JP3619501B2 - Rotating belt sanitizer - Google Patents

Rotating belt sanitizer Download PDF

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JP3619501B2
JP3619501B2 JP2002120487A JP2002120487A JP3619501B2 JP 3619501 B2 JP3619501 B2 JP 3619501B2 JP 2002120487 A JP2002120487 A JP 2002120487A JP 2002120487 A JP2002120487 A JP 2002120487A JP 3619501 B2 JP3619501 B2 JP 3619501B2
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cleaning liquid
sterilization cleaning
sterilization
belt
rotation
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JP2003312972A (en
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實 増田
好雄 鈴木
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株式会社新井製作所
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【0001】
【従来の技術】
従来、この種回転ベルト除菌洗浄器としては、本発明者の発明に係る特許第3004588号がある。すなわち、図9および図10に示されるように、筐体1内に、被消毒回転ベルト4に弾性機構の弾性により圧接し、かつ筐体1内の消毒液a内を通過する消毒回転ベルト5と、この消毒回転ベルト5に湿潤された消毒液量を適宜量に調整する絞り機構が設置された回転ベルト消毒器において、前記弾性機構が、それぞれ一端がリンク機構の固定リンク6に枢着された上下1対の可動リンク9、10遊端側軸受け部15、16に、消毒回転ベルト5のドラム11、12の回転軸13、14が枢支され、かつ上方の可動リンク9の枢着軸7と下方の可動リンク10の遊端側との間に引張りスプリング18が取り外し自在に張設されたことを特徴とする回転ベルト消毒器がある。
【0002】
【発明が解決しようとする課題】
しかしながら、上記回転ベルト消毒器では、被消毒回転ベルト4は消毒回転ベルト5と常時圧接しており、しかも消毒回転ベルト5の一部は常に消毒液a中に浸漬されているため消毒液aが無くなるまで消毒回転ベルト4を湿潤状態とすることになる。したがって、たとえば無端環状の被消毒回転ベルト4が1回転して消毒の必要がなくなっても消毒液が残っている限り消毒が続行され、あらかじめ消毒液の必要量を算出して消毒液を筐体内に貯溜していても、消毒液の無駄が生じることが多かった。また、消毒液が消費されて次回の消毒液を補給するには時間を見計らって人為的に補給せねばならず、管理が面倒であるとともに、被消毒回転ベルト4に消毒回転ベルト5が常時圧接しているため、消毒回転ベルト5の歪形や摩耗が著しく、長期間の使用に際してはその取り替えや取り替えのための人件費などの維持費が高額となるばかりでなく、消毒回転ベルト5が被消毒回転ベルト4の走行停止時にも圧接されているため、被消毒回転ベルト4の走行が再開された場合、該ベルト4の表面に消毒回転ベルト5との接触染みや消毒液の固化染みがつき、汚染感を抱かせるので、これを人為的に除去せねばならない労力を必要とするという問題もあった。
【0003】
本発明は、このような問題点を解決するために、被除菌洗浄回転ベルトと除菌洗浄液塗布ローラとの接触を、回転ベルトが停止した時は離反させ走行時には接触させることにより、被除菌洗浄回転ベルトに除菌洗浄液塗布ローラとの接触染みや除菌洗浄液の固化染みを付着させることなく、回転ベルトと除菌洗浄液塗布ローラの歪形や摩耗を可及的に防止し、かつ除菌洗浄液は被除菌洗浄回転ベルトに対する必要量だけを供給して除菌洗浄液の無駄な消費をなくすとともに、装置自体にタイマー機能を持たせ、除菌洗浄液の定期的自動補給を可能として装置の維持管理費等の節減を図ることを目的としている。
【0004】
【課題を解決するための手段】
この目的を達成するため、本発明は、筐体内に、被除菌洗浄回転ベルトの走行と同期して回転させられる駆動ローラと、この駆動ローラの回転により前記被除菌洗浄回転ベルトに除菌洗浄液を塗布する除菌洗浄液塗布ローラを被除菌洗浄回転ベルトに接触させ、駆動ローラの回転停止により前記除菌洗浄液塗布ローラを被除菌洗浄回転ベルトから離反させる除菌洗浄液塗布ローラ接離装置と、前記除菌洗浄液塗布ローラに除菌洗浄液を供給する除菌洗浄液供給トレーと、前記駆動ローラの所定の回転数毎に除菌洗浄液貯留タンクから除菌洗浄液供給トレーに除菌洗浄液が供給される除菌洗浄液供給装置と、を備えたことを特徴としている。ここで、上記駆動ローラは左右1対の駆動ローラからなり常時回転ベルトと接触していることが好ましい。このようにすることにより、この駆動ローラの回転や停止、あるいはその回転数を利用して各機構の作動の自動制御を行うことができるようになる。
【0005】
また、前記除菌洗浄液塗布ローラ接離装置は、一方の駆動ローラの回転・停止と連動して回転・停止する減速回転軸に設けられたギヤと、このギアと噛合離脱する偏心ギアと、この偏心ギアの回転・停止と連動して前記除菌洗浄液塗布ローラを昇降させる除菌洗浄液塗布ローラ昇降軸と、他方の駆動ローラの回転・停止と連動して回転・停止するフライホィールと、このフライホィールの回転・停止と連動して、前記除菌洗浄液塗布ローラを上昇させた際の前記除菌洗浄液塗布ローラ昇降軸に係脱する昇降軸係脱手段と、を備えていることが好ましい。このような除菌洗浄液塗布ローラ接離手段を設けることにより、除菌洗浄液塗布ローラと被除菌洗浄回転ベルトの接離が、被除菌洗浄回転ベルトの走行と停止に連動して行わせることができて被除菌洗浄回転ベルトや除菌洗浄液塗布ローラ等の歪形や摩耗、あるいは被除菌洗浄回転ベルトに除菌洗浄液による染みの発生を可及的に防止できるようになる。
【0006】
そして、ここで用いられる昇降軸係脱手段は、前記フライホィールの回転による遠心力により円周方向に移動する重錘と、前記フライホィールの回転軸の軸心に軸動自在に設けられ作動ピンと、前記重錘の円周方向の移動により前記作動ピンをその軸方向に軸動させる軸動変換機構と、その作動ピンの軸動を上下動に変換する上下動変換機構と、この上下動変換機構の下方への押圧時に除菌洗浄液塗布ローラ昇降軸との係止準備が完了し、押圧解除時に除菌洗浄液塗布ローラ昇降軸から離脱する係脱爪と、を備えていることが好ましい。このような昇降軸係脱手段を用いることにより、除菌洗浄液塗布ローラと被除菌洗浄回転ベルトの接離が自動的に行われ、除菌洗浄液の有効利用と回転ベルト除菌洗浄器の保守管理が容易となる。
【0007】
さらに、前記軸動変換機構は、重錘の円周方向の移動によりフライホィールの軸方向に揺動されてその端部が前記作動軸の端部を押圧する揺動杆と、前記作動軸を常時前記係脱爪の押圧解除側に付勢する付勢手段と、を備えても良い。このような機構を用いることにより、駆動ローラの回転を簡易かつ確実に直進運動に変えることができる。また、前記除菌洗浄液供給装置は、前記減速回転軸に設けられたウォーム、およびこのウォームと噛合させた平カムを備えたウォームホィールからなる減速機構と、この減速機構の平カムに当接されたガイドピンにより作動される除菌洗浄液供給ポンプと、この除菌洗浄液供給ポンプと連接された除菌洗浄液貯留タンクと、を備えてもよい。このような除菌洗浄液供給装置を用いると、減速器の減速比を考慮することにより除菌洗浄液貯留タンクからの必要量の除菌洗浄液を、定期的かつ自動的に除菌洗浄液供給トレーに供給することができて、除菌洗浄液のロスを可及的に少なくすることができる。
【0008】
前記除菌洗浄液塗布ローラを、除菌洗浄液供給トレー内の除菌洗浄液にその一部が浸漬されて自由に回転する除菌洗浄液供給ローラに接触させ、その除菌洗浄液供給ローラに絞りローラを配設したり、除菌洗浄液供給ポンプのインレットとアウトレットに除菌洗浄液の流れ方向への一方向弁を設けることが好ましい。このような構成とすることにより、除菌洗浄液塗布ローラの耐久性を向上させ、湿潤度を平均に保ち、除菌洗浄液の逆流を防止し、除菌洗浄液供給ポンプの交換時に除菌洗浄液供給パイプや筐体内に残留する除菌洗浄液を外部に遺漏するおそれもなくなる。さらに、除菌洗浄液貯留タンクと筐体との着脱口に接続時には開、取り外し時には閉となる一方向弁を設けておけば、除菌洗浄液貯留タンクへの除菌洗浄液補給時に、筐体からの脱着が容易で作業性に富み、好適である。
【0009】
【発明の実施の形態】
以下図面に基づいて本発明に係る回転ベルト除菌洗浄器の実施例を説明する。
図1は本発明に係る回転ベルト除菌洗浄器の全体の概略説明図、図2はフライホィール部分の一部を切欠して示す斜視図、図3は筐体を除く全体の右前方向からの斜視図、図4は除菌洗浄液供給装置の詳細説明図、図5は除菌洗浄液塗布ローラ接離装置の一部拡大説明図、図6は筐体を除く全体の左前方向からの斜視図、図7は筐体を除く全体の平面図、図8はウォームホィールとピストン駆動アームと除菌洗浄液供給ポンプとの関連説明図である。
【0010】
図1において、21、22は筐体23内のフレームBに揺動自在で回転自在に取り付けられ、かつ被除菌洗浄回転ベルトAと圧接する左右1対の駆動ローラで、一方の駆動ローラ21には、フレームBに揺動自在で回動自在に取り付けられた回転軸24に固定されたVプーリ25、Vベルト26、フレームBに回動自在に取り付けられた回転軸28に固定された加速Vプーリ27を介して該回転軸28に固定されたフライホィール29が連設されている。フライホィール29の中心を含む放射方向の両側には、図2に示されるように、一端部がフライホィール29に枢着軸32により枢支され、他端部の遊端に重錘30が取り付けられて、フライホィール29の回転時にその遠心力により重錘30がフライホィール29の円周方向に移動するのをガイドするガイド片31がそれぞれ設けられている。
【0011】
ガイド片31の内側中央部には、フライホィール29の回転により、重錘30がその遠心力で枢着軸32を軸としてフライホィール29の円周方向に移動したとき、フライホィール29の回転軸28の中心に回転が阻止されかつ軸動自在に設けられた作動ピン33のフランジ35を押圧して作動ピン33をフレームBの内側に軸動させる逆L字状の作動爪34が連設されている。この作動爪34は、逆L字状の偶角部が1対のブラケット36、36により枢支され、その下端がガイド片31に形成された嵌入孔31aに嵌入されるとともに、上端が作動ピン33に形成されたフランジ35に接離自在に配設されている。
このフランジ35とフライホィール29との間には、フライホィール29の回転停止により重錘30に対する遠心力が失われ、重錘30がフライホィール29の中心方向にその自重で移動可能となったとき、作動ピン33を元位置に復帰させるためのばね37が介装されている。図中29aは、フライホィール29に設けられた重錘30のガイド片31の移動範囲規制用のストッパである。
【0012】
フレームBの内側の作動ピン33の先端は、作動ピン33の軸動を上下動に変換する伝動片38と揺動杆39に連設されている。
すなわち、作動ピン33の先端は、中央部がフレームBに枢着された逆L字状の伝動片38の下端部に形成された作動ピン衝合部38aに当接され、伝動片38の上端は、中央部がフレームBに枢着された揺動杆39の一端部下側に当接され、揺動杆39の他端部は後述の除菌洗浄液塗布ローラ昇降軸42と係脱自在な係脱爪作動片40に衝合させている。
