JP3587945B2 - Method for producing mushroom mycelium food material enriched in mineral components - Google Patents
Method for producing mushroom mycelium food material enriched in mineral components Download PDFInfo
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- JP3587945B2 JP3587945B2 JP25754696A JP25754696A JP3587945B2 JP 3587945 B2 JP3587945 B2 JP 3587945B2 JP 25754696 A JP25754696 A JP 25754696A JP 25754696 A JP25754696 A JP 25754696A JP 3587945 B2 JP3587945 B2 JP 3587945B2
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- mushroom mycelium
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Description
【0001】
【発明の属する技術分野】
本発明は、キノコ菌糸体をベースにした食品素材に関し、特に、ミネラル成分が濃縮されたキノコ菌糸体食品素材の製造方法に関する。
【0002】
【従来の技術とその課題】
最近の健康志向の高まりとともに食品も多様化しており、各種の食品素材が出現している。例えば、キノコ類は、低カロリーの食品として、生もしくは乾燥されたものをそのまま、または各種の加工を施して食用に供されている。従来より我々が主として食用に利用していたキノコは、子実体と称されるものであるが、キノコには子実体になる前の菌糸体と呼ばれる部分があり、キノコの一生の大部分は菌糸体の形で生活する。この菌糸体は、次の世代を残すための胞子を造るために、栄養素を蓄積しており、近年、その栄養価値に注目してキノコ菌糸体をベースとする食品素材の研究、開発が活発に行われるようになっている。
【0003】
このように、キノコ菌糸体は、新しいタイプの食品素材として確立されつつあるが、一層の普及のために解決すべき課題も多い。例えば、近年、キノコ菌糸体をカビと同じように培養して増殖を図る研究も行われているが、従来より使用されているような合成ないしは半合成培地は、コストの面から引き合わない場合が多い。また、キノコ菌糸体に特定の栄養素、例えば、ミネラル成分を添加させたり、あるいは、使用に便利な形態、特に、ペレット状のような形態でしかも栄養価値などを損なわずに着色された素材が得られれば、食品として更に用途拡大が期待されるが、そのような製品は見当たらない。
【0004】
【課題を解決するための手段】
本発明は、キノコ類にはミネラル成分を抽出、濃縮する機能があることに着目し、この現象に基づき、従来より食品工業で棄てられていたような特定の食品副産物(食品廃棄物)を培地として利用することにより、上述したような要求を満たし得る新規なキノコ菌糸体製品が得られることを見出したことに基づくものである。
【0005】
かくして、本発明に従えば、ミネラル成分を含有する食品副生物から成る培地を用いてキノコ菌糸体を液体培養するキノコ菌糸体食品素材の製造方法が提供される。ここで、本発明の特に好ましい態様に従えば、静電気を付加しながら液体培養を行う。
【0006】
この本発明の方法において用いるのに好適なミネラル成分含有食品副生物の例は、大豆煮汁であり、これに糖質1〜3重量%を加えたものを培地として液体培養することにより、合成培地を用いる場合よりも効率的なキノコ菌糸体の増殖が可能となる。このような液体培養を行いミネラル成分が濃縮された菌糸体食品素材を得るためのキノコ類として好ましいものは、マンネンタケ(学術名:Ganoderma lucidum)およびタモギタケ(学術名:Pleurotus cornucopiae)などである。
【0007】
【発明の実施の形態】
本発明においては、ミネラル成分、特に日本人に不足しがちと言われているCa(カルシウム)、Mg(マグネシウム)、Fe(鉄)、Cu(銅)、Zn(亜鉛)などのミネラル成分とともにキノコ菌糸体の増殖に必要な栄養成分を含む食品副生物に、必要に応じて少量の栄養成分を強化して成る培地を用いる。使用可能な食品副生物としては、大豆煮汁、焼酎蒸留粕、コーヒー粕抽出液、醤油粕抽出液、豆腐ホエー(たんぱく質を凝縮させたあとの残液)、チーズホエー(たんぱく質を凝固させた後の残液)、魚介類煮汁、植物類煮汁、廃糖蜜などが挙げられる。
【0008】
特に好ましい食品副生物は大豆煮汁であり、これは、大豆を水に浸漬して蒸煮した際に副生する排出液である。この大豆煮汁は上記のミネラルの他、P(リン)やK(カリウム)などを豊富に含有するとともに、栄養成分として、各種糖類(ラフィノース、スタキノースのような有用なオリゴ糖等)や窒素化合物、ビタミン等を含有しており、1〜3重量%程度の少量の糖質(好ましくはグルコース)を添加するだけで、酵母エキス、カザミノ酸、ペプトン、グルコースを水に溶かした合成培地(YCPG培地)よりも効率的なキノコ菌糸体の増殖が行われることが見出されている。さらに、この大豆煮汁を培地として用いることは、排出されたものをそのままラインで発酵タンクに移送すれば滅菌せずに使用でき(省エネルギー)、また、培地を調製する手間が省略できるなどの点において有利である。
【0009】
