では最終工程に切断工程4を置いている。
【0032】
以上により本願の梱包・包装用部材の製造が完了するが、その断面形状は、実施例のものの他、適宜変更して実施し得るものであり、例えば、図3に示したY字状の他、V字状やX字状等、内型と外側のローラ等の押圧手段の形状を変更することによって、様々な形状を量産でき、被梱包部材の形状に応じた梱包・包装用部材を経済性に富んだ商品を提供することができる。
【0033】
【発明の効果】
以上、本願発明は、量産方法の確立された紙管を用いて、これを様々なユニークな断面形状に変形させることにより、より多様な形態に対応し得る梱包・包装用部材を製造できるようにしたものであり、紙管の利用分野を広げる上で、多大な効果を有するものである。
【0034】
本願の第1の発明にあっては、紙管の変形に際して、変形によるシート状体の破断や亀裂の発生等を防止することができるものであり、強度の高い紙管製の梱包・包装用部材を製造できるようにしたものである。特に、変形工程においては、各シート状体にズレを生じ得るようにしており、このズレが生ずることによって、層間剥離が防止され、また、このズレによって、シート状体の破断や亀裂の発生等を生じさせずに、後退部分を形成することができる。そして、この変形した状態で接着剤が硬化することにより、後退部分を有した変形後の形状が確実に維持されるた梱包・包装用部材を得ることができる。従って、この梱包・包装用部材の後退部分を、被梱包物・被包装物の角部分に当てる等して、被梱包物・被包装物を確実に保護し得る。しかも、この梱包・包装用部材は、全体は筒状をなしているため、筒状の全体で外部からの衝撃等を吸収することができ、より確実な保護を図ることができるものである。
【0035】
また、本願の第2の発明は、変形工程の上記変形を、筒状体を構成するシート状体の最外周の一部と、この最外周のシート状体の内部に位置するシート状体の一部との接着状態を維持しつつ、他の部分についての接着剤を非硬化状態下にて行うものであるため、第1の発明と同様の効果が期待できると共に、変形までの段階において積層したシート状体が捲れたりすることがなく、しかも変形に際しては、他の大部分が非硬化状態下であるため、変形に支障が生ずることもないと言った利点がある。
【0036】
さらに、本願の第3の発明にあっては、第1又は第2の発明の効果に加え、後退部と湾曲部とを有する梱包・包装用部材を無理なく製造することができる。従って、この梱包・包装用部材の後退部分を、被梱包物・被包装物の角部分に当てる等して、被梱包物・被包装物を保護するに際して、外部からの衝撃等は、筒状体の全体で吸収され得るが、特に、湾曲部分が、その湾曲形状によって、スプリングの如き良好な弾性緩衝作用を発揮し、衝撃等をより有効に吸収することができる。
【0037】
さらに、本願の第4の発明にあっては、第1、第2、第3の発明の効果に加え、造管工程と変形工程とを連続して行うため、接着剤が未硬化のまま、造管工程から変形工程へと素早く送ることができ、上記のズレの発生をより確実に得ることができる。
【図面の簡単な説明】
【図1】 一実施例の製造工程の説明図である。
【図2】 変形工程の説明図である。
【図3】 他の変形工程の説明図である。
【図4】 さらに他の変形工程の説明図である。
【符号の説明】
1 造管工程
2 変形工程
3 接着剤硬化工程
4 切断工程
30 内型
21 ローラ
t 筒状体
[0001]
[Industrial application fields]
  The present invention relates to a method for manufacturing a packaging / packaging member.
[0002]
[Prior art]
  2. Description of the Related Art Conventionally, when transporting and storing an article, long members having various shapes such as an L-shaped cross section and a U-shaped cross section are packed and packaged along the corner of the article. Moreover, the package is inserted into the cylindrical body to protect the outer peripheral surface of the package. However, a long member such as an L-shaped section or a U-shaped section does not have a hollow portion inside, and simply cuts a part of a paper tube to obtain an L-shaped section or a U-shaped section. Generally, it is a member. Therefore, in order to counter strong impacts, it is necessary to increase the thickness of a long member having an L-shaped cross-section or a U-shaped cross-section, but the corresponding portion increases in weight and consumes a large amount of raw materials. Will do.
[0003]
  On the other hand, a paper tube manufactured by winding a sheet-shaped body mainly made of paper can be manufactured at a relatively low cost compared to mass production, although its manufacturing method is almost established. It is limited to a rectangle. Therefore, the usage as a packaging / packaging member has been limited to those that can use a circular or rectangular cross-section as it is, such as a barrel of a cylindrical container or a core such as a tape. This is because it has become common general knowledge that when a completed paper tube (a paper tube whose shape is determined by curing the adhesive) is deformed, its strength is extremely deteriorated. For example, even if a force is applied to a paper tube having a circular cross section from two locations at the top and bottom to deform it into an ellipse, the curvature changes. At this time, the paper tube is generally formed by laminating a large number of paper materials, and the adhesive of the paper material of each layer is cured at each curvature. Therefore, when the deformation is applied, all the curvatures of the laminated paper materials are changed. As a result, delamination occurs between the respective layers of the paper materials, and the strength as the laminated body is rapidly deteriorated. In addition, if a larger deformation is applied, the deformed portion may be broken or cracked.
