JP3557788B2 - Developing device and image forming device - Google Patents

Developing device and image forming device Download PDF

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JP3557788B2
JP3557788B2 JP14710896A JP14710896A JP3557788B2 JP 3557788 B2 JP3557788 B2 JP 3557788B2 JP 14710896 A JP14710896 A JP 14710896A JP 14710896 A JP14710896 A JP 14710896A JP 3557788 B2 JP3557788 B2 JP 3557788B2
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developing
developer
developing device
developing unit
image forming
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JPH09329965A (en
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慶一 幾波
和広 竹本
雅弘 重富
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Konica Minolta Inc
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Konica Minolta Inc
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Description

【0001】
【発明の属する技術分野】
本発明は、電子写真装置等に用いられる、静電潜像を現像剤で顕像化する現像装置に関し、特に、一体化された現像装置において安定した画像形成を維持し、かつ部品数を削減する技術に関するものである。
【0002】
【従来の技術】
電子写真方式によるカラー画像形成装置においては、イエロー、マゼンタ、シアン、黒の4色のトナー画像を順次形成し、最終的に用紙上に前記各色トナー画像を重ねてカラー画像を得ている。そのため、像担持体上に形成された静電潜像を各色トナーで顕像化する現像器は前記4色分が必要となる。前記複数の現像器をできるだけ効率よく配置するために、複数の現像器の一体化が行われている(特願平6−280467号)。
【0003】
また、前記の現像器は、現像効率を上げるため、像担持体との間に電界を形成するのが一般的であり、前記電界を形成するのに必要な電力は、画像形成装置の電源からコードを介して前記複数の現像器に供給される。さらに、現像器が収納するトナー濃度を検知するために、トナー濃度センサーが設けられており、制御基板との間で電気信号の授受を行う。
【0004】
【発明が解決しようとする課題】
しかしながら、前記一体化された複数の現像器においては、隣接する現像器を形成する部品どうしの接触により各現像器の相対的位置関係が決まっていたが、正確な組み立て精度が要求される際には、前記接触面全体に亘って成型精度の高いものが要求され、精度確保に多くの工数を要することになり、結果として生産効率の低下および生産コストの上昇を招いていた。その一方、カラー画像形成装置においては、色再現性や解像度を高くするために、前記電界の制御にも高い精度が要求され、それに付随して、前記像担持体上の静電潜像に各色トナーを吸着せしめるために、各色トナーを像担持体近傍にまで搬送する現像スリーブと像担持体との間隙や平行の精確さに高いものが要求されている。
【0005】
