JP3591040B2 - Arc welding equipment - Google Patents

Arc welding equipment Download PDF

Info

Publication number
JP3591040B2
JP3591040B2 JP08527995A JP8527995A JP3591040B2 JP 3591040 B2 JP3591040 B2 JP 3591040B2 JP 08527995 A JP08527995 A JP 08527995A JP 8527995 A JP8527995 A JP 8527995A JP 3591040 B2 JP3591040 B2 JP 3591040B2
Authority
JP
Japan
Prior art keywords
variable resistor
welding
variable
setting unit
terminal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP08527995A
Other languages
Japanese (ja)
Other versions
JPH08281432A (en
Inventor
芳道 安原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Corp, Matsushita Electric Industrial Co Ltd filed Critical Panasonic Corp
Priority to JP08527995A priority Critical patent/JP3591040B2/en
Publication of JPH08281432A publication Critical patent/JPH08281432A/en
Application granted granted Critical
Publication of JP3591040B2 publication Critical patent/JP3591040B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Arc Welding Control (AREA)

Description

【0001】
【産業上の利用分野】
本発明は、アーク溶接装置、特に溶接条件の一元調整を行うアーク溶接装置に関するものである。
【0002】
【従来の技術】
一般にアーク溶接装置は、溶接電源部に溶接電流設定部と溶接電圧設定部とが設けられ、溶接電源部と制御ケーブルで接続された遠隔制御部に設けられた可変抵抗器にて溶接電流・溶接電圧を調整するようになっている。また、個々の溶接電流に対応する最適な溶接電圧が自動的に決定されるようになっているものが最近多くなってきている。このように溶接電流に最適な溶接電圧が自動的に決定することを溶接条件の一元調整と呼んでいる。
【0003】
このような溶接条件の一元調整が行われるのは、アーク溶接において、被溶接物の板厚や形状に最も適した溶接電流および溶接電圧の設定を行う作業がかなりの熟練と経験を要するためであり、最近のアーク溶接装置ではこのような溶接作業者の溶接条件設定の煩わしさを軽減するためにマイクロコンピュータを組み込んだものも出てきている。
【0004】
以下に従来のマイクロコンピュータを組み込んだアーク溶接装置について図面を用いて説明する。
【0005】
図2は、従例のアーク溶接装置の概略構成図である。図2において、アーク溶接装置は、溶接電源部11と遠隔制御部12とからなっており、この間は図示しない制御ケーブルで接続されている。5は溶接電流設定部、6は溶接電圧設定部、7は溶接電流調整用可変抵抗器、8は溶接電圧微調整用可変抵抗器、9はマイクロコンピュータ、10は一元化溶接条件データテーブルの入っているROMである。
【0006】
以上のように構成された従来のアーク溶接装置について、以下その動作について説明する。溶接電流調整用可変抵抗器7によって設定された溶接電流設定値と、溶接電圧微調整用可変抵抗器8によって設定された溶接電圧設定値は、マイクロコンピュータ9に加えられる。このマイクロコンピュータ9では、それぞれの可変抵抗器7、8によって設定された溶接電流設定値と溶接電圧設定値に対応する溶接電流と溶接電圧を得るために必要なデータを一元化溶接条件データテーブルの入っているROM10から引き出し、溶接電流設定部5と溶接電圧設定部6に加えている。溶接電流設定部5ではマイクロコンピュータ9からの信号を受けて、溶接電流調整用可変抵抗器7によって設定された溶接電流になるように溶接電流を制御する。同様に溶接電圧設定部6では溶接電圧微調整用可変抵抗器8によって設置された溶接電圧になるように出力電圧をコントロールする。
【0007】
すなわち、従例のアーク溶接装置では、適切なアーク溶接を行うために必要な溶接条件である溶接電圧と溶接電流の組み合わせがセットになってROMの中に入っていて、このデータをマイコンを使って取り出すように構成している。
【0008】
【発明が解決しようとする課題】
しかしながら、従来のアーク溶接装置で溶接出力条件の一元的な調整を可能にするため、マイクロコンピュータ9や書換不可能なROM10を使用しているが、このマイクロコンピュータ9やROM10は外部ノイズに対して弱く、また、このためノイズに対し保護回路が複雑になり溶接装置の製造コストが高くなるといった問題点を有していた。
【0009】
本発明は、上記従来の問題点を解決するもので、極めて簡単な回路構成によって溶接出力条件の一元的な調整を可能にしたアーク溶接装置を提供することを目的とする。
【0010】
【課題を解決するための手段】
上記目的を達成するために、本発明のアーク溶接装置は、溶接電流設定部と、溶接電圧設定部とを備え、第1の可変抵抗器の可変端子を前記溶接電流設定部と接続し、第2の可変抵抗器の可変端子を前記溶接電圧設定部と接続し、前記第1の可変抵抗器の回転軸と前記第2の可変抵抗器の回転軸とを連動し、第2の可変抵抗器の一方の固定端子に第3の可変抵抗器の固定端子を接続するとともに、前記第3の可変抵抗器の可変端子を自らの固定端子の一方に接続し、前記第2の可変抵抗器の他方の固定端子に第4の可変抵抗器の固定端子を接続するとともに、前記第4の可変抵抗器の可変端子を自らの固定端子の一方に接続し、前記第3の可変抵抗器の回転軸と前記第4の可変抵抗器の回転軸とを連動し、前記第2の可変抵抗器と前記第3の可変抵抗器との間の抵抗値が高くなるときには、前記第2の可変抵抗器と前記第4の可変抵抗器との間の抵抗値が低くなり、前記第2の可変抵抗器と前記第3の可変抵抗器との間の抵抗値が低くなるときには、前記第2の可変抵抗器と前記第4の可変抵抗器との間の抵抗値が高くなるものである。
【0012】
【作用】
この構成によって、溶接電流を調整する第1の可変抵抗器を回転すると、溶接電圧を調整する第2の可変抵抗器が回転し、溶接電圧も同時に変化する。
【0013】
また、第2の可変抵抗器の二個の固定端子にそれぞれ接続されている連動した回転軸を持つ第3の可変抵抗器と第4の可変抵抗器を回転すると、第2の可変抵抗器で設定された溶接電圧値が上下に変化するので、溶接電圧の微調整が可能である。
【0014】
【実施例】
以下、本発明の一実施例におけるアーク溶接装置について図面を用いて説明する。なお、従来と同様の構成については同様の符号を付し説明を省略する。
【0015】
図1は、本発明の一実施例におけるアーク溶接装置の概略構成図である。図1において、1は溶接電流を調整する第1の可変抵抗器、2は溶接電圧を調整する第2の可変抵抗器、3および4は溶接電圧の微調整を行う第3の可変低構器と第4の可変抵抗器、5は溶接電流設定部、6は溶接電圧設定部である。また、11は遠隔制御部であり、可変抵抗器1、2、3、4を含んでいる。12は溶接電源部であり、上記溶接電流設定部5と溶接電圧設定部6とを内蔵している。
【0016】
第1の可変抵抗器1と第2の可変抵抗器2、第3の可変抵抗器3と第4の可変抵抗器4は、それぞれ同じ回転軸を持つ二連式可変抵抗器である。
【0017】
第2の可変抵抗器2の2個のそれぞれの固定端子には第3の可変抵抗器3と第4の可変抵抗器4の固定端子が接続され、第1の可変抵抗器1の可変端子は溶接電流設定部5に、第2の可変抵抗器2の可変端子は溶接電圧設定部6に接続されている。
【0018】
