JP3620508B2 - Tube connection structure - Google Patents

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Publication number
JP3620508B2
JP3620508B2 JP2002063414A JP2002063414A JP3620508B2 JP 3620508 B2 JP3620508 B2 JP 3620508B2 JP 2002063414 A JP2002063414 A JP 2002063414A JP 2002063414 A JP2002063414 A JP 2002063414A JP 3620508 B2 JP3620508 B2 JP 3620508B2
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Japan
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flare
tubular body
flare portion
longitudinal direction
tip
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JP2002063414A
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Japanese (ja)
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JP2002286177A (en
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俊英 田中
智次 酒井
博行 井口
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Toyota Motor Corp
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Toyota Motor Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、管体の結合構造に関するものであり、より詳細には油圧回路を構成する管体の結合構造に関するものである。
【0002】
【従来の技術】
周知の様に、この種の管体の結合構造としては、ブリッジフレア式と称するものが知られている。
【0003】
図6は、ブリッジフレア式の管体の結合構造を示している。図6において、ユニオン101に孔101aを穿設し、その孔101aの内周面にネジ溝を刻設している。フレアナット102の外周面にもネジ山を刻設し、フレアナット102をユニオン101の孔101aに螺合させている。管体103は、フレアナット102の貫通孔102aを貫通しており、その先端部分にはフレア部104を有する。フレア部104は、管体103の先端近傍の径をやや拡大して、該先端近傍の全周を外側に突出させ、かつ該先端を絞り、該先端を長手方向に突出させてなる。
【0004】
フレア部104をフレアナット102と共に孔101aに挿入し、フレアナット102を締め付けると、フレア部104がフレアナット102の先端と孔101aの奥壁101bとの間に挟み込まれて、管体103がユニオン101に結合される。
【0005】
【発明が解決しようとする課題】
ところで、上記従来のフレア部104は、その周壁縦断面の形状が略くの字型であり、管体103の長手方向(軸方向)にて弾性的に変形する。このフレア部104の弾性的な変形によって、フレア部104の先端と奥壁101bが良好に密接すると考えられていた。
【0006】
しかしながら、実際の作業工程においては、フレアナット102を強く締め付け過ぎて、図7に示す様に、フレア部104が塑性変形して、その環状の内周溝104aが長手方向にて潰れ、フレア部104の先端ではなく、フレア部104の端面104bが奥壁101bに接触する状態となることがあった。この場合、フレア部104と奥壁101b間の接触面積が増大するので、両者間のシール性向上の要求にそぐわない結果となった。
【0007】
また、フレア部104がフレアナット102の先端と孔101aの奥壁101bとの間に挟み込まれた状態では、フレア部104がフレアナット102と共に回転し、フレア部104の供回りが発生する。フレア部104が挟み込まれてから、フレア部104の内周溝104aが完全に潰れるまで、フレアナット102を締め付け続けると、供回りによるフレア部104の回転角が無視できない程に大きくなり、管体103が大きく捻れてしまうことがあった。
【0008】
更に、管体103とユニオン101間のシール性を確保するために、ユニオン101の孔101aの内周とフレアナット102の外周間に、低摩擦剤(プレトン油)を塗布することがあるが、この場合は、低摩擦剤の塗布工程が必要となり、コストの増大を招く。また、この低摩擦剤がフレア部104の先端に付着して、フレア部104と奥壁101b間の摩擦が低減することがあり、このときには、フレア部104が奥壁101bに対して相対すべりしかつフレア部104がフレアナット102と共に回転し易くなり、管体103の捻れが大きくなった。
【0009】
また、ユニオン101の表面処理を行う場合は、奥壁101bをマスキングして、奥壁101bを表面処理の対象から外し、奥壁101bの表面処理によってフレア部104と奥壁101b間の摩擦が低減して、フレア部104の供回りが発生し易くなることを防止しているが、マスキングの工程が必要となるので、コストの増大を招き、かつマスキングの信頼性に対する不安が残った。
【0010】
一方、上記従来のフレア部104の付け根部分では、管体103の周壁103aの曲率が一定で大きい。周壁103aの曲率が大きいと、フレアナット102を強く締め付けたときに、周壁103aに大きな引っ張り応力Pが発生して、この引っ張り応力Pが後々まで残る。引っ張り応力Pが残存した管体103の付け根部分の周壁103aでは、その機械的な強度の確保が難しい。
【0011】
また、管体103の周壁103aの曲率が大きいと、管体103に外力が加わったときに、フレア部104の付け根部分に該応力が集中し易い。
【0012】
この様にフレア部104の付け根部分の周壁103aの曲率が大きいと、引っ張り応力Pが残存し易くて、機械的な強度が確保が難しく、かつ応力が集中し易いので、例えば管体103に振動が加わると、フレア部104の付け根部分で周壁103aの耐久性確保が難しくなるという結果になった。
【0013】
そこで、本発明は、上記従来の課題を解決するためになされたものであり、フレア部が塑性変形し難い管体の結合構造を提供することを目的とする。
【0014】
【課題を解決するための手段】
上記課題を解決するために、本発明は、管体の径を該管体の先端近傍で拡大して、該管体の先端近傍の全周を外側に突出させ、かつ該管体の先端を絞り、該管体の先端を該管体の長手方向に突出させてなるフレア部と、該フレア部の先端がフレアナットで締め付けられて押し付けられることによって該管体に結合される被結合体とを備える管体の結合構造において、上記管体の先端を絞って該管体の長手方向に突出させたフレア部形状を保持した状態で、該フレア部の先端を上記被結合体に押圧したときに、該フレア部の外側に突出した全周部位で該フレア部の内側に形成された内周溝の幅(管体長手方向の開口幅)が実質的に変位しない様に該内周溝の幅を狭くし、前記フレアナットの締め付けトルクに対する前記フレア部の長手方向への変形量を少なくして、前記フレア部が管体の長手方向にて塑性変形し難い形状とした。
