JP3591187B2 - Plasma cutting torch - Google Patents

Plasma cutting torch Download PDF

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Publication number
JP3591187B2
JP3591187B2 JP01812297A JP1812297A JP3591187B2 JP 3591187 B2 JP3591187 B2 JP 3591187B2 JP 01812297 A JP01812297 A JP 01812297A JP 1812297 A JP1812297 A JP 1812297A JP 3591187 B2 JP3591187 B2 JP 3591187B2
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JP
Japan
Prior art keywords
torch
plasma cutting
handle
heat
torch body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP01812297A
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Japanese (ja)
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JPH10216950A (en
Inventor
三徳 赤石
克巳 半田
博之 木曽
哲 斉藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP01812297A priority Critical patent/JP3591187B2/en
Publication of JPH10216950A publication Critical patent/JPH10216950A/en
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Publication of JP3591187B2 publication Critical patent/JP3591187B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Arc Welding In General (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、1本でペンシル形またはカーブド形プラズマ切断トーチとして共用できるプラズマ切断トーチに関するものである。
【0002】
【従来の技術】
従来の作動ガスを用いるプラズマ切断装置を図3および図4に沿って説明する。
【0003】
図3において、10はエアー等の作動ガス、11aはカーブド形プラズマ切断トーチ、11bはペンシル形プラズマ切断トーチであり、これらは作業に合わせ選択的に使用していた。12は作動ガス10を圧縮してカーブド形プラズマ切断トーチ11aまたはペンシル形プラズマ切断トーチ11bに送るコンプレッサ、13は前記作動ガス10の二次圧を一定値に調整するレギュレータ、14は電源入力端子、15はプラズマ切断トーチ11aまたは11bに電流を供給するための切断用電源、16は母材17と前記切断用電源15を接続する接地ケーブルである。
【0004】
そして、切断用電源15からは、トーチ先端にエアー等の作動ガス10を送る耐圧を有する絶縁性ホースに銅電線を内蔵した冷却ケーブル18と、アークスタートを良好にするための高周波を乗せるための銅電線を合成樹脂等で絶縁したパイロットケーブル19と、合成樹脂等で被覆した銅電線を接続して出力のON,OFFを行うトーチスイッチ20のケーブル21を延出し、その先端部にプラズマ切断トーチ11aまたは11bが取付られていた。
【0005】
つぎに、ペンシル形プラズマ切断トーチ11bの先端部を図4に沿って説明する。
【0006】
図4において、トーチボディ21は円筒状の銅合金から成るトーチボディ金具21aの先端部に電極22を螺合して取付け、その電極22の外周にプラズマアークを機械的に緊縮させるためのチップ23の内外面に作動ガス10を分流させる耐熱性絶縁筒21b装着して、さらにその耐熱性絶縁筒21bの外周に銅または銅合金製チップ23を螺合させるノズル金具21cを装着し、トーチボディ21の一端部は耐熱絶縁円筒状のハンドル24を螺着し、他端部には耐熱絶縁製セラミックノズル25を装着していた。またトーチボディ21には前記パイロットケーブル19がノズル金具21cに接続され、作動ガス10は前記冷却ケーブル18からトーチボディ21のトーチボディセンター金具21aの内部を通過して耐熱性絶縁筒21bで分流し、さらに、チップ23の内外面を通って噴出させるものであった。
【0007】
なお、図4はペンシル形プラズマ切断トーチを示すがカーブド形プラズマ切断トーチの場合は一定角度で曲げられている点が異なるだけで基本的な構造は同様である。
【0008】
また、図4のペンシル形プラズマ切断トーチ11bの構造ではトーチボディ21とハンドル24とは螺着しているが、ビスで締め付けた場合もあり、いずれも固定された構造であり、トーチボディ21とハンドル24の折曲ができない。さらに、カーブド形プラズマ切断トーチ11aにおいても同様に任意角度には折曲ができない。
【0009】
このように、固定されたままのカーブド形またはペンシル形プラズマ切断トーチ11a,11bは切断する母材形状に合わせて使い分けをしていた。例えば凹状、波板等の母材にはトーチ先端の挿入しやすいペンシル形プラズマ切断トーチ11b、円筒状内部の切断にはカーブド形切断トーチ11aをつなぎ替えて使用していた。
【0010】
【発明が解決しようとする課題】
このように従来例では切断母材形状に合わせて形状の異なる2本のプラズマ切断トーチをそれぞれ用意しなければならず、つなぎ替える不便さと2本分のコストが必要であった。
【0011】
このことから、1本でペンシル形またはカーブド形プラズマ切断トーチを製作すれば、つなぎ替える手間と2本分のコストが不要になる。しかし、1本にする場合には、ペンシル形とカーブド形の切替が簡便で外形を大きくしないこと、作動ガスの気密を保つこと、電気の接続が十分であること、電気経路部の絶縁をすることが課題であった。
【0012】
本発明はこれら従来の課題を解決することを目的とする。
【0013】
【課題を解決するための手段】
この目的を達成するために、本発明の第1手段は、パイロットケーブルや冷却ケーブルを挿設する耐熱絶縁性円筒状ハンドルの一端に、前記耐熱絶縁性円筒状ハンドルの中心軸と直交する枢支軸状に軸受孔を一対設け、前記耐熱絶縁性円筒状ハンドルの軸受孔にそれぞれ嵌合し、かつ、前記冷却ケーブルと接続した第1接続部材と、前記パイロットケーブルと接続した第2接続部材間で前記耐熱性円筒状ハンドルの軸受孔のセンターと同心に装着したピンによりトーチボディを枢支し、前記トーチボディと前記第1接続部材を押さえるコイルばねや板ばね等の弾性体とを装着し、前記トーチボディと前記第1接続部材間を気密にするOリングを配設し、前記ハンドルとトーチボディの折曲を可能にしたものである。さらに本発明の第2手段は第1手段に加え、前記プラズマ切断トーチのハンドルまたはトーチボディを固定するために、ハンドルまたはトーチボディ端部外周を半円状にして、この半円状外周部に凹凸を設け前記半円状外周部に設けられた凹凸に嵌合させるようにコイルばねまたは板ばね等の弾性体を介して押当て固定させる耐熱絶縁性摺動部材を設けたものである。
【0014】
【発明の実施の形態】
上記第1手段の構成により、トーチボディとハンドルの枢支軸で折曲げることができ、外形を大きくせずに、1本のプラズマ切断トーチでペンシル形またはカーブド形に共用することができる。また、第2手段の構成により、ハンドルとトーチボディを固定するためハンドルまたはトーチボディの半円状外周部の凹凸に摺動部材の凹凸を嵌合して任意角度にトーチボディを固定できる。以下、本発明の実施の形態につき図1(a)(b)および図2を参照しながら説明する。なお、従来例と同じ部分には同一の符号を付して説明を省略する。
【0015】