第3の可変抵抗器3と第4の可変抵抗器4の可変端子は、それぞれの可変抵抗器の固定端子の一端に接続されており、第2の可変抵抗器と第3の可変抵抗器との間の抵抗値が高くなるときには、第2の可変抵抗器と第4の可変抵抗器との間の抵抗値が低くなり、第2の可変抵抗器と第3の可変抵抗器との間の抵抗値が低くなるときには、第2の可変抵抗器と第4の可変抵抗器との間の低耕地が高くなるようになっている。
【0019】
以上のような構成において、遠隔制御部12の溶接電流を調整する第1の可変抵抗器1を回転すると、溶接電圧を調整する第2の可変抵抗器2が第1の可変抵抗器1と同一軸上に設けられているため、同時に溶接電圧の調整もできる。すなわち、溶接電流を大きくすると溶接電圧も大きくなり、溶接電流を小さくすると溶接電流も小さくなるようにしているのである。なお、本実施例においては、溶接電流を大きくすると溶接電圧が1次関数的に大きくなるものである。
【0020】
また、第2の可変抵抗器2の固定端子に接続されている、同一の回転軸を持つ第3の可変抵抗器3と第4の可変抵抗器4を回転すると、第2の可変抵抗器2の可変端子の電位も上下にスライドして変化し、溶接電圧設定部6に加わる入力信号が微妙に変化するので溶接電圧の微調整が可能である。
【0021】
【発明の効果】
本発明では、可変抵抗器を用いるだけの簡単な構成で溶接条件の一元調整を可能にしているので、外部ノイズに対し強い。また、ノイズに対し保護回路が必要でなく、アーク溶接装置の製造コストが安くできる利点がある。
【図面の簡単な説明】
【図1】本発明の一実施例におけるアーク溶接装置の概略構成図
【図2】従来のアーク溶接装置の概略構成図
【符号の説明】
1 第1の可変抵抗器
2 第2の可変抵抗器
3 第3の可変抵抗器
4 第4の可変抵抗器
5 溶接電流設定部
6 溶接電圧設定部
7 溶接電流調整用可変抵抗器
8 溶接電圧微調整用可変抵抗器
9 マイクロコンピュータ
10 一元化溶接条件データテーブルの入っているROM
11 溶接電源部
12 遠隔制御部
[0001]
[Industrial applications]
The present invention relates to an arc welding apparatus, and more particularly to an arc welding apparatus that performs unified adjustment of welding conditions.
[0002]
[Prior art]
Generally, an arc welding apparatus is provided with a welding current setting section and a welding voltage setting section in a welding power supply section, and uses a variable resistor provided in a remote control section connected to the welding power supply section with a control cable to perform welding current and welding. The voltage is adjusted. Recently, the number of types in which the optimum welding voltage corresponding to each welding current is automatically determined has increased. Such automatic determination of the optimum welding voltage for the welding current is called unified adjustment of welding conditions.
[0003]
Such unified adjustment of welding conditions is performed in arc welding because the work of setting the welding current and the welding voltage most suitable for the thickness and shape of the work to be welded requires considerable skill and experience. In recent years, some arc welding apparatuses have incorporated a microcomputer in order to reduce such troublesome setting of welding conditions by a welding operator.
[0004]
Hereinafter, an arc welding apparatus incorporating a conventional microcomputer will be described with reference to the drawings.
[0005]
FIG. 2 is a schematic configuration diagram of a conventional arc welding apparatus. In FIG. 2, the arc welding apparatus includes a welding power source unit 11 and a remote control unit 12, which are connected by a control cable (not shown). 5 is a welding current setting section, 6 is a welding voltage setting section, 7 is a variable resistor for adjusting welding current, 8 is a variable resistor for fine adjustment of welding voltage, 9 is a microcomputer, 10 is a centralized welding condition data table. ROM.
[0006]
The operation of the conventional arc welding apparatus configured as described above will be described below. The welding current set value set by the welding current adjustment variable resistor 7 and the welding voltage set value set by the welding voltage fine adjustment variable resistor 8 are applied to the microcomputer 9. In the microcomputer 9, data necessary for obtaining the welding current and the welding voltage corresponding to the welding current set value and the welding voltage set value set by the respective variable resistors 7 and 8 are integrated into a welding condition data table. From the ROM 10, and added to the welding current setting unit 5 and the welding voltage setting unit 6. The welding current setting unit 5 receives a signal from the microcomputer 9 and controls the welding current so that the welding current is set by the welding current adjusting variable resistor 7. Similarly, the welding voltage setting unit 6 controls the output voltage to be the welding voltage set by the variable resistor 8 for fine adjustment of the welding voltage.