[0004]
[Problems to be solved by the invention]
  In view of the above circumstances, the present invention uses a paper tube with an established mass production method, and can deform various cross-sectional shapes without causing deterioration in strength, thereby enabling packaging corresponding to more various forms.・ It is intended to be able to manufacture packaging materials.
[0005]
[Means for Solving the Problems]
  The invention of the present application provides a cylindrical body mainly composed of paper and having the following configuration in a method for producing a packaging / packaging member having a non-circular cross-sectional shape. .
  That is, the first invention of the present application is a cylindrical body mainly composed of paper, and in a method of manufacturing a packaging / packaging member having a non-circular cross section, the cylindrical body is In order to manufacture without rotating, a plurality of sheet-like bodies were wound along the outer periphery while feeding them in the axial direction of the mandrel As described above, a method for making a laminate, in which a sheet-like body mainly made of paper is laminated while applying an adhesive, or a sheet-like body mainly made of paper pre-applied with an adhesive is laminated. Then, a tube forming step for forming a cylindrical body is performed, and then an inner mold is inserted into the cylindrical body, and a pressing force is applied to the cylindrical body from the outside by a roller. In addition, there is a deformation step for deforming the cross-section into a non-circular irregular shape, and the above-described deformation of the deformation step is performed under the non-cured state with the adhesive for bonding the sheet-like body constituting the cylindrical body. The inner mold having at least one retracted part is used as the inner mold used in the deformation process, and the retracted part is a cross section perpendicular to the axial direction of the inner mold. In, the shape which is dented inward from two points on both sides of the receding part By applying a pressing force with the above roller to at least a portion located outside the receding portion of the cylindrical body, the cross section thereof is transformed into a non-circular irregular shape having the receding portion, and The roller has an outer peripheral shape along the shape of the receding part, that is, a shape in which the central portion of the roller protrudes along the shape of the receding part, and by pressing one whole receding part with one roller, By deforming the cylindrical body into a shape that conforms to the shape of the receding part, the shape of the desired receding part is accurately obtained, and by curing the adhesive during the deformation or after completion of the deformation, The present invention provides a method for producing a packaging / packaging member, characterized in that the cross section of the obtained cylindrical body is maintained in a non-circular irregular shape having a receding portion.
According to a second aspect of the present invention, in a method of manufacturing a packaging / wrapping member having a non-circular cross-section, the tubular body mainly composed of paper, and rotating the tubular body. In order to manufacture the sheet-like body, a plurality of sheet-like bodies are fed in the axial direction of the mandrel, and wound around the outer periphery thereof, and are laminated to form a sheet-like body mainly composed of paper. A tube forming process is performed in which a cylindrical body is formed by laminating while applying an adhesive, or by laminating a sheet-like body mainly composed of paper to which an adhesive has been applied in advance. The inner body is inserted into the cylindrical body, and a pressing process is applied from outside to the inside to deform the cross section into a non-circular deformed shape. A part of the outermost periphery of the sheet-like body constituting the cylindrical body, and the outermost sheet-like shape of the above deformation While maintaining the adhesive state with a part of the sheet-like body located inside the sheet, the adhesive for other parts is performed in a non-cured state so that each sheet-like body can be displaced, and the deformation process As the inner mold used for the inner mold, an inner mold having at least one receding portion is used, and in the cross section orthogonal to the axial direction of the inner mold, the receding portion is recessed inwardly from two points on both sides of the receding portion. Non-circular deformed shape having a receding section by applying the above pressing force to at least a portion located outside the receding portion of the cylindrical body, which has a V shape. The adhesive is cured during or after the deformation, and the cross-section of the obtained cylindrical body is maintained in a non-circular irregular shape having a receding portion. A method for manufacturing packaging and packaging materials To.
  In addition, the non-cured adhesive in the deformation process may be the one in which the deformation process is performed while the adhesive applied in the pipe making process remains uncured (non-cured), or after the winding process is completed, The adhesive once cured may be returned to a non-cured state during the deformation process. Moreover, when performing a pipe making process using the sheet-like object previously provided with a hot-melt adhesive etc., it should just be made into a non-hardened state at the time of a deformation | transformation process after completion | finish of a pipe making process. Furthermore, in the pipe making process, the adhesive only at the end of the outer peripheral layer is cured to be in a temporary adhesive state, and in the deformation process, the entire adhesive is uncured in the deformation process and is deformed. Also good.
  In the method according to the first aspect of the present invention, the deformation step is performed in a state where all the adhesive is in a non-cured state. However, the second aspect of the present invention forms the tubular body by performing the deformation step. While maintaining the adhesive state between a part of the outermost periphery of the sheet-like body and a part of the sheet-like body located inside the outermost sheet-like body, the adhesive for other parts is not cured. A method for producing a packaging / packaging member is provided.
