JP3633074B2 - Vibrator for vibration generator of small wireless paging machine - Google Patents

Vibrator for vibration generator of small wireless paging machine Download PDF

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JP3633074B2
JP3633074B2 JP2041496A JP2041496A JP3633074B2 JP 3633074 B2 JP3633074 B2 JP 3633074B2 JP 2041496 A JP2041496 A JP 2041496A JP 2041496 A JP2041496 A JP 2041496A JP 3633074 B2 JP3633074 B2 JP 3633074B2
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Prior art keywords
vibrator
rotating shaft
motor
small wireless
mounting hole
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JP2041496A
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JPH09200823A (en
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操 塩崎
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三菱マテリアルシ−エムアイ株式会社
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【0001】
【発明の属する技術分野】
本発明は、小型無線呼び出し機の振動発生装置に取付けられる振動子に関するものである。
【0002】
【従来の技術】
近年、ページング方式の小型無線呼び出し機の一種として、モータの回転軸に高比重金属からなる振動子を偏心固定した振動発生装置を内蔵した形式のものが普及しつつある。
このような振動発生装置を内蔵したものにあっては、呼び出し音を発する代わりに上記振動子により振動を発生させることによって、例えば人込みの中や会議の最中にあっても、他人に知られることなく受信を確認することができるといった利点がある。
【0003】
図2および図3は、従来のこの種の振動子が取付けられた振動発生装置の一例を示すものである。
図2および図3において、図中符号1は小型無線機の信号発生回路に接続される小型モータを示すもので、このモータ1の回転軸2には、扇形板状の振動発生装置用振動子(以下、振動子と略称する。)3が、その偏心位置となる当該扇形の直径方向のほぼ中央位置に形成された取付孔4内に上記回転軸2が挿通され、かつ外周部の一点において加締められることにより上記回転軸2に固定されている。
ここで、上記従来の振動子3は、例えばW−3Ni−2Cu(添字は重量%を示す。)等のW−Ni−Cu合金や、W−1.5Ni−1Cu−0.5Fe(同)等のW−Ni−Cu−Fe合金からなるものであり、所定量のW粉末、Ni粉末、Cu粉末あるいはFe粉末等を適宜混合した後、粉末冶金法(乾式プレス成形方法)により上記扇形板状に成形された、比重が17〜19g/cm 程度のいわゆる高比重金属からなるものである。そして、上記振動子3は、所望の引抜き強度で回転軸2に固定するために、その外周部の一点において約300kgfの荷重で加締められて固定されている。
【0004】
このような、振動子3によれば、これを加締めることのみによって、モータ1の回転軸2に取付けているので、構造が簡単でその取付けおよび部品管理等が容易であるといった利点が得られる。
【0005】
【発明が解決しようとする課題】
しかしながら、上記従来の振動子3にあっては、形状が複雑であるために、プレス成形用の金型の製作も含めてその製造が難しく、歩留りが悪いという問題点があった。
加えて、上記振動子3を形成するW合金は、その靭性に限度があるため、加締め時にクラックを生じ易いという欠点があった。特に、近年における振動発生装置全体の小型化あるいは薄肉化の要請に対して、モータ1のケーシングをより小径化させるとともに、振動子3の最大半径も小さくしようとすると、上記振動子3を300kgf 程度の荷重で加締めようとした際に、薄肉の加締め部におけるクラックの発生が顕著になり、さらには加締め加工時に回転軸2に局部的な応力が作用するために、当該回転軸2が変形し易いという問題点があった。
【0006】
本発明は、上記従来の振動子が有する問題点を有効に解決すべくなされたもので、製造が容易で製品歩留りを向上させることができるとともに、特にモータが小型化した場合にも、その回転軸に固定する際に、加締め部にクラック等を生じることなく、かつ充分な引抜き強度を確保することができ、かつ所望の振動を得ることができる小型無線呼び出し機の振動発生装置用振動子を提供することを目的とするものである。
【0007】
【課題を解決するための手段】
請求項1に記載の本発明に係る小型無線呼び出し機の振動発生装置用振動子は、円柱状に形成され、かつその偏心位置に振動発生装置のモータの回転軸が挿入される取付孔が穿設されていることを特徴とするものである。
【0008】
ここで、請求項2に記載の発明は、上記請求項1に記載の取付孔が、当該取付孔と軸線とを含む切断面において、上記軸線よりも一方の外周側にあって、上記回転軸の基端側から先端側に向けて漸次外周側に傾斜して穿設されていることを特徴とするものである。
【0009】
上記請求項1または2に記載の小型無線呼び出し機の振動発生装置用振動子によれば、形状が円柱状であるために、製造が極めて容易になる。
