【０００１】
【発明の属する技術分野】
本発明は、主として包装箱に収容した状態で提供される学生服等の上着に装用される保形台紙の改良に関する。
【０００２】
【従来の技術】
学生服の需要は新入学・進級を迎える春季と夏服から冬服への衣替えが行われる秋季に集中するため、縫製された学生服は、扁平な矩形をした紙製の包装箱に収容保管されるのが通例である。このような包装箱を用いた保管方法によれば多段積み重ねが可能となるので、ハンガー等を用いた吊下保管方法に比して保管スペースの軽減が図られるほか、需要期まで大量にストックされる学生服の損傷や汚れを防止できるし、輸送や店頭保管、需要者の持ち帰り等においても便利だからである。
【０００３】
ところが、学生服を包装箱に収容して提供する場合には、折り癖や型くずれが生じ易い。そこで、従来より学生服の内側に保形台紙を装用して型くずれ防止を図ることが行われている。図４は、従来一般に使用されている保形台紙を示した平面図である。この保形台紙は１枚の厚紙を上半身を模した形状に切り抜いたものを基板１とし、学生服に装用した際に詰襟部分から保形台紙が露出しないよう基板１の上端に襟ぐり２が設けられる一方、脇下相当位置に設けた切込線５の上下部分を重ね合わせてステープラー針６で止着することにより、保形台紙に対して人間の胸部を模した膨らみを与え、学生服の保形効果の向上を図っている。
【０００４】
【発明が解決しようとする課題】
前記保形台紙を装用すれば、包装箱内に収容された学生服が前後左右に偏って皺になったりしないし、保形台紙とともに学生服の裾部分を背中側に緩やかに折り曲げておけば折り癖が付き難いという利点も得られていたのであるが、学生服の装用時において胸全体が一様に膨出してしまう結果、詰襟基部の第一釦付近に余分な皺が生じ易く、また、保形という観点からは最も重要となる両肩部分を隆起させることができないために学生服の両肩部分が潰れてしまい易いという欠点があり、保形台紙としては必ずしも十分なものとは言い難かった。さらに、組み立てに使用するステープラー針６が誤って学生服に付着したり包装箱内に混入する事故や、学生服内に保形台紙を挿脱する際にステープラー針６で指などを傷つける等製造責任等との関係においても問題があった。さらに、リサイクルのためにはステープラー針６を除去する必要もあり煩雑であった。
【０００５】
そこで、最近では図５に示されるような立体成形を施した発泡ポリスチレン等の樹脂製保形台紙が使用されることも多くなっている。確かに樹脂成形品であれば、基板１の上端に襟ぐり２を設けたり両肩部分７のみを隆起させたりと、保形台紙として最も理想的な形状を簡単に実現できるのであるが、樹脂製品は廃棄処理に問題があって近時の環境保全に逆行するものであるから採用し難い。本発明は、従来用いられていた前記保形台紙の欠点に鑑みてなされたものであり、その主要課題は、環境にやさしい紙素材のみを用いて、効果的な保形効果を奏することのできる上着用保形台紙を提供することにある。
【０００６】
【課題を解決するための手段】
前記課題解決のため、本発明では、包装箱に収容提供される上着に装用される保形台紙を１枚の厚紙を切り抜いて簡単に組立形成可能にした。具体的には、基板における両脇下相当位置において各々内方向に切込線を設ける一方、両肩相当位置から前記切込線に至る内折目と外折目を設けることにより両折目間を立壁としつつ外折目より外方を肩支持板とし、さらに肩支持板の下端からは前記切込線より下方に突出するよう係合突起を延設して、内折目を谷折りとし、外折目を山折りとして屈曲しつつ前記係合突起の下端に刻設された係合溝を前記切込線の途中より下方に延設した係合溝に係合させることによって、前記肩支持板を隆起保持させるよう形成してなる上着用保形台紙である。
【０００７】
このように本発明に係る保形台紙は、従前の保形台紙と同様に１枚の厚紙製とし、上着の包装時において内折目と外折目を各々屈曲させながら、係合突起における係合溝を切込線の係合溝に係合させるだけでステープラー等を用いることなく簡単に組み立てて学生服等の上着に装用することができるほか、保形効果を図る点から最も重要な両肩部分を保形台紙の肩支持板によって隆起保持可能に形成した。
【０００８】
保形台紙に設ける内折目と外折目の間隔は、切込線側から両肩相当位置側に至るにつれて次第に広くなるように形成しておくとよい。内折目よりも内側に位置する基板は、上着に装用して包装箱に収容した際には箱の底面に当接するように下がってしまうから、肩支持板を十分隆起させた状態に保持するためには、両肩相当位置側の立壁を高くしておく必要がある。とくに、後述のように基板とともに上着を上下二つ折りにして包装箱に収容すると、該折目部分から基板上端部分までが下降傾斜することになるから、立壁は両肩相当位置側ほど高くしておく必要がある。
【０００９】
基板には、前記切込線より下方において略水平な２本の折曲線を設けて、該折曲線間の両端部を切り欠くとともに、下側折曲線から基板下端部までの長さを包装箱の内寸と概略一致させておくと、作業の効率化と、収容した学生服が上下方向にズレて皺が生じることを防止できる。
【００１０】
すなわち、学生服が収容される包装箱は、持ち帰りの便宜等のために上部に提げ手が設けられた横長形状をしており、縦方向の長さは短い。そのため、学生服は上下に二つ折りされた状態で包装箱に収容されることになるから、前記従来の紙製保形台紙も学生服に装用された状態で一緒に二つ折りされるわけである。ところが、保形台紙を装用した状態の学生服をどの部分で二つ折りにするかは作業者の経験によっていた。本発明に係る保形台紙では、２本の折曲線間の両端部を切り欠いて、学生服内に装用した場合においても学生服の上から指で触るだけで折り曲げ位置を特定することができるようにしたのである。
【００１１】
