JP3640677B2 - Production method of calcium hypochlorite - Google Patents
Production method of calcium hypochlorite Download PDFInfo
- Publication number
- JP3640677B2 JP3640677B2 JP34844891A JP34844891A JP3640677B2 JP 3640677 B2 JP3640677 B2 JP 3640677B2 JP 34844891 A JP34844891 A JP 34844891A JP 34844891 A JP34844891 A JP 34844891A JP 3640677 B2 JP3640677 B2 JP 3640677B2
- Authority
- JP
- Japan
- Prior art keywords
- calcium
- calcium hypochlorite
- mother liquor
- hypochlorite
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B11/00—Oxides or oxyacids of halogens; Salts thereof
- C01B11/04—Hypochlorous acid
- C01B11/06—Hypochlorites
- C01B11/064—Hypochlorites of alkaline-earth metals
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B11/00—Oxides or oxyacids of halogens; Salts thereof
- C01B11/04—Hypochlorous acid
- C01B11/06—Hypochlorites
- C01B11/062—Hypochlorites of alkali metals
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Inorganic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
【0001】
【産業上の利用分野】
本発明は従来から使用されている水酸化カルシウムの代わりに、酸化カルシウムを直接原料とする次亜塩素酸カルシウムの製造法に関する。
次亜塩素酸カルシウムは水の消毒剤として利用され、プールや汚水処理等に多く使用されている。
【0002】
【従来の技術】
▲1▼技術的背景
次亜塩素酸カルシウムの製造法は、水酸化カルシウムを水、又は反応後の濾過液に乳化し、その乳化液に塩素ガスを吹き込み次亜塩素酸カルシウムを生成させ濾過回収後乾燥して製品とする方法が一般的である。
また、アルカリ源として水酸化カルシウムの他に水酸化ナトリウムと併用して使用する場合もある。
製品を回収した後の濾過液(母液)中には次亜塩素酸カルシウムが溶存しており、これを廃棄すると中和処理が必要になる他に、収率ロスにつながり製造コストが割高になる。
このため従来の製造法に於いては、この濾過液を水酸化カルシウムの乳化液に利用する方法も採られている。しかしながらこれだけでは水バランスが採れず一部の濾過液を廃棄しているのが実態であり、このための改善策が望まれていた。
▲2▼類似技術
米国特許321647号には食塩結晶を大きく成長せしめて次亜塩素酸カルシウム結晶との分離を容易にするために余剰母液を低温減圧下で蒸発濃縮する方法が示されているが、食塩結晶にはまだ多量の次亜塩素酸カルシウム結晶が同伴されており食塩の品位は充分ではなく更に余剰母液を蒸発するために多量のエネルギーを要する欠点を有する。
【0003】
【発明が解決しようとする課題】
本発明は、余剰母液を生成しない効率的な次亜塩素酸カルシウムの製造法を提供する事を目的とする。
【0004】
【課題を解決するための手段】
▲1▼発明の構成
本発明の次亜塩素酸カルシウムの製造法はつぎの構成からなる。
塩素化反応の原料として水酸化カルシウムの代わりに酸化カルシウムを使用する。
▲2▼詳細な説明
次亜塩素酸カルシウムの製造には、塩素の他に水酸化カルシウムを主原料として使用される。プロセスによっては苛性ソーダを併用する事もある。
従来、水酸化カルシウムの代わりに酸化カルシウムを置換使用することが考えられなかった理由は、水と酸化カルシウムを直接接触するとかなりの発熱を生じる事や均一に分散した乳液になりにくい事等があったからである。
余剰母液を少なくするために、母液中に水酸化カルシウムを乳化する場合もあるが、これだけでは通常、水バランスが取りにくく多少の余剰母液が副生する。またこの代わりに酸化カルシウムを使用した場合水との接触で急激な発熱を生じ、母液中の次亜塩素酸カルシウムを分解させる事になり、収率ロスにつながる。
【0005】
この改善策として、反応槽にジャケットまたはコイルを取り付けてブライン冷却する方法が考えられるが、発熱は酸化カルシウムと水とが接触した瞬間に生ずるため、十分な対応ができない。
しかしながら母液中に苛性ソーダを混合した後に酸化カルシウムを乳化すると発熱による温度上昇も大幅に減少し、次亜塩素酸カルシウムの分解もなく均一な乳化液を得る事を発見した。
【0006】
【実施例】
本発明の実施例を示すが、本発明はこれらに限定されるものではない。
【0007】
実施例1
次亜塩素酸カルシウム製造に当たっての塩素化用原料液(母液のリサイクル液を含む各種の液を適当な処理を施した液)8,455gに49%苛性ソーダ380g混合した後、攪拌しながら酸化カルシウム粉末を徐々に473gを混合し均一な乳液とする。この間、乳化液の温度上昇は、外部冷却をしなかったにもかかわらず、約2℃程度でおさまり25℃を越えることはなかった。この乳液9,308gの組成は、次亜塩素酸カルシウム12.6 %、食塩16.3%、アルカリ7.7、水62.8%、その他0.6%であった。
この乳液を攪拌しながら、塩素ガスを約3時間吹き込み塩素化を終了した。塩素化終了後の塩化液の組成は、次亜塩素酸カルシウム17.7%、食塩20.1%、アルカリ0.9%、水60.4%、その他0.9%であった。
この場合の次亜塩素酸カルシウムの分解は、極めてわずかだった。
この液を通常の処理(次亜塩素酸カルシウムの結晶と溶液を分離し、結晶は乾燥後製品とし、溶液は塩素化用原料としてリサイクルする。)して、製品とした時の次亜塩素酸カルシウムの濃度は76%であり、通常の製品と遜色ないものであった。
【0008】
比較例1
次亜塩素酸カルシウム製造に当たっての塩素化用原料液(母液のリサイクル液を含む各種の液を適当な処理を施した液)8,455gに酸化カルシウム粉末473gを実施例と同様な操作で混合を開始したが、酸化カルシウムが液に接触するとすぐ、激しく発熱し液温度が21℃から急激に30℃を越え、ガス発生(次亜塩素酸カルシウムの分解ガスとおもわれる)が、生じたので実験を中断した。
【0009 】
比較例2
次亜塩素酸カルシウム製造に当たっての塩素化用原料液(母液のリサイクル液を含む各種の液を適当な処理を施した液)9,504gに49%苛性ソーダ428g混合した後、攪拌しながら水酸化カルシウム粉末を徐々に515gを混合し均一な乳液とする。この間、乳化液の温度上昇は、外部冷却をしなかったにもかかわらず、約2℃程度でおさまり25℃を越えることはなかった。この乳液10,447gの組成は、次亜塩素酸カルシウム12.5 %、食塩16.3%、アルカリ7.4 、水63.2 %、その他0.6%であった。