特に、請求項2に記載の発明にあっては、取付孔が軸線よりも一方の外周側にあって、上記回転軸の基端側から先端側に向けて漸次外周側に傾斜して穿設されているので、偏心量が大きくなって所望の振動量が得られるとともに、さらに回転軸の基端側の加締め部において大きな肉厚が確保されるために、加締め時におけるクラックの発生も防止することが可能となる。
加えて、上記取付孔を傾斜して穿設した結果、固定した後におけるモータ回転軸と振動子との接触面積が大きくなるため、互いの間に発生する摩擦力が大きくなり、よって小さな加締め荷重によって大きな引抜き強度を得ることが可能となるために、より一層加締め時のクラックの発生を防止することが可能となる。
【0010】
【発明の実施の形態】
図1は、本発明の小型無線呼び出し機の振動発生装置用振動子の一実施形態をモータ1の回転軸2に取付けた状態を示すものである。ちなみに、図中符号5は、ケーシング1a内に配設されたステータ磁石、6はコイルアッセンブリ、7はコミュータ、8はブラシ、9は上記小型無線呼び出し機の信号発生回路に接続されるリード線をそれぞれ示すものである。
これらの図において、振動子10は、W−Ni−Cu合金によって円柱状に形成されたもので、その偏心位置に上記モータ1の回転軸2が挿入される取付孔11が穿設されている。
【0011】
ここで、上記取付孔11は、この取付孔11と軸線Oとを含む切断面12において、上記軸線Oよりも一方の外周10a側に位置するように形成されている。さらに、上記取付孔11は、上記回転軸2の基端側の端部11aが上記軸線O寄りに位置し、他方回転軸2の先端側の端部11bが、当該振動子10の外周10a側に位置するように、上記端部11aから端部11bに向けて漸次外周側に傾斜するように穿設されている。
そして、以上の構成からなる振動子10は、図1に示すように、モータ1の回転軸2が取付孔11内に挿通され、外周部において軸線方向複数箇所で加締められることにより、上記モータ回転軸に固定され、振動発生装置としての使用に供される。
【0012】
このような上記振動子10によれば、まずその形状が円柱状であるために、製造が極めて容易である。
加えて、上記取付孔11が軸線Oよりも一方の外周10a側に位置するように穿設され、かつ上記回転軸2の基端側の端部11aから先端側の端部11bに向けて漸次外周側に傾斜して穿設されているので、偏心量を大きく確保することができ、よって所望の振動量が得られるとともに、さらに回転軸2の基端側において加締め部に大きな肉厚を確保することができるために、取付孔11の孔明け加工時やあるいは加締め時等にクラックが発生することを確実に防止することができる。
【0013】
しかも、上記取付孔11を傾斜して穿設した結果、固定した後におけるモータ1の回転軸2と振動子10との接触面積が大きくなるため、互いの間に発生する摩擦力が大きくなり、よって小さな加締め荷重によって大きな引抜き強度を得ることが可能となるために、かかる観点からも、より一層加締め時のクラックの発生を防止することができる。
【0014】
【実施例】
次に、図1に示した本発明に係る振動子10と、図2および図3に示した従来の振動子3との振動発生量を比較するための実験を行なった。
先ず、本発明に係る振動子10として、外径が3mm、長さが5mmの円柱状で、材質がW−Ni−Cuからなる比重12 g/cmの振動子を準備した。ここで、上記振動子10には、回転軸2の基端側の端部11aが軸線Oから0.5mm離間し、他方回転軸2の先端側の端部11bが上記軸線Oから1.0mm離間する0.8φの取付孔11を穿設した。
また、図3に示した従来の扇形状の振動子3として、取付孔4の軸線から外周までの最大半径が3.4mmで、長さが4.6mmの扇形状で、材質がW−Ni−Cuからなる比重18g/cmの振動子を準備した。
次いで、これらの振動子を単一1.5v駆動のモータに取付けて、振動計によって加速度を測定することにより、両振動子の性能比較を行なった。
この結果、本発明に係る振動子では、最大10.1Gであったのに対して、従来の振動子では最大8.8Gであり、よって本発明に係る振動子にあっては、比重が従来のものよりも小さいにも拘らず、より大きな振動量が得られることが判明した。
【0015】
【発明の効果】
以上説明したように、上記請求項1または2に記載の小型無線呼び出し機の振動発生装置用振動子によれば、形状が円柱状であるために、製造が極めて容易になり、特に、請求項2に記載の発明によれば、偏心量が大きくなって所望の振動量が得られるとともに、さらに回転軸の基端側の加締め部において大きな肉厚が確保され、かつ固定した後におけるモータ回転軸と振動子との間に発生する摩擦力が大きくなるために小さな加締め荷重によって大きな引抜き強度を得ることが可能となり、よって加締め時等におけるクラックの発生を防止することができるといった効果が得られる。
【図面の簡単な説明】
【図1】本発明の小型無線呼び出し機の振動発生装置用振動子の一実施形態をモータに取付けた状態を示す縦断面図である。
【図2】従来の振動子をモータに取付けた状態を示す縦断面図である。
【図3】図2の振動子の形状を示す正面図である。
【符号の説明】
1 モータ
2 モータ回転軸
10 振動子
10a 外周部
11 取付孔
O 軸線
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a vibrator that is attached to a vibration generator of a small wireless caller.
[0002]
[Prior art]
In recent years, as a kind of paging-type small wireless caller, a type in which a vibration generator in which a vibrator made of a high specific gravity metal is eccentrically fixed is built in a rotating shaft of a motor is becoming widespread.
