JP3632109B2 - Manufacturing method for covered cocoons - Google Patents

Manufacturing method for covered cocoons Download PDF

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Publication number
JP3632109B2
JP3632109B2 JP8099095A JP8099095A JP3632109B2 JP 3632109 B2 JP3632109 B2 JP 3632109B2 JP 8099095 A JP8099095 A JP 8099095A JP 8099095 A JP8099095 A JP 8099095A JP 3632109 B2 JP3632109 B2 JP 3632109B2
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JP
Japan
Prior art keywords
manufacturing
bag
cut
cover
covered
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP8099095A
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Japanese (ja)
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JPH08275810A (en
Inventor
敏弘 泉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seiban Ltd
Original Assignee
Seiban Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP8099095A priority Critical patent/JP3632109B2/en
Publication of JPH08275810A publication Critical patent/JPH08275810A/en
Application granted granted Critical
Publication of JP3632109B2 publication Critical patent/JP3632109B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【0001】
【産業上の利用分野】
この発明は、ランドセル、学生鞄、その他適宜のかぶせ付き鞄の製造方法に関するものである。
【0002】
【従来の技術】
従来、かぶせ付き鞄は、まず鞄本体を構成する素材を、収容部、背部、かぶせ部等の各構成部分ごとに、それらの形状に合わせて別々に分離されるように裁断し、これら裁断により多数に分離された素材を縫着してつなぎ合わせることにより製造されていた。
【0003】
しかし、この様な製造方法では、裁断や縫着のために複雑な手作業を行う必要のある工程が多かった。特に、物を出し入れする開口部分は素材をつなぎ合わせる箇所が多く、その形成に手間がかかっていた。従って、省力化や機械化を図ることは困難で、コストが高くついていた。
【0004】
また、この従来の製造方法で製造されたかぶせ付き鞄は、多量の素材から成り、縫着部分が多いため、重く、しかも、強度が低かった。特に、かぶせ部は開閉時に頻繁に折り曲げられたり引っ張られたりするため、背部とかぶせ部との縫着部分が破損しやすく、長期間の使用に耐えられない場合が多かった。
【0005】
【発明が解決しようとする課題】
そこで、この発明は、複雑な手作業を行う必要のある工程が少なく、特に開口部分の形成に手間がかからず、省力化や機械化を図ることが容易で、コストが安くつき、また、軽量で、強度が優れ、長期間の使用に耐えられるかぶせ付き鞄を製造することができるかぶせ付き鞄の製造方法を提供することを課題とする。
【0006】
【課題を解決するための手段】
前記課題を解決するため、この発明は次のような技術的手段を講じている。
【0007】
この発明のかぶせ付き鞄の製造方法は、鞄の収容部と背部とかぶせ部を構成する1枚の平坦形状の素材を、型押しにより収容空間を構成するように窪ませ、さらに、窪ませた収容部の外端を鞄の開口形状に対応させて切断し、収容部と背部、背部とかぶせ部の境界を折り曲げて形作るようにしたものである。
【0008】
収容部の外端を鞄の開口形状に対応させて切断すると共に、素材の外周を必要形状に裁断してもよい。
【0009】
また、裁断した状態の素材に適宜付属品を取り付けてもよい。
【0010】
【作用】
上述の手段を採用した結果、この発明は次のような作用を有する。
【0011】
この発明のかぶせ付き鞄の製造方法では、鞄本体の各構成部分が、型押しにより1枚の素材に連続的に形成されるので、裁断や縫着を行う必要のある箇所が少なくて済む。特に、開口部分については、切断により容易に開口形状を形成することが出来る。
【0012】
【実施例】
以下、この発明の構成を実施例として示した図面を参照して説明する。
【0013】
この発明のかぶせ付き鞄の製造方法は、鞄の収容部と背部とかぶせ部を構成する1枚の平坦形状の素材を、型押しにより収容空間を構成するように窪ませ、さらに、窪ませた収容部の外端を鞄の開口形状に対応させて切断し、収容部と背部、背部とかぶせ部の境界を折り曲げて形作るようにしたものである。
【0014】
図1に示したものは、この発明のかぶせ付き鞄の製造方法に用いられる素材1である。この素材1は、平坦な長方形の板形状のものであり、少なくとも後述の型押し工程によって窪ませる部分については、その形状を維持するため、比較的硬い塩化ビニールやウレタン系のものを用いることが望ましい。なお、鞄の少なくとも片面が軟らかくなるようにするため、硬い素材と軟らかい素材を重ね合わせたものとしてもよい。
【0015】
前記素材1は、まず、型押し工程において、完成後の鞄に収容空間が構成されるように型押しにより窪ませられる。この実施例の型押し工程では、製造される鞄をランドセルとしているので、図2に示すように、素材1の長尺方向に沿って、収容部2、背部3、かぶせ部4、開閉部5の鞄本体の各構成部分と、この各構成部分の境界に折り部6が形成される。
【0016】
前記鞄本体の各構成部分は、このように1枚の素材1上に連続的に形成できるので、省力化や機械化が容易であり、しかも、素材1は外周部分を除いて無駄になる部分がなく、素材1を有効に利用することができる。
【0017】
次に、型押し工程を経た素材1は、次の裁断工程において、図2に示す点線に沿って裁断される。図3は、その裁断後を示す図で、前記素材1の窪ませた収容部2の外端7は完成後の鞄の開口形状に対応するように切断され、収容部2に開口部分8が形成される。
【0018】
この裁断工程では、鞄本体の各構成部分を別々に切り離す必要がないので、裁断箇所は少なくて済み、また、前記素材1の外周部分のみを裁断すればよく、しかも、開閉部5と前記外端7を除き、直線状に裁断すればよいため、省力化や機械化が容易である。また、利用できない無駄な素材1の切れ端や屑の発生量が極めて少なく、その取り除き作業も容易である。
【0019】
さらに、裁断工程を経た素材1は、次の屈曲工程において、折り部6で屈曲されて鞄本体の基本形状に形作られる。そして、この基本形状にされた素材1の必要部分を縫着することにより、図4に示したような鞄が完成する。この実施例では、各構成部分の周縁部を内側に折り、収容部2と背部3の周縁部が縫着されるようにして、各構成部分の周縁部を縫製している。
【0020】
なお、この実施例では、屈曲工程に進む前の裁断した状態の素材1に、背紐9、収納部10、クッション材11、開閉用係止具12等、適宜の付属品を取り付けている。裁断した状態の素材1は、未だ完全に立体的にはなっていないため、屈曲工程により立体的な基本形状にされた後の素材1よりも前記付属品の取り付けは容易であり、その機械化も容易である。
【0021】
以上の通り、この発明のかぶせ付き鞄の製造方法では、裁断や縫着が必要な部分が非常に少ないので、複雑な手作業を行う工程がさほど多くなく、省力化や機械化が容易である。特に、開口部分8についても、収容部2と背部3の両側周縁部を縫着するだけでよく、さほど手間がかからない。
【0022】
また、この発明の製造方法により製造されるかぶせ付き鞄は、その各構成部分が連続的に形成された1枚の素材1を屈曲させることにより形成されており、前記各構成部分の素材1が二重に重なる部分や縫着される部分が少ないので、使用される素材1の量が少なくて済み、軽量にすることが可能であり、しかも、強度が優れている。
【0023】
この発明のかぶせ付き鞄の製造方法は、前述のランドセル以外にも、学生鞄やその他適宜のかぶせ付き鞄を製造することができる。
【0024】
【発明の効果】
この発明のかぶせ付き鞄の製造方法は、上述のような構成を有しており、鞄本体の各構成部分が、型押しにより1枚の素材に連続的に形成され、裁断や縫着を行う必要のある箇所が少なくて済むので、複雑な手作業を行う必要のある工程が少なく、特に開口部分の形成に手間がかからず、省力化や機械化を図ることが容易で、コストが安くつき、また、軽量で、強度が優れ、長期間の使用に耐えられるかぶせ付き鞄を製造することができる。
【図面の簡単な説明】
【図1】この発明のかぶせ付き鞄の製造方法の実施例で使用される素材の斜視図。
【図2】この発明のかぶせ付き鞄の製造方法の実施例で使用される素材で、型押し工程を経た後を示す斜視図。
【図3】この発明のかぶせ付き鞄の製造方法の実施例で使用される素材で、裁断工程を経た後を示す斜視図。
【図4】この発明のかぶせ付き鞄の製造方法の実施例を用いて完成された鞄を示す斜視図。
【符号の説明】
1 素材
2 収容部
3 背部
4 かぶせ部
7 外端
[0001]
[Industrial application fields]
The present invention relates to a method for manufacturing a school bag, a student bag, and other appropriate bags with a cover.
[0002]
[Prior art]
