JP3565386B2 - Hyuze secondary short-circuit prevention mechanism - Google Patents

Hyuze secondary short-circuit prevention mechanism Download PDF

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JP3565386B2
JP3565386B2 JP31202996A JP31202996A JP3565386B2 JP 3565386 B2 JP3565386 B2 JP 3565386B2 JP 31202996 A JP31202996 A JP 31202996A JP 31202996 A JP31202996 A JP 31202996A JP 3565386 B2 JP3565386 B2 JP 3565386B2
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male terminal
fuse
pressing contact
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JPH09204872A (en
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悟郎 中村
健次 村松
直樹 松岡
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Yazaki Corp
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Yazaki Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、自動車等の電気回路に用いられるヒユーズの二次短絡防止機構に関し、とくに溶断部が溶断した後に、該溶断部を保持する各保持片相互の接触により二次短絡を防止するための改良されたヒユーズの二次短絡防止機構に関する。
【0002】
【従来の技術】
自動車等のワイヤーハーネス接続用コネクタに適用される一般的なヒユーズの概要構成を図8、図9および図10に基づいて説明する。ヒユーズ50は、所要形状に形成されたヒユージブルリンク51と、該ヒユージブルリンク51を内部に組み込むとともに、図示しない高密度多極コネクタに着脱自在に装着して端子接続を可能にした絶縁製のハウジング61とによつて構成される。
【0003】
このヒユージブルリンク51は、対向する1対の雌端子部52,52を有し、該各雌端子部52の非対向面側にそれぞれの各係止片53が切り起こされている。そして、れらの各非対向面側から比較的細い幅で上方に延出されたそれぞれの各保持片54を屈曲して相互に連結させ、該連結部分の中間部に許容溶断容量に見合った細い幅に設定される溶断部55が形成されている。
【0004】
このハウジング61は、相互に対向する一方の内壁面の下半部側で、各雌端子部52を受容するために絶縁隔壁64によつて区分され、それぞれに雄端子への挿入開口63を備えた1対の端子収納部62,62と、各係止片53を係止させるための係止溝65がそれぞれ形成されている。
【0005】
また、該内壁面の上半部側には、溶断室66内で、各係止片53を案内するための突出端部が傾斜面67aにて形成された1対のガイド溝67,67を形成してあり、上部開口には、蓋部材68が嵌挿されている。
【0006】
このハウジング61に対するヒユージブルリンク51の組み込みは、適当な挿入治具等を用いてハウジング61の上方開口側から、ヒユージルリンク51の各係止片53を各ガイド溝67に沿わせて押し込んで、該ハウジング61内にヒユージブルリンク51を組み込んでいる。即ち、このように押し込むことで、1対の雌端子部52,52が正しい姿勢で対応する各端子収納部62内に臨ませられる。
【0007】
次に、挿入操作の進行に伴って各係止片53が各傾斜面67aによつて内側へ押圧蓄勢される。その後、各雌端子部52が各端子収納部62内にそれぞれ受容された時点では、各係止片53が押圧状態から復元し、各係止溝65内に係止されて組み込みを完了する。
【0008】
上記構成によるヒユーズ50は、図示しない高密度多極コネクタの装着部内に突出されている各雄端子部に対して挿入開口63を通して各雌端子部52が嵌挿される。この使用状態で、付帯する回路装置に許容値以上の電流が流れたときには、溶断部55がジユール熱によつて融解され、回路を絶って装置の安全性を確保するものである。
【0009】
【発明が解決しようとする課題】
しかしながら、上記従来のヒユーズ50の場合には、自動車等のように極めて振動、衝撃等の激しい場所で使用されると、溶断部55の融解後に、図10に示されるごとく、該溶断部55の融解によつて支えを失った各支持片54が、振動或いは衝撃等で互いに内方に傾いて図10のa−bにおいて再度接触する恐れがあり、これらが互いに接触して二次短絡事故を発生することになる。
【0010】
このような二次短絡事故の発生を防止するために、例えば、実開昭64−33146号等に開示されているようなヒユーズが提案されている。しかし、このヒユーズに係る二次短絡防止構造は、その構成が比較的複雑であり、信頼性およびコスト面で課題を残している。
【0011】
本発明の目的は、上記従来の課題を解消するためになされたものであり、溶断部の溶断後の保持片相互の接触による二次短絡事故の発生を簡単な構造によつて防止し得るようにしたヒユーズの二次短絡防止機構を提供することにある。
【0012】
【課題を解決するための手段】
本発明の上記目的は、本発明の第1の構成である、長手方向一端が雄端子部と係合して電気接続される雄端子受容部を形成し、他端が可溶導体によりもう一方の他端と接続してヒユーズ溶断部を形成する1対の雌端子部と、これらの雌端子部を収容するとともに前記雌端子部を遊嵌状態で左右に離置するために垂直方向に延びる絶縁隔壁を備えたハウジングとから構成され、それぞれの雄端子受容部が長手方向に沿って上下2箇所で段違いに対向して隆起する押圧接触部分を有し、上方の押圧接触部分がそれぞれ前記絶縁隔壁に向けられており、かつ少なくとも一方の押圧接触部分が弾性を有しているヒユーズの二次短絡防止機構によつて達成することができる。
【0013】
本発明の第1の構成によるヒユーズの二次短絡防止機構は、ハウジングの雄端子受容部に雄端子が雄端子受容部内にその長手方向に沿って上下2箇所に対向して隆起する弾性押圧接触部分間に挿入され、2つの隆起部分により段違いに左右から支持されている。そして雄端子受容部は弾性押圧接触部分の隆起部分によりその上方部分がハウジングの外側に回動する力を受けてハウジングの絶縁隔壁と平行に該ハウジング内に収納されている。過電流の通電によりヒユーズ溶断部が溶断した時、雄端子受容部間の均衡が崩れるので、各雄端子受容部は前記ハウジングの外側に回動する力により上方部分が外側に向かって枢動する。これにより溶断された溶断部間の間隔は広がり、これらの溶断部が振動等を受けた際、再接触して二次短絡を生じる危険が回避される。
【0014】
本発明の1つの好ましい実施の形態によると、前記押圧接触部分上方の部分が弾性突起であり、下方の部分が弾性ばね部材から成る突起から構成されている。この事により、ヒューズの溶断時における雌端子部の回動力が高まると同時に雄端子部の嵌入が一層容易になる。
【0015】
本発明のもう1つの好ましい実施の形態によると、前記押圧接触部分の上方の部分が両持ち板ばねであり、下方の部分が、雌端子受容部に固定された下端部を有する片持ち板ばねから構成されており、上記好適実施態様における効果に加えて、特に下方の押圧接触部分の上端が長さ方向に延びて変形可能であるために、雄端子を僅かな押圧力で容易に差し込むことが可能となり、同時に雌端子部の弾性偏倚力も低下するので、溶断後の雌端子部の回転も柔軟性を帯び溶断による反動も小さく抑えることが可能となる。
【0016】
ハウジングの絶縁隔壁は下方部分の幅が上方部分の幅より細く形成されて、ヒューズ溶断部の溶断時に前記雄端子受容部を枢動可能ならしめるスペースを確保している。これにより雄端子受容部分が外側に向かって枢動するときその下方部分が内側に枢動し易くなり、本発明の機構の効果がより高められる。
【0017】
また、上記目的は本発明の第2の構成である、長手方向一端が雄端子と係合して電気接続される雄端子受容部を形成し、他端が可溶導体によりもう一方の他端と接続してヒユーズ溶断部を形成する1対の雌端子部材と、これらの雌端子部材を収容するとともに前記雌端子部材を左右に離置するために垂直方向に延びる絶縁隔壁を備えたハウジングとから成る自動車等の電気回路に用いられるヒユーズの二次短絡防止機構において、前記絶縁隔壁が、ハウジング下部に向けてその中心軸平面に近接する空所を有しており、それぞれの雄端子受容部が、長手方向に沿って上下2箇所で段違いに対向して隆起する押圧接触部分を有し、上方の押圧接触部分が、それぞれ前記絶縁隔壁と反対側に向けられると共に、その上端部を該絶縁隔壁の傾斜面に摺動可能に弾性接触する自由端と成した片持ち板ばねを形成しており、下方の押圧接触部分が、前記雄端子受容部と一体の接触部分を形成しており、発熱による前記ヒューズ溶断部の溶断により、一対の雌端子部材が分離されるや否や、前記上方の押圧接触部分が、前記雄端子受容部全体を、挿入された雄端子に対して弾性反発力を発生し、前記下方の押圧接触部分の上角部を支点として前記隔壁の傾斜面に向けて前記空所を閉止するように枢動可能と成した事を特徴とするヒユーズの二次短絡防止機構に依っても達成することが出来る。
【0018】