[0006]
  According to a third invention of the present application, in the method according to the first or second invention, the length of the outer periphery of the inner mold is substantially equal to or slightly smaller than the length of the inner circumference of the cylindrical body, and the retracted portion of the inner mold is In the cross section orthogonal to the axial direction of the inner mold, it has a substantially V-shaped shape recessed inward from two points on both sides of the receding part. In addition, at least one of the two points on both sides of the receding part constitutes a part of the curved part, and the curved part has a smaller radius of curvature than the cylindrical body at the end of the pipe making process. Yes, the above pressing force is applied to at least a portion of the cylindrical body located outside the receding portion by a roller having an outer peripheral shape along a substantially V-shaped cross section that is the shape of the receding portion. By this, the thing characterized by transforming the cross section into the non-circular irregular shape provided with the receding part and the curved part is provided.
[0007]
  According to a fourth invention of the present application, in the method according to the first, second, or third invention, in the tube forming step, the sheet-like body is laminated on the mandrel, and the cylindrical body is transferred in the axial direction of the mandrel. By this, the thing characterized by inserting the inner mold | die of a deformation | transformation process in the non-hardened cylindrical body, and applying the said pressing force is provided.
[0008]
[Action]
  In the present invention, the inner mold is inserted into the cylindrical body, and a pressing force is applied from the outside toward the inside to deform the cross section into a non-circular irregular shape. In particular, by applying the above-mentioned pressing force to at least a portion of the cylindrical body located outside the retracted portion, the cross section of the cylindrical body is deformed into a non-circular irregular shape having a retracted portion. At the time of this deformation, since the adhesive is in a non-cured state, even if the curvature changes, a deviation occurs in each sheet-like body in accordance with the change. The delamination can prevent delamination, and the misalignment can form a receding portion without causing the sheet-like body to break or crack. Then, by curing the adhesive in this deformed state, it is possible to obtain a packaging / packaging member in which the deformed shape having the retracted portion is reliably maintained. Therefore, the packaged article / packaged article can be reliably protected by, for example, applying the retracted part of the packing / packaging member to the corner part of the packaged article / packaged article. In addition, since the entire packaging / packaging member has a cylindrical shape, the entire cylindrical shape can absorb impacts and the like from the outside, and more reliable protection can be achieved.
  In addition, the second invention of the present application may be configured such that the deformation in the deformation step is performed on a part of the outermost periphery of the sheet-like body constituting the cylindrical body and the sheet-like body located inside the outermost sheet-like body. Since the adhesive for the other part is performed in an uncured state while maintaining the adhesive state with a part, similar to the first invention, good deformation can be made. In particular, by bonding the end portion of the outermost circumference of the sheet-like body constituting the cylindrical body and the part of the sheet-like body located inside the outermost end portion until the deformation, In this stage, the laminated sheet-like body does not squeeze, and the other parts are in a non-hardened state at the time of deformation, so that the deformation is not hindered.
[0009]
  Furthermore, in the third invention of the present application, at least one of the two points on both sides of the retreating portion of the inner mold constitutes a part of the bending portion, and this bending portion is at the end of the pipe making process. Since it has a smaller radius of curvature than the cylindrical body, the cylindrical body is naturally and beautifully shaped into a shape along the curved portion by simply applying a pressing force to the portion located outside the receding portion of the cylindrical body. To curve. Thereby, the packaging and packaging member which has a retreat part and a curved part can be manufactured without difficulty. Therefore, when protecting the packaged item / packaged article by applying the receding part of the packing / packaging member to the corner part of the packaged item / packaged item, the impact from the outside is cylindrical. Although it can be absorbed by the whole body, it will be absorbed more effectively, especially by the curved part.
[0010]
  Furthermore, in the fourth invention of the present application, since the pipe making process and the deformation process are continuously performed, the adhesive can be quickly sent from the pipe making process to the deformation process without being cured. The occurrence of the deviation can be obtained more reliably.
[0011]
【Example】
  Embodiments of the present invention will be described below with reference to the drawings.
  FIG. 1 is an explanatory view of a manufacturing process according to an embodiment, and FIG. 2 is an explanatory view of a pressing process. Hereinafter, the manufacturing method will be sequentially described along the process of FIG.
[0012]
Pipe making process 1
  First, a sheet-like body made mainly of paper is laminated while applying an adhesive to form a tubular body. As the material of the sheet-like body, paper is the most common, but a sheet-like body used for a conventional so-called paper tube such as a laminate of a synthetic resin film or a metal foil on paper can be used.
[0013]
  The method of forming the cylindrical body isThis is a method of manufacturing without rotating the cylindrical body, and is performed by a method of laminating a plurality of sheet-like bodies in the axial direction of the mandrel while being wound along the outer periphery thereof.Further, the shape of the paper tube can be classified into a round paper tube having a circular cross section and a square paper tube having a rectangular cross section, either of which may be adopted.
[0014]
  In forming the paper tube, an adhesive is applied to the sheet-like bodies to bond the wound sheet-like bodies together. Although there are no particular limitations on the raw material of the adhesive, a slow-curing adhesive is used so that the adhesive is not completely cured even after winding.
