JP3589521B2 - Method of spreading adhesive on storage disk - Google Patents
Method of spreading adhesive on storage disk Download PDFInfo
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- JP3589521B2 JP3589521B2 JP07807996A JP7807996A JP3589521B2 JP 3589521 B2 JP3589521 B2 JP 3589521B2 JP 07807996 A JP07807996 A JP 07807996A JP 7807996 A JP7807996 A JP 7807996A JP 3589521 B2 JP3589521 B2 JP 3589521B2
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- circular resin
- adhesive
- resin substrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1429—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface
- B29C65/1435—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. transmission welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1403—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the type of electromagnetic or particle radiation
- B29C65/1406—Ultraviolet [UV] radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1477—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation making use of an absorber or impact modifier
- B29C65/1483—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation making use of an absorber or impact modifier coated on the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/483—Reactive adhesives, e.g. chemically curing adhesives
- B29C65/4845—Radiation curing adhesives, e.g. UV light curing adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
- B29C66/452—Joining of substantially the whole surface of the articles the article having a disc form, e.g. making CDs or DVDs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2017/00—Carriers for sound or information
- B29L2017/001—Carriers of records containing fine grooves or impressions, e.g. disc records for needle playback, cylinder records
- B29L2017/003—Records or discs
- B29L2017/005—CD''s, DVD''s
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing Optical Record Carriers (AREA)
Description
【0001】
【発明の属する利用分野】
この発明は、記憶ディスクの貼り合わせ技術に関するものであり、更に詳しくは、中心穴を有する2枚の円形樹脂基板の間に接着剤を介在させてなる記憶ディスクにおいて該接着剤を回転保持台上で延展する方法に関するものである。
【0002】
【従来の技術】
近年、コンピュータ、取り分けパソコン等の普及は目ざましく、それに使用する記憶媒体、特に、記憶ディスクの容量は益々高密度化しており、その種類も多くなってきている。
記憶ディスクとしては、例えば、磁気ディスク、光ディスク(例えば、CD−ROM)、光磁気ディスク(例えば、MO)等があるが、その中でも、最近、光ディスクの需要が増大している。
【0003】
DVDと呼ばれる光ディスクを例にとっていうと、それを構成する単板である円形樹脂基板は、その厚みが0.6mm、外形が120mm、その中心穴の内径が15mm、と規格されている。
このような薄い円形樹脂基板一枚では機械的強度が低くまた変形もし易いため、同じ厚み(0.6mm)の円形樹脂基板を合体し貼り合わせて合体することにより使用される。
例えば、図7は、2枚の円形樹脂基板(第1円形樹脂基板2と第2円形樹脂基板1D)を貼り合わせた状態の光ディスクであるDVDを概略的に示す。
【0004】
そして(a)は、情報信号が一方の円形樹脂基板に印加されているもの、また(b)は、両方の円形樹脂基板に印加されているものを示す。
このようにして2枚の円形樹脂基板D1、D2が貼り合わされた光ディスクDは、レーザビームを使って反射膜D11から反射される光を図示しない光検出器等で受光して信号を再生するものである。