上記した構成によると、ハウジング内に装着された雄端子受容部に雄端子過電流の通電によりヒユーズ溶断部が溶断すると、雄端子受容部間に作用していた左右の雄端子と絶縁隔壁との間に作用する上方の各押圧接触部分の弾性力に起因する張力均衡が崩れ、各雄端子受容部は下方の押圧接触部分の上角部を上方の受容部との間に存在する段差により実質的な枢支点として作用させて互いに下端を近接する方向に空所を閉じるように枢動し、その結果、上方の溶断部分は互いに外側に向かって離間する方向に枢動する。これにより溶断された溶断部間の間隔は広がり、これらの溶断端部が振動等を受けた際、左右の雄端子受容部は上方の各押圧接触部分の大きな弾性力で絶縁隔壁の傾斜面に押接され、溶断端部が再接触して二次短絡を生じると言った危険性を一層確実に回避される。
【0019】
また、かかる構成を備えた本発明の好ましい1つの実施の形態によると、前記上方の押圧接触部分が雄端子との接触点を形成すると同時に作用力点となる頂部を有する山形縦断面形状であり、前記下方の押圧接触部分が前記頂部の下方で上辺が雄端子との広範な接触面を形成する台形縦断面形状である。このような構成により雄端子はその付け根に近い部分で広い接触面積が得られるので導電性が良好となり、接触不良による発熱等の事故が避けられる。
【0020】
更に、もう1つの好ましい実施の形態によると、前記雄端子受容部の前記絶縁隔壁に押接可能な内側面が、1枚の可溶導体金属板を折り返して成形された2重板で構成され、前記上方の押圧接触部分が、内側の板を長手方向に沿って打抜いた細長折曲片であり、かつその自由端である上端部が、外側の板に穿設された切欠き部を貫通して前記絶縁隔壁の傾斜面と摺動可能に弾性接触している。このような構成により、打ち抜き工程を1回で済ませることが可能となり、製造工程の合理化が計られる。また、比較的高価な使用材料の節約も行える。
【0021】
また、同様にもう1つの好ましい実施の形態によると、前記雄端子受容部の前記絶縁隔壁に押接可能な内側面が、1枚の可溶導体金属板を折り返して成形された2重板で構成され、外側の板には、その長手方向に沿って打抜かれかつ前記押圧接触部分と実質的に平行に延びる細長折曲片である弾性支持片が、その自由端を前記絶縁隔壁の傾斜面と弾性接触して伸びている。かかる弾性支持片を設けたことにより、一対の雄端子受容部と絶縁隔壁下端部との非溶断時における離間間隔が確保され、溶断時における雄端子受容部の枢動に対して弾性緩衝作用を付与し、溶断した各ヒュージブルリンクの枢動に対する反跳を防止し二次接触を確実に防止している。
【0022】
【発明の実施の形態】
以下に、本発明に係るヒユーズの二次短絡防止機構の第1の構成に関わる実施の形態を図1、図2および図3に基づいて説明する。図1は本実施の形態による二次短絡防止機構を適用したヒユーズの概要構成を示す斜視図、図2は二次短絡防止機構を構成する雄端子受容部の縦断面図、図3は図1のヒューズを組み立てた状態における縦断面図である。
【0023】
図1ないし図3に示すように、本実施の形態のヒユーズ10は、所要形状に形成したヒユージブルリンク11と、該ヒユージブルリンク11を内部に組み込むとともに、高密度多極コネクタ(図2および図3に1本の端子ピンの1部分のみを示す)に着脱自在に装着して端子接続を可能にしたプラスチックの如き電気絶縁材料製のハウジング31とによつて構成される。
【0024】
このヒユージブルリンク11は対向する1対の雌端子部材20,20を備え、該各雄端子受容部12の非対向面側にそれぞれの各係止片13が上向きに切り起こして形成されている。
【0025】
また、各雌端子部12の非対向面側からは、上方に延設された保持片14が設けられている。この各保持片14は上方の屈曲部分15を介して内側へ屈曲された先端部分16とからなつている。この各保持片14の先端部分16,16間が溶断容量に見合った細い幅に設定されかつ錫チツプを備えた溶断部17で連結されている。
【0026】
ハウジング31は角筒状を成しており、かつ、内部の対向する一方の内壁面の下半分部側で、各雄端子受容部12を受容するための1対の離隔された端子収納部32を確保するために、上半部側にまで達する垂直な絶縁隔壁34によつて区画されている。また、図3に見られるように、1対の端子収納部32は、雄端子40の挿入開口33が底部に穿設されており、各係止片13をハウジング内壁に係止させるために、下底面側から上方に向けて連続する係止溝35が形成されている。
【0027】
図2に示すごとく、使用に際し、雄端子40が下端の挿入開口33から挿入され、かつ図示していないがハウジング31に対してソケット或いはブッシュの如き取付具によりしっかりと固定され、かつ雄端子受容部12の内部に挿入される。この雄端子は雄端子受容部内で上下2箇所で段違いに互いに対向して隆起する押圧接触部分41および42により支持される。上方部分に配置された押圧接触部分41は、垂直に上方に延びる絶縁隔壁34に向けて中央部が隆起しており、また雄端子受容部の1部分と一体に打ち出された両持ち板で形成されており、かつ他方で雄端子40の直径的に対向する面に接触している。
【0028】
この上方部分に配置された押圧接触部分41は、それ自体弾性を有している事が雄端子挿入の際の摩擦抵抗を考えると好ましいが、特に弾性を備えている必要は無く、作用時に雄端子に対する枢支点の機能が果たせれば良いからである。
【0029】
前記押圧接触部分41より下方に配置されるもう1つの押圧接触部分42は、例えば、下端部が雄端子受容部の下端に固定された隆起部分を有する片持ち板ばね部材により実施される。この構成において、溶断部17が融解すると直ちに両持ち支持の弾性押圧接触部分41と片持ち支持の板ばね部材の接触部分42は図2のA点を支点とし、かつB点を力点として雄端子受容部12をZ方向、すなわち、ハウジング31内では雄端子受容部12の上方端を外側に回転させようとする力を働かす。
【0030】
前記の回転力を受けたときに、雄端子受容部12の下方端はハウジング31の絶縁隔壁34の方向に移動する。この移動を受容するために、絶縁隔壁34の下方端34aは上方端34bより小径に形成されており、雌端子部材20の下端が僅かに回転するスペースを確保している。従って、ヒュージブルリンク11全体からみると、溶断部の融解により両方の雌端子部材が個別に相反する方向の回転運動が同時に生じ、両者は拡開状態において停止することとなり、左右の保持片14の先端aおよびbは永久的に接触する恐れが無くなり二次短絡は回避されることとなる。
【0031】
本実施形態の場合、ハウジング31に対するヒユージブルリンク11の組み込みは、適当な挿入治具等を用い、ハウジング31の上方開口側から、ヒユージブルリンク11の各係止片13を各ガイド溝37(図3)に沿わせて押し込む。その後、ハウジング31の上部を蓋体36で覆って密閉するが、各雄端子受容部12が各端子収納部32内にそれぞれ受容された時点では、各係止片13が押圧状態から復元され、各係止溝35内に係止される。この係止片13は雌端子部材20の雄端子受容部12に雄端子40が挿入される際にフュージブルリンク11が上方に押し抜けるのを防止している。
【0032】
本実施形態によるヒユーズ10を用いた端子間接続について簡単に述べると、図示しない高密度多極コネクタの装着部内に突出されている各雄端子に対して、挿入開口33を通して各雌端子部12を接続させて使用される。そして、この使用状態で該当する回路装置に許容値以上の電流がながれたときには、溶断部17がジユール熱によつて融解され、回路を絶って装置の安全性を確保するのである。
【0033】
次いで、図4乃至図7を参照して本発明の第2の構成に関わる1つの実施の形態を説明する。なお、参照符号は上記した第1の構成に関わる実施の形態に使用された部材と共通のものは説明を理解し易くするためにそれぞれ100を付け加えた番号を使用している。
【0034】
図4は、本実施形態によるヒューズ110の二次短絡防止機構において、ヒュージブルリンク111をハウジング131内に組み込んだ状態を示す縦断面図である。図5は、図4の二次短絡防止機構の通常の、すなわちヒューズ溶断前の、使用状態における部分縦断面図であり、雄端子140を雌端子部材120内に挿入されている。図6は、ヒューズ溶断時における図4と同様の二次短絡防止機構の縦断面図であり、ヒュージブルリンク保持片114の先端部分116における溶断部117はaおよびbの2つの部分に分離されている。図7は、図6の状態の部分拡大縦断面図であり、雌端子部材120がハウジング131内で枢動した状態が示されている。
【0035】
図4において、上方に向かって垂直に伸びる一対の細長い帯状の保持片114の上方部分を屈曲部分115を介して水平方向に先端部分116を突き合わせ、錫ブロックと共に溶接して繋ぎ合わせて加熱溶断部117を形成したU字形の上方部分と、この上方部と一体的に一枚の熱可溶性金属板から打ち抜かれ、かつ箱型筒状に折曲成形された一対の雄端子受容部112を下方部に有するヒュージブルリンク111が、ハウジング131の内部に組み込まれた状態で示されている。なお、このヒュージブルリンク111は本発明においては雌端子部材120を実質的に形成している。
【0036】
そして図4においては、この雌端子部材120が雄端子140を未だ受け入れていない状態であり、ハウジング内部の下方部分を絶縁隔壁134に依って縦方向に均等に分割するように画成された2つの端子収納部132内に左右一対の雄端子受容部112が収容された状態を示している。ヒュージブルリンク111は上方よりハウジング131の左右の内壁に穿設された対向する一対のガイド溝137に誘導されながら端子収納部内に位置付けられるが、その際、雄端子受容部112の保持片114が同一垂直平面内に連成される方形の外壁112bの上部において外側に向かって斜め上方に切り起こされた係止片113が、ハウジング内壁に対向して垂直方向に凹設された係止溝135に嵌合しかつハウジング内方に迫り出したハウジング突縁131aの下側においてハウジングからの引き抜けを防止するために係合している。最後に、ハウジング131の開放上部に蓋体136を被嵌させることで組み立ては完成する。
【0037】
