JP3686252B2 - Drilling and stirring equipment - Google Patents

Drilling and stirring equipment Download PDF

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Publication number
JP3686252B2
JP3686252B2 JP09582998A JP9582998A JP3686252B2 JP 3686252 B2 JP3686252 B2 JP 3686252B2 JP 09582998 A JP09582998 A JP 09582998A JP 9582998 A JP9582998 A JP 9582998A JP 3686252 B2 JP3686252 B2 JP 3686252B2
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Japan
Prior art keywords
excavation
stirring
box
outer tube
shaft
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Expired - Fee Related
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JP09582998A
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Japanese (ja)
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JPH11293659A (en
Inventor
章 福嶋
カルキー・マダン
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株式会社ジオトップ
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Description

【0001】
【発明の属する技術分野】
本発明は、地盤を柱状に掘削すると共に、掘削土をセメントミルクと攪拌混合して、ソイルセメントを充填した状態の掘削孔を形成する、掘削・攪拌装置に関するもので、特に掘削土とセメントミルクの良好な混合状態が得られる掘削・攪拌装置に関する。
【0002】
【従来の技術】
従来、ソイルセメントを充填した状態の掘削孔を形成する掘削・攪拌装置としては、掘削翼と攪拌翼が取り付けられた掘削軸に、掘削翼と攪拌翼の間および/または攪拌翼と攪拌翼の間に位置し、掘削翼による掘削径より大きな径の共まわり防止翼を、ボスを介して回転自在に装着したものが知られている(特公昭58−29374号公報)。
【0003】
上記従来の掘削・攪拌装置は、共まわり防止翼を掘削孔壁に食い込ませて係止することで、掘削軸を共まわり防止翼に対して空転させ、掘削軸と共に回転する攪拌翼と共まわりしようとする掘削土の塊を停止している共まわり防止翼で押さえ、掘削土の共まわりによるセメントミルクとの混合不良を防止しようとするものである。
【0004】
【発明が解決しようとする課題】
しかしながら、上記従来の掘削・攪拌装置の場合、攪拌翼による攪拌領域が、攪拌翼が回転移動して掘削土を水平方向に剪断する円形領域に限られると共に、攪拌翼は単に経路に位置する掘削土を押し退けるだけのものであるので、広い範囲の掘削土を効果的に流動化させて攪拌することができない。つまり、攪拌翼が位置する領域の掘削土を輪切り状に剪断攪拌するにすぎないもので、高い攪拌効率が得にくい問題がある。また、共まわり防止翼が掘削孔壁に食い込んだ状態で掘削軸が上げ下げされることになるので、掘削孔壁が共まわり防止翼で掻き崩されやすいという問題もある。
【0005】
本発明は、上記従来の問題点にかんがみてなされたもので、掘削・攪拌装置において、掘削孔壁の掻き崩しを防止しつつ、広い範囲の掘削土を効果的に流動化させて効率の良い攪拌ができるようにすることを目的とする。
【0006】
【課題を解決するための手段】
このために本発明は、中心部を貫通する掘削ロッドを回転自在に保持する外管が上下に貫通し、しかも外管の外周に上下に設けられたレールに沿って上下に強制移動可能な昇降箱を備えており、この昇降箱から外方へ突き出た撹拌軸に、攪拌軸まわりに強制回転可能であって、掘削される掘削孔の径内に納まる大きさの攪拌翼が取り付けられていることを特徴とする掘削・攪拌装置を提供するものである。
【0007】
【発明の実施の形態】
図1及び図2に基づいて、本発明に係る掘削・攪拌装置の一例を説明する。
【0008】
図1は掘削状態にある本発明に係る掘削・攪拌装置の一例を示す図、図2は図1に示される掘削・攪拌装置における昇降箱1付近の拡大横断面図である。
【0009】
図中2は掘削ロッドで、外管3の中心部を上下に貫通し、その先端には掘削刃4が設けられている。また、掘削ロッド2の中心部を軸方向に貫通して、掘削孔にセメントミルクを注入するための注入路19(図2参照)が形成されている。
【0010】
外管3は、掘削ロッド2を回転自在に保持しているもので、途中に位置する昇降箱1を上下に貫通している。外管3の上下部には、上下一対をなすスプロケット5,6が、外管3の外周方向に約180度ずらされて二対取り付けられており、それぞれチェーン7が掛け渡されている。各チェーン7の一側は、それぞれ昇降箱1の連結部8に連結されている。また、外管3の外周には、上下に伸びる4本のレール9が設けられており、このレール9に沿ってラック10が形成されている。
【0011】
昇降箱1内には各レール9上を走行する走行輪11が取り付けられている。昇降箱1は、この走行輪11がレール9を介して四方から外管3を挟み付けることで、外管3に対し上下に移動可能な状態で保持されているものである。また、上記のように、スプロケット5,6間に掛け渡されたチェーン7の一側が昇降箱1の連結部8に連結されていることから、例えば上部のスプロケット5を油圧モータ等によって回転させてチェーン7を回転させると、これに伴って昇降箱1を外管3に沿って上下に強制移動させることができる。例えば図1において、チェーン7を右回り回転させると昇降箱1は上昇し、逆に左回りに回転させると昇降箱1は下降することになる。
【0012】
上記昇降箱1の両側部から外方へ攪拌軸12が突き出しており、この攪拌軸12には攪拌翼13が取り付けられている。この攪拌翼13は、前記掘削刃4によって掘削される掘削孔の径方向に納まる大きさとなっている。すなわち、攪拌翼13の大きさは、少なくとも掘削孔壁14に食い込むことのない大きさとなっている。
【0013】
一方、攪拌軸12の昇降箱1側端部にはかさ歯車15が固定されており、このかさ歯車15は、昇降箱1内に攪拌軸12と直交する方向に保持された攪拌駆動軸16上のかさ歯車17と噛み合っている。また、攪拌駆動軸16には攪拌駆動歯車18が固定されており、この攪拌駆動歯車18は、前述した外管3外周のラック10と噛み合っている。従って、昇降箱1を上下に強制移動させると、これに伴って、ラック10と噛み合っている攪拌駆動歯車18が回転して攪拌駆動軸16を回転させ、この回転が両かさ歯車17,15を介して攪拌軸12を回転させて、攪拌翼13を攪拌軸12まわりに強制回転させることになる。
【0014】
次に、図1および図2で説明した装置の作動状態について説明する。
【0015】
まず、掘削ロッド2を回転させ、掘削刃4で掘削孔を形成する。この時、外管3は掘削ロッド2に対して回転自在であることから、外管3は回転せず、掘削ロッド2のみが回転する。また、攪拌翼13は、図1に示されるように、垂直に立てた状態としておくことによって、掘削の進行に伴って掘削土中に押し込まれて前進することになる。
【0016】
必要な深さの掘削孔を形成した後、掘削ロッド2の回転を止め、注入路19からセメントミルクを掘削孔内に注入すると共に、チェーン7を回転させて、適宜の間隔で昇降箱1を上下に強制移動させる。これにより、攪拌翼13が攪拌軸12まわりに強制回転されながら上下に強制移動され、広い範囲に亙って掘削土を攪拌流動化させてセメントミルクと混合することができる。また、攪拌翼13が掘削孔の径内に納まるものであることから、掘削孔壁14を掻き崩す心配もない。
【0017】
特に、停止している掘削ロッド2に対して外管3を回転させることができるようにしておき、外管3をゆっくり回転させながらこの攪拌を行うと、一層攪拌効率を高めることができる。
【0018】
このようにして切削土を攪拌してセメントミルクと合わせてソイルセメント化しつつ、徐々に掘削ロッド2および外管3を引き上げれば、良好な混合状態のソイルセメントで満たされた掘削孔を形成することができる。
【0019】
なお、ソイルセメントで満たされた掘削孔を形成した後は、そのままソイルセメントを硬化させて地盤強化を図る。さらに杭を沈設した後にソイルセメントを硬化させると、一層強固な地盤強化を図ることができる。