[0015]
Deformation process 2
  Next, with respect to the above-mentioned uncured cylindrical body, an inner mold is inserted inside the cylindrical body, and a pressing force is applied from the outside to the inside, so that the cross section becomes a non-circular irregular shape. Deform.
[0016]
  More specifically, first, the cylindrical body is fed in the axial direction, and the inner mold is inserted into the cylindrical body. The tube forming step 1 and the deformation step 2 may be one in which one cylindrical body is continuously sent from the tube forming step 1 to the deformation step 2 to perform both steps continuously. The pipe process 1 and the deformation process 2 may be performed separately. In this case, it may be a batch type in which a large number of cylindrical bodies are wound and manufactured in the tube forming process 1 and temporarily stored, and then the manufactured cylindrical bodies are sequentially deformed in the deformation process 2.
[0017]
  In the deforming step 2, the cylindrical body needs to be sent in the axial direction without rotating. If a method that can be manufactured without rotating the cylindrical body is adopted in the above pipe forming step, Advantageously, step 1 and deformation step 2 can be coordinated on a continuous series of production lines. On the other hand, when the method of manufacturing while rotating the cylindrical body is adopted, the pipe making process 1 line and the deformation process 2 line are separated, and in the deformation process 2 line, the cylindrical body is not rotated. Will be sent in the direction.
[0018]
  In order to apply a pressing force from the outside to the inside of the cylindrical body, an appropriate pressurizing means can be adopted. For example, a roller as shown in FIG. 2 can be used. The rollers 21 and 22 are for gradually deforming the cylindrical body manufactured by the pipe making process 1 from the outer periphery to the inner part, and are appropriately arranged at the outer peripheral portion where the cylindrical body t needs to be deformed. On the other hand, the inner mold 30 is inserted into the paper tube as described above, and the rollers 21 and 22 deform the cylindrical body t so as to follow the inner mold 30.
[0019]
  The inner die 30 used in the deformation step 2 has a final inner peripheral shape of the cylindrical body t, that is, an outer peripheral shape that matches the inner peripheral shape of the packing / packaging member, and at least one retreating portion 31. Have In the case of FIG. 2, the inner mold 30 has two retracted portions 31, 31. The receding portion 31 recedes in the inner direction (inward radial direction) from the two points 32, 32 on both sides of the receding portion 31, and has a concave groove shape extending in the axial direction of the inner mold 30. That is, in the cross section orthogonal to the axial direction of the inner mold 30, the receding portion 31 is recessed in the radially inward direction from an imaginary line connecting the two points 32, 32 on both sides. The two points 32 and 32 on both sides of the retreating portion constitute a part of the curved portions 34 and 34 whose outer peripheral surfaces are curved. That is, in this embodiment, the two points 32 and 32 on both sides of the retreating portion constitute the starting point of the bending portions 34 and 34, and constitute part of the bending portions 34 and 34 whose outer peripheral surfaces are curved. It has become. More specifically, the outer peripheral surface of the receding portion 31 is composed of two straight portions 35 and 35 having a substantially V-shaped cross section, but the curved portion passes through two points 32 and 32 on both sides of the receding portion. 34, 34, and constitutes the starting point of the bending portions 34, 34. Note that the cross-sectional shape of the retreating portion 31 can be changed as appropriate, and the outer peripheral surface of the retreating portion 31 may be configured by a curved curve in place of the straight portions 35 and 35. In addition, the curved parts 32 and 32 have a curvature radius smaller than the cylindrical body at the time of completion | finish of a pipe making process.
[0020]
  The roller 21 applies the above-described pressing force to a portion located outside the receding portion 31 of the cylindrical body t. Thereby, the cross section of the cylindrical body t is deform | transformed into the non-circular irregular shape provided with the receding part t1. At this time, the cylindrical body t naturally follows the curved portion 34 without applying direct pressure by the roller 21 to the portions t2 located outside the curved portions 34, 34 on both sides of the retreating portion 31. In a cross section perpendicular to the axial direction of the cylindrical body t, the non-circular irregular shape having curved portions t2 on both sides of the retracted portion t1 is obtained. Thus, in order to deform the curved portion t2 of the cylindrical body t without being pressed by the rollers, it is desirable to simultaneously apply pressure to the retreating portions 31 by the rollers 21 and the like. In other words, in this embodiment, the rollers 21 and 21 with respect to the retreating portions 31 and 31 are arranged at two places in the cross section orthogonal to the axial direction of the cylindrical body t. The rollers 21 and 21 with respect to the portions 31 and 31 are arranged at the same position in the axial direction of the cylindrical body t. In this way, by simultaneously applying the pressurization at two places, the entire tubular body t is deformed at the same time, and the curved portion t2 can be well aligned with the curved portion 34 of the inner mold 30.
