JP3665262B2 - Developing device and method for adjusting facing distance - Google Patents

Developing device and method for adjusting facing distance Download PDF

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JP3665262B2
JP3665262B2 JP2000335398A JP2000335398A JP3665262B2 JP 3665262 B2 JP3665262 B2 JP 3665262B2 JP 2000335398 A JP2000335398 A JP 2000335398A JP 2000335398 A JP2000335398 A JP 2000335398A JP 3665262 B2 JP3665262 B2 JP 3665262B2
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JP2002139913A (en
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宏 久保田
久志 国広
正人 飯田
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Sharp Corp
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Sharp Corp
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【0001】
【発明の属する技術分野】
本発明は、電子写真方式の複写装置やプリンタ等の画像形成装置に使用する現像装置に関し、詳しくは現像ローラと現像剤規制部材との対向間隔の調整方法に関するものである。
【0002】
【従来の技術】
画像形成装置である電子複写装置は、その機体内に感光体ドラムを備え、この感光体ドラムの周囲部には、回転方向に沿つて帯電チャージャー、現像装置、転写・剥離チャージャー、およびクリーニング装置等が配設されている。
【0003】
そして画像形成時には、帯電チャージャーにより帯電された感光体ドラムの表面に、原稿から反射された反射光が照射され、原稿像に対応する静電潜像が形成される。この静電潜像は感光体ドラムの回転により現像装置に送られ、現像装置から現像剤が供給されることにより、顕像化される。そして、この顕像は転写チャージャーの作用により、用紙に転写されたのち、剥離されて定着器に送られて定着された後に排紙される。
【0004】
ところで、上記現像装置は、感光体ドラム上の静電潜像を良好に顕像化するためには、現像ローラ周面に均一な現像剤層を形成しなければならない。そのため、現像ローラ周面と狭小にして均一な間隔を存する位置に、板状もしくは棒状のドクターブレードと呼ばれる現像剤規制部材が配置されている。
【0005】
このような現像装置において、感光体ドラムの周面全体にわたって均質な濃度の画像を得るためには、感光体ドラムの周面と現像ローラの周面との間に形成される現像部の間隔、および、現像ケーシングに固定する現像剤規制部材の先端部と、現像ローラの周面との間に形成される対向間隔(以下、「対向間隔」と略する)を厳密に管理する必要がある。
【0006】
上記現像部の間隔は、感光体ドラム上の静電潜像に対して良好に現像剤を供給するために重要なものであり、対向間隔は、現像ローラ周面に現像剤を安定した量で層状化するためのものである。特に、対向間隔によって、現像装置から感光体ドラムに対して供給される現像剤の量が規定されることになるので、現像装置の製造時やメンテナンス時においては、対向間隔の寸法が重要なものとなる。
【0007】
このため、従来では対向間隔を設定するため、現像剤規制部材の先端と現像ローラの周面との間に、隙問ゲージ等の隙問調整のための専用治具を挿入して、長孔等で現像剤規制部材の取付位置を調整した後、止めねじで現像剤規制部材を固定している。
【0008】
図16は従来の現像装置における現像剤規制部材の取付構造を示したものであり、図に示すように、軸受部材51を介してケーシングに固定される現像ローラ10に対し、現像剤規制部材(ドクターブレード30)を現像ケーシング2内の所定の位置へ固定する際、ドクターブレード30を取付けるために現像装置のケーシング2の側面に設けられるネジ孔2aを長孔としておき、 ドクターブレード30を取付ける位置を微妙に変化可能にしておく。これによって、すきまゲージで現像ローラ10とドクターブレード30の間隔(対向間隔)を調整した状態で、上記長孔で止めネジ50を用いてドクターブレード30を完全固定して取付けている。
【0009】
また、図17に示すように、現像装置のケーシング2の側面ではなく、ケーシング2の上面側に設けられるブレード支持枠2dにドクターブレード30を固定する場合もある。この場合は、一側面に2本の上めネジ50,50、両側面で計4本の止めネジ50を使用する必要がなく、ブレード支持枠2dに2本の止めネジ50でドクターブレード30を固定することができるようになっている。この場合、ドクターブレード30に長孔30aを形成しておき、すきまゲージによって対向間隔を調整した上で、止めネジ50で固定するようになっている。
【0010】
ところで、前述した高画質用現像剤の場合、現像部間隔は0.5mm〜0.75mmといった値であり、しかもこの値は現像ローラの長さ方向全体にわたって維持される必要がある。しかし、現像剤規制部材の両端位置にすきまゲージを挿入して、現像剤規制部材の両端での間隔を設定しても、現像ローラを軸支する軸受等の機械的な遊び等により、現像装置の運転中に現像間隔が変動したりすることで、調整に手間どる場合が多い。また、現像装置の保守管理等においては、現像ローラやそれを支持する軸受等の摩耗を考慮して、間隔を再調整する場合があるが、この場合も、組立調整時と同様に、調整に際して困難を伴う。
【0011】
以上のような問題に対し、特開平5−313481号公報では、現像ローラヘ現像剤規制部材を取り付ける際、現像剤規制部材の両端に突起部を形成し、この突起部を現像ローラの非画像領域に当接させることで、現像ローラと現像剤規制部材の隙問調整を、簡単な操作で正確に実現している。
【0012】
また、特開平10−171242号公報では、中心からの距離が段部まで連続的に変化する渦巻き形状の周縁部を有する可変コロを備え、この可変コロを現像ローラの両端の回転支軸に、回転自在に取り付け、該可変コロの周縁部へ現像剤規制部材の先端面を押し当てて設置し、可変コロを現像ローラの回りに回転させることによって対向間隔を調整している。
【0013】
【発明が解決しようとする課題】
しかし、上記特開平5−313481号公報では、現像規制部材の両端に形成した突起部が現像ローラに当接することで、現像ローラヘ負荷を与えること等で、現像ローラヘ損傷を与える恐れがあり、また該突起部の磨耗による隙間間隔の変動や、磨耗熱等による現像剤規制部材の反りへの対応ができず、実際には、感光体ドラムに良好に現像剤を供給することが困難となっている。
【0014】
また、所定の段差を有する突起部を現像ローラに当接させているため、一度設定された対向間隔は調整することができず、例えば、メンテナンス時に間隔を調整し直す必要が生じた場合には対応できないという間題点も招来する。
【0015】
一方、特開平10−171242号公報では、可変コロが渦巻き形状であることにより、高価且つその形成が困難であるという問題が生じる。また、現像ローラの両端部に夫々可変コロを設けているため、各可変コロの回転移動量に差異が生じた場合、対向間隔にずれが生じ、均一な現像剤層を形成することができなくなるという問題が生じていた。
【0016】
また、現像剤規制部材の先端部と現像ローラの周面との間に形成される対向間隔(以下、「対向間隔」と略する)の調整量は、0.1mm以下(例えば、設定値に対して±25μm単位の調整幅を設けている)の極めて狭い間隔で行う必要がある。そのため、作業がきわめて煩雑かつ困難であり、その調整には熟練を要するのが実状である。
【0017】
そこで、本発明は、上記問題に鑑み、きわめて簡単な操作により短時間で正確な対向間隔を調整可能な現像装置を提供することを目的とするものである。
【0018】
【課題を解決するための手段】
上記目的を達成するため、本発明に係る現像装置は、支軸によって回転可能に支持され、現像剤を担持し搬送する現像ローラと、現像ローラ上の現像剤の層厚を規制する現像剤規制部材と、支軸に回転可能に取付けられ、現像剤規制部材に当接して現像剤規制部材と現像ローラとの間に所望の間隔を確保するスペーサ部材とを備えた現像装置であって、スペーサ部材は、前記支軸の回転中心から外周部へ至る距離が連続的に変化する、線対称な断面形状である構成を採用し、これにより、スペーサ部材をいずれの方向へ回転させても対向間隔の微調整が可能で、さらにスペーサ部材に表裏がなく、どちらの面から支軸に遊嵌させてもよいのでスペーサ部材の取付ミスがなく、簡単に取付作業を行うことができる。