係脱爪作動片40は、下端に係脱爪40aを有し、上端部の軸41を中心として下方が前後に揺動するようにフレームBの前面板に取りつけられ、揺動杆39との衝合部40bが揺動杆39により押圧されると、その下端部がフレームBの内側に揺動して係脱爪40aが除菌洗浄液塗布ローラ昇降軸42に傾斜して係止するように準備される。除菌洗浄液塗布ローラ昇降軸42が上昇してくると、該昇降軸42は係脱爪42aに係止され、揺動杆39による押圧が解除されると、後述する可動フレームC、およびこれに取り付けられた除菌洗浄液塗布ローラ昇降軸42等の自重と、係脱爪作動片40が軸41を軸としてその下方が自重により旧位置へ復帰する復帰力とにより、係脱爪40aが除菌洗浄液塗布ローラ昇降軸42から離脱するように接離自在に配設されている。
ここで用いられる係脱爪40aとしては略三角形の爪を後方に張出させた状態とし、除菌洗浄液塗布ローラ昇降軸42が上昇してきて係脱爪42aに係止されるときは、該昇降軸42が係脱爪42aの下面に沿って上昇し、係脱爪42aの上方に到ると係脱爪作動片40が後方へ揺動して該昇降軸42を係止するようにしたものが用いられる。
【0013】
また、他方の駆動ローラ22には、後述の駆動ローラアーム78に枢着された回転軸43に固着されたVプーリ44、Vベルト45、フレームBに回動自在に取り付けられた減速Vプーリ46を介して回動される回転軸47に、減速ギア群48乃至53を介在させて減速回転軸54を減速回転させる。
減速ギア群中、ギア48は回転軸47に固定され、これと噛合わされた大径のギア49と小径のギア50は減速回転軸54に対して自由回転状に取り付けられ、小径のギア50と噛合わされた大径のギア51と小径のギア52は回転軸47に自由回転状に取り付けられ、この小径のギア52と噛合わされた大径のギア53は減速回転軸54に固定されて減速ギア群が構成されている。
減速回転軸54には左右1対の筒型ギヤ55、55が取り付けられており、両筒型ギヤ55、55間にはウォームギア56が取り付けられている。そして両筒型ギア55、55には、前記除菌洗浄液塗布ローラ昇降軸42に回動自在に取り付けられた1対の偏心ギア57、57が接離自在に噛合わされる。
除菌洗浄液塗布ローラ昇降軸42と偏心ギア57、57間には、除菌洗浄液塗布ローラ昇降軸42が下降して偏心ギア57、57の短径側が筒型ギア55、55と噛合った後、筒型ギア55、55の回転により偏心ギア57、57の長径側から短径側に回転した際、偏心ギア57、57の長径側を上方へ跳ね上げるためのスプリング58、58が設けられている。
【0014】
除菌洗浄液塗布ローラ昇降軸42は、図4に示されるように、左右1対の可動フレームC、Cの先端部に回動自在に支持されており、この可動フレームC、Cはその後端部がフレームBに軸59、59により枢着されて、先端部、すなわち除菌洗浄液塗布ローラ昇降軸42の取り付け側が遊端となるようにフレームBに揺動自在に取り付けられている。除菌洗浄液塗布ローラ昇降軸42の背面の可動フレームC、C間には、下側に除菌洗浄液供給トレー60が図示されていないスプリングにより昇降自在に弾持され、その上側には被除菌洗浄回転ベルトAと接離する除菌洗浄液塗布ローラ61が回転自在に取り付けられている。除菌洗浄液供給トレー60内には、除菌洗浄液a内に浸漬された自由回転する除菌洗浄液供給ローラ62が配設され、この除菌洗浄液供給ローラ62と除菌洗浄液塗布ローラ61とに接する位置で、左右の可動フレームC、C間には、除菌洗浄液塗布ローラ61への除菌洗浄液aの付着量を調整するための絞りローラ63が回動自在に介在されている。
【0015】
これら除菌洗浄液供給トレー60、除菌洗浄液塗布ローラ61、除菌洗浄液供給ローラ62、および絞りローラ63は、一体として可動フレームC、Cに対して昇降可能に両フレームC、C間にスプリング(図示せず)により弾持させ、被除菌洗浄回転ベルトAの走行中、該ベルトAと除菌洗浄液塗布ローラ61との接触振動が吸収されるように構成されている。図中、60aは除菌洗浄液供給トレー60の両側に突設されたガイドピン、82はフレームBに穿設された昇降幅規制孔である。
【0016】
上記除菌洗浄液供給トレー60は、シリンダ64aとピストン64bからなる除菌洗浄液供給ポンプ64を介して除菌洗浄液貯留タンク65と可撓性パイプ66、67により連結されており、除菌洗浄液供給ポンプ64のインレット68にはポンプ内が陰圧の時に開、陽圧のときに閉となる一方向弁(図示せず)が、アウトレット69にはポンプ内が陽圧の時に開、陰圧のときに閉となる一方向弁(図示せず)が取り付けられるとともに、除菌洗浄液貯留タンク65の除菌洗浄液供給口70と、この除菌洗浄液供給口70が着脱されるフレームBに取り付けられたタンク着脱口71には、両者が結合されたときに開となり、分離されたときに閉となる開閉弁(図示せず)がそれぞれ設けられている。
【0017】
前記減速回転軸54に取り付けられているウォームギア56には、図8に示されるように、内面に平カム73を備えたウォームホィール72が噛合わされており、この平カム73には除菌洗浄液供給ポンプ64のピストン64aを作動させるピストン駆動アーム74のガイドピン75が配設されている。ピストン駆動アーム74の後端は、フレームBの前面板に軸76により枢着されて先端部が昇降自在に取り付けられ、その先端が除菌洗浄液供給ポンプ64のピストン64bの上端部に連設されるとともに、中央部分に上記ウォームホィール72の平カム73と当接されるガイドピン75が固定されている。ピストン駆動アーム74には、その先端部が常時下側に弾性が付勢されるようにスプリング77が張設されており、平カム73とガイドピン75とこのスプリング77によりピストン駆動アーム74の先端部を昇降させるように構成されている。
【0018】
また、前記駆動ローラ21、22とVプーリ25、44は、図6および図7に示されるように、駆動ローラ21、22を被除菌洗浄回転ベルトAと圧接させるため、および被除菌洗浄回転ベルトAの走行中、該ベルトAと駆動ローラ21、22との接触振動を吸収させるための弾性機構を介してフレームBに取り付けられている。すなわち、駆動ローラ21、22とVプーリ25、44は、一端がフレームBに枢着され、他端が揺動自在な遊端に形成された駆動ローラアーム78の該遊端側に枢着され、駆動ローラアーム78の遊端部には、駆動ローラアーム78の揺動幅を規制する揺動幅規制孔80が穿設されるとともに、この揺動幅規制孔80にはフレームBに固定されたピン81が嵌入されており、かつ駆動ローラアーム78の遊端には駆動ローラアーム78を揺動幅規制孔80上方へその弾性で引き上げるスプリング79が張設されている。
【0019】
つぎに本実施例に係る回転ベルト除菌洗浄器を、エスカレータの回転ベルトの繰り込み側に使用した場合をの使用例をその作用とともに説明する。
上記のように構成され、筐体23内に組み立てられた回転ベルト除菌洗浄器を、図9に示される従来例におけると同様に、エスカレータにおける無端環状の回転ベルトの繰り込み側に除菌洗浄液塗布ローラ61側を、除菌洗浄液貯留タンク65側を手前に配して設置し、その駆動ローラ21、22を回転ベルトAに圧接させる。エスカレータを作動させ、被除菌洗浄回転ベルトAの走行を開始させると、除菌洗浄器の駆動ローラ21、22が被除菌洗浄回転ベルトAとの摩擦力により回転する。駆動ローラ21の回転は、回転軸24、Vプーリ25、Vベルト26、加速Vプーリ27、回転軸28を介してフライホィール29に伝えられ、フライホィール29の回転によって、重錘30が遠心力でフライホィール29の外周側に移動する。この重錘30の外周側への移動により、ガイド片31、作動爪34、フランジ35を介して作動ピン33がフレームBの内側に軸動する。この軸動は伝動片38、揺動杆39を介して係脱爪作動片40に伝えられ、その下端部の係脱爪40aを除菌洗浄液塗布ローラ昇降軸42側へ揺動させる。
【0020】
一方、駆動ローラ22の回転は、回転軸43、Vプーリ44、Vベルト45、減速Vプーリ46、回転軸47、減速ギア群48〜53を介して減速回転軸54、筒型ギア55、ウォームギア56を減速回転させる。筒型ギア−55には、除菌洗浄器の始動前には偏心ギア57の短径側が噛合わされており、ウォームギア56と噛合わされているウォームホィール72の平カム73の中心軸側には、ピストン駆動アーム74のガイドピン75が位置しているので、減速回転軸54が回転を開始すると偏心ギア57およびウォームホィール72も定められた速度で回転を開始する。偏心ギア57がその長径側まで回転させられると、除菌洗浄液塗布ローラ昇降軸42はその上限まで上昇すると同時に、係脱爪作動片40の係脱爪40aに係止される。除菌洗浄液塗布ローラ昇降軸42が係脱爪40aに係止された後、偏心ギア57と筒型ギア55との回転がさらに進むと、偏心ギア57は筒型ギア55との噛み合わせが解かれるので、スプリング58によりその長径側が上方へ跳ね上げられる。
【0021】
除菌洗浄液塗布ローラ昇降軸42が上昇させられると、図4に示されるように、軸59を中心として可動フレームCの遊端部も同時に上昇し、これに弾持されている除菌洗浄液供給トレー60、除菌洗浄液塗布ローラ61、除菌洗浄液供給ローラ62、絞りローラ63も一体的に上昇させられるとともに、除菌洗浄液塗布ローラ61は被除菌洗浄回転ベルトAに圧接する。除菌洗浄液塗布ローラ61と被除菌洗浄回転ベルトAとが圧接された後で、ウォームギア56とウォームホィ−ル72とのギア−比により定められた時間の経過後、すなわち、ウォームホィール72の平カム73にガイドされているピストン駆動アーム74のガイドピン75が平カム73の最短径部から最長径部へ移動する間に、ピストン駆動アーム74は除菌洗浄液供給ポンプ64のピストン64bを引き上げ、除菌洗浄液供給ポンプ64内に除菌洗浄液aを除菌洗浄液貯留タンク65から吸引し、駆動アーム74のガイドピン75が平カム73の軸の最長径部から最短径部に達すると、ガイドピン75がスプリング77の弾性により平カム73の回転軸側に引張されることによりピストン駆動アーム74が除菌洗浄液供給ポンプ64のピストン64bを下降させ、シリンダ64a内に吸引された除菌洗浄液aはアウトレット69から可撓性パイプ67を介して除菌洗浄液供給トレー60に供給される。
【0022】
除菌洗浄液供給トレー60に供給された除菌洗浄液aは、除菌洗浄液供給ローラ62、絞りローラ63によりその付着量が調整されて除菌洗浄液塗布ローラ61に塗布された後、被除菌洗浄回転ベルトAに塗布される。被除菌洗浄回転ベルトAに対する除菌洗浄液aの塗布間隔を、例えば2時間毎とするには、駆動ローラ22の回転速度と回転数の組合せで2時間経過する間にウォームホィール72が半回転するように、減速プーリ46、減速ギヤ群48〜53、ウォームギア56およびウォームホィール72の減速比を調節する。このように調節すると、2時間ごとに所定量の除菌洗浄液aが除菌洗浄液供給トレー60に供給され、その除菌洗浄液aが被除菌洗浄回転ベルトAに塗布される。
除菌洗浄液貯留タンク65内の除菌洗浄液aが消費されて、除菌洗浄液aを除菌洗浄液貯留タンク65内に補充するには、除菌洗浄液貯留タンク65をフレームBから取り外し、そのキャップを開けて除菌洗浄液aを補充する。このとき、除菌洗浄液貯留タンク65の除菌洗浄液供給口70にはタンク着脱口71との接続が解除されると除菌洗浄液供給口70を閉塞する開閉弁が設けられているので、除菌洗浄液貯留タンク65から除菌洗浄液aが漏れることはない。
【0023】