【0020】
図示される例では、昇降箱1の上下強制移動をスプロケット5,6間に掛け渡したチェーン7で行うものとなっているが、昇降箱1内に油圧モータを設けておき、この油圧モータによって昇降箱1を上下に強制移動させることもできる。例えば油圧モータで攪拌駆動軸16を回転駆動するようにすれば、1つの油圧モータで昇降箱1の上下強制移動と、攪拌翼13の強制回転とを同時に行うことができる。また、昇降箱1の上下強制移動は図示されるチェーン7で行い、昇降箱1内の油圧モータで攪拌翼13の強制回転を行うようにすることもできる。例えば攪拌駆動歯車18を設けることなく攪拌駆動軸16を油圧モータで回転させるようにすればよい。
【0021】
【発明の効果】
本発明は、以上説明した通りのものであり、次の効果を奏するものである。
【0022】
(1)上下に強制移動される攪拌翼13を強制回転させながら掘削土を攪拌することができるので、広い範囲の掘削土を流動化させて、セメントミルクとの良好な混合状態を得ることができる。
【0023】
(2)攪拌翼13は、掘削刃4によって掘削される掘削孔の径方向に納まる大きさとなっているので、掘削孔壁14を掻き崩す心配がない。従って、掘削孔壁14の崩壊により、掘削土とセメントミルクの混合不良を生じたり、杭の沈設を行う場合に杭が挿入しにくくなったりすることがない。
【図面の簡単な説明】
【図1】掘削状態にある本発明に係る掘削・攪拌装置の一例を示す図である。
【図2】図1に示される掘削・攪拌装置における昇降箱付近の拡大横断面図である。
【符号の説明】
1 昇降箱
2 掘削ロッド
3 外管
4 掘削刃
5 スプロケット
6 スプロケット
7 チェーン
8 連結部
9 レール
10 ラック
11 走行輪
12 攪拌軸
13 攪拌翼
14 掘削孔壁
15 かさ歯車
16 攪拌駆動軸
17 かさ歯車
18 攪拌駆動歯車
19 注入路
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a drilling / stirring device that excavates the ground into a columnar shape and stirs and mixes the excavated soil with cement milk to form a drilling hole filled with soil cement, and in particular, the excavated soil and cement milk. It is related with the excavation and stirring apparatus which can obtain the favorable mixing state.
[0002]
[Prior art]
Conventionally, as a drilling / stirring device for forming a drilling hole filled with soil cement, a drilling shaft to which the drilling blade and the stirring blade are attached is provided between the drilling blade and the stirring blade and / or between the stirring blade and the stirring blade. It is known that a co-rotation preventing blade, which is located between them and has a diameter larger than the excavating diameter of the excavating blade, is rotatably mounted via a boss (Japanese Patent Publication No. 58-29374).
[0003]
The conventional excavation / stirring device described above engages and locks the co-rotation prevention blade into the drilling hole wall, causing the excavation shaft to idle with respect to the co-rotation prevention blade and co-rotating with the agitation blade rotating together with the excavation shaft. The mass of excavated soil to be tried is held by a common rotation prevention blade that stops, and attempts to prevent poor mixing with cement milk due to the common excavation of excavated soil.
[0004]
[Problems to be solved by the invention]
However, in the case of the conventional excavation / stirring apparatus, the stirring region by the stirring blade is limited to a circular region in which the stirring blade rotates and shears the excavated soil in the horizontal direction, and the stirring blade is simply located in the path. Since it only pushes away the soil, a wide range of excavated soil cannot be effectively fluidized and stirred. That is, the excavated soil in the region where the stirring blades are located is merely sheared and stirred in a ring shape, and there is a problem that high stirring efficiency is difficult to obtain. In addition, since the excavation shaft is raised and lowered while the co-rotation prevention wing is biting into the excavation hole wall, there is also a problem that the excavation hole wall is easily scraped by the common rotation prevention wing.
[0005]
The present invention has been made in view of the above-described conventional problems. In the excavation / stirring device, the excavation hole wall is prevented from being crushed and the excavated soil in a wide range is effectively fluidized and efficiently. The purpose is to allow stirring.
[0006]
[Means for Solving the Problems]