ハウジング131の内部構造に関しては図5に詳しく示されるように、係止溝135に向かい合ってハウジング131の概ね半分の高さに迄垂直に延びる絶縁隔壁134の傾斜面134aが形成されており、この傾斜面134aは、その中心軸平面Vに対して隔壁の中央部分から下端部分にかけてその厚みを徐々に減少するよう内傾しており、上記雄端子受容部112の絶縁隔壁134と直接向かい合う内壁112aとの間に鋭角三角形断面の空所146を形成している。この空所146の頂角αは矢印により図5および図7に示されている。この頂角αは後に詳細に説明するが、ヒューズ溶断時に雌端子部材120が左右に分離されてそれぞれ反対方向に枢動する際の枢動角度と同一である。
【0038】
次に、雌端子部材120の雄端子受容部112の構成および作用に就いて図5および図7に沿って説明すると、それぞれの雄端子受容部112は、長手方向に沿って上下2箇所で段違いに対向して隆起する押圧接触部分141および142を有している。上方の押圧接触部分142は、それぞれ前記絶縁隔壁134と反対側に突出しており、ハウジング131の挿入開口133を通って挿入された雄端子140との唯一の接触点を形成すると同時に枢動時に作用力点となる頂部142bを有する山形縦断面形状を備えた細長い板ばねで形成されている。さらに、その上端部144は自由端を成しており絶縁隔壁の傾斜面134aと摺動可能に弾性接触しており、他方、下端部145は、雄端子受容部112の内壁112aに固定されて雄端子との接触部分を形成している。
【0039】
下方の押圧接触部分141は、上方の押圧接触部分142の頂部142bの下方で上辺が雄端子140との長手方向に延びる広範な接触面141aを形成する台形縦断面形状を有しかつ雄端子受容部112の外壁112bと一体に形成されており、挿入された雄端子140の付け根部分と長手方向に延びる広範な接触面141aにおいて直接接触している。
【0040】
発熱によるヒューズ溶断部117の溶断により、一対の雌端子部材120が分離されるや否や、下方の押圧接触部分141の雄端子140に対する弾性力が若干開放されると同時に上方の押圧接触部分142は雄端子140の上方部分に対して弾性反発力を発生し、下方の押圧接触部分141の上角部141bを支点として接触部分全体を隔壁134の傾斜面134aに向けて雄端子受容部112全体を押接するように空所146を形成している鋭角三角形の頂角全体にわたって枢動する。その結果、互いに受容部下端を近接する方向に枢動し、上方の溶断部分は互いに外側に向かって離間する方向に回動される。
【0041】
これにより溶断された溶断部a−b間の間隔は広がり、これらの溶断端部が振動等を受けた際、左右の雄端子受容部112は上方の各押圧接触部分142の弾性力で絶縁隔壁134の傾斜面134aに押接され、溶断端部a、bが再接触して二次短絡を生じると言った危険性を一層確実に回避される。
【0042】
下方の押圧接触部分141の雄端子140はその付け根に近い部分で広範な弾性接触面積が得られるので導電性が良好となり、接触不良による発熱等の事故が避けられる。また、このような良好な接触保持性と相まって、上方の押圧接触部分が山形縦断面形状であるので雄端子表面に対する作用力点を一点に集中化する事となり、該部分のしなやかな反発弾性が得られ、過剰な反発力により生じる2次振動による再接触が防止される。
【0043】
また、雄端子受容部112の絶縁隔壁134に押接可能な内壁112aは、1枚の可溶導体金属板を折り返して成形された2重板で構成され、上方の押圧接触部分142はその内側板142aを長手方向に沿って打抜いた細長折曲片により形成されている。その自由端である上端部144は、外側板143aに穿設された切欠き部147を貫通して絶縁隔壁の傾斜面134aと摺動可能に弾性接触している。
【0044】
さらに、この内側板142aと折り返されて面接触する外側板143aは、長手方向に沿って打抜かれた細長い折曲片から成る弾性支持片143を有し、かつ押圧接触部分142と実質的に平行に延びかつ頂部142bに整合する頂部143bを有しており、その自由端143cは同じく絶縁隔壁の傾斜面134aと弾性接触している。従って、この弾性支持片143はヒューズ溶断以前において絶縁隔壁134に対する両方の雄端子受容部112の離間距離を等間隔に確保していると同時に、下方の押圧接触部分141と共働して、上方の押圧接触部分142の枢動に対抗する弾性偏倚力を傾斜面134aに対して発揮するが、上方の押圧接触部分の弾性反発力に打ち勝つ程の大きさではなく、ヒューズ溶断時に各ヒュージブルリンク116が反跳して溶断箇所が二次短絡しないような緩衝機能をもたせている。
【0045】
このような構成により、かかるヒュージブルリンク111は、製造に際して打ち抜き工程を1回で済ませることが可能となり、製造工程の合理化が計られ、同時に、比較的高価な使用材料の節約もはかられる。
【発明の効果】
本発明の第1および第2の構成によるヒューズの二次短絡防止機構は叙上のごとき構成を備えているので、溶断部の溶断後、各雌端子部材の上方端の外側へ向かう回転により各保持片が離反方向に円滑に枢動されて該保持片相互の接触による二次短絡事故の発生を、ヒュージブルリンクを僅かな板金成形工程のみにより製造可能であり特に離反のための手段を別途設けることなく、かつ簡単な構造で確実に防止すると言った効果を生ずる。
【図面の簡単な説明】
【図1】本発明の第1の構成によるヒユーズの二次短絡防止機構の1つの実施の形態であって、ヒユーズの概要構成を示す斜視図である。
【図2】一方の雌端子部の雄端子受容部を拡大して示す部分断面図である。
【図3】図1の実施の形態においてハウジング内にヒユージブルリンクを組み込んだ状態を示す縦断面図である。
【図4】本発明の第2の構成によるヒューズ二次短絡防止機構の1つの実施の形態であって、ハウジング内にヒュージブルリンクを組み込んだ状態を示す縦断面図である。
【図5】図4の二次短絡防止機構の通常の使用状態における部分縦断面図である。
【図6】図4と同様の図であって、ヒュージブルリンクが溶断された状態で示されている。
【図7】図5と同様の部分拡大縦断面図であって、図6の雌端子部材がハウジング内で枢動した状態を示している。
【図8】従来のヒユージブルリンクを示す斜視図である。
【図9】ハウジング内に図8に示した従来のヒユージブルリンクを組み込んだ状態を示す概略縦断面図である。
【図10】図8において溶断部が融解した状態を示す概略縦断面図である。
【符号の説明】
10 ヒユーズ
11 ヒユージブルリンク
12 雌端子部
14 保持片
20 雌端子
31 ハウジング
34 絶縁隔壁
34a 絶縁隔壁の下方端
34b 絶縁隔壁の上方端
40 雄端子
41 上方の隆起押圧接触部
42 下方の隆起押圧接触部
111 ヒユージブルリンク
112 雄端子受容部
112a 内壁
114 保持片
117 ヒューズ溶断部
120 雌端子部材
131 ハウジング
134 絶縁隔壁
134a 傾斜面
140 雄端子
141 上方の押圧接触部
141a 接触面
141b 上角部
142 下方の押圧接触部
142a 内側板
142b 頂部
143a 外側板
143b 頂部
144 上方の押圧接触部の上端部
145 上方の押圧接触部の下端部
147 切欠き部
V 中心軸平面
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a fuse fuse secondary short-circuit prevention mechanism used in an electric circuit of an automobile or the like, and particularly for preventing a secondary short-circuit by contacting each holding piece holding the fusing portion after the fusing portion is blown. The present invention relates to an improved fuse short-circuit prevention mechanism.
[0002]
[Prior art]
A schematic configuration of a general fuse applied to a connector for connecting a wire harness of an automobile or the like will be described with reference to FIGS. 8, 9, and 10. The fuse 50 has a fuselage link 51 formed in a required shape, an insulation that incorporates the fuselable link 51 therein, and is detachably attached to a high-density multi-pole connector (not shown) to enable terminal connection. And a housing 61 made of the same.
[0003]
The usable link 51 has a pair of female terminal portions 52, 52 facing each other, and each locking piece 53 is cut and raised on the non-facing surface side of each female terminal portion 52. Each of the holding pieces 54 extending upward with a relatively small width from each of the non-opposite surfaces is bent and connected to each other, and an intermediate portion of the connection portion matches the allowable fusing capacity. A fusing portion 55 having a small width is formed.