【0015】
この様な構成の本発明によれば、管体の先端を絞って管体の長手方向に突出させたフレア部形状を保持した状態で、フレア部の先端を被結合体に押圧したときに、フレア部の内側に形成された内周溝の幅が実質的に変位しない様に該内周溝の幅を狭くし、フレアナットの締め付けトルクに対するフレア部の長手方向への変形量を少なくして、フレア部が管体の長手方向にて塑性変形し難い形状となっている。このため、管体のフレア部の先端を被結合体に強く押圧しても、フレア部が管体の長手方向にて塑性変形し難くて、フレア部と被結合体の接触面積が増大し難く、両者間の面圧(シール性)が低下するようなことはない。また、フレアナットにて管体のフレア部を被結合体に押し付ける場合において、フレア部のフレアナットとの供回りを減じて管体の捩れを抑制することが可能である。
【0016】
また、本発明は、管体の径を該管体の先端近傍で拡大して、該管体の先端近傍の全周を外側に突出させ、かつ該管体の先端を絞り、該管体の先端を該管体の長手方向に突出させてなるフレア部と、該フレア部の先端がフレアナットで締め付けられて押し付けられることによって該管体に結合される被結合体とを備える管体の結合構造において、上記管体の先端を絞って該管体の長手方向に突出させたフレア部形状を保持した状態で、該フレア部の外側に突出した全周部位で該フレア部の内側に形成された内周溝の幅を実質的に零にし、実質的に零を維持する該内周溝の内径を該管体の外径よりも小さくし、フレアナットの締め付けトルクに対するフレア部の長手方向への変形量を少なくして、フレア部が管体の長手方向にて塑性変形し難い形状とした。
【0017】
ここでは、管体の先端を絞って管体の長手方向に突出させたフレア部形状を保持した状態で、フレア部の外側に突出した全周部位でフレア部の内側に形成された内周溝の幅を実質的に零にし、かつ実質的に零を維持する該内周溝の内径を該管体の外径よりも小さくし、フレアナットの締め付けトルクに対するフレア部の長手方向への変形量を少なくして、フレア部が管体の長手方向にて塑性変形し難い形状としている。このため、管体のフレア部の先端を被結合体に強く押圧しても、フレア部が管体の長手方向にて塑性変形し難くて、フレア部と被結合体の接触面積が増大し難く、両者間の面圧(シール性)が低下するようなことはない。また、フレアナットにて管体のフレア部を被結合体に押し付ける場合において、フレア部のフレアナットとの供回りを減じて管体の捩れを抑制することが可能である。
【0018】
【発明の実施の形態】
以下、本発明の実施形態を添付図面を参照して説明する。
【0019】
図1は、本発明の管体の結合構造の一実施形態を示している。図1において、ユニオン11に孔11aを穿設し、その孔11aの内周面にネジ溝を刻設している。フレアナット12の外周面にもネジ山を刻設し、フレアナット12をユニオン11の孔11aに螺合させている。管体13は、フレアナット12の貫通孔12aを貫通しており、その先端部分にはフレア部14を有する。フレア部14は、管体13の先端近傍の径をやや拡大して、該先端近傍の全周を外側に突出させ、かつ該先端を絞り、該先端を長手方向に突出させてなる。
【0020】
フレア部14をフレアナット12と共に孔11aに挿入し、フレアナット12を締め付けると、フレア部14がフレアナット12の先端と孔11aの奥壁11bとの間に挟み込まれて、管体13がユニオン11に結合される。
【0021】
フレア部14は、図2に示す様に、その径を管体13の先端近傍で拡大し、更に管体13の先端を絞って、該先端を管体13の長手方向にて突出させてなる。フレア部14の内側には、環状の内周溝14aが形成されているものの、この内周溝14aの幅(管体13の長手方向の開口幅)が内径部を除いて実質的に零にされている。また、幅が実質的に零となっている内周溝14aの内径r1を管体13の外径r2未満にしている。
【0022】
また、フレア部14の内側において、管体13の周壁13aは、連続的に滑らかに曲がっており、管体13の外径から離れる程、周壁13aの曲率が大きくされている。逆に、管体13の外径近く、要するにフレア部14の付け根部分で、周壁13aの曲率が小さくされている。すなわち、管体13の周壁13aは、一定の曲率で曲がっておらず、管体13の外径から離れる程に大きく曲がり、逆にフレア部14の付け根部分で緩やかに曲がっている。
【0023】
更に、フレアナット12の先端において、フレアナット12の周壁12aも、一定の曲率で曲がっておらず、フレアナット12の先端に近づくに従って大きく曲がり、逆に遠くなるに従って緩やかに曲がっている。この様なフレアナット12の形状によって、フレアナット12の先端がフレア部14の付け根部分に食い込まず、かつフレアナット12の先端とフレア部14間の接触部位が管体13に近づくようにしている。
【0024】
この様に本実施形態においては、フレア部14の内周溝14aの幅を実質的に零にしているので、フレアナット12を強く締め付けても、フレア部14の塑性変形により内周溝14aが潰れることはない。このため、フレア部14の先端部14bを奥壁11bに強く押し付けても、両者間の接触面積が急激に増大することはなく、両者間の面圧(シール性)を高く保持することができ、両者間に液漏れが発生することはない。実質的に零とは、フレアナット12を強く締め付けても、内周溝14aの幅が殆ど変化しない様な内周溝14aの幅であって、0mmとは限らず、管体13の径や厚み、材質等に応じて定まる。
【0025】
しかも、フレア部14がフレアナット12の先端と奥壁11bとの間に挟み込まれてから、フレアナット12を強く締め付けても、フレア部14の塑性変形量が少ないので、フレアナット12と共に回転するフレア部14の回転角がわずかで済み、管体13の捻れが生じ難い。
【0026】
また、フレア部14の先端部14bと奥壁11b間の液密性を高く保つことができることから、管体13とユニオン11間のシール性を確保するために、ユニオン11の孔11aとフレアナット12間に、低摩擦剤を塗布する必要がなくなり、塗布工程を省略して、コストの低減を図ることができる。
【0027】
更に、奥壁11bに表面処理が施され、フレア部14と奥壁11b間の摩擦が低減したとしても、フレア部14の先端部14bが奥壁11bに確実に圧接して、両者間の面圧が高く保持されるので、従来の様にユニオン11の表面処理のときに奥壁11bをマスキングする必要がなく、このためにコストの低減を図ることができ、かつマスキングの信頼性に対する不安も無くなる。
【0028】
図3は、フレアナットを締め付けたときのフレア部の変形量について、本実施形態と従来例を比較して示すグラフである。このグラフにおいては、横軸に締め付けトルクを示し、縦軸にフレア部の変形量(管体の長手方向に沿う方向での変形量)を示しており、実線Aは、本実施形態におけるフレア部の変形量特性を示し、点線Bは、従来例におけるフレア部の変形量特性を示している。このグラフから明らかな様に、フレアナットの締め付けトルクに対するフレア部の変形量は、本実施形態の方が少ない。