このように DVD等の光ディスクも含めて高密度の記憶ディスクの多くは、単板ではなく上記のような合板構造として使用されるので、製造する上で第1円形樹脂基板D1と第2円形樹脂基板D2の貼り合わせが当然必要となる。
【0005】
単板を貼り合わせて一体の記憶ディスク(即ちここでは光ディスク)にするために、次の一連の工程が行なわれる(図8参照)。
(1)回転保持台Cに第1円形樹脂基板D1を載置する工程
この工程(1)では、信号面に反射膜ならびに保護膜をコーティングした第1円形樹脂基板D1が、回転保持台C上に均等に吸着保持される。
【0006】
(2)第1円形樹脂基板D1に接着剤Rを塗布する工程
この工程(2)では、第1円形樹脂基板D1を載置した回転保持台Cを低速回転させながら、吐出ノズルNより接着剤R、例えば紫外線硬化樹脂を静かに吐出させる。
尚、吐出する接着剤Rは、吐出ノズルNの移動の仕方により第1円形樹脂基板D1の上に吐出される軌跡は異なるが、例えば、図のようにドーナツ状軌跡として形成することが好ましい。
【0007】
(3)第1円形樹脂基板D1に第2円形樹脂基板D2を載置して重ね合わせるせる工程
この工程(3)では、接着剤Rが塗布された第1円形樹脂基板D1の上に(透明の)第2円形樹脂基板D2が載置される。
ここでの第2円形樹脂基板D2は、情報信号が印加されてない透明なもの、又は情報信号が印加されてたもの(この場合、反射膜を有するので、通常、透明ではない)がある。
【0008】
(4)両円形樹脂基板D1,D2の間に介在する接着剤Rを延展する工程
次にこの工程(4)では、両円形樹脂基板D1、D2間に介在する接着剤Rが満遍なく均等に行き渡るように延展が行なわれる。
この延展は、2枚の円形樹脂基板D1、D2が合体した合体円形樹脂基板、即ち光ディスクDが載置された状態において、回転保持台Cを高速回転(通常、回転数は数千rpm以上、回転時間は数秒程度)させることで行なう。
この回転により、重ね合わされた両円形樹脂基板D1、D2間に存在する余分な接着剤Rは延展と共に外に放出され、同時に両円形樹脂基板D1、D2間に閉じ込まれた空気(空気の泡等)は外に排出される。
【0009】
(5)延展された接着剤Rを硬化する工程
この工程(5)では、貼り合わされ一体となった第1円形樹脂基板D1と第2円形樹脂基板D2を回転(例えば、60rpm程度)させた状態又は回転しない状態で、紫外線を照射させ接着剤R、例えば、紫外線硬化樹脂層を硬化させる。具体的には、背面に反射鏡を有する紫外線光源体Lを照射させて、効率よく硬化がなされる。
尚、硬化工程は、使用する接着剤Rの種類により異なるもので、使用する接着剤Rの特性に合致した硬化方法が採用されることは言うまでもない。
以上のようにして貼り合わせ工程が終了する。
【0010】
ところで、上記貼り合わせ工程のうち工程4の延展工程は、接着剤Rを満遍なく均一に行き渡らせるところであり、全工程の中でも極めて重要な工程に位置する。
ここで、記憶ディスクが第1円形樹脂基板D1と第2円形樹脂基板D2との両方に情報信号が記録されている規格のものについて言うと、記憶ディスクから出力する場合、一方向から光線を当て信号を読み取る方式(例えば、デュアルレイヤーDVDに使用されている規格の記憶ディスク読み取り手法の場合がこれに相当する)、及び両方向から光線を当てて読み取る方式(シングルレイヤー,ダブルサムディッド)の2通りの方式がある。
【0011】
このうち前者においては、第1円形樹脂基板D1と第2円形樹脂基板D2と間にズレがあると印加された情報の正確な読み取りはできない。
図1に、2枚の円形樹脂基板が、ズレが生じた状態の場合を示すが、このようにズレた状態においては、印加された記録情報にも両者間にズレが生じ、それがそのまま貼り合わされると、一方方向からの読み取り方式では正確な読み取りができないのである。
因みに、デュアルレイヤーDVDの規格においては、欠陥商品とならないよう、例えば、両者のズレが15ミクロン以内に収まることが望ましい。
【0012】
このようなズレは、上記第3工程において、回転保持台の第1円形樹脂基板D1の上に第2円形樹脂基板D2を重ね合わせる段階で発生する。
従って、次に行われる延展工程では、両円形樹脂基板がズレて重ね合わされた状態のまま回転保持台上で接着剤Rの延展が行われることになる。
延展工程では、回転保持台のボス体が、両円形樹脂基板の中心穴に挿入されて両円形樹脂基板の位置決めが一応なされるが、ボス体Aの外径と円形樹脂基板の中心穴の径とは、円形樹脂基板の出し入れのために多少差を設けており、ボス体Aにより両樹脂基板間の微細なズレを修正することはできない。
【0013】
従って、延展が終了した後でも このズレは修正がなされずそのまま残った状態となる。
延展工程の後、接着剤の硬化がなされるのであるが、このようにズレが生じたまま、硬化されると、ズレはそのまま固定してしまって結果的に製品に残ることになる。
以上のようなことから、少なくとも延展時にこのようなズレを極力排除してしまうことが要請されていた。
しかしながら、未だそれに対する決定的な解決策は提案されていない。
【0014】
【発明が解決しようとする課題】
本発明は、上記のような背景のもとで問題点の解決を図ったものである。
即ち、本発明の目的は、記憶ディスクの2枚の円形樹脂基板の貼り合わせ技術において、延展段階で2枚の円形樹脂基板のズレを排除する方法を提供することを目的とするものである。
【0015】
【課題を解決するための手段】
しかして、本発明者等はこのような課題に対して、鋭意研究を重ねた結果、延展時において中心穴に外方に押圧力を加えることにより、上下重なった2枚の円形樹脂基板間のズレが修正されることを見出した。
そしてこの知見により本発明を完成させるに至ったものである。
【0016】