[0004]
The housing 61 is divided by an insulating partition 64 at the lower half of one of the inner wall surfaces facing each other to receive the female terminal portions 52, each of which is provided with an insertion opening 63 for a male terminal. A pair of terminal housings 62, 62 and a locking groove 65 for locking each locking piece 53 are formed respectively.
[0005]
Further, a pair of guide grooves 67, 67 each having a protruding end formed by an inclined surface 67 a for guiding each locking piece 53 in the fusing chamber 66 are formed in the upper half side of the inner wall surface. A lid member 68 is fitted into the upper opening.
[0006]
Incorporation of the fusible link 51 into the housing 61 is performed by aligning the locking pieces 53 of the fusible link 51 along the guide grooves 67 from the upper opening side of the housing 61 using an appropriate insertion jig or the like. By pushing the housing 61 into the housing 61, the usable link 51 is incorporated. That is, the pair of female terminal portions 52, 52 are exposed in the corresponding terminal storage portions 62 in a correct posture by being pushed in this way.
[0007]
Next, with the progress of the insertion operation, the locking pieces 53 are pressed and accumulated inward by the respective inclined surfaces 67a. Thereafter, when the female terminal portions 52 are received in the terminal storage portions 62, the locking pieces 53 are restored from the pressed state, and are locked in the locking grooves 65, thus completing the assembly.
[0008]
In the fuse 50 having the above configuration, each female terminal portion 52 is inserted through an insertion opening 63 into each male terminal portion protruding into a mounting portion of a high-density multipolar connector (not shown). In this state of use, when a current exceeding the allowable value flows through the attached circuit device, the fusing portion 55 is melted by the Joule heat, thereby breaking the circuit and ensuring the safety of the device.
[0009]
[Problems to be solved by the invention]
However, in the case of the conventional fuse 50 described above, if the fuse 50 is used in an extremely violent place, such as an automobile, where the vibration and impact are severe, as shown in FIG. Each support piece 54, which has lost its support due to melting, may incline inward due to vibration or impact and may come into contact again in ab of FIG. 10, and these may come into contact with each other to cause a secondary short circuit accident. Will occur.
[0010]
In order to prevent the occurrence of such a secondary short-circuit accident, for example, a fuse as disclosed in Japanese Utility Model Laid-Open Publication No. 64-33146 has been proposed. However, the secondary short-circuit prevention structure according to the fuse has a relatively complicated structure, and has problems in reliability and cost.
[0011]
SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned conventional problems, and it is possible to prevent occurrence of a secondary short circuit accident due to contact between holding pieces after fusing of a fusing portion by a simple structure. And a secondary short-circuit prevention mechanism for the fuse.
[0012]
[Means for Solving the Problems]
The above object of the present invention is the first configuration of the present invention, in which one end in the longitudinal direction forms a male terminal receiving portion to be electrically connected by engaging with the male terminal portion, and the other end is formed by a fusible conductor. A pair of female terminals connected to the other end of the fuselage to form a fuse fusing portion, and extending in the vertical direction to accommodate these female terminals and to vertically separate the female terminals in a loosely fitted state. A housing provided with an insulating partition wall, each male terminal receiving portion having a pressing contact portion which protrudes upward and downward at two locations along the longitudinal direction at two different locations, and wherein the upper pressing contact portions are each formed of the insulating material. This can be achieved by a fuse secondary short circuit prevention mechanism which is directed to the partition wall and at least one of the pressing contact portions has elasticity.
