JP3686149B2 - Steam trap - Google Patents

Steam trap Download PDF

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Publication number
JP3686149B2
JP3686149B2 JP34800095A JP34800095A JP3686149B2 JP 3686149 B2 JP3686149 B2 JP 3686149B2 JP 34800095 A JP34800095 A JP 34800095A JP 34800095 A JP34800095 A JP 34800095A JP 3686149 B2 JP3686149 B2 JP 3686149B2
Authority
JP
Japan
Prior art keywords
valve
casing
upstream pipe
outlet
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP34800095A
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Japanese (ja)
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JPH09166287A (en
Inventor
正 小池
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tlv Co Ltd
Original Assignee
Tlv Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tlv Co Ltd filed Critical Tlv Co Ltd
Priority to JP34800095A priority Critical patent/JP3686149B2/en
Publication of JPH09166287A publication Critical patent/JPH09166287A/en
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Publication of JP3686149B2 publication Critical patent/JP3686149B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は、蒸気使用機器や蒸気配管に発生する復水を自動的に排出するスチ―ムトラップに関し、特に流体中に溶解している金属イオンが弁口表面に析出して閉塞してしまうことを防止したものに関する。
【0002】
【従来の技術】
スチ―ムトラップは、弁部材の駆動原理によって、蒸気と復水の比重差を利用したメカニカルタイプ、蒸気と復水の熱力学的特性差を利用したサ―モダイナミックタイプ、蒸気と復水の温度差を利用したサ―モスタチックタイプ等に分類されるが、基本的構成は弁ケ―シングに入口と弁室と出口を形成し、弁ケ―シングあるいは弁ケ―シングに取り付けた弁座部材に弁室と出口を連通する弁口を形成すると共に、弁室内に弁部材を配置し、弁部材で弁口を開閉することにより入口が連結する上流配管を流れてくる復水を自動的に出口に排出するものである。弁ケ―シングの材質は通常鋳鉄や鋳鋼等の鉄系金属であり、弁口を形成する弁座部材は耐摩耗性を考慮して通常ステンレス鋼で形成される。また弁ケ―シングで弁口が形成される場合や弁ケ―シングが小型の場合は、弁ケ―シングは通常ステンレス鋼で形成される。
【0003】
【発明が解決しようとする課題】
上記スチ―ムトラップにおいては、流体中に溶解して弁室内に流入してきた金属イオンが弁口表面に析出し、弁口を閉塞してしまう問題があった。例えば上流配管が銅管で形成されている場合には、銅管から溶解した銅イオンがステンレス鋼で形成された弁口表面に析出する。これは、上流配管と弁口を形成する部材との間に生じている電位差のために、金属イオンが弁口表面に析出し、弁口は取り付けられる配管の断面積に比べて面積がかなり小さいために、すぐに閉塞されてしまうためである。
【0004】
従って、本発明の技術的課題は、弁口表面に金属イオンが析出しないスチ―ムトラップを提供することである。
【0005】
【課題を解決する為の手段】
上記の技術的課題を解決するために講じた本発明の技術的手段は、弁ケ―シングと、弁ケ―シングに形成された入口と弁室及び出口と、弁ケ―シングあるいは弁ケ―シングに一体に取り付けた弁座部材に形成され弁室と出口を連通する弁口と、弁室内に配置された弁部材とを具備し、シールテープを介して入口を上流配管に接続して弁部材で弁口を開閉することにより上流配管を流れてくる復水を自動的に出口に排出するスチ―ムトラップにおいて、弁ケ―シングと上流配管との間にリ―ド線により形成された通電路を設けて電気的に導通させたことを特徴とするものである。
【0006】
【発明の実態の形態】
本発明は、弁ケ―シングと上流配管との間に通電路を設けて電気的に導通させたものである。そのため、弁口が形成される弁ケ―シングあるいは弁ケ―シングに一体に取り付けた弁座部材と上流配管とを等電位にすることができ、流体中に溶解している金属イオンが弁口表面に析出することはない。金属イオンは排出復水と共に出口に流れ去る。
【0007】
【実施例】
上記の技術的手段の具体例を示す実施例を説明する(図1参照)。
本実施例は熱応動式式スチ―ムトラップに適用したものである。
上ケ―シング1と下ケ―シング2とをねじ結合して、内部に弁室3を有する弁ケ―シングが形成される。上ケ―シング1に入口4が、下ケ―シング2に出口5が形成される。入口4と出口5は同軸に形成されている。下ケ―シング2の横断壁6に、弁室3と出口5を連通する弁口7を有する弁座部材8がねじ結合される。上ケ―シング1と下ケ―シング2及び弁座部材8は夫々ステンレス鋼で形成される。
【0008】
弁座部材8の上方に温度制御機素10が位置する。温度制御機素10は注入口11を有する壁部材12と、注入口11を密封する栓部材13と、壁部材12との間に収容室14を形成するダイヤフラム15と、収容室14に密封した膨脹媒体16と、ダイヤフラム15に固着した弁部材17と、ダイヤフラム15の外周縁を壁部材12との間に挟んで固着する固着壁部材18とから成る。弁部材17が弁座部材8に離着座して弁口7を開閉する弁部を成す。温度制御機素10は、下ケ―シング2の内周に形成された複数個のリブ19に固定されたスナップリング20によって保持され、固着壁部材18の下面外周が下ケ―シング2のリブ19の段部に当っている。温度制御機素10とスナップリング20は共にステンレス鋼で形成される。膨脹媒体16は、水、水より沸点の低い液体、或いはそれらの混合物で形成される。
【0009】
入口4は銅合金製の継手21を介して銅管で形成した上流配管22に連結される。入口4と継手21の間のねじ部23にはシ―ルテ―プが巻かれ気密が保たれる。同様に、出口5は銅合金製の継手24を介して銅管で形成した下流配管25に連結され、継手24とのねじ部にはシ―ルテ―プが巻かれ気密が保たれる。
【0010】
上ケ―シング1と上流配管22に夫々接地端子27,28が設けられ、リ―ド線29によって通電路が形成され、弁口7を形成する弁座部材8と上流配管22が電気的に導通される。
【0011】
上記熱応動式スチ―ムトラップの作動は次の通りである。
上流配管22を通って入口4から弁室3に流入してくる流体の温度が低い場合、膨脹媒体16は収縮し、ダイヤフラム15が壁部材12側に変位し、弁部材17が弁座部材8から離座して弁口7を開口している。これにより、復水を出口5に排出する。復水の排出によって弁室3内に蒸気が流入してくると、膨脹媒体16が膨脹し、ダイヤフラム15が固着壁部材18側に変位し、弁部材17が弁座部材8に着座して弁口7を閉止する。これにより、蒸気の流出を防止する。
【0012】
従来のものにおいては、銅管で形成した上流配管22から溶解した銅イオンが弁口7の弁室4側開口端に析出していた。本実施例では、上ケ―シング1と上流配管22をリ―ド線29によって導通したので、下ケ―シング2を介して上ケ―シング1に導通している弁座部材8と上流配管22とを等電位にでき、銅イオンが弁口7表面に析出することはない。
【0013】
上記実施例では熱応動式スチ―ムトラップを例示したが、本発明はフロ―ト式やディスク式等の他の型式のスチ―ムトラップにも適用できる。
【0014】
【発明の効果】
本発明は下記の特有の効果を生じる。
上記のように本発明によれば、弁口表面に金属イオンが析出することがないので、排出流量の減少や、ひいては弁口を閉塞してしまうことがなく、スチ―ムトラップ本来の機能を長期に渡って維持することができる。
【図面の簡単な説明】
【図1】本発明のスチ―ムトラップの実施例の熱応動式スチ―ムトラップの断面図。
【符号の説明】
1 上ケ―シング
2 下ケ―シング
3 弁室
4 入口
5 出口
7 弁口
8 弁座部材
10 温度制御機素
15 ダイヤフラム
16 膨脹媒体
17 弁部材
21,24 継手
22 上流配管
25 下流配管
27,28 接地端子
29 リ―ド線
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a steam trap that automatically discharges condensate generated in steam-using equipment and steam piping, and in particular, metal ions dissolved in a fluid are deposited on the surface of a valve port and become clogged. It relates to what was prevented.
