JP3583329B2 - Electrolyzer for electrolyzed water generator - Google Patents

Electrolyzer for electrolyzed water generator Download PDF

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JP3583329B2
JP3583329B2 JP34709599A JP34709599A JP3583329B2 JP 3583329 B2 JP3583329 B2 JP 3583329B2 JP 34709599 A JP34709599 A JP 34709599A JP 34709599 A JP34709599 A JP 34709599A JP 3583329 B2 JP3583329 B2 JP 3583329B2
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plate
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electrolyzed water
electrolytic cell
outflow
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JP2001162279A (en
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博之 土屋
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Amano Corp
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Amano Corp
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  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、食塩水等の被電解液を電気分解して電解水を生成することができる電解水生成装置の技術分野で利用されるものであって、具体的には、電解水生成装置に使用して好適な電解槽の構造に関するものである。
【0002】
【従来の技術】
従来のボックスタイプに構成した電解槽に代えて、全体の部品点数を少くし、また、仕様が相違する場合であっても部品点数を増加することなく、あらゆる用途に対応できるように工夫した電解水生成装置用の電解槽として、例えば、特開平6−339683号公報に示されているような構造の電解槽が存在する。
【0003】
この電解槽は、左右のフレーム板と陽極板及び陰極板をいずれも略プレート状に造って、これ等各部材をシール部材を間に挿入しながら積層して締付固定することによって、内部に電解室と電極とを備えた電解槽を組立てることができる仕組に成っている。
【0004】
【発明が解決しようとする課題】
しかし、上述した従来の電解槽は、左右のフレーム板を締付固定する際に、弾性シール部材を間に挿入しながら積層してこれを締付固定するため、締め付けの加減が難しくて、締め付け状態に強弱のバラツキが発生する問題があった。つまり、弾力のある弾性シール部材を間に介在させて締め付けるため、締め過ぎたり締め足らない場合が生じて、締め付けバランスが一定せず、その結果、シール性を悪くして漏水等の不都合が発生していた。
【0005】
加えて、各部品を積層して締付固定する際に、各部品の外側を揃える必要があって、各部品の位置決め作業が面倒でやりずらく、組立て作業に手間と時間が掛ると共に、組立ての機械化を難しくしていた。
【0006】
従って本発明の技術的課題は、積層して締付固定する左右のフレーム板と、これ等フレーム板の間に挟持される各電極板を、一定の締付バランスで締付固定して優れたシール性を発揮できると共に、組立て作業が簡単で、組立て作業の機械化も容易に実現可能に構成した電解水生成装置用電解槽を提供することである。
【0007】
【課題を解決するための手段】
上記の技術的課題を解決するために本発明で講じた手段は以下の如くである。
【0008】
内部に陽極と陰極を設けた電解槽に流入口と流出口を形成し、流入口から電解槽の内部に供給した被電解液を流出口から排出する迄の間に、被電解液を電気分解するように構成した電解水生成装置用の電解槽であって、
【0009】
(1) 上記電解槽の本体を、左右2つに分割し、且つ、上記の流入口と流出口を設けると共に、双方を合わせると内部に電解室空間を形成できるように全体を断面略半殻体形状に形成した左右対称の本体フレームによって構成する一方、上記の陽極と陰極を上記の流入口と流出口に通じる通孔を設けた同じ形状の電極板によって構成し、これ等の陽極板と陰極板を同じく流入口と流出口に通じる通孔を設けたスペーサーを中間に介在した状態で上記左右の本体フレームの内部に積層して収納し、且つ、これ等左右の本体フレームを上記積層した陽極板と陰極板を両側から挟圧するように締付固定することによって、上記の電解槽を構成すること。(請求項1)
【0010】
(2) 中間にスペーサーを介在した状態に積層した陽極板と陰極板を、左右のフレーム体の内部に収納してこれを両側から締付固定するに当って、左右の本体フレームと陽極板及び陰極板の各間、並びに、これ等陽極板及び陰極板とスペーサーの各間の夫々にシール部材を介在して締付固定するように構成すること。 (請求項2)
【0011】
(3) シール部材として、フッ素系ゴム板を用いること。(請求項3)
【0012】
(4) 左右の本体フレームの内側外周面に、締付固定する時に内側のシール部材に喰い込む鋭角状の突起を環状に連続形成すること。(請求項4)
【0013】
(5) スペーサーの中央部を上下に内壁板を残した状態で大きく開口し、下部と上部の内壁板の四隅に流入口に通じる左右2つの流入通孔と、流出口に通じる左右2つの流出通孔を設け、これ等左右2つの流入通孔のうちいずれか一方を上記内壁板の表面側に凹設したガイド溝を通して上記の開口に連通し、他方を同じく内壁板の裏面側に凹設したガイド溝を通して上記の開口に連通すると共に、上記左右2つの流出通孔のうち、一方の流出通孔を上記内壁板の表面側に凹設したガイド溝を通して上記の開口に連通し、他方の流出通孔を上記内壁板の裏面に凹設したガイド溝を通して上記の開口に連通すること。(請求項5)
【0014】
(6) スペーサーの下側に設けた内壁板の上面を、表裏両面に凹設した左右のガイド溝から夫々斜め上方に向けて傾斜して中間で左右にクロスする傾斜面に形成すると共に、上側に設けた内壁板の底面を、表裏両面に凹設した左右のガイド溝に向けて夫々斜め上方に向けて傾斜して中間で左右にクロスする傾斜面に形成すること。(請求項6)
