JP3637366B2 - Tube pump - Google Patents

Tube pump Download PDF

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Publication number
JP3637366B2
JP3637366B2 JP26105897A JP26105897A JP3637366B2 JP 3637366 B2 JP3637366 B2 JP 3637366B2 JP 26105897 A JP26105897 A JP 26105897A JP 26105897 A JP26105897 A JP 26105897A JP 3637366 B2 JP3637366 B2 JP 3637366B2
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JP
Japan
Prior art keywords
tube
blocking member
peripheral surface
compression
state blocking
Prior art date
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Expired - Fee Related
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JP26105897A
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Japanese (ja)
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JPH1182324A (en
Inventor
正之 伊藤
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Aquatech Ltd
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Aquatech Ltd
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Priority to JP26105897A priority Critical patent/JP3637366B2/en
Publication of JPH1182324A publication Critical patent/JPH1182324A/en
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Description

【0001】
【発明の属する技術分野】
この発明は、チューブを円形の円筒室に添わせてリング状に配置し、その内側に設けた加圧部材でチューブを順次圧迫してポンプ作用を行うチューブポンプに関する。
【0002】
【従来の技術】
内周面が円形の円筒室を基板に設けてその内周面に添わせて弾性材料からなるチューブをリング状に配置し、その内側に設けた回転ローラでチューブを一方向に順次圧迫し、あるいはチューブの内側に設けたリング状の加圧部材を円筒室の内周面に沿って円運動させてチューブを一方向に順次圧迫することにより、閉塞部を移動させてポンプ作用を行うチューブポンプは公知である。このような構造のものは、ポンプを休止させるとチューブの一部が回転ローラや加圧部材で圧迫されて閉塞されたままとなり、長期間休止していると圧迫部のチューブ内面が互いに粘着した状態になって元の形状に復元しない現象、いわゆるスティッキング現象を起こしてポンプ作用を行えなくなる。
【0003】
このスティッキング現象は、特にシリコンチューブに起こりやすく、また耐薬品性の高いフッ素ゴムにおいても、例えばエーテル型の非イオン界面活性材を含んだ洗剤の移送に用いた場合には1日乃至2日程度でスティッキング現象が起こることがある。
【0004】
【発明が解決しようとする課題】
この発明はこのような問題点に着目し、チューブの復元性を向上させてスティッキング現象を防止することを課題としてなされたものである。
【0005】
【課題を解決するための手段】
上述の課題を解決するために、この発明では、圧迫によって生じた閉塞部のチューブ内面同士を圧迫力の除去後に離間させる粘着状態阻止部材をチューブの内部に設けている。この粘着状態阻止部材としては、チューブに対して剥離しやすい材質であるフッ素樹脂製の薄板状の紐帯材が用いられ、これをチューブ内に挿入してその一端あるいは両端をチューブの端部に固着するなどの手段で固定することによって構成される。
【0006】
このような粘着状態阻止部材が設けられていても、圧迫時にはチューブの材料が変形して内部流路は完全に閉塞されるのでポンプ作用には支障は生じないが、粘着状態阻止部材がチューブ内部に存在することによって閉塞部でのチューブ内面同士の粘着性が緩和され、また粘着状態阻止部材の周辺のチューブ材料内には局部的な反発力が発生する。このため、圧迫力が除去された時の復元性が向上し、スティッキング現象が発生しにくくなるのである。
【0007】
【発明の実施の形態】
次に、リング状の加圧部材を円筒室の内周面に沿って円運動させてチューブを圧迫する方式のチューブポンプにこの発明を適用した実施の形態について説明する。
【0008】
図1において、1は円筒室2を形成した基板であり、円筒室2の内周面2aは円形で半円周より大きく全円周よりは小さな範囲で形成され、内周面2aが形成されていない部分は開口部2bとなっている。3は弾性材料からなるチューブであり、円筒室2の内周面2aに添わせてリング状に配置すると共に、その両端を基板1の外部に引き出して流入口3aと流出口3bを構成している。基板1は例えばNBR等のゴム系材料やABS等の合成樹脂の成形品で構成され、またチューブ3は移送される流体に応じてゴム系や各種の合成樹脂製のチューブが適宜選択使用される。
【0009】
4はチューブ3の内側に配置されたリング状の加圧部材であって、内リング41と外リング42の二重構造となっており、加圧部材4の内リング41は摩擦係数の小さい剛体材料、例えばフッ素樹脂系の合成樹脂成形品で構成され、外リング42はゴムなどの摩擦係数の大きい弾性材料の成形品で構成されている。内リング41と外リング42は断面が長方形で丁度重なるような寸法で形成されており、内リング41の外周面41bに設けた突条を外リング42の内周面42aに設けた周溝に嵌めることによって、外リング42は自由に回転できる状態で内リング41に保持されている。
【0010】
5は加圧部材4の内側に配置された偏心ローター、6は偏心ローター5が取り付けられている回転軸であって、偏心ローター5の先端5aが内リング41の内周面41aに摺接しながら回転して加圧部材4を円筒室2の内周面2a側に圧迫し、加圧部材4を内周面2aに沿って円運動させるように構成されている。なお、基板1の背面側には回転軸6を駆動するための減速機付きモータなどが配置されており、また手前側には蓋が設けられるが、これらは図示してない。
【0011】
加圧部材4の外リング42の外周面42bの半径は、円筒室2の半径からチューブ3の肉厚の2倍以上を差し引いた寸法に選定されている。また、回転軸6の軸心から偏心ローター5の先端5aまでの距離と内リング41の内周面41aから外リング42の外周面42bまでの寸法の和は、偏心ローター5の先端5aによって加圧部材4が基板1の内周面2a側に押された場合に、外リング42によってチューブ3が押しつぶされて内部の流路が完全に閉塞されるように選定されている。
【0012】
7はこの発明によって設けられた粘着状態阻止部材であり、チューブ3の内部に挿入してその両端7a、7aを折り曲げ、チューブ3の流入口3aと流出口3bの端部にそれぞれ接着してある。この粘着状態阻止部材7の材質や寸法はチューブ3に応じて選定されるのであり、具体的には例えば次のように選定される。
【0013】
すなわち、実験によればチューブ3が内径5mm、肉厚1.6mm、硬度ショアーA60°のゴムチューブの場合、これに用いられる粘着状態阻止部材7としては、厚さ0.02mm、幅3mmのフッ素樹脂、例えばポリ四フッ化エチレン製の薄板状の紐帯材が強度、剥離性、耐薬品性の点で適当であった
【0014】
図2は比較例として丸線状の粘着状態阻止部材を用いたものにおいて、チューブ3が加圧部材4で圧迫されている閉塞部の断面を示したものである。この場合には丸線状の粘着状態阻止部材7はほとんど変形せず、チューブ3が上下から圧迫されて押しつぶされ、内部の流路が完全に閉塞された状態になっている。チューブ3は粘着状態阻止部材7の上下で材料が引き伸ばされて肉厚が薄くなっているので、特にこの部分では強い反発力が生じており、チューブ3と粘着状態阻止部材7の間の剥離性が良いことと相まって圧迫力が除去された時の復元性が向上し、スティッキング現象は発生しなくなるのである。