[0021]
  Further, in this embodiment, the straight portion 33 between the curved portions 34, 34 of the two left and right retracted portions 31, 31 (in other words, between the curved portion 34 and the curved portion 34 and without the retracted portion 31). The portion 33) is also pressed by the roller 22 to produce a more accurate straight line, but the pressure by the roller 22 is not necessarily required. That is, by pressing a portion corresponding to the retreating portion 31, the other portion of the cylindrical body t is displaced along the inner layer 30 in the adhesive application layer for each layer and naturally follows. It is to be noted that the rollers 22 for the linear portion are also arranged at the same position in the axial direction of the rollers 21 and 21 and the cylindrical body with respect to the retreating portions 31 and 31, so that all the rollers are pressurized simultaneously. It is desirable to do.
[0022]
  FIG. 3 shows an inner mold 30 according to another embodiment. Three retreating portions 31 are provided, and two points 32 and 32 on both sides of each retreating portion 31 are part of the bending portions 34 and 34. It is composed. The curved portions 34 on both sides of one retracted portion 31 are continuous with the curved portions 34 on both sides of the other retracted portion 31. Therefore, in this embodiment, as in the previous embodiment, the straight portion 33 (in other words, between the bending portion 34 and the bending portion 34) between the bending portions 34, 34 of the two left and right retreating portions 31, 31. In this case, there is no portion 33) where there is no retreating portion 31, and there is no roller 22 that presses the portion.
[0023]
  FIG. 4 shows an inner mold 30 of still another embodiment. Two retreating portions 31 are provided, and two points 32 and 32 on both sides of one retreating portion 31 correspond to the bending portions 34 and 34. Although it constitutes a part, the two points 32 and 32a on both sides of the other retreating part 31 have only one point 32 constituting a part of the bending part 34, and the other point 32a is a square that is not a curve. It is a bent part. Further, similarly to the first embodiment, the straight portion 33 is provided, and a necessary portion is pressed by the roller 21 for the receding portion and the roller 22 for the straight portion.
[0024]
  In addition to the above-described embodiments, the shape of the retreating portion 31 can be changed as appropriate, for example, the retreating portion 31 retreating into a curved arc shape, or having a slight undulation in the retreating portion. It is. Further, the roller 21 for the retreating part in each embodiment has an outer peripheral shape along the shape of the retreating part 31 (that is, not a simple cylindrical roller, but a shape in which the central portion 21 a protrudes along the shape of the retreating part 31. ) And pressing the entire one retreating part 31 with one roller 21 to deform the cylindrical body t into a shape along the shape of the retreating part 31 to obtain a desired shape of the retreating part t1. Although it is obtained accurately, one receding portion 31 may be formed by pressing with two or more rollers. In this case, a cylindrical roller or the like may be used.
[0025]
  As described above, the tubular body t formed in a circular shape, a rectangular shape, or the like in the pipe making step 1 is deformed into a shape along the shape of the inner mold. At that time, since the adhesive is in an uncured state, the applied adhesive acts as a lubricant in the laminated sheet-like body and can be well shifted. Therefore, the sheet-like body is displaced with respect to the force applied during deformation, thereby preventing the sheet-like body from being broken or cracked. In addition, the length of the outer periphery of the inner mold inserted into the cylindrical body is approximately equal to or slightly smaller than the length of the inner periphery of the cylindrical body, thereby forcing the wound sheet-like body to be unreasonably stretched. As a matter of course, the sheet-like body can be prevented from being broken or cracked due to deformation, and the two curved portions 34 on both sides of the retreating portion 31 can be satisfactorily applied without applying pressure directly. The cylindrical body t can be along. From this point of view, it is most preferable that the length of the outer periphery of the inner mold 30 is equal to the length of the inner periphery of the cylindrical body t. In the industrial production, a minute space for sliding is provided between the outer peripheral surface of the inner mold 30 and the inner peripheral surface of the cylindrical body t because the body t cannot slide. Thus, it is set slightly smaller. The minute interval may be about 0.2 to 0.5 mm, and even if estimated, it is sufficient if it is 1 mm or less.
[0026]
  The above-mentioned non-cured adhesive may be subjected to a deformation process while the adhesive applied in the pipe making process is uncured (non-cured), or once cured after the pipe making process is completed. An adhesive such as hot melt may be returned to a non-cured state by heating during the deformation step. Furthermore, only the end portion of the wound outermost layer is bonded to form a cylindrical body. After the winding, the cylindrical body is deformed in a deformation process, and then the non-bonded portion is bonded by heating and pressing. May be. Moreover, in order to make the above-mentioned sheet-like body shift more smoothly, different (non-continuous) sheets are different for each winding circumference than the sheet-like bodies constituting the tubular body are continuous. It is desirable to use a body. When the sheet-like body is continuous over a plurality of circumferences, a shift at one place extends over the entire continuous sheet-like body. When a cylindrical body is formed by stacking a large number of sheets, the deviation occurs separately for each sheet-like body around each circumference, which is advantageous in that the deviation of the sheet-like body can occur more smoothly.
[0027]
  If the deformation rate is large, it is impossible to cause many deformations at once. Therefore, a plurality of sets of rollers 21 are arranged in the axial direction of the cylindrical body, and gradually The cylindrical body is deformed to a desired shape. Therefore, in the deformation by the initial roller, the shape of the inner mold does not necessarily have to be the final shape. In some cases, the inner mold may be deformed without using the inner mold. Therefore, the length of the outer periphery of the inner mold at the initial time may not be substantially equal to the length of the inner periphery of the cylindrical body.