【0015】
▲1▼ 上記(1)で述べた請求項1に係る手段によれば、電解槽の本体を左右対称の断面略半殻体形状に形成した左右2つの本体フレームによって構成し、陽極板と陰極板並びにスペーサーをこれ等左右の本体フレームの内部に積層収納して締付固定すれば、内部に電解室を備え、且つ、流入通路と流出通路を備えた電解槽を組立てることができるものであって、各電極板やスペーサーの外側を揃えたり位置合せを行ったりする必要がなく、組立てを極めて簡単に行えて、組立ての機械化も可能にする。
【0016】
▲2▼ 更に上記(1)で述べた手段によれば、断面略半殻体形状に形成した左右の本体フレームを、その接合面同士が完全に密着するまで締め付ければ、電解槽の組立てが完了するため、締め過ぎや締め不足の問題が発生する余地がなく、全体を一定の締付力によってバランスよく締付固定できるため、水漏れ等の問題も発生することなく優れたシール性を発揮することを可能にする。
【0017】
▲3▼ 上記(2)で述べた請求項2に係る手段によれば、各部材を左右のフレーム本体の間に締付固定するに当って、各部材の間にシール部材を介在して締付固定するため、各部材間からの水漏れを確実に防止することができる一方、各部材の間にシール部材を介在しても左右の本体フレームの接合面同士が密着するまで締め付ければ、これにて締め付け力は足りるため、シール部材を介在しても常に安定した締め具合にすることができると共に、締め付けによるシール部材の破損も無くすことができる。
【0018】
▲4▼ 上記(3)で述べた請求項3に係る手段によれば、シール部材としてフッ素系ゴム板を使用することで、各電極板の接触部に於ける耐熱性を向上し、且つ、打ち抜き等による加工性も向上することを可能にする。
【0019】
▲5▼ 上記(4)で述べた請求項4に係る手段によれば、各部材を左右のフレーム本体の間に締め付け固定するに当って、各フレーム本体の内側面に環状に突出形成した突起が内側のシール部材に喰い込むため、電解槽のシール性を更に向上させることを可能にする。
【0020】
▲6▼ 上記(5)で述べた請求項5に係る手段によれば、流入口から左右の流入通孔を通してスペーサーの中央部に開口形成した電解室空間に送り込まれる被電解液は、左右の流入通孔の表面側と裏面側に凹設したガイド溝を通してスペーサーの表裏両側から順次送り込まれ、また、電解室空間で電解された電解水も、同様に左右の流出通孔の表面側と裏面側に凹設したガイド溝を通してスペーサーの表裏両側から流出口に向けて順次送り出すことができるため、被電解室空間内で被電解液を均一に電気分解して均一な濃度の電解水を生成することができると共に、これ等生成された電解水を均一な濃度のまま流出口から電解槽の外に排出(供給)することを可能にする。
【0021】
▲7▼ 上記(6)で述べた請求項6に係る手段によれば、電解運転中に発生した次亜塩素酸がエアーポケットに溜ることなく、内壁板に形成した傾斜面に沿って徐々に排出されることになるため、一定の濃度の電解水を生成してこれを送り出すことを可能にする。
【0022】
以上の如くであるから、上記(1)〜(6)の手段によって上述した技術的課題を解決して、前記従来の技術の問題点を解消することができる。
【0023】
【発明の実施の形態】
以下に、本発明に係る電解水生成装置用電解槽の実施の形態を図面と共に説明すると、図1は本発明の全体を分解して示した斜視図、図2は同じく各部品の正面図、図3は組立てた状態を拡大して示した側断面図であって、これ等の図面に於いて、3と4は左右2つに分割し、且つ、下側と上側に夫々流入口3A,3A′及び4A,4A′と、流出口3B,3B′及び4B,4B′を設けると共に、双方を合わせると内部に電解室空間Z(図3参照)を形成できるように全体を断面略半殻体形状に形成した左右対称の本体フレームで、その表裏表面には材料の使用量と重量を少くし、且つ、強度性を増すための細かな凹凸が形成されている。
【0024】
また、1と2は上記各本体ケース3,4の外側面に沿設される補強板で、外形を本体ケース3,4と同一形状に形成したこれ等各補強板1,2の下側と上側には、上記本体フレーム3,4の各流入口3A,3A′、4A,4A′と流出口3B,3B′、4B,4B′に通じる通孔1A,1A′、2A,2A′及び1B,1B′、2B,2B′が夫々設けられ、更に、これ等補強板1,2と本体フレーム3,4の周縁には両補強板1,2と両本体ケース3,4を合せて締め付け固定する場合に用いる締付ネジ5…用のネジ孔1C…,2C…と、3C…,4C…が設けられている。
【0025】
更に図中、8と12は金属薄板を用いて全体を上記電解室空間Zの内部に嵌込むことができる大きさに形成した電極板で、これ等各電極板8と12の下側部と上側部にも上記本体フレーム3,4の各流入口3A〜4A′と流出口3B〜4B′に通じる通孔8A,8A′、12A,12A′及び8B,8B′、12B,12B′が設けられ、また、その一側縁には電源部を接続するための端子片8X,12Xが突設されていて、いずれか一方の電極板8又は12を陽極板とすると、他の電極板8又は12が陰極板と成るように構成されている。
【0026】
10は上記電極板8,12の間に介在されるスペーサーで、外形を上記電解室空間Zの内部に嵌込める大きさに形成したこのスペーサー10の中央は大きく開口10Hされ、且つ、全体が若干幅広(肉厚)に構成した略枠形状に形成されていて、その下側部と上側部に設けた内壁板10′,10′の四隅には、上記本体フレーム3,4の各流入口3A〜4A′と各流出口3B〜4B′に通じる流入通孔10A,10A′及び流出通孔10B,10B′が設けられている。
【0027】
次に、10Eと10Fは、上記スペーサー10の内壁板10′,10′に設けた左右の流入通孔10A,10A′及び流出通孔10B,10B′と、上記の開口10Hの間を結ぶガイド溝であって、左右の流入通孔10A,10A′と開口10Hの間を結ぶ左右のガイド溝10Eのうち、左側のガイド溝10E(図1と図2では裏面側のため見えない)は図3に示すようにスペーサー10の裏面側に設けられ、また、右側のガイド溝10Eは図1並びに図2に示すようにスペーサー10の表面側に設けられている。
【0028】
一方、上記左右の流出通孔10B,10B′と開口10Hの間を結ぶ左右のガイド溝10Fのうち、左側のガイド溝10Fは図1乃至図3に示すようにスペーサー10の表面側に設けられ、また、右側のガイド溝10F(図1乃至図3では裏側のため見えない)はスペーサー10の裏面側に設けられていて、被電解液の流入路と電解水の流出路が、スペーサー10の表裏に於いて左右対称に構成されている。
【0029】