また、前記従来の樹脂製保形台紙では、上下二つ折り部分の肉厚を確保するために基板１下端部を略コ字形に折り返してあるが、図示されるように折返片８は極めて短いために、折り返された学生服の裾が皺になることを防止することはできない。しかるに、本発明に係る保形台紙では、下側折曲線から基板下端部までの長さを包装箱の内寸と概略一致させて、包装箱内に収容された学生服が上下方向にズレないよう安定固定を図っている。
【００１２】
【発明の実施の形態】
以下、図面に基づいて本発明を詳細に説明する。図１は本発明に係る上着用保形台紙の一例を示した平面図、図２は同保形台紙を組み立てた状態の平面図、図３は同保形台紙を上下に二つ折りした状態の平面図である。なお、図３は保形台紙のみを示しているが、実際には保形台紙は学生服等上着内に装用されている。
【００１３】
本例の保形台紙は、１枚の厚紙をもって人の上半身を模した形状に切り抜いた基板１ａ，１ｂからなり、学生服に装用した際においても詰襟等から保形台紙が露出しないように、詰襟より大きな襟ぐり２が設けられている。左右の両脇下相当位置には各々内方向に略水平な切込線１１が設けられており、両肩相当位置から切込線１１の終端まで内折目１２が設けられ、該内折目１２より外方において両肩相当位置から切込線に至る外折目１３が設けられている。これら内折目１２と外折目１３との間隔は、切込線１１側から両肩相当位置側に至るにつれて次第に広くなるように形成されており、その間が立壁３として形成される。
【００１４】
外折目１３より外方は肩支持板４とされる。この肩支持板４の外方下端からは前記切込線１１より下方に突出するよう係合突起３１が延設されている。その結果、切込線１１は、基板１ａの下側半分の輪郭線と連続した略カギ形状に形成されている。そして、係合突起３１の下端には係合溝３２が刻設され、切込線１１の途中外方寄りには係合溝１１１が刻設されている。
【００１５】
以上のように形成された保形台紙において、内折目１２を谷折りとし、外折目１３を山折りとして屈曲しつつ、係合突起３１における係合溝３２を切込線１１における係合溝１１１に係合させると、図２に示されるように、肩支持板４が隆起支持されることになる。保形台紙は、この状態で学生服等上着内に装用される。
【００１６】
図１に示されるように、基板１ａにおける切込線１１より下方には、保形台紙を上下二つ折りにする際の便宜のため、略水平な上下２本の折曲線１４，１５が設けられている。上側折曲線１４の配設位置は包装箱の内寸との関係において決定されるが、例えば保形台紙を学生服に装用する際には、詰襟上端部分が包装箱の内壁に押しつけられて型くずれしないように、詰襟上端から折曲線１４までの距離が包装箱内寸の縦長さよりも若干短くなるように設定するのが望ましい。
【００１７】
一方、下側折曲線１５の配設位置も包装箱の内寸との関係において決定される。すなわち、下側折曲線１５から基板１ｂ下端部までの長さＬを包装箱内寸の縦長さと概略一致するよう調整するとよい。また、図示されるように基板１ｂの左右両下端部を曲線的に切り抜いておけば、鋭角に切り抜いた場合に比して輸送時等において包装箱内壁との強い接触を低減でき、両者の摩擦によって学生服の生地が傷むことを防止できる効果が得られる。
【００１８】
これら上側折曲線１４と下側折曲線１５間の両端部には、左切欠部１６と右切欠部１７が設けられる。本例の左右切欠部１６，１７は半円形状に形成されているが、学生服等上着内に装用した場合に、生地の上からそれと判別できる形状であればいかなる形状に形成してもよい。したがって、学生服等上着内に保形台紙を装用した状態で生地の上から左右切欠部１６，１７を指で探り、上側折曲線１４と下側折曲線１５をともに山折りとして、図３に示される上下二つ折り状態にした後に包装箱に収容すると、下側の基板１ｂの上端部と下端部とが包装箱の上壁内側と下壁内側とに当接するので、学生服等が安定保持されるのである。
【００１９】
【発明の効果】
本発明に係る上着用保形台紙は、厚紙のみから切り抜き形成されるために製造コストが安価であり、組み立てや廃棄処理が簡単であるほか、保管・運搬時には板紙状態で取り扱えるために保管スペースや輸送コストの低減を図ることができる。また、従来の保形台紙を用いた場合に見られた詰襟基部（首回り）の奇妙な浮き上がりや陥没を防止することができるとともに両肩袖付け部分の理想的な保形を図ることができる。
【００２０】
さらに、上下二つ折りにした際には下側の基板が包装箱の内寸と概略一致していることから包装箱と学生服等との遊びが少ないので、包装箱に収容しても上下二つ折り部分ほかに皺や折目が付きにくく、輸送時等において振動が加わっても学生服等が型くずれしにくい。
【図面の簡単な説明】
【図１】本発明に係る上着用保形台紙の一例を示した平面図である。
【図２】図１の保形台紙を組み立てた状態の平面図である。
【図３】図１の保形台紙を上下に二つ折りした状態の平面図である。
【図４】従来一般に使用されている保形台紙を示した平面図である。
【図５】従来の樹脂成形による保形台紙を示した斜視図である。
【符号の説明】
１ａ，１ｂ 基板
２ 襟ぐり
３ 立壁
４ 肩支持板
１１ 切込線
１２ 内折目
１３ 外折目
１６，１７ 切欠部
３１ 係合突起
３２ 係合溝[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to an improvement in a shape-retaining board mainly worn on outerwear such as student clothes provided in a state of being housed in a packaging box.
[0002]
[Prior art]