エスカレータの運行が停止され、被除菌洗浄回転ベルトAの走行が停止されると、駆動ローラ21、22もその回転を停止する。一方の駆動ローラ21が回転停止すると、これに連設されたフライホィール29も停止して重錘30の遠心力は働かなくなるので、作動爪34はフリーの状態となり、ばね37の弾性により作動ピン33はそのフランジ35で作動爪34を非作動状態とし、作動ピン33をフレームBの外側に軸動させる。作動ピン33がフレームBの外側に軸動すると、伝動片38も揺動杆39も係脱爪作動片40への押圧が解除されるので、除菌洗浄液塗布ローラ昇降軸42は、可動フレームCおよび可動フレームCに取り付けられている除菌洗浄供給トレー60、除菌洗浄液塗布ローラ61、除菌洗浄液供給ローラ62、偏心ギア57等の自重により、係脱爪作動片40の係脱爪40aから外れ、軸59を中心として可動フレームCの遊端部分が下降し、偏心ギア57の短辺側と筒型ギア55が噛合わされる。可動フレームCの遊端部分が下降すると除菌洗浄液塗布ローラ61と被除菌洗浄回転ベルトAとの接触は解除され、旧に復する。
【0024】
以上は回転ベルト除菌洗浄器が完全に1サイクル作動した場合を示したが、作動の途中において被除菌洗浄回転ベルトAの走行が停止された場合、たとえば減速回転軸54の筒型ギア55と除菌洗浄液塗布ローラ昇降軸42の偏心ギア57とが噛合わされていて、除菌洗浄液塗布ローラ昇降軸42が上昇の途中でまだ係脱爪作動片40の係脱爪40aと係合されていない状態で駆動ローラ21、22の回転が停止した場合、除菌洗浄液塗布ローラ昇降軸42は上昇の途中の状態で停止する。このとき、駆動ローラ21の停止によりフライホィール29の作動ピン33はスプリング37の弾性で旧に復し、係脱爪作動片40に対する揺動杆39の押圧は解除されるので、可動フレームCは下降しようとするが、筒型ギア55と偏心ギア57とが噛合わされているため、その下降は阻止される。被除菌洗浄回転ベルトAの走行が再開されると、前記同様にして係脱爪作動片40の係脱爪40aが除菌洗浄液塗布ローラ昇降軸42側に揺動する一方、偏心ギア57の回転も回転停止時の状態から再開されるので、回転停止前および回転再開後の筒型ギア55と偏心ギア57の回転数が所定の回転数となったとき、すなわち、所定の時間経過後に前記同様にして除菌洗浄液aの供給が行われた後、旧に復する。なお、被除菌洗浄回転ベルトAが逆回転するときも、上記各回転軸や回転体は上記とは逆の回転をするのみで、同様の作動をする。
【0025】
本実施例では上記のように構成され作動するものが示されているが、上記構成に限定されるものではない。たとえば減速手段は可変プーリや可変減速ギア等の既に知られている減速手段を用いて除菌洗浄液の塗布間隔を適宜調節できるようにしたり、除菌洗浄液の供給量や供給頻度を除菌洗浄液供給ポンプの容量変更等により可変とすることなど、本発明の範囲で適宜変更や選択ができることは当然である。
【0026】
【発明の効果】
本発明は上記構成よりなるので、被除菌洗浄回転ベルトと除菌洗浄液塗布ローラとの接触を、被除菌洗浄回転ベルトがその走行を停止した時は離反させ、走行時には接触させることにより、被除菌洗浄回転ベルトと除菌洗浄液塗布ローラの歪形や摩耗、あるいは被除菌洗浄回転ベルトの染みの付着等を可及的に防止し、かつ除菌洗浄液は被除菌洗浄回転ベルトに対する必要量だけを供給して除菌洗浄液の無駄な消費をなくすとともに、装置自体にタイマー機能を持たせ、除菌洗浄液の定期的自動補給を可能として装置の維持管理費等の節減を図ることができる。
【図面の簡単な説明】
【図1】本発明に係る回転ベルト除菌洗浄器の実施例を示す全体の概略説明図である。
【図2】図1におけるフライホィール部分の一部を切欠して示す斜視図である。
【図3】図1における筐体を除く全体の右前方向からの斜視図である。
【図4】図1における除菌洗浄液供給装置の詳細説明図である。
【図5】図1における除菌洗浄液塗布ローラ接離装置の一部拡大説明図である。
【図6】図1における筐体を除く全体の左前方向からの斜視図である。
【図7】図1における筐体を除く全体の平面図である。
【図8】図1におけるウォームホィールとピストン駆動アームと除菌洗浄液供給ポンプとの関連説明図である。
【図9】従来の回転ベルト消毒器の使用例を示す説明図である。
【図10】従来の回転ベルト消毒器の要部の断面図である。
【符号の説明】
A 被除菌洗浄回転ベルト a 除菌洗浄液 21、22駆動ローラ 23 筐体 28 回転軸 29 フライホィール 30 重錘 33作動ピン 34 作動爪(揺動片) 38 伝動片 39 揺動杆
40 係脱爪作動片 40a 係脱爪 42除菌洗浄液塗布ローラ昇降軸
54 減速回転軸 55 筒型ギア 56 うォームギア 57 偏心ギア 60 除菌洗浄液供給トレー 61 除菌洗浄液塗布ローラ
62 除菌洗浄液供給ローラ 63 絞りローラ 64 除菌洗浄液供給ポンプ 65 除菌洗浄液貯留タンク 68 インレット 69 アウトレット 71 タンク着脱口 72 ウォームホィール 73 平カム
[0001]
[Prior art]
Conventionally, as this kind of rotating belt sanitizer, there is Japanese Patent No. 3004588 according to the inventor's invention. That is, as shown in FIG. 9 and FIG. 10, the disinfection rotating belt 5 that presses against the disinfection rotating belt 4 by the elasticity of the elastic mechanism and passes through the disinfecting liquid a in the casing 1 in the housing 1. In the rotating belt disinfector provided with a throttle mechanism for adjusting the amount of the disinfecting liquid wetted to the disinfecting rotating belt 5 to an appropriate amount, each of the elastic mechanisms is pivotally attached to the fixed link 6 of the link mechanism. The rotating shafts 13 and 14 of the drums 11 and 12 of the sterilizing rotating belt 5 are pivotally supported by the pair of upper and lower movable links 9 and 10 free end side bearing portions 15 and 16, and the pivoting shaft of the upper movable link 9 is pivoted. There is a rotating belt disinfector characterized in that a tension spring 18 is detachably stretched between 7 and the free end side of the lower movable link 10.
[0002]
[Problems to be solved by the invention]
However, in the above rotating belt disinfector, the disinfecting rotating belt 4 is always in pressure contact with the disinfecting rotating belt 5, and a part of the disinfecting rotating belt 5 is always immersed in the disinfecting liquid a, so The sterilization rotating belt 4 is kept in a wet state until it disappears. Therefore, for example, even if the endless annular disinfection rotating belt 4 makes one rotation and the disinfection is no longer necessary, disinfection is continued as long as the disinfecting liquid remains, and the necessary amount of disinfecting liquid is calculated in advance and the disinfecting liquid is put into the casing. In many cases, disinfectant wasted even when stored in the tank. In addition, when the disinfecting solution is consumed and the next disinfecting solution is replenished, it must be replenished artificially in a timely manner, and the management is troublesome, and the disinfecting rotating belt 5 is always in pressure contact with the disinfecting rotating belt 4. Therefore, the sterilization rotating belt 5 is significantly distorted and worn, and not only maintenance costs such as replacement and replacement labor costs are increased during long-term use, but also the disinfection rotating belt 5 is not covered. Since the disinfection rotary belt 4 is pressed even when the travel is stopped, when the travel of the disinfection rotary belt 4 is resumed, a contact stain with the disinfection rotation belt 5 or a solidified stain of the disinfecting liquid is attached to the surface of the belt 4. There was also a problem that it required labor that had to be removed artificially because it caused a sense of contamination.
[0003]