【0015】
図3は粘着状態阻止部材7として薄板状の紐帯材を用いたこの発明のものにおいて、圧迫力が加わっていない場合の断面図である。このように紐帯材を用いたものでは、チューブ3が圧迫された時にチューブ内面の間に粘着状態阻止部材7が層状に挟まれた状態となり、内部の流路を完全に閉塞するために必要な圧迫力は図2のような丸線状の場合よりも小さくてよい。またチューブの内面同士が互いに圧接されている部分が少なくなって内面同士の粘着性が緩和されるので、復元性を向上させやすくなる。更に粘着状態阻止部材7が帯状であるからチューブ内面との接触面がほぼ平面で強く食い込む箇所がなく、チューブの損傷が生じないのである。
【0019】
図示のポンプは上述のような構成であり、偏心ローター5を矢印のように時計方向に回転させて加圧部材4を円運動させると、加圧部材4に圧迫されて生ずるチューブ3の閉塞箇所も時計方向に移動し、チューブ内部の流体が流出口3bから吐出されると同時に流入口3aから吸入されてポンプ作用が行われる。
【0020】
この加圧部材4の円運動に伴って加圧部材4には反時計方向の自転が生ずるが、
チューブ3にはゴム系や各種の合成樹脂材料が使用され、また外リング42にはゴムなどの摩擦係数の大きい弾性材料が使用されているので、チューブ3と外リング42の間は滑りにくくなっている。従って、チューブ3に接触している外リング42はほとんど自転せず、外リング42と内リング41との間でスリップが生じて内リング41のみが自転することになる。このため、チューブ3に対する引っ張り力はほとんど発生せず、チューブ3が引っ張られて損傷したり、駆動用モータの負荷が増大したりしてポンプの耐久性が損なわれ、あるいはチューブ3の内径が変化して吐出量が変わるなどの問題は生じなくなる。
【0021】
しかも、この発明による粘着状態阻止部材7によって圧迫力が除去された時の復元性が向上しているので、長時間運転を休止した後でも圧迫されたままになっていた部分のチューブ内面が互いに粘着した状態になるスティッキング現象が起こらず、支障なく運転を再開できるのである。
【0022】
なお、上述の例はリング状の加圧部材でチューブを間接的に圧迫する方式のチューブポンプについてのものであるが、この発明は回転ローラでチューブを直接圧迫する方式のものにも適用できることはもちろんである。特にこの直接圧迫方式ではチューブに当たるローラの径が小さく、圧迫力が閉塞部に集中してスティッキング現象が生じやすくなるので、粘着状態阻止部材を設けて復元力を向上することはスティッキング現象の防止に大きな効果がある。
【0023】
【発明の効果】
上述の説明から明らかなように、この発明のチューブポンプは、フッ素樹脂製の薄板状の紐帯材からなり、圧迫によって生じた閉塞部のチューブ内面同士を圧迫力の除去後に離間させる粘着状態阻止部材をチューブの内部に設けたものである。
【0024】
従って、粘着状態阻止部材が存在することによってチューブ内面同士の密着性が緩和されると同時に、粘着状態阻止部材の周辺のチューブ材料内には局部的な反発力が発生し、圧迫力が除去された時の復元性が向上するのであり、長時間運転を休止した後でもスティッキング現象を生ずることなく運転を再開することが可能となる。またスティッキング現象を考慮してチューブの材料を決定する必要性が低くなるので、チューブの選択が容易となる。
【0025】
また粘着状態阻止部材として薄板状の紐帯状部材を用いているので、圧迫時にチューブの内面同士が互いに圧接されている部分が少なくなって内面同士の粘着性が緩和されるので復元性の向上が容易であり、圧迫時にチューブ内面に粘着状態阻止部材が強く食い込むことがないので、例えば粘性の少ない材料のチューブの場合でも粘着状態阻止部材によってチューブ内面が損傷することがない。
【図面の簡単な説明】
【図1】この発明の実施の形態の一例における概略正面図である。
【図2】同上のチューブの圧迫時における断面図である。
【図3】同上において帯状の粘着状態阻止部材を用いた場合のチューブの断面図である。
【符号の説明】
1 基板
2 円筒室
3 チューブ
3c 突条
4 加圧部材
5 偏心ローター
7 粘着状態阻止部材
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tube pump in which a tube is arranged in a ring shape along a circular cylindrical chamber, and the tube is sequentially pressed by a pressurizing member provided inside thereof to perform a pump action.
[0002]
[Prior art]
A cylindrical chamber with a circular inner peripheral surface is provided on the substrate, a tube made of an elastic material is arranged in a ring shape along with the inner peripheral surface, and the tube is sequentially pressed in one direction with a rotating roller provided on the inner side, Alternatively, a tube pump that performs a pumping action by moving a closed portion by circularly moving a ring-shaped pressurizing member provided inside the tube along the inner peripheral surface of the cylindrical chamber and sequentially pressing the tube in one direction. Is known. In such a structure, when the pump is stopped, a part of the tube is pressed and closed by the rotating roller and the pressure member, and when the pump is stopped for a long time, the inner surfaces of the tubes of the pressing part stick to each other. As a result, a phenomenon that does not restore the original shape, that is, a so-called sticking phenomenon occurs, and the pumping action cannot be performed.
[0003]
This sticking phenomenon is particularly likely to occur in silicon tubes, and even in fluorine rubber with high chemical resistance, for example, when used for transporting a detergent containing an ether type nonionic surfactant, it takes about 1 to 2 days. In some cases, sticking may occur.
[0004]
[Problems to be solved by the invention]
This invention pays attention to such a problem, and has made it a subject to improve the restoring property of a tube and to prevent a sticking phenomenon.
[0005]
[Means for Solving the Problems]
