JP3589674B2 - Aseptic filling and packaging method - Google Patents

Aseptic filling and packaging method Download PDF

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Publication number
JP3589674B2
JP3589674B2 JP04457392A JP4457392A JP3589674B2 JP 3589674 B2 JP3589674 B2 JP 3589674B2 JP 04457392 A JP04457392 A JP 04457392A JP 4457392 A JP4457392 A JP 4457392A JP 3589674 B2 JP3589674 B2 JP 3589674B2
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Japan
Prior art keywords
container
filling
aseptic
spout
chamber
Prior art date
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Expired - Fee Related
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JP04457392A
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Japanese (ja)
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JPH05246410A (en
Inventor
悦夫 島村
次郎 藤城
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Toppan Inc
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Toppan Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to JP04457392A priority Critical patent/JP3589674B2/en
Publication of JPH05246410A publication Critical patent/JPH05246410A/en
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Publication of JP3589674B2 publication Critical patent/JP3589674B2/en
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Description

【0001】
【産業上の利用分野】
本発明は、牛乳,あるいはジュース類等の食品を無菌包装する無菌充填包装方法に関し、特に、紙・プラスチック容器への無菌充填包装方法に関する。
【0002】
【従来の技術】
従来、紙・プラスチック容器の無菌充填包装機は、充填部分が大きく口の開いた状態で、殺菌,除去,充填を行っている。そのため、前記容器全体を無菌チャンバーの中に収納して作業を行っていた。
この場合、密封するためのシール機構は大きく、従って無菌チャンバーの体積も大きい。無菌チャンバーの体積が大きくなることは、その中を外部より高い圧力(陽圧)に保持するための無菌エアーの流れが乱れ、発塵に対して多くの無菌エアーが必要となったり、さらにチャンバーの洗浄殺菌時の薬剤使用量や時間が多くかかる。また、シール機構が大きいとヒートシールの場合、熱の発散が大きく、これも無菌エアーの乱れを大きくしてしまう。
【0003】
【発明が解決しようとする課題】
本発明は、上記問題点を解決した、無菌チャンバーが小さい容積で済み、チャンバーの洗浄殺菌時の薬剤使用量や洗浄時間が少なく、ヒートシールの場合の熱の発散も少なく、無菌エアーの乱れも小さい無菌充填包装方法を提供することを課題とする。
【0004】
【課題を解決するための手段】
上記課題を解決するために、本発明は、容器を嵌合して保持可能な水平搬送ベルト2の下面に容器の押し上げロッド4、該水平搬送ベルト2の上面に前記押し上げロッド4より後方の位置から搬送方向前方に連続する無菌チャンバー5を設け、該無菌チャンバー5内に殺菌剤噴霧ノズル10、乾燥用ノズル11、充填ノズル12、密封材折り込みガイド13、シールバー14を順に設け、該無菌チャンバー5の搬送方向前方に容器の押し下げロッド15を設けた無菌充填包装手段を用いて容器の無菌充填包装を行う無菌充填包装方法であって、水平搬送ベルト2にその下側から容器1を押し上げロッド4にて押し上げ嵌合保持させて、前記容器1の飲み口8の付いた上面3のみを無菌チャンバー5内に臨ませて順次導入した後、容器1の飲み口8から殺菌剤噴霧ノズル10にて殺菌剤を噴霧して容器1内を殺菌し、続いて、乾燥用ノズル11にて熱風を送風して乾燥し、充填ノズル12にて内容物を充填し、密封材折り込みガイド13にて前記容器1の上面3に予め施された飲み口密封材料9を折り込んで飲み口を被覆し、シールバー14にて該密封材料9を上面3にシールして飲み口を密封した後、押し下げロッド15にて容器1を押し下げて水平搬送ベルト2より排出することにより、水平搬送ベルト2と容器1とで無菌チャンバー5の一部が構成されることを特徴とする無菌充填包装方法である。
【0005】
図面を用いて詳細に説明する。図1は本発明の一実施例を示す、容器の飲み口の付いた上面のみを、無菌チャンバー内へ導入する方法の説明図である。容器1は、無菌充填包装機6の、容器を水平に搬送する水平搬送ベルト2(以下、単に搬送ベルト2という)に、押し上げロッド4により押し上げられ保持される。搬送ベルト2には、容器1の形状に対応した開口部が設けられており、容器1はこの開口部に嵌合保持されるようになっている。これにより、ほぼ、搬送ベルト2の上端位置に、容器の飲み口の付いた上面3が位置し、前記飲み口の付いた上面3のみが無菌チャンバー5内に入る。
無菌チャンバー5は、前記押し上げロッド4より後方の位置から搬送方向前方に連続すして設けられており、上記搬送ベルト2および容器1は、無菌チャンバー5の一部を構成することになる。
【0006】
無菌チャンバー5内は、外部より汚れたエアーが進入しないように、外部より圧力が高い無菌陽圧保持エアー7が流れている。
【0007】
ここで、図1に流れてくる容器の説明をする。図4は、従来の容器を示す縦断面図(a)と平面図(b)であり、図3は、本発明の方法に用いる一実施例の容器を示す縦断面図(a)と平面図(b)である。