For this purpose, the present invention provides an ascending / descending movement in which the outer pipe that rotatably holds the excavating rod penetrating through the center portion penetrates up and down and can be forcibly moved up and down along the rails provided on the outer circumference of the outer pipe. A stirrer blade that is capable of forcibly rotating around the stirrer shaft and fits within the diameter of the excavation hole is attached to the stirrer shaft that protrudes outward from the lifting box . An excavation / stirring device is provided.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Based on FIG.1 and FIG.2, an example of the excavation and stirring apparatus which concerns on this invention is demonstrated.
[0008]
FIG. 1 is a view showing an example of a digging / stirring apparatus according to the present invention in a digging state, and FIG. 2 is an enlarged cross-sectional view of the vicinity of a lifting box 1 in the digging / stirring apparatus shown in FIG.
[0009]
In the figure, reference numeral 2 denotes an excavation rod, which vertically penetrates the central portion of the outer tube 3 and has an excavation blade 4 at its tip. Further, an injection path 19 (see FIG. 2) is formed through the central portion of the excavation rod 2 in the axial direction to inject cement milk into the excavation hole.
[0010]
The outer tube 3 holds the excavation rod 2 in a freely rotatable manner, and penetrates the lifting box 1 located in the middle up and down. Two pairs of upper and lower sprockets 5, 6 are attached to the upper and lower portions of the outer tube 3 so as to be shifted by about 180 degrees in the outer circumferential direction of the outer tube 3, and the chain 7 is spanned around each. One side of each chain 7 is connected to a connecting portion 8 of the lifting box 1. Further, four rails 9 extending vertically are provided on the outer periphery of the outer tube 3, and a rack 10 is formed along the rails 9.
[0011]
A traveling wheel 11 that travels on each rail 9 is mounted in the elevating box 1. The elevating box 1 is held in a state in which the traveling wheel 11 can move up and down with respect to the outer tube 3 by sandwiching the outer tube 3 from four directions via the rail 9. Further, as described above, since one side of the chain 7 spanned between the sprockets 5 and 6 is connected to the connecting portion 8 of the lifting box 1, for example, the upper sprocket 5 is rotated by a hydraulic motor or the like. When the chain 7 is rotated, the lifting box 1 can be forcibly moved up and down along the outer tube 3. For example, in FIG. 1, when the chain 7 is rotated clockwise, the elevating box 1 is raised, and conversely when it is rotated counterclockwise, the elevating box 1 is lowered.
[0012]
A stirring shaft 12 protrudes outward from both sides of the lifting box 1, and a stirring blade 13 is attached to the stirring shaft 12. The stirring blade 13 has a size that fits in the radial direction of the excavation hole excavated by the excavation blade 4. That is, the size of the stirring blade 13 is at least a size that does not bite into the excavation hole wall 14.
[0013]
On the other hand, a bevel gear 15 is fixed to the end of the agitation shaft 12 on the side of the elevating box 1, and this bevel gear 15 is placed on the agitation drive shaft 16 held in the elevating box 1 in a direction perpendicular to the agitation shaft 12. It meshes with the bevel gear 17. A stirring drive gear 18 is fixed to the stirring drive shaft 16, and the stirring drive gear 18 meshes with the rack 10 on the outer periphery of the outer tube 3 described above. Accordingly, when the elevating box 1 is forcibly moved up and down, the stirring drive gear 18 meshing with the rack 10 is rotated to rotate the stirring drive shaft 16, and this rotation causes the double bevel gears 17 and 15 to rotate. Thus, the stirring shaft 12 is rotated, and the stirring blade 13 is forcibly rotated around the stirring shaft 12.
[0014]
Next, the operating state of the apparatus described in FIGS. 1 and 2 will be described.
[0015]