In order to solve such a problem, the present invention eliminates contact between the sterilization cleaning rotating belt and the sterilization cleaning liquid application roller by separating the rotation belt when the rotation belt is stopped and contacting it when traveling. It prevents and eliminates the distortion and wear of the rotating belt and the disinfecting cleaning liquid application roller as much as possible without causing contact stains with the disinfecting cleaning liquid applying roller and solidified stain of the disinfecting cleaning liquid on the rotating belt. Bacteria cleaning liquid supplies only the necessary amount for the sterilization cleaning rotating belt to eliminate wasteful consumption of the sterilization cleaning liquid, and the apparatus itself has a timer function to enable periodic automatic replenishment of the sterilization cleaning liquid. The purpose is to save maintenance costs.
[0004]
[Means for Solving the Problems]
In order to achieve this object, the present invention includes a drive roller that is rotated in synchronization with the traveling of the sterilization cleaning rotating belt, and the sterilization cleaning rotating belt that is sterilized by the rotation of the drive roller. A sterilization cleaning liquid application roller contacting / separating device for bringing a sterilization cleaning liquid application roller to apply the cleaning liquid into contact with the sterilization cleaning rotation belt and separating the sterilization cleaning liquid application roller from the sterilization cleaning rotation belt by stopping the rotation of the driving roller. And a sterilization cleaning liquid supply tray for supplying the sterilization cleaning liquid to the sterilization cleaning liquid application roller, and a sterilization cleaning liquid supply tray from the sterilization cleaning liquid storage tank to the sterilization cleaning liquid supply tray at a predetermined number of rotations of the driving roller. And a disinfecting cleaning liquid supply device. Here, the drive roller is preferably composed of a pair of left and right drive rollers and is always in contact with the rotating belt. By doing so, it becomes possible to automatically control the operation of each mechanism by utilizing the rotation and stop of the drive roller or the number of rotations thereof.
[0005]
The sterilization cleaning liquid application roller contact / separation device includes a gear provided on a reduction rotating shaft that rotates and stops in conjunction with rotation and stop of one drive roller, an eccentric gear that meshes with and disengages from the gear, A sterilization cleaning liquid application roller lifting shaft that moves the sterilization cleaning liquid application roller up and down in conjunction with rotation and stop of the eccentric gear, a flywheel that rotates and stops in conjunction with rotation and stop of the other drive roller, and the flywheel. It is preferable to include lifting / lowering shaft engaging / disengaging means for engaging / disengaging the sterilizing / cleaning liquid application roller lifting / lowering shaft when the sterilization / cleaning liquid application roller is raised in conjunction with the rotation / stop of the wheel. By providing such a sterilization cleaning liquid application roller contacting / separating means, the sterilization cleaning liquid application roller and the sterilization cleaning rotating belt can be brought into contact with each other in conjunction with the running and stopping of the sterilization cleaning rotating belt. As a result, it is possible to prevent as much as possible the distortion and wear of the sterilization cleaning rotating belt and the sterilization cleaning liquid application roller, or the stain on the sterilization cleaning rotating belt due to the sterilization cleaning liquid.
[0006]
The elevating shaft engaging / disengaging means used here includes a weight that moves in the circumferential direction by a centrifugal force generated by the rotation of the flywheel, and an operation pin that is provided on the axis of the rotation shaft of the flywheel so as to be freely movable. An axial motion converting mechanism for axially moving the operating pin in the axial direction by movement of the weight in the circumferential direction; a vertical motion converting mechanism for converting the axial motion of the operating pin into vertical motion; and the vertical motion converting It is preferable to include an engagement / disengagement claw that completes preparation for engagement with the lifting shaft of the sterilization cleaning liquid application roller when the mechanism is pressed downward, and is detached from the lifting / lowering shaft of the sterilization cleaning liquid application roller when the press is released. By using such lifting shaft engagement / disengagement means, the sterilization cleaning liquid application roller and the sterilization cleaning rotating belt are automatically brought into contact with each other, and effective use of the sterilization cleaning liquid and maintenance of the rotating belt sterilization cleaning device are performed. Management becomes easy.