また、10Sと10S′並びに10Tと10T′は、上記スペーサー10の下側と上側の各内壁板10′,10′の上面及び底面に形成した傾斜面で、図1と図2並びにこの傾斜面の部分を拡大して示した図5に於いて、スペーサー10の一側面(図面では表面側)の下側内壁板10′の上面には、その下側右側の流入通孔10A′に設けたガイド溝10Eから、左側に設けた流入通孔10Aの上側部に向けて斜め上方に傾斜する上り傾斜面10Sが形成され、他側面(図面では裏面側)には、その左側の流入通孔10Aに設けたガイド溝10Eから右側の流入通孔10A′の上側部に向けて斜め上方に傾斜する上り傾斜面10S′が、上記の上り傾斜面10Sと中間部で左右に交差するように形成されている。
【0030】
一方、スペーサー10の一側面(図面では表面側)の上側内壁板10′の底面には、その右側の流出通路10B′の下側部から、左側の流出通孔10Bに設けたガイド溝10Fに向けて斜め上側に傾斜する上り傾斜面10Tが形成され、他側面(図面では裏面側)の上側内壁板10′の底面には、左側の流出通路10Bの下側部から右側の流出通孔10B′に設けたガイド溝10F(図面では裏に隠れて見えない)に向けて斜め上側に傾斜する上り傾斜面10T′が、上記上り傾斜面10Tと中間部で左右に交差するように形成されている。
【0031】
次に、6A,6A′と6B,6B′は、上記一方の本体ケース3の各流入口3A,3A′と流出口3B,3B′に取付けた外部配管接続用の接続口であって、流入用の接続口6A,6A′からは流入孔6Eを通して被電解液が送り込まれ、流出用の接続口6B,6B′からは電解水が流出孔6Fを通って送り出される仕組に成っている。
【0032】
また、7,9,11,13は一方の本体フレーム3と一方の電極板8の間、この電極板8とスペーサー10の間、スペーサー10と他方の電極板12の間、並びに、この電極板12と他方の本体フレーム4との間に夫々介在するシール部材であって、打ち抜き形成が可能で、且つ、耐熱性を備えた薄いフッ素系ゴム板を用いて全体を上記電解室空間Zの内部に嵌込むことができる大きさに構成したこれ等のシール部材のうち、符号7,9,11で示した第1、第2、第3の各シール部材の中央部は大きく開口7H,9H,11Hされていて、第1のシール部材7の四隅には流入通孔7A,7A′と流出通孔7B,7B′が形成され、第2のシール部材9の下部と上部の対称位置には、流入通孔9Aと流出通孔9B′が形成されると共に、第3のシール部材11の下部と上部の対称位置には、流入通孔11A′と流出通孔11Bが形成されている。
【0033】
一方、第4のシール部材13の中央部は、上記他のシール部材と同様に大きく開口されているが、その四隅は上記流入及び流出の各口を塞じる閉塞片13X…が形成されており、且つ、他方の本体フレーム4の流入口4A,4A′と流出口4B,4B′はいずれも栓14A,14A′,14B,14B′によって塞がれている。
【0034】
従って、図示した実施例では、一方の本体フレーム3側に取付けた流入用接続口6A,6A′から電解室空間Z内に流入した被電解液を電気分解した後、その電解水を同じく一方の本体フレーム3側に取付けた流出用接続口6B,6B′から取出す仕組に成っているが、これは実施の一例であって、栓14A〜14B′の嵌込み位置を代えたり、上記第4のシール部材13の位置を代えたり、或は、各接続口6A〜6B′の取付位置を代えることによって、被電解液の流入方向と電解水の取出し方向を任意の方向に変更可能てあることは勿論である。
【0035】
更に図面に於いて、3T(図3、図4参照)と4Tは、上記各本体フレーム3,4の各内側外周面に環状に、且つ、鋭角状に突設形成した突起で、これ等の各突起3T,4Tは、上述した各部材を両本体フレーム3,4の内部に積層収納して締付ネジ5…で締付固定する時に、図4に示すように各本体フレーム3,4の内側に介在するシール部材7並びに13に喰い込んで、シール性能を向上する仕組に成っている。
【0036】
本発明に係る電解水生成装置用電解槽は以上述べた如き構成であって、締付ネジ5…の締付けによって2つの本体フレーム3,4の間に積層されて締付固定される電極板8,12とスペーサー10、並びに、シール部材7,9,11,13は、いずれも両本体フレーム3,4によって構成される電解室空間Zに収納できる大きさに形成され、且つ、これ等各電極板8,12とスペーサー10並びにシール部材7〜13には、本体フレーム3,4に設けた流入口3A,3A′,4A,4A′と、流出口3B,3B′,4B,4B′に通じる通孔8A〜8B′,12A〜12B′,7A〜7B′,9A,9B′,11A′,11Bが設けられているため、上記の各部材を両本体フレーム3,4間の電解室空間Z内に積層収納して、各ネジ5…で締付固定するだけで、各部材の外側を揃えたり位置決めしたりすることなく、内部に陽極と陰極の各電極板8,12を設け、且つ、被電解液の流入通路と電解水の流出通路を備えた電解水生成装置用の電解槽を組立てることができる。
【0037】
更に本発明では、図面に於いてスペーサー10の左右の流入通孔10A,10A′からは、その裏面と表面に設けたガイド溝10E,10Eを通ってスペーサー10の表裏両側から被電解液が流入され、また、左右の流出通孔10B,10B′からも、同じくその表面と裏面に設けたガイド溝10F,10Fを通ってスペーサー10の表裏両側から電解水が排出されるため、これ等流入と排出の各ルートが電解室空間Zの一側(一部)に片寄ることがなく、内部で均一に電気分解されて均一な濃度の電解水を生成することができる。
【0038】
また、スペーサー10の各流入通孔10A,10A′からガイド溝10E,10Eを通って流入する被電解液は、各ガイド溝10E,10Eより各上り傾斜面10S,10S′にガイドされながら電解室空間Z徐々にに送り出される一方、電解室空間Z内で電気分解された電解水は、各上り傾斜面10T,10T′にガイドされながら各ガイド溝10F,10Fを通って流出通孔10B,10B′に流出されるため、電解によって電解室空間Zに発生した次亜塩素酸ガスがエアーポケットに溜ることがなく、これ等各傾斜面10S,10S′,10T,10T′に案内されて各通路から順次電解槽1の外部に排出されるから、常に一定濃度の電解水を生成することができる。
【0039】
【発明の効果】
以上述べた次第で、本発明に係る電解水生成装置用電解槽によれば、両本体フレームの間に各部材を積層した後、両本体フレームを締付固定するだけで電解槽を簡単に組立てることができるため、組立ての機械化を可能にして製造コストを安くできる利点を発揮できるものであって、優れたシール性を備える点、並びに、一定濃度の電解水を生成できる点と相俟って、各種用途に対応できる極めて有益な電解槽を提供することができる。
【図面の簡単な説明】
【図1】本発明に係る電解水生成装置用電解槽の全体を分解して示した斜視図である。