[0013]
The fuse has a secondary short-circuit preventing mechanism according to the first configuration of the present invention, wherein the male terminal is provided in the male terminal receiving portion of the housing in such a manner that the male terminal protrudes in the male terminal receiving portion so as to face two upper and lower portions along the longitudinal direction thereof. It is inserted between the parts and is supported stepwise from the left and right by two raised parts. The male terminal receiving portion is housed in the housing in parallel with the insulating partition of the housing by receiving a force for rotating the upper portion of the male terminal receiving portion to the outside of the housing by the raised portion of the elastic pressing contact portion. When the fuse fusing portion is blown by the overcurrent, the balance between the male terminal receiving portions is broken, so that the upper portion of each male terminal receiving portion pivots outward by the force of rotating outwardly of the housing. . As a result, the interval between the blown fusing portions is increased, and when these fusing portions are subjected to vibration or the like, the danger of re-contacting and causing a secondary short circuit is avoided.
[0014]
According to one preferred embodiment of the present invention, a portion above the pressing contact portion is an elastic projection, and a portion below the pressing contact portion is a projection made of an elastic spring member. As a result, the turning force of the female terminal portion when the fuse is blown is increased, and the male terminal portion is more easily fitted.
[0015]
According to another preferred embodiment of the present invention, the upper portion of the pressing contact portion is a doubly supported leaf spring, and the lower portion has a lower end fixed to the female terminal receiving portion. In addition to the effects of the preferred embodiment, the male terminal can be easily inserted with a small pressing force, especially since the upper end of the lower pressing contact portion extends in the length direction and is deformable. And at the same time, the elastic biasing force of the female terminal is reduced, so that the rotation of the female terminal after the fusing is flexible and the recoil due to the fusing can be suppressed to be small.
[0016]
The insulating partition of the housing is formed such that the width of the lower portion is smaller than the width of the upper portion, and secures a space for pivoting the male terminal receiving portion when the fuse blowing portion is blown. This makes it easier for the lower portion to pivot inward when the male terminal receiving portion pivots outward, further enhancing the effect of the mechanism of the present invention.
[0017]
Further, the above object is a second configuration of the present invention, in which a longitudinal end is formed with a male terminal receiving portion which is engaged with a male terminal and is electrically connected thereto, and the other end is formed of a fusible conductor at the other end. And a housing having a pair of female terminal members connected to the fuse terminal to form a fuse fusing portion, and an insulating partition that accommodates the female terminal members and extends vertically to separate the female terminal members from side to side. In the fuse-use secondary short-circuit prevention mechanism used for an electric circuit of an automobile or the like, the insulating partition has a space which is close to the center axis plane toward the lower part of the housing, and each male terminal receiving portion is provided. Has a pressing contact portion which protrudes oppositely at two locations along the longitudinal direction and is stepped, and the upper pressing contact portion is respectively directed to the opposite side to the insulating partition wall, and the upper end thereof is insulated. On the slope of the bulkhead A cantilevered leaf spring formed with a free end movably elastically contacted, a lower pressing contact portion forming a contact portion integral with the male terminal receiving portion, and the fuse blowing portion caused by heat generation; As soon as the pair of female terminal members are separated by the fusing, the upper pressing contact portion generates an elastic repulsive force against the inserted male terminal through the entire male terminal receiving portion, and The present invention is also achieved by a secondary short-circuit prevention mechanism for fuses, characterized in that the space is pivotable so as to close the space toward the inclined surface of the partition wall with the upper corner of the pressing contact portion as a fulcrum. I can do it.
[0018]
According to the above-described configuration, when the fuse fusing section is blown by the passage of the male terminal overcurrent to the male terminal receiving section mounted in the housing, the left and right male terminals acting between the male terminal receiving sections and the insulating partition wall. The tension balance caused by the elastic force of the upper pressing contact portions acting between them is broken, and each male terminal receiving portion is substantially formed by a step existing between the upper corner portion of the lower pressing contact portion and the upper receiving portion. And act as a pivot point to close the cavity in the direction in which the lower ends approach each other, so that the upper fusing portions pivot outwardly away from each other. As a result, the space between the blown out portions is widened, and when these blown end portions are subjected to vibration or the like, the left and right male terminal receiving portions are formed on the inclined surface of the insulating partition wall by the large elastic force of the upper pressing contact portions. The risk of being pressed against and causing a re-contact of the fusing end to cause a secondary short circuit is more reliably avoided.
[0019]
Further, according to a preferred embodiment of the present invention having such a configuration, the upper pressing contact portion forms a contact point with the male terminal and has a mountain-shaped vertical cross-sectional shape having a top serving as a point of action at the same time, The lower pressing contact portion has a trapezoidal vertical cross-sectional shape in which the upper side forms a wide contact surface with the male terminal below the top. With such a configuration, the male terminal can obtain a large contact area near the base thereof, so that the conductivity becomes good, and an accident such as heat generation due to poor contact can be avoided.
[0020]
Further, according to another preferred embodiment, the inner surface of the male terminal receiving portion which can be pressed against the insulating partition wall is constituted by a double plate formed by folding one fusible conductive metal plate. The upper pressing contact portion is an elongated bent piece obtained by punching the inner plate along the longitudinal direction, and the upper end which is a free end thereof has a cutout portion formed in the outer plate. It penetrates and makes slidable elastic contact with the inclined surface of the insulating partition wall. With such a configuration, the punching process can be completed only once, and the manufacturing process is rationalized. In addition, relatively expensive materials can be saved.
[0021]
Similarly, according to another preferred embodiment, the inner surface of the male terminal receiving portion that can be pressed against the insulating partition wall is a double plate formed by folding a single fusible conductive metal plate. The outer plate is provided with an elastic support piece, which is an elongated bent piece that is stamped along its longitudinal direction and extends substantially parallel to the pressing contact portion, and has a free end formed on the inclined surface of the insulating partition wall. And elastically extended. By providing such an elastic support piece, a separation interval between the pair of male terminal receiving portions and the lower end portion of the insulating partition at the time of non-fusing is secured, and an elastic buffering action against pivoting of the male terminal receiving portion at the time of fusing is provided. The fusible link that has been applied and blown is prevented from recoiling against pivotal movement, and secondary contact is reliably prevented.
[0022]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment relating to a first configuration of a fuse secondary short-circuit prevention mechanism according to the present invention will be described with reference to FIGS. 1, 2, and 3. FIG. FIG. 1 is a perspective view showing a schematic configuration of a fuse to which the secondary short-circuit prevention mechanism according to the present embodiment is applied, FIG. 2 is a longitudinal sectional view of a male terminal receiving portion constituting the secondary short-circuit prevention mechanism, and FIG. FIG. 5 is a longitudinal sectional view in a state where the fuse of FIG.
[0023]
As shown in FIGS. 1 to 3, a fuse 10 of the present embodiment includes a fuselage link 11 formed in a required shape, a fuselage link 11 incorporated therein, and a high-density multipole connector (FIG. 2 and FIG. 3 show only one portion of one terminal pin) and a housing 31 made of an electrically insulating material such as plastic, which is detachably mounted to enable terminal connection.
[0024]
The usable link 11 includes a pair of female terminal members 20 facing each other, and each locking piece 13 is formed on the non-facing surface side of each male terminal receiving portion 12 by being cut and raised upward. I have.
[0025]
Further, from the non-opposing surface side of each female terminal portion 12, a holding piece 14 extending upward is provided. Each holding piece 14 is composed of a tip portion 16 bent inward through an upper bent portion 15. The end portions 16, 16 of the holding pieces 14 are set to have a narrow width corresponding to the fusing capacity and are connected by a fusing portion 17 provided with a tin chip.