In order to solve the above-described problem, in the present invention, an adhesive state blocking member is provided inside the tube for separating the inner surfaces of the closed portions generated by the compression after the compression force is removed. As this sticking state blocking member, a thin plate-like string material made of fluororesin that is easily peeled off from the tube is used, and this is inserted into the tube and one or both ends thereof are fixed to the end of the tube. It is constituted by fixing by means such as.
[0006]
Even if such a sticking prevention member is provided, the material of the tube is deformed during compression and the internal flow path is completely closed, so that the pumping action is not hindered. Therefore, the adhesiveness between the inner surfaces of the tubes at the closed portion is relaxed, and a local repulsive force is generated in the tube material around the adhesion state prevention member. For this reason, the resilience when the compression force is removed is improved, and the sticking phenomenon is less likely to occur.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Next, an embodiment in which the present invention is applied to a tube pump that compresses a tube by circularly moving a ring-shaped pressurizing member along the inner peripheral surface of a cylindrical chamber will be described.
[0008]
In FIG. 1, reference numeral 1 denotes a substrate on which a cylindrical chamber 2 is formed, and an inner peripheral surface 2a of the cylindrical chamber 2 is circular and is formed in a range larger than a semicircular and smaller than a full circumference, and an inner peripheral surface 2a is formed. The part which is not formed becomes the opening 2b. A tube 3 made of an elastic material is arranged in a ring shape along the inner peripheral surface 2a of the cylindrical chamber 2, and both ends thereof are drawn out of the substrate 1 to form an inlet 3a and an outlet 3b. Yes. The substrate 1 is composed of a rubber-based material such as NBR or a synthetic resin molded product such as ABS, and the tube 3 is appropriately selected from rubber-based or various synthetic resin tubes according to the fluid to be transferred. .
[0009]
4 is a ring-shaped pressurizing member disposed inside the tube 3 and has a double structure of an inner ring 41 and an outer ring 42. The inner ring 41 of the pressurizing member 4 is a rigid body having a small friction coefficient. The outer ring 42 is made of an elastic material having a large coefficient of friction, such as rubber. The inner ring 41 and the outer ring 42 have a rectangular cross section and are formed with dimensions that overlap each other. The protrusions provided on the outer peripheral surface 41b of the inner ring 41 are formed in the peripheral grooves provided on the inner peripheral surface 42a of the outer ring 42. By fitting, the outer ring 42 is held by the inner ring 41 so as to be freely rotatable.
[0010]
Reference numeral 5 denotes an eccentric rotor disposed inside the pressurizing member 4, and 6 denotes a rotation shaft to which the eccentric rotor 5 is attached. The tip 5 a of the eccentric rotor 5 is in sliding contact with the inner peripheral surface 41 a of the inner ring 41. The pressure member 4 is rotated to compress the pressure member 4 toward the inner peripheral surface 2 a of the cylindrical chamber 2, and the pressure member 4 is configured to circularly move along the inner peripheral surface 2 a. A motor with a speed reducer for driving the rotary shaft 6 is disposed on the back side of the substrate 1, and a lid is provided on the front side, but these are not shown.
[0011]