従来は図4のように、上面全面が開放された容器を用いていたので、容器全体を無菌チャンバー内に導入し、容器の蓋全体を熱融着していた。それで、無菌チャンバ−の大きさも大きくなり、前記した、無菌エアーの流れが乱れ、発塵に対して多くの無菌エアーが必要となったり、さらにチャンバーの洗浄殺菌時の薬剤使用量や時間が多くかかるという問題、また、シール機構が大きいとヒートシールの場合、熱の発散が大きく、これも無菌エアーの乱れを大きくしてしまうという問題が生じた。
【0008】
本発明は図3のような飲み口が付いた上面3が設けられた容器を使用し、該容器には飲み口密封材料9が施してあるので、上記した問題点を解消できる。
すなわち、無菌チャンバーの大きさが小さくてよく、無菌エアーの流れも乱れないで、洗浄殺菌時の薬剤の量も洗浄時間も少なくて済み、熱の発生量も少なくできる。
【0009】
【作用】
本発明の無菌充填包装方法を用いることによって、容器の飲み口の付いた上面のみを、無菌チャンバー内に臨ませて導入するので、無菌チャンバーが小容積にできる。また、無菌チャンバー内で飲み口のみを融着するので、熱容量も少なくできる。
【0010】
【実施例】
図2は、本発明の無菌充填包装方法の一実施例を示す概略説明図である。容器1を押し上げロッド4により押し上げ、搬送ベルト2に形成された容器形状に対応した開口部に挿入し容器1を嵌合保持させ、飲み口の付いた上面3のみを無菌チャンバー5内に臨ませて導入する。容器1の壁面の構成は、内側から、ポリエチレン/アルミニウム/ポリエチレン/紙/ポリエチレン、のものを用いた。容器1は前記構成のものに限るものでなく、類似の構成のものや、プラスチック樹脂のみのものでも使用できる。
【0011】
次いで、無菌チャンバー5内に、飲み口の付いた上面3のみを導入された容器1は、殺菌剤噴霧ノズル10により飲み口8から殺菌剤を噴霧され殺菌される。その後、乾燥ノズル11により熱風を送られ乾燥され、続いて充填ノズル12よりジュース類あるいは牛乳等の食品が充填される。
【0012】
次いで、密封材折り込みガイド13で飲み口密封材料9を折り込み、飲み口8の上部にシールバー14が下降し、飲み口が密封される。これで、無菌充填包装は完了し、無菌チャンバーより外れ押下げロッド15により、搬送ベルト2より排出される。
【0013】
無菌チャンバー5内は、配管16により、絶えず無菌陽圧保持エアー7が供給され、外部からエアーが入らないように保たれている。また、殺菌剤噴霧ノズル10,乾燥ノズル11,充填ノズル12,シールバー14等の上下用のロッドの無菌チャンバー外まで延びている部分は蛇腹等で覆われ、外気と遮断されゴミ,エアー等の混入を防止している。
【0014】
【発明の効果】
本発明によれば、無菌チャンバーが小さい容積で済み、チャンバーの洗浄殺菌時の薬剤使用量や洗浄時間が少なく、ヒートシールの場合の熱の発散も少なく、無菌エアーの乱れも小さい無菌充填包装方法を提供することができる。
【0015】
【図面の簡単な説明】
【図1】本発明の一実施例を示す容器の飲み口の付いた上面のみを無菌チャンバーへ導入する模式説明図である。
【図2】本発明の一実施例を示す無菌充填包装方法の工程説明図である。
【図3】本発明に使用される容器の一実施例で、平面図(a),縦断面図(b)である。
【図4】従来使用されていた容器の平面図(a),縦断面図(b)である。
【符号の説明】
1…容器 2…搬送ベルト 3…飲み口の付いた上面 4…押し上げロッド 5…無菌チャンバー 6…無菌充填包装機 7…無菌陽圧保持エアー 8…飲み口9…飲み口密封材料 10…殺菌剤噴霧ノズル 11…乾燥用ノズル 12…充填ノズル 13…密封材折り込みガイド 14…シールバー 15…押下げロッド 16…配管
[0001]
[Industrial applications]
The present invention relates to an aseptic filling and packaging method for aseptically packaging foods such as milk and juices, and more particularly to a method for aseptically filling and packaging paper and plastic containers.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, aseptic filling and packaging machines for paper and plastic containers perform sterilization, removal, and filling in a state where a filling portion is largely open and a mouth is opened. For this reason, the entire container was stored in a sterile chamber for the operation.
In this case, the sealing mechanism for sealing is large, and thus the volume of the sterile chamber is large. As the volume of the sterile chamber increases, the flow of sterile air to maintain the inside at a higher pressure (positive pressure) is disrupted, and more sterile air is required for dust generation, It takes a lot of time and a lot of chemicals to wash and sterilize the product. In addition, when the sealing mechanism is large, in the case of heat sealing, heat dissipation is large, which also increases turbulence of sterile air.
[0003]
[Problems to be solved by the invention]