[0026]
The housing 31 is in the form of a rectangular tube, and a pair of spaced terminal housings 32 for receiving the male terminal receivers 12 are provided on the lower half of one of the inner walls facing each other. In order to assure the above, the partition is defined by a vertical insulating partition 34 reaching the upper half side. As shown in FIG. 3, the pair of terminal storage sections 32 have an insertion opening 33 of the male terminal 40 formed in the bottom, and each of the locking pieces 13 is locked to the inner wall of the housing. A locking groove 35 that is continuous upward from the lower bottom surface side is formed.
[0027]
As shown in FIG. 2, in use, the male terminal 40 is inserted through the insertion opening 33 at the lower end, and is firmly fixed to the housing 31 by a fitting such as a socket or a bush (not shown), and the male terminal is received. It is inserted inside the part 12. The male terminal is supported at two upper and lower locations in the male terminal receiving portion by pressing contact portions 41 and 42 which are raised to face each other stepwise. The pressing contact portion 41 disposed in the upper portion has a central portion protruding toward the insulating partition wall 34 extending vertically upward, and is formed by a doubly supported plate integrally stamped with one portion of the male terminal receiving portion. And the other end is in contact with the diametrically opposed surface of the male terminal 40.
[0028]
It is preferable that the pressing contact portion 41 arranged on the upper portion has elasticity itself in consideration of frictional resistance when the male terminal is inserted. However, the pressing contacting portion 41 does not need to have elasticity. This is because the function of the pivot point with respect to the terminal can be performed.
[0029]
The other pressing contact portion 42 disposed below the pressing contact portion 41 is implemented by, for example, a cantilever leaf spring member having a raised portion whose lower end is fixed to the lower end of the male terminal receiving portion. In this configuration, as soon as the fusing portion 17 is melted, the double-supported elastic pressing contact portion 41 and the contact portion 42 of the cantilevered leaf spring member have the male point with the point A in FIG. A force is applied to rotate the receiving portion 12 in the Z direction, that is, in the housing 31, to rotate the upper end of the male terminal receiving portion 12 outward.
[0030]
When receiving the above-described rotational force, the lower end of the male terminal receiving portion 12 moves toward the insulating partition 34 of the housing 31. In order to receive this movement, the lower end 34a of the insulating partition wall 34 is formed to have a smaller diameter than the upper end 34b, so as to secure a space where the lower end of the female terminal member 20 slightly rotates. Therefore, when viewed from the whole of the fusible link 11, the melting of the fusing portion causes the two female terminal members to rotate individually in the opposite directions at the same time, and both stop in the expanded state, and the left and right holding pieces 14 are stopped. The tips "a" and "b" have no possibility of permanent contact, and a secondary short circuit is avoided.
[0031]
In the case of the present embodiment, the incorporation of the fusible link 11 into the housing 31 is carried out by using an appropriate insertion jig or the like, and engaging the locking pieces 13 of the fusible link 11 with the guide grooves from the upper opening side of the housing 31. Push in along 37 (FIG. 3). Thereafter, the upper portion of the housing 31 is covered and sealed with the lid 36, but when each male terminal receiving portion 12 is received in each terminal storage portion 32, each locking piece 13 is restored from the pressed state, It is locked in each locking groove 35. The locking piece 13 prevents the fusible link 11 from being pushed upward when the male terminal 40 is inserted into the male terminal receiving portion 12 of the female terminal member 20.
[0032]
Briefly describing the connection between terminals using the fuse 10 according to the present embodiment, each female terminal portion 12 is inserted through an insertion opening 33 with respect to each male terminal projecting into a mounting portion of a high-density multipolar connector (not shown). Used by connecting. Then, when a current exceeding a permissible value is applied to the corresponding circuit device in this use state, the fusing portion 17 is melted by the Joule heat, and the circuit is cut off to secure the safety of the device.
[0033]
Next, one embodiment of the second configuration of the present invention will be described with reference to FIGS. In addition, the same reference numerals as those used in the embodiment relating to the above-described first configuration use the numbers with 100 added to facilitate understanding of the description.
[0034]
FIG. 4 is a longitudinal sectional view showing a state where the fusible link 111 is incorporated in the housing 131 in the secondary short-circuit prevention mechanism of the fuse 110 according to the present embodiment. FIG. 5 is a partial vertical cross-sectional view of the secondary short-circuit prevention mechanism of FIG. 4 in a normal use state, that is, before a fuse is blown, in a used state, in which the male terminal 140 is inserted into the female terminal member 120. FIG. 6 is a longitudinal sectional view of the secondary short-circuit prevention mechanism similar to FIG. 4 when the fuse is blown. The blowout portion 117 at the tip end portion 116 of the fusible link holding piece 114 is separated into two parts a and b. ing. FIG. 7 is a partially enlarged longitudinal sectional view of the state of FIG. 6, and shows a state in which the female terminal member 120 has pivoted inside the housing 131.
[0035]
In FIG. 4, the upper portions of a pair of elongated strip-shaped holding pieces 114 extending vertically upward are abutted with the tip portions 116 in the horizontal direction via bent portions 115, and welded together with a tin block to be joined by heating and fusing. The upper part of the U-shape formed with 117 and a pair of male terminal receiving parts 112 punched out of one heat-soluble metal plate integrally with the upper part and bent in the shape of a box-shaped cylinder are attached to the lower part. Is shown in a state in which the fusible link 111 is incorporated in the housing 131. The fusible link 111 substantially forms the female terminal member 120 in the present invention.
[0036]
In FIG. 4, the female terminal member 120 has not yet received the male terminal 140, and the lower part inside the housing is defined by an insulating partition 134 so as to be equally divided in the vertical direction. A state in which a pair of left and right male terminal receiving portions 112 are accommodated in one terminal accommodating portion 132 is shown. The fusible link 111 is positioned in the terminal storage portion while being guided from above by a pair of opposing guide grooves 137 formed in the left and right inner walls of the housing 131. At this time, the holding piece 114 of the male terminal receiving portion 112 is At the upper part of the rectangular outer wall 112b coupled to the same vertical plane, a locking piece 113 cut obliquely upward and outward toward the outside is provided with a locking groove 135 vertically recessed facing the housing inner wall. And is engaged under the housing projection 131a protruding inward of the housing to prevent the housing from being pulled out of the housing. Finally, the cover 136 is fitted over the open upper portion of the housing 131, thereby completing the assembly.
[0037]
Regarding the internal structure of the housing 131, as shown in detail in FIG. 5, an inclined wall 134a of an insulating partition wall 134 is formed to extend vertically to approximately half the height of the housing 131 so as to face the locking groove 135. The inclined surface 134a is inwardly inclined so as to gradually decrease its thickness from the central portion to the lower end portion of the partition wall with respect to the central axis plane V, and the inner wall 112a directly facing the insulating partition wall 134 of the male terminal receiving portion 112. A space 146 having an acute triangular cross section is formed between the two. The apex angle α of this cavity 146 is shown in FIGS. 5 and 7 by arrows. As will be described later in detail, the apex angle α is the same as the pivot angle when the female terminal member 120 is separated right and left and pivots in opposite directions when the fuse is blown.
[0038]
Next, the configuration and operation of the male terminal receiving portion 112 of the female terminal member 120 will be described with reference to FIGS. 5 and 7. Each male terminal receiving portion 112 has a step at two upper and lower positions along the longitudinal direction. And press-contact portions 141 and 142 that protrude in the opposite direction. The upper pressing contact portions 142 project on the opposite side from the insulating partition 134, respectively, and form a single contact point with the male terminal 140 inserted through the insertion opening 133 of the housing 131, and at the same time act when pivoting. It is formed of an elongated leaf spring having a chevron-shaped vertical cross-sectional shape having a top portion 142b serving as a point of force. Further, its upper end 144 forms a free end and is in slidable elastic contact with the inclined surface 134a of the insulating partition wall, while its lower end 145 is fixed to the inner wall 112a of the male terminal receiving portion 112. A contact portion with the male terminal is formed.