The radius of the outer peripheral surface 42 b of the outer ring 42 of the pressure member 4 is selected to be a dimension obtained by subtracting twice or more the wall thickness of the tube 3 from the radius of the cylindrical chamber 2. The sum of the distance from the axis of the rotating shaft 6 to the tip 5a of the eccentric rotor 5 and the dimension from the inner peripheral surface 41a of the inner ring 41 to the outer peripheral surface 42b of the outer ring 42 is added by the tip 5a of the eccentric rotor 5. When the pressure member 4 is pushed to the inner peripheral surface 2a side of the substrate 1, the tube 3 is crushed by the outer ring 42 so that the internal flow path is completely closed.
[0012]
Reference numeral 7 denotes an adhesion state blocking member provided by the present invention, which is inserted into the tube 3 and bent at both ends 7a and 7a, and bonded to the ends of the inlet 3a and outlet 3b of the tube 3, respectively. . The material and dimensions of the adhesion state blocking member 7 are selected according to the tube 3, and specifically, for example, are selected as follows.
[0013]
That is, according to the experiment, when the tube 3 is a rubber tube having an inner diameter of 5 mm, a wall thickness of 1.6 mm, and a hardness Shore A of 60 °, the adhesion state blocking member 7 used for this is fluorine having a thickness of 0.02 mm and a width of 3 mm. resins, for example polytetrafluoroethylene made of thin plate-like ties material strength, peelability was appropriate in terms of chemical resistance.
[0014]
FIG. 2 shows a cross section of a closed portion in which a tube 3 is pressed by a pressure member 4 in a case where a round wire-like adhesion state blocking member is used as a comparative example . In this case, the round line-shaped adhesion state blocking member 7 is hardly deformed, and the tube 3 is pressed and crushed from above and below, and the internal flow path is completely closed. Since the tube 3 is made of material stretched on the upper and lower sides of the adhesive state blocking member 7 and thinned, a strong repulsive force is generated particularly in this portion, and the peelability between the tube 3 and the adhesive state blocking member 7 is increased. In combination with the goodness, the restoration performance when the compression force is removed is improved, and the sticking phenomenon does not occur.
[0015]
FIG. 3 is a cross-sectional view in the case where a compression force is not applied in the present invention in which a thin plate-like string band material is used as the adhesion state blocking member 7. In the case of using the strap material in this way, when the tube 3 is compressed, the adhesive state blocking member 7 is sandwiched between the inner surfaces of the tube, and is necessary for completely closing the internal flow path. The pressing force may be smaller than that in the case of a round line as shown in FIG. Moreover, since the part which the inner surfaces of a tube mutually press-contacted decreases and the adhesiveness of inner surfaces is eased, it becomes easy to improve a recoverability. Furthermore, since the sticking state blocking member 7 has a strip shape, the contact surface with the inner surface of the tube is almost flat and there is no portion where the tube bites strongly, and the tube is not damaged.
[0019]
The illustrated pump is configured as described above. When the eccentric rotor 5 is rotated clockwise as indicated by an arrow to cause the pressure member 4 to move circularly, the tube 3 is blocked by the pressure member 4. Also moves in the clockwise direction, and the fluid inside the tube is discharged from the outlet 3b and simultaneously sucked from the inlet 3a to perform a pumping action.
[0020]
As the pressure member 4 moves circularly, the pressure member 4 rotates counterclockwise.