【0019】
ここで、スペーサ部材の形状は、支軸の回転中心から外周部へ至る距離が連続的に変化する、線対称な断面形状であれば特に限定されることはなく、種々の楕円形状のもの等を用いることが可能であるが、円形の外周面を有し、支軸に対して偏心した位置で回転可能に取付けられたスペーサ部材を用いれば、加工が容易で安価に製造することが可能となる。すなわち、スペーサ部材が単純な円形形状であるので、削りだしや成形等によって外周面を容易に形成することができ、さらに所定の位置に支軸用の貫通孔を形成するだけでスペーサ部材を作成することが可能となる。
【0020】
また、スペーサ部材として、上記構成の他に、外周部に現像剤規制部材が嵌合可能な凹溝部が形成された構成を採用すれば、スペーサ部材の凹溝部に現像剤規制部材が嵌合して、安定した状態で厳密に対向間隔を調整することができる。
【0021】
この場合、スペーサ部材としては、支軸の回転中心からスペーサ部材の外周部へ至る距離が一定のものであればよく、例えば、扇状、円形いずれの形状であってもよい。その中でも、円形の外周面を有し、深さの異なる凹溝部が複数形成された形状のものを使用すれば、上記スペーサ部材と同様、外周面が円形をベースとするコロ状や円盤状等の単純な円形形状であるために加工が容易であり、凹溝部についても深さ(切込量)さえ正確に管理すれば、溝幅は現像剤規制部材がおおよそ嵌合できる程度に形成すればよく、スペーサ部材を細密に加工する必要がなく、形状の複雑化が回避されるので製造コスト等も低減可能となる。また、複数の凹溝部を形成することにより、きめ細かい対向間隔の調整が可能となる。
【0022】
さらに、各凹溝部を、深さが段階的に変化するように配列すれば、スペーサ部材を所定角度回転させるだけで対向間隔が徐々に深くなったり、浅くなったりするため、微妙な調整が容易に行える。
【0023】
スペーサ部材は、現像ローラに対して回転可能に取付けるものであれば、その態様については特に限定はなく、軸受部材と組合せることもできる。具体的に、現像ローラの支軸を回転自在に支持する軸受部材を備え、軸受部材は、スペーサ部材を嵌め込んだ状態で回転可能に保持する枠部を有し、枠部には現像剤規制部材をスペーサ部材の凹溝部に嵌合可能とするスリットが形成された構成を採用すれば、スペーサ部材は軸受部材と一体化していると見ることができ、スペーサ部材を軸受部として兼用することができるため、現像ローラの回転安定性を向上させることができる上に、スペーサ部材と軸受部材とは別体となっているので、軸受部材によって支軸を安定して支持した状態でスペーサ部材を回転させて対向間隔を調整することも可能となる。
【0024】
また、スペーサ部材に軸受部材の機能を持たせるようにすることもできる。すなわち、スペーサ部材が、ケーシングに回転自在に取付けられ、現像ローラの支軸を回転自在に支持するような構成を採用すれば、軸受部材が不要となり、部品点数の削減が可能となる。なお、この場合、現像剤規制部材が凹溝部に嵌合してスペーサ部材の回転を抑止し、スペーサ部材を軸受として機能させることが可能となる。
【0025】
また、上記スペーサ部材の材質としては、現像ローラの回転支軸を嵌入した状態で、現像剤規制部材の端部を安定して当接させ得る程度の強度があれば、特に限定されるものではないが、スペーサ部材及び軸受部材を銅系焼結合金や導電性樹脂などの導電性材料で形成すれば、現像ローラを介して現像剤規制部材にバイアス電圧を印加することができ、その結果、現像剤規制部材に対して現像剤が付着するのを防止することが可能となる。
【0026】
以上説明したところの現像装置は、現像剤規制部材を現像ローラ側に付勢する付勢手段を設ければ、対向間隔を安定化させることが可能となる。特に、凹溝部を形成したスペーサ部材の場合には、現像剤規制部材が凹溝部に対して確実に嵌合し、常に凹溝部の奥まで嵌入した状態となるため対向間隔を厳密に制御することができる。
【0027】
また、スペーサ部材を回転させる回転手段を設ければ、容易に対向間隔を調整することが可能になる上に、対向間隔の調整を自動化することもできる。
【0028】
【発明の実施の形態】
[第1の実施形態]
本実施形態における画像形成装置中の現像装置は、図1に示すように磁性キャリアと非磁性トナーとを混合した2成分現像剤を収容した現像ケーシング2と、感光体ドラム40と対面した現像ケーシング2の開口部に配置された現像ローラ10とを備え、また現像ケーシング2内で並設配置された現像剤攪拌羽根4や循環用スクリュー6を備えている。そして、現像剤規制部材30(ドクター)と現像ローラ10とが所定の対向間隔を開けて、現像ケーシング2に取り付けられている。現像ローラ10は、円筒状スリーブ10cと、このスリーブ10cの内側に配置されるマグネットローラ10aとから構成されている。
【0029】
現像ケーシング2内に収容された現像剤は、現像剤攪拌羽根4や循環用スクリュー6により攪拌、循環され、その過程で、マグネットローラ10aの作用によりスリーブ10cの外周面上に吸着、保持される。このようにしてスリーブ10c上に保持された現像剤は、スリーブ10cの回転により感光ドラム40と対向した現像部に向けて搬送され、その搬送途上で現像剤規制部材30によって層厚を規制して、スリーブ10c上に所定層厚の現像剤層として均―にコートされ、現像部での現像に供せられる。
【0030】
本実施形態においては、スリーブ10cの外径よりも大径の円盤状のスペーサ部材52を使用している。以下、その詳細について図1〜図5を用いて説明する。図2は、本実施形態における現像装置の斜視図、そして、図3は現像装置の正面断面図(現像ローラ長手方向)を示す。本実施形態で用いられるスペーサ部材52は、円盤状でその中心から偏心した位置に支軸挿通用の貫通孔52aが形成されている。現像ローラ10は、スペーサ部材52の貫通孔52aに支軸10bを通した状態で、軸受部材51に支持されている。
【0031】
軸受部材51は、ケーシング2の現像ローラ取付位置に形成された開口部2bに固定され、これにより現像ローラ10は、現像ケーシング2内で回転可能状態で設置される。なお、スペーサ部材52は、現像ローラ10の回転駆動力が伝達されない構造となっており、現像ローラの回転とは無関係に支軸10bに対して回転させることが可能となっている。
【0032】
図4は、現像装置を示す概略図であり、(a)は正面断面図を、(b)は側面図を夫々示す。現像剤規制部材30は、スリーブ10cの軸方向長さよりもわずかに長く形成され、その端部30bがスリーブ10cの軸方向端部に配置されたスペーサ部材52と対向するようになっている。また、現像剤規制部材30はその上方の現像ケーシング2に設けられた支持部56に、現像ローラの支軸10bに直交する方向で進退自在に取り付けられている。
【0033】
また、付勢手段として、現像剤支持部56と現像剤規制部材30との間に圧縮バネ等のバネ部材53が配置されており、これにより現像剤規制部材30は、現像ローラ10側に付勢されてスペーサ部材52に当接するようになっている。従って、スペーサ部材52を回転させることで、現像剤規制部材30と現像ローラ10との間隔、すなわち、対向間隔が調節可能となる。
【0034】
なお、支軸10bやスペーサ部材52等は、現像ローラ10の両端部に配されており、現像ローラ10と現像剤規制部材30との対向間隔が両端部で平行でない場合には、片方のスペーサ部材52のみを調整することで均一な現像剤層を形成することもできる。
【0035】
スペーサ部材52は、円盤形状であるが、回転中心が円盤中心から偏心した位置に設けられているため、スペーサ部材52に与えられる回転位相によって、軸芯からスペーサ部材52の周縁部までの距離が異なってくる。すなわち、位相が180度隔たっている軸芯の片側と他側とで周縁部までの距離が最大または最小となり、スペーサ部材52がこれ以上の位相では、周縁部までの距離は最大・最小の間で徐々に変化する。従って、前記スペーサ部材52を何れかの方向へ回転して、軸芯から周縁部までの距離を変化させることによって、現像ローラ10と現像剤規制部材30との間に所望の間隔を確保し、厳密な対向間隔を維持できる。
【0036】
実際には、軸芯から周縁部までの距離が最小となる位相で、現像規制部材30の先端が現像ローラ10へ当接し、この位相を離れると周縁部までの距離が増加するに従って、間隔も増加するように設定する。すなわち、スペーサ部材52が偏心カムとして機能し、位相によってカムのリフト量が異なるのを利用している。
【0037】
また、単に現像ローラ10と現像剤規制部材30との対向間隔を変化させるだけの目的であれば、スペーサ部材52をいずれか―方向に回転させれば充分であり、スペーサ部材52の形状も中心線に対していずれか半分側でも可能である。しかしながら、調整時の作業ミス防止や作業者の負担を軽減する観点から、本実施形態においては、いずれの方向へ回転させても確実に対向間隔の調整が行えるように、スペーサ部材52の断面形状を回転中心から周縁部へ至る距離が連続的に変化する、線対称な形状としている。