本発明は、このように大豆煮汁で代表されるミネラル成分含有食品副生物を培地としてキノコ菌糸体を液体培養することにより、該培地中のミネラルが濃縮され食品素材として好適なキノコ菌糸体を得るものであるが、本発明者は、このような培養に当たり、静電気を付加することによりミネラルの濃縮効果が高められることを見出している。すなわち、培養装置(発酵タンク)の外側に適当な静電気発生用電極を装着して培養を行う。このように静電気を付加することにより培地中のミネラルの濃縮効果が高められる理由は完全には明らかでないが、適度の静電気を微生物及び液体に負荷することにより、細胞の活性化を起こすとともに水のクラスターを小さくし、溶媒中の溶解物質の吸収効率が高められるためと解される。
【0010】
また、本発明の好ましい態様に従えば、上述のような培養に際してクロレラまたは、モロヘイヤ(好ましくは、それらの乾燥物)を添加し(培地に対し0.1〜1重量%)共存させておく。各種食品に栄養強化の目的でクロレラを添加することは従来も見られたが、それらはドリンクなど最終製品に単に混合するにすぎない。本発明に従い、クロレラまたはモロヘイヤを共存させて培養を行うと、キノコ菌糸体の増殖が促進されるとともに、菌糸体塊に栄養価の高いクロレラが均質に包含され且つ緑色に着色された菌糸体(ペレット)が得られる。
【0011】
さらに、本発明の別の好ましい態様に従えば、大豆煮汁培地のような培地に0.1〜1重量%の紅麹菌糸(好ましくは乾燥粉末)を添加して培養を行うことにより、健康増進作用のある(例えば、高脂血症などに有効)紅麹菌が均質に包含され且つ淡いピンク色に着色されたキノコ菌糸体が得られる。
【0012】
キノコ菌糸体をベースとするこれまでの食品素材は専ら無色に近いものであったが、本発明により製造された着色キノコ菌糸体は各種の食品素材として広汎な利用が期待できる。かくして、本発明は、別の視点として、着色されたキノコ菌糸体食品素材を提供するものである。
【0013】
本発明に従うキノコ菌糸体の液体培養は、通気を伴う好気培養条件下で実施される。培養方式としては、静置式、振盪培養(往復振盪式)、回転培養(ロータリーシェーカー使用)などが適用可能であるが、菌糸体への損傷が少なく且つ反応槽中の培養液の均一性が確保されるよう工夫された装置を用いることが好ましい。
【0014】
本発明の方法を実施するのに好ましい培養装置としては川崎重工業(株)より販売されている内筒回転型培養槽が挙げられ、これは、外壁に螺旋状突起を有する内筒を回転させて温和な攪拌を行い、通気は外周部底部から行うようになっているものである。この円筒回転型培養槽のような装置を用いると、大量の培養を行いながら、上述したような培養方式に従い、ビーズ状ないしはペレット状の菌糸体が得られるという利点がある。
【0015】
培養には、一般に原液または2倍に稀釈した大豆煮汁に対して約1〜3重量%の糖質(通常はグルコース)を添加した培地を用いる。一般に、本培養に先立ち、この培地にキノコ菌糸体の種菌を植菌し、フラスコを用いて25〜30℃において3〜7日間、好気条件下に振盪培養を行うことにより前培養を実施する。しかる後、このようにして得られたキノコ菌体を含有する前培養液を上記培地に接種する(5〜10重量%)ことにより本培養を行う。本培養は、一般に25〜30℃で24〜120時間実施する。
【0016】
なお、このようにして得られたキノコ菌糸体は各種の食品素材として利用可能であるが、加熱することにより(一般に100℃において30分)、殺菌処理が施されるとともに、弾力性が増加し食品素材としての付加価値も高まる。
【0017】
かくして、本発明によるキノコ菌糸体食品素材、特に、ペレット状(ビーズ状)キノコ菌糸体は、例えば、三杯酢で食する酒の肴、ジュースやドリンクに入れる健康食材、佃煮風に味付けした澄まし汁の実など各種の趣向の食品としての利用が可能となる。しかも、本発明によるキノコ菌糸体の製造コストはきわめて安価であり、従来の同種の食品素材の1/10〜1/100に軽減される。
【0018】
【実施例】
以下、本発明の特徴をさらに明らかにするため、実施例に沿って本発明を説明するが、本発明はこれらの実施例によって限定されるものではない。
実施例1
大豆煮汁を含む培地を用いて、マンネンタケおよびタモギタケの液体培養を行った。用いた大豆煮汁は、栄養成分として、各種糖類や窒素化合物、ビタミン類を含有するとともに、ミネラル成分として下記の表に示すものの他、P(リン)224.31ppm、K(カリウム)1401.88ppm、Ni(ニッケル)635.2ppmなどを含有するものであることが分析された。
【0019】
この大豆煮汁500gに対して2.0重量%のグルコース(和光純薬製)を添加したものを培地とした。この培地に、マンネンタケおよびタモギタケの種菌を植菌し、30℃において4日間振盪培養することにより前培養を行った。このようにして得たマンネンタケおよびタモギタケの菌体を含有する前培養液を上記大豆煮汁培地にそれぞれ、5%および10%の割合で添加し本培養を行った。
本培養は、内容積5リットルの川崎重工業(株)製内筒回転型培養槽を用い、それに大豆煮汁培地4.5リットルを入れ、回転数100rpm、通気量1.5リットル/分の条件下に30℃において80時間本培養を行った。
【0020】
培養は、静電気を付加した場合と、静電気を付加しない場合とについて行った。静電気の付加は、培養タンクの外側に、45×90cmのステンレス製金網から成る静電気発生用電極を装着することにより行った(1,000〜6,000V)。下記の表1には、培地として用いた大豆煮汁中のミネラル分析値(A)、静電気を付加して培養した後のキノコ菌糸体中のミネラル分析値(B)、および静電気を付加せずに培養した後のキノコ菌糸体中のミネラル分析値(C)が示されている。
【0021】
【表1】
【0022】
【表2】
【0023】
表から理解されるように、大豆煮汁に含有されたミネラル分はキノコ菌糸体に濃縮され、ミネラル成分の濃縮されたペレット状キノコ菌糸体が得られたことが確認された。