The demand for school uniforms will be concentrated in spring, when new students enter the school, and in autumn, when clothes will be changed from summer to winter. It is customary. According to the storage method using such packaging boxes, multi-stage stacking is possible, so that the storage space can be reduced compared to the hanging storage method using hangers, etc., and large quantities can be stocked until the demand period. This can prevent damage and dirt on the student's clothes, and is convenient for transportation, store storage, take-out of customers, etc.
[0003]
However, when a student's clothes are stored in a packaging box and provided, folding habits and shape loss are likely to occur. Therefore, it has been conventionally practiced to attach a shape-retaining backing to the inside of a student's clothes to prevent the shape from being lost. FIG. 4 is a plan view showing a conventional shape-retaining mount. This shape-retaining mount is a substrate 1 obtained by cutting a piece of cardboard into a shape imitating the upper body, and a neckline 2 is provided at the upper end of the substrate 1 so that the shape-retaining mount is not exposed from the cuff portion when worn on school uniform. On the other hand, by overlapping the upper and lower portions of the cut line 5 provided at the position corresponding to the armpit and fastening with the stapler needle 6, a swelling imitating a human chest is given to the shape-retaining mount, and The shape retention effect is improved.
[0004]
[Problems to be solved by the invention]
If the shape-retaining mount is worn, the student clothes contained in the packaging box will not be wrinkled biased in front and rear and left and right, and if the hem portion of the school uniform is gently bent to the back side together with the shape-retaining mount. Although the advantage that it is difficult to have a fold habit was also obtained, as a result of the whole breast swelling uniformly when wearing school uniforms, extra wrinkles are likely to occur near the first button of the base of the cuff collar, However, since the shoulders, which are the most important from the viewpoint of shape retention, cannot be raised, the shoulders of the school uniform tend to be crushed. It was difficult. Furthermore, the stapler needle 6 used for assembling may accidentally adhere to the student's clothes or be mixed in the packaging box, or the stapler needle 6 may injure a finger or the like when inserting or removing the shape-retaining card in the student's clothes. There was also a problem in relation to responsibilities. Further, the stapler needle 6 needs to be removed for recycling, which is complicated.