【0038】
[第2の実施形態]
図5は、本発明の第2の実施形態を示す現像装置の斜視図、図6は回転手段を付加した状態を示す現像装置の概略図である。本実施形態においては、現像剤規制部材30の端部及びスペーサ部材52が現像ケーシング2の外部に配置されている点に特徴があり、その他の構成は第1の実施形態と同様になっている。
【0039】
すなわち、本実施形態では、現像ケーシング2の外部にスペーサ部材52を設置するために、ケーシング2にスリット2cを形成し、このスリット2cを貫通して現像剤規制部材30の端部30bを外部に露出させ、スペーサ部材52の周面に現像剤規制部材30を当接させるようにしており、これにより作業者が現像装置の外部より対向間隔の調整が可能となり、操作性を向上させることが可能となる。
【0040】
このスペーサ部材52は、手動によって回転させることもできるが、回転手段によって自動的に回転を調整することも可能である。特に、本実施形態のようにスペーサ部材52を現像装置の外部に配置した場合は、図6に示すように、スペーサ部材52と一体的に形成され、支軸10bに遊嵌されるギヤ55と、駆動部材54(モータ)と、駆動部材54の回転軸に形成され、ギヤ55と噛合するギヤ57とを備えた回転手段を用い、スペーサ部材52を回転駆動させればよい。この場合、支軸両側のスペーサ部材52を同期して所定回転角だけ回転制御すれば、対向間隔dを所定値に自動調整することができる。
【0041】
なお、この場合には、対向間隔を検知するセンサ(図示しないが、例えば、現像剤規制部材30の高さを検知する位置センサ)と、このセンサの信号を受けて定期的に対向間隔を認識し、所定間隔でない場合には、上記回転手段によりスペーサ部材52を駆動制御するマイコン等の制御手段(図示せず)とを設ければ、自動的に対向間隔を調整することが可能であることは言うまでもない。
【0042】
[第3実施形態]
本発明の第3実施形態を図7〜図10に基づいて説明する。本実施形態においては、スペーサ部材52として、円形の外周面を有し、その中心を回転中心とした点、及び、その外周部に深さの異なる凹溝部が形成されたものを使用した点に特徴があり、その他の構成は第2の実施形態と同様となっている。
【0043】
すなわち、本実施形態では、あらかじめ所定の深さ(切込量)に形成された凹溝部52bに現像剤規制部材30を嵌合させることによって、対向間隔にずれが生じることなく、非常に安定した正確な対向間隔を容易に設定することができる。
【0044】
図7は、本実施形態のスペーサ部材52を示す斜視図である。スペーサ部材52は、円形の外周面を有していればよく、例えば、図7(a)のように軸方向の長さの大なるコロ状のもの、あるいは、(b)のように板厚の薄い円盤状のものの、いずれを使用することも可能である。スペーサ部材52の中心位置には、支軸挿通用の貫通孔52aが形成されており、支軸10bに挿通されている。スペーサ部材52の外周面には、複数の凹溝部52bが形成され、かつ各凹溝部52bは、切込量(凹溝部の深さ)が段階的に変化するように配列されており、これにより対向間隔dを段階的に変化させて、容易に対向間隔dの調整を行うことが可能となる。
【0045】
本実施形態においては、第1実施形態と同様に、現像ケーシング2における現像剤規制部材30の支持部56に、圧縮バネなどのバネ部材53を挿入した凹所が設けられている。このバネ部材53を介して現像剤規制部材30支持部56に取り付けることにより、現像剤規制部材30が現像ローラ10方向に付勢されてその端部が凹溝部52bに確実に嵌合することになる。
【0046】
具体的には、図8に示すように、スペーサ部材52に対して、等しいピッチで放射状に8個所の凹溝部52b1…52b8を形成し、各凹溝部52bの深さを25μmずつ深くしていく。図8では、凹溝部52b1が深さ25μm、凹溝部52b2が深さ50μm、凹溝部52b3が深さ75μm、凹溝部52b4が深さ100μm、凹溝部52b5が深さ125μm、凹溝部52b6が深さ150μm、凹溝部52b7が深さ175μm、凹溝部52b8が深さ200μmとする。
【0047】
この場合、45°間隔で相互に隣接し合う凹溝部52b同士の間では深さ(切込量)が25μm変化することになる。したがって、スペーサ部材52を1回転させるだけで、トータル幅で200μmもの間隔調整が可能となる。
【0048】
したがって、スペーサ部材52を回転させて現像剤規制部材30の端部が押し当てられる凹溝部52bの位置を変えるだけで、現像剤規制部材30が現像ローラ10に対して前進または後退することになる。その結果、現像ローラ10と現像剤規制部材30の間隔である対向間隔dを容易かつ確実に変更することができる。
【0049】
対向間隔を減少させる場合には、凹溝部52bの切込量が減少する方向(図8では、失印A方向)にスペーサ部材52を回転させて、所定の凹溝部52bを枠部51aの切欠部51bに対応する位置に配置して、その凹溝部52bに対して現像剤規制部材30を押し当てる。一方、対向間隔dを増加させる場合には、凹溝部52bの切込量が増加する方向(図8では、矢印B方向)にスペーサ部材52を回転させて、所定の凹溝部52bに現像剤規制部材30を押し当てる。これによって、対向間隔dを段階的に変化させることが可能になるので、前述のように対向間隔dの調整がより容易になる。
【0050】
なお、対向間隔dの具体的な間隔としては、たとえば高画質用現像剤を用いる場合などは、たとえば、おおよそ0.50mm〜0.75mmの範囲内であるが、これに限定されるものではなく、使用される現像装置の規格や種類に応じて適宜変化するものである。したがって、上記スペーサ部材52に形成されている凹溝部52bの深さ(切込量)の変化の範囲や変化のピッチについては、上述した200μmの範囲内や25μmピッチに限定されるものではない。
【0051】
現像ローラ10上における現像剤の搬送量は、上記対向間隔dを大きくすれば増加し、小さくすれば減少する。そのため、現像装置またはこれを用いた画像形成装置の組立調整時やメンテナンスサービス作業時に、必要に応じて、スペーサ部材52を回転させるだけで、上記対向間隔dが容易かつ確実に調整できる。その結果、画像形成装置の使用環境や使用条件などに応じて、現像ローラ10による現像剤の搬送量を安定かつ最適な量にすることが可能になり、画像形成装置の画質を向上させることができる。
【0052】
図9及び図10は、本実施形態における現像装置を示す正面概略図であり、図9はスペーサ部材52として、円盤状のものを使用した場合を、図10はスペーサ部材52としてコロ状のものを使用した場合をそれぞれ示す。図示のように、現像ローラ10を軸支する軸受部材51の外側に、さらにスペーサ部材52が設けられており、このスペーサ部材52の外周部に形成された凹溝部52bに付勢手段53により現像剤規制部材30の先端部(ドクター刃先)の端部が押し当てられ、嵌合することで、現像ローラ10と現像剤規制部材30間の間隔である対向間隔dの幅が規定される。この状態では、現像剤規制部材30が、直接、現像ローラ10に接触するようなことがなく、また、現像剤規制部材30がスペーサ部材52の凹溝部52bに嵌合しているため、対向間隔dがずれるような事態も回避される。それゆえ、非常に安定した正確な対向間隔dを容易に設定することができる。
【0053】
[第4の実施形態]
図11、図12及び図13は、本発明の第4の実施形態を示す図である。本実施形態においては、軸受部材がスペーサ部材を嵌め込んだ状態で回転可能に保持する枠部を備えた構造を有している点に特徴があり、その他の構成は第3の実施形態と同様になっている。
【0054】
すなわち、本実施形態では、スペーサ部材52は軸受部材51に嵌め込まれているため、両者は一体化していると見ることができ、軸受幅が広くなることで、現像ローラ10の回転安定性を向上させることができる。
【0055】
図11及び12に示すように、現像ローラ10を支持する軸受部材51は、中心部に貫通孔を有する円盤状の軸受部51cと、スペーサ部材52をはめ込む略円筒状の枠部51aとを備えており、ケーシング2に形成された開口部2bに軸受部51cを嵌入することで固定されている。ケーシング2の外側に露出した枠部51aにスペーサ部材52がはめ込まれ、支軸10bに対して回転自在に取り付けられている。
【0056】
現像剤規制部材30は、その先端面が現像ローラ10に対向した状態で、現像ローラ10に向かつてバネ部材(図示せず)によって付勢されている。この現像剤規制部材30は、現像ケーシング2の開口部2b頂部から上方にかけて形成されたスリット2cに嵌入され、これによって、現像ローラ10に対する位置が規定される。さらに、軸受部材51の枠部51aには、スリット2cに対応する位置に切欠部51bが形成されており、図13に示すように、現像剤規制部材30の側端部はスペーサ部材52の外周部の凹溝部52bに嵌って、対向間隔が規定される。
【0057】
[第5の実施形態]