The present invention solves the above problems, the sterile chamber requires a small volume, the amount of chemicals used during cleaning and sterilization of the chamber and the cleaning time are small, the heat dissipation in the case of heat sealing is small, and the turbulence of the sterile air is also reduced. It is an object to provide a small aseptic filling and packaging method.
[0004]
[Means for Solving the Problems]
In order to solve the above problems, the present invention is a bottom in the container of the push-up rod 4 that can be held by fitting the container horizontal conveyor belt 2, the upper surface of the horizontal conveyor belt 2, the rear than the push-up rod 4 A sterile chamber 5 that is continuous from the position to the front in the transport direction is provided, and a sterilizing agent spray nozzle 10, a drying nozzle 11, a filling nozzle 12, a sealing material folding guide 13, and a seal bar 14 are provided in this sterile chamber 5 in this order. A sterile filling and packaging method for aseptically filling and packaging containers using aseptic filling and packaging means provided with a push-down rod 15 for containers in the forward direction of the chamber 5 in a transport direction, wherein the containers 1 are pushed up from below the horizontal transport belt 2. at the rod 4 by push fitting holding, after marked with the upper surface 3 only the spout 8 of the container 1 are sequentially introduced so as to face in a sterile chamber 5, the container 1 drinking A disinfectant is sprayed from a mouth 8 by a disinfectant spray nozzle 10 to sterilize the inside of the container 1. Subsequently, hot air is blown by a drying nozzle 11 to be dried, and the contents are filled by a filling nozzle 12. A sealing material folding guide 13 folds the drinking water sealing material 9 previously applied to the upper surface 3 of the container 1 to cover the drinking water, and seals the sealing material 9 on the upper surface 3 with a sealing bar 14 to drink the beverage. After the mouth is sealed, the container 1 is pushed down by the push-down rod 15 and is discharged from the horizontal conveyor belt 2, whereby a part of the aseptic chamber 5 is constituted by the horizontal conveyor belt 2 and the container 1. It is an aseptic filling and packaging method.
[0005]
This will be described in detail with reference to the drawings. FIG. 1 is an explanatory view showing a method of introducing only the upper surface of a container with a spout into a sterile chamber according to an embodiment of the present invention. The container 1 is pushed up and held by a horizontal transport belt 2 (hereinafter simply referred to as a transport belt 2) of an aseptic filling and packaging machine 6 that transports the container horizontally . The conveyor belt 2 is provided with an opening corresponding to the shape of the container 1, and the container 1 is fitted and held in the opening. Thereby, the upper surface 3 with the spout of the container is located almost at the upper end position of the conveyor belt 2, and only the upper surface 3 with the spout enters the sterile chamber 5.