For devices incorporating such a vibration generator, instead of making a ringing tone, vibration is generated by the vibrator, so that other people can know, for example, in crowds or during meetings. There is an advantage that reception can be confirmed without being performed.
[0003]
2 and 3 show an example of a vibration generating apparatus to which a conventional vibrator of this type is attached.
2 and 3, reference numeral 1 in the drawing denotes a small motor connected to a signal generation circuit of a small wireless device. A rotating plate 2 of the motor 1 has a fan-shaped plate vibration generator. (Hereinafter abbreviated as “vibrator”) 3 is inserted into the mounting hole 4 formed at a substantially central position in the diametrical direction of the sector, which is the eccentric position, and at a point on the outer peripheral portion. It is being fixed to the said rotating shaft 2 by crimping.
Here, the conventional vibrator 3 is, for example, a W—Ni—Cu alloy such as W-3Ni-2Cu (subscript indicates weight%), or W-1.5Ni-1Cu-0.5Fe (same). W-Ni-Cu-Fe alloy and the like, and after a predetermined amount of W powder, Ni powder, Cu powder, Fe powder, etc. are appropriately mixed, the above-mentioned sector plate is obtained by powder metallurgy (dry press molding method). It is made of a so-called high specific gravity metal having a specific gravity of about 17 to 19 g / cm 3 . The vibrator 3 is fixed by being caulked with a load of about 300 kgf at one point on its outer peripheral portion in order to fix the vibrator 3 to the rotating shaft 2 with a desired pulling strength.
[0004]
According to such a vibrator 3, since it is attached to the rotating shaft 2 of the motor 1 only by caulking it, there is an advantage that the structure is simple and the attachment and component management are easy. .
[0005]
[Problems to be solved by the invention]
However, the above-described conventional vibrator 3 has a problem that the shape thereof is complicated, so that it is difficult to manufacture, including the production of a press mold, and the yield is poor.
In addition, the W alloy forming the vibrator 3 has a drawback in that cracks are likely to occur during caulking because of its limited toughness. In particular, in response to the recent demand for downsizing or thinning of the entire vibration generator, when the diameter of the casing of the motor 1 is made smaller and the maximum radius of the vibrator 3 is also made smaller, the vibrator 3 is about 300 kgf. Generation of cracks in the thin-walled caulking portion becomes noticeable, and local stress acts on the rotating shaft 2 during caulking. There was a problem that it was easily deformed.