[0028]
  In addition to the deformation by the roller as described above, it can be changed to other deformation methods or used together. For example, instead of or in combination with a roller, a plurality of plate-like pressing plates are connected in an endless manner, so to speak, a caterpillar state is rotated. And the same deformation | transformation as a roller can be performed by pressing the plate-shaped press plate in this rotational movement toward the inner side from the outer side of a cylindrical body. Further, by rotating the roller or the caterpillar with the drive shaft, the feeding function of the cylindrical body may be exhibited simultaneously with the deformation.
[0029]
  In addition, when performing the pipe making process 1 and the deformation | transformation process 2 continuously, in the pipe making process 1, although a sheet-like body is wound around a mandrel, this wound cylindrical body is made into the axial direction of a mandrel. It is only necessary that the pressing force is applied by inserting the inner mold of the deformation step into the uncured cylindrical body. At that time, the mandrel for winding the sheet-like body in the pipe making process and the inner mold in the deformation process are arranged so that their axial directions are aligned and aligned, and if necessary, both It is desirable to integrate the connection. Thereby, without removing the cylindrical body from the mandrel, the cylindrical body can be transferred in the axial direction with the mandrel inserted inside, sent to the inner mold, can be deformed, and the continuous operation can be performed smoothly. Can do. More preferably, the mandrel that winds the sheet-like body and the inner mold in the deformation process are connected and integrated through the shaft body by connecting them with a shaft body with a gap therebetween. At that time, the shaft body is made thinner than the inner diameter of the cylindrical body, and when sliding between the mandrel and the inner mold, the cylindrical body is brought into contact with the shaft body between the mandrel and the inner mold. Without moving in the axial direction. Thereby, during the transfer of the shaft body portion, the cylindrical body does not generate frictional resistance, and accordingly, the transfer can be performed with a small conveying force or faster.
[0030]
Adhesive curing process 3
  Next, the adhesive is cured by forced drying or natural drying during or after the above deformation. That is, the adhesive is cured and the shape is maintained when the sheet-like body is not displaced due to deformation. In addition, since the adhesive is gradually cured, forced drying may be started during the deformation process 2 described above. The adhesive may be appropriately selected and used according to each processing means up to this curing step.
[0031]
Cutting process 4
  The finally deformed cylindrical body is appropriately cut into dimensions. This cutting can be performed using a conventional paper tube cutting device. The cutting may be performed at the time of the above-described tube-forming step 1, but it is desirable to perform the next deformation step 2 before the adhesive is cured. The cutting step 4 is placed in
[0032]
  Although the manufacture of the packaging / packaging member of the present application is completed as described above, the cross-sectional shape thereof can be changed as appropriate in addition to those of the embodiment, for example, other than the Y shape shown in FIG. Various shapes can be mass-produced by changing the shape of the pressing means such as the inner mold and the outer roller, such as V-shaped and X-shaped, and packing / packaging members according to the shape of the member to be packed can be economical It is possible to provide rich products.
[0033]
【The invention's effect】
  As mentioned above, this invention can manufacture the packaging and packaging member which can respond to a more various form by transforming this into various unique cross-sectional shapes using the paper tube by which the mass-production method was established. Therefore, it has a great effect on expanding the field of use of paper tubes.
[0034]
  In the first invention of the present application, when the paper tube is deformed, it is possible to prevent the sheet-like body from being broken or cracked due to the deformation, and is used for packing and packaging made of high strength paper tube. The member can be manufactured. In particular, in the deformation process, each sheet-like body can be displaced, and the occurrence of this displacement prevents delamination, and this displacement causes the sheet-like body to break or crack. It is possible to form the receding portion without causing the above. Then, by curing the adhesive in this deformed state, it is possible to obtain a packaging / packaging member in which the deformed shape having the retracted portion is reliably maintained. Therefore, the packaged article / packaged article can be reliably protected by, for example, applying the retracted part of the packing / packaging member to the corner part of the packaged article / packaged article. In addition, since the entire packaging / packaging member has a cylindrical shape, the entire cylindrical shape can absorb impacts and the like from the outside, and more reliable protection can be achieved.
[0035]
  In addition, the second invention of the present application may be configured such that the deformation in the deformation step is performed on a part of the outermost periphery of the sheet-like body constituting the cylindrical body and the sheet-like body located inside the outermost sheet-like body. Since the adhesive for other parts is performed in an uncured state while maintaining the adhesive state with a part, the same effect as that of the first invention can be expected, and lamination is performed until the stage of deformation. There is an advantage that the sheet-like body does not bend and the deformation is not hindered because most of the other sheet is in an uncured state.