The aseptic chamber 5 is provided continuously from the position behind the push-up rod 4 to the front in the transport direction, and the transport belt 2 and the container 1 constitute a part of the aseptic chamber 5.
[0006]
Inside the aseptic chamber 5, aseptic positive pressure holding air 7, which has a higher pressure than the outside, flows so that dirty air from the outside does not enter.
[0007]
Here, the container flowing in FIG. 1 will be described. FIG. 4 is a longitudinal sectional view (a) and a plan view (b) showing a conventional container, and FIG. 3 is a longitudinal sectional view (a) and a plan view showing a container of one embodiment used in the method of the present invention. (B).
Conventionally, as shown in FIG. 4, a container whose entire upper surface is open was used, so the entire container was introduced into a sterile chamber, and the entire lid of the container was heat-sealed. Therefore, the size of the aseptic chamber is also increased, and the flow of the aseptic air is disturbed, so that a large amount of aseptic air is required for dust generation. In the case of heat sealing in the case of heat sealing when the sealing mechanism is large, there is also a problem that the turbulence of the aseptic air is also increased.
[0008]
The present invention uses a container provided with an upper surface 3 having a spout as shown in FIG. 3, and the spout sealing material 9 is applied to the container, so that the above-mentioned problems can be solved.
That is, the size of the aseptic chamber may be small, the flow of aseptic air is not disturbed, the amount of chemicals and the cleaning time during cleaning and sterilization may be reduced, and the amount of generated heat may be reduced.
[0009]
[Action]
By using aseptic filling and packaging method of the present invention, only the upper surface with a spout of the container, so introduced to face in a sterile chamber, a sterile chamber can be a small volume. Also, since only the spout is fused in the aseptic chamber, the heat capacity can be reduced.
[0010]
【Example】
FIG. 2 is a schematic explanatory view showing one embodiment of the aseptic filling and packaging method of the present invention. Pushed more to the rod 4 pushes the container 1, extraordinary the inserted container 1 in an opening corresponding to the shape of the container formed in the conveyor belt 2 is fitted and held, only the top 3 with a tap in a sterile chamber 5 Not introduced. The configuration of the wall surface of the container 1 was polyethylene / aluminum / polyethylene / paper / polyethylene from the inside. The container 1 is not limited to the above-described configuration, but may be a similar configuration or a plastic resin only.
[0011]
Next, the container 1 in which only the upper surface 3 with the spout is introduced into the aseptic chamber 5 is sterilized by spraying the germicide from the spout 8 by the germicide spray nozzle 10. Thereafter, hot air is sent by the drying nozzle 11 to be dried, and subsequently, the filling nozzle 12 is filled with food such as juice or milk.
[0012]
Next, the spout sealing material 9 is folded by the sealing material folding guide 13, and the seal bar 14 is lowered above the spout 8 to seal the spout. As a result, the aseptic filling and packaging is completed, and the aseptic chamber is removed from the aseptic chamber and discharged from the conveyor belt 2 by the push-down rod 15.
[0013]
Inside the sterile chamber 5, sterile positive pressure holding air 7 is constantly supplied by a pipe 16, so that air is not introduced from the outside. In addition, the portions of the vertical rods such as the disinfectant spray nozzle 10, the drying nozzle 11, the filling nozzle 12, and the seal bar 14 extending to the outside of the aseptic chamber are covered with bellows or the like, and are blocked from the outside air to prevent dust, air, etc. Prevents contamination.
[0014]
【The invention's effect】
According to the present invention, the aseptic chamber requires a small volume, the amount of chemicals used during cleaning and sterilization of the chamber and the cleaning time are small, the heat dissipation in the case of heat sealing is small, and the turbulence of the aseptic air is small and the aseptic filling and packaging method is small. Can be provided.
[0015]
[Brief description of the drawings]
FIG. 1 is a schematic explanatory view of a container according to an embodiment of the present invention, in which only the upper surface with a spout is introduced into a sterile chamber.