図14は、本発明の第5の実施形態を示す現像装置の斜視図であり、(a)は現像装置の分解図を、(b)は現像剤規制部材が凹溝部に嵌入した状態を、それぞれ示す。本実施形態においては、スペーサ部材と軸受部材とを兼用させて、部品点数の削減を図ったものであり、その他の構成は第3の実施形態と同様となっている。
【0058】
本実施形態におけるスペーサ部材52は、同心上で一体的に形成された、厚板円盤状のスペーサ部52cと、スペーサ部52cよりもやや小径円盤状の軸受部52dとを備え、両者の中心位置には軸受用の貫通孔52aが形成されている。さらに、スペーサ部52cの外周面には複数の凹溝部52bが形成され、かつ各凹溝部は、切込量が段階的に変化するように配列されている(図面上では、代表的に一つの凹溝部52bのみを示す)。
【0059】
上記スペーサ部材52は、貫通孔52aに現像ローラ10を挿通させた状態で、軸受部52dがケーシング2に形成された開口部2bに回転自在に支持されている。また、ケーシング2の開口部2b頂部から上方にかけて形成されたスリット2cに現像剤規制部材30が進退自在に挿入され、これにより現像剤規制部材30の現像ローラ10に対する位置が規定される。また、現像剤規制部材30の先端部がスペーサ部材52の凹溝部52bと嵌合するために(図14(b))、スペーサ部材52が現像ローラ10の回転に伴って回転することも防止することができる。すなわち、現像剤規制部材30と凹溝部52bとが、回転止め機構として機能することになる。
【0060】
なお、本実施形態において第2の実施形態で説明したような回転手段を設け、自動的に対向間隔を調整可能とすれば、現像ローラ10の両端に配設されたスペーサ部材52を同期して所定回転角だけ回転制御するのみで、現像剤規制部材30と凹溝部52bとが嵌合することにより、回転距離を厳密にとれない場合でも正確に対向間隔dを所定値に自動調整することができる。
【0061】
本発明は、上記実施形態に限定されるものではなく、本発明の範囲内で多くの修正、変更を加えることができるのはもちろんである。例えば、スペーサ部材52のサイズについては、現像ローラ10と現像剤規制部材30の間隔を一定間隔に規定できるものであれば特に限定されるものではなく、上記実施形態においては、図15(a)に示すように、貫通孔52aの中心から外周部までの長さ、すなわちスペーサ部材52の半径R1が、現像ローラ10の回転支軸10bの中心から外周面までの長さ、すなわち現像ローラ10の半径R2よりも大きい場合(R1>R2)について説明したが、図15(b)のように、スペーサ部材52の半径R1が現像ローラ10の半径R2よりも小さくてもよい(R1<R2)。
【0062】
前者の場合、スペーサ部材52の凹溝部52bに嵌合する現像剤規制部材30の先端部(ドクター刃先)の端部30bと、中央部30cとは平坦に形成すればよく、現像剤規制部材30を特別に加工する必要がない。一方、後者の場合、現像剤規制部材30の端部30bと中央部30cとを平坦に形成すると、端部30bが凹溝部52bに嵌合する前に、中央部30cが現像ローラ10の外周面に当接してしまう。したがって、現像剤規制部材30の端部30bは、中央部30cよりも突出した形状に形成して、中央部30cと現像ローラ10とが当接するのを防止する必要があるが、その代わりに、前者に比べてスペーサ部材52のサイズをより小さくすることができる。
【0063】
【発明の効果】
以上の説明から明らかなように、本発明によると、スペーサ部材として、回転中心から外周部へ至る距離が連続的に変化する、線対称な断面形状のものを採用したので、スペーサ部材をいずれの方向へ回転させても対向間隔の微調整が可能で、さらにスペーサ部材に表裏がなく、簡単に取付作業を行うことができる。
【0064】
特に、円形の外周面を有し、支軸に対して偏心した位置で回転可能に取付けられたスペーサ部材を用いれば、加工が容易で安価に製造することが可能となる。
【0065】
また、スペーサ部材として、円形の外周面を有し、深さの異なる凹溝部が複数形成された形状のものを使用すれば、スペーサ部材の凹溝部に現像剤規制部材が嵌合して、安定した状態で厳密に対向間隔を調整することができるとともに、上記スペーサ部材と同様、外周面が円形であることから、加工が容易で安価に製造することが可能となる。
【図面の簡単な説明】
【図1】第1の実施形態を示す現像装置の側面断面図
【図2】上記現像装置の斜視図
【図3】上記現像装置の正面断面図
【図4】上記現像装置の概略図であり、(a)は正面断面図を、(b)は側面図をそれぞれ示す。
【図5】第2の実施形態を示す現像装置の斜視図
【図6】上記現像装置の正面断面図
【図7】第3の実施形態を示すスペーサ部材の斜視図で(a)はコロ状のものを、(b)は円盤状のものを夫々示す。
【図8】上記スペーサ部材の側面図
【図9】第3の実施形態を示す現像装置の概略図
【図10】第3の実施形態を示す現像装置の概略図
【図11】第4の実施形態を示す現像装置の斜視図
【図12】上記現像装置の一部を示す斜視図
【図13】上記現像装置の一部を示す側面図
【図14】第5の実施形態を示す現像装置の斜視図であり、(a)は分解図を、(b)は使用状態を夫々示す。
【図15】現像剤規制部材の態様を示す概略図
【図16】従来の現像装置の現像剤規制部材の取付構造を示す斜視図
【図17】上記現像剤規制部材の他の取付構造を示す斜視図
【符号の説明】
2 現像ケーシング
10 現像ローラ
30 現像剤規制部材
51 軸受部材
52 スペーサ部材
52b 凹溝部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a developing device used in an image forming apparatus such as an electrophotographic copying apparatus or a printer, and more particularly to a method for adjusting a facing distance between a developing roller and a developer regulating member.
[0002]
[Prior art]
An electronic copying apparatus, which is an image forming apparatus, includes a photosensitive drum in its body, and a charging charger, a developing device, a transfer / peeling charger, a cleaning device, and the like are arranged around the photosensitive drum along a rotation direction. Is arranged.
[0003]
At the time of image formation, the surface of the photosensitive drum charged by the charging charger is irradiated with reflected light reflected from the document, and an electrostatic latent image corresponding to the document image is formed. The electrostatic latent image is sent to the developing device by the rotation of the photosensitive drum, and is visualized by supplying the developer from the developing device. The visible image is transferred to a sheet by the action of a transfer charger, then peeled off, sent to a fixing device, fixed, and then discharged.
[0004]
By the way, the developing device has to form a uniform developer layer on the peripheral surface of the developing roller in order to make the electrostatic latent image on the photosensitive drum well visible. Therefore, a developer regulating member called a plate-like or bar-like doctor blade is disposed at a position that is narrow and has a uniform interval with the circumferential surface of the developing roller.