[0002]
[Prior art]
The steam trap is a mechanical type that uses the specific gravity difference of steam and condensate, a thermodynamic type that uses the difference in thermodynamic characteristics of steam and condensate, and the temperature of steam and condensate, depending on the driving principle of the valve member. Although it is classified as a thermostatic type that utilizes the difference, the basic configuration is that the valve casing is formed with an inlet, a valve chamber, and an outlet, and is attached to the valve casing or valve casing. In addition to forming a valve port that connects the valve chamber and the outlet to the member, the valve member is arranged in the valve chamber, and the condensate flowing through the upstream pipe connected to the inlet is automatically opened and closed by the valve member. To be discharged at the exit. The material of the valve casing is usually an iron-based metal such as cast iron or cast steel, and the valve seat member forming the valve port is usually made of stainless steel in consideration of wear resistance. In addition, when the valve opening is formed by valve casing or when the valve casing is small, the valve casing is usually formed of stainless steel.
[0003]
[Problems to be solved by the invention]
The steam trap has a problem that metal ions dissolved in the fluid and flowing into the valve chamber are deposited on the surface of the valve port and block the valve port. For example, when the upstream pipe is formed of a copper pipe, copper ions dissolved from the copper pipe are deposited on the surface of the valve port formed of stainless steel. This is because the metal ion is deposited on the surface of the valve port due to the potential difference generated between the upstream pipe and the member forming the valve port, and the valve port has a considerably smaller area than the cross-sectional area of the pipe to which it is attached. For this reason, it is blocked immediately.
[0004]
Therefore, the technical problem of the present invention is to provide a steam trap in which metal ions do not deposit on the valve mouth surface.
[0005]
[Means for solving the problems]
The technical means of the present invention taken to solve the above technical problems include valve casing, inlet and valve chamber and outlet formed in the valve casing, and valve casing or valve casing. comprising a valve port for communicating the valve seat formed valve chamber and the outlet member integrally attached to the single, and a valve member disposed in the valve chamber, connecting the incoming mouth through the sealing tape to the upstream pipe In the steam trap that automatically discharges the condensate flowing in the upstream pipe to the outlet by opening and closing the valve port with the valve member, it is formed by a lead wire between the valve casing and the upstream pipe is characterized in that is electrically conductive to provide a through path.
[0006]
[Form of the present invention]
In the present invention, a current passage is provided between the valve casing and the upstream pipe so as to be electrically connected. Therefore, the valve casing in which the valve opening is formed or the valve seat member integrally attached to the valve casing and the upstream pipe can be made equipotential, and metal ions dissolved in the fluid can be It does not deposit on the surface. Metal ions flow to the outlet with the discharged condensate.
[0007]
【Example】
An embodiment showing a specific example of the above technical means will be described (see FIG. 1).
This embodiment is applied to a thermally responsive steam trap.
The upper casing 1 and the lower casing 2 are screwed together to form a valve casing having a valve chamber 3 therein. An inlet 4 is formed in the upper casing 1 and an outlet 5 is formed in the lower casing 2. The inlet 4 and the outlet 5 are formed coaxially. A valve seat member 8 having a valve port 7 communicating with the valve chamber 3 and the outlet 5 is screwed to the transverse wall 6 of the lower casing 2. The upper casing 1, the lower casing 2, and the valve seat member 8 are each formed of stainless steel.
