JP3663792B2 - Process for producing processed meat products and processed processed meat products - Google Patents

Process for producing processed meat products and processed processed meat products Download PDF

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Publication number
JP3663792B2
JP3663792B2 JP00009797A JP9797A JP3663792B2 JP 3663792 B2 JP3663792 B2 JP 3663792B2 JP 00009797 A JP00009797 A JP 00009797A JP 9797 A JP9797 A JP 9797A JP 3663792 B2 JP3663792 B2 JP 3663792B2
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Japan
Prior art keywords
processed
meat
frozen
meat products
hamburger
Prior art date
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Expired - Fee Related
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JP00009797A
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Japanese (ja)
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JPH10191934A (en
Inventor
達也 山本
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Ajinomoto Co Inc
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Ajinomoto Co Inc
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Publication date
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Priority to JP00009797A priority Critical patent/JP3663792B2/en
Priority to US09/000,814 priority patent/US6225986B1/en
Priority to EP98100060A priority patent/EP0859334A3/en
Publication of JPH10191934A publication Critical patent/JPH10191934A/en
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Publication of JP3663792B2 publication Critical patent/JP3663792B2/en
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  • Meat, Egg Or Seafood Products (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、畜肉加工食品の製造方法及び冷凍畜肉加工食品に関し、詳しくは、ハンバーグ等の畜肉の挽き肉を主材料とした畜肉加工食品の製造方法及びこの製造方法により得られた畜肉加工食品を冷凍処理した冷凍畜肉加工食品に関する。
【0002】
【従来の技術】
畜肉加工食品、例えば、ハンバーグは、通常、主材料である畜肉の挽き肉に、卵,調味料,植物性蛋白,パン粉あるいはでん粉等の副材料を加えて混合した後、これを成形してから焼成することにより製造されている。前記挽き肉は、最後の焼成時に加熱されることによって蛋白変成が起こり、これによって形状が固定されるが、焼成する際に変形することがあるため、特に変形し易い厚さの薄いハンバーグを焼成するときには、別の鉄板で上から押さえるなどの手段を講じなければならない。また、前記成形品を加熱して蛋白変成させる手段としては、上記焼成の他、蒸し器で蒸す方法や熱湯中で茹でる方法もあるが、いずれも加熱中の変形は避けられなかった。
【0003】
上述のようにして得られた畜肉加工食品、例えば前記ハンバーグは、冷凍処理されて冷凍食品としても広く流通している。このような冷凍食品は、普通の包丁では切断することができないため、例えば、冷凍したハンバーグをパンに挟んでサンドイッチ等に使用する際には、通常、60℃程度まで加熱して解凍してからパンに挟んで所定の大きさに切断するようにしている。
【0004】
【発明が解決しようとする課題】
しかしながら、ハンバーグを得るための上述の従来方法では、焼成中に肉汁が流出して歩留が低下したり、肉や油の風味を損なうなどの不都合があった。また、焼成(蛋白変成)中に変形するため、焼成による変形を予測して前記成形品の形状を調整したり、焼成中に変形を抑える手段を講じなければならず、焼成工程に手間を要していた。
【0005】
さらに、得られたハンバーグ等を冷凍すると堅くて脆くなるため、例えば、前記サンドイッチに使う際に、冷凍のままパンに挟んで切断することができず、切断前に一旦解凍するという余計な操作が必要であった。
【0006】
そこで本発明は、肉汁や油が焼成時等に流出することを防止して食材の風味を保持することができる畜肉加工食品の製造方法を提供するとともに、冷凍状態での切断も容易に行うことができる冷凍畜肉加工食品を提供することを目的としている。
【0007】
【課題を解決するための手段】
上記目的を達成するため、本発明の畜肉加工食品の製造方法は、主材料である畜肉の挽き肉に、必要に応じて副材料の一部を加え、これを撹拌混合しながら加熱して畜肉の蛋白変成処理を行った後、5mm以下に切断し、これに残りの副材料及びゲル化剤を混合して成形し、次いで加熱処理を行うことを特徴とし、この製造方法により製造した畜肉加工食品を冷凍処理することにより、本発明の冷凍畜肉加工食品を得ることができる。
【0008】
【発明の実施の形態】
以下、本発明を、畜肉加工食品の一つであるハンバーグを製造する手順を例に挙げてさらに詳細に説明する。ハンバーグを製造する際には、まず、主材料である畜肉の挽き肉と、副材料であるパン粉,でん粉,玉ねぎ,油等とを、加熱手段を備えた容器、例えば加熱ジャケットを有するニーダーや加熱釜内に投入し、加熱しながら撹拌混合して畜肉の蛋白変成処理を行う。この蛋白変成処理により、前記畜肉は蛋白変成し、パン粉やでん粉は、加熱調理されると同時に畜肉から滲み出る肉汁や油分を吸収し、これらが混合したソテーが得られる。このときの加熱温度は、畜肉の種類や製造する料理の種類により任意に設定することができるが、例えばハンバーグの場合は、60〜110℃程度が適当である。
【0009】
次に、前記蛋白変成処理で得られたソテーを5mm以下に細断し、調味料や香辛料等の残りの副材料とゲル化剤(例えばカードラン)とを加えて混合し、これを所定形状に成形して成形品とする。このとき、成形品中に5mmを超える畜肉等が混在していると成形品が割れ易くなるなどの不都合がある。また、小さすぎても食感が悪くなるから、0.1〜5mmの範囲に細断することが好ましい。
【0010】
上記成形品は、最終的な加熱処理、すなわち、常法による焼き処理あるいは蒸し処理後に焼き処理を行うことにより、所定のハンバーグとなる。このとき、畜肉は、あらかじめ蛋白変成処理されているので、加熱処理により変形することがなく、前記成形品と略同形状のままで加熱処理を終えることができ、変形を抑えるための手間を省くことができ、容易に所望の形状のハンバーグを得ることができる。また、前記焼き処理は、通常のハンバーグの焼き処理と同様に加熱した鉄板の上で行えばよい。さらに、前記蒸し処理は、約100℃の水蒸気により行うことができ、バッチ式の箱型蒸し庫や連続式のコンベア方式を採用することができる。なお、蒸し処理後に焼き処理を行う場合は、蒸し処理により中まで十分に加熱処理されているので、表面に適度な焦げ目を付ける程度でよい。
【0011】
このようにして得られたハンバーグは、そのまま食しても噛み切り具合がよく、肉の風味が損なわれておらず、また、形状も安定しており、歩留も良好である。さらに、得られたハンバーグを冷凍処理することにより、冷凍ハンバーグとして提供することもできる。このようにして製造した冷凍ハンバーグは、最初に畜肉を蛋白変成処理したことや5mm以下に細断したことにより、凍ったままの状態でも容易に切断することができるので、二次加工してサンドイッチ等の材料として用いるのにも好適である。
【0012】
なお、本発明は、上述のハンバーグの製造に限らず、畜肉の挽き肉を主材料とした各種食品、例えばミートボール等にも適用することができる。
【0013】
【実施例】
加熱ジャケットを備えたニーダー内に、牛挽き肉30kg、玉ねぎのみじん切り10kg及び少量の油を投入し、約100℃で10分間、撹拌しながら加熱した。次に、加熱用蒸気の供給を止めてからでん粉0.6kgを加え、5分間撹拌を継続してソテーを得た。これをニーダーから取出して約5mmに細断した後、40℃になるまで放冷した。
【0014】
上記ソテーに、水溶性ゼラチン0.3kg、調味料(ビーフエキス,食塩,コショウ,グルタミン酸ソーダ)と香辛料(ナツメグ,オレガノ)とを合計で0.5kg、さらに、カードラン0.9kgを加えて混合した後、厚さ8mm,直径100mmに成形した。次いで、この成形品を100℃の蒸し庫で15分間蒸してから、250℃に加熱した鉄板上で3分間片面焼きを行ってハンバーグを得た。得られたハンバーグは、噛み切り具合が良好で、肉の風味がしっかりと出た味であった。また、ハンバーグの形は、厚さが均一で歪みもほとんどなかった。
【0015】
一方、厚さ5mmに成形したものを、−35℃で30分間冷凍処理して冷凍ハンバーグを得た。これを−20℃で一昼夜保管した後、凍ったままの状態でパンに挟み、パンごと包丁で切断したところ、抵抗なく容易に切断することができ、切断面も良好であった。これを自然解凍して食したところ、噛み切り具合も肉の風味も、冷凍する前と変わらなかった。
【0016】
【発明の効果】
