JP3690568B2 - Weight detector for cooking device - Google Patents

Weight detector for cooking device Download PDF

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Publication number
JP3690568B2
JP3690568B2 JP27475798A JP27475798A JP3690568B2 JP 3690568 B2 JP3690568 B2 JP 3690568B2 JP 27475798 A JP27475798 A JP 27475798A JP 27475798 A JP27475798 A JP 27475798A JP 3690568 B2 JP3690568 B2 JP 3690568B2
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JP
Japan
Prior art keywords
electrode plate
movable electrode
support shaft
weight
weight detection
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JP27475798A
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Japanese (ja)
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JP2000104928A (en
Inventor
栄 近藤
徹弌 有田
健 福田
克巳 吉川
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Sharp Corp
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Sharp Corp
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Priority to JP27475798A priority Critical patent/JP3690568B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、電子レンジなどの加熱調理器において、ターンテーブルに載せられた加熱調理対象物の重量を検出する加熱調理器用重量検出装置に関し、さらに詳しくは、ターンテーブルに載せられた加熱調理対象物の重量を静電容量の変化として検出する加熱調理器用重量検出装置に関するものである。
【0002】
【従来の技術】
最近の電子レンジなどの加熱調理器においては、ターンテーブルに載せられた加熱調理対象物の重量を検出する重量検出装置が設けられており、加熱調理に先立って、ターンテーブルに載せられた加熱調理対象物の重量を重量検出装置によって自動的に検出し、検出した重量に応じて加熱調理するものが提供されている。このように電子レンジなどに用いられる重量検出装置(加熱調理器用重量検出装置)について説明する。
【0003】
加熱調理器の加熱調理器用重量検出装置に係わる部分の縦断面正面図を図3に示す。同図において、10は加熱室、11は加熱室10内に配設されたターンテーブル、12はターンテーブルの支持軸、13は支持軸12の上端に設けられたターンテーブルプレートである。ターンテーブルプレート13のボス部13aはターンテーブルの支持軸12に所定寸法で嵌め込まれており、フランジ部13bはターンテーブル11を載せるように構成されている。
【0004】
加熱室10の下側では、例えばスポット溶接にてモータ取付金具14が加熱室10に固定されており、モータ取付金具14にターンテーブル駆動装置15と重量検出装置16とが組品化されたユニット17がビス18によって取り付けられている。ターンテーブル駆動装置15は、ターンテーブルモータ19と不図示の減速機構と支持軸12とを金属製ケース20に取り付けて組品化されたものである。
【0005】
図3中の円Cで囲まれた部分の拡大図である図4を用いてさらに説明する。支持軸12には、セラミックシャフト12aの下端部に樹脂性のキャップ12bが一体成型されている。12dはキャップ12bと一体に成型された不図示の回転駆動ギヤの補強リブ12eの下端に設けられた保護リブであり、支持軸12に過荷重が加わったときに金属製ケース20の隆起部20aに当接して重量検出装置16を保護する働きをする。
【0006】
重量検出装置16は、互いの間に僅かな空隙が設けられて空気コンデンサを形成する固定電極板21と可動電極板23とからなり、支持軸12の下側にビス固定されている。固定電極板21はフェノールまたはエポキシ樹脂などの積層板の表面に銅箔などの電気導電体を張り付けた、一般にプリント基板と称される導体張り積層板であり、エッチング処理にて所定の電極部及び導体パターンが形成されている。
【0007】
可動電極板23は、その下方から見た平面図を図5に示すように、導電性金属板をジンバルバネ形状に形成した矩形状板バネであり、中心平面部23aの中心に荷重が加わると、平面を保ったまま上下に移動して可動電極として作用するとともに、支持軸12の回転トルクを少なくしている。