[0005]
In such a developing device, in order to obtain an image having a uniform density over the entire peripheral surface of the photosensitive drum, the interval between the developing portions formed between the peripheral surface of the photosensitive drum and the peripheral surface of the developing roller, Further, it is necessary to strictly manage the facing distance (hereinafter, referred to as “facing distance”) formed between the tip of the developer regulating member fixed to the developing casing and the peripheral surface of the developing roller.
[0006]
The spacing between the developing sections is important for supplying the developer satisfactorily to the electrostatic latent image on the photosensitive drum, and the spacing between the opposed portions is a stable amount of developer on the circumferential surface of the developing roller. It is for layering. In particular, since the amount of developer supplied from the developing device to the photosensitive drum is defined by the facing distance, the size of the facing distance is important during the manufacture and maintenance of the developing device. It becomes.
[0007]
Therefore, conventionally, in order to set the facing distance, a special jig for gap adjustment such as a gap gauge is inserted between the tip of the developer regulating member and the peripheral surface of the developing roller, After the mounting position of the developer regulating member is adjusted with, for example, the developer regulating member is fixed with a set screw.
[0008]
FIG. 16 shows a mounting structure of a developer restricting member in a conventional developing device. As shown in the figure, the developer restricting member (with respect to the developing roller 10 fixed to the casing via a bearing member 51) is shown. When fixing the doctor blade 30) to a predetermined position in the developing casing 2, the screw hole 2a provided on the side surface of the casing 2 of the developing device is installed as a long hole to attach the doctor blade 30, and the position where the doctor blade 30 is attached. To be subtly changeable. Thus, the doctor blade 30 is completely fixed and attached using the set screw 50 in the long hole in a state where the distance (opposite distance) between the developing roller 10 and the doctor blade 30 is adjusted with a clearance gauge.
[0009]
In addition, as shown in FIG. 17, the doctor blade 30 may be fixed to the blade support frame 2d provided on the upper surface side of the casing 2 instead of the side surface of the casing 2 of the developing device. In this case, it is not necessary to use two upper screws 50, 50 on one side and a total of four set screws 50 on both sides, and the doctor blade 30 is attached to the blade support frame 2d with two set screws 50. It can be fixed. In this case, a long hole 30a is formed in the doctor blade 30, and the opposing distance is adjusted with a clearance gauge, and then fixed with a set screw 50.
[0010]
By the way, in the case of the above-described high-quality developer, the interval between the developing portions is a value of 0.5 mm to 0.75 mm, and this value needs to be maintained over the entire length direction of the developing roller. However, even if a gap gauge is inserted at both ends of the developer restricting member to set the distance between both ends of the developer restricting member, the developing device may be affected by mechanical play such as a bearing that supports the developing roller. The development interval often fluctuates during this operation, and adjustment is often troublesome. In maintenance and management of the developing device, the interval may be readjusted in consideration of wear of the developing roller and the bearings that support it. With difficulty.
[0011]
In order to solve the above problems, in Japanese Patent Laid-Open No. 5-313482, when attaching the developer regulating member to the developing roller, a protruding portion is formed at both ends of the developer regulating member, and this protruding portion is a non-image area of the developing roller. The gap between the developing roller and the developer regulating member can be accurately adjusted with a simple operation.
[0012]
Japanese Patent Application Laid-Open No. 10-171242 includes a variable roller having a spiral peripheral portion whose distance from the center continuously changes to a stepped portion, and the variable roller is used as a rotation support shaft at both ends of the developing roller. The developer roller is attached so as to be rotatable, the tip end surface of the developer restricting member is pressed against the peripheral edge of the variable roller, and the facing distance is adjusted by rotating the variable roller around the developing roller.
[0013]
[Problems to be solved by the invention]
However, in the above Japanese Patent Laid-Open No. 5-313481, development is performed. Agent The protrusions formed at both ends of the regulating member abut against the developing roller, which may cause damage to the developing roller by applying a load to the developing roller, etc. It is impossible to cope with the warp of the developer regulating member due to heat or the like, and it is actually difficult to supply the developer to the photosensitive drum satisfactorily.
[0014]
In addition, since the protruding portion having a predetermined step is brought into contact with the developing roller, the once-set facing interval cannot be adjusted. For example, when the interval needs to be adjusted again during maintenance. The problem of not being able to respond is also invited.
[0015]
On the other hand, in Japanese Patent Application Laid-Open No. 10-171242, the variable roller has a spiral shape, which causes a problem that it is expensive and difficult to form. In addition, since variable rollers are provided at both ends of the developing roller, if there is a difference in the rotational movement amount of each variable roller, a gap occurs in the facing distance, and a uniform developer layer cannot be formed. There was a problem.
[0016]
In addition, the adjustment amount of the facing interval (hereinafter referred to as “facing interval”) formed between the tip of the developer regulating member and the peripheral surface of the developing roller is 0.1 mm or less (for example, a set value) On the other hand, an adjustment range of ± 25 μm is required). For this reason, the work is extremely complicated and difficult, and the actual condition is that skill is required for the adjustment.
[0017]
SUMMARY OF THE INVENTION In view of the above problems, an object of the present invention is to provide a developing device capable of adjusting an accurate facing distance in a short time by an extremely simple operation.
[0018]
[Means for Solving the Problems]
In order to achieve the above object, a developing device according to the present invention includes a developing roller that is rotatably supported by a support shaft and carries and conveys the developer, and a developer regulation that regulates the layer thickness of the developer on the developing roller. A developing device comprising: a member, and a spacer member rotatably attached to a support shaft, and a spacer member that abuts the developer regulating member and secures a desired interval between the developer regulating member and the developing roller. The member adopts a configuration having a line-symmetric cross-sectional shape in which the distance from the rotation center of the support shaft to the outer peripheral portion is continuously changed, so that the opposing spacing is maintained regardless of which direction the spacer member is rotated. The spacer member is not front and back, and may be loosely fitted to the support shaft from either side, so that there is no mistake in attaching the spacer member, and the attaching operation can be performed easily.
[0019]
Here, the shape of the spacer member is not particularly limited as long as the distance from the rotation center of the support shaft to the outer peripheral portion changes continuously and is a line-symmetric cross-sectional shape, and various elliptical shapes, etc. However, if a spacer member that has a circular outer peripheral surface and is rotatably mounted at a position that is eccentric with respect to the support shaft is used, it is easy to process and can be manufactured at low cost. Become. In other words, since the spacer member has a simple circular shape, the outer peripheral surface can be easily formed by cutting or molding, and a spacer member can be created simply by forming a through hole for a spindle at a predetermined position. It becomes possible to do.
[0020]
Further, in addition to the above-described configuration, if the spacer member has a concave groove portion that can fit the developer regulating member, the developer regulating member fits into the concave groove portion of the spacer member. Thus, the facing distance can be adjusted strictly in a stable state.
[0021]
In this case, the spacer member only needs to have a constant distance from the rotation center of the support shaft to the outer periphery of the spacer member, and may be, for example, a fan shape or a circular shape. Among them, if a shape having a circular outer peripheral surface and a plurality of concave grooves having different depths is used, like the spacer member, the outer peripheral surface has a circular shape, a disk shape, or the like. Since it is a simple circular shape, it is easy to process, and if the depth (cutting amount) of the concave groove is accurately controlled, the groove width should be formed so that the developer regulating member can be fitted approximately. Well, it is not necessary to process the spacer member finely, and the complexity of the shape is avoided, so that the manufacturing cost can be reduced. Further, by forming a plurality of concave grooves, it is possible to finely adjust the facing distance.
[0022]
Furthermore, if the concave grooves are arranged so that the depth changes stepwise, the distance between the opposing members gradually becomes deeper or shallower by simply rotating the spacer member by a predetermined angle, so that fine adjustment is easy. Can be done.
[0023]
The spacer member is not particularly limited as long as the spacer member is rotatably attached to the developing roller, and can be combined with the bearing member. Specifically, a bearing member that rotatably supports the support shaft of the developing roller is provided, and the bearing member has a frame portion that is rotatably held in a state in which the spacer member is fitted therein, and the developer restriction on the frame portion. If a slit is formed in which the member can be fitted into the groove of the spacer member, the spacer member can be viewed as being integrated with the bearing member, and the spacer member can also be used as the bearing portion. Therefore, the rotation stability of the developing roller can be improved, and the spacer member and the bearing member are separated from each other. Therefore, the spacer member can be rotated while the support shaft is stably supported by the bearing member. It is also possible to adjust the facing distance.