[0007]
That is, in the conventional arc welding apparatus, a combination of welding voltage and welding current, which are welding conditions necessary for performing an appropriate arc welding, is set in ROM and this data is used by a microcomputer. And take it out.
[0008]
[Problems to be solved by the invention]
However, a microcomputer 9 and a non-rewritable ROM 10 are used in the conventional arc welding apparatus in order to enable unified adjustment of welding output conditions. In addition, there is a problem that the protection circuit against noise is complicated and the manufacturing cost of the welding device is increased.
[0009]
An object of the present invention is to solve the above-mentioned conventional problems, and an object of the present invention is to provide an arc welding apparatus capable of unitarily adjusting a welding output condition with an extremely simple circuit configuration.
[0010]
[Means for Solving the Problems]
To achieve the above object, an arc welding apparatus according to the present invention includes a welding current setting unit and a welding voltage setting unit, and connects a variable terminal of a first variable resistor to the welding current setting unit, A variable terminal of the second variable resistor is connected to the welding voltage setting section, and a rotation axis of the first variable resistor and a rotation axis of the second variable resistor are linked to each other to form a second variable resistor. The fixed terminal of the third variable resistor is connected to one of the fixed terminals, the variable terminal of the third variable resistor is connected to one of its own fixed terminals, and the other of the second variable resistor The fixed terminal of the fourth variable resistor is connected to the fixed terminal of the third variable resistor, and the variable terminal of the fourth variable resistor is connected to one of its fixed terminals. The rotation axis of the fourth variable resistor is interlocked with the second variable resistor and the third variable resistor. When the resistance value between the second variable resistor and the third variable resistor increases, the resistance value between the second variable resistor and the fourth variable resistor decreases. When the resistance value between the second variable resistor and the fourth variable resistor decreases, the resistance value between the second variable resistor and the fourth variable resistor increases.
[0012]
[Action]
With this configuration, when the first variable resistor for adjusting the welding current is rotated, the second variable resistor for adjusting the welding voltage is rotated, and the welding voltage is simultaneously changed.
[0013]
Further, when the third variable resistor and the fourth variable resistor having an interlocking rotation axis respectively connected to the two fixed terminals of the second variable resistor are rotated, the second variable resistor is rotated by the second variable resistor. Since the set welding voltage value changes up and down, fine adjustment of the welding voltage is possible.
[0014]
【Example】
Hereinafter, an arc welding apparatus according to an embodiment of the present invention will be described with reference to the drawings. The same components as those in the related art are denoted by the same reference numerals, and description thereof will be omitted.
[0015]