【図2】本発明に係る電解水生成装置用電解槽の全体を分解して示した正面図である。
【図3】本発明の全体を拡大して示した断面図である。
【図4】本発明の要部を拡大して示した断面図である。
【図5】スペーサーの要部を拡大して示した斜視図である。
【符号の説明】
3,4 本体フレーム
3A,3A′,4A,4A′ 流入口
3B,3B′,4B,4B′ 流出口
3T,4T 突起
5 締付ネジ
7,9,11,13 シール部材
8,12 電極板
8A,8A′,12A,12A′ 通孔
10 スペーサー
10A,10A′ 流入通孔
10B,10B′ 流出通孔
10′ 内壁板
10S,10S′,10T,10T′ 傾斜面
10E,10F ガイド溝
Z 電解室空間
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention is used in the technical field of an electrolyzed water generation apparatus that can generate electrolyzed water by electrolyzing a liquid to be electrolyzed such as a saline solution. The present invention relates to a structure of an electrolytic cell suitable for use.
[0002]
[Prior art]
Instead of a conventional box-type electrolytic cell, the electrolytic cell is designed so that it can be used in all applications without reducing the total number of parts and increasing the number of parts even when specifications differ. As an electrolytic cell for a water generator, for example, there is an electrolytic cell having a structure as shown in Japanese Patent Application Laid-Open No. 6-339683.
[0003]
In this electrolytic cell, the left and right frame plates, the anode plate and the cathode plate are all formed in a substantially plate shape, and these members are laminated and tightened and fixed while inserting a sealing member therebetween, so that the inside thereof is internally fixed. The structure is such that an electrolytic cell having an electrolytic chamber and electrodes can be assembled.
[0004]
[Problems to be solved by the invention]
However, in the conventional electrolytic cell described above, when the left and right frame plates are fastened and fixed, the elastic sealing members are interposed and laminated while being inserted and fastened and fixed. There was a problem that the strength varied. In other words, since the elastic sealing member with elasticity is interposed and tightened, it may be overtightened or insufficiently tightened, and the tightening balance may not be constant, resulting in poor sealing performance and inconvenience such as water leakage. Was.
[0005]
In addition, when laminating and tightening each part, it is necessary to align the outside of each part, which makes the positioning work of each part troublesome and cumbersome. Was difficult to mechanize.
[0006]
Therefore, a technical problem of the present invention is to provide a good sealing property by tightening and fixing the left and right frame plates to be stacked and fixed and the electrode plates sandwiched between these frame plates with a fixed tightening balance. The present invention is to provide an electrolytic cell for an electrolyzed water generating apparatus, which is constructed so that the assembly operation is simple and the assembly operation can be easily mechanized.
[0007]
[Means for Solving the Problems]
Means taken by the present invention to solve the above technical problems are as follows.