[0024]
Further, the spacer member can have a function of a bearing member. That is, if a configuration is adopted in which the spacer member is rotatably attached to the casing and the support shaft of the developing roller is rotatably supported, the bearing member becomes unnecessary, and the number of parts can be reduced. In this case, the developer restricting member is fitted in the concave groove portion to prevent the spacer member from rotating, and the spacer member can function as a bearing.
[0025]
Further, the material of the spacer member is not particularly limited as long as it has a strength that can stably abut the end portion of the developer regulating member in a state where the rotation support shaft of the developing roller is fitted. However, if the spacer member and the bearing member are formed of a conductive material such as a copper-based sintered alloy or a conductive resin, a bias voltage can be applied to the developer regulating member via the developing roller. It becomes possible to prevent the developer from adhering to the developer regulating member.
[0026]
The developing apparatus described above can stabilize the facing distance by providing a biasing unit that biases the developer regulating member toward the developing roller. In particular, in the case of a spacer member having a concave groove portion, the developer regulating member is securely fitted into the concave groove portion, and is always in the depth of the concave groove portion, so that the facing distance is strictly controlled. Can do.
[0027]
Further, if a rotating means for rotating the spacer member is provided, the facing distance can be easily adjusted, and the facing distance can be automatically adjusted.
[0028]
DETAILED DESCRIPTION OF THE INVENTION
[First Embodiment]
As shown in FIG. 1, the developing device in the image forming apparatus according to this embodiment includes a developing casing 2 containing a two-component developer in which a magnetic carrier and a nonmagnetic toner are mixed, and a developing casing facing the photosensitive drum 40. 2 and a developing roller 10 disposed in the opening, and a developer stirring blade 4 and a circulating screw 6 disposed in parallel in the developing casing 2. The developer regulating member 30 (doctor) and the developing roller 10 are attached to the developing casing 2 with a predetermined facing interval. The developing roller 10 includes a cylindrical sleeve 10c and a magnet roller 10a disposed inside the sleeve 10c.
[0029]
The developer accommodated in the developing casing 2 is stirred and circulated by the developer stirring blade 4 and the circulation screw 6, and in the process, is attracted and held on the outer peripheral surface of the sleeve 10c by the action of the magnet roller 10a. . The developer held on the sleeve 10c in this way is conveyed toward the developing unit facing the photosensitive drum 40 by the rotation of the sleeve 10c, and the layer thickness is regulated by the developer regulating member 30 during the conveyance. Then, it is uniformly coated on the sleeve 10c as a developer layer having a predetermined layer thickness, and is used for development in the developing section.
[0030]
In the present embodiment, a disc-shaped spacer member 52 having a diameter larger than the outer diameter of the sleeve 10c is used. The details will be described below with reference to FIGS. 2 is a perspective view of the developing device in the present embodiment, and FIG. 3 is a front sectional view of the developing device (longitudinal direction of the developing roller). The spacer member 52 used in the present embodiment has a disk shape, and a through hole 52a for inserting a support shaft is formed at a position eccentric from the center. The developing roller 10 is supported by the bearing member 51 in a state where the support shaft 10 b is passed through the through hole 52 a of the spacer member 52.
[0031]
The bearing member 51 is fixed to the opening 2 b formed at the developing roller mounting position of the casing 2, whereby the developing roller 10 is installed in a rotatable state in the developing casing 2. The spacer member 52 has a structure in which the rotational driving force of the developing roller 10 is not transmitted, and can be rotated with respect to the support shaft 10b regardless of the rotation of the developing roller.
[0032]
4A and 4B are schematic views showing the developing device, where FIG. 4A is a front sectional view and FIG. 4B is a side view. The developer regulating member 30 is formed slightly longer than the axial length of the sleeve 10c, and its end 30b is opposed to the spacer member 52 disposed at the axial end of the sleeve 10c. Further, the developer regulating member 30 is attached to a support portion 56 provided on the developing casing 2 thereabove so as to be able to advance and retreat in a direction orthogonal to the support shaft 10b of the developing roller.
[0033]
Further, as a biasing means, a spring member 53 such as a compression spring is disposed between the developer support portion 56 and the developer regulating member 30, so that the developer regulating member 30 is attached to the developing roller 10 side. The spacer member 52 is brought into contact with the spacer member 52. Therefore, by rotating the spacer member 52, the distance between the developer regulating member 30 and the developing roller 10, that is, the facing distance can be adjusted.
[0034]
Note that the support shaft 10b, the spacer member 52, and the like are disposed at both ends of the developing roller 10, and when the opposing distance between the developing roller 10 and the developer regulating member 30 is not parallel at both ends, one spacer A uniform developer layer can also be formed by adjusting only the member 52.
[0035]
Although the spacer member 52 has a disk shape, the center of rotation is provided at a position decentered from the center of the disk. Therefore, the distance from the shaft core to the peripheral edge of the spacer member 52 depends on the rotation phase applied to the spacer member 52. Come different. That is, the distance to the peripheral edge is the maximum or the minimum on one side and the other side of the shaft core that are 180 degrees apart, and the distance to the peripheral edge is between the maximum and minimum when the spacer member 52 is in a phase beyond this. Gradually changes. Therefore, by rotating the spacer member 52 in any direction and changing the distance from the axial center to the peripheral edge, a desired interval is ensured between the developing roller 10 and the developer regulating member 30. Strict facing distance can be maintained.
[0036]
Actually, development is performed at a phase where the distance from the axis to the peripheral edge is the minimum. Agent The front end of the regulating member 30 abuts against the developing roller 10, and the distance is set to increase as the distance to the peripheral edge increases when the phase is separated. That is, the spacer member 52 functions as an eccentric cam, and the lift amount of the cam varies depending on the phase.
[0037]
For the purpose of merely changing the facing distance between the developing roller 10 and the developer regulating member 30, it is sufficient to rotate the spacer member 52 in any direction, and the shape of the spacer member 52 is also the center. It is possible on either side of the line. However, from the viewpoint of preventing work mistakes at the time of adjustment and reducing the burden on the operator, in this embodiment, the cross-sectional shape of the spacer member 52 is such that the opposing distance can be reliably adjusted regardless of the direction of rotation. Is a line-symmetric shape in which the distance from the center of rotation to the peripheral edge changes continuously.
[0038]
[Second Embodiment]
FIG. 5 is a perspective view of a developing device showing a second embodiment of the present invention, and FIG. 6 is a schematic view of the developing device showing a state where a rotating means is added. The present embodiment is characterized in that the end portion of the developer regulating member 30 and the spacer member 52 are arranged outside the developing casing 2, and other configurations are the same as those in the first embodiment. .
[0039]
That is, in this embodiment, in order to install the spacer member 52 outside the developing casing 2, a slit 2 c is formed in the casing 2, and the end portion 30 b of the developer regulating member 30 passes outside the slit 2 c. The developer regulating member 30 is exposed to the peripheral surface of the spacer member 52 so that the operator can adjust the facing distance from the outside of the developing device, and the operability can be improved. It becomes.
[0040]
The spacer member 52 can be manually rotated, but it is also possible to automatically adjust the rotation by a rotating means. In particular, when the spacer member 52 is arranged outside the developing device as in the present embodiment, as shown in FIG. 6, the gear 55 that is integrally formed with the spacer member 52 and loosely fits on the support shaft 10b. The spacer member 52 may be rotationally driven using a rotating means including a driving member 54 (motor) and a gear 57 formed on the rotating shaft of the driving member 54 and meshing with the gear 55. In this case, if the spacer members 52 on both sides of the support shaft are synchronously controlled to rotate by a predetermined rotation angle, the facing interval d can be automatically adjusted to a predetermined value.
[0041]
In this case, a sensor for detecting the facing distance (not shown, for example, a position sensor for detecting the height of the developer regulating member 30) and a signal from this sensor are periodically recognized. If the interval is not a predetermined interval, the facing interval can be automatically adjusted by providing a control unit (not shown) such as a microcomputer for driving and controlling the spacer member 52 by the rotating unit. Needless to say.