[0007]
Further, the axial motion conversion mechanism is configured such that a swing rod that is swung in the axial direction of the flywheel by the movement of the weight in the circumferential direction and whose end presses the end of the operating shaft, and the operating shaft And an urging means for constantly urging the engagement / decoupling claw toward the pressing release side. By using such a mechanism, the rotation of the driving roller can be easily and reliably changed to a straight movement. The sterilization cleaning liquid supply device is in contact with a speed reduction mechanism including a worm provided on the speed reduction rotation shaft, a worm wheel having a flat cam meshed with the worm, and a flat cam of the speed reduction mechanism. A sterilization cleaning liquid supply pump operated by the guide pin and a sterilization cleaning liquid storage tank connected to the sterilization cleaning liquid supply pump may be provided. By using such a sterilization cleaning liquid supply device, the necessary amount of sterilization cleaning liquid from the sterilization cleaning liquid storage tank is regularly and automatically supplied to the sterilization cleaning liquid supply tray by considering the reduction ratio of the speed reducer. And the loss of the sterilization washing liquid can be reduced as much as possible.
[0008]
The sterilization cleaning liquid application roller is brought into contact with a sterilization cleaning liquid supply roller that is partly immersed in the sterilization cleaning liquid in the sterilization cleaning liquid supply tray and rotates freely, and a squeezing roller is disposed on the sterilization cleaning liquid supply roller. It is preferable to provide a one-way valve in the flow direction of the sterilization cleaning liquid at the inlet and outlet of the sterilization cleaning liquid supply pump. By adopting such a configuration, the durability of the sterilization cleaning liquid application roller is improved, the wetness is maintained at an average level, the backflow of the sterilization cleaning liquid is prevented, and the sterilization cleaning liquid supply pipe is replaced when the sterilization cleaning liquid supply pump is replaced. In addition, there is no risk of leaking the sterilization cleaning liquid remaining in the housing. Furthermore, if a one-way valve is provided that opens when connected to the attachment / detachment port between the sterilization cleaning liquid storage tank and the housing, and closes when the sterilization cleaning liquid storage tank is removed, when the sterilization cleaning liquid storage tank is replenished with the sterilization cleaning liquid storage tank, Desorption is easy and workability is high, which is preferable.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of a rotating belt disinfection and cleaning device according to the present invention will be described below with reference to the drawings.
FIG. 1 is a schematic explanatory diagram of the entire rotating belt sanitizer according to the present invention, FIG. 2 is a perspective view showing a part of a flywheel cut away, and FIG. 4 is a detailed explanatory view of the sterilization cleaning liquid supply device, FIG. 5 is a partially enlarged explanatory view of the sterilization cleaning liquid application roller contact / separation device, and FIG. 6 is a perspective view from the left front direction of the whole excluding the housing, FIG. 7 is an overall plan view excluding the casing, and FIG. 8 is an explanatory view of the relationship between the worm wheel, the piston drive arm, and the sterilization cleaning liquid supply pump.
[0010]
In FIG. 1, reference numerals 21 and 22 denote a pair of left and right drive rollers that are swingably and rotatably attached to a frame B in a housing 23 and that are in pressure contact with the sterilization cleaning rotary belt A. 1 includes a V pulley 25 and a V belt 26 fixed to a rotary shaft 24 that is swingably and rotatably attached to the frame B, and an acceleration fixed to a rotary shaft 28 that is rotatably attached to the frame B. A flywheel 29 fixed to the rotary shaft 28 is connected via a V pulley 27. As shown in FIG. 2, one end is pivotally supported on the flywheel 29 by a pivot shaft 32 on both sides of the radial direction including the center of the flywheel 29, and a weight 30 is attached to the free end of the other end. In addition, a guide piece 31 is provided for guiding the weight 30 to move in the circumferential direction of the flywheel 29 by the centrifugal force when the flywheel 29 rotates.
[0011]
When the weight 30 is moved in the circumferential direction of the flywheel 29 about the pivot shaft 32 by the centrifugal force due to the rotation of the flywheel 29, the rotation axis of the flywheel 29 is provided at the inner central portion of the guide piece 31. Inverted L-shaped operating claws 34 that press the flange 35 of the operating pin 33 that is prevented from rotating and can be axially moved at the center of the frame 28 to axially move the operating pin 33 to the inside of the frame B are provided continuously. ing. The operating claw 34 has an inverted L-shaped even angle portion pivotally supported by a pair of brackets 36 and 36, and a lower end thereof is inserted into an insertion hole 31 a formed in the guide piece 31, and an upper end thereof is an operating pin. A flange 35 formed on 33 is detachably disposed.
Between the flange 35 and the flywheel 29, when the rotation of the flywheel 29 is lost, the centrifugal force with respect to the weight 30 is lost, and the weight 30 can move in the center direction of the flywheel 29 by its own weight. A spring 37 for returning the operating pin 33 to the original position is interposed. In the figure, reference numeral 29 a denotes a stopper for restricting the movement range of the guide piece 31 of the weight 30 provided on the flywheel 29.
[0012]
The tip of the operating pin 33 inside the frame B is connected to a transmission piece 38 and a swinging rod 39 that convert the axial movement of the operating pin 33 into vertical movement.
That is, the distal end of the operating pin 33 is brought into contact with an operating pin abutting portion 38 a formed at the lower end portion of the inverted L-shaped transmission piece 38 pivotally attached to the frame B at the center, and the upper end of the transmission piece 38 is The central portion is in contact with the lower side of one end of a swinging rod 39 pivotally attached to the frame B, and the other end of the swinging rod 39 is detachably connected to a sterilization cleaning liquid application roller lifting shaft 42 described later. It is abutted against the claw removal operating piece 40.
The engagement / disengagement claw operating piece 40 has an engagement / disengagement claw 40 a at the lower end, and is attached to the front plate of the frame B so that the lower part swings back and forth about the shaft 41 at the upper end. When the abutting portion 40b is pressed by the swinging rod 39, its lower end swings inside the frame B so that the engagement / disengagement claw 40a is inclined and locked to the sterilization cleaning liquid application roller lifting shaft 42. Be prepared. When the sterilization cleaning liquid application roller elevating shaft 42 is raised, the elevating shaft 42 is locked to the engagement / disengagement claw 42a, and when the pressing by the swinging bar 39 is released, the movable frame C described later and The engagement / disengagement claw 40a is sterilized by the weight of the attached disinfection cleaning liquid application roller elevating shaft 42 and the like and the return force of the engagement / disengagement claw operating piece 40 returning to the old position by its own weight with the shaft 41 as an axis. The cleaning liquid application roller is arranged so as to be separated from the lifting shaft 42 so as to be separated from the lifting / lowering shaft 42.
The engagement / disengagement claw 40a used here has a substantially triangular claw projecting rearward, and when the sterilization cleaning liquid application roller elevation shaft 42 is lifted and locked to the engagement / disengagement claw 42a, The shaft 42 rises along the lower surface of the engagement / disengagement claw 42a, and when the engagement / disengagement claw 42a reaches above the engagement / disengagement claw 42a, the engagement / disengagement claw operating piece 40 swings rearward to lock the lifting shaft 42. Is used.
[0013]
The other drive roller 22 has a V pulley 44 fixed to a rotary shaft 43 pivotally attached to a drive roller arm 78 described later, a V belt 45, and a deceleration V pulley 46 rotatably attached to the frame B. The reduction rotation shaft 54 is decelerated and rotated with the reduction gear groups 48 to 53 interposed in the rotation shaft 47 rotated via the rotation shaft 47.
In the group of reduction gears, the gear 48 is fixed to the rotation shaft 47, and the large diameter gear 49 and the small diameter gear 50 meshed with the rotation shaft 47 are attached to the reduction rotation shaft 54 so as to freely rotate. The meshed large-diameter gear 51 and the small-diameter gear 52 are attached to the rotary shaft 47 in a freely rotating manner, and the large-diameter gear 53 meshed with the small-diameter gear 52 is fixed to the reduction rotary shaft 54 to be a reduction gear. A group is composed.
A pair of left and right cylindrical gears 55, 55 are attached to the reduction rotation shaft 54, and a worm gear 56 is attached between the two cylindrical gears 55, 55. A pair of eccentric gears 57, 57 rotatably attached to the sterilization washing liquid application roller lifting shaft 42 are meshed with both cylindrical gears 55, 55 so as to be able to contact and separate.
Between the sterilization cleaning liquid application roller lifting shaft 42 and the eccentric gears 57, 57, after the sterilization cleaning liquid application roller lifting shaft 42 is lowered and the short diameter side of the eccentric gears 57, 57 meshes with the cylindrical gears 55, 55. When the cylindrical gears 55, 55 are rotated from the long diameter side to the short diameter side by the rotation of the eccentric gears 57, 57, springs 58, 58 are provided for springing up the long diameter side of the eccentric gears 57, 57 upward. Yes.