【0029】
一方、フレアナット12を強く締め付けてフレア部14の先端部14bを奥壁11bに強く押し付けたときには、図2に示したように、引っ張り応力Pがフレア部14右側の管体13の周壁13aに発生する。ところが、この周壁13aは、フレア部14の付け根部分で緩やかに曲がっている。この曲率の小さな付け根部分では、周壁13aに対する引っ張り応力Pが小さなものとなり、かつ引っ張り応力Pが分散するので、機械的強度の劣化が殆どない。また、曲率の小さな付け根部分では、管体13に外力が加わったときに、該外力が周壁13aに集中し難くなる。この様にフレア部14の付け根部分の機械的強度の劣化が少なく、かつ該付け根部分に外力が集中し難いので、該付け根部分で周壁13aの耐久性が確保できる。
【0030】
また、先に述べた様にフレアナット12の形状を工夫して、フレアナット12の先端とフレア部14の接触部位を管体13に近づけている。これによっても、フレア部14の付け根部分で周壁13aの引っ張り応力Pが小さなものとなることが経験的に分かっており、フレア部14の付け根部分の機械的強度の劣化が低減される。
【0031】
更に、フレアナット12の先端とフレア部14の接触面積が広くなる様に、フレアナット12の先端とフレア部14の接触部位の形状を設定している。これによって、該接触部位の面圧を抑えている。
【0032】
図4は、フレア部の付け根部分の機械的強度について、本実施形態と従来例を比較して示すグラフである。このグラフにおいては、横軸に管体の振幅回数(破断繰り返し数)を示し、縦軸に管体の振幅(応力振幅)を示しており、実線Cは、本実施形態におけるフレア部の付け根部分が破壊されたときの振幅回数と振幅を示し、点線Dは、従来例におけるフレア部の付け根部分が破壊されたときの振幅回数と振幅を示している。本実施形態と従来例を比較すると、本実施形態の強度が35パーセントだけ高くなっている。
【0033】
図5は、図1の実施形態の管体の結合構造を適用した自動車のブレーキシステムを概略的に示している。図5において、ABSアクチュエータ21は、複数のゴム22を介して自動車のボディーに固定されており、該各ゴム22によってABSアクチュエータ21の振動音がボディーに伝達されるのを防止している。また、ABSアクチュエータ21には、本実施形態の管体の結合構造を通じて圧油が供給される。管体13は、ブラケット23によって自動車のボディーに固定されている。
【0034】
この様な構成においては、自動車のボディーに振動が発生すると、各ゴム22を介して支持されているABSアクチュエータ21及び管体13がそれぞれ別々に振動するので、ABSアクチュエータ21と管体13間の相対変位が大きくなる。また、管体13とフレアナット12間に隙間15が存在する。このため、管体13の振動がフレア部14の付け根部分まで伝達され、このフレア部14の付け根部分には引っ張り応力と圧縮応力の繰り返し、つまり振動が発生する。ところが、本実施形態の管体の結合構造では、先に述べた様に、フレア部14の付け根部分での周壁13aの機械的強度の劣化が少なく、かつ該付け根部分に外力が集中し難いので、周壁13aの耐久性を確保することができる。
【0035】
逆に言えば、管体13の振動をある程度まで許容することができる様になる。このため、各ゴム22のバネ定数を下げて、ABSアクチュエータ21からボディーへの振動音の遮断性能を向上させたり、ブラケット23の数を少なくしたり、ブラケット23を小さくすることができる。自動車のブレーキシステムにおいては、管体の数が多く、それらの接続箇所も多いため、本実施形態の管体の接続構造を適用して、ブラケット23の数や大きさを改善すれば、コストの大幅な低減を図ることができる。勿論、ブレーキシステムだけに限らず、他の油圧伝達システムや燃料伝達システムにも、本実施形態を適用することができるので、全体的には、コスト低減の効果が大きい。
【0036】
なお、本発明の管体の結合構造は、自動車などの車両の配管の結合のみに適用されるものではなく、管体の端部を被結合体に結合するものであれば、その他のものに適用することができる。また、結合対象となる管体は非金属製のものを用いる場合もある。
【0037】
【発明の効果】
以上説明した様に本発明によれば、管体の先端を絞って管体の長手方向に突出させたフレア部形状を保持した状態で、フレア部の先端を被結合体に押圧したときに、フレア部の内側に形成された内周溝の幅が実質的に変位しない様に該内周溝の幅を狭くし、フレアナットの締め付けトルクに対するフレア部の長手方向への変形量を少なくして、フレア部が管体の長手方向にて塑性変形し難い形状となっている。このため、管体のフレア部の先端を被結合体に強く押圧しても、フレア部が管体の長手方向にて塑性変形し難くて、フレア部と被結合体の接触面積が増大し難く、両者間の面圧(シール性)が低下するようなことはない。また、フレアナットにて管体のフレア部を被結合体に押し付ける場合において、フレア部のフレアナットとの供回りを減じて管体の捩れを抑制することが可能である。
【0038】
また、本発明によれば、管体の先端を絞って管体の長手方向に突出させたフレア部形状を保持した状態で、フレア部の外側に突出した全周部位でフレア部の内側に形成された内周溝の幅を実質的に零にし、かつ実質的に零を維持する該内周溝の内径を該管体の外径よりも小さくし、フレアナットの締め付けトルクに対するフレア部の長手方向への変形量を少なくして、フレア部の絞られた先端部が管体の長手方向にて塑性変形し難い形状としてある。このため、管体のフレア部の先端を被結合体に強く押圧しても、フレア部が管体の長手方向にて塑性変形し難くて、フレア部と被結合体の接触面積が増大し難く、両者間の面圧(シール性)が低下するようなことはない。また、フレアナットにて管体のフレア部を被結合体に押し付ける場合において、フレア部のフレアナットとの供回りを減じて管体の捩れを抑制することが可能である。
【図面の簡単な説明】
【図1】本発明の管体の結合構造の一実施形態を示す縦断面図である。
【図2】図1の要部拡大図である。
【図3】フレアナットを締め付けたときのフレア部の変形量について、本実施形態と従来例を比較して示すグラフである。
【図4】フレア部の付け根部分の機械的強度について、本実施形態と従来例を比較して示すグラフである。
【図5】図1の管体の結合構造を適用した自動車のブレーキシステムを概略的に示す図である。
【図6】従来のブリッジフレア式の管体の結合構造を示す縦断面図である。
【図7】図6の管体の結合構造におけるフレア部の塑性変形の状態を示す縦断面図である。
【符号の説明】
11…ユニオン、12…フレアナット、13…管体、14…フレア部、14a…フレア部の内周溝、14b…フレア部の先端部、21…ABSアクチュエータ、22…ゴム、23…ブラケット。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tube connecting structure, and more particularly to a tube connecting structure constituting a hydraulic circuit.
[0002]
[Prior art]