[0042]
[Third Embodiment]
A third embodiment of the present invention will be described with reference to FIGS. In the present embodiment, the spacer member 52 has a circular outer peripheral surface, the center of which is the center of rotation, and a point in which concave grooves having different depths are formed on the outer peripheral portion. There are features, and other configurations are the same as those of the second embodiment.
[0043]
In other words, in the present embodiment, the developer regulating member 30 is fitted into the recessed groove portion 52b formed in advance at a predetermined depth (cut amount), so that the opposing interval is not displaced and is very stable. An accurate facing distance can be set easily.
[0044]
FIG. 7 is a perspective view showing the spacer member 52 of the present embodiment. The spacer member 52 only needs to have a circular outer peripheral surface. For example, the spacer member 52 has a roller shape having a large axial length as shown in FIG. 7A or a plate thickness as shown in FIG. It is possible to use any of the thin disk-shaped ones. A through hole 52a for inserting a support shaft is formed at the center position of the spacer member 52, and is inserted through the support shaft 10b. A plurality of concave groove portions 52b are formed on the outer peripheral surface of the spacer member 52, and each concave groove portion 52b is arranged so that the cutting amount (depth of the concave groove portion) changes stepwise. It is possible to easily adjust the facing distance d by changing the facing distance d stepwise.
[0045]
In the present embodiment, similarly to the first embodiment, the support 56 of the developer regulating member 30 in the developing casing 2 is provided with a recess in which a spring member 53 such as a compression spring is inserted. By attaching the developer regulating member 30 to the support portion 56 via the spring member 53, the developer regulating member 30 is urged in the direction of the developing roller 10 and the end thereof is securely fitted into the groove 52b. Become.
[0046]
Specifically, as shown in FIG. 8, eight concave grooves 52b1... 52b8 are formed radially at an equal pitch with respect to the spacer member 52, and the depth of each concave groove 52b is increased by 25 μm. . In FIG. 8, the groove 52b1 is 25 μm deep, the groove 52b2 is 50 μm deep, the groove 52b3 is 75 μm deep, the groove 52b4 is 100 μm deep, the groove 52b5 is 125 μm deep, and the groove 52b6 is deep. The depth is 150 μm, the groove 52b7 is 175 μm deep, and the groove 52b8 is 200 μm deep.
[0047]
In this case, the depth (cut amount) changes by 25 μm between the groove portions 52b adjacent to each other at 45 ° intervals. Therefore, the distance can be adjusted as much as 200 μm in total width only by rotating the spacer member 52 once.
[0048]
Therefore, the developer regulating member 30 moves forward or backward with respect to the developing roller 10 only by rotating the spacer member 52 and changing the position of the concave groove portion 52b against which the end of the developer regulating member 30 is pressed. . As a result, the facing distance d, which is the distance between the developing roller 10 and the developer regulating member 30, can be easily and reliably changed.
[0049]
When the facing distance is decreased, the spacer member 52 is rotated in a direction in which the cut amount of the concave groove portion 52b decreases (in FIG. 8, the direction of mark A), so that the predetermined concave groove portion 52b is notched in the frame portion 51a. It arrange | positions in the position corresponding to the part 51b, and the developer control member 30 is pressed with respect to the ditch | groove part 52b. On the other hand, when the facing distance d is increased, the spacer member 52 is rotated in the direction in which the cut amount of the concave groove portion 52b increases (in the direction of arrow B in FIG. 8), and the developer restriction is applied to the predetermined concave groove portion 52b. The member 30 is pressed. As a result, the facing distance d can be changed stepwise, so that the facing distance d can be adjusted more easily as described above.
[0050]
The specific spacing d is, for example, approximately 0.50 mm to 0.75 mm in the case of using a high image quality developer, but is not limited thereto. However, it changes as appropriate according to the standard and type of the developing device used. Therefore, the change range and the change pitch of the depth (cut amount) of the concave groove 52b formed in the spacer member 52 are not limited to the 200 μm range or the 25 μm pitch described above.
[0051]
The developer transport amount on the developing roller 10 increases as the facing distance d increases, and decreases as it decreases. Therefore, when the developing device or an image forming apparatus using the developing device is assembled and adjusted or maintenance service work is performed, the facing distance d can be easily and reliably adjusted only by rotating the spacer member 52 as necessary. As a result, the amount of developer transported by the developing roller 10 can be made stable and optimal in accordance with the use environment and use conditions of the image forming apparatus, and the image quality of the image forming apparatus can be improved. it can.
[0052]
9 and 10 are schematic front views showing the developing device according to this embodiment. FIG. 9 shows a case where a disk-shaped spacer member 52 is used, and FIG. 10 shows a roller-shaped spacer member 52. The case where is used is shown respectively. As shown in the figure, a spacer member 52 is further provided outside the bearing member 51 that pivotally supports the developing roller 10, and the urging means 53 develops the groove 52 b formed in the outer peripheral portion of the spacer member 52. The width of the facing interval d, which is the interval between the developing roller 10 and the developer regulating member 30, is defined by pressing and fitting the end of the tip (doctor blade edge) of the agent regulating member 30. In this state, the developer regulating member 30 does not directly contact the developing roller 10 and the developer regulating member 30 is fitted in the groove 52b of the spacer member 52. The situation where d shifts is also avoided. Therefore, it is possible to easily set a very stable and accurate facing distance d.
[0053]
[Fourth Embodiment]
11, 12 and 13 are diagrams showing a fourth embodiment of the present invention. The present embodiment is characterized in that the bearing member has a structure including a frame portion that holds the spacer member in a state in which the spacer member is fitted, and other configurations are the same as those of the third embodiment. It has become.
[0054]
That is, in this embodiment, since the spacer member 52 is fitted in the bearing member 51, it can be seen that both are integrated, and the rotation stability of the developing roller 10 is improved by increasing the bearing width. Can be made.
[0055]
As shown in FIGS. 11 and 12, the bearing member 51 that supports the developing roller 10 includes a disk-shaped bearing portion 51 c having a through hole in the center portion, and a substantially cylindrical frame portion 51 a into which the spacer member 52 is fitted. It is fixed by inserting a bearing 51c into an opening 2b formed in the casing 2. A spacer member 52 is fitted into a frame portion 51a exposed to the outside of the casing 2, and is rotatably attached to the support shaft 10b.
[0056]
The developer regulating member 30 is biased toward the developing roller 10 by a spring member (not shown) in a state where the leading end surface faces the developing roller 10. The developer regulating member 30 is fitted into a slit 2c formed from the top of the opening 2b of the developing casing 2 to the upper side, and thereby the position with respect to the developing roller 10 is defined. Further, the frame 51a of the bearing member 51 is formed with a notch 51b at a position corresponding to the slit 2c, and the side end of the developer regulating member 30 is the outer periphery of the spacer member 52 as shown in FIG. The opposing interval is defined by fitting into the concave groove portion 52b of the portion.
[0057]
[Fifth Embodiment]
14A and 14B are perspective views of a developing device showing a fifth embodiment of the present invention, where FIG. 14A is an exploded view of the developing device, and FIG. Shown respectively. In the present embodiment, the spacer member and the bearing member are combined to reduce the number of parts, and other configurations are the same as those of the third embodiment.
[0058]
The spacer member 52 in this embodiment includes a thick disc-shaped spacer portion 52c and a bearing portion 52d having a slightly smaller diameter than the spacer portion 52c, which are integrally formed concentrically. Is formed with a through hole 52a for bearing. Further, a plurality of groove portions 52b are formed on the outer peripheral surface of the spacer portion 52c, and each groove portion is arranged so that the cutting amount changes stepwise (typically one in the drawing). Only the groove 52b is shown).
[0059]
In the spacer member 52, the bearing portion 52 d is rotatably supported by the opening 2 b formed in the casing 2 in a state where the developing roller 10 is inserted through the through hole 52 a. Further, the developer regulating member 30 is inserted in a slit 2c formed from the top of the opening 2b of the casing 2 to the upper side so as to be able to advance and retreat, thereby defining the position of the developer regulating member 30 relative to the developing roller 10. Further, since the leading end portion of the developer regulating member 30 is engaged with the concave groove portion 52b of the spacer member 52 (FIG. 14B), the spacer member 52 is also prevented from rotating with the rotation of the developing roller 10. be able to. That is, the developer regulating member 30 and the concave groove portion 52b function as a rotation stop mechanism.