[0014]
As shown in FIG. 4, the sterilization cleaning liquid application roller elevating shaft 42 is rotatably supported at the front end portions of a pair of left and right movable frames C, C. The movable frames C, C are rear end portions. Is pivotally attached to the frame B by shafts 59, 59 and is swingably attached to the frame B so that the tip end, that is, the attachment side of the sterilization cleaning liquid application roller lifting shaft 42 is a free end. Between the movable frames C, C on the back surface of the sterilization cleaning liquid application roller lifting shaft 42, a sterilization cleaning liquid supply tray 60 is held by a spring (not shown) on the lower side so as to be movable up and down, and on the upper side, the sterilization cleaning liquid is removed. A sterilization cleaning liquid application roller 61 that contacts and separates from the cleaning rotating belt A is rotatably mounted. In the sterilization cleaning liquid supply tray 60, a freely rotating sterilization cleaning liquid supply roller 62 immersed in the sterilization cleaning liquid a is disposed, and is in contact with the sterilization cleaning liquid supply roller 62 and the sterilization cleaning liquid application roller 61. At the position, a squeezing roller 63 for adjusting the amount of the sterilization washing liquid a attached to the sterilization washing liquid application roller 61 is rotatably interposed between the left and right movable frames C, C.
[0015]
The sterilization / cleaning liquid supply tray 60, the sterilization / cleaning liquid application roller 61, the sterilization / cleaning liquid supply roller 62, and the squeezing roller 63 can be moved up and down with respect to the movable frames C and C as a spring (between the frames C and C). It is configured such that the contact vibration between the belt A and the sterilization cleaning liquid application roller 61 is absorbed while the sterilization cleaning rotary belt A is running. In the figure, 60a is a guide pin protruding from both sides of the sterilization cleaning liquid supply tray 60, and 82 is an elevation width restricting hole formed in the frame B.
[0016]
The sterilization cleaning liquid supply tray 60 is connected by a sterilization cleaning liquid storage tank 65 and flexible pipes 66 and 67 via a sterilization cleaning liquid supply pump 64 including a cylinder 64a and a piston 64b. 64 inlet 68 has a one-way valve (not shown) that opens when the pressure inside the pump is negative and closes when the pressure is positive, and outlet 69 opens when the pressure inside the pump is positive and when the pressure is negative A one-way valve (not shown) which is closed is attached to the sterilization cleaning liquid supply port 70 of the sterilization cleaning liquid storage tank 65 and a tank attached to the frame B to which the sterilization cleaning liquid supply port 70 is attached and detached. The attachment / detachment port 71 is provided with an open / close valve (not shown) that opens when the two are coupled and closes when the two are separated.
[0017]
As shown in FIG. 8, a worm wheel 72 having a flat cam 73 on its inner surface is engaged with the worm gear 56 attached to the speed reduction rotating shaft 54. A guide pin 75 of a piston drive arm 74 that operates the piston 64a of the pump 64 is disposed. The rear end of the piston drive arm 74 is pivotally attached to the front plate of the frame B by a shaft 76 and is attached to the front end of the piston B so that it can be raised and lowered. The front end of the piston drive arm 74 is connected to the upper end of the piston 64b of the sterilization washing liquid supply pump 64. In addition, a guide pin 75 that is in contact with the flat cam 73 of the worm wheel 72 is fixed to the center portion. A spring 77 is stretched on the piston drive arm 74 so that its tip is always urged downward. The flat cam 73, the guide pin 75, and the spring 77 are used to push the tip of the piston drive arm 74. It is comprised so that a part may be raised / lowered.
[0018]
Further, as shown in FIGS. 6 and 7, the drive rollers 21 and 22 and the V pulleys 25 and 44 are used for bringing the drive rollers 21 and 22 into pressure contact with the sterilization cleaning rotary belt A and for sterilization cleaning. During running of the rotating belt A, the rotating belt A is attached to the frame B via an elastic mechanism for absorbing contact vibration between the belt A and the driving rollers 21 and 22. That is, the driving rollers 21 and 22 and the V pulleys 25 and 44 have one end pivotally attached to the frame B and the other end pivotally attached to the free end side of a driving roller arm 78 formed at a swinging free end. A swing width restricting hole 80 for restricting the swing width of the drive roller arm 78 is formed at the free end of the drive roller arm 78, and the swing width restricting hole 80 is fixed to the frame B. A pin 79 is fitted, and a spring 79 is stretched at the free end of the driving roller arm 78 to pull the driving roller arm 78 upwardly of the swinging width regulating hole 80 by its elasticity.
[0019]
Next, an example of use in the case where the rotating belt sanitizer according to the present embodiment is used on the revolving side of the rotating belt of the escalator will be described together with its operation.
As in the conventional example shown in FIG. 9, the rotating belt sanitizing and washing device constructed as described above and assembled in the housing 23 is applied with the sanitizing washing liquid applied to the retraction side of the endless annular rotating belt in the escalator. The roller 61 side is installed with the sterilization washing liquid storage tank 65 side facing forward, and the driving rollers 21 and 22 are brought into pressure contact with the rotating belt A. When the escalator is activated and the traveling of the sterilization cleaning rotating belt A is started, the driving rollers 21 and 22 of the sterilization cleaning device are rotated by the frictional force with the sterilization cleaning rotating belt A. The rotation of the drive roller 21 is transmitted to the flywheel 29 through the rotation shaft 24, the V pulley 25, the V belt 26, the acceleration V pulley 27, and the rotation shaft 28, and the weight 30 causes a centrifugal force by the rotation of the flywheel 29. To move to the outer peripheral side of the flywheel 29. Due to the movement of the weight 30 to the outer peripheral side, the operating pin 33 is axially moved to the inside of the frame B via the guide piece 31, the operating claw 34, and the flange 35. This axial movement is transmitted to the engaging / disengaging claw operating piece 40 through the transmission piece 38 and the swinging rod 39, and the engaging / disengaging claw 40a at the lower end thereof is swung to the sterilization cleaning liquid application roller lifting shaft 42 side.
[0020]
On the other hand, the rotation of the drive roller 22 is caused by the rotation shaft 43, the V pulley 44, the V belt 45, the deceleration V pulley 46, the rotation shaft 47, and the reduction gear shaft 48, the cylindrical gear 55, the worm gear via the reduction gear groups 48 to 53. 56 is decelerated and rotated. The cylindrical gear 55 is meshed with the short diameter side of the eccentric gear 57 before the start of the sterilizing and washing device, and on the central shaft side of the flat cam 73 of the worm wheel 72 meshed with the worm gear 56, Since the guide pin 75 of the piston drive arm 74 is located, the eccentric gear 57 and the worm wheel 72 also start to rotate at a predetermined speed when the speed reduction rotating shaft 54 starts to rotate. When the eccentric gear 57 is rotated to the longer diameter side, the sterilization cleaning liquid application roller elevating shaft 42 is raised to its upper limit and at the same time is engaged with the engagement / disengagement claw 40 a of the engagement / disengagement claw operating piece 40. When the rotation of the eccentric gear 57 and the cylindrical gear 55 further proceeds after the sterilization cleaning liquid application roller lifting shaft 42 is locked to the engagement / disengagement claw 40 a, the eccentric gear 57 is disengaged from the cylindrical gear 55. As a result, the long diameter side of the spring 58 is flipped upward.
[0021]
When the sterilization cleaning liquid application roller lifting shaft 42 is raised, as shown in FIG. 4, the free end portion of the movable frame C is also lifted around the shaft 59 at the same time. The tray 60, the sterilization cleaning liquid application roller 61, the sterilization cleaning liquid supply roller 62, and the squeezing roller 63 are also raised integrally, and the sterilization cleaning liquid application roller 61 is in pressure contact with the sterilization cleaning rotating belt A. After the sterilization cleaning liquid application roller 61 and the sterilization cleaning rotary belt A are pressed against each other, after a lapse of time determined by the gear ratio between the worm gear 56 and the worm wheel 72, that is, the flat surface of the worm wheel 72. While the guide pin 75 of the piston drive arm 74 guided by the cam 73 moves from the shortest diameter portion to the longest diameter portion of the flat cam 73, the piston drive arm 74 pulls up the piston 64b of the sterilization washing liquid supply pump 64, When the sterilization washing liquid a is sucked into the sterilization washing liquid supply pump 64 from the sterilization washing liquid storage tank 65 and the guide pin 75 of the drive arm 74 reaches the shortest diameter part from the longest diameter part of the shaft of the flat cam 73, the guide pin 75 is pulled to the rotating shaft side of the flat cam 73 by the elasticity of the spring 77, so that the piston drive arm 74 is connected to the piston of the sterilization cleaning liquid supply pump 64. Is lowered tons 64b, aspirated sterilization cleaning fluid a in the cylinder 64a is supplied to the sterilization cleaning liquid supply tray 60 via the flexible pipe 67 from the outlet 69.
[0022]
The sterilization cleaning liquid a supplied to the sterilization cleaning liquid supply tray 60 is applied to the sterilization cleaning liquid application roller 61 after the amount of adhesion is adjusted by the sterilization cleaning liquid supply roller 62 and the squeezing roller 63, and then the sterilization cleaning liquid is applied. It is applied to the rotating belt A. In order to set the application interval of the sterilization cleaning liquid a to the sterilization cleaning rotary belt A, for example, every two hours, the worm wheel 72 is rotated halfway while two hours elapse with a combination of the rotation speed and the rotation speed of the drive roller 22. Thus, the reduction ratio of the reduction pulley 46, the reduction gear groups 48 to 53, the worm gear 56, and the worm wheel 72 is adjusted. When adjusted in this manner, a predetermined amount of the sterilization cleaning liquid a is supplied to the sterilization cleaning liquid supply tray 60 every two hours, and the sterilization cleaning liquid a is applied to the sterilization cleaning rotating belt A.