FIG. 1 is a schematic configuration diagram of an arc welding apparatus according to one embodiment of the present invention. In FIG. 1, 1 is a first variable resistor for adjusting a welding current, 2 is a second variable resistor for adjusting a welding voltage, and 3 and 4 are third variable low-profile devices for finely adjusting a welding voltage. And a fourth variable resistor, 5 is a welding current setting unit, and 6 is a welding voltage setting unit. Reference numeral 11 denotes a remote control unit, which includes variable resistors 1, 2, 3, and 4. Reference numeral 12 denotes a welding power supply unit, which has the welding current setting unit 5 and the welding voltage setting unit 6 built therein.
[0016]
The first variable resistor 1 and the second variable resistor 2, and the third variable resistor 3 and the fourth variable resistor 4 are dual variable resistors each having the same rotation axis.
[0017]
The fixed terminals of a third variable resistor 3 and a fourth variable resistor 4 are connected to the two fixed terminals of the second variable resistor 2, respectively. The variable terminals of the first variable resistor 1 are The variable current terminal of the second variable resistor 2 is connected to the welding current setting unit 5 and the welding voltage setting unit 6.
[0018]
The variable terminals of the third variable resistor 3 and the fourth variable resistor 4 are connected to one ends of fixed terminals of the respective variable resistors, and the second variable resistor, the third variable resistor, Is higher, the resistance between the second variable resistor and the fourth variable resistor is lower, and the resistance between the second variable resistor and the third variable resistor is lower. When the resistance value decreases, the low cultivated land between the second variable resistor and the fourth variable resistor increases.
[0019]
In the above configuration, when the first variable resistor 1 for adjusting the welding current of the remote control unit 12 is rotated, the second variable resistor 2 for adjusting the welding voltage is the same as the first variable resistor 1. Since it is provided on the shaft, the welding voltage can be adjusted at the same time. That is, when the welding current is increased, the welding voltage is increased, and when the welding current is decreased, the welding current is decreased. In this embodiment, when the welding current is increased, the welding voltage increases linearly.
[0020]
When the third variable resistor 3 and the fourth variable resistor 4 connected to the fixed terminal of the second variable resistor 2 and having the same rotation axis are rotated, the second variable resistor 2 is rotated. The potential of the variable terminal also changes by sliding up and down, and the input signal applied to the welding voltage setting unit 6 changes slightly, so that the welding voltage can be finely adjusted.
[0021]
【The invention's effect】
According to the present invention, since the unified adjustment of the welding conditions is made possible with a simple configuration using only a variable resistor, it is resistant to external noise. Further, there is an advantage that a protection circuit is not required for noise and the manufacturing cost of the arc welding apparatus can be reduced.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram of an arc welding apparatus according to an embodiment of the present invention. FIG. 2 is a schematic configuration diagram of a conventional arc welding apparatus.
REFERENCE SIGNS LIST 1 first variable resistor 2 second variable resistor 3 third variable resistor 4 fourth variable resistor 5 welding current setting unit 6 welding voltage setting unit 7 welding current adjustment variable resistor 8 welding voltage fine Variable resistor for adjustment 9 Microcomputer 10 ROM containing unified welding condition data table
11 welding power supply unit 12 remote control unit