First, the excavation rod 2 is rotated and an excavation hole is formed by the excavation blade 4. At this time, since the outer tube 3 is rotatable with respect to the excavation rod 2, the outer tube 3 does not rotate, and only the excavation rod 2 rotates. In addition, as shown in FIG. 1, the stirring blades 13 are pushed vertically into the excavated soil as the excavation progresses, and are moved forward as the excavation progresses.
[0016]
After the drilling hole of the required depth is formed, the rotation of the drilling rod 2 is stopped, the cement milk is injected into the drilling hole from the injection path 19, and the chain 7 is rotated so that the lifting box 1 is moved at an appropriate interval. Force move up and down. Thus, the stirring blade 13 is forcibly moved up and down while being forced to rotate around the stirring shaft 12, and the excavated soil can be stirred and fluidized and mixed with cement milk over a wide range. Further, since the agitating blade 13 fits within the diameter of the excavation hole, there is no fear of crushing the excavation hole wall 14.
[0017]
In particular, if the outer tube 3 can be rotated with respect to the stopped excavation rod 2 and this stirring is performed while the outer tube 3 is slowly rotated, the stirring efficiency can be further increased.
[0018]
If the excavating rod 2 and the outer pipe 3 are gradually pulled up while stirring the cutting soil and combining with cement milk in this way, a drilling hole filled with a well-mixed soil cement is formed. be able to.
[0019]
In addition, after forming the excavation hole filled with the soil cement, the soil cement is hardened as it is to strengthen the ground. Furthermore, if the soil cement is hardened after the piles have been laid, a stronger ground reinforcement can be achieved.
[0020]
In the illustrated example, the vertical movement of the lifting / lowering box 1 is performed by a chain 7 spanned between the sprockets 5 and 6, but a hydraulic motor is provided in the lifting / lowering box 1, and this hydraulic motor The lifting box 1 can also be forcibly moved up and down. For example, if the stirring drive shaft 16 is rotationally driven by a hydraulic motor, the vertical movement of the lifting box 1 and the forced rotation of the stirring blade 13 can be simultaneously performed by one hydraulic motor. Further, the vertical movement of the lifting / lowering box 1 can be performed by the chain 7 shown in the figure, and the stirring blade 13 can be forcibly rotated by a hydraulic motor in the lifting / lowering box 1. For example, the stirring drive shaft 16 may be rotated by a hydraulic motor without providing the stirring drive gear 18.
[0021]
【The invention's effect】
The present invention is as described above, and has the following effects.
[0022]
(1) Since the excavated soil can be agitated while forcibly rotating the stirring blade 13 that is forcibly moved up and down, a wide range of excavated soil can be fluidized to obtain a good mixed state with cement milk. it can.
[0023]
(2) Since the agitating blade 13 has a size that fits in the radial direction of the excavation hole excavated by the excavation blade 4, there is no fear of crushing the excavation hole wall 14. Therefore, the collapse of the excavation hole wall 14 does not cause poor mixing of excavated soil and cement milk, and does not make it difficult to insert the pile when the pile is set.
[Brief description of the drawings]
FIG. 1 is a diagram showing an example of a digging / stirring apparatus according to the present invention in a digging state.
FIG. 2 is an enlarged cross-sectional view of the vicinity of a lifting box in the excavation / stirring apparatus shown in FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Lifting box 2 Drilling rod 3 Outer tube 4 Drilling blade 5 Sprocket 6 Sprocket 7 Chain 8 Connecting part 9 Rail 10 Rack 11 Traveling wheel 12 Stirring shaft 13 Stirring blade 14 Drilling hole wall 15 Bevel gear 16 Stirring drive shaft 17 Bevel gear 18 Stirring Drive gear 19 injection path