【0008】
そして、従来の加熱調理器用重量検出装置では、キャップ12bの回転中心には重量検出装置16の可動電極板23に点接触させるための円錐状または球状の突起12cが設けられていた。
【0009】
上記構成により、ターンテーブル11上に加熱調理対象物を載せると、加熱調理対象物の重量に応じた量だけ支持軸12がスラスト方向に変位するが、この変位により、支持軸12の突起12Cを介して、可動電極板23の中心平面部23aに荷重が加わり、加熱調理対象物の重量に応じた量だけ可動電極板23が下方に変位する。この可動電極板23の変位により、固定電極板21と可動電極板23との空隙寸法が変化し、固定電極板21と可動電極板23とで形成される空気コンデンサの静電容量が可動電極板23の変位量に応じた値だけ変化する。そして、この静電容量の変化量が外部の重量検出回路(不図示)により重量に換算され、この換算結果に基づいて加熱調理の制御が行われる。
【0010】
【発明が解決しようとする課題】
しかしながら、上記従来の加熱調理器用重量検出装置では、支持軸12に対する可動電極板23の取付位置がばらつくと、支持軸12の突起12cによって可動電極板23の中心平面部23aに荷重が加わる点がばらつくことになり、同一の荷重であっても、可動電極板23の変位量が異なるという現象が発生する。すなわち、従来の加熱調理器用重量検出装置では、組立のばらつきによって、同一の加熱調理対象物に対する検出重量がばらつくという問題があった。
【0011】
そこで、本発明は、組立のばらつきによる検出重量のばらつきを解消した加熱調理器用重量検出装置を提供することを目的とする。
【0012】
【課題を解決するための手段】
上記の目的を達成するため、本願の加熱調理器用重量検出装置では、加熱調理対象物が載せられるテーブルと、該テーブルを支持する支持軸と、固定電極板と該固定電極板に対して可動な可動電極板とから成る、重量検出装置とを備え、前記テーブルに加熱調理対象物が載せられたとき、前記支持軸がスラスト方向に変位して前記可動電極板を押圧し、押圧された前記可動電極板が変位して前記固定電極板と前記可動電極板との間の空隙寸法が変化して静電容量変化ることにより前記テーブルに載せられた加熱調理対象物の重量を検出する加熱調理器用重量検出装置において、絞り加工により形成され前記支持軸のスラスト方向の変位を点荷重として受ける突起が設けられている構成とする。
【0013】
上記構成により、支持軸に対する可動電極板の取付位置がばらついたとしても、可動電極板に荷重が加わる点が一定となり、同一の荷重に対しては可動電極板の変位量は一定となる。
【0014】
また、上記構成の加熱調理器用重量検出装置において突起の高さを可動電極板の厚さと略同一としてもよい。
【0015】
上記構成により、可動電極板に突起を形成し易く、支持軸の回転に対しても好ましい。
【0016】
また、上記構成の加熱調理器用重量検出装置において、突起を半球状としてもよい。
【0017】
可動電極板に形成された絞り突起の先端に亀裂が入ると、支持軸の回転トルクが大きくなる。しかしながら、上記構成により、可動電極板に形成された絞り突起を半球状としているので、絞り加工時に可動電極板に設ける突起の先端に亀裂が入る虞がない。
【0018】
【発明の実施の形態】
以下に、本発明の実施形態を図面を参照しながら説明する。図1は本発明の一実施形態である加熱調理器用重量検出装置の要部断面図である。図2は可動電極板22を下方から見た平面図及び右側面図である。尚、従来技術と同一部分には同一符号を付して説明を省略する。可動電極板22の中心平面部22aの中央に支持軸12の回転中心にその中心を一致させて半球状の絞り突起22bを設けている。尚、これを受けて、支持軸12のキャップ12bの底面はフラットな平滑面としている。
【0019】
このように、本実施形態の加熱調理器用重量検出装置では、支持軸12のスラスト方向の変位を点荷重として受けるための突起22bを可動電極板22に設けているので、組立作業に起因して支持軸12に対する可動電極板22の取付位置がばらついたとしても、可動電極板22に荷重が加わる点は一定となり、同一の荷重に対する可動電極板22の移動量は一定となる。したがって、組立のばらつきによる検出重量のばらつきを解消することができる。
【0020】
そして、可動電極板22の加工において、可動電極板22を取り付けるための取付穴22cと突起22bとを同一工程で形成することにより、取付穴22cと突起22bとの位置関係にばらつきがなくなり、可動電極板の荷重を受ける点が部品毎にばらつくことはなくなる。したがって、部品による検出重量のばらつきを解消することができる。
【0021】
尚、半球状の絞り突起22bの高さは板の厚さ程度(約1mm)が加工的に好ましく、支持軸12の回転に対しても好ましい。ここで、絞り突起22bの先端が尖りすぎていると、絞り加工時に亀裂が入る虞があり、亀裂が入ると支持軸12のキャップ12bとの摩擦係数が増大し、回転トルクが増すとともに、滑らかな回転の妨げとなる。これに対して、本実施形態では、絞り突起22bを半球状としているので、突起の先端に亀裂が入る虞がなく、支持軸12の回転トルクを小さく保つことができ、また、滑らかな回転を妨げることもない。
【0022】