[0039]
The lower pressing contact portion 141 has a trapezoidal vertical cross-sectional shape that forms an extensive contact surface 141a whose upper side extends in the longitudinal direction with the male terminal 140 below the top 142b of the upper pressing contact portion 142 and has a male terminal receiving portion. It is formed integrally with the outer wall 112b of the portion 112, and is in direct contact with the root portion of the inserted male terminal 140 on a wide contact surface 141a extending in the longitudinal direction.
[0040]
As soon as the pair of female terminal members 120 are separated by the fusing of the fuse blowing portion 117 due to heat generation, the elastic force of the lower pressing contact portion 141 with respect to the male terminal 140 is slightly released, and at the same time, the upper pressing contact portion 142 An elastic repulsive force is generated against the upper portion of the male terminal 140, and the entire contact portion is directed toward the inclined surface 134a of the partition 134 with the upper corner portion 141b of the lower pressing contact portion 141 as a fulcrum. It pivots over the apex of the acute triangle forming the cavity 146 to press against. As a result, the lower ends of the receiving portions are pivoted in a direction approaching each other, and the upper fusing portions are pivoted in a direction away from each other outward.
[0041]
As a result, the space between the blown portions a and b is widened, and when these blown ends are subjected to vibration or the like, the left and right male terminal receiving portions 112 are separated from each other by the elastic force of the upper pressing contact portions 142. By pressing against the inclined surface 134a of 134, the danger that the fusing ends a and b come into contact again to cause a secondary short circuit is more reliably avoided.
[0042]
The male terminal 140 of the lower pressing contact portion 141 has a wide elastic contact area at a portion close to the base thereof, so that the conductivity becomes good, and an accident such as heat generation due to poor contact can be avoided. Also, in combination with such good contact holding properties, since the upper pressing contact portion has a chevron-shaped vertical cross-sectional shape, the point of action on the male terminal surface is concentrated at one point, and a flexible rebound resilience of the portion is obtained. Thus, re-contact due to secondary vibration caused by excessive repulsion is prevented.
[0043]
The inner wall 112a of the male terminal receiving portion 112 which can be pressed against the insulating partition wall 134 is formed of a double plate formed by folding a single fusible conductive metal plate, and the upper pressing contact portion 142 has an inner side. The plate 142a is formed by an elongated bent piece obtained by punching the plate 142a in the longitudinal direction. The upper end 144, which is a free end, penetrates a cutout 147 formed in the outer plate 143a and is in slidable elastic contact with the inclined surface 134a of the insulating partition.
[0044]
Further, the outer plate 143a, which is folded back and comes into surface contact with the inner plate 142a, has an elastic support piece 143 composed of an elongated bent piece punched along the longitudinal direction, and is substantially parallel to the pressing contact portion 142. And a free end 143c is also in elastic contact with the insulating partition slope 134a. Therefore, this elastic support piece 143 ensures that both male terminal receiving portions 112 are separated from the insulating partition wall 134 at an equal distance before the fuse is blown, and at the same time, cooperates with the lower pressing contact portion 141 to form an upper portion. Exerts an elastic biasing force against the pivotal movement of the pressing contact portion 142 on the inclined surface 134a, but not so large as to overcome the elastic repulsion of the upper pressing contact portion. The damper 116 has a buffering function to prevent recoil and prevent a secondary short circuit at the fusing point.
[0045]
With such a configuration, such a fusible link 111 can perform a single punching step in manufacturing, thereby streamlining the manufacturing process and, at the same time, saving relatively expensive materials used.
【The invention's effect】
Since the secondary short-circuit prevention mechanism of the fuse according to the first and second configurations of the present invention is provided with the configuration as described above, after the fusing section is blown, each of the female terminal members is rotated outward toward the upper end thereof. The occurrence of a secondary short circuit caused by the contact of the holding pieces with each other by the holding pieces being smoothly pivoted in the separating direction can be achieved by manufacturing the fusible link by only a small sheet metal forming process. There is an effect that the prevention can be surely achieved with a simple structure without providing.
[Brief description of the drawings]
FIG. 1 is a perspective view showing one embodiment of a fuse secondary short-circuit prevention mechanism according to a first configuration of the present invention, showing a schematic configuration of a fuse.
FIG. 2 is an enlarged partial sectional view showing a male terminal receiving portion of one female terminal portion.
FIG. 3 is a longitudinal sectional view showing a state in which a fusible link is incorporated in a housing in the embodiment of FIG. 1;
FIG. 4 is a longitudinal sectional view showing one embodiment of a fuse secondary short-circuit prevention mechanism according to the second configuration of the present invention, showing a state where a fusible link is incorporated in a housing.
FIG. 5 is a partial longitudinal sectional view of the secondary short-circuit prevention mechanism of FIG. 4 in a normal use state.
FIG. 6 is a view similar to FIG. 4, but showing the fusible link in a blown state.
7 is a partially enlarged longitudinal sectional view similar to FIG. 5, showing a state in which the female terminal member of FIG. 6 is pivoted in the housing.
FIG. 8 is a perspective view showing a conventional fusible link.
FIG. 9 is a schematic longitudinal sectional view showing a state in which the conventional fusible link shown in FIG. 8 is incorporated in a housing.
FIG. 10 is a schematic longitudinal sectional view showing a state in which the fusing portion in FIG. 8 is melted.
[Explanation of symbols]
10 Heyuz
11 Huge Link
12 Female terminal
14 Holding piece
20 female terminals
31 Housing
34 insulating partition
34a Lower end of insulating partition
34b Upper end of insulating partition
40 male terminal
41 Upper bump press contact
42 Lower ridge press contact
111 Huge Link
112 Male terminal receiving part
112a inner wall
114 Holding piece
117 fuse blown part
120 female terminal member
131 housing
134 insulating partition
134a slope
140 male terminal
141 Upper Press Contact
141a contact surface
141b upper corner
142 Lower press contact
142a inner plate
142b top
143a Outside plate
143b top
144 Upper end of upper pressing contact
145 Lower end of upper contact portion
147 Notch
V center axis plane

Claims (8)

自動車等の電気回路に用いられるヒユーズの二次短絡防止機構において、
長手方向一端が雄端子と係合して電気接続される雄端子受容部を形成し、他端が可溶導体によりもう一方の他端と接続してヒユーズ溶断部を形成する1対の雌端子部材と、これらの雌端子部材を収容するとともに前記雌端子部材を遊嵌状態で左右に離置するために垂直方向に延びる絶縁隔壁を備えたハウジングとから構成され、
それぞれの雄端子受容部が長手方向に沿って上下2箇所で段違いに対向して隆起する押圧接触部分を有し、上方の押圧接触部分がそれぞれ前記絶縁隔壁に向けられており、かつ少なくとも一方の押圧接触部分が弾性を有していることを特徴とするヒユーズの二次短絡防止機構。
In the fuse's secondary short-circuit prevention mechanism used for electric circuits such as automobiles,
A pair of female terminals, one end of which in the longitudinal direction is engaged with the male terminal to form a male terminal receiving portion to be electrically connected, and the other end is connected to the other end by a fusible conductor to form a fuse fusing portion. A housing having an insulating partition extending vertically to accommodate these female terminal members and to separate the female terminal members left and right in a loosely fitted state while accommodating these female terminal members,
Each male terminal receiving portion has a pressing contact portion protruding stepwise oppositely at two places in the upper and lower portions along the longitudinal direction, the upper pressing contact portion is directed to the insulating partition, and at least one of the pressing contact portions is directed to the insulating partition wall. The fuse has a secondary short-circuit preventing mechanism, wherein a pressing contact portion has elasticity.