即ち、本発明は、(1)、中心穴を有する2枚の円形樹脂基板の間に接着剤を介在させてなる記憶ディスクにおいて該記憶ディスクを回転させて接着剤を延展する方法であって、延展の際、記憶ディスクの中心穴から外方に押圧力を加えることにより両円形樹脂基板の中心穴を同芯化するようにした延展方法において、外方に加える押圧力は、回転保持台に取り付けられ上記中心穴に挿入されたボス体の遠心力を利用した拡張により行われる延展方法に存する。
【0017】
そして、(2)、ボス体からの接着剤の吸引を更に行なう上記(1)記載の延展方法に存する。
【0018】
【作用】
上記のような延展方法を採用することで、延展時、中心穴に外向きの力が加わり2枚の円形樹脂基板の相互のズレは確実に修正される。
【0019】
【発明の実施の形態】
先ず本発明の延展方法に供される延展装置について述べる。
図2は、延展装置を概略的に示すもので、該延展装置は円板状の回転保持台Xとその周りに配置される飛散防止手段Yを備える。
接着剤Rを介して重ね合わされた両円形樹脂基板D1,D2は、鎖線で示すごとく、回転保持台Xの上面に載置される。
この回転保持台Xの上面には、円形樹脂基板を吸着するための図示しない吸着穴が多数設けられており、所定の吸着制御がなされる。
【0020】
回転保持台X上の中心部にはボス体Aが設けられており、このボス体Aは、回転保持台Xに装着自在となっている。
このボス体Aは回転保持台Xの上に嵌め外し自在に取り付けられるが、回転保持台Xと一体に固定してもよい。
回転保持台Xは、図示しない原動機を含む駆動装置により高速回転するように制御されている。
一方、回転保持台Xの周りには、円形ドーム形状をしたカバーである飛散防止手段Yが設けられている。
【0021】
この飛散防止手段Yは、延展の際、両円形樹脂基板から外方に放出される接着剤Rを受け止めて、その飛散を防止するためのものである。
尚、飛散防止手段Yについては、その詳しい説明を省略する。
本発明の延展方法においては、円形樹脂基板の中心穴DHを押圧することがキーポイントである。
この押圧力を加える手段としてボス体Aが使用されるので、その使用されるボス体の構造について述べる。
【0022】
図3は、ボス体A1の構造を概略的に示したものである。
このボス体A1は、回転保持台上の中心部に取り付けられるもので、円形樹脂基板D1,D2の中心穴DHに出し入れができる外径を有する。
ボス体A2の外側には、周囲数カ所に拡張部材である開閉翼11が設けられている。
この開閉翼11は、上部のピン軸12を支点として下方が外方に起立することができ、ボス体A1の溝に対して出没自在となっている。
【0023】
回転保持台Xが回転することにより、即ちボス体A1が回転することにより、開閉翼11には、遠心力が加わって、上部を支点として下方が外方に起立しボス表面から突出する。
この突出した開閉翼11は、後述するように2枚の円形樹脂基板の中心穴DHを押圧して両円形樹脂基板の相互のズレを修正するように作用する。
因みに、ボス体A1に設けられた開閉翼11の数は、両円形樹脂基板の中心穴DHのズレを除去して同芯化するためには、少なくとも、3か所に設けることが好ましい。
【0024】
また、ボス体A1の周囲には、吸引溝Pが開口されており、この吸引溝Pは、接着剤Rを吸引する機能を有する。
延展工程において、中心方向にも接着剤Rが十分延展するように、ボス体Aから円形樹脂基板間の接着剤Rを吸引して、中心方向に引き込むことが必要で、吸引溝Pはその吸引のために設けられている。
吸引溝Pは図示しないボス内部の通路を通って回転保持台から外部の制御された吸引源に通じており、延展の際に吸引作用が行なわれる。
尚、この吸引溝を有するボス体については、発明者等は、既に出願済である。吸引溝Pはボス内部を通り回転保持台Xの図示しない吸引源につながって吸引制御される。
【0025】
次ぎに図3のボス体A1を備えた回転保持台Xを使った延展方法を述べる。
先ず、延展に先だって、静止した回転保持台Xの第1円形樹脂基板D1の上に接着剤Rを介して第2円形樹脂基板D2が載置される〔図8(工程3)参照〕。この場合、第1円形樹脂基板D1と第2円形樹脂基板D2とが相互にズレた状態にあるものとする(図4(a)参照)。
この後、回転保持台Xが回転され、第1円形樹脂基板D1と第2円形樹脂基板D2との間に介在する接着剤Rは、遠心力により外方に放出されながらディスク全体に均一に延展される。
【0026】
この回転保持台Xの回転により、ボス体A1の開閉翼11が、遠心力により外方に開き、両円形樹脂基板の中心穴端面に圧力を加える、即ち中心穴DHを押圧するのである。
この開閉翼11は、ボス体A1の周囲に間隔を開けて数個設けられているため、外方に全部が開くことで、数カ所から均等に中心穴端面を押圧することができる。
開閉翼11が少なくとも3カ所にあれば、2枚の円形樹脂基板は確実に同芯化される。
この押圧力により、先程の第1円形樹脂基板D1と第2円形樹脂基板D2とのズレは修正され全く無くなる。
【0027】
図4(b)は、その2枚の円形樹脂基板のズレが修正されて両者が同芯化された状態を示す。
回転保持台Xの回転を止めることにより、延展は終了し、2枚の円形樹脂基板のズレは解消された状態となる。
尚、以上のように行なわれる延展の際、ボス体の吸引溝から同時に吸引が行なわれる。
この延展が終了した後、接着剤Rの硬化が行われる。
【0028】
図5は、別の異なったボス体A2の例を示したものである。
このボス体A2の外側には、周囲数カ所に、拡張部材である膨張膜21が設けられている。
この膨張膜21は、空気等の流体圧により膨張するもので、図のように周囲に少なくとも3カ所設けると好適である。
ボス体A2の内部は一部断面で示すように、流体の通路22が設けられており図示しない制御された圧力源に通じている。
先述した図3のようなボス体A1の延展の際の回転力を利用したものではなく、膨張膜21の拡張は流体圧を利用したもので、通路22を介して流体圧を加えることにより膨張膜21を外方に拡張させることができる。
尚、このボス体A2にも、先述の図3のボス体A1と同じように、ボス体A2の周囲には、接着剤Rを吸引する機能を有する吸引溝Pが開口されている。
【0029】
次ぎに図5のボス体A2を備えた回転保持台Xを使った延展方法を述べる。