Claims (5)

中心部を貫通する掘削ロッドを回転自在に保持する外管が上下に貫通し、しかも外管の外周に上下に設けられたレールに沿って上下に強制移動可能な昇降箱を備えており、この昇降箱から外方へ突き出た撹拌軸に、攪拌軸まわりに強制回転可能であって、掘削される掘削孔の径内に納まる大きさの攪拌翼が取り付けられていることを特徴とする掘削・攪拌装置。An outer tube that rotatably holds the excavating rod penetrating the center portion penetrates up and down, and is equipped with an elevating box that can be forcibly moved up and down along rails provided on the outer periphery of the outer tube. Agitating shaft that protrudes outward from the lifting box is equipped with an agitating blade that can be forcibly rotated around the agitating shaft and fits within the diameter of the excavation hole to be excavated. Stirring device. 昇降箱が、外管の上下部に取り付けられたスプロケット間に掛け渡されたチェーンの一側に連結されており、両スプロケット間でチェーンを回転させることで上下に強制移動されることを特徴とする請求項の掘削・攪拌装置The lifting box is connected to one side of the chain spanned between the sprockets attached to the upper and lower parts of the outer tube, and is forced to move up and down by rotating the chain between both sprockets. The excavation / stirring device according to claim 1 昇降箱が、昇降箱内に設けられた油圧モータにより上下に強制移動されることを特徴とする請求項の掘削・攪拌装置。Lifting boxes, excavation and stirring apparatus according to claim 1, characterized in that the forced movement up and down by a hydraulic motor provided in the cabin. 攪拌軸が、外管に設けられたラックと噛み合って、昇降箱の上下の強制移動に伴って回転される攪拌駆動歯車の回転によって強制回転されることを特徴とする請求項2または3の掘削・攪拌装置。4. The excavation according to claim 2 , wherein the agitation shaft meshes with a rack provided in the outer pipe and is forcibly rotated by rotation of an agitation drive gear that is rotated in accordance with the forcible vertical movement of the elevating box.・ Agitator. 攪拌軸が、昇降箱内に設けられた油圧モータにより強制回転されることを特徴とする請求項2または3の掘削・攪拌装置。The excavation / stirring apparatus according to claim 2 or 3 , wherein the stirring shaft is forcibly rotated by a hydraulic motor provided in the elevating box.
JP09582998A 1998-04-08 1998-04-08 Drilling and stirring equipment Expired - Fee Related JP3686252B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP09582998A JP3686252B2 (en) 1998-04-08 1998-04-08 Drilling and stirring equipment

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Application Number Priority Date Filing Date Title
JP09582998A JP3686252B2 (en) 1998-04-08 1998-04-08 Drilling and stirring equipment

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JPH11293659A JPH11293659A (en) 1999-10-26
JP3686252B2 true JP3686252B2 (en) 2005-08-24

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JP09582998A Expired - Fee Related JP3686252B2 (en) 1998-04-08 1998-04-08 Drilling and stirring equipment

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