In order to replenish the sterilization cleaning liquid a in the sterilization cleaning liquid storage tank 65 after the sterilization cleaning liquid a in the sterilization cleaning liquid storage tank 65 is consumed, the sterilization cleaning liquid storage tank 65 is removed from the frame B and the cap is removed. Open and replenish with disinfectant cleaning solution a. At this time, the sterilization cleaning liquid supply port 70 of the sterilization cleaning liquid storage tank 65 is provided with an opening / closing valve that closes the sterilization cleaning liquid supply port 70 when the connection with the tank attachment / detachment port 71 is released. The sterilization cleaning liquid a does not leak from the cleaning liquid storage tank 65.
[0023]
When the operation of the escalator is stopped and the traveling of the sterilization cleaning rotating belt A is stopped, the driving rollers 21 and 22 also stop their rotation. When one of the drive rollers 21 stops rotating, the flywheel 29 connected thereto stops and the centrifugal force of the weight 30 does not work, so that the operating claw 34 becomes free and the operating pin is operated by the elasticity of the spring 37. Reference numeral 33 denotes a flange 35 for disabling the operation claw 34 to move the operation pin 33 axially outside the frame B. When the operating pin 33 is pivoted to the outside of the frame B, the transmission piece 38 and the swinging rod 39 are released from being pressed against the engaging / disengaging claw operating piece 40. And the disengagement / claw claw 40a of the engagement / disengagement claw operating piece 40 by its own weight such as the disinfection / cleaning supply tray 60, the disinfection / cleaning liquid application roller 61, the disinfection / cleaning liquid supply roller 62, and the eccentric gear 57 attached to the movable frame C. The free end portion of the movable frame C descends about the shaft 59, and the short side of the eccentric gear 57 and the cylindrical gear 55 are engaged. When the free end portion of the movable frame C is lowered, the contact between the sterilization cleaning liquid application roller 61 and the sterilization cleaning rotary belt A is released, and the old state is restored.
[0024]
The above shows the case where the rotating belt sterilizer is completely operated for one cycle. However, when the traveling of the sterilized cleaning rotating belt A is stopped during the operation, for example, the cylindrical gear 55 of the speed reduction rotating shaft 54 is stopped. And the eccentric gear 57 of the sterilization cleaning liquid application roller lifting shaft 42 are engaged with each other, and the sterilization cleaning liquid application roller lifting shaft 42 is still engaged with the engagement / disengagement claw 40a of the engagement / disengagement claw operating piece 40 in the middle of the ascent. When the rotation of the driving rollers 21 and 22 is stopped in a state where there is no sterilization, the sterilization cleaning liquid application roller elevating shaft 42 stops in the middle of ascending. At this time, when the driving roller 21 is stopped, the operating pin 33 of the flywheel 29 is restored to the old state by the elasticity of the spring 37, and the pressing of the swinging rod 39 against the engaging / disengaging claw operating piece 40 is released. Although it is going to descend, since the cylindrical gear 55 and the eccentric gear 57 are meshed with each other, the descending is prevented. When the traveling of the sterilization cleaning rotary belt A is resumed, the engagement / disengagement claw 40a of the engagement / disengagement claw operating piece 40 swings toward the sterilization / cleaning liquid application roller elevating shaft 42 side in the same manner as described above. Since the rotation is resumed from the state at the time of the rotation stop, when the rotation speed of the cylindrical gear 55 and the eccentric gear 57 before the rotation stop and after the restart of the rotation becomes a predetermined rotation speed, that is, after a predetermined time elapses. Similarly, after the sterilization washing liquid a is supplied, the oldness is restored. Even when the sterilization cleaning rotating belt A rotates in the reverse direction, the rotating shafts and the rotating body rotate in the reverse direction to the above and perform the same operation.
[0025]
In the present embodiment, what is configured and operates as described above is shown, but is not limited to the above-described configuration. For example, the speed reduction means can use an already known speed reduction means such as a variable pulley or a variable speed reduction gear so that the application interval of the sterilization cleaning liquid can be appropriately adjusted, or the amount and frequency of supply of the sterilization cleaning liquid can be adjusted. Naturally, it can be changed or selected as appropriate within the scope of the present invention, such as making it variable by changing the capacity of the pump.
[0026]
【The invention's effect】
Since the present invention is configured as described above, the contact between the sanitization cleaning rotary belt and the sanitization cleaning liquid application roller is separated when the sanitization cleaning rotary belt stops traveling, and is contacted during travel. The sterilization cleaning rotating belt and the sterilization cleaning liquid application roller prevent distortion and wear of the sterilization cleaning rotating belt or stains on the sterilization cleaning rotating belt as much as possible. Supply only the necessary amount to eliminate wasteful consumption of the sterilization cleaning solution, and provide a timer function to the device itself, enabling periodic automatic replenishment of the sterilization cleaning solution to reduce the maintenance cost of the device. it can.
[Brief description of the drawings]
FIG. 1 is an overall schematic explanatory view showing an embodiment of a rotating belt sanitizer according to the present invention.
FIG. 2 is a perspective view showing a part of the flywheel portion in FIG.
3 is a perspective view from the right front direction of the whole except for the housing in FIG. 1. FIG.
4 is a detailed explanatory view of the sterilization cleaning liquid supply apparatus in FIG. 1. FIG.
FIG. 5 is a partially enlarged explanatory view of the disinfecting cleaning liquid application roller contacting / separating device in FIG. 1;
6 is a perspective view of the entire left front direction excluding the housing in FIG. 1. FIG.
7 is an overall plan view excluding the housing in FIG. 1. FIG.
8 is an explanatory diagram relating to the worm wheel, the piston drive arm, and the sterilization cleaning liquid supply pump in FIG. 1. FIG.
FIG. 9 is an explanatory view showing an example of use of a conventional rotating belt disinfector.
FIG. 10 is a cross-sectional view of a main part of a conventional rotating belt disinfector.
[Explanation of symbols]
A sterilization cleaning rotating belt a sterilization cleaning liquid 21, 22 driving roller 23 housing 28 rotating shaft 29 flywheel 30 weight 33 operating pin 34 operating claw (swinging piece) 38 transmission piece 39 swinging pad
40 Engaging / detaching claw operating piece 40a Engaging / removing claw 42 Disinfection cleaning liquid application roller lifting shaft
54 Deceleration Rotating Shaft 55 Cylindrical Gear 56 Worm Gear 57 Eccentric Gear 60 Bactericidal Cleaning Liquid Supply Tray 61 Bactericidal Cleaning Liquid Application Roller
62 Disinfecting cleaning liquid supply roller 63 Diaphragm cleaning roller 64 Disinfecting cleaning liquid supply pump 65 Disinfecting cleaning liquid storage tank 68 Inlet 69 Outlet 71 Tank opening / closing port 72 Warm wheel 73 Flat cam

Claims (9)