[0005]
Therefore, recently, a resin-made shape-retaining mount made of foamed polystyrene or the like subjected to three-dimensional molding as shown in FIG. 5 is often used. Certainly, if it is a resin molded product, it is possible to easily realize the most ideal shape as a shape-retaining mount by providing the neckline 2 at the upper end of the substrate 1 or raising only the shoulder portions 7. Is difficult to adopt because it has a problem with disposal and goes against recent environmental conservation. The present invention has been made in view of the drawbacks of the conventionally used shape-retaining mount, and the main problem is that an effective shape-retaining effect can be achieved using only environmentally friendly paper materials. An object of the present invention is to provide a shape-retaining mount for top wear.
[0006]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, in the present invention, a cardboard mounted on a jacket housed and provided in a packaging box can be easily assembled and formed by cutting out one piece of cardboard. Specifically, a cut line is provided inward at a position corresponding to both lower sides of the substrate, and an inner fold and an outer fold from the position corresponding to both shoulders to the cut line are provided, so that a space between both folds is provided. A shoulder support plate outside of the outer fold while using the upright wall as a standing wall, and further extending from the lower end of the shoulder support plate so as to protrude below the cut line, the inner fold is a valley fold. The shoulder is formed by engaging an engagement groove engraved at a lower end of the engagement protrusion with an engagement groove extending below the middle of the cut line while bending the outer fold as a mountain fold. This is a shape-retaining backing sheet formed to hold the support plate in a raised state.
[0007]
As described above, the shape retaining sheet according to the present invention is made of a single piece of cardboard similarly to the conventional shape retaining sheet. Just by engaging the engagement groove with the engagement groove of the score line, it can be easily assembled without using a stapler or the like and worn on the outerwear of a school uniform, etc., and is most important in terms of shape-retaining effect. The two shoulder portions are formed so as to be able to hold up by the shoulder support plate of the shape-retaining mount.
[0008]
The interval between the inner fold and the outer fold provided on the shape-retaining sheet may be formed so as to gradually increase from the cut line side to the position corresponding to both shoulders. When the board located inside the inner fold is put on the outer garment and put in the packaging box, it falls down so as to contact the bottom of the box, so the shoulder support plate is kept in a sufficiently raised state In order to do so, it is necessary to raise the standing wall at the position corresponding to both shoulders. In particular, as described later, when the outerwear is folded and folded in two along the board and accommodated in the packaging box, the fold from the folded portion to the upper end of the board is inclined downward. Need to be kept.
[0009]
The substrate is provided with two fold curves that are substantially horizontal below the cut line, and both ends between the fold curves are cut out, and the length from the lower fold curve to the lower end of the board is set in a packaging box. By roughly matching the inner dimensions of the school uniform, it is possible to improve work efficiency and prevent the housed student's clothes from shifting vertically and causing wrinkles.
[0010]
That is, the packaging box in which the school uniform is stored has a horizontally long shape with a hand provided at the top for convenience of take-out and the like, and the length in the vertical direction is short. For this reason, the student clothes are stored in the packaging box in a state of being folded up and down, so that the conventional paper-made cardboard mounts are also folded in two while being worn on the student clothes. . However, where the student's uniform with the shape-retaining board was folded in half depended on the worker's experience. In the shape retaining sheet according to the present invention, the bending position can be specified only by touching the student's clothing with a finger even when worn in the student's clothing by cutting out both ends between the two folding curves. I did it.
[0011]
Further, in the conventional resin-made cardboard mount, the lower end of the substrate 1 is folded in a substantially U-shape in order to secure the thickness of the upper and lower folded portions, but as shown, the folded piece 8 is extremely short. In addition, it is impossible to prevent the folded skirt of the school uniform from wrinkling. However, in the shape-keeping mount according to the present invention, the length from the lower folding curve to the lower end of the substrate is approximately equal to the inner size of the packaging box, so that the student clothes stored in the packaging box do not shift in the vertical direction. To achieve a stable fixation.
[0012]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the drawings. FIG. 1 is a plan view showing an example of the shape-retaining mount according to the present invention, FIG. 2 is a plan view of the state in which the shape-retaining mount is assembled, and FIG. It is a top view. Although FIG. 3 shows only the shape-retaining mount, the shape-retaining mount is actually worn in a jacket such as a school uniform.
[0013]
The shape-retaining mount of the present example is composed of substrates 1a and 1b cut out of a piece of cardboard into a shape imitating the upper body of a person, so that even when worn on a school uniform, the shape-retaining mount is not exposed from a collar or the like. A neckline 2 larger than the stuffed collar is provided. A substantially horizontal incision line 11 is provided in each of the positions corresponding to the lower left and right sides, and an inner fold 12 is provided from the position corresponding to both shoulders to the end of the incision line 11. An outer fold 13 from the position corresponding to both shoulders to a score line is provided outside of the outer rim 13. The space between the inner fold 12 and the outer fold 13 is formed so as to gradually increase from the side of the cut line 11 to the position corresponding to both shoulders, and the space therebetween is formed as the upright wall 3.