この乳液を攪拌しながら、塩素ガスを約3時間吹き込み塩素化を終了した。塩素化終了後の塩化液の組成は、次亜塩素酸カルシウム17.3 %、食塩20.1%、アルカリ0.9%、水60.9 %、その他0.8 %であった。
この場合の次亜塩素酸カルシウムの分解は、極めてわずかだった。
この液を通常の処理(次亜塩素酸カルシウムの結晶と溶液を分離し、結晶は乾燥後製品とし、溶液は塩素化用原料としてリサイクルする。)して、次亜塩素酸カルシウムの濃度が76%の製品を得た。但し、この場合、必要母液をリサイクルしても、319gの母液が余った。
【0010】
【発明の効果】
酸化カルシウムを水酸化カルシウムの代わりに使用する事によって酸化カルシウムが水と反応して水酸化カルシウムを生成するのに要する水の分だけ反応系全体の水バランスを改善する事ができ、余剰母液の副生を防止できる。[0001]
[Industrial application fields]
The present invention relates to a method for producing calcium hypochlorite using calcium oxide as a raw material directly instead of conventionally used calcium hydroxide.
Calcium hypochlorite is used as a water disinfectant and is often used for pools and sewage treatment.
[0002]
[Prior art]
(1) Technical background Calcium hypochlorite is produced by emulsifying calcium hydroxide in water or the filtrate after the reaction, and blowing chlorine gas into the emulsion to produce calcium hypochlorite for filtration and recovery. A method of post-drying into a product is common.
In addition to calcium hydroxide, the alkali source may be used in combination with sodium hydroxide.
Calcium hypochlorite is dissolved in the filtrate (mother liquor) after the product is recovered, and discarding it necessitates neutralization, leading to loss of yield and high manufacturing costs .
For this reason, in the conventional manufacturing method, a method of using this filtrate as an emulsified solution of calcium hydroxide is also employed. However, the water balance cannot be achieved with this alone, and a part of the filtrate is discarded, and an improvement measure for this is desired.
(2) Similar technology US Pat. No. 321,647 discloses a method of evaporating and concentrating excess mother liquor under low temperature and reduced pressure in order to facilitate the growth of salt crystals and separation from calcium hypochlorite crystals. The salt crystals are still accompanied by a large amount of calcium hypochlorite crystals, so that the quality of the salt is not sufficient, and there is a disadvantage that a large amount of energy is required to evaporate the excess mother liquor.
[0003]
[Problems to be solved by the invention]
An object of this invention is to provide the manufacturing method of the efficient calcium hypochlorite which does not produce | generate an excess mother liquor.
[0004]
[Means for Solving the Problems]
(1) Constitution of the Invention The method for producing calcium hypochlorite of the present invention comprises the following constitution.
Calcium oxide is used in place of calcium hydroxide as a raw material for the chlorination reaction.
(2) Detailed description In production of calcium hypochlorite, calcium hydroxide is used as a main raw material in addition to chlorine. Depending on the process, caustic soda may be used in combination.
Conventionally, the reason why calcium oxide was not used in place of calcium hydroxide could not be considered because of the fact that direct contact between water and calcium oxide may cause considerable heat generation and difficulty in forming a uniformly dispersed emulsion. This is because the.