先ず、延展に先だって、静止した回転保持台Xの第1円形樹脂基板D1の上に接着剤Rを介して第2円形樹脂基板D2が載置される〔図8(工程3)参照〕。この場合、第1円形樹脂基板D1と第2円形樹脂基板D2とが相互にズレた状態にあるものとする(図6(a)参照)。
この後、回転保持台Xが回転され、第1円形樹脂基板D1と第2円形樹脂基板D2との間に介在する接着剤Rは、遠心力により外方に放出されながら、記憶ディスクD全体に均一に延展される。
【0030】
ここで、回転保持台Xの回転が始まると同時に、又はやや遅れて圧力源を作動し膨張膜21を加圧する。
この加圧により膨張膜21は膨張し、両円形樹脂基板の中心穴端面に圧力を加える、即ち中心穴DHを押圧する。
この膨張膜21は、ボス体A2の周囲に等間隔を開けて数個設けられているため、外方に全部が膨張することで均等に中心穴端面を押圧することができる。
膨張膜21が少なくとも3カ所にあれば、2枚の円形樹脂基板は確実に同芯化される。
【0031】
この押圧力により、先程の第1円形樹脂基板D1と第2円形樹脂基板D2とのズレは修正され皆無となる。
図6(b)は、その2枚の円形樹脂基板のズレが修正されて両者が同芯化された状態を示す。
回転保持台Xの回転を止め、同時又はやや遅れて加圧源を停止することで膨張膜21は元の位置に戻る。
ここで、延展は終了し、2枚の円形樹脂基板のズレは解消された状態となる。尚、以上のように行なわれる延展の際、ボス体の吸引溝Pから同時に吸引が行なわれる。
【0032】
この延展が終了した後、接着剤Rの硬化が行われる。
図4に示ような遠心力を使って開閉する開閉翼11を備えたボス体A1の場合と異なって、回転保持台Xの回転に依存しないため、膨張膜21の加圧タイミングを調整することができる。
従って、中心穴端面を押圧する時期に自由度が出るため、膨張膜21の拡張時を延展の最初の時期に集中して行うようなことも可能となる。
【0033】
以上、本発明を述べてきたが、本発明は実施の形態にのみ限定されるものではなく、その本質から逸脱しない範囲で、他の色々な変形例が可能であることはいうまでもない。
例えば、本発明のボス体Aの拡張は、流体圧、遠心力を利用したものを示したが、磁反力を利用したものや、電気を利用したもの等も当然採用される。
ボス体Aの拡張は少なくとも、中心穴端面に圧力を加えて2枚の円形樹脂基板のズレを修正することができるものであればよい。
【0034】
【発明の効果】
記憶ディスクにおいて、延展された後では、2枚の円形樹脂基板のズレが除去され極めて高品質なものとなる。
ボス体の拡張を利用することから、延展方法を遂行する上で、装備的に大きくならない。
【図面の簡単な説明】
【図1】図1は、2枚の円形樹脂基板のズレを示す図であり、(a)は正面図、(b)は、側面断面図である。
【図2】図2は、回転保持台を示す図であり、(a)は平面図、(b)は、側面図である。
【図3】図3は、遠心力を利用して拡張するボス体の例を示し、(a)は、平面図で、(b)は、側面図である。
【図4】図4は、遠心力を利用して拡張するボス体によるズレの修正原理を示す図であり、(a)は、2枚の円形樹脂基板がズレた延展前の状態を、また(a)はズレが修正された延展後の状態を示す。
【図5】図5は、膨張力を利用して拡張するボス体の例を示し、(a)は、平面図で、(b)は、側面図である。
【図6】図6は、膨張力を利用して拡張するボス体によるズレの修正原理を示す図であり、(a)は、2枚の円形樹脂基板がズレた延展前の状態を、また(a)は、ズレが修正された延展後の状態を示す。
【図7】図7は、記憶ディスク(光ディスクであるDVD)を概略的に示す。
【図8】図8は、単板を張り合わせて一体の記憶ディスクにするための一連の工程を概略的に示す。
【符号の説明】
A…ボス体
A1…ボス体
A2…ボス体
11…開閉翼
12…ピン軸
21…膨張膜
22…通路
D…記憶ディスク(光ディスク)
D1…第1円形樹脂基板
D11…反射膜
D2…第2円形樹脂基板
DH…中心穴
X…回転保持台
Y…飛散防止手段
P…吸引溝
L…紫外線光源体
N…ノズル
R…接着剤
T…ズレ幅[0001]
FIELD OF THE INVENTION
BACKGROUND OF THE
[0002]
[Prior art]
2. Description of the Related Art In recent years, computers, especially personal computers, and the like have been remarkably popularized, and the storage media used for them, particularly storage disks, have been increasing in density and type.
Examples of the storage disk include a magnetic disk, an optical disk (for example, CD-ROM), and a magneto-optical disk (for example, MO). Among them, the demand for optical disks has recently been increasing.
[0003]
Taking an optical disk called a DVD as an example, a circular resin substrate as a single plate constituting the optical disk is standardized to have a thickness of 0.6 mm, an outer diameter of 120 mm, and an inner diameter of a center hole of 15 mm.