FIG. 2 is a process explanatory view of an aseptic filling and packaging method showing one embodiment of the present invention.
FIG. 3 is a plan view (a) and a longitudinal sectional view (b) of an embodiment of the container used in the present invention.
FIG. 4 is a plan view (a) and a longitudinal sectional view (b) of a conventionally used container.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Container 2 ... Conveying belt 3 ... Upper surface with a drinking spout 4 ... Push-up rod 5 ... Sterile chamber 6 ... Sterile filling and packaging machine 7 ... Sterile positive pressure holding air 8 ... Drinking port 9 ... Drinking mouth sealing material 10 ... Disinfectant Spray nozzle 11 ... Drying nozzle 12 ... Filling nozzle 13 ... Sealing material folding guide 14 ... Seal bar 15 ... Push-down rod 16 ... Piping

Claims (1)

容器を嵌合して保持可能な水平搬送ベルト2の下面に容器の押し上げロッド4、該水平搬送ベルト2の上面に前記押し上げロッド4より後方の位置から搬送方向前方に連続する無菌チャンバー5を設け、該無菌チャンバー5内に殺菌剤噴霧ノズル10、乾燥用ノズル11、充填ノズル12、密封材折り込みガイド13、シールバー14を順に設け、該無菌チャンバー5の搬送方向前方に容器の押し下げロッド15を設けた無菌充填包装手段を用いて容器の無菌充填包装を行う無菌充填包装方法であって、水平搬送ベルト2にその下側から容器1を押し上げロッド4にて押し上げ嵌合保持させて、前記容器1の飲み口8の付いた上面3のみを無菌チャンバー5内に臨ませて順次導入した後、容器1の飲み口8から殺菌剤噴霧ノズル10にて殺菌剤を噴霧して容器1内を殺菌し、続いて、乾燥用ノズル11にて熱風を送風して乾燥し、充填ノズル12にて内容物を充填し、密封材折り込みガイド13にて前記容器1の上面3に予め施された飲み口密封材料9を折り込んで飲み口を被覆し、シールバー14にて該密封材料9を上面3にシールして飲み口を密封した後、押し下げロッド15にて容器1を押し下げて水平搬送ベルト2より排出することにより、水平搬送ベルト2と容器1とで無菌チャンバー5の一部が構成されることを特徴とする無菌充填包装方法。A push-up rod 4 for the container is provided on the lower surface of the horizontal transport belt 2 capable of holding the container by fitting, and an aseptic chamber 5 which is continuous on the upper surface of the horizontal transport belt 2 from the position behind the push-up rod 4 forward in the transport direction. provided, fungicide spray nozzle 10 into the sterile chamber 5, the drying nozzle 11, the filling nozzle 12, the sealing member folding guide 13, provided the seal bar 14 in this order, the rod 15 pushed down the container in the conveying direction in front of the sterile chamber 5 The aseptic filling and packaging method for aseptically filling and packaging containers using aseptic filling and packaging means provided with: a container 1 is pushed up from below by a horizontal transport belt 2 with a rod 4 and fitted and held; after sequentially introduced only top 3 with a tap 8 of the container 1 to face in a sterile chamber 5, killing the spout 8 of the container 1 at fungicide spray nozzle 10 The inside of the container 1 is sterilized by spraying an agent, followed by drying by blowing hot air through a drying nozzle 11, filling the contents with a filling nozzle 12, and filling the container 1 with a sealing material folding guide 13. The spout sealing material 9 previously applied to the upper surface 3 is folded over to cover the spout, and the sealing material 9 is sealed on the upper surface 3 with a seal bar 14 to seal the spout. A method for aseptic filling and packaging, wherein a part of a sterile chamber 5 is constituted by the horizontal transport belt 2 and the container 1 by pushing down the container 1 and discharging the container 1 from the horizontal transport belt 2.
JP04457392A 1992-03-02 1992-03-02 Aseptic filling and packaging method Expired - Fee Related JP3589674B2 (en)

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JP04457392A JP3589674B2 (en) 1992-03-02 1992-03-02 Aseptic filling and packaging method

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JPH05246410A JPH05246410A (en) 1993-09-24
JP3589674B2 true JP3589674B2 (en) 2004-11-17

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