In order to reduce the excess mother liquor, calcium hydroxide may be emulsified in the mother liquor, but this alone usually makes it difficult to balance the water, and some excess mother liquor is produced as a by-product. In addition, when calcium oxide is used instead, rapid heat generation occurs upon contact with water, and calcium hypochlorite in the mother liquor is decomposed, leading to yield loss.
[0005]
As a measure for improving this, a method of attaching a jacket or coil to the reaction vessel and cooling with brine is conceivable. However, since heat generation occurs at the moment when calcium oxide and water come into contact with each other, sufficient measures cannot be taken.
However, it was discovered that when calcium oxide was emulsified after mixing caustic soda into the mother liquor, the temperature rise due to heat generation was greatly reduced and a uniform emulsion was obtained without decomposition of calcium hypochlorite.
[0006]
【Example】
Although the Example of this invention is shown, this invention is not limited to these.
[0007]
Example 1
Chlorination raw material liquid for the production of calcium hypochlorite (liquid obtained by appropriately treating various liquids including mother liquor recycle liquid) After mixing 380 g of 49% sodium hydroxide with 455 g, calcium oxide powder with stirring Is gradually mixed to make a uniform emulsion. During this time, the temperature rise of the emulsified liquid was about 2 ° C. and did not exceed 25 ° C., even though external cooling was not performed. The composition of 9,308 g of this emulsion was 12.6% calcium hypochlorite, 16.3% sodium chloride, 7.7 alkali, 62.8% water, and 0.6% others.
While stirring the emulsion, chlorine gas was blown in for about 3 hours to complete chlorination. The composition of the chlorinated solution after completion of chlorination was 17.7% calcium hypochlorite, 20.1% sodium chloride, 0.9% alkali, 60.4% water, and 0.9% for others.
In this case, the decomposition of calcium hypochlorite was very slight.
Hypochlorous acid when this liquid is processed into a normal product (calcium hypochlorite crystal and solution are separated, the crystal is dried and the product is recycled, and the solution is recycled as a raw material for chlorination). The calcium concentration was 76%, which was inferior to that of a normal product.
[0008]
Comparative Example 1
In the same manner as in the example, 473 g of calcium oxide powder was mixed with 8,455 g of chlorination raw material liquid (liquid obtained by appropriately treating various liquids including mother liquor recycling liquid) in the production of calcium hypochlorite. As soon as calcium oxide came into contact with the liquid, the heat generated intensely, and the liquid temperature suddenly exceeded 30 ° C from 21 ° C, and gas generation (which is considered to be a decomposition gas of calcium hypochlorite) occurred. Interrupted.
[0009]
Comparative Example 2
Chlorination raw material liquid (liquid obtained by appropriately treating various liquids including the mother liquor recycle liquid) 9,504 g mixed with 428 g of 49% caustic soda, and then stirred with calcium hydroxide. The powder is gradually mixed with 515 g to make a uniform emulsion. During this time, the temperature rise of the emulsified liquid was about 2 ° C. and did not exceed 25 ° C., even though external cooling was not performed. The composition of 10,447 g of this emulsion was 12.5% calcium hypochlorite, 16.3% sodium chloride, 7.4 alkali, 63.2% water, and 0.6% others.
While stirring the emulsion, chlorine gas was blown in for about 3 hours to complete chlorination. The composition of the chlorinated solution after completion of chlorination was 17.3% calcium hypochlorite, 20.1% sodium chloride, 0.9% alkali, 60.9% water, and 0.8% others.
In this case, the decomposition of calcium hypochlorite was very slight.
This solution is subjected to ordinary treatment (calcium hypochlorite crystals and solution are separated, the crystals are dried and the product is recycled, and the solution is recycled as a raw material for chlorination), and the calcium hypochlorite concentration is 76. % Products obtained. However, in this case, even if the necessary mother liquor was recycled, 319 g of mother liquor remained.
[0010]
【The invention's effect】
By using calcium oxide instead of calcium hydroxide, the water balance of the entire reaction system can be improved by the amount of water required for calcium oxide to react with water to produce calcium hydroxide, and the excess mother liquor By-product can be prevented.
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP34844891A JP3640677B2 (en) | 1991-12-05 | 1991-12-05 | Production method of calcium hypochlorite |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP34844891A JP3640677B2 (en) | 1991-12-05 | 1991-12-05 | Production method of calcium hypochlorite |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05155604A JPH05155604A (en) | 1993-06-22 |
JP3640677B2 true JP3640677B2 (en) | 2005-04-20 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP34844891A Expired - Lifetime JP3640677B2 (en) | 1991-12-05 | 1991-12-05 | Production method of calcium hypochlorite |
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JP (1) | JP3640677B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN100424006C (en) * | 2005-11-21 | 2008-10-08 | 江苏索普(集团)有限公司 | Calcium method for producing high efficient bleaching powder |
CN100424005C (en) * | 2005-11-21 | 2008-10-08 | 江苏索普(集团)有限公司 | Calcium method for producing high efficient bleaching powder |
-
1991
- 1991-12-05 JP JP34844891A patent/JP3640677B2/en not_active Expired - Lifetime
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Publication number | Publication date |
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JPH05155604A (en) | 1993-06-22 |
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