[0006]
The present invention has been made to effectively solve the problems of the above-described conventional vibrators, can be easily manufactured and can improve the product yield, and especially when the motor is downsized, its rotation A vibrator for a vibration generating device of a small wireless paging machine capable of ensuring sufficient pull-out strength and obtaining a desired vibration without causing cracks or the like in the caulking portion when being fixed to the shaft. Is intended to provide.
[0007]
[Means for Solving the Problems]
Vibration generator oscillator for small radio paging apparatus according to the present invention described in claim 1 is formed in a columnar shape, and a mounting hole rotary shaft is inserted in the motor of the vibration generator at its eccentric position puncture It is characterized by being provided .
[0008]
Here, in the invention described in claim 2, the mounting hole according to claim 1 is located on one outer peripheral side of the axis in the cut surface including the mounting hole and the axis, and the rotating shaft It is characterized in that it is formed so as to be gradually inclined toward the outer peripheral side from the proximal end side to the distal end side.
[0009]
According to the vibrator for the vibration generating device of the small wireless calling device according to the first or second aspect, since the shape is a columnar shape, the manufacturing becomes extremely easy.
In particular, in the invention described in claim 2, the mounting hole is located on one outer peripheral side of the axis, and is gradually inclined toward the outer peripheral side from the proximal end side to the distal end side of the rotating shaft. As a result, the amount of eccentricity is increased and a desired amount of vibration is obtained, and a large thickness is secured at the caulking portion on the base end side of the rotating shaft, so that cracks may occur during caulking. It becomes possible to prevent.
In addition, as a result of tilting the mounting hole, the contact area between the motor rotating shaft and the vibrator after fixing increases, so that the frictional force generated between them increases, and therefore small caulking. Since a large pulling strength can be obtained by the load, it is possible to further prevent the occurrence of cracks during caulking.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 shows a state in which an embodiment of a vibrator for a vibration generating device of a small wireless caller according to the present invention is attached to a rotating shaft 2 of a motor 1. Incidentally, in the figure, reference numeral 5 is a stator magnet disposed in the casing 1a, 6 is a coil assembly, 7 is a commuter, 8 is a brush, and 9 is a lead wire connected to the signal generating circuit of the above small wireless caller. Each is shown.
In these drawings, the vibrator 10 is formed in a cylindrical shape by a W—Ni—Cu alloy, and an attachment hole 11 into which the rotating shaft 2 of the motor 1 is inserted is formed at an eccentric position thereof. .
[0011]
Here, the mounting hole 11 is formed so as to be positioned closer to one outer periphery 10 a side than the axis O in the cut surface 12 including the mounting hole 11 and the axis O. Further, the mounting hole 11 has an end portion 11a on the proximal end side of the rotating shaft 2 positioned near the axis O, and an end portion 11b on the other end side of the rotating shaft 2 on the outer peripheral 10a side of the vibrator 10. It is perforated so that it may incline to the outer peripheral side gradually from the said edge part 11a toward the edge part 11b so that it may be located in this.
As shown in FIG. 1, the vibrator 10 having the above configuration is configured such that the rotating shaft 2 of the motor 1 is inserted into the mounting hole 11 and crimped at a plurality of locations in the axial direction on the outer peripheral portion. It is fixed to the rotating shaft and used as a vibration generator.
[0012]
According to the vibrator 10 as described above, since its shape is cylindrical, it is very easy to manufacture.
In addition, the mounting hole 11 is drilled so as to be positioned closer to the outer periphery 10a than the axis O, and gradually from the proximal end 11a to the distal end 11b of the rotating shaft 2. Since the hole is inclined at the outer peripheral side, a large amount of eccentricity can be secured, so that a desired amount of vibration can be obtained, and a large thickness is applied to the crimped portion on the base end side of the rotating shaft 2. Since it can be ensured, it is possible to reliably prevent cracks from being generated during drilling of the mounting hole 11 or during caulking.
[0013]
Moreover, since the mounting hole 11 is inclined and drilled, the contact area between the rotating shaft 2 of the motor 1 and the vibrator 10 after fixing increases, so that the frictional force generated between them increases. Therefore, since a large pulling strength can be obtained with a small caulking load, the occurrence of cracks during caulking can be further prevented from this viewpoint.