As is well known, a so-called bridge flare type is known as a coupling structure of this type of tube.
[0003]
FIG. 6 shows a bridge flare-type tube connecting structure. In FIG. 6, a hole 101a is formed in the union 101, and a screw groove is formed on the inner peripheral surface of the hole 101a. A thread is also engraved on the outer peripheral surface of the flare nut 102, and the flare nut 102 is screwed into the hole 101 a of the union 101. The tube 103 passes through the through hole 102a of the flare nut 102, and has a flare 104 at the tip. The flare portion 104 is formed by slightly expanding the diameter near the tip of the tube body 103, projecting the entire circumference near the tip to the outside, narrowing the tip, and projecting the tip in the longitudinal direction.
[0004]
When the flare 104 is inserted into the hole 101a together with the flare nut 102 and the flare nut 102 is tightened, the flare 104 is sandwiched between the tip of the flare nut 102 and the back wall 101b of the hole 101a, and the tube 103 is unioned. 101.
[0005]
[Problems to be solved by the invention]
By the way, the conventional flare portion 104 has a substantially U-shaped peripheral wall longitudinal section, and is elastically deformed in the longitudinal direction (axial direction) of the tube body 103. The elastic deformation of the flare 104 has been considered to bring the tip of the flare 104 and the back wall 101b into good contact.
[0006]
However, in the actual work process, the flare nut 102 is tightened excessively, and as shown in FIG. 7, the flare portion 104 is plastically deformed, and the annular inner circumferential groove 104a is crushed in the longitudinal direction. In some cases, the end surface 104b of the flare 104 is in contact with the back wall 101b instead of the tip of the 104. In this case, since the contact area between the flare part 104 and the back wall 101b increases, it was a result that did not meet the requirement of improving the sealing performance between the two.
[0007]
When the flare 104 is sandwiched between the tip of the flare nut 102 and the inner wall 101b of the hole 101a, the flare 104 rotates together with the flare nut 102, and the flare 104 is rotated. If the flare nut 102 is continuously tightened until the inner circumferential groove 104a of the flare part 104 is completely crushed after the flare part 104 is sandwiched, the rotation angle of the flare part 104 due to rotation becomes so large that it cannot be ignored. 103 may be greatly twisted.
[0008]
Furthermore, a low friction agent (preton oil) may be applied between the inner periphery of the hole 101a of the union 101 and the outer periphery of the flare nut 102 in order to ensure the sealing performance between the tube 103 and the union 101. In this case, a low-friction agent coating step is required, resulting in an increase in cost. In addition, this low friction agent may adhere to the tip of the flare 104 and the friction between the flare 104 and the back wall 101b may be reduced. At this time, the flare 104 will slide relative to the back wall 101b. And the flare part 104 became easy to rotate with the flare nut 102, and the twist of the pipe body 103 became large.