[0008]
An inflow port and an outflow port are formed in an electrolytic cell with an anode and a cathode inside, and the electrolyzed liquid is electrolyzed before the electrolytic solution supplied into the electrolytic cell from the inflow port is discharged from the outflow port. An electrolyzer for an electrolyzed water generator configured to
[0009]
(1) The main body of the electrolytic cell is divided into two parts on the right and left sides, and the inlet and outlet are provided. While constituted by a symmetrical body frame formed in a body shape, the anode and the cathode are constituted by electrode plates of the same shape provided with through holes communicating with the inflow port and the outflow port, and these anode plates and The cathode plate was also stacked and housed inside the left and right body frames with a spacer provided with a through hole communicating with the inflow port and the outflow port in the middle, and these left and right body frames were stacked. The above-mentioned electrolytic cell is constituted by tightening and fixing the anode plate and the cathode plate so as to sandwich them from both sides. (Claim 1)
[0010]
(2) The anode plate and the cathode plate stacked with the spacer interposed therebetween are housed in the left and right frame bodies, and are fastened and fixed from both sides. A structure in which a sealing member is interposed between each of the cathode plates and between each of the anode plate, the cathode plate, and the spacer so as to be fastened and fixed. (Claim 2)
[0011]
(3) A fluorine rubber plate is used as a seal member. (Claim 3)
[0012]
(4) On the inner peripheral surfaces of the left and right main body frames, annularly formed acute-angled projections that bite into the inner seal member when tightened and fixed. (Claim 4)
[0013]
(5) The central portion of the spacer is largely opened with the inner wall plates left and right, and two inflow holes at the four corners of the lower and upper inner wall plates leading to the inflow port and two right and left outflow holes leading to the outflow port. A through hole is provided, and one of the two left and right inflow holes is communicated with the opening through a guide groove recessed on the surface side of the inner wall plate, and the other is also recessed on the back surface side of the inner wall plate. And the one of the two outflow holes on the left and right sides communicates with the opening through a guide groove recessed on the surface of the inner wall plate. The outflow hole communicates with the opening through a guide groove formed in the back surface of the inner wall plate. (Claim 5)
[0014]
(6) The upper surface of the inner wall plate provided on the lower side of the spacer is formed as an inclined surface which is inclined obliquely upward from the left and right guide grooves recessed on the front and back surfaces and crosses right and left in the middle, and The bottom surface of the inner wall plate provided on the front surface is formed as an inclined surface which is inclined obliquely upward toward the left and right guide grooves recessed on the front and back surfaces and crosses right and left in the middle. (Claim 6)
[0015]
{Circle around (1)} According to the means according to claim 1 described in the above (1), the main body of the electrolytic cell is constituted by two left and right main body frames formed in a bilaterally symmetrical substantially half-shell shape, and an anode plate and a cathode are provided. If the plates and the spacers are stacked and housed inside the left and right main body frames and fastened and fixed, an electrolytic cell having an electrolytic chamber therein and having an inflow passage and an outflow passage can be assembled. Therefore, there is no need to align or position the outsides of the electrode plates and spacers, so that assembly can be performed extremely easily and assembly can be mechanized.
[0016]
{Circle around (2)} Further, according to the means described in (1) above, if the left and right body frames formed in a substantially half-shell shape in cross section are tightened until their joint surfaces are completely adhered, the assembly of the electrolytic cell can be completed. Because it is completed, there is no room for over-tightening or under-tightening problems, and the entire body can be tightened and fixed in a well-balanced manner with a fixed tightening force, thus exhibiting excellent sealing performance without problems such as water leakage To be able to
[0017]
{Circle around (3)} According to the means according to claim 2 described in the above (2), when each member is tightened and fixed between the left and right frame bodies, a sealing member is interposed between the members and tightened. For fixing, it is possible to reliably prevent water leakage from between the members, while tightening until the joining surfaces of the left and right main body frames come into close contact even if a seal member is interposed between the members, With this, the tightening force is sufficient, so that the tightening force can always be stabilized even with the seal member interposed, and the seal member can be prevented from being damaged by the tightening.
[0018]
{Circle around (4)} According to the means according to claim 3 described in the above (3), by using a fluorine-based rubber plate as the seal member, the heat resistance at the contact portion of each electrode plate is improved, and It is also possible to improve workability by punching or the like.
[0019]
(5) According to the means of the fourth aspect described in the above (4), when each member is tightened and fixed between the left and right frame main bodies, the projection formed in the inner surface of each frame main body in an annular shape. Bites into the inner sealing member, so that the sealing performance of the electrolytic cell can be further improved.
[0020]
{Circle around (6)} According to the means according to claim 5 described in the above (5), the electrolyte to be fed from the inflow port to the electrolytic chamber space formed at the center of the spacer through the left and right inflow holes is the left and right. Through the guide grooves recessed on the front side and back side of the inflow hole, the water is sequentially fed from both the front and back sides of the spacer, and the electrolyzed water electrolyzed in the electrolysis chamber space is also the front side and back side of the left and right outflow holes. Since the spacer can be sequentially sent out from the front and back sides of the spacer to the outlet through the guide groove recessed on the side, the electrolyzed liquid is uniformly electrolyzed in the electrolyzed chamber space to generate electrolyzed water having a uniform concentration. In addition, it is possible to discharge (supply) the generated electrolytic water out of the electrolytic cell from the outlet with a uniform concentration.
[0021]
{Circle around (7)} According to the means according to claim 6 described in the above (6), hypochlorous acid generated during the electrolysis operation is gradually accumulated along the inclined surface formed on the inner wall plate without collecting in the air pocket. Since it is discharged, it is possible to generate a certain concentration of electrolyzed water and send it out.
[0022]
As described above, the technical problems described above can be solved by the means (1) to (6), and the problems of the conventional technology can be solved.
[0023]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of an electrolytic cell for an electrolyzed water generating apparatus according to the present invention will be described with reference to the drawings. FIG. 1 is an exploded perspective view showing the entirety of the present invention, FIG. FIG. 3 is an enlarged side sectional view showing the assembled state. In these drawings, 3 and 4 are divided into two right and left parts, and the lower and upper inlets 3A, 3A, respectively. 3A 'and 4A, 4A' and outlets 3B, 3B 'and 4B, 4B' are provided, and when they are combined together, the entire section is substantially half-shelled so that an electrolytic chamber space Z (see FIG. 3) can be formed therein. A left-right symmetric body frame formed in a body shape, and fine irregularities are formed on the front and back surfaces to reduce the amount and weight of the material and to increase the strength.