【発明の効果】
以上説明したように、本願の加熱調理器用重量検出装置によれば、組立作業に起因して支持軸に対する可動電極板の取付位置がばらついたとしても、可動電極板に荷重が加わる点は一定となり、同一の荷重に対する可動電極板の移動量は一定となるので、組立のばらつきによる検出重量のばらつきを解消することができる。
【0023】
また、可動電極板において取付穴と突起との位置関係にばらつきがなくなり、可動電極板の荷重を受ける点が部品毎にばらつくことはなくなるので、部品による検出重量のばらつきを解消することができる。
【0024】
また、絞り加工時に可動電極板に形成された突起の先端に亀裂が入る虞がないので、支持軸の回転トルクを小さく保つことができる。
【図面の簡単な説明】
【図1】 本発明の一実施形態である加熱調理器用重量検出装置の要部断面図である。
【図2】 本実施形態における可動電極板を下方から見た平面図及び右側面図である。
【図3】 加熱調理器の加熱調理器用重量検出装置に係わる部分の縦断面正面図である。
【図4】 従来の加熱調理器用重量検出装置の要部断面図である。
【図5】 従来技術における可動電極板を下方から見た平面図及び右側面図である。
【符号の説明】
10 加熱室
11 ターンテーブル
12 支持軸
12a セラミックシャフト
12b キャップ
12c 突起
12d 保護リブ
12e 補強リブ
13 ターンテーブルプレート
13a ボス部
13b フランジ部
14 モータ取付金具
15 ターンテーブル駆動装置
16 重量検出装置
18 ビス
19 ターンテーブルモータ
20 金属製ケース
20a 隆起部
21 固定電極板
22 可動電極板
22a 中心平面部
22b 突起
22c 取付穴
23 可動電極板
23a 中心平面部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a weight detection device for a cooking device that detects the weight of a cooking object placed on a turntable in a cooking device such as a microwave oven, and more particularly, to a cooking object placed on a turntable. The present invention relates to a weight detection apparatus for a heating cooker that detects the weight of the cooking device as a change in capacitance.
[0002]
[Prior art]
In a recent cooking device such as a microwave oven, a weight detection device for detecting the weight of a cooking object placed on the turntable is provided, and the cooking performed on the turntable prior to cooking. There has been provided a device that automatically detects the weight of an object by a weight detection device and cooks the food according to the detected weight. A weight detection device (a weight detection device for a cooking device) used for a microwave oven or the like will be described.
[0003]
The longitudinal cross-sectional front view of the part concerning the weight detection apparatus for heating cookers of a heating cooker is shown in FIG. In the figure, 10 is a heating chamber, 11 is a turntable disposed in the heating chamber 10, 12 is a support shaft of the turntable, and 13 is a turntable plate provided at the upper end of the support shaft 12. A boss portion 13a of the turntable plate 13 is fitted into the support shaft 12 of the turntable with a predetermined size, and a flange portion 13b is configured to place the turntable 11 thereon.