[0009]
In addition, when the surface treatment of the union 101 is performed, the back wall 101b is masked to remove the back wall 101b from the surface treatment target, and the friction between the flare 104 and the back wall 101b is reduced by the surface treatment of the back wall 101b. Thus, although it is prevented that the flare 104 is easily rotated, a masking process is required, which causes an increase in cost and remains uneasy about the reliability of the masking.
[0010]
On the other hand, at the base portion of the conventional flare 104, the curvature of the peripheral wall 103a of the tube 103 is constant and large. When the curvature of the peripheral wall 103a is large, when the flare nut 102 is strongly tightened, a large tensile stress P is generated in the peripheral wall 103a, and this tensile stress P remains until later. In the peripheral wall 103a at the base portion of the tubular body 103 where the tensile stress P remains, it is difficult to ensure its mechanical strength.
[0011]
Further, if the curvature of the peripheral wall 103 a of the tube body 103 is large, the stress tends to concentrate on the base portion of the flare portion 104 when an external force is applied to the tube body 103.
[0012]
If the curvature of the peripheral wall 103a at the base portion of the flare 104 is large in this way, the tensile stress P tends to remain, it is difficult to ensure mechanical strength, and the stress tends to concentrate. As a result, it was difficult to ensure the durability of the peripheral wall 103a at the base of the flare 104.
[0013]
Therefore, the present invention has been made to solve the above-described conventional problems, and an object of the present invention is to provide a tubular structure in which a flare portion is difficult to be plastically deformed.
[0014]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention increases the diameter of a tubular body in the vicinity of the distal end of the tubular body, protrudes the entire circumference in the vicinity of the distal end of the tubular body, and the distal end of the tubular body. A throttle, a flared portion in which the tip of the tubular body protrudes in the longitudinal direction of the tubular body, and a joined body coupled to the tubular body by being tightened and pressed with a flare nut at the distal end of the flared portion When the tip of the flare is pressed against the member to be joined in a state where the tip of the tube is squeezed to hold the flare shape projected in the longitudinal direction of the tube In addition, the inner circumferential groove width (opening width in the longitudinal direction of the tube) formed on the inner side of the flare portion at the entire circumferential portion protruding outside the flare portion is not substantially displaced. narrowing the width, in the longitudinal direction of the flared portion for tightening torque of the flare nut By reducing the shape amount, the flared portion has a plastic deformation hardly shape at the longitudinal direction of the tube.
[0015]
According to the present invention having such a configuration, when the tip of the flare is pressed against the coupled body in a state where the tip of the tube is squeezed and the flare part shape projected in the longitudinal direction of the tube is maintained, The width of the inner peripheral groove formed on the inner side of the flare portion is reduced so that the inner peripheral groove is not substantially displaced, and the deformation amount in the longitudinal direction of the flare portion with respect to the tightening torque of the flare nut is reduced. The flare has a shape that is difficult to plastically deform in the longitudinal direction of the tubular body . For this reason, even if the tip of the flare portion of the tubular body is strongly pressed against the coupled body, the flare portion is hardly plastically deformed in the longitudinal direction of the tubular body, and the contact area between the flare portion and the coupled body is difficult to increase. The surface pressure (sealability) between the two does not decrease. Moreover, when pressing the flare part of a pipe body to a to-be-joined body with a flare nut, it is possible to reduce twisting of the pipe body by reducing the rotation of the flare part with the flare nut.
[0016]
Further, the present invention increases the diameter of the tubular body in the vicinity of the distal end of the tubular body, protrudes the entire circumference near the distal end of the tubular body, and squeezes the distal end of the tubular body. Coupling of a tubular body comprising a flared portion having a distal end projecting in the longitudinal direction of the tubular body, and a joined body coupled to the tubular body by pressing the distal end of the flared portion with a flare nut being pressed. In the structure, the tip of the tube body is narrowed down and the flare portion shape projected in the longitudinal direction of the tube body is maintained, and the entire peripheral portion projecting outside the flare portion is formed inside the flare portion. The inner circumferential groove width is made substantially zero, and the inner diameter of the inner circumferential groove, which maintains substantially zero, is made smaller than the outer diameter of the tube body, and the flare nut is tightened in the longitudinal direction of the flare portion with respect to the tightening torque. The shape of the flare is difficult to plastically deform in the longitudinal direction of the tube And the.
[0017]
Here, the inner peripheral groove formed on the inner side of the flare portion at the entire peripheral portion that protrudes to the outside of the flare portion in a state where the flare portion shape is held by narrowing the tip of the tube body and protruding in the longitudinal direction of the tube body The inner diameter of the inner circumferential groove that makes the width of the tube substantially zero and maintains substantially zero is smaller than the outer diameter of the tube body, and the amount of deformation in the longitudinal direction of the flare portion with respect to the tightening torque of the flare nut The flare portion has a shape that is difficult to be plastically deformed in the longitudinal direction of the tubular body . For this reason, even when strongly pressed tube of the tip of the flared portion to be conjugate with flared portion is less likely to plastically deform at the longitudinal direction of the tube, the contact area of the flared part and the conjugate is increased It is difficult to reduce the surface pressure (sealability) between the two. Moreover, when pressing the flare part of a pipe body to a to-be-joined body with a flare nut, it is possible to reduce twisting of the pipe body by reducing the rotation of the flare part with the flare nut.
[0018]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings.
[0019]
FIG. 1 shows an embodiment of a tube connecting structure according to the present invention. In FIG. 1, a hole 11a is formed in the union 11, and a screw groove is formed on the inner peripheral surface of the hole 11a. A thread is also engraved on the outer peripheral surface of the flare nut 12, and the flare nut 12 is screwed into the hole 11 a of the union 11. The tubular body 13 passes through the through-hole 12a of the flare nut 12, and has a flare portion 14 at the tip. The flare portion 14 is formed by slightly expanding the diameter near the tip of the tube body 13 so that the entire circumference near the tip protrudes outward, the tip is narrowed, and the tip protrudes in the longitudinal direction.