【0024】
実施例2:着色キノコ菌糸体の製造
実施例1で用いたのと同じ大豆煮汁培地に、乾燥クロレラ粉末、乾燥モロヘイヤ粉末および紅麹菌の米粒麹粉末をそれぞれ0.5重量%ずつ、各々別の培養容器に添加し、115℃、15分間オートクレーブ滅菌した後に、実施例1と同様に前培養を行ったタモギタケまたはマンネンタケの前培養液を5重量%接種して本培養した。
【0025】
本培養は、実施例1と同じ装置を用い、30℃で4日間実施した。培養後、ステンレスメッシュで菌糸体ビーズを濾別し、水道水で洗浄すると、大豆煮汁にクロレラ粉末またはモロヘイヤ粉末を添加した場合には緑色に着色したキノコ菌糸体、また、紅麹菌粉末を添加した場合にはピンク色に着色したキノコ菌糸体が得られた。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a food material based on a mushroom mycelium, and more particularly to a method for producing a mushroom mycelium food material in which a mineral component is concentrated.
[0002]
[Prior art and its problems]
Foods have been diversified with the recent increase in health consciousness, and various food materials have appeared. For example, mushrooms are provided as edible raw or dried foods as they are, as low-calorie foods, or after being subjected to various processes. Mushrooms that we have mainly used for foods in the past are called fruiting bodies, but mushrooms have a part called mycelium before they become fruiting bodies, and most of the life of the mushroom is mycelium. Living in the form of a body. This mycelium accumulates nutrients in order to produce spores for the next generation, and in recent years, research and development of food materials based on mushroom mycelium has been actively focused on its nutritional value. Is being done.
[0003]
As described above, mushroom mycelium is being established as a new type of food material, but there are many problems to be solved for further spread. For example, in recent years, research has been conducted to grow mushroom mycelium by culturing them in the same manner as fungi, but synthetic or semi-synthetic media as conventionally used may not be justified in terms of cost. Many. In addition, a specific nutrient, for example, a mineral component is added to the mushroom mycelium, or a colored material is obtained in a form that is convenient for use, particularly in a pellet-like form and without impairing the nutritional value. If so, it is expected to expand its use as a food, but such a product has not been found.
[0004]
[Means for Solving the Problems]
The present invention focuses on the fact that mushrooms have a function of extracting and concentrating mineral components. Based on this phenomenon, a specific food by-product (food waste) that has been conventionally abandoned in the food industry can be used as a medium. It is based on the finding that a novel mushroom mycelium product that can satisfy the above-mentioned requirements can be obtained by utilizing the above.