筐体内に、被除菌洗浄回転ベルトの走行と同期して回転させられる駆動ローラと、この駆動ローラの回転により前記被除菌洗浄回転ベルトに除菌洗浄液を塗布する除菌洗浄液塗布ローラを被除菌洗浄回転ベルトに接触させ、駆動ローラの回転停止により前記除菌洗浄液塗布ローラを被除菌洗浄回転ベルトから離反させる除菌洗浄液塗布ローラ接離装置と、前記除菌洗浄液塗布ローラに除菌洗浄液を供給する除菌洗浄液供給トレーと、前記駆動ローラの所定の回転数毎に除菌洗浄液貯留タンクから除菌洗浄液供給トレーに除菌洗浄液が供給される除菌洗浄液供給装置と、を備えた回転ベルト除菌洗浄器であって、前記除菌洗浄液塗布ローラ接離装置は、一方の駆動ローラの回転・停止と連動して回転・停止する減速回転軸に設けられたギヤと、このギアと噛合離脱する偏心ギアと、この偏心ギアの回転・停止と連動して前記除菌洗浄液塗布ローラを昇降させる除菌洗浄液塗布ローラ昇降軸と、他方の駆動ローラの回転・停止と連動して回転・停止するフライホィールと、このフライホィールの回転・停止と連動して、前記除菌洗浄液塗布ローラを上昇させた際の前記除菌洗浄液塗布ローラ昇降軸に係脱する昇降軸係脱手段と、を備えたことを特徴とする回転ベルト除菌洗浄器。A drive roller that is rotated in synchronization with the traveling of the sterilization cleaning rotary belt, and a sterilization cleaning liquid application roller that applies the sterilization cleaning liquid to the sterilization cleaning rotary belt by the rotation of the drive roller. A sterilization cleaning liquid application roller contacting / separating device that contacts the sterilization cleaning rotation belt and moves the sterilization cleaning liquid application roller away from the sterilization cleaning rotation belt by stopping the rotation of the driving roller; A sterilization cleaning liquid supply tray for supplying the cleaning liquid, and a sterilization cleaning liquid supply device for supplying the sterilization cleaning liquid from the sterilization cleaning liquid storage tank to the sterilization cleaning liquid supply tray at every predetermined number of rotations of the drive roller. A rotating belt sanitizing and cleaning device, wherein the disinfecting cleaning liquid application roller contacting / separating device includes a gear provided on a speed reduction rotating shaft that rotates and stops in conjunction with rotation and stop of one drive roller, An eccentric gear that meshes with and disengages from this gear, a sterilization cleaning liquid application roller lifting shaft that moves the sterilization cleaning liquid application roller up and down in conjunction with the rotation and stop of the eccentric gear, and a rotation and stop of the other drive roller. The flywheel that rotates and stops at the same time, and the lift shaft engaging / disengaging means that engages and disengages the lift shaft of the sterilization cleaning liquid application roller when the sterilization cleaning liquid application roller is raised in conjunction with the rotation and stop of the flywheel. And a rotary belt sanitizer. 筐体内に、被除菌洗浄回転ベルトの走行と同期して回転させられる駆動ローラと、この駆動ローラの回転により前記被除菌洗浄回転ベルトに除菌洗浄液を塗布する除菌洗浄液塗布ローラを被除菌洗浄回転ベルトに接触させ、駆動ローラの回転停止により前記除菌洗浄液塗布ローラを被除菌洗浄回転ベルトから離反させる除菌洗浄液塗布ローラ接離装置と、前記除菌洗浄液塗布ローラに除菌洗浄液を供給する除菌洗浄液供給トレーと、前記駆動ローラの所定の回転数毎に除菌洗浄液貯留タンクから除菌洗浄液供給トレーに除菌洗浄液が供給される除菌洗浄液供給装置と、を備えた回転ベルト除菌洗浄器であって、前記昇降軸係脱手段は、前記フライホィールの回転による遠心力により円周方向に移動する重錘と、前記フライホィールの回転軸の軸心に軸動自在に設けられ作動ピンと、前記重錘の円周方向の移動により前記作動ピンをその軸方向に軸動させる軸動変換機構と、その作動ピンの軸動を上下動に変換する上下動変換機構と、この上下動変換機構の下方への押圧時に除菌洗浄液塗布ローラ昇降軸との係止準備が完了し、押圧解除時に除菌洗浄液塗布ローラ昇降軸から離脱する係脱爪と、を備えたことを特徴とする回転ベルト除菌洗浄器。A drive roller that is rotated in synchronization with the traveling of the sterilization cleaning rotary belt, and a sterilization cleaning liquid application roller that applies the sterilization cleaning liquid to the sterilization cleaning rotary belt by the rotation of the drive roller. A sterilization cleaning liquid application roller contacting / separating device that contacts the sterilization cleaning rotation belt and moves the sterilization cleaning liquid application roller away from the sterilization cleaning rotation belt by stopping the rotation of the driving roller; A sterilization cleaning liquid supply tray for supplying the cleaning liquid, and a sterilization cleaning liquid supply device for supplying the sterilization cleaning liquid from the sterilization cleaning liquid storage tank to the sterilization cleaning liquid supply tray at every predetermined number of rotations of the drive roller. The rotating belt disinfecting and washing device, wherein the lifting shaft engaging / disengaging means includes a weight moving in a circumferential direction by a centrifugal force generated by the rotation of the flywheel, and a rotating shaft of the flywheel. An axially movable operating pin provided on the core, an axial motion converting mechanism for axially moving the operating pin in the axial direction by the circumferential movement of the weight, and converting the axial motion of the operating pin into vertical motion The vertical movement converting mechanism and the engagement / disengagement claw that is ready to be engaged with the sterilization cleaning liquid application roller lifting shaft when the vertical movement conversion mechanism is pressed downward, and is detached from the sterilization cleaning liquid application roller lifting shaft when the pressure is released. Rotating belt sanitizer and washing machine, 前記軸動変換機構は、重錘の円周方向の移動によりフライホィールの軸方向に揺動されてその端部が前記作動軸の端部を押圧する揺動杆と、前記作動軸を常時前記係脱爪の押圧解除側に付勢する付勢手段と、を備えたことを特徴とする請求項2記載の回転ベルト除菌洗浄器。The axial motion conversion mechanism is configured such that a swing rod that is swung in the axial direction of the flywheel by the movement of the weight in the circumferential direction and whose end presses the end of the operating shaft, and the operating shaft is always connected to the operating shaft. The rotating belt sanitizer according to claim 2, further comprising: an urging unit that urges the engagement / disengagement claw toward the pressing release side. 筐体内に、被除菌洗浄回転ベルトの走行と同期して回転させられる駆動ローラと、この駆動ローラの回転により前記被除菌洗浄回転ベルトに除菌洗浄液を塗布する除菌洗浄液塗布ローラを被除菌洗浄回転ベルトに接触させ、駆動ローラの回転停止により前記除菌洗浄液塗布ローラを被除菌洗浄回転ベルトから離反させる除菌洗浄液塗布ローラ接離装置と、前記除菌洗浄液塗布ローラに除菌洗浄液を供給する除菌洗浄液供給トレーと、前記駆動ローラの所定の回転数毎に除菌洗浄液貯留タンクから除菌洗浄液供給トレーに除菌洗浄液が供給される除菌洗浄液供給装置と、を備えた回転ベルト除菌洗浄器であって、前記除菌洗浄液供給装置は、前記減速回転軸に設けられたウォーム、およびこのウォームと噛合させた平カムを備えたウォームホィールからなる減速機構と、この減速機構の平カムに当接されたガイドピンにより作動される除菌洗浄液供給ポンプと、この除菌洗浄液供給ポンプと連接された除菌洗浄液貯留タンクと、を備えたことを特徴とする回転ベルト除菌洗浄器。A drive roller that is rotated in synchronization with the traveling of the sterilization cleaning rotary belt, and a sterilization cleaning liquid application roller that applies the sterilization cleaning liquid to the sterilization cleaning rotary belt by the rotation of the drive roller. A sterilization cleaning liquid application roller contacting / separating device that contacts the sterilization cleaning rotation belt and moves the sterilization cleaning liquid application roller away from the sterilization cleaning rotation belt by stopping the rotation of the driving roller; A sterilization cleaning liquid supply tray for supplying the cleaning liquid, and a sterilization cleaning liquid supply device for supplying the sterilization cleaning liquid from the sterilization cleaning liquid storage tank to the sterilization cleaning liquid supply tray at every predetermined number of rotations of the drive roller. A rotating belt sanitizing and cleaning device, wherein the sanitizing and cleaning liquid supply device includes a worm provided on the speed reduction rotating shaft, and a worm wheel having a flat cam meshed with the worm. A sterilization cleaning liquid supply pump operated by a guide pin abutting against the flat cam of the speed reduction mechanism, and a sterilization cleaning liquid storage tank connected to the sterilization cleaning liquid supply pump. A rotating belt disinfecting washer characterized by that. 前記駆動ローラが、左右一対の駆動ローラからなり常時回転ベルトと接触していることを特徴とする請求項1乃至4いずれか記載の回転ベルト除菌洗浄器。The rotating belt disinfection and washing device according to any one of claims 1 to 4, wherein the driving roller is composed of a pair of left and right driving rollers and is always in contact with the rotating belt. 前記除菌洗浄液塗布ローラが、前記除菌洗浄液供給トレー内の除菌洗浄液にその一部が浸漬されて自由に回転する除菌洗浄液供給ローラに接触されていることを特徴とする請求項1乃至5いずれか記載の回転ベルト除菌洗浄器。The sterilization cleaning liquid application roller is in contact with a sterilization cleaning liquid supply roller that is freely rotated by being partially immersed in the sterilization cleaning liquid in the sterilization cleaning liquid supply tray. The rotating belt disinfection washer according to any one of 5. 前記除菌洗浄液供給ローラには絞りローラが配設されていることを特徴とする請求項6に記載の回転ベルト除菌洗浄器。The rotary belt sanitizer according to claim 6, wherein a squeezing roller is disposed on the sterilization cleaning liquid supply roller. 前記除菌洗浄液供給ポンプのインレットおよびアウトレットに除菌洗浄液の流れ方向への一方向弁が備えられていることを特徴とする請求項4記載の回転ベルト除菌洗浄器。The rotary belt sanitizer according to claim 4, wherein a one-way valve in a flow direction of the sanitizing cleaning liquid is provided at an inlet and an outlet of the sanitizing cleaning liquid supply pump. 前記除菌洗浄液貯留タンクが、筐体と着脱自在でありかつその両者の着脱口には接続時には開、取り外し時には閉となる一方向弁が設けられていることを特徴とする請求項4又は8記載の回転ベルト除菌洗浄器。9. The sterilization washing liquid storage tank is detachable from the housing, and a unidirectional valve that opens when connected and closes when removed is provided at the attachment / detachment opening of both of them. The rotating belt disinfection washer described.
JP2002120487A 2002-04-23 2002-04-23 Rotating belt sanitizer Expired - Fee Related JP3619501B2 (en)

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