[0020]
When the flare part 14 is inserted into the hole 11a together with the flare nut 12 and the flare nut 12 is tightened, the flare part 14 is sandwiched between the tip of the flare nut 12 and the back wall 11b of the hole 11a, and the tube body 13 is a union. 11.
[0021]
As shown in FIG. 2, the flare portion 14 is enlarged in the vicinity of the distal end of the tubular body 13, further narrowed down the distal end of the tubular body 13, and protruded in the longitudinal direction of the tubular body 13. . An annular inner circumferential groove 14a is formed inside the flare portion 14, but the width of the inner circumferential groove 14a (the opening width in the longitudinal direction of the tube 13) is substantially zero except for the inner diameter portion. Has been. Further, the inner diameter r1 of the inner circumferential groove 14a whose width is substantially zero is made smaller than the outer diameter r2 of the tube body 13.
[0022]
In addition, the peripheral wall 13a of the tubular body 13 is continuously and smoothly bent inside the flare portion 14, and the curvature of the peripheral wall 13a is increased as the distance from the outer diameter of the tubular body 13 increases. On the contrary, the curvature of the peripheral wall 13a is made small near the outer diameter of the tubular body 13, that is, at the root portion of the flare portion 14. That is, the peripheral wall 13a of the tube body 13 is not bent with a constant curvature, but is bent so as to be farther from the outer diameter of the tube body 13, and conversely, it is gently bent at the base portion of the flare portion 14.
[0023]
Furthermore, the peripheral wall 12a of the flare nut 12 is not bent at a constant curvature at the tip of the flare nut 12, and is bent more greatly as it approaches the tip of the flare nut 12, and conversely, it is gently bent as it gets farther away. With such a shape of the flare nut 12, the tip of the flare nut 12 does not bite into the base portion of the flare part 14, and the contact portion between the tip of the flare nut 12 and the flare part 14 approaches the tube body 13. .
[0024]
Thus, in this embodiment, since the width of the inner peripheral groove 14a of the flare portion 14 is substantially zero, even if the flare nut 12 is strongly tightened, the inner peripheral groove 14a is not deformed due to plastic deformation of the flare portion 14. It will not be crushed. For this reason, even if it strongly presses the front-end | tip part 14b of the flare part 14 against the back wall 11b, the contact area between both does not increase rapidly and the surface pressure (sealing property) between both can be kept high. No liquid leakage occurs between them. Substantially zero means the width of the inner circumferential groove 14a such that the width of the inner circumferential groove 14a hardly changes even when the flare nut 12 is strongly tightened, and is not limited to 0 mm. It depends on the thickness, material, etc.
[0025]
Moreover, even if the flare nut 12 is strongly tightened after the flare portion 14 is sandwiched between the tip of the flare nut 12 and the back wall 11b, the amount of plastic deformation of the flare portion 14 is small, so that it rotates together with the flare nut 12. The rotation angle of the flare portion 14 is small, and the tube 13 is hardly twisted.
[0026]
In addition, since the liquid tightness between the distal end portion 14b of the flare portion 14 and the back wall 11b can be kept high, the hole 11a of the union 11 and the flare nut are secured in order to ensure the sealing performance between the tube body 13 and the union 11. It is not necessary to apply the low friction agent between the two, and the application process can be omitted to reduce the cost.
[0027]
Furthermore, even if the surface treatment is applied to the back wall 11b and the friction between the flare portion 14 and the back wall 11b is reduced, the tip portion 14b of the flare portion 14 is securely pressed against the back wall 11b, and the surface between the two Since the pressure is kept high, there is no need to mask the back wall 11b during the surface treatment of the union 11 as in the prior art, which can reduce the cost, and there is also anxiety about the reliability of the masking. Disappear.
[0028]
FIG. 3 is a graph showing the amount of deformation of the flare when the flare nut is tightened in comparison with the present embodiment and a conventional example. In this graph, the horizontal axis indicates the tightening torque, the vertical axis indicates the amount of deformation of the flare portion (the amount of deformation in the direction along the longitudinal direction of the tubular body), and the solid line A indicates the flare portion in the present embodiment. The dotted line B shows the deformation amount characteristic of the flare portion in the conventional example. As is apparent from this graph, the amount of deformation of the flare portion with respect to the tightening torque of the flare nut is smaller in the present embodiment.
[0029]
On the other hand, when the flare nut 12 is strongly tightened and the tip 14b of the flare 14 is strongly pressed against the back wall 11b, the tensile stress P is applied to the peripheral wall 13a of the tube 13 on the right side of the flare 14 as shown in FIG. Occur. However, the peripheral wall 13 a is gently bent at the base portion of the flare portion 14. In the base portion having a small curvature, the tensile stress P with respect to the peripheral wall 13a is small, and the tensile stress P is dispersed, so that there is almost no deterioration in mechanical strength. In addition, at the base portion having a small curvature, when an external force is applied to the tube body 13, the external force is difficult to concentrate on the peripheral wall 13 a. As described above, since the mechanical strength of the base portion of the flare portion 14 is hardly deteriorated and the external force is hardly concentrated on the base portion, the durability of the peripheral wall 13a can be secured at the base portion.
[0030]
Further, as described above, the shape of the flare nut 12 is devised to bring the contact portion between the tip of the flare nut 12 and the flare portion 14 closer to the tube body 13. Also by this, it has been empirically known that the tensile stress P of the peripheral wall 13a is small at the base portion of the flare portion 14, and the deterioration of the mechanical strength of the base portion of the flare portion 14 is reduced.