[0004]
Below the heating chamber 10, a motor mounting bracket 14 is fixed to the heating chamber 10 by spot welding, for example, and a unit in which the turntable driving device 15 and the weight detection device 16 are assembled into the motor mounting bracket 14. 17 is attached by screws 18. The turntable driving device 15 is an assembly in which a turntable motor 19, a reduction mechanism (not shown), and a support shaft 12 are attached to a metal case 20.
[0005]
This will be further described with reference to FIG. 4 which is an enlarged view of a portion surrounded by a circle C in FIG. A resin cap 12b is integrally formed on the support shaft 12 at the lower end of the ceramic shaft 12a. Reference numeral 12d denotes a protective rib provided at the lower end of a reinforcing rib 12e (not shown) formed integrally with the cap 12b. When the support shaft 12 is overloaded, the raised portion 20a of the metal case 20 is provided. The weight detecting device 16 is protected by abutting against.
[0006]
The weight detection device 16 is composed of a fixed electrode plate 21 and a movable electrode plate 23 which are provided with a slight gap between them to form an air capacitor, and are fixed to the lower side of the support shaft 12 with screws. The fixed electrode plate 21 is a conductor-clad laminate generally referred to as a printed circuit board in which an electrical conductor such as copper foil is attached to the surface of a laminate such as phenol or epoxy resin. A conductor pattern is formed.
[0007]
As shown in FIG. 5, the movable electrode plate 23 is a rectangular plate spring in which a conductive metal plate is formed in a gimbal spring shape as shown in FIG. 5, and when a load is applied to the center of the center plane portion 23a, While maintaining a flat surface, it moves up and down to act as a movable electrode, and the rotational torque of the support shaft 12 is reduced.
[0008]
In the conventional heating cooker weight detection device, a conical or spherical protrusion 12c for making point contact with the movable electrode plate 23 of the weight detection device 16 is provided at the rotation center of the cap 12b.
[0009]
With the above configuration, when the object to be cooked is placed on the turntable 11, the support shaft 12 is displaced in the thrust direction by an amount corresponding to the weight of the object to be cooked. By this displacement, the protrusion 12C of the support shaft 12 is displaced. Thus, a load is applied to the central flat portion 23a of the movable electrode plate 23, and the movable electrode plate 23 is displaced downward by an amount corresponding to the weight of the object to be cooked. Due to the displacement of the movable electrode plate 23, the dimension of the gap between the fixed electrode plate 21 and the movable electrode plate 23 changes, and the capacitance of the air capacitor formed by the fixed electrode plate 21 and the movable electrode plate 23 is changed to the movable electrode plate. It changes by a value corresponding to the displacement amount of 23. The amount of change in capacitance is converted into a weight by an external weight detection circuit (not shown), and cooking is controlled based on the conversion result.
[0010]
[Problems to be solved by the invention]
However, in the above-described conventional weight detecting device for a heating cooker, when the mounting position of the movable electrode plate 23 with respect to the support shaft 12 varies, a load is applied to the central flat portion 23a of the movable electrode plate 23 by the protrusion 12c of the support shaft 12. As a result, the displacement of the movable electrode plate 23 varies even with the same load. That is, in the conventional cooking device weight detection device, there is a problem that the detected weight for the same cooking object varies due to variations in assembly.
[0011]
Then, an object of this invention is to provide the weight detection apparatus for heating cookers which eliminated the dispersion | variation in the detected weight by the dispersion | variation in an assembly.
[0012]
[Means for Solving the Problems]
To achieve the above object, in the heating cooker weight detecting device of the present application, a table cooking object is placed, a support shaft for supporting the table, movable relative to fixed electrode plate and the fixed electrode plate a Ru consists the movable electrode plate, and a heavy amount detector, when the cooking object is put on the table, to press the movable electrode plate wherein the support shaft is displaced in the thrust direction, is pressed and the weight of the cooking object capacitance pore size is changed is placed on the table by Rukoto to change in between said the movable electrode plate is displaced the fixed electrode plate and the movable electrode plate The weight detection device for a cooking device to be detected is configured to have a protrusion formed by drawing and receiving a displacement in the thrust direction of the support shaft as a point load .