Conventionally, a cover-equipped scissors first cuts the material that composes the scissors body so that it is separated separately according to the shape of each constituent part such as the housing part, the back part, the cover part, etc. It was manufactured by sewing and joining together many separated materials.
[0003]
However, in such a manufacturing method, there are many processes that require complicated manual work for cutting and sewing. In particular, there were many places where the materials were connected to the opening where the objects were taken in and out, and it took time to form them. Therefore, it is difficult to save labor and mechanization, and the cost is high.
[0004]
Further, the overlaid ridge manufactured by this conventional manufacturing method is made of a large amount of material and has many sewn portions, so it is heavy and has low strength. In particular, since the cover portion is frequently bent or pulled during opening and closing, the sewn portion between the back portion and the cover portion is easily damaged, and often cannot be used for a long period of time.
[0005]
[Problems to be solved by the invention]
Therefore, the present invention has few processes that require complicated manual work, and particularly requires less labor to form the opening portion, is easy to save labor and mechanization, is low in cost, and lightweight. Thus, it is an object of the present invention to provide a method for manufacturing a covered rivet that is excellent in strength and can manufacture a covered fold that can withstand long-term use.
[0006]
[Means for Solving the Problems]
In order to solve the above problems, the present invention takes the following technical means.
[0007]
In the manufacturing method of the cover-equipped bag according to the present invention, one flat material constituting the bag storage portion, the back portion, and the cover portion is recessed so as to form a storage space by embossing, and further recessed. The outer end of the housing portion is cut in accordance with the opening shape of the bag, and the boundary between the housing portion and the back portion, and the back portion and the covering portion is bent and formed.
[0008]
While cutting the outer end of a storage part according to the opening shape of a collar, you may cut the outer periphery of a raw material into a required shape.
[0009]
Moreover, you may attach an accessory suitably to the raw material of the cut state.
[0010]
[Action]
As a result of employing the above-described means, the present invention has the following effects.
[0011]
In the method for manufacturing the overlaid scissors according to the present invention, each component of the scissors main body is continuously formed on a single material by embossing, so that there are fewer portions that need to be cut or sewn. In particular, the opening shape can be easily formed by cutting the opening portion.
[0012]
【Example】
The configuration of the present invention will be described below with reference to the drawings showing the embodiments.
[0013]
In the manufacturing method of the cover-equipped bag according to the present invention, one flat material constituting the bag storage portion, the back portion, and the cover portion is recessed so as to form a storage space by embossing, and further recessed. The outer end of the housing portion is cut in accordance with the opening shape of the bag, and the boundary between the housing portion and the back portion, and the back portion and the covering portion is bent and formed.
[0014]
What was shown in FIG. 1 is the raw material 1 used for the manufacturing method of the overlaid bag of this invention. This material 1 has a flat rectangular plate shape, and at least a portion that can be recessed by a stamping process, which will be described later, uses a relatively hard vinyl chloride or urethane material in order to maintain the shape. desirable. It should be noted that a hard material and a soft material may be superposed so that at least one side of the ridge is softened.
[0015]
First, the material 1 is depressed by embossing so that an accommodation space is formed in the finished bag in the embossing step. In the embossing process of this embodiment, since the bag to be manufactured is a school bag, as shown in FIG. 2, the accommodating portion 2, the back portion 3, the covering portion 4, and the opening / closing portion 5 along the longitudinal direction of the material 1. The folding part 6 is formed at each component part of the cocoon body and the boundary between the component parts.
[0016]