[0014]
Outside the outer fold 13 is a shoulder support plate 4. An engagement protrusion 31 extends from the outer lower end of the shoulder support plate 4 so as to protrude below the cut line 11. As a result, the cut line 11 is formed in a substantially key shape that is continuous with the contour line of the lower half of the substrate 1a. An engagement groove 32 is engraved at the lower end of the engagement protrusion 31, and an engagement groove 111 is engraved on the cut line 11 toward the outside in the middle.
[0015]
In the shape-retaining backing paper formed as described above, the inner fold 12 is bent as a valley fold and the outer fold 13 is bent as a mountain fold, and the engagement groove 32 in the engagement protrusion 31 is engaged with the cut line 11 in the cut line 11. When the shoulder support plate 4 is engaged with the groove 111, as shown in FIG. The shape-retaining mount is worn in a jacket such as a school uniform in this state.
[0016]
As shown in FIG. 1, substantially horizontal upper and lower folding curves 14 and 15 are provided below the cut line 11 on the substrate 1 a for the convenience of folding the shape-retaining mount up and down. ing. The arrangement position of the upper folding curve 14 is determined in relation to the inner size of the packaging box. For example, when the shape-retaining mount is worn on school uniforms, the upper end of the stuffing collar is pressed against the inner wall of the packaging box and loses its shape. To avoid this, it is desirable to set the distance from the upper end of the packing collar to the folding curve 14 to be slightly shorter than the vertical length of the inner size of the packaging box.
[0017]
On the other hand, the arrangement position of the lower folding curve 15 is also determined in relation to the inner size of the packaging box. That is, the length L from the lower folding curve 15 to the lower end of the substrate 1b may be adjusted so as to substantially match the vertical length of the inner size of the packaging box. Also, as shown in the figure, if the left and right lower ends of the substrate 1b are cut out in a curved manner, strong contact with the inner wall of the packaging box during transportation or the like can be reduced as compared with the case where the board 1b is cut out at an acute angle. This has the effect of preventing the fabric of the school uniform from being damaged.
[0018]
A left notch 16 and a right notch 17 are provided at both ends between the upper folding curve 14 and the lower folding curve 15. Although the left and right cutouts 16 and 17 in this example are formed in a semicircular shape, they may be formed in any shape as long as they can be distinguished from the cloth when worn in a jacket such as a school uniform. Good. Therefore, the left and right cutouts 16 and 17 are searched from above the fabric with a finger in a state in which the shape-retaining sheet is worn in the outerwear such as a school uniform, and both the upper folding curve 14 and the lower folding curve 15 are mountain-folded. When folded into upper and lower folds as shown in (1) and stored in the packaging box, the upper end and lower end of the lower substrate 1b abut against the inside of the upper wall and the inside of the lower wall of the packaging box. It is preserved.
[0019]
【The invention's effect】
The shape-retaining backing paper according to the present invention is inexpensive to manufacture because it is cut out only from cardboard, is easy to assemble and dispose of, and can be handled in a paperboard state during storage and transportation. Transportation costs can be reduced. In addition, it is possible to prevent strange rising and depression of the base of the stuffed collar (around the neck), which is observed when using the conventional shape-retaining backing paper, and it is possible to achieve ideal shape-retaining of both shoulder and sleeve portions. .
[0020]
Furthermore, when folded up and down, there is little play between the packaging box and the school uniform, since the lower substrate roughly matches the inner dimensions of the packaging box. Creases and folds are hardly formed in the folded portion, and even when vibration is applied during transportation or the like, school uniforms and the like hardly lose their shapes.
[Brief description of the drawings]
FIG. 1 is a plan view showing an example of a shape-retaining backing paper according to the present invention.
FIG. 2 is a plan view showing a state where the shape-retaining board of FIG. 1 is assembled.
FIG. 3 is a plan view showing a state in which the shape-retaining mount of FIG. 1 is folded up and down.
FIG. 4 is a plan view showing a conventional shape-retaining mount.
FIG. 5 is a perspective view showing a conventional shape-retaining mount formed by resin molding.
[Explanation of symbols]
1a, 1b substrate 2 neckline 3 upright wall 4 shoulder support plate 11 cut line 12 inner fold 13 outer fold 16, 17 notch 31 engagement protrusion 32 engagement groove