以上説明したように、本発明方法は、あらかじめ挽き肉を蛋白変成してから成形するので、成形後の加熱により変形することがなく、厚さ,形状の揃った高品質の畜肉加工食品が得られ、さらに、尖った形状等の種々の形状のものが製造可能となる。さらに、肉の風味を逃さないため、風味豊かな畜肉加工食品を提供することができる。
【0017】
また、本発明方法で製造した畜肉加工食品を冷凍処理したものは、凍ったままでも容易に切断することができるので、パンに挟んでサンドイッチに使用したり、棒状に成形したものを用いて巻寿司に使用したりして包丁等で所定形状に切断する際にも形崩れすることがない。さらに、解凍後の風味や食感にも優れている。
[0001]
BACKGROUND OF THE INVENTION
TECHNICAL FIELD The present invention relates to a method for producing processed meat products and frozen processed meat products. More specifically, the present invention relates to a method for producing processed meat products using ground meat such as hamburg as a main material, and frozen processed meat products obtained by this production method. It relates to processed frozen livestock meat processed food.
[0002]
[Prior art]
Processed livestock foods such as hamburgers are usually mixed with the main ingredients of minced livestock meat and added to secondary ingredients such as eggs, seasonings, vegetable protein, bread crumbs or starch, then molded and then fired It is manufactured by doing. The minced meat is heated at the time of the final baking, so that protein transformation occurs and the shape is fixed. However, since it may be deformed during baking, a thin hamburger that is particularly easily deformed is fired. Sometimes it is necessary to take measures such as pressing from above with another iron plate. In addition to the above baking, there are a method of steaming with a steamer and a method of boiling in hot water as means for protein modification by heating the molded product, but deformation during heating is inevitable.
[0003]
Processed livestock meat foods obtained as described above, for example, the hamburger, are frozen and widely distributed as frozen foods. Since such frozen foods cannot be cut with an ordinary knife, for example, when sandwiching frozen hamburger with bread, it is usually heated to about 60 ° C and thawed. It is cut between a bread and a predetermined size.
[0004]
[Problems to be solved by the invention]
However, the above-described conventional method for obtaining a hamburger has disadvantages such as that the meat juice flows out during baking and the yield is reduced, and the flavor of meat and oil is impaired. In addition, since deformation occurs during firing (protein modification), it is necessary to adjust the shape of the molded product by predicting deformation due to firing, and to take measures to suppress deformation during firing. Was.
[0005]
Furthermore, when the obtained hamburger or the like is frozen, it becomes hard and brittle.For example, when using it for the sandwich, it cannot be cut by sandwiching it in a frozen bread, and there is an extra operation of thawing once before cutting. It was necessary.
[0006]
Therefore, the present invention provides a method for producing processed livestock meat food that can prevent meat juice and oil from flowing out at the time of baking, etc., and can maintain the flavor of ingredients, and can be easily cut in a frozen state. The purpose is to provide frozen processed processed meat foods.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, the method for producing processed meat products according to the present invention adds a part of the auxiliary material to the ground meat of the main material, if necessary, and heats it while stirring and mixing it. Processed livestock meat processed by this production method, characterized by performing protein modification treatment, cutting to 5 mm or less, mixing the remaining sub-materials and gelling agent with this, forming, and then performing heat treatment The frozen livestock meat processed food of the present invention can be obtained by subjecting the food to a freezing treatment.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in more detail with reference to an example of a procedure for producing a hamburger which is one of processed meat products. When manufacturing a hamburger, first of all, minced meat of livestock, which is the main material, and breadcrumbs, starch, onions, oil, etc., which are the auxiliary materials, are provided with a heating means, such as a kneader or heating kettle with a heating jacket It is put in and stirred and mixed while heating to carry out protein modification of livestock meat. By the protein modification treatment, the meat is protein-modified, and the bread crumbs and starch absorb the meat juice and oil exuded from the meat at the same time as cooking, and a saute in which these are mixed is obtained. The heating temperature at this time can be arbitrarily set depending on the type of livestock meat and the type of food to be produced. For example, in the case of a hamburger, about 60 to 110 ° C. is appropriate.