Since such a thin circular resin substrate alone has low mechanical strength and is easily deformed, it is used by combining circular resin substrates having the same thickness (0.6 mm) and bonding them together.
For example, FIG. 7 schematically shows a DVD which is an optical disk in a state where two circular resin substrates (a first
[0004]
(A) shows a case where the information signal is applied to one of the circular resin substrates, and (b) shows a case where the information signal is applied to both the circular resin substrates.
The optical disk D on which the two circular resin substrates D1 and D2 are bonded in this manner is a device for reproducing a signal by receiving light reflected from the reflection film D11 with a photodetector (not shown) using a laser beam. It is.
As described above, most of high-density storage disks including optical disks such as DVDs are used not as a single plate but as a plywood structure as described above, so that the first circular resin substrate D1 and the second circular resin Naturally, the bonding of the substrate D2 is required.
[0005]
In order to bond the veneers to form an integrated storage disk (that is, an optical disk here), the following series of steps is performed (see FIG. 8).
(1) Step of Placing First Circular Resin Substrate D1 on Rotation Holder C In this step (1), the first circular resin substrate D1 having a signal surface coated with a reflective film and a protective film is placed on the rotation holder C. Is held evenly by suction.
[0006]
(2) Step of Applying Adhesive R to First Circular Resin Substrate D1 In this step (2), the adhesive is ejected from the discharge nozzle N while the rotation holder C on which the first circular resin substrate D1 is mounted is rotated at a low speed. R, for example, an ultraviolet curable resin is gently discharged.
The trajectory of the adhesive R to be discharged onto the first circular resin substrate D1 differs depending on the manner of movement of the discharge nozzle N. However, for example, it is preferable to form the adhesive R as a donut-shaped trajectory as illustrated.
[0007]
(3) Step of Placing Second Circular Resin Substrate D2 on First Circular Resin Substrate D1 and Overlapping In this step (3), (transparent) is placed on first circular resin substrate D1 on which adhesive R is applied. 2) The second circular resin substrate D2 is placed.
Here, the second circular resin substrate D2 is a transparent substrate to which no information signal is applied, or a substrate to which an information signal is applied (in this case, the substrate is usually not transparent because it has a reflective film).