[0008]
A temperature control element 10 is located above the valve seat member 8. The temperature control element 10 is sealed in the housing chamber 14, a wall member 12 having an inlet 11, a plug member 13 that seals the inlet 11, a diaphragm 15 that forms a housing chamber 14 between the wall member 12, and the housing chamber 14. The expansion medium 16 includes a valve member 17 fixed to the diaphragm 15, and a fixed wall member 18 fixed with the outer peripheral edge of the diaphragm 15 sandwiched between the wall member 12. The valve member 17 is separated from the valve seat member 8 to form a valve portion that opens and closes the valve port 7. The temperature control element 10 is held by a snap ring 20 fixed to a plurality of ribs 19 formed on the inner periphery of the lower casing 2, and the outer periphery of the lower surface of the fixing wall member 18 is a rib of the lower casing 2. It hits 19 steps. Both the temperature control element 10 and the snap ring 20 are made of stainless steel. The expansion medium 16 is formed of water, a liquid having a lower boiling point than water, or a mixture thereof.
[0009]
The inlet 4 is connected to an upstream pipe 22 formed of a copper pipe through a copper alloy joint 21. A seal tape is wound around the screw portion 23 between the inlet 4 and the joint 21 to maintain airtightness. Similarly, the outlet 5 is connected to a downstream pipe 25 formed of a copper pipe through a copper alloy joint 24, and a seal tape is wound around a threaded portion with the joint 24 to maintain airtightness.
[0010]
The upper casing 1 and the upstream pipe 22 are respectively provided with ground terminals 27 and 28, and a conducting path is formed by the lead wire 29, so that the valve seat member 8 forming the valve port 7 and the upstream pipe 22 are electrically connected. Conducted.
[0011]
The operation of the thermally responsive steam trap is as follows.
When the temperature of the fluid flowing into the valve chamber 3 from the inlet 4 through the upstream pipe 22 is low, the expansion medium 16 contracts, the diaphragm 15 is displaced toward the wall member 12, and the valve member 17 is moved to the valve seat member 8. The valve port 7 is opened away from the seat. Thereby, the condensate is discharged to the outlet 5. When steam flows into the valve chamber 3 due to the discharge of the condensate, the expansion medium 16 expands, the diaphragm 15 displaces to the fixed wall member 18 side, and the valve member 17 sits on the valve seat member 8 to cause the valve. Close the mouth 7. Thereby, the outflow of steam is prevented.
[0012]
In the prior art, copper ions dissolved from the upstream pipe 22 formed of a copper pipe were deposited at the valve chamber 4 side opening end of the valve port 7. In this embodiment, since the upper casing 1 and the upstream pipe 22 are connected by the lead wire 29, the valve seat member 8 and the upstream pipe connected to the upper casing 1 through the lower casing 2 are connected. 22 can be made equipotential, and copper ions are not deposited on the surface of the valve port 7.
[0013]
In the above embodiment, a thermally responsive steam trap is illustrated, but the present invention can be applied to other types of steam traps such as a float type and a disk type.
[0014]
【The invention's effect】
The present invention produces the following specific effects.
As described above, according to the present invention, since metal ions do not deposit on the valve mouth surface, the discharge flow rate is not reduced and the valve mouth is not blocked, and the original function of the steam trap can be maintained for a long time. Can be maintained across.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a thermally responsive steam trap according to an embodiment of a steam trap of the present invention.
[Explanation of symbols]
1 Upper Case 2 Lower Case 3 Valve Chamber 4 Inlet 5 Outlet 7 Valve Port 8 Valve Seat Member 10 Temperature Control Element 15 Diaphragm 16 Expansion Medium 17 Valve Members 21 and 24 Joint 22 Upstream Pipe 25 Downstream Pipe 27 and 28 Ground terminal 29 Lead wire