Since the tube 3 is made of rubber or various synthetic resin materials, and the outer ring 42 is made of an elastic material having a large friction coefficient such as rubber, it is difficult to slip between the tube 3 and the outer ring 42. ing. Therefore, the outer ring 42 in contact with the tube 3 hardly rotates, and slip occurs between the outer ring 42 and the inner ring 41, and only the inner ring 41 rotates. For this reason, almost no pulling force is generated on the tube 3, the tube 3 is pulled and damaged, the load of the driving motor increases, the durability of the pump is impaired, or the inner diameter of the tube 3 changes. As a result, problems such as changes in the discharge amount do not occur.
[0021]
In addition, since the restoring property when the compression force is removed by the adhesion state blocking member 7 according to the present invention is improved, the inner surfaces of the portions of the tube that have been compressed even after the operation is stopped for a long time are mutually connected. The sticking phenomenon of sticking does not occur and the operation can be resumed without any trouble.
[0022]
In addition, although the above-mentioned example is about a tube pump of a system which compresses a tube indirectly with a ring-shaped pressurizing member, this invention can be applied also to a system which compresses a tube directly with a rotating roller. Of course. In particular, in this direct compression method, the diameter of the roller that hits the tube is small, and the sticking force tends to concentrate on the closed part and the sticking phenomenon is likely to occur, so providing a sticky state blocking member to improve the restoring force helps prevent the sticking phenomenon There is a big effect.
[0023]
【The invention's effect】
As is clear from the above description, the tube pump of the present invention is made of a thin plate-like string band made of fluororesin, and is an adhesive state blocking member that separates the tube inner surfaces of the closed portion generated by the compression after the compression force is removed. Is provided inside the tube.
[0024]
Therefore, the adhesion between the inner surfaces of the tubes is eased by the presence of the sticking state blocking member, and at the same time, a local repulsive force is generated in the tube material around the sticking state blocking member, and the compression force is removed. Therefore, even after the operation is stopped for a long time, the operation can be resumed without causing a sticking phenomenon. In addition, since it becomes less necessary to determine the material of the tube in consideration of the sticking phenomenon, the selection of the tube is facilitated.
[0025]
In addition , since a thin strip-like band member is used as the adhesive state blocking member, the portion where the inner surfaces of the tubes are pressed against each other during compression is reduced, and the adhesiveness between the inner surfaces is reduced, so that the resilience is improved. It is easy, and since the sticking state blocking member does not bite into the inner surface of the tube at the time of compression, the inner surface of the tube is not damaged by the sticking state blocking member even in the case of a tube having a low viscosity, for example .
[Brief description of the drawings]
FIG. 1 is a schematic front view of an example of an embodiment of the present invention.
FIG. 2 is a cross-sectional view of the above tube when compressed.
FIG. 3 is a cross-sectional view of the tube when a band-like adhesive state prevention member is used in the above.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Board | substrate 2 Cylindrical chamber 3 Tube 3c Projection 4 Pressurizing member 5 Eccentric rotor 7 Adhesion state prevention member