[0024]
Reference numerals 1 and 2 denote reinforcing plates provided along the outer surfaces of the main body cases 3 and 4, respectively. On the upper side, through holes 1A, 1A ', 2A, 2A' and 1B communicating with the inflow ports 3A, 3A ', 4A, 4A' and the outflow ports 3B, 3B ', 4B, 4B' of the body frames 3, 4, respectively. , 1B ', 2B, 2B' are provided respectively. Further, these reinforcing plates 1, 2 and both main body cases 3, 4 are tightened and fixed to the peripheral edges of the reinforcing plates 1, 2 and the main body frames 3, 4. , 2C... And 3C... 4C... For the tightening screws 5.
[0025]
Further, in the figure, reference numerals 8 and 12 denote electrode plates formed by using a thin metal plate so as to fit into the inside of the electrolytic chamber space Z. Also provided on the upper side are through holes 8A, 8A ', 12A, 12A' and 8B, 8B ', 12B, 12B' communicating with the respective inlets 3A-4A 'and outlets 3B-4B' of the main body frames 3, 4. In addition, terminal strips 8X and 12X for connecting a power supply section are protruded from one side edge thereof. If one of the electrode plates 8 or 12 is used as an anode plate, the other electrode plate 8 or 12X is used. Reference numeral 12 is a cathode plate.
[0026]
Reference numeral 10 denotes a spacer interposed between the electrode plates 8 and 12. The center of the spacer 10 whose outer shape is formed to have a size that can be fitted into the electrolytic chamber space Z has a large opening 10H, and the whole is slightly open. Each of the inlets 3A of the main body frames 3 and 4 is formed at the four corners of the inner wall plates 10 'and 10' provided on the lower side and the upper side thereof in a substantially frame shape configured to be wide (thick). 4A 'and inflow holes 10A, 10A' and outflow holes 10B, 10B 'communicating with the outlets 3B-4B'.
[0027]
Next, 10E and 10F are guides connecting between the left and right inflow through holes 10A, 10A 'and outflow through holes 10B, 10B' provided in the inner wall plates 10 ', 10' of the spacer 10 and the opening 10H. Among the left and right guide grooves 10E connecting the left and right inflow holes 10A, 10A 'and the opening 10H, the left guide groove 10E (not visible in FIGS. 1 and 2 because it is on the back side) is illustrated. The guide groove 10E on the right side is provided on the front side of the spacer 10 as shown in FIGS. 1 and 2.
[0028]
On the other hand, among the left and right guide grooves 10F connecting between the left and right outflow holes 10B and 10B 'and the opening 10H, the left guide groove 10F is provided on the surface side of the spacer 10 as shown in FIGS. Further, the right guide groove 10F (not shown in FIGS. 1 to 3 because it is the back side) is provided on the back side of the spacer 10, and the inflow path of the electrolytic solution and the outflow path of the electrolytic water are formed in the spacer 10. It is configured symmetrically on both sides.
[0029]
10S and 10S 'and 10T and 10T' are inclined surfaces formed on the upper and lower surfaces of the inner wall plates 10 'and 10' on the lower and upper sides of the spacer 10, respectively. In an enlarged view of FIG. 5, the upper surface of the lower inner wall plate 10 ′ of one side surface (the front surface side in the drawing) of the spacer 10 is provided in the lower right inflow hole 10 A ′. From the guide groove 10E, an upwardly inclined surface 10S which is inclined obliquely upward toward the upper part of the inflow hole 10A provided on the left side is formed, and on the other side surface (the back side in the drawing), the left inflow hole 10A is formed. An upwardly inclined surface 10S 'which is inclined obliquely upward from the guide groove 10E provided at the upper side of the right inflow hole 10A' is formed so as to intersect the above-described upwardly inclined surface 10S in the middle part on the left and right. ing.
[0030]
On the other hand, on the bottom surface of the upper inner wall plate 10 'on one side surface (the front surface side in the drawing) of the spacer 10, a guide groove 10F provided in the left outflow hole 10B is formed from the lower portion of the right outflow passage 10B'. An upwardly inclined surface 10T that is inclined upward and diagonally upward is formed, and the bottom surface of the upper inner wall plate 10 'on the other side surface (the back surface side in the drawing) is formed from the lower part of the left outflow passage 10B to the right outflow hole 10B. The upwardly inclined surface 10T ', which is inclined obliquely upward toward the guide groove 10F (hidden in the drawing, hidden behind), is formed so as to intersect the upwardly inclined surface 10T left and right at an intermediate portion. I have.
[0031]
Next, 6A, 6A 'and 6B, 6B' are connection ports for connecting external piping attached to the inlets 3A, 3A 'and the outlets 3B, 3B' of the one main body case 3, Electrolyte is fed from the connection ports 6A and 6A 'through the inlet 6E, and electrolytic water is sent out from the connection ports 6B and 6B' through the outlet 6F.
[0032]
Reference numerals 7, 9, 11, and 13 denote between the one main body frame 3 and the one electrode plate 8, between the electrode plate 8 and the spacer 10, between the spacer 10 and the other electrode plate 12, and between the one electrode frame 8 and the other electrode plate 12. 12 is a seal member interposed between the other body frame 4 and the other main body frame 4. The seal member is formed of a thin fluorine-based rubber plate that can be formed by punching and has heat resistance. Among these seal members configured to have a size that can be fitted in the central portions of the first, second, and third seal members indicated by reference numerals 7, 9, and 11, large openings 7H, 9H, and 11H, inflow holes 7A, 7A 'and outflow holes 7B, 7B' are formed in the four corners of the first seal member 7, and the lower and upper symmetrical positions of the second seal member 9 are The inflow through-hole 9A and the outflow through-hole 9B 'are formed, and the third The symmetrical positions of the lower and upper sealing member 11, the inflow hole 11A 'and the outlet hole 11B is formed.
[0033]
On the other hand, the central part of the fourth seal member 13 is largely opened like the other seal members, but the four corners are formed with closing pieces 13X for closing the inflow and outflow ports. The inlets 4A, 4A 'and the outlets 4B, 4B' of the other main body frame 4 are all closed by plugs 14A, 14A ', 14B, 14B'.