1(a)(b)はプラズマ切断トーチの先端部の構成を示し、図2は図1(b)のA−A矢視断面を示す。まず図2において、耐熱絶縁性円筒状のハンドル1aの枢支端部1bを半割りとし、枢支端部1bの内部を開放させて冷却ケーブル18やパイロットケーブル19を挿設する。また、ハンドルの枢軸端部1bはハンドル中心軸と直交した枢支軸2b上に設けた軸受孔3a,3bを一対に設け、第1接続部材5a、第2接続部材5bを前記ハンドルの軸受孔3a,3bにそれぞれ嵌合させる。そして、このハンドルの枢支端部1bは前記ハンドル内部に収納させる前記冷却ケーブル18やパイロットケーブル19と接続させると共に外部に露出する部分を絶縁して、トーチボディ4を前記第1接続部材5aと第2接続部材5b間に、前記ハンドルの軸受孔3a,3bの枢支軸2bを同心に配置するピン5cで枢支する。また、コイルばね6または板ばね等を前記軸受孔3a,3bと同心に配設して、前記トーチボディ4と第1接続部材5a、第2接続部材5bを押さえて接続する。さらに、Oリング7で前記トーチボディセンター金具4aと前記第1接続部材5a、第2接続部材5b間を気密にしたものである。
【0016】
つぎに、前記ハンドル1aの枢支端部1bとトーチボディ4の折曲について図1(a)(b)に沿って説明する。図1(b)のように、前記プラズマ切断トーチのハンドル1aの枢支端部1bの端部を半円状にして、この半円状外周部に凹凸を設け、耐熱絶縁性摺動部材8で前記半円状外周部に設けられた凹凸に嵌合させるように摺動してコイルばね9で押し当てて固定させる構造としたものである。
【0017】
【発明の効果】
以上のように、本発明の第1手段によれば、トーチボディとハンドルのセンターの交点で折曲げることができるので、外形を大きくせずに、一本のプラズマ切断トーチでペンシル形またはカーブド形に折曲げ、種々の切断母材形状に対応できる優れた効果を奏するものである。また、本発明の第2手段によれば、ハンドルの枢支端部と耐熱絶縁性摺動部材の凹凸に嵌合して必要な角度で固定できるので、種々の切断母材形状に適用できる優れた効果を奏するものである。
【図面の簡単な説明】
【図1】(a)本発明の実施の形態におけるプラズマ切断トーチの先端部を示す正面図(b)同プラズマ切断トーチの先端部を示す側面図
【図2】図1(b)のA−A矢視を示す図
【図3】従来のプラズマ切断装置全体の構成を示す概念図
【図4】従来のプラズマ切断トーチの先端部を示す断面図
【符号の説明】
1a 耐熱絶縁性円筒状ハンドル
1b ハンドルの枢支端部
2a 中心軸
2b 枢支軸
3a 軸受孔
4 トーチボディ
4a トーチボディセンター金具
5a 第1接続部材
5b 第2接続部材
5c ピン
6,9 コイルばね
7 Oリング
8 耐熱絶縁性摺動部材
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a plasma cutting torch that can be used as a pencil type or curved type plasma cutting torch by itself.
[0002]
[Prior art]
A conventional plasma cutting apparatus using a working gas will be described with reference to FIGS.
[0003]
In FIG. 3, reference numeral 10 denotes a working gas such as air; 11a, a curved plasma cutting torch; and 11b, a pencil-type plasma cutting torch, which are selectively used depending on the operation. 12 is a compressor for compressing the working gas 10 and sending it to the curved plasma cutting torch 11a or the pencil type plasma cutting torch 11b, 13 is a regulator for adjusting the secondary pressure of the working gas 10 to a constant value, 14 is a power input terminal, Reference numeral 15 denotes a cutting power supply for supplying a current to the plasma cutting torch 11a or 11b, and reference numeral 16 denotes a ground cable connecting the base material 17 and the cutting power supply 15.
[0004]
Then, from the cutting power supply 15, a cooling cable 18 containing a copper wire is mounted on an insulating hose having a pressure resistance for sending the working gas 10 such as air to the tip of the torch, and a high frequency for improving the arc start. A cable 21 of a torch switch 20 for connecting and disconnecting a pilot cable 19 in which a copper wire is insulated with a synthetic resin or the like and a copper wire coated with a synthetic resin or the like to turn on and off an output is extended, and a plasma cutting torch is provided at the tip thereof. 11a or 11b was attached.
[0005]
Next, the tip of the pencil type plasma cutting torch 11b will be described with reference to FIG.
[0006]
In FIG. 4, a torch body 21 is attached by screwing an electrode 22 to a tip end of a torch body fitting 21a made of a cylindrical copper alloy, and a tip 23 for mechanically contracting a plasma arc around the outer periphery of the electrode 22. A heat-resistant insulating cylinder 21b for diverting the working gas 10 is mounted on the inner and outer surfaces of the torch body 21. A nozzle fitting 21c for screwing a copper or copper alloy tip 23 around the outer periphery of the heat-resistant insulating cylinder 21b is mounted. Was screwed with a heat-resistant insulating cylindrical handle 24 at one end, and a heat-resistant insulating ceramic nozzle 25 was mounted at the other end. The pilot cable 19 is connected to the nozzle fitting 21c of the torch body 21, and the working gas 10 passes through the inside of the torch body center fitting 21a of the torch body 21 from the cooling cable 18 and is diverted by the heat-resistant insulating cylinder 21b. Further, it is ejected through the inner and outer surfaces of the chip 23.
[0007]