[0009]
Next, the saute obtained by the protein modification treatment is shredded to 5 mm or less, and the remaining auxiliary materials such as seasonings and spices and a gelling agent (for example, curdlan) are added and mixed, and this is formed into a predetermined shape. To form a molded product. At this time, if livestock meat exceeding 5 mm is mixed in the molded product, there is a disadvantage that the molded product is easily broken. Moreover, since food texture will worsen if it is too small, it is preferable to shred in the range of 0.1-5 mm.
[0010]
The molded product becomes a predetermined hamburger by performing a final heat treatment, that is, a baking treatment after a usual baking treatment or steaming treatment. At this time, since the livestock meat has been subjected to protein modification treatment in advance, the heat treatment is not deformed, and the heat treatment can be completed while maintaining substantially the same shape as the molded product, thereby saving labor for suppressing deformation. Therefore, a hamburger having a desired shape can be easily obtained. Moreover, what is necessary is just to perform the said baking process on the heated iron plate similarly to the baking process of a normal hamburger. Furthermore, the steaming process can be performed with steam at about 100 ° C., and a batch type box-type steamer or a continuous conveyor system can be adopted. In addition, when performing a baking process after a steaming process, since it is heat-processed enough to the inside by a steaming process, it is sufficient to make a moderate burn on the surface.
[0011]
The hamburger thus obtained has a good bite even if eaten as it is, the flavor of the meat is not impaired, the shape is stable, and the yield is also good. Furthermore, it can also provide as a frozen hamburger by carrying out the freezing process of the obtained hamburger. Frozen hamburgs manufactured in this way can be easily cut even in a frozen state by first subjecting livestock meat to protein conversion treatment and shredding to 5 mm or less. It is also suitable for use as a material.
[0012]
In addition, this invention is applicable not only to the above-mentioned manufacture of a hamburger but to various foods, such as meatballs, etc. which used the minced meat of livestock as a main material.
[0013]
【Example】
In a kneader equipped with a heating jacket, 30 kg of ground beef, 10 kg of chopped onion and a small amount of oil were added and heated at about 100 ° C. for 10 minutes with stirring. Next, after stopping the supply of steam for heating, 0.6 kg of starch was added, and stirring was continued for 5 minutes to obtain saute. This was taken out from the kneader and chopped to about 5 mm, and then allowed to cool to 40 ° C.
[0014]
To the above saute, 0.3 kg of water-soluble gelatin, seasoning (beef extract, salt, pepper, sodium glutamate) and spices (nutmeg, oregano) in total 0.5 kg, and further 0.9 kg of curdlan were added and mixed. Thereafter, it was formed to a thickness of 8 mm and a diameter of 100 mm. Next, the molded product was steamed for 15 minutes in a steaming chamber at 100 ° C., and then baked for 3 minutes on an iron plate heated to 250 ° C. to obtain a hamburger. The obtained hamburger had a good bite and a taste of meat. Moreover, the hamburger shape was uniform in thickness and hardly distorted.
[0015]
On the other hand, what was shape | molded in thickness 5mm was frozen at -35 degreeC for 30 minutes, and the frozen hamburger was obtained. This was stored at −20 ° C. for a whole day and night, and then sandwiched between breads in a frozen state and cut with a kitchen knife together with the breads. When this was naturally thawed and eaten, the bite and meat flavor were the same as before freezing.
[0016]
【The invention's effect】
As described above, since the method of the present invention is formed after protein conversion of minced meat in advance, it is not deformed by heating after molding, and a high quality livestock meat processed food with uniform thickness and shape can be obtained. Furthermore, various shapes such as a sharp shape can be manufactured. Furthermore, since the flavor of meat is not missed, a processed meat product with a rich flavor can be provided.
[0017]
In addition, frozen processed processed meat products produced by the method of the present invention can be easily cut even when frozen, so they can be sandwiched between breads or used as sandwiches or rolled into bars. Even when used for sushi or cut into a predetermined shape with a knife or the like, it does not collapse. Furthermore, it is excellent in flavor and texture after thawing.