[0034]
Therefore, in the illustrated embodiment, after the electrolytic solution flowing into the electrolytic chamber space Z from the inflow connection ports 6A and 6A 'attached to the one main body frame 3 side is electrolyzed, the electrolytic water is also used for the other one. This is a mechanism for taking out from the outflow connection ports 6B, 6B 'attached to the main body frame 3, but this is an example of the embodiment, and the fitting position of the plugs 14A to 14B' is changed, By changing the position of the seal member 13 or changing the mounting position of each of the connection ports 6A to 6B ', it is possible to change the inflow direction of the electrolytic solution and the removal direction of the electrolytic water to any directions. Of course.
[0035]
Further, in the drawings, 3T (see FIGS. 3 and 4) and 4T are projections formed on the inner peripheral surfaces of the main body frames 3 and 4 in a ring shape and at an acute angle, respectively. Each of the projections 3T, 4T is provided with a corresponding one of the main body frames 3, 4 as shown in FIG. It is a mechanism for improving the sealing performance by biting into the sealing members 7 and 13 interposed inside.
[0036]
The electrolytic cell for an electrolyzed water generating apparatus according to the present invention is configured as described above, and is an electrode plate 8 which is laminated between two main body frames 3 and 4 and fastened and fixed by tightening the tightening screws 5. , 12, the spacer 10, and the seal members 7, 9, 11, 13 are all formed in a size that can be accommodated in the electrolytic chamber space Z constituted by the two main body frames 3, 4. The plates 8, 12 and the spacer 10 and the sealing members 7 to 13 communicate with the inlets 3A, 3A ', 4A, 4A' provided in the body frames 3, 4, and the outlets 3B, 3B ', 4B, 4B'. Since the through holes 8A to 8B ', 12A to 12B', 7A to 7B ', 9A, 9B', 11A ', and 11B are provided, the above-described members are connected to the electrolytic chamber space Z between the main body frames 3 and 4. Stacked inside and tightened with each screw 5 ... The electrode plates 8 and 12 of the anode and the cathode are provided inside, and the inflow passage of the liquid to be electrolyzed and the outflow passage of the electrolyzed water are provided only by fixing, without aligning or positioning the outside of each member. The electrolytic cell for the electrolyzed water generator can be assembled.
[0037]
Further, in the present invention, the electrolyte flows from the front and back sides of the spacer 10 through the guide grooves 10E and 10E provided on the back surface and the front surface of the spacer 10 from the left and right inflow holes 10A and 10A 'of the spacer 10 in the drawing. Electrolyzed water is also discharged from the left and right sides of the spacer 10 from the left and right outflow holes 10B and 10B 'through the guide grooves 10F and 10F also provided on the front and back surfaces thereof. Each discharge route is not biased to one side (part) of the electrolytic chamber space Z, and is uniformly electrolyzed inside to generate electrolyzed water having a uniform concentration.
[0038]
The electrolyzed liquid flowing through the guide grooves 10E and 10E from the respective inlet holes 10A and 10A 'of the spacer 10 is guided by the respective upwardly inclined surfaces 10S and 10S' from the respective guide grooves 10E and 10E while the electrolysis chamber is being guided. While being gradually sent out in the space Z, the electrolyzed water electrolyzed in the electrolysis chamber space Z passes through the guide grooves 10F, 10F while being guided by the upwardly inclined surfaces 10T, 10T ′, and flows out through holes 10B, 10B. , The hypochlorous acid gas generated in the electrolysis chamber space Z by the electrolysis does not accumulate in the air pockets, but is guided by these inclined surfaces 10S, 10S ', 10T, 10T' to each passage. , Water is sequentially discharged to the outside of the electrolytic cell 1, so that electrolytic water having a constant concentration can always be generated.
[0039]
【The invention's effect】
As described above, according to the electrolytic cell for an electrolyzed water generating apparatus according to the present invention, after each member is laminated between the two main body frames, the electrolytic cell is easily assembled simply by tightening and fixing the two main body frames. Therefore, it is possible to exhibit an advantage that the manufacturing cost can be reduced by enabling the mechanization of assembly, and in combination with the point that it has an excellent sealing property and that it can generate electrolytic water of a certain concentration. Thus, it is possible to provide an extremely useful electrolytic cell capable of coping with various uses.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view showing an entire electrolytic cell for an electrolyzed water generating apparatus according to the present invention.
FIG. 2 is an exploded front view of the entire electrolytic cell for an electrolyzed water generating apparatus according to the present invention.
FIG. 3 is an enlarged sectional view showing the entirety of the present invention.
FIG. 4 is an enlarged sectional view showing a main part of the present invention.
FIG. 5 is an enlarged perspective view showing a main part of a spacer.