FIG. 4 shows a pencil-type plasma cutting torch. The basic structure of the curved-type plasma cutting torch is the same, except that it is bent at a fixed angle.
[0008]
Further, in the structure of the pencil type plasma cutting torch 11b of FIG. 4, the torch body 21 and the handle 24 are screwed, but they may be fastened with screws, and both are fixed structures. The handle 24 cannot be bent. Further, the curved plasma cutting torch 11a cannot be bent at an arbitrary angle.
[0009]
As described above, the curved or pencil-shaped plasma cutting torches 11a and 11b which are fixed are selectively used according to the shape of the base material to be cut. For example, a pencil-shaped plasma cutting torch 11b into which the tip of the torch can be easily inserted is used for a base material such as a concave or corrugated plate, and a curved cutting torch 11a is used for cutting the inside of a cylindrical shape.
[0010]
[Problems to be solved by the invention]
As described above, in the conventional example, two plasma cutting torches having different shapes according to the shape of the cutting base material had to be prepared, and the inconvenience of reconnecting and the cost for two were required.
[0011]
For this reason, if a pencil-shaped or curved-type plasma cutting torch is manufactured with one piece, the trouble of reconnecting and the cost for two pieces are eliminated. However, in the case of using only one, switching between the pencil type and the curved type is simple and does not increase the outer shape, keeps the working gas airtight, has sufficient electric connection, and insulates the electric path. That was the challenge.
[0012]
An object of the present invention is to solve these conventional problems.
[0013]
[Means for Solving the Problems]
In order to achieve this object, a first means of the present invention is to provide, at one end of a heat-resistant insulating cylindrical handle into which a pilot cable or a cooling cable is inserted, a pivotal support perpendicular to the center axis of the heat-resistant insulating cylindrical handle. A pair of shaft-like bearing holes are provided to fit between the bearing holes of the heat-resistant insulating cylindrical handle, respectively, and between the first connection member connected to the cooling cable and the second connection member connected to the pilot cable. The torch body is pivotally supported by a pin mounted concentrically with the center of the bearing hole of the heat-resistant cylindrical handle, and the torch body and an elastic body such as a coil spring or a leaf spring for holding the first connection member are mounted. An O-ring is provided to make the space between the torch body and the first connecting member airtight, so that the handle and the torch body can be bent. Further, the second means of the present invention may further comprise, in addition to the first means, a semicircular outer periphery of the handle or the torch body for fixing the handle or the torch body of the plasma cutting torch. irregularities provided, is provided with a heat insulating sliding member for fixing the pushing through an elastic body such as the semicircular outer periphery a coil spring or a plate spring so as to fit to the unevenness provided.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
According to the configuration of the first means, the torch body and the handle can be bent by the pivot shaft, and the single plasma cutting torch can be commonly used as a pencil type or a curved type without increasing the outer shape. Further, with the configuration of the second means, in order to fix the handle and the torch body, the unevenness of the sliding member can be fitted to the unevenness of the semicircular outer peripheral portion of the handle or the torch body, and the torch body can be fixed at an arbitrary angle. Hereinafter, an embodiment of the present invention will be described with reference to FIGS. 1 (a) and 1 (b) and FIG. The same parts as those in the conventional example are denoted by the same reference numerals, and description thereof will be omitted.