また、複数の現像器を有する画像形成装置では、電界形成のための電力の供給、電気信号の授受は、各現像器毎に行われていたため、信号授受、電力供給のためのコード類が画像形成装置内で複雑に取り回され、他部品との接触、摩擦による破損、漏電が起こる可能性がある。また取り回しを優先するあまり、複数のコードが束ねられて、隣接するコード内を伝送する信号同士の相互干渉などによる信号伝送効率の低下に起因する制御不良等、画像形成に対する悪影響の一原因となっていた。特に前記トナー濃度センサーと制御基板の間で授受される電気信号は、前記現像スリーブと像担持体との間の電界形成のために現像器に供給される高圧電流の影響を受け易く、正確なトナー濃度の検知ができず、適正な画像の出力が得られなくなることがあった。
【0006】
本発明はこのような従来の問題点に鑑みてなされたもので、精度高い画像形成条件の得られる現像装置ならびに画像形成装置を提供することを目的とする。
【0007】
【課題を解決するための手段】
請求項1記載の現像装置は、少なくとも、第1の現像剤を収容する第1の現像手段、および前記第1の現像手段と隣接し、第2の現像剤を収容する第2の現像手段からなる現像装置において、
前記第1の現像手段と第2の現像手段とを、2枚の側板により挟むように互いの相対位置を固定し、
前記第1の現像手段及び第2の現像手段に回転駆動力を伝達する駆動伝達手段を2枚の側板のいずれか一方に有することを特徴とする。
【0008】
請求項2記載の現像装置は、前記第1の現像手段は、第1の形成部材および現像剤収容部隔壁部材から構成され、前記第2の現像手段は、第2の形成部材および前記現像剤収容部隔壁部材から構成され、前記2枚の側板は、前記第1の形成部材、前記第2の形成部材および前記現像剤収容部隔壁部材を挟むように互いの相対位置を固定する構成としたものである。
【0009】
請求項3記載の現像装置は、前記第1の現像手段と前記第2の現像手段とが嵌合している構成としたものである。
【0010】
請求項4記載の現像装置は、前記第1の現像手段と前記第2の現像手段とは弾性部材を介して隣接している構成としたものである。
【0011】
請求項5記載の現像装置は、前記第1の現像手段又は第2の現像手段は導電性部材を有し、前記側板は、前記導電性部材に接触する導電経路を有する構成としたものである。
【0012】
請求項6記載の現像装置は、前記第1の現像手段は少なくとも、前記第1の現像剤を担持する第1の現像剤担持面、前記第1の現像剤担持面に電圧を印加する第1の導電性部材を有し、
前記第2の現像手段は少なくとも、前記第2の現像剤を担持する第2の現像剤担持面、前記第2の現像剤担持面に電圧を印加する第2の導電性部材を有し、
前記側板は、前記第1の導電性部材または第2の導電性部材に接触する導電経路を有する構成としたものである。
【0013】
請求項7記載の画像形成装置は、少なくとも、像担持体、前記像担持体に潜像を形成せしめる潜像形成手段、前記潜像を第1の現像剤で現像する第1の現像手段および前記第1の現像手段と隣接し、前記潜像を第2の現像剤で現像する第2の現像手段からなる画像形成装置において、
前記第1の現像手段と第2の現像手段とを、2枚の側板により挟むように互いの相対位置を固定し、
前記第1の現像手段及び第2の現像手段に回転駆動力を伝達する駆動伝達手段を2枚の側板のいずれか一方に有することを特徴とする。
【0014】
請求項8記載の画像形成装置は、前記第1の現像手段は、第1の形成部材および現像剤収容部隔壁部材から構成され、前記第2の現像手段は、第2の形成部材および前記現像剤収容部隔壁部材から構成され、前記2枚の側板は、前記第1の形成部材、前記第2の形成部材および前記現像剤収容部隔壁部材を挟むように互いの相対位置を固定する構成としたものである。
【0015】
請求項9記載の画像形成装置は、前記第1の現像手段と前記第2の現像手段とが嵌合している構成としたものである。
【0016】
請求項10記載の画像形成装置は、前記第1の現像手段と前記第2の現像手段とは弾性部材を介して隣接している構成としたものである。
【0017】
請求項11記載の画像形成装置は、前記第1の現像手段又は第2の現像手段は導電性部材を有し、前記側板は、前記導電性部材に接触する導電経路を有する構成としたものである。
【0018】
また、請求項12記載の画像形成装置は、前記第1の現像手段は少なくとも、前記第1の現像剤を担持する第1の現像剤担持面、前記第1の現像剤担持面に電圧を印加する第1の導電性部材を有し、
前記第2の現像手段は少なくとも、前記第2の現像剤を担持する第2の現像剤担持面、前記第2の現像剤担持面に電圧を印加する第2の導電性部材を有し、