[0036]
  Furthermore, in the third invention of the present application, in addition to the effects of the first or second invention, a packaging / packaging member having a receding portion and a curved portion can be manufactured without difficulty. Therefore, when protecting the packaged item / packaged article by applying the receding part of the packing / packaging member to the corner part of the packaged item / packaged item, the impact from the outside is cylindrical. Although it can be absorbed by the whole body, in particular, the curved portion exhibits a good elastic buffering action like a spring due to its curved shape, and can absorb shocks and the like more effectively.
[0037]
  Furthermore, in the fourth invention of the present application, in addition to the effects of the first, second and third inventions, the pipe forming process and the deformation process are continuously performed, so the adhesive remains uncured, It can be sent quickly from the pipe making process to the deformation process, and the occurrence of the deviation can be obtained more reliably.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of a manufacturing process according to one embodiment.
FIG. 2 is an explanatory diagram of a deformation process.
FIG. 3 is an explanatory diagram of another deformation process.
FIG. 4 is an explanatory diagram of still another deformation process.
[Explanation of symbols]
    1 Pipe making process
    2 Deformation process
    3 Adhesive curing process
    4 Cutting process
    30 Inner mold
    21 Laura
    t Tubular body

Claims (4)

紙を主材とする筒状体であって、その断面が非円形の異形形状をしている梱包・包装用部材を製造する方法において、
筒状体を回転させずに製造すべく、複数のシート状体をマンドレルの軸方向に送りつつ、その外周に沿わせて巻回した如く、積層状にする方法であって、
紙を主材とするシート状体を接着剤を付与しつつ積層状とし、或いは予め接着剤を付与した紙を主材とするシート状体を積層状とすることにより筒状体を形成する造管工程を行い、
次に、この筒状体に対して、筒状体内部に内型を挿入すると共に、外部から内部に向けてローラにより押圧力を加えて、その断面を非円形の異形形状に変形させる変形工程をなし、
この変形工程の上記変形を、筒状体を構成するシート状体を接着する上記の接着剤を非硬化状態下にて行い、各シート状体にズレを生じ得るようにし、
変形工程に用いる内型として、少なくとも1か所の後退部を有する内型を用い、この後退部が、内型の軸方向と直交する断面において、後退部の両側の2点より内側方向に凹んだ形状をなしているものであり、筒状体の少なくとも後退部の外側に位置する部分に、上記のローラにて押圧力を加えることにより、その断面を後退部分を備えた非円形の異形形状に変形させ、
上記のローラは、後退部の形状に沿った外周形状、即ちローラの中央部分が後退部の形状に沿って張り出した形状を有しており、1つのローラで1つの後退部全体を押圧することによって、後退部の形状に沿った形状に、筒状体を変形させ所望の後退部分の形状を的確に得るようにしたものであり、
上記の変形中或いは変形完了後に、上記接着剤を硬化させることにより、得られた筒状体の断面を後退部分を備えた非円形の異形形状に維持させるものであることを特徴とする梱包・包装用部材の製造方法。
In a method of manufacturing a packaging / wrapping member having a non-circular cross-sectional shape that is a cylindrical body mainly composed of paper,
In order to manufacture without rotating the cylindrical body, while feeding a plurality of sheet-like bodies in the axial direction of the mandrel, it is a method of laminating, as it is wound along the outer periphery,
A sheet-shaped body mainly made of paper is laminated while applying an adhesive, or a sheet-like body mainly made of paper pre-applied with an adhesive is laminated to form a cylindrical body. Perform the pipe process,
Next, with respect to this cylindrical body, a deforming step of inserting an inner mold into the cylindrical body and applying a pressing force from the outside to the inside with a roller to deform the cross section into a non-circular irregular shape. ,
The above deformation of the deformation step is performed in a non-cured state with the above-mentioned adhesive for bonding the sheet-like body constituting the cylindrical body , so that each sheet-like body can be displaced,
As the inner mold used in the deformation process, an inner mold having at least one receding part is used, and the receding part is recessed inward from two points on both sides of the receding part in a cross section orthogonal to the axial direction of the inner mold. A non-circular deformed shape with a cross-section of the cylindrical body by applying a pressing force with the above roller to at least a portion located outside the retreat portion of the cylindrical body. Transformed into
The roller has an outer peripheral shape along the shape of the retreating portion, that is, a shape in which the central portion of the roller protrudes along the shape of the retreating portion, and one roller presses the entire retreating portion. By deforming the cylindrical body into a shape along the shape of the receding part, the shape of the desired receding part is obtained accurately,
Packing / characteristics for maintaining the cross-section of the obtained cylindrical body in a non-circular deformed shape with a receding part by curing the adhesive during or after the deformation A method for producing a packaging member.