[0014]
【Example】
Next, an experiment for comparing the amount of vibration generated between the vibrator 10 according to the present invention shown in FIG. 1 and the conventional vibrator 3 shown in FIGS. 2 and 3 was performed.
First, as a vibrator 10 according to the present invention, a vibrator having a cylindrical shape with an outer diameter of 3 mm and a length of 5 mm and having a specific gravity of 12 g / cm 3 made of W—Ni—Cu was prepared. Here, in the vibrator 10, an end portion 11a on the proximal end side of the rotating shaft 2 is separated from the axis O by 0.5 mm, and an end portion 11b on the distal end side of the rotating shaft 2 is 1.0 mm from the axis O. A mounting hole 11 having a diameter of 0.8φ was formed.
Moreover, as the conventional fan-shaped vibrator 3 shown in FIG. 3, the maximum radius from the axis of the mounting hole 4 to the outer periphery is 3.4 mm, the length is 4.6 mm, and the material is W-Ni. A vibrator having a specific gravity of 18 g / cm 3 made of Cu was prepared.
Next, these vibrators were attached to a single 1.5v drive motor, and acceleration was measured with a vibrometer to compare the performance of both vibrators.
As a result, the vibrator according to the present invention has a maximum of 10.1 G, whereas the conventional vibrator has a maximum of 8.8 G. Therefore, the vibrator according to the present invention has a specific gravity of the related art. It has been found that a larger amount of vibration can be obtained even though it is smaller than the above.
[0015]
【The invention's effect】
As described above, according to the vibrator for the vibration generating device of the small wireless paging device according to the first or second aspect, since the shape is cylindrical, the manufacturing becomes extremely easy. According to the invention described in 2, the eccentric amount is increased to obtain a desired vibration amount, and further, a large thickness is secured in the caulking portion on the proximal end side of the rotating shaft, and the motor is rotated after being fixed. Since the frictional force generated between the shaft and the vibrator becomes large, it is possible to obtain a large pulling strength with a small caulking load, and therefore, it is possible to prevent the occurrence of cracks during caulking. can get.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing a state in which an embodiment of a vibrator for a vibration generating device of a small wireless caller according to the present invention is attached to a motor.
FIG. 2 is a longitudinal sectional view showing a state where a conventional vibrator is attached to a motor.
FIG. 3 is a front view showing the shape of the vibrator of FIG. 2;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Motor 2 Motor rotating shaft 10 Vibrator 10a Outer periphery 11 Mounting hole O Axis

Claims (2)

モータの回転軸に加締めにより偏心固定される小型無線呼び出し機の振動発生装置用振動子であって、
上記振動子は、円柱状に形成され、かつその偏心位置に上記モータの回転軸が挿入される取付孔が穿設されていることを特徴とする小型無線呼び出し機の振動発生装置用振動子。
A vibrator for a vibration generating device of a small wireless caller that is eccentrically fixed to a rotating shaft of a motor by caulking,
A vibrator for a vibration generating device of a small wireless paging machine, characterized in that the vibrator is formed in a cylindrical shape, and an attachment hole into which the rotating shaft of the motor is inserted is formed at an eccentric position thereof.
上記取付孔は、当該取付孔と軸線とを含む切断面において、上記軸線よりも一方の外周側にあって、上記回転軸の上記モータ側から先端側に向けて漸次外周側に傾斜して穿設されていることを特徴とする請求項1に記載の小型無線呼び出し機の振動発生装置用振動子。The mounting hole is located on one outer peripheral side of the axis on the cut surface including the mounting hole and the axis, and is gradually inclined toward the outer peripheral side from the motor side to the tip side of the rotating shaft. The vibrator for a vibration generating device of a small wireless paging device according to claim 1, wherein the vibrator is provided.
JP2041496A 1996-01-11 1996-01-11 Vibrator for vibration generator of small wireless paging machine Expired - Fee Related JP3633074B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2041496A JP3633074B2 (en) 1996-01-11 1996-01-11 Vibrator for vibration generator of small wireless paging machine

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Application Number Priority Date Filing Date Title
JP2041496A JP3633074B2 (en) 1996-01-11 1996-01-11 Vibrator for vibration generator of small wireless paging machine

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JPH09200823A JPH09200823A (en) 1997-07-31
JP3633074B2 true JP3633074B2 (en) 2005-03-30

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