Claims (2)

溶接電流設定部と、溶接電圧設定部とを備え、第1の可変抵抗器の可変端子を前記溶接電流設定部と接続し、第2の可変抵抗器の可変端子を前記溶接電圧設定部と接続し、前記第1の可変抵抗器の回転軸と前記第2の可変抵抗器の回転軸とを連動し、第2の可変抵抗器の一方の固定端子に第3の可変抵抗器の固定端子を接続するとともに、前記第3の可変抵抗器の可変端子を自らの固定端子の一方に接続し、前記第2の可変抵抗器の他方の固定端子に第4の可変抵抗器の固定端子を接続するとともに、前記第4の可変抵抗器の可変端子を自らの固定端子の一方に接続し、前記第3の可変抵抗器の回転軸と前記第4の可変抵抗器の回転軸とを連動し、前記第2の可変抵抗器と前記第3の可変抵抗器との間の抵抗値が高くなるときには、前記第2の可変抵抗器と前記第4の可変抵抗器との間の抵抗値が低くなり、前記第2の可変抵抗器と前記第3の可変抵抗器との間の抵抗値が低くなるときには、前記第2の可変抵抗器と前記第4の可変抵抗器との間の抵抗値が高くなるアーク溶接装置。Comprising a welding current setting unit, and a welding voltage setting unit, a variable terminal of the first variable resistor connected to the welding current setting unit, connected to the welding voltage setting unit variable terminal of the second variable resistor The rotation axis of the first variable resistor and the rotation axis of the second variable resistor are linked, and the fixed terminal of the third variable resistor is connected to one fixed terminal of the second variable resistor. At the same time, the variable terminal of the third variable resistor is connected to one of its own fixed terminals, and the fixed terminal of the fourth variable resistor is connected to the other fixed terminal of the second variable resistor. In addition, the variable terminal of the fourth variable resistor is connected to one of its own fixed terminals, and the rotation axis of the third variable resistor and the rotation axis of the fourth variable resistor are linked, When the resistance value between the second variable resistor and the third variable resistor increases, the second variable resistor When the resistance between the variable resistor and the fourth variable resistor decreases and the resistance between the second variable resistor and the third variable resistor decreases, An arc welding apparatus in which the resistance value between the variable resistor according to (1) and the fourth variable resistor is increased. 溶接電流が大のときは溶接電圧も大となり、前記溶接電流が小のときは前記溶接電圧も小となる請求項1記載のアーク溶接装置。2. The arc welding apparatus according to claim 1, wherein the welding voltage is high when the welding current is high, and the welding voltage is low when the welding current is low.
JP08527995A 1995-04-11 1995-04-11 Arc welding equipment Expired - Fee Related JP3591040B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP08527995A JP3591040B2 (en) 1995-04-11 1995-04-11 Arc welding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP08527995A JP3591040B2 (en) 1995-04-11 1995-04-11 Arc welding equipment

Publications (2)

Publication Number Publication Date
JPH08281432A JPH08281432A (en) 1996-10-29
JP3591040B2 true JP3591040B2 (en) 2004-11-17

Family

ID=13854135

Family Applications (1)

Application Number Title Priority Date Filing Date
JP08527995A Expired - Fee Related JP3591040B2 (en) 1995-04-11 1995-04-11 Arc welding equipment

Country Status (1)

Country Link
JP (1) JP3591040B2 (en)

Also Published As

Publication number Publication date
JPH08281432A (en) 1996-10-29

Similar Documents

Publication Publication Date Title
US4810948A (en) Constant-voltage regulated power supply circuit
JP3591040B2 (en) Arc welding equipment
JPH04191723A (en) Liquid crystal drive device
JPS60236585A (en) Control method of electronic circuit
JPH07254830A (en) Electronic volume control circuit
EP1530277A1 (en) Battery charger with a single circuit for main and trickle charging
US3824439A (en) Electronic stroke adjust for motor control
CN218679430U (en) Adjusting device
KR910005932Y1 (en) Brightness and contrast control circuit
CN207321606U (en) Passenger car instrument panel lamp dimmer switch circuit
KR960003998Y1 (en) Voice coil variable control circuit
MY120758A (en) Apparatus using double focusing type fly-back transformer
KR0144514B1 (en) Sub-luminance control circuit
JPH07231255A (en) A/d converter
KR920004818Y1 (en) Linear control circuit of sound out
JPH10328101A (en) Electric cleaner
JPH0235510A (en) Direct current stabilized power unit
KR920007377Y1 (en) Circuit for choosing image manu
JPH05333806A (en) Brightness adjusting circuit for display unit
KR800001091Y1 (en) A constant voltage regulator
KR910007198Y1 (en) Brightness control circuit
KR840001279Y1 (en) Motor speed controlling circuit
JPS6210918Y2 (en)
JPS6325772Y2 (en)
JPS63299493A (en) Volume control device

Legal Events

Date Code Title Description
TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20040803

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20040816

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080903

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080903

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090903

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090903

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100903

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110903

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120903

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130903

Year of fee payment: 9

LAPS Cancellation because of no payment of annual fees