[0008]
(4) Step of spreading adhesive R interposed between both circular resin substrates D1 and D2 Next, in this step (4), adhesive R interposed between both circular resin substrates D1 and D2 is evenly distributed. The extension is performed as follows.
In this extension, the rotation holding table C is rotated at a high speed (typically, the rotation speed is several thousand rpm, (Rotation time is about several seconds).
By this rotation, the excess adhesive R existing between the superposed circular resin substrates D1 and D2 is discharged to the outside together with the spreading, and at the same time, the air (air bubbles) trapped between the circular resin substrates D1 and D2 is closed. Etc.) are discharged outside.
[0009]
(5) Step of curing the spread adhesive R In this step (5), the first circular resin substrate D1 and the second circular resin substrate D2 that are bonded and integrated are rotated (for example, at about 60 rpm). Alternatively, in a state where the adhesive R is not rotated, the adhesive R, for example, an ultraviolet curable resin layer is cured by irradiating ultraviolet rays. Specifically, curing is performed efficiently by irradiating an ultraviolet light source L having a reflecting mirror on the back surface.
The curing step differs depending on the type of the adhesive R used, and it goes without saying that a curing method that matches the characteristics of the adhesive R used is employed.
The bonding step is completed as described above.
[0010]
By the way, the spreading step of the step 4 in the laminating step is to spread the adhesive R evenly and uniformly, and is positioned as a very important step among all the steps.
Here, regarding a storage disk of a standard in which an information signal is recorded on both the first circular resin substrate D1 and the second circular resin substrate D2, when outputting from the storage disk, a light beam is applied from one direction. A signal reading method (for example, a storage disk reading method of a standard used for a dual-layer DVD corresponds to this method) and a signal reading method using a light beam from both directions (single layer, double thumbed). There is a method.
[0011]
In the former, if the first circular resin substrate D1 and the second circular resin substrate D2 are misaligned, the applied information cannot be accurately read.
FIG. 1 shows a state in which two circular resin substrates are displaced. In such a displaced state, the applied recording information is also displaced between the two, and this is adhered as it is. When combined, accurate reading cannot be performed by a reading method from one direction.
Incidentally, in the standard of the dual layer DVD, it is desirable that the deviation between the two is within 15 microns, for example, so as not to be a defective product.
[0012]
Such a shift occurs in the above-described third step at the stage where the second circular resin substrate D2 is superimposed on the first circular resin substrate D1 of the rotary holding table.
Therefore, in the subsequent spreading step, the adhesive R is spread on the rotary holding table while the two circular resin substrates are shifted and overlapped.
In the extension step, the boss body of the rotary holding table is inserted into the center hole of both circular resin substrates to position the two circular resin substrates temporarily, but the outer diameter of the boss body A and the diameter of the center hole of the circular resin substrate are adjusted. The difference is that a small difference is provided for the insertion and removal of the circular resin substrate, and the boss A cannot correct a minute deviation between the two resin substrates.
[0013]
Therefore, even after the extension has been completed, the deviation remains unchanged without being corrected.
After the extension step, the adhesive is cured. When the adhesive is cured with such a deviation, the deviation is fixed as it is and remains on the product as a result.
In view of the above, there has been a demand for eliminating such a deviation as much as possible at least at the time of extension.
However, no definitive solution has yet been proposed.
[0014]
[Problems to be solved by the invention]
The present invention has been made to solve the problems in the background described above.
That is, an object of the present invention is to provide a method for eliminating a deviation between two circular resin substrates in an extension stage in a bonding technique of two circular resin substrates of a storage disk.
[0015]
[Means for Solving the Problems]
However, the present inventors have conducted intensive studies on such a problem, and as a result, by applying a pressing force outward to the center hole at the time of extension, between the two circular resin substrates vertically stacked. We found that the gap was corrected.
This finding has led to the completion of the present invention.
[0016]
That is, the present invention provides (1) a method of rotating a storage disk and extending the adhesive in a storage disk in which an adhesive is interposed between two circular resin substrates having a center hole, At the time of extension, in the extension method in which the central holes of both circular resin substrates are made concentric by applying a pressing force outward from the central hole of the storage disk, the external pressing force is applied to the rotary holding table. The present invention resides in an extension method performed by expansion using centrifugal force of a boss body attached and inserted into the center hole.
[0017]
(2) The spreading method according to the above (1), wherein the adhesive is further suctioned from the boss body.
[0018]
[Action]
By employing the above-described extension method, an outward force is applied to the center hole during extension, and the mutual displacement between the two circular resin substrates is reliably corrected.
[0019]
BEST MODE FOR CARRYING OUT THE INVENTION
First, the spreading device used in the spreading method of the present invention will be described.