Each component part of the bag main body can be continuously formed on one material 1 in this way, so that labor saving and mechanization are easy, and the material 1 has a portion that is wasted except for the outer peripheral portion. The material 1 can be used effectively.
[0017]
Next, the material 1 that has undergone the embossing process is cut along the dotted line shown in FIG. 2 in the next cutting process. FIG. 3 is a view showing the cut portion, and the outer end 7 of the recessed portion 2 of the material 1 is cut so as to correspond to the completed opening shape of the bag, and the opening portion 8 is formed in the storage portion 2. It is formed.
[0018]
In this cutting process, since it is not necessary to separate each component part of the bag main body separately, the number of cutting parts is small, and only the outer peripheral part of the material 1 may be cut. Labor saving and mechanization are easy because it is only necessary to cut straight lines except for the end 7. Moreover, the wasteful amount of waste material 1 that cannot be used and the amount of waste generated are extremely small, and the removal work is easy.
[0019]
Further, the material 1 that has undergone the cutting process is bent at the folding portion 6 to be formed into the basic shape of the heel body in the next bending process. Then, by sewing the necessary portion of the material 1 having the basic shape, the heel as shown in FIG. 4 is completed. In this embodiment, the periphery of each component is sewed so that the periphery of each component is folded inward and the periphery of the housing 2 and the back 3 is sewn.
[0020]
In this embodiment, appropriate accessories such as the back strap 9, the storage portion 10, the cushion material 11, and the opening / closing latch 12 are attached to the cut material 1 before proceeding to the bending process. Since the cut material 1 is not yet completely three-dimensional, it is easier to attach the accessory than the material 1 after it is made into a three-dimensional basic shape by a bending process, and its mechanization is also Easy.
[0021]
As described above, in the method for manufacturing a cover-attached bag according to the present invention, since there are very few parts that need to be cut or sewn, there are not many complicated manual processes, and labor saving and mechanization are easy. In particular, it is only necessary to sew the peripheral edge portions on both sides of the accommodating portion 2 and the back portion 3 with respect to the opening portion 8, and it does not require much labor.
[0022]
Further, the overlaid ridge manufactured by the manufacturing method of the present invention is formed by bending a single material 1 in which each component is continuously formed, and the material 1 of each component is Since there are few overlapping parts and parts to be sewn, the amount of the material 1 used can be reduced, the weight can be reduced, and the strength is excellent.
[0023]
In addition to the above-described school bag, the method for manufacturing a bag with a cover according to the present invention can manufacture a student bag and other appropriate bags with a cover.
[0024]
【The invention's effect】
The manufacturing method of the overlaid scissors according to the present invention has the above-described configuration, and each constituent part of the scissors main body is continuously formed on one material by embossing, and cutting or sewing is performed. Since the number of necessary parts is small, there are few processes that require complicated manual work, and it is easy to save labor and mechanization, especially at low cost because it does not take time to form openings. In addition, it is possible to produce a covered ridge that is lightweight, excellent in strength, and can withstand long-term use.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a perspective view of a material used in an embodiment of a method for manufacturing a covered ridge according to the present invention.
FIG. 2 is a perspective view showing a material used in an embodiment of a method for manufacturing a covered ridge according to the present invention after undergoing an embossing process.
FIG. 3 is a perspective view showing a material used in an embodiment of the method for manufacturing a covered ridge according to the present invention after a cutting process.
FIG. 4 is a perspective view showing a bag completed using the embodiment of the method for manufacturing a covered bag according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Material 2 Storage part 3 Back part 4 Cover part 7 Outer end