[0013]
With the above configuration, even when the mounting position of the movable electrode plate with respect to the support shaft varies, the point at which the load is applied to the movable electrode plate is constant, and the displacement amount of the movable electrode plate is constant for the same load.
[0014]
In the heating cooker weight detection device having the above-described configuration, the height of the protrusion may be substantially the same as the thickness of the movable electrode plate.
[0015]
With the above configuration, it is easy to form protrusions on the movable electrode plate, which is preferable for the rotation of the support shaft.
[0016]
Moreover, in the weight detection apparatus for heating cookers having the above-described configuration, the protrusion may be hemispherical .
[0017]
If a crack is formed at the tip of the diaphragm protrusion formed on the movable electrode plate, the rotational torque of the support shaft increases . However, since the diaphragm protrusion formed on the movable electrode plate has a hemispherical shape due to the above configuration , there is no possibility that the tip of the protrusion provided on the movable electrode plate is cracked during the drawing process.
[0018]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a cross-sectional view of a main part of a weight detecting device for a cooking device according to an embodiment of the present invention. FIG. 2 is a plan view and a right side view of the movable electrode plate 22 as viewed from below. In addition, the same code | symbol is attached | subjected to the part same as a prior art, and description is abbreviate | omitted. A hemispherical diaphragm protrusion 22b is provided at the center of the central flat portion 22a of the movable electrode plate 22 so that the center thereof coincides with the center of rotation of the support shaft 12. In response to this, the bottom surface of the cap 12b of the support shaft 12 is a flat smooth surface.
[0019]
Thus, in the cooking-by-cooker weight detection apparatus of this embodiment, since the protrusion 22b for receiving the displacement of the support shaft 12 in the thrust direction as a point load is provided on the movable electrode plate 22, it is caused by the assembly work. Even if the mounting position of the movable electrode plate 22 with respect to the support shaft 12 varies, the point at which the load is applied to the movable electrode plate 22 is constant, and the amount of movement of the movable electrode plate 22 with respect to the same load is constant. Therefore, it is possible to eliminate variations in detected weight due to variations in assembly.
[0020]
In the processing of the movable electrode plate 22, by forming the mounting hole 22c and the projection 22b for mounting the movable electrode plate 22 in the same process, there is no variation in the positional relationship between the mounting hole 22c and the projection 22b. The point receiving the load of the electrode plate does not vary from part to part. Therefore, it is possible to eliminate the variation in the detected weight due to the parts.
[0021]
It should be noted that the height of the hemispherical diaphragm protrusion 22b is preferably about the thickness of the plate (about 1 mm), and is preferable for the rotation of the support shaft 12. Here, if the tip of the squeezing protrusion 22b is too sharp, there is a risk of cracks occurring during the drawing process. If cracks occur, the coefficient of friction between the support shaft 12 and the cap 12b increases, the rotational torque increases, and smoothness occurs. Hinders proper rotation. On the other hand, in the present embodiment, since the diaphragm protrusion 22b is hemispherical, there is no risk of cracking at the tip of the protrusion, the rotational torque of the support shaft 12 can be kept small, and smooth rotation is achieved. There is no hindrance.
[0022]
【The invention's effect】
As described above, according to the heating cooker weight detection device of the present application , even if the mounting position of the movable electrode plate with respect to the support shaft varies due to assembly work, the point at which the load is applied to the movable electrode plate is constant. Since the amount of movement of the movable electrode plate with respect to the same load is constant, variations in detected weight due to variations in assembly can be eliminated.
[0023]
In addition, there is no variation in the positional relationship between the mounting hole and the protrusion in the movable electrode plate, and the point of receiving the load on the movable electrode plate does not vary from component to component, so that variation in detected weight due to components can be eliminated.