[0060]
In this embodiment, if the rotation means as described in the second embodiment is provided and the opposing interval can be automatically adjusted, the spacer members 52 arranged at both ends of the developing roller 10 are synchronized. By simply controlling the rotation by a predetermined rotation angle, the opposing distance d can be automatically adjusted to a predetermined value accurately even when the rotation distance cannot be strictly determined by fitting the developer regulating member 30 and the groove 52b. it can.
[0061]
The present invention is not limited to the above embodiment, and it is needless to say that many modifications and changes can be made within the scope of the present invention. For example, the size of the spacer member 52 is not particularly limited as long as the interval between the developing roller 10 and the developer regulating member 30 can be defined to be a constant interval. In the above embodiment, FIG. As shown in FIG. 4, the length from the center of the through hole 52a to the outer peripheral portion, that is, the radius R1 of the spacer member 52 is the length from the center of the rotation support shaft 10b of the developing roller 10 to the outer peripheral surface, that is, the length of the developing roller 10. Although the case where the radius is larger than the radius R2 (R1> R2) has been described, as shown in FIG. 15B, the radius R1 of the spacer member 52 may be smaller than the radius R2 of the developing roller 10 (R1 <R2).
[0062]
In the former case, the end portion 30b (the doctor blade edge) of the developer regulating member 30 that fits into the groove 52b of the spacer member 52 and the central portion 30c may be formed flat. There is no need for special processing. On the other hand, in the latter case, when the end portion 30b and the central portion 30c of the developer regulating member 30 are formed flat, the central portion 30c is positioned on the outer peripheral surface of the developing roller 10 before the end portion 30b is fitted into the concave groove portion 52b. Will abut. Therefore, the end portion 30b of the developer regulating member 30 needs to be formed in a shape protruding from the central portion 30c to prevent the central portion 30c and the developing roller 10 from coming into contact with each other. Compared to the former, the size of the spacer member 52 can be made smaller.
[0063]
【The invention's effect】
As is clear from the above description, according to the present invention, a spacer member having a line-symmetric cross-sectional shape in which the distance from the rotation center to the outer peripheral portion continuously changes is adopted. Even if it is rotated in the direction, it is possible to finely adjust the facing distance, and the spacer member has no front and back, so that the mounting operation can be easily performed.
[0064]
In particular, if a spacer member having a circular outer peripheral surface and rotatably mounted at a position eccentric with respect to the support shaft is used, it becomes easy to process and can be manufactured at low cost.
[0065]
In addition, if a spacer member having a circular outer peripheral surface and having a plurality of recessed groove portions with different depths is used, the developer regulating member is fitted into the recessed groove portion of the spacer member so that the spacer member is stable. In this state, the facing distance can be adjusted strictly and, like the spacer member, the outer peripheral surface is circular, so that it is easy to process and can be manufactured at low cost.
[Brief description of the drawings]
FIG. 1 is a side sectional view of a developing device showing a first embodiment.
FIG. 2 is a perspective view of the developing device.
FIG. 3 is a front sectional view of the developing device.
4A and 4B are schematic views of the developing device, in which FIG. 4A is a front sectional view and FIG. 4B is a side view.
FIG. 5 is a perspective view of a developing device showing a second embodiment.
FIG. 6 is a front sectional view of the developing device.
FIGS. 7A and 7B are perspective views of a spacer member according to a third embodiment, in which FIG. 7A shows a roller shape, and FIG. 7B shows a disk shape.
FIG. 8 is a side view of the spacer member.
FIG. 9 is a schematic view of a developing device showing a third embodiment.
FIG. 10 is a schematic view of a developing device showing a third embodiment.
FIG. 11 is a perspective view of a developing device showing a fourth embodiment.
FIG. 12 is a perspective view showing a part of the developing device.
FIG. 13 is a side view showing a part of the developing device.
14A and 14B are perspective views of a developing device according to a fifth embodiment, in which FIG. 14A shows an exploded view and FIG. 14B shows a use state.
FIG. 15 is a schematic view showing an aspect of a developer regulating member.
FIG. 16 is a perspective view showing a mounting structure of a developer regulating member of a conventional developing device.
FIG. 17 is a perspective view showing another mounting structure of the developer regulating member.
[Explanation of symbols]
2 Development casing
10 Developing roller
30 Developer regulating member
51 Bearing member
52 Spacer member
52b Concave groove

Claims (8)

支軸によって回転可能に支持され、現像剤を担持し搬送する現像ローラと、該現像ローラ上の現像剤の層厚を規制する現像剤規制部材と、前記支軸に回転可能に取付けられ、前記現像剤規制部材に当接して現像剤規制部材と現像ローラとの間に所望の間隔を確保するスペーサ部材とを備えた現像装置であって、前記スペーサ部材は、円形の外周面を有し、その外周部に、前記現像剤規制部材が嵌合可能な深さの異なる凹溝部が複数形成されたことを特徴とする現像装置。A developing roller that is rotatably supported by a support shaft, carries and conveys the developer, a developer regulating member that regulates the layer thickness of the developer on the developing roller, and is rotatably attached to the support shaft, A developing device that includes a spacer member that contacts the developer regulating member and secures a desired interval between the developer regulating member and the developing roller, the spacer member having a circular outer peripheral surface, 2. A developing device according to claim 1, wherein a plurality of recessed grooves having different depths into which the developer regulating member can be fitted are formed on the outer periphery. 前記各凹溝部は、深さが段階的に変化するように配列されたことを特徴とする請求項記載の現像装置。Each groove portion, the developing device according to claim 1, wherein the depth is characterized in that it is arranged to vary stepwise. 前記スペーサ部材を回転させる回転手段が設けられた請求項1又は2記載の現像装置。The developing device of the spacer member rotation means for rotating the can according to claim 1 or 2, wherein provided. 前記現像剤規制部材を現像ローラ側に付勢する付勢手段が設けられた請求項1、2又は3記載の現像装置。 The developer developing apparatus according to claim 1, wherein the biasing means is provided for the regulating member to urge the developing roller side. 前記現像ローラの支軸を回転自在に支持する軸受部材を備え、該軸受部材は、スペーサ部材を嵌め込んだ状態で回転可能に保持する枠部を有し、該枠部には、現像剤規制部材をスペーサ部材の凹溝部に嵌合可能とするスリットが形成されたことを特徴とする請求項1〜4のいずれかに記載の現像装置。A bearing member that rotatably supports the support shaft of the developing roller is provided, and the bearing member has a frame portion that is rotatably held in a state in which a spacer member is fitted, and the frame portion includes a developer regulating member. an apparatus according to any one of claims 1 to 4, characterized in that slits to allow fitting the member in the groove of the spacer member is formed. 前記スペーサ部材が、ケーシングに回転自在に取付けられ、前記現像ローラの支軸を回転自在に支持することを特徴とする請求項1〜5のいずれかに記載の現像装置。It said spacer member is rotatably mounted in the casing, a developing device according to any one of claims 1 to 5, characterized in that rotatably supports the shaft of the developing roller. 前記スペーサ部材及び軸受部材が、導電性材料で形成されていることを特徴とする請求項5又は6記載の現像装置。7. The developing device according to claim 5, wherein the spacer member and the bearing member are made of a conductive material. 支軸によって回転可能に支持された現像ローラに担持される現像剤の厚さを現像剤規制部材によって規制する際に、現像剤規制部材と現像ローラとの間で所定間隔となるように設定されている対向間隔を調整するための調整方法であって、外周部に深さの異なる凹溝部が複数形成され、前記支軸に回転可能に取付けられたスペーサ部材を回転させ、凹溝部を選択して現像剤規制部材を前記凹溝部に嵌合させることを特徴とする対向間隔調整方法。When the thickness of the developer carried on the developing roller rotatably supported by the support shaft is regulated by the developer regulating member, a predetermined interval is set between the developer regulating member and the developing roller. A plurality of concave grooves having different depths are formed on the outer peripheral portion, and a spacer member rotatably attached to the support shaft is rotated to select the concave groove portion. And a developer regulating member fitted into the groove portion.
JP2000335398A 2000-11-02 2000-11-02 Developing device and method for adjusting facing distance Expired - Lifetime JP3665262B2 (en)

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