[0015]
1 (a) and 1 (b) show the configuration of the tip of the plasma cutting torch, and FIG. 2 shows a cross section taken along the line AA of FIG. 1 (b). First, in FIG. 2, the pivotal end 1b of the heat-resistant and insulating cylindrical handle 1a is divided in half, and the interior of the pivotal end 1b is opened, and the cooling cable 18 and the pilot cable 19 are inserted. The pivot end 1b of the handle is provided with a pair of bearing holes 3a and 3b provided on a pivot shaft 2b orthogonal to the center axis of the handle, and the first connection member 5a and the second connection member 5b are connected to the bearing holes of the handle. 3a and 3b, respectively. The pivotal end 1b of the handle is connected to the cooling cable 18 and the pilot cable 19 housed inside the handle and insulates a portion exposed to the outside, so that the torch body 4 is connected to the first connection member 5a. Between the second connecting members 5b, the pivot shafts 2b of the bearing holes 3a, 3b of the handle are pivotally supported by pins 5c arranged concentrically. Further, a coil spring 6 or a leaf spring is disposed concentrically with the bearing holes 3a and 3b, and the torch body 4 is pressed and connected to the first connection member 5a and the second connection member 5b. Further, an O-ring 7 is used to make the space between the torch body center fitting 4a and the first and second connection members 5a and 5b airtight.
[0016]
Next, the bending of the pivot end 1b of the handle 1a and the torch body 4 will be described with reference to FIGS. 1 (a) and 1 (b). As shown in FIG. 1B, the end of the pivotal support end 1b of the handle 1a of the plasma cutting torch is formed in a semicircular shape, and the semicircular outer peripheral portion is provided with irregularities. In this structure, the coil spring 9 is slid so as to be fitted into the unevenness provided on the semicircular outer peripheral portion, and is pressed and fixed by the coil spring 9.
[0017]
【The invention's effect】
As described above, according to the first means of the present invention, it is possible to bend at the intersection of the center of the torch body and the handle, so that a single plasma cutting torch can be used in a pencil or curved shape without increasing the outer shape. And has an excellent effect of being able to cope with various cutting base material shapes. Further, according to the second means of the present invention, since it is possible to fit the pivotal end of the handle and the unevenness of the heat-resistant insulating sliding member and fix it at a required angle, it can be applied to various cutting base material shapes. It has the effect that it has.
[Brief description of the drawings]
FIG. 1 (a) is a front view showing a tip of a plasma cutting torch according to an embodiment of the present invention. FIG. 1 (b) is a side view showing a tip of the plasma cutting torch. FIG. 3 is a view showing an arrow A. FIG. 3 is a conceptual view showing the entire configuration of a conventional plasma cutting apparatus. FIG. 4 is a cross-sectional view showing a tip of a conventional plasma cutting torch.
1a Heat-resistant insulating cylindrical handle 1b Pivot end 2a of handle Handle center shaft 2b Pivot shaft 3a Bearing hole 4 Torch body 4a Torch body center metal fitting 5a First connection member 5b Second connection member 5c Pin 6, 9 Coil spring 7 O-ring 8 Heat-resistant insulating sliding member