[0031]
Further, the shape of the contact portion between the tip of the flare nut 12 and the flare part 14 is set so that the contact area between the tip of the flare nut 12 and the flare part 14 is widened. Thereby, the surface pressure of the contact portion is suppressed.
[0032]
FIG. 4 is a graph showing the mechanical strength of the base portion of the flare part in comparison with the present embodiment and a conventional example. In this graph, the horizontal axis indicates the number of tube amplitudes (number of repetitions of fracture), and the vertical axis indicates the amplitude (stress amplitude) of the tube, and the solid line C indicates the root portion of the flare portion in the present embodiment. Indicates the number of amplitudes and amplitudes when the rupture is broken, and a dotted line D indicates the number of amplitudes and amplitudes when the base portion of the flare portion in the conventional example is broken. When this embodiment is compared with a conventional example, the strength of this embodiment is increased by 35 percent.
[0033]
FIG. 5 schematically shows an automobile brake system to which the tubular structure of the embodiment of FIG. 1 is applied. In FIG. 5, the ABS actuator 21 is fixed to the body of the automobile via a plurality of rubbers 22, and each rubber 22 prevents the vibration sound of the ABS actuator 21 from being transmitted to the body. Moreover, the pressure oil is supplied to the ABS actuator 21 through the tubular body coupling structure of the present embodiment. The tube 13 is fixed to the body of the automobile by a bracket 23.
[0034]
In such a configuration, when vibration is generated in the body of the automobile, the ABS actuator 21 and the pipe body 13 supported via the rubbers 22 vibrate separately, so that the ABS actuator 21 and the pipe body 13 are vibrated separately. Relative displacement increases. A gap 15 exists between the tube body 13 and the flare nut 12. For this reason, the vibration of the tubular body 13 is transmitted to the base portion of the flare portion 14, and the base portion of the flare portion 14 is repeatedly subjected to tensile stress and compressive stress, that is, vibration is generated. However, in the tubular body coupling structure of the present embodiment, as described above, there is little deterioration in the mechanical strength of the peripheral wall 13a at the base portion of the flare portion 14, and it is difficult for external forces to concentrate on the base portion. The durability of the peripheral wall 13a can be ensured.
[0035]
In other words, the vibration of the tube 13 can be allowed to some extent. For this reason, the spring constant of each rubber 22 can be lowered to improve the performance of blocking vibration noise from the ABS actuator 21 to the body, the number of brackets 23 can be reduced, and the brackets 23 can be made smaller. In an automobile brake system, since the number of pipes is large and there are many connection points, if the number and size of the brackets 23 are improved by applying the pipe connection structure of this embodiment, the cost can be reduced. Significant reduction can be achieved. Of course, since this embodiment can be applied not only to the brake system but also to other hydraulic transmission systems and fuel transmission systems, the overall cost reduction effect is great.
[0036]
In addition, the coupling structure of the tubular body of the present invention is not applied only to the coupling of piping of a vehicle such as an automobile, and any other structure can be used as long as the end of the tubular body is coupled to the coupled body. Can be applied. Moreover, the non-metallic thing may be used for the pipe body used as connection object.
[0037]
【The invention's effect】
As described above, according to the present invention, when the tip of the flare is pressed against the coupled body in a state where the tip of the pipe is squeezed and the flare shape is protruded in the longitudinal direction of the tube, The width of the inner peripheral groove formed on the inner side of the flare portion is reduced so that the inner peripheral groove is not substantially displaced, and the deformation amount in the longitudinal direction of the flare portion with respect to the tightening torque of the flare nut is reduced. The flare has a shape that is difficult to plastically deform in the longitudinal direction of the tubular body. For this reason, even if the tip of the flare portion of the tubular body is strongly pressed against the coupled body, the flare portion is hardly plastically deformed in the longitudinal direction of the tubular body, and the contact area between the flare portion and the coupled body is difficult to increase. The surface pressure (sealability) between the two does not decrease. Moreover, when pressing the flare part of a pipe body to a to-be-joined body with a flare nut, it is possible to reduce twisting of the pipe body by reducing the rotation of the flare part with the flare nut.
[0038]
In addition, according to the present invention, in a state where the flare portion shape is squeezed and protruded in the longitudinal direction of the tube body by holding the tip of the tube body, it is formed on the inner side of the flare portion at the entire peripheral portion protruding outside the flare portion. The width of the inner circumferential groove is substantially zero, and the inner diameter of the inner circumferential groove, which is substantially zero, is made smaller than the outer diameter of the tube, and the length of the flare portion with respect to the tightening torque of the flare nut The amount of deformation in the direction is reduced, and the narrowed tip portion of the flare portion has a shape that is difficult to plastically deform in the longitudinal direction of the tubular body . For this reason, even if the tip of the flare portion of the tubular body is strongly pressed against the coupled body, the flare portion is hardly plastically deformed in the longitudinal direction of the tubular body, and the contact area between the flare portion and the coupled body is difficult to increase. The surface pressure (sealability) between the two does not decrease. Moreover, when pressing the flare part of a pipe body to a to-be-coupled body with a flare nut, it is possible to reduce twisting of the pipe body by reducing the rotation of the flare part with the flare nut.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing an embodiment of a tubular body coupling structure according to the present invention.
FIG. 2 is an enlarged view of a main part of FIG.
FIG. 3 is a graph showing the amount of deformation of a flare portion when a flare nut is tightened in comparison with this embodiment and a conventional example.
FIG. 4 is a graph showing the mechanical strength of the base part of the flare part in comparison with the present embodiment and a conventional example.