FIG. 2 schematically shows the spreading device. The spreading device includes a disk-shaped rotation holding base X and scattering prevention means Y disposed around the rotation holding base X.
The two circular resin substrates D1 and D2 superposed via the adhesive R are placed on the upper surface of the rotation holding base X as shown by a chain line.
A large number of suction holes (not shown) for sucking the circular resin substrate are provided on the upper surface of the rotation holding table X, and predetermined suction control is performed.
[0020]
A boss A is provided at the center of the rotation holding base X, and the boss A is attachable to the rotation holding base X.
The boss body A is mounted on the rotation holder X so that it can be fitted and removed freely, but may be fixed integrally with the rotation holder X.
The rotation support X is controlled to rotate at a high speed by a driving device including a motor (not shown).
On the other hand, around the rotation support X, a scattering prevention means Y which is a cover having a circular dome shape is provided.
[0021]
The scattering prevention means Y is for receiving the adhesive R discharged outward from the two circular resin substrates at the time of spreading and preventing the scattering.
The detailed description of the scattering prevention means Y is omitted.
In the spreading method of the present invention, pressing the center hole DH of the circular resin substrate is a key point.
Since the boss A is used as a means for applying the pressing force, the structure of the boss used will be described.
[0022]
FIG. 3 schematically shows the structure of the boss A1.
The boss A1 is attached to the center of the rotation holding table, and has an outer diameter that can be inserted into and removed from the center holes DH of the circular resin substrates D1 and D2.
Outside the boss body A2, an opening / closing
The opening / closing
[0023]
When the rotation holding table X rotates, that is, when the boss body A1 rotates, centrifugal force is applied to the open /
The protruding opening /
Incidentally, the number of the opening /
[0024]
A suction groove P is opened around the boss A1, and the suction groove P has a function of sucking the adhesive R.
In the extending step, it is necessary to suck the adhesive R between the circular resin substrates from the boss body A and draw it in the center direction so that the adhesive R also sufficiently spreads in the center direction. It is provided for.
The suction groove P passes through a passage inside the boss (not shown) from the rotary holding table to an external controlled suction source, and a suction action is performed at the time of extension.
The inventors have already filed an application for the boss having the suction groove. The suction groove P passes through the inside of the boss, and is connected to a suction source (not shown) of the rotation holding table X to perform suction control.
[0025]
Next, an extension method using the rotation holding table X having the boss A1 in FIG. 3 will be described.
First, prior to the extension, the second circular resin substrate D2 is placed on the first circular resin substrate D1 of the stationary rotary holder X via the adhesive R (see FIG. 8 (Step 3)). In this case, it is assumed that the first circular resin substrate D1 and the second circular resin substrate D2 are shifted from each other (see FIG. 4A).
Thereafter, the rotation holder X is rotated, and the adhesive R interposed between the first circular resin substrate D1 and the second circular resin substrate D2 is uniformly spread over the entire disk while being discharged outward by centrifugal force. Is done.
[0026]
By the rotation of the rotation holding table X, the open /
Since several of these opening /
If there are at least three open /
Due to this pressing force, the deviation between the first circular resin substrate D1 and the second circular resin substrate D2 is corrected and completely eliminated.
[0027]
FIG. 4B shows a state in which the deviation between the two circular resin substrates has been corrected and the two have been concentric.
By stopping the rotation of the rotation holding table X, the extension is completed, and the displacement between the two circular resin substrates is eliminated.
During the extension performed as described above, suction is simultaneously performed from the suction grooves of the boss body.
After the extension is completed, the adhesive R is cured.
[0028]
FIG. 5 shows another example of the boss body A2.
On the outer side of the boss A2,
The
As shown in a partial cross section, the inside of the boss body A2 is provided with a
The expansion of the
The boss A2 also has a suction groove P having a function of sucking the adhesive R around the boss A2, similarly to the boss A1 in FIG.
[0029]
Next, a description will be given of an extension method using the rotation holding table X provided with the boss body A2 in FIG.
First, prior to the extension, the second circular resin substrate D2 is placed on the first circular resin substrate D1 of the stationary rotary holder X via the adhesive R (see FIG. 8 (Step 3)). In this case, it is assumed that the first circular resin substrate D1 and the second circular resin substrate D2 are shifted from each other (see FIG. 6A).
Thereafter, the rotation support X is rotated, and the adhesive R interposed between the first circular resin substrate D1 and the second circular resin substrate D2 is discharged outward by centrifugal force, and spreads over the entire storage disk D. It is spread evenly.