Claims (2)

1本でペンシル形またはカーブド形プラズマ切断トーチとして共用できるプラズマ切断トーチであって、パイロットケーブルや冷却ケーブルを挿設する耐熱絶縁性円筒状ハンドルの枢支端部を半割りとし、前記耐熱絶縁性円筒状ハンドルの中心軸と直交する枢支軸上に軸受孔を一対に設け、前記耐熱絶縁性円筒状ハンドルの軸受孔にそれぞれ嵌合し、かつ、冷却ケーブルと接続した第1接続部材と、パイロットケーブルと接続した第2接続部材間で前記耐熱絶縁性円筒状ハンドルの軸受孔のセンターと同心に装着したピンによりトーチボディを枢支し、前記トーチボディと前記第1および第2接続部材を押さえるコイルばねまたは板ばね等の弾性体を装着し、前記トーチボディと前記第1接続部材間を気密にするOリングを配設し、前記ハンドルとトーチボディの折曲を可能にしたプラズマ切断トーチ。A plasma cutting torch that can be used as a pencil-type or curved-type plasma cutting torch, wherein the pivotal end of a heat-resistant insulating cylindrical handle into which a pilot cable or a cooling cable is inserted is divided in half . A first connection member provided with a pair of bearing holes on a pivot shaft orthogonal to the central axis of the cylindrical handle, respectively fitted in the bearing holes of the heat-resistant insulating cylindrical handle, and connected to a cooling cable; A torch body is pivotally supported between a second connection member connected to a pilot cable and a pin mounted concentrically with a center of a bearing hole of the heat-resistant insulating cylindrical handle, and the torch body is connected to the first and second connection members. An elastic body such as a coil spring or a leaf spring for holding is mounted, and an O-ring for sealing the space between the torch body and the first connection member is provided. Plasma cutting torch to allow folding of Le and the torch body. ハンドルとトーチボディを任意の角度で固定するために、ハンドルまたはトーチボディの端部外周を半円状にすると共に、前記半円状外周部に凹凸を設け、前記凹凸に嵌合させるようにコイルばねまたは板ばね等の弾性体を介して押当て固定させる耐熱絶縁性摺動部材を有する請求項1記載のプラズマ切断トーチ。To secure the handle and the torch body at an arbitrary angle, the outer circumference of the end portion of the handle or torch body while in a semicircle, the irregularities formed on the outer periphery of the semicircular, as fitted to the uneven 2. The plasma cutting torch according to claim 1, further comprising a heat-resistant insulating sliding member that is pressed and fixed via an elastic body such as a coil spring or a leaf spring.
JP01812297A 1997-01-31 1997-01-31 Plasma cutting torch Expired - Fee Related JP3591187B2 (en)

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JP01812297A JP3591187B2 (en) 1997-01-31 1997-01-31 Plasma cutting torch

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JPH10216950A JPH10216950A (en) 1998-08-18
JP3591187B2 true JP3591187B2 (en) 2004-11-17

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JP01812297A Expired - Fee Related JP3591187B2 (en) 1997-01-31 1997-01-31 Plasma cutting torch

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Publication number Priority date Publication date Assignee Title
JP6010777B2 (en) * 2013-04-02 2016-10-19 パナソニックIpマネジメント株式会社 Plasma cutting torch, plasma cutting power source and plasma cutting device

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JPH10216950A (en) 1998-08-18

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