前記押圧接触部分の上方の部分が弾性突起であり、下方の部分が弾性ばね部材から成る突起であることを特徴とする請求項1に記載のヒューズの二次短絡防止機構。2. The mechanism according to claim 1, wherein an upper portion of the pressing contact portion is an elastic projection, and a lower portion of the pressing contact portion is a projection made of an elastic spring member. 前記弾性押圧接触部分の上方の部分が両持ち板ばねであり、下方の部分が、雌端子受容部に固定された下端部を有する片持ち板ばねであることを特徴とする請求項2に記載のヒューズの二次短絡防止機構。The upper part of the elastic pressing contact part is a doubly supported leaf spring, and the lower part is a cantilever leaf spring having a lower end fixed to the female terminal receiving part. Secondary short circuit prevention mechanism of fuse. ハウジングの絶縁隔壁の下方部分の幅が上方部分の幅より狭く形成されていて、ヒューズ溶断部の溶断時に前記雄端子受容部を回転可能ならしめるスペースを確保していることを特徴とする請求項1に記載のヒューズの二次短絡防止機構。The width of the lower part of the insulating partition of the housing is formed to be narrower than the width of the upper part, so as to secure a space for allowing the male terminal receiving part to rotate when the fuse blowing part is blown. 2. The secondary short-circuit prevention mechanism of the fuse according to 1. 長手方向一端が雄端子と係合して電気接続される雄端子受容部を形成し、他端が可溶導体によりもう一方の他端と接続してヒユーズ溶断部を形成する1対の雌端子部材と、これらの雌端子部材を収容するとともに前記雌端子部材を左右に離置するために垂直方向に延びる絶縁隔壁を備えたハウジングとから成る自動車等の電気回路に用いられるヒユーズの二次短絡防止機構において、
前記絶縁隔壁が、ハウジング下部に向けてその中心軸平面に近接する空所を有しており、
それぞれの雄端子受容部が、長手方向に沿って上下2箇所で段違いに対向して隆起する押圧接触部分を有し、
上方の押圧接触部分が、それぞれ前記絶縁隔壁と反対側に向けられると共に、その上端部を該絶縁隔壁の傾斜面に摺動可能に弾性接触する自由端と成した片持ち板ばねを形成しており、
下方の押圧接触部分が、前記雄端子受容部と一体の接触部分を形成しており、発熱による前記ヒューズ溶断部の溶断により、一対の雌端子部材が分離されるや否や、前記上方の押圧接触部分が、前記雄端子受容部全体を、挿入された雄端子に対して弾性反発力を発生し、前記下方の押圧接触部分の上角部を支点として前記隔壁の傾斜面に向けて前記空所を閉止するように枢動可能と成した事を特徴とするヒユーズの二次短絡防止機構。
A pair of female terminals, one end of which in the longitudinal direction is engaged with the male terminal to form a male terminal receiving portion to be electrically connected, and the other end is connected to the other end by a fusible conductor to form a fuse fusing portion. Secondary short-circuit of a fuse used in an electric circuit of a car or the like comprising a member and a housing having an insulating partition extending in a vertical direction for accommodating the female terminal members and for separating the female terminal members from side to side. In the prevention mechanism,
The insulating bulkhead has a cavity close to the center axis plane toward the lower part of the housing,
Each male terminal receiving portion has a pressing contact portion that protrudes oppositely at two places in the upper and lower directions along the longitudinal direction,
An upper pressing contact portion is formed to form a cantilevered leaf spring whose free end is slidably and elastically contacted with the inclined surface of the insulating partition while the upper end is directed to the opposite side to the insulating partition. Yes,
The lower pressing contact portion forms a contact portion integral with the male terminal receiving portion, and as soon as the pair of female terminal members are separated by the fusing of the fuse blowing portion due to heat generation, the upper pressing contact portion. The portion generates an elastic repulsive force against the inserted male terminal with respect to the entire male terminal receiving portion, and the empty space is directed toward the inclined surface of the partition wall with the upper corner of the lower pressing contact portion as a fulcrum. The fuse has a secondary short-circuit prevention mechanism, which is capable of pivoting so as to close.
前記上方の押圧接触部分が、雄端子との接触点を形成すると同時に作用力点となる頂部を有する山形縦断面形状であり、前記下方の押圧接触部分が前記頂部の下方で上辺が雄端子との広範な接触面を形成する台形縦断面形状であることを特徴とする請求項5に記載のヒユーズの二次短絡防止機構。The upper pressing contact portion is a chevron-shaped vertical cross-sectional shape having a top that forms a contact point with the male terminal and serves as a point of action at the same time, and the lower pressing contact portion is below the top and has an upper side with the male terminal. 6. The fuse-use secondary short-circuit prevention mechanism according to claim 5, wherein the fuse has a trapezoidal vertical cross-sectional shape forming a wide contact surface. 前記雄端子受容部の前記絶縁隔壁に押接可能な内壁が、1枚の可溶導体金属板を折り返して成形された2重板で構成され、前記上方の押圧接触部分が、内側板を長手方向に沿って打抜いた細長折曲片であり、かつその自由端である上端部が、外側板に穿設された切欠き部を貫通して前記絶縁隔壁の傾斜面と摺動可能に弾性接触していることを特徴とする請求項5または6に記載のヒユーズの二次短絡防止機構。An inner wall of the male terminal receiving portion that can be pressed against the insulating partition is formed of a double plate formed by folding a single fusible conductive metal plate, and the upper pressing contact portion extends the inner plate longitudinally. An elongated bent piece punched along the direction, and the upper end, which is a free end, penetrates a notch formed in the outer plate and is elastically slidable with the inclined surface of the insulating partition. 7. The fuse according to claim 5, wherein the fuse is in contact with the secondary fuse. 前記雄端子受容部の前記絶縁隔壁に押接可能な内壁が、1枚の可溶導体金属板を折り返して成形された2重板で構成され、その外側板が、長手方向に沿って打抜かれかつ前記押圧接触部分と実質的に平行に延びる細長折曲片である弾性支持片を有し、
更に、その自由端が前記絶縁隔壁の傾斜面と弾性接触していることを特徴とする請求項7に記載のヒユーズの二次短絡防止機構。
An inner wall of the male terminal receiving portion which can be pressed against the insulating partition wall is constituted by a double plate formed by folding a single fusible conductive metal plate, and an outer plate thereof is punched along a longitudinal direction. And having an elastic supporting piece that is an elongated bent piece extending substantially parallel to the pressing contact portion,
8. The mechanism according to claim 7, wherein a free end thereof is in elastic contact with an inclined surface of the insulating partition.
JP31202996A 1995-11-24 1996-11-22 Hyuze secondary short-circuit prevention mechanism Expired - Fee Related JP3565386B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP31202996A JP3565386B2 (en) 1995-11-24 1996-11-22 Hyuze secondary short-circuit prevention mechanism
US08/974,886 US5883561A (en) 1995-11-24 1997-11-20 Secondary short preventing mechanism of fuse

Applications Claiming Priority (3)

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JP7-305869 1995-11-24
JP30586995 1995-11-24
JP31202996A JP3565386B2 (en) 1995-11-24 1996-11-22 Hyuze secondary short-circuit prevention mechanism

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JP2001325875A (en) 2000-05-18 2001-11-22 Yazaki Corp Plug-in type fuse
JP4948340B2 (en) * 2007-09-25 2012-06-06 太平洋精工株式会社 Fusible link
JP2013196816A (en) * 2012-03-16 2013-09-30 Makita Corp Terminal mechanism
JP5964673B2 (en) * 2012-06-28 2016-08-03 タイコエレクトロニクスジャパン合同会社 Electrical connector and female terminal

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