[0005]
Thus, according to the present invention, there is provided a method for producing a mushroom mycelium food material in which a mushroom mycelium is liquid cultured using a medium consisting of a food by-product containing a mineral component. Here, according to a particularly preferred embodiment of the present invention, liquid culture is performed while applying static electricity.
[0006]
An example of a mineral component-containing food by-product suitable for use in the method of the present invention is soybean broth, which is obtained by adding 1 to 3% by weight of carbohydrate to a medium and performing liquid culture on the medium. Enables more efficient growth of mushroom mycelium. Preferable mushrooms for performing such liquid culture to obtain a mycelial food material enriched with mineral components include Mannentake (scientific name: Ganoderma lucidum) and Tamagitake (scientific name: Pleurotus cornucopiae).
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
In the present invention, mushrooms are used together with mineral components such as Ca (calcium), Mg (magnesium), Fe (iron), Cu (copper), Zn (zinc) and the like, which are often deficient in Japanese. As a food by-product containing nutrients necessary for the growth of mycelium, a medium formed by enriching a small amount of nutrients as necessary is used. Food by-products that can be used include soybean broth, shochu distilled lees, coffee lees extract, soy sauce lees extract, tofu whey (remaining liquid after condensing protein), and cheese whey (after coagulation of protein). (Residual liquid), seafood boil, plant boil, molasses and the like.
[0008]
A particularly preferred food by-product is soy broth, which is an effluent that is by-produced when soy is soaked in water and steamed. This soybean broth contains abundant P (phosphorus) and K (potassium) in addition to the above minerals, and as a nutrient component, various sugars (such as useful oligosaccharides such as raffinose and stakinose) and nitrogen compounds, A synthetic medium (YCPG medium) containing vitamins and the like, and a yeast extract, casamino acid, peptone, and glucose dissolved in water by simply adding a small amount of sugar (preferably glucose) of about 1 to 3% by weight. It has been found that more efficient growth of mushroom mycelium occurs. Furthermore, the use of this soybean broth as a culture medium can be used without sterilization if the discharged matter is transferred to a fermentation tank as it is in a line (energy saving), and the labor for preparing the culture medium can be omitted. It is advantageous.
[0009]
The present invention provides a mushroom mycelium that is suitable as a food material by concentrating minerals in the medium by liquid culturing the mushroom mycelium using the mineral component-containing food by-product represented by soybean soup as a medium. However, the present inventor has found that in such culture, the effect of concentrating minerals can be enhanced by adding static electricity. That is, cultivation is performed by attaching an appropriate electrode for generating static electricity to the outside of the culture device (fermentation tank). It is not completely clear why the addition of static electricity enhances the effect of concentrating minerals in the culture medium, but by applying an appropriate amount of static electricity to microorganisms and liquids, cells are activated and water is added. It is understood that the clusters are made smaller and the absorption efficiency of the dissolved substance in the solvent is increased.
[0010]
Further, according to a preferred embodiment of the present invention, chlorella or Moroheiya (preferably, a dried product thereof) is added (0.1 to 1% by weight based on the culture medium) during the above-described culture. The addition of chlorella to various foods for the purpose of fortification has been seen before, but they are simply mixed into the final product, such as a drink. When culturing in the presence of Chlorella or Moroheiya according to the present invention, the growth of mushroom mycelium is promoted, and the mycelial mass in which the nutrient-rich chlorella is uniformly contained and the green mycelium ( Pellets) are obtained.
[0011]
Furthermore, according to another preferred embodiment of the present invention, a culture such as a soybean broth medium is added with 0.1 to 1% by weight of a red koji mycelium (preferably a dry powder) and cultured to promote health. A mushroom mycelium having a functioning (for example, effective for hyperlipidemia) red yeast fungus homogeneously contained and colored pale pink is obtained.
[0012]
Until now, food materials based on mushroom mycelium have been almost colorless, but the colored mushroom mycelium produced according to the present invention can be expected to be widely used as various food materials. Thus, the present invention, as another aspect, provides a colored mushroom mycelium food material.
[0013]
Liquid culture of mushroom mycelium according to the present invention is performed under aerobic culture conditions with aeration. As a culture method, a stationary method, a shaking culture (reciprocal shaking), a rotary culture (using a rotary shaker), and the like can be applied, but there is little damage to mycelia and uniformity of the culture solution in the reaction tank is ensured. It is preferable to use a device devised so as to perform this.
[0014]
A preferred culture apparatus for carrying out the method of the present invention is an inner cylinder rotating culture tank sold by Kawasaki Heavy Industries, Ltd., which rotates an inner cylinder having a spiral projection on the outer wall. Mild agitation is performed, and ventilation is performed from the bottom of the outer peripheral portion. The use of an apparatus such as a cylindrical rotary culture tank has the advantage that bead-shaped or pellet-shaped mycelia can be obtained according to the above-described culture method while culturing a large amount.