[0030]
At this time, at the same time as the rotation of the rotation holding table X starts or with a slight delay, the pressure source is operated to pressurize the
Due to this pressurization, the
Since several
If there are at least three
[0031]
Due to this pressing force, the deviation between the first circular resin substrate D1 and the second circular resin substrate D2 is corrected and eliminated.
FIG. 6B shows a state in which the deviation between the two circular resin substrates has been corrected and both have been concentric.
By stopping the rotation of the rotation holding table X and stopping the pressurizing source at the same time or slightly later, the
Here, the extension is completed, and the displacement between the two circular resin substrates is eliminated. In addition, at the time of the extension performed as described above, suction is simultaneously performed from the suction groove P of the boss body.
[0032]
After the extension is completed, the adhesive R is cured.
Unlike the case of the boss body A1 having the opening /
Therefore, since there is a degree of freedom in pressing the end face of the center hole, the expansion of the
[0033]
Although the present invention has been described above, the present invention is not limited to the embodiment, and it goes without saying that other various modifications can be made without departing from the essence of the present invention.
For example, although the expansion of the boss body A of the present invention has been described using a fluid pressure and a centrifugal force, one using a magnetic reaction force, one using electricity, and the like are naturally adopted.
The expansion of the boss body A may be any as long as it can correct the displacement between the two circular resin substrates by applying pressure to the end face of the center hole.
[0034]
【The invention's effect】
After the storage disk is extended, the deviation between the two circular resin substrates is removed, and the storage disk becomes extremely high quality.
Since the extension of the boss body is used, the equipment does not become large in performing the extension method.
[Brief description of the drawings]
FIGS. 1A and 1B are diagrams showing a deviation between two circular resin substrates, wherein FIG. 1A is a front view and FIG. 1B is a side sectional view.
FIGS. 2A and 2B are views showing a rotation holding table, wherein FIG. 2A is a plan view and FIG. 2B is a side view.
FIGS. 3A and 3B show examples of a boss body that expands by using centrifugal force. FIG. 3A is a plan view, and FIG. 3B is a side view.
FIGS. 4A and 4B are diagrams showing a principle of correcting a displacement caused by a boss body that expands by using centrifugal force. FIG. 4A shows a state before two circular resin substrates are displaced and before spreading. (A) shows the state after the extension in which the deviation has been corrected.
FIGS. 5A and 5B show examples of a boss body that expands by using an expansion force, where FIG. 5A is a plan view and FIG. 5B is a side view.
FIGS. 6A and 6B are diagrams showing a principle of correcting a displacement by a boss body that expands by using an expansion force. FIG. 6A shows a state before two circular resin substrates are displaced and before spreading. (A) shows the state after the extension in which the deviation has been corrected.
FIG. 7 schematically shows a storage disk (DVD which is an optical disk).
FIG. 8 schematically shows a series of steps for laminating the veneers into an integrated storage disk.
[Explanation of symbols]
A: Boss body A1 ... Boss body A2 ...
D1 First circular resin substrate D11 Reflective film D2 Second circular resin substrate DH Center hole X Rotation support Y Scattering prevention means P Suction groove L Ultraviolet light source N Nozzle R Adhesive T Deviation width
Claims (2)
外方に加える押圧力は、回転保持台に取り付けられ上記中心穴に挿入されたボス体の遠心力を利用した拡張により行われることを特徴とする延展方法。 The spreading method, wherein the pressing force applied to the outside is performed by expansion using centrifugal force of a boss body attached to the rotation holding table and inserted into the center hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP07807996A JP3589521B2 (en) | 1996-03-07 | 1996-03-07 | Method of spreading adhesive on storage disk |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP07807996A JP3589521B2 (en) | 1996-03-07 | 1996-03-07 | Method of spreading adhesive on storage disk |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH09245386A JPH09245386A (en) | 1997-09-19 |
JP3589521B2 true JP3589521B2 (en) | 2004-11-17 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP07807996A Expired - Fee Related JP3589521B2 (en) | 1996-03-07 | 1996-03-07 | Method of spreading adhesive on storage disk |
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JP (1) | JP3589521B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0895234B1 (en) | 1996-04-19 | 2002-08-28 | Matsushita Electric Industrial Co., Ltd. | Method and apparatus for manufacture of laminated optical disc |
US5888433A (en) * | 1996-07-31 | 1999-03-30 | Kitano Engineering Co., Ltd. | Method of correcting nonalignment of a storage disc |
DE19927514C2 (en) * | 1999-06-16 | 2002-07-18 | Steag Hamatech Ag | Device for the centric joining of substrates |
-
1996
- 1996-03-07 JP JP07807996A patent/JP3589521B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH09245386A (en) | 1997-09-19 |
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