紙を主材とする筒状体であって、その断面が非円形の異形形状をしている梱包・包装用部材を製造する方法において、
筒状体を回転させずに製造すべく、複数のシート状体をマンドレルの軸方向に送りつつ、その外周に沿わせて巻回した如く、積層状にする方法であって、
紙を主材とするシート状体を接着剤を付与しつつ積層状とし、或いは予め接着剤を付与した紙を主材とするシート状体を積層状とすることにより筒状体を形成する造管工程を行い、
次に、この筒状体に対して、筒状体内部に内型を挿入すると共に、外部から内部に向けて押圧力を加えて、その断面を非円形の異形形状に変形させる変形工程をなし、
この変形工程の上記変形を、筒状体を構成するシート状体の最外周の一部と、この最外周のシート状体の内部に位置するシート状体の一部との接着状態を維持しつつ、他の部分についての接着剤を非硬化状態下にて行い、各シート状体にズレを生じ得るようにし、
変形工程に用いる内型として、少なくとも1か所の後退部を有する内型を用い、この後退部が、内型の軸方向と直交する断面において、後退部の両側の2点より内側方向に凹んだ略V字状の形状をなしているものであり、筒状体の少なくとも後退部の外側に位置する部分に、上記の押圧力を加えることにより、その断面を後退部分を備えた非円形の異形形状に変形させ、
上記の変形中或いは変形完了後に、上記接着剤を硬化させることにより、得られた筒状体の断面を後退部分を備えた非円形の異形形状に維持させるものであることを特徴とする梱包・包装用部材の製造方法。
In a method of manufacturing a packaging / wrapping member having a non-circular cross-sectional shape that is a cylindrical body mainly composed of paper,
In order to manufacture without rotating the cylindrical body, while feeding a plurality of sheet-like bodies in the axial direction of the mandrel, it is a method of laminating, as it is wound along the outer periphery,
A sheet-shaped body mainly made of paper is laminated while applying an adhesive, or a sheet-like body mainly made of paper pre-applied with an adhesive is laminated to form a cylindrical body. Perform the pipe process,
Next, a deformation process is performed for the cylindrical body, in which an inner mold is inserted into the cylindrical body and a pressing force is applied from the outside to the inside to deform the cross section into a non-circular irregular shape. ,
The above deformation of the deformation step is performed by maintaining the adhesion state between a part of the outermost periphery of the sheet-like body constituting the cylindrical body and a part of the sheet-like body positioned inside the outermost sheet-like body. While performing the adhesive for other parts under non-cured state , so that each sheet-like body can be displaced,
As the inner mold used in the deformation process, an inner mold having at least one receding part is used, and the receding part is recessed inward from two points on both sides of the receding part in a cross section orthogonal to the axial direction of the inner mold. It has a substantially V-shaped shape, and by applying the above pressing force to at least a portion located outside the retracted portion of the cylindrical body, the cross section thereof is a non-circular shape having the retracted portion. Deformed into an irregular shape,
Packing / characteristics for maintaining the cross-section of the obtained cylindrical body in a non-circular deformed shape with a receding part by curing the adhesive during or after the deformation A method for producing a packaging member.
内型の外周の長さが、筒状体内周の長さに略等しいか或いは若干小さく、
内型の後退部が、内型の軸方向と直交する断面において、後退部の両側の2点より内側方向に凹んだ略V字状の形状をなしており、且つ、この後退部の両側の2点の少なくとも1方が湾曲部の一部を構成しており、
この湾曲部が、造管工程終了時の筒状体より小さな曲率半径を有するものであり、
筒状体の少なくとも後退部の外側に位置する部分に対して、上記の後退部の形状である断面略V字状の形状に沿った外周形状を有するローラによって、上記の押圧力を加えることにより、その断面を後退部分及び湾曲部分を備えた非円形の異形形状に変形させることを特徴とする請求項1又は2記載の梱包・包装用部材の製造方法。
The length of the outer periphery of the inner mold is substantially equal to or slightly smaller than the length of the cylindrical inner periphery,
In the cross section orthogonal to the axial direction of the inner mold, the inner mold receding portion has a substantially V-shape that is recessed inward from two points on both sides of the receding portion, and on both sides of the receding portion. At least one of the two points constitutes a part of the curved portion,
This curved portion has a smaller radius of curvature than the tubular body at the end of the pipe making process,
By applying the above pressing force to at least a portion of the cylindrical body located outside the receding portion with a roller having an outer peripheral shape along a substantially V-shaped cross section that is the shape of the receding portion. 3. The method for manufacturing a packaging / packaging member according to claim 1, wherein the cross section is deformed into a non-circular irregular shape having a receding portion and a curved portion.
造管工程と変形工程とを連続して行い、
造管工程においてはシート状体をマンドレル上で積層し、このマンドレルの軸方向に筒状体を移送することにより、非硬化の筒状体内に変形工程の内型を挿通して上記押圧力を加えるようにしたことを特徴とする請求項1又は2又は3記載の梱包・包装用部材の製造方法。
The pipe making process and the deformation process are performed continuously,
In the pipe making process, the sheet-like body is laminated on the mandrel, and the cylindrical body is transferred in the axial direction of the mandrel. The method for manufacturing a packaging / packaging member according to claim 1, 2, or 3, wherein the method is added.
JP14959795A 1995-05-23 1995-05-23 Manufacturing method for packaging and packaging materials Expired - Fee Related JP3707097B2 (en)

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JP3707097B2 true JP3707097B2 (en) 2005-10-19

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JP2012101845A (en) * 2010-11-15 2012-05-31 Honshu:Kk System and method for manufacturing cushioning material
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