Claims (1)

内周面が円形の円筒室内に弾性材料からなるチューブを内周面に添わせてリング状に配置し、このチューブを一方向に順次圧迫してチューブ内の流体を送出するように構成されたチューブポンプにおいて、
チューブに対して剥離しやすく、圧迫時におけるチューブ内部の流路閉塞を妨げず、且つ圧迫によって生じた閉塞部のチューブ内面同士を圧迫力の除去後に離間させるフッ素樹脂製の薄板状の紐帯材からなる粘着状態阻止部材をチューブの内部に挿通したことを特徴とするチューブポンプ。
A tube made of an elastic material is placed in a ring shape in a cylindrical chamber with a circular inner peripheral surface, and the tube is sequentially pressed in one direction to deliver fluid in the tube. In tube pump,
It is easy to peel off from the tube, does not hinder the flow path blockage inside the tube at the time of compression, and from the thin plate-like string band material made of fluororesin that separates the tube inner surfaces of the blockage part caused by the compression after removing the compression force A tube pump comprising: a sticking state blocking member inserted through the tube.
JP26105897A 1997-09-08 1997-09-08 Tube pump Expired - Fee Related JP3637366B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26105897A JP3637366B2 (en) 1997-09-08 1997-09-08 Tube pump

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26105897A JP3637366B2 (en) 1997-09-08 1997-09-08 Tube pump

Publications (2)

Publication Number Publication Date
JPH1182324A JPH1182324A (en) 1999-03-26
JP3637366B2 true JP3637366B2 (en) 2005-04-13

Family

ID=17356496

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26105897A Expired - Fee Related JP3637366B2 (en) 1997-09-08 1997-09-08 Tube pump

Country Status (1)

Country Link
JP (1) JP3637366B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6300200B2 (en) 2014-04-18 2018-03-28 パナソニックIpマネジメント株式会社 Tube pump and fluid delivery method
JP6706419B2 (en) * 2016-03-14 2020-06-10 住友ゴム工業株式会社 Rubber tube and method for producing the same

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