Claims (1)

弁ケ―シングと、弁ケ―シングに形成された入口と弁室及び出口と、弁ケ―シングあるいは弁ケ―シングに一体に取り付けた弁座部材に形成され弁室と出口を連通する弁口と、弁室内に配置された弁部材とを具備し、シールテープを介して入口を上流配管に接続して弁部材で弁口を開閉することにより上流配管を流れてくる復水を自動的に出口に排出するスチ―ムトラップにおいて、弁ケ―シングと上流配管との間にリ―ド線により形成された通電路を設けて電気的に導通させたことを特徴とするスチ―ムトラップ。Valve casing, valve inlet and valve chamber and outlet formed in valve casing, valve casing or valve seat member integrally attached to valve casing and connecting valve chamber and outlet automatic and mouth, comprising a valve member disposed in the valve chamber, connecting the incoming mouth through the sealing tape upstream pipe condensate flowing upstream pipe by opening and closing the valve port in the valve member in Mutorappu, Benke - - steel which to be discharged to the outlet Li between the single and the upstream pipe - provided through path formed by the lead wire, characterized in that is electrically conductive steel - Mutorappu.
JP34800095A 1995-12-15 1995-12-15 Steam trap Expired - Fee Related JP3686149B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP34800095A JP3686149B2 (en) 1995-12-15 1995-12-15 Steam trap

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP34800095A JP3686149B2 (en) 1995-12-15 1995-12-15 Steam trap

Publications (2)

Publication Number Publication Date
JPH09166287A JPH09166287A (en) 1997-06-24
JP3686149B2 true JP3686149B2 (en) 2005-08-24

Family

ID=18394065

Family Applications (1)

Application Number Title Priority Date Filing Date
JP34800095A Expired - Fee Related JP3686149B2 (en) 1995-12-15 1995-12-15 Steam trap

Country Status (1)

Country Link
JP (1) JP3686149B2 (en)

Also Published As

Publication number Publication date
JPH09166287A (en) 1997-06-24

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