[0024]
Further, since there is no possibility of cracks at the tips of the protrusions formed on the movable electrode plate during drawing, the rotational torque of the support shaft can be kept small.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a main part of a weight detector for a cooking device according to an embodiment of the present invention.
FIGS. 2A and 2B are a plan view and a right side view of a movable electrode plate viewed from below according to the present embodiment.
FIG. 3 is a longitudinal sectional front view of a portion related to a weight detection device for a cooking device of a cooking device.
FIG. 4 is a cross-sectional view of a main part of a conventional weight detector for a heating cooker.
FIGS. 5A and 5B are a plan view and a right side view of a movable electrode plate in the prior art as viewed from below. FIGS.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Heating chamber 11 Turntable 12 Support shaft 12a Ceramic shaft 12b Cap 12c Protrusion 12d Protection rib 12e Reinforcement rib 13 Turntable plate 13a Boss part 13b Flange part 14 Motor mounting bracket 15 Turntable drive device 16 Weight detection device 18 Screw 19 Turntable Motor 20 Metal case 20a Raised portion 21 Fixed electrode plate 22 Movable electrode plate 22a Center plane portion 22b Projection 22c Mounting hole 23 Movable electrode plate 23a Center plane portion

Claims (3)

加熱調理対象物が載せられるテーブルと、
該テーブルを支持する支持軸と、
固定電極板と該固定電極板に対して可動な可動電極板とから成る、重量検出装置とを備え、
前記テーブルに加熱調理対象物が載せられたとき、前記支持軸がスラスト方向に変位して前記可動電極板を押圧し、
押圧された前記可動電極板が変位して前記固定電極板と前記可動電極板との間の空隙寸法が変化し静電容量が変化することにより前記テーブルに載せられた加熱調理対象物の重量を検出する加熱調理器用重量検出装置において、
絞り加工により形成され前記支持軸のスラスト方向の変位を点荷重として受ける突起が前記可動電極板に設けられていることを特徴とする加熱調理器用重量検出装置。
A table on which an object to be cooked is placed;
A support shaft for supporting the table;
Formed Ru and a movable movable electrode plate with respect to the fixed electrode plate and the fixed electrode plate, and a heavy amount detector,
When the object to be cooked is placed on the table, the support shaft is displaced in the thrust direction to press the movable electrode plate,
The was pressed by the movable electrode plate displacement heating cooking object placed on the said table by Rukoto to change the capacitance pore size is changed between the movable electrode plate and the fixed electrode plate In the weight detection device for a heating cooker that detects the weight,
Heating cooker weight detection apparatus projections for receiving the drawing is formed by point load in the thrust direction of displacement of the support shaft, characterized in that provided on the movable electrode plate.
前記突起の高さが前記可動電極板の厚さと略同一であることを特徴とする請求項1に記載の加熱調理器用重量検出装置。  The weight detection apparatus for a heating cooker according to claim 1, wherein the height of the protrusion is substantially the same as the thickness of the movable electrode plate. 前記突起が半球状であることを特徴とする請求項1又は請求項2に記載の加熱調理器用重量検出装置。  The weight detection apparatus for a heating cooker according to claim 1 or 2, wherein the protrusion is hemispherical.
JP27475798A 1998-09-29 1998-09-29 Weight detector for cooking device Expired - Lifetime JP3690568B2 (en)

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JP27475798A JP3690568B2 (en) 1998-09-29 1998-09-29 Weight detector for cooking device

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Application Number Priority Date Filing Date Title
JP27475798A JP3690568B2 (en) 1998-09-29 1998-09-29 Weight detector for cooking device

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JP3690568B2 true JP3690568B2 (en) 2005-08-31

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Publication number Priority date Publication date Assignee Title
JP2017062224A (en) * 2015-09-25 2017-03-30 グアンドン ミデア キッチン アプライアンス マニュファクチュアリング カンパニー リミテッドGuangdong Midea Kitchen Appliances Manufacturing Co., Ltd. Weight sensor for microwave oven, weight sensing means and sensing elastic piece for the same, and microwave oven

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