Claims (3)

鞄の収容部と背部とかぶせ部を構成する1枚の平坦形状の素材を、型押しにより収容空間を構成するように窪ませ、さらに、窪ませた収容部の外端を鞄の開口形状に対応させて切断し、収容部と背部、背部とかぶせ部の境界を折り曲げて形作るようにしたかぶせ付き鞄の製造方法。A flat material constituting the housing part, back part and covering part of the bag is recessed so as to form a storage space by embossing, and the outer end of the recessed container part is formed into an opening shape of the bag. A method for manufacturing a covered ridge that is cut in correspondence and bent to form a boundary between the housing portion and the back portion, and the back portion and the covering portion. 収容部の外端を鞄の開口形状に対応させて切断すると共に、素材の外周を必要形状に裁断する請求項1記載のかぶせ付き鞄の製造方法。The manufacturing method of the cover-attached scissors according to claim 1, wherein the outer end of the accommodating portion is cut corresponding to the opening shape of the scissors and the outer periphery of the material is cut into a required shape. 裁断した状態の素材に適宜付属品を取り付ける請求項2記載のかぶせ付き鞄の製造方法。The manufacturing method of the cover-attached bag of Claim 2 which attaches an accessory suitably to the raw material of the cut state.
JP8099095A 1995-04-06 1995-04-06 Manufacturing method for covered cocoons Expired - Fee Related JP3632109B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8099095A JP3632109B2 (en) 1995-04-06 1995-04-06 Manufacturing method for covered cocoons

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8099095A JP3632109B2 (en) 1995-04-06 1995-04-06 Manufacturing method for covered cocoons

Publications (2)

Publication Number Publication Date
JPH08275810A JPH08275810A (en) 1996-10-22
JP3632109B2 true JP3632109B2 (en) 2005-03-23

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP8099095A Expired - Fee Related JP3632109B2 (en) 1995-04-06 1995-04-06 Manufacturing method for covered cocoons

Country Status (1)

Country Link
JP (1) JP3632109B2 (en)

Also Published As

Publication number Publication date
JPH08275810A (en) 1996-10-22

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