FIG. 5 is a diagram schematically showing a brake system for an automobile to which the tubular structure of FIG.
FIG. 6 is a longitudinal sectional view showing a conventional bridge flare type tube connecting structure.
7 is a longitudinal sectional view showing a state of plastic deformation of a flare portion in the tubular body coupling structure of FIG. 6;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 11 ... Union, 12 ... Flare nut, 13 ... Tube, 14 ... Flare part, 14a ... Inner peripheral groove of flare part, 14b ... Tip part of flare part, 21 ... ABS actuator, 22 ... Rubber, 23 ... Bracket

Claims (3)

管体の径を該管体の先端近傍で拡大して、該管体の先端近傍の全周を外側に突出させ、かつ該管体の先端を絞り、該管体の先端を該管体の長手方向に突出させてなるフレア部と、該フレア部の先端がフレアナットで締め付けられて押し付けられることによって該管体に結合される被結合体とを備える管体の結合構造において、
上記管体の先端を絞って該管体の長手方向に突出させたフレア部形状を保持した状態で、該フレア部の先端を上記被結合体に押圧したときに、該フレア部の外側に突出した全周部位で該フレア部の内側に形成された内周溝の幅が実質的に変位しない様に該内周溝の幅を狭くし、前記フレアナットの締め付けトルクに対する前記フレア部の長手方向への変形量を少なくして、前記フレア部が管体の長手方向にて塑性変形し難い形状とした管体の結合構造。
The diameter of the tubular body is enlarged near the distal end of the tubular body, the entire circumference near the distal end of the tubular body is projected outward, the distal end of the tubular body is squeezed, and the distal end of the tubular body is In a coupling structure of a tubular body comprising a flare portion that protrudes in the longitudinal direction, and a joined body that is coupled to the tubular body by being pressed and tightened with a flare nut at the tip of the flare portion,
When the tip of the tube body is squeezed and the flare portion shape projected in the longitudinal direction of the tube body is maintained, when the tip of the flare portion is pressed against the coupled body, the tube body protrudes outside the flare portion. The width of the inner circumferential groove is narrowed so that the width of the inner circumferential groove formed on the inner side of the flare portion is not substantially displaced at the entire circumferential portion, and the longitudinal direction of the flare portion with respect to the tightening torque of the flare nut A tubular structure for connecting the tubular body in which the amount of deformation is reduced so that the flare portion is difficult to plastically deform in the longitudinal direction of the tubular body.
管体の径を該管体の先端近傍で拡大して、該管体の先端近傍の全周を外側に突出させ、かつ該管体の先端を絞り、該管体の先端を該管体の長手方向に突出させてなるフレア部と、該フレア部の先端がフレアナットで締め付けられて押し付けられることによって該管体に結合される被結合体とを備える管体の結合構造において、
上記管体の先端を絞って該管体の長手方向に突出させたフレア部形状を保持した状態で、該フレア部の外側に突出した全周部位で該フレア部の内側に形成された内周溝の幅を実質的に零にし、実質的に零を維持する該内周溝の内径を該管体の外径よりも小さくし、前記フレアナットの締め付けトルクに対する前記フレア部の長手方向への変形量を少なくして、前記フレア部が管体の長手方向にて塑性変形し難い形状とした管体の結合構造。
The diameter of the tubular body is enlarged near the distal end of the tubular body, the entire circumference near the distal end of the tubular body is projected outward, the distal end of the tubular body is squeezed, and the distal end of the tubular body is In a coupling structure of a tubular body comprising a flare portion that protrudes in the longitudinal direction, and a joined body that is coupled to the tubular body by being pressed and tightened with a flare nut at the tip of the flare portion,
An inner circumference formed on the inner side of the flare portion at the entire circumference projecting to the outside of the flare portion in a state where the flare portion shape which is squeezed at the tip of the tube body and protruded in the longitudinal direction of the tube body is maintained. The inner diameter of the inner circumferential groove that makes the width of the groove substantially zero and maintains substantially zero is smaller than the outer diameter of the tube body, and the flare nut in the longitudinal direction with respect to the tightening torque of the flare nut A coupling structure for a tubular body in which the amount of deformation is reduced and the flare portion has a shape that is difficult to plastically deform in the longitudinal direction of the tubular body.
管体の径を該管体の先端近傍で拡大して、該管体の先端近傍の全周を外側に突出させ、かつ該管体の先端を絞り、該管体の先端を該管体の長手方向に突出させてなるフレア部と、該フレア部の先端が押し付けられることによって該管体に結合される被結合体とを備える管体の結合構造において、The diameter of the tubular body is enlarged near the distal end of the tubular body, the entire circumference near the distal end of the tubular body is projected outward, the distal end of the tubular body is squeezed, and the distal end of the tubular body is In a coupling structure of a tubular body comprising a flare portion that protrudes in the longitudinal direction and a coupled body that is coupled to the tubular body by pressing the tip of the flare portion.
上記管体の先端を絞って該管体の長手方向に突出させたフレア部形状を保持した状態で、該フレア部の外側に突出した全周部位で該フレア部の内側に形成された内周溝の幅を零にし、零を維持する該内周溝の内径を該管体の外径よりも小さくした管体の結合構造。  An inner circumference formed on the inner side of the flare portion at the entire circumference projecting to the outside of the flare portion in a state where the flare portion shape which is squeezed at the tip of the tube body and protruded in the longitudinal direction of the tube body is maintained. A tubular structure in which the width of the groove is zero and the inner diameter of the inner circumferential groove that maintains zero is smaller than the outer diameter of the tubular body.
JP2002063414A 2002-03-08 2002-03-08 Tube connection structure Expired - Fee Related JP3620508B2 (en)

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