[0015]
For cultivation, a medium to which about 1 to 3% by weight of saccharide (usually glucose) is added to a stock solution or soybean broth that has been diluted twice is generally used. In general, prior to the main culture, a preculture is carried out by inoculating a mushroom mycelium inoculum in this medium and shaking the culture under aerobic conditions at 25-30 ° C for 3-7 days using a flask. . Thereafter, the preculture liquid containing the thus obtained mushroom cells is inoculated (5 to 10% by weight) into the above medium to carry out main culture. The main culture is generally performed at 25 to 30 ° C for 24 to 120 hours.
[0016]
In addition, the mushroom mycelium thus obtained can be used as various food materials. However, by heating (generally at 100 ° C. for 30 minutes), sterilization treatment is performed and elasticity increases. The added value as a food material also increases.
[0017]
Thus, the mushroom mycelium food material according to the present invention, in particular, a pellet-shaped (beaded) mushroom mycelium, is, for example, a sake appetizer that is eaten with three glasses of vinegar, a healthy ingredient that can be added to juices and drinks, and a fruit juice of tsukudani-boiled clear soup. It can be used as food of various tastes. Moreover, the production cost of the mushroom mycelium according to the present invention is extremely low, and is reduced to 1/10 to 1/100 of the conventional food material of the same kind.
[0018]
【Example】
Hereinafter, the present invention will be described with reference to examples to further clarify the features of the present invention. However, the present invention is not limited to these examples.
Example 1
Using a medium containing soybean broth, liquid culture of Ganoderma velutipes and Agaricus blazei was performed. The soybean broth used contains various sugars, nitrogen compounds and vitamins as nutrient components, and in addition to those shown in the following table as mineral components, 224.31 ppm of P (phosphorus), 1401.88 ppm of K (potassium), It was analyzed to contain 635.2 ppm of Ni (nickel).
[0019]
A medium obtained by adding 2.0% by weight of glucose (manufactured by Wako Pure Chemical Industries, Ltd.) to 500 g of this soybean broth was used as a medium. A preculture was carried out by inoculating this medium with a seed of Ganoderma velutipes and Agaricus blazei and shaking the culture at 30 ° C. for 4 days. The preculture liquid containing the fungus cells of Ganoderma velutipes and Agaricus blazei obtained in this way was added to the soybean broth medium at a ratio of 5% and 10%, respectively, and main culture was performed.
The main culture was performed using an inner cylinder rotating culture tank manufactured by Kawasaki Heavy Industries, Ltd. having an inner volume of 5 liters. The main culture was performed at 30 ° C. for 80 hours.
[0020]
The cultivation was performed with and without static electricity. The static electricity was applied by attaching a static electricity generating electrode composed of a 45 × 90 cm stainless steel wire mesh to the outside of the culture tank (1,000 to 6,000 V). Table 1 below shows the mineral analysis values (A) in the soybean broth used as the medium, the mineral analysis values (B) in the mushroom mycelium after cultivation with the addition of static electricity, and the results without adding the static electricity. The mineral analysis value (C) in the mushroom mycelium after culturing is shown.
[0021]
[Table 1]
[0022]
[Table 2]
[0023]
As can be understood from the table, the mineral content contained in the soybean broth was concentrated into mushroom mycelium, and it was confirmed that a pellet-shaped mushroom mycelium enriched in mineral components was obtained.
[0024]
Example 2: Production of colored mushroom mycelium In the same soybean broth medium used in Example 1, dried chlorella powder, dried Moroheiya powder and red koji mold rice grain koji powder were each 0.5% by weight. Were added to separate culture vessels, sterilized in an autoclave at 115 ° C. for 15 minutes, and then precultured in the same manner as in Example 1;
[0025]
The main culture was performed at 30 ° C. for 4 days using the same apparatus as in Example 1. After cultivation, the mycelial beads were filtered off with a stainless steel mesh and washed with tap water, and when chlorella powder or Moroheiya powder was added to soybean broth, green colored mushroom mycelium, and red yeast mold powder were added. In some cases, pink mushroom mycelium was obtained.
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TW202116178A (en) * | 2019-08-12 | 2021-05-01 | 美商特朗米諾有限公司 | Methods of binding textured substrates using mycelium-producing fungi and food products formed therefrom |
WO2023161398A1 (en) | 2022-02-24 | 2023-08-31 | Mushlabs Gmbh | Production of coloured fungal mycelium |
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