[Explanation of symbols]
3, 4 Body frame 3A, 3A ', 4A, 4A' Inlet 3B, 3B ', 4B, 4B' Outlet 3T, 4T Projection 5 Tightening screw 7, 9, 11, 13 Seal member 8, 12 Electrode plate 8A , 8A ', 12A, 12A' Through hole 10 Spacer 10A, 10A 'Inflow hole 10B, 10B' Outflow hole 10 'Inner wall plates 10S, 10S', 10T, 10T 'Inclined surface 10E, 10F Guide groove Z Electrolytic chamber space

Claims (6)

内部に陽極と陰極を設けた電解槽に流入口と流出口を形成し、流入口から電解槽の内部に供給した被電解液を流出口から排出する迄の間に、被電解液を電気分解するように構成した電解水生成装置用の電解槽であって、
上記電解槽の本体を、左右2つに分割し、且つ、上記の流入口と流出口を設けると共に、双方を合わせると内部に電解室空間を形成できるように全体を断面略半殻体形状に形成した左右対称の本体フレームによって構成する一方、上記の陽極と陰極を上記の流入口と流出口に通じる通孔を設けた同じ形状の電極板によって構成し、これ等の陽極板と陰極板を同じく流入口と流出口に通じる通孔を設けたスペーサーを中間に介在した状態で上記左右の本体フレームの内部に積層して収納し、且つ、これ等左右の本体フレームを上記積層した陽極板と陰極板を両側から挟圧するように締付固定することによって、上記の電解槽を構成したことを特徴とする電解水生成装置用電解槽。
An inflow port and an outflow port are formed in an electrolytic cell with an anode and a cathode inside, and the electrolyzed liquid is electrolyzed before the electrolytic solution supplied into the electrolytic cell from the inflow port is discharged from the outflow port. An electrolyzer for an electrolyzed water generator configured to
The main body of the electrolytic cell is divided into two parts, left and right, and the above-mentioned inlet and outlet are provided. When both are combined, the whole is formed into a substantially half-shell shape so that an electrolytic chamber space can be formed inside. While being constituted by the formed symmetrical body frame, the anode and the cathode are constituted by electrode plates of the same shape provided with through holes communicating with the inflow port and the outflow port, and these anode plate and cathode plate are formed. Similarly, a spacer provided with a through hole communicating with the inflow port and the outflow port is stacked and housed in the left and right main body frames with the spacer interposed therebetween, and the anode plate in which the left and right main body frames are stacked is described above. An electrolytic cell for an electrolyzed water generator, wherein the electrolytic cell is constituted by tightening and fixing the cathode plate so as to pinch it from both sides.
中間にスペーサーを介在した状態に積層した陽極板と陰極板を、左右のフレーム体の内部に収納してこれを両側から締付固定するに当って、左右の本体フレームと陽極板及び陰極板の各間、並びに、これ等陽極板及び陰極板とスペーサーの各間の夫々にシール部材を介在して締付固定するように構成したことを特徴とする請求項1記載の電解水生成装置用電解槽。The anode plate and the cathode plate laminated with the spacer interposed in the middle are housed in the left and right frame bodies and tightened and fixed from both sides. 2. The electrolyzed water for an electrolyzed water generating apparatus according to claim 1, wherein a sealing member is interposed between each of the anode plates and between each of the anode plate and the cathode plate, and the spacer. Tank. シール部材として、フッ素系ゴム板を用いたことを特徴とする請求項2記載の電解水生成装置用電解槽。The electrolytic tank for an electrolyzed water generator according to claim 2, wherein a fluorine-based rubber plate is used as the seal member. 左右の本体フレームの内側外周面に、締付固定する時に内側のシール部材に喰い込む鋭角状の突起を環状に連続形成したことを特徴とする請求項2又は3記載の電解水生成装置用電解槽。The electrolysis for an electrolyzed water generating apparatus according to claim 2 or 3, wherein acute-angled projections which bite into the inner seal member when tightened and fixed are formed continuously on the inner outer peripheral surfaces of the left and right main body frames. Tank. スペーサーの中央部を上下に内壁板を残した状態で大きく開口し、下部と上部の内壁板の四隅に流入口に通じる左右2つの流入通孔と、流出口に通じる左右2つの流出通孔を設け、これ等左右2つの流入通孔のうちいずれか一方を上記内壁板の表面側に凹設したガイド溝を通して上記の開口に連通し、他方を同じく内壁板の裏面側に凹設したガイド溝を通して上記の開口に連通すると共に、上記左右2つの流出通孔のうち、一方の流出通孔を上記内壁板の表面側に凹設したガイド溝を通して上記の開口に連通し、他方の流出通孔を上記内壁板の裏面に凹設したガイド溝を通して上記の開口に連通せしめたことを特徴とする請求項1又は2記載の電解水生成装置用電解槽。The central part of the spacer is largely opened with the inner wall plate left and right at the upper and lower sides, and two left and right inflow holes leading to the inflow port and two left and right outflow holes leading to the outflow port are provided at the four corners of the lower and upper inner wall plates. One of these two left and right inflow holes is communicated with the opening through a guide groove recessed on the surface side of the inner wall plate, and the other is also recessed on the back surface side of the inner wall plate. And one of the two left and right outflow holes communicates with the opening through a guide groove recessed on the surface side of the inner wall plate, and the other outflow hole 3. The electrolytic cell for an electrolyzed water generating apparatus according to claim 1, wherein the opening is communicated with the opening through a guide groove formed in the back surface of the inner wall plate. スペーサーの下側に設けた内壁板の上面を、表裏両面に凹設した左右のガイド溝から夫々斜め上方に向けて傾斜して中間で左右にクロスする傾斜面に形成すると共に、上側に設けた内壁板の底面を、表裏両面に凹設した左右のガイド溝に向けて夫々斜め上方に向けて傾斜して中間で左右にクロスする傾斜面に形成したことを特徴とする請求項5記載の電解水生成装置用電解槽。The upper surface of the inner wall plate provided on the lower side of the spacer is formed on the upper surface while being formed diagonally upward from the left and right guide grooves recessed on the front and back surfaces and crossing right and left in the middle. 6. The electrolysis according to claim 5, wherein the bottom surface of the inner wall plate is formed as an inclined surface which is inclined obliquely upward toward the left and right guide grooves formed on both front and rear surfaces and crosses right and left at the middle. Electrolyzer for water generator.
JP34709599A 1999-12-07 1999-12-07 Electrolyzer for electrolyzed water generator Expired - Fee Related JP3583329B2 (en)

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JP5980524B2 (en) * 2012-02-27 2016-08-31 株式会社バンテック Electrolytic chamber, electrolytic cell unit, electrolytic cell stack, and hydrogen generator
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