Claims (3)

主材料である畜肉の挽き肉を撹拌しながら加熱して蛋白変成処理した後、5mm以下に切断し、これに副材料及びゲル化剤を混合して成形し、次いで加熱処理を行うことを特徴とする畜肉加工食品の製造方法。It is characterized by heating the ground meat of the main material, which is a main material, with stirring, and then subjecting it to protein modification treatment, cutting it to 5 mm or less, mixing it with a secondary material and a gelling agent, and then performing heat treatment. Manufacturing method for processed livestock meat. 前記挽き肉に、前記副材料の一部を加えてから前記蛋白変成処理を行うことを特徴とする請求項1記載の畜肉加工食品の製造方法。The method for producing processed livestock meat food according to claim 1, wherein the protein modification treatment is performed after adding a part of the auxiliary material to the minced meat. 請求項1又は2記載の製造方法により得られた畜肉加工食品を冷凍処理したことを特徴とする冷凍畜肉加工食品。A frozen processed meat product, wherein the processed meat product obtained by the production method according to claim 1 or 2 is frozen.
JP00009797A 1997-01-06 1997-01-06 Process for producing processed meat products and processed processed meat products Expired - Fee Related JP3663792B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP00009797A JP3663792B2 (en) 1997-01-06 1997-01-06 Process for producing processed meat products and processed processed meat products
US09/000,814 US6225986B1 (en) 1997-01-06 1997-12-30 Coordinate input apparatus and its control method
EP98100060A EP0859334A3 (en) 1997-01-06 1998-01-05 Coordinate input apparatus and its control method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP00009797A JP3663792B2 (en) 1997-01-06 1997-01-06 Process for producing processed meat products and processed processed meat products

Publications (2)

Publication Number Publication Date
JPH10191934A JPH10191934A (en) 1998-07-28
JP3663792B2 true JP3663792B2 (en) 2005-06-22

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Country Status (1)

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