前記側板は、前記第1の導電性部材または第2の導電性部材に接触する導電経路を有する構成としたものである
【0033】
【発明の実施の形態】
以下に、本発明の実施形態を図面に基づいて説明する。
【0034】
図1は画像形成装置の一例であるカラープリンタの構成を示す断面構成図である。このカラープリンタは、像担持体上に順次形成される各色トナー像を重ね合わせたのち、転写部で転写材上に1回で転写してカラー画像を形成し、その後、分離手段により前記転写材を像担持体面から剥離する方式のカラー画像形成装置である。
【0035】
図1において、本発明に係る像担持体である感光体ドラム10は、有機感光体をドラム基体上に塗布形成したもので、図示の時計方向に駆動回転される。スコロトロン帯電器12は、感光体ドラム10の周面に対し一様な帯電をコロナ放電によって与える。
【0036】
感光体ドラム10への一様帯電ののち、像露光手段13により画像信号に基づいた像露光が行われる。像露光手段13は図示しないレーザダイオードを発光光源とし、高速回転するポリゴンミラー131 、f θレンズ132 、シリンドリカルレンズ133 を経て反射ミラー134 により光路を曲げられ感光体ドラム10への主走査がなされるもので、それに加えて、感光体ドラム10の回転(副走査)によって静電潜像が形成される。
【0037】
感光体ドラム10の周辺には、イエロー(Y)、マゼンタ(M)、シアン(C)、黒色(K)等のトナーとキャリアとから成る二成分現像剤をそれぞれ内蔵した、現像器14Y、14M、14C、14Kが設けられている。本発明の現像装置に係る現像カートリッジCは、本発明の現像手段に係る現像器14Y、14M、14C、を有している。また現像カートリッジKは現像器14Kを有している。現像カートリッジCと現像カートリッジKは図示しない支持フレーム上に載置されるとともに、図示しないロック機構によって支持フレーム上の規定位置に固定される。
【0038】
図1のカラープリンタでは先ずイエロー現像器14Yによる現像が行われる。現像スリーブ141 はマグネットを内蔵し、二成分現像剤を保持して回転する。前記二成分現像剤はフェライトを核としてそのまわりに絶縁性樹脂をコーティングしたキャリアと、ポリエステルを主材料として色に応じた顔料と荷電制御剤、シリカ、酸化チタン等を加えたトナーとからなるもので、現像スリーブ141 上に100 〜600 μm の層厚に規制されて、現像スリーブ141 と感光体ドラム10の対向している現像域へと搬送される。前記現像域における現像スリーブ141 と感光体ドラム10との間隙は現像剤の層厚よりも大きい0.2 〜1.0mm として、この間にACバイアスとDCバイアスが重畳して印加され、現像電界が形成される。ACバイアスによってキャリアから離脱するきっかけを与えられたイエロートナーはDCバイアスより電位の高い部分には付着せず、DCバイアスより電位の低い部分に付着し顕像化が行われる。
【0039】
1色目の顕像化が終った後2色目のマゼンタの画像形成行程にはいり、再びスコロトロン帯電器12による一様帯電が行われ、2色目の画像データによる静電潜像が像露光手段13によって形成され、マゼンタ現像器14Mによってマゼンタトナーによる前記静電潜像の顕像化が行われる。そして、3色目のシアン、4色目の黒色についても2色目のマゼンタと同様の画像形成行程が行われ、感光体ドラム10周面上には4色の顕像が形成される。
【0040】
一方給紙カセット15より半月ローラ16を介して搬出された一枚の転写材(普通紙、OHPシート等)Pは一旦停止し、転写のタイミングの整った時点で給紙部のレジストローラ対17の回転作動により感光体ドラム10と転写ローラ18の対向する転写域へと給紙される。転写域においては転写のタイミングに同期して感光体ドラム10の周面に転写ローラ18が圧接され、給紙された転写材Pを挟着して多色像が一括して転写される。
【0041】
次いで転写材Pはほぼ同時に圧接状態とされた分離手段19によって除電され、感光体ドラム10の周面より分離して定着装置21に搬送され、熱ローラ211 と圧着ローラ212 の加熱、加圧によってトナーを溶着したのち、排紙ローラ22を介して装置外部に排出される。尚前記の転写ローラ18、分離手段19は転写材Pの通過後感光体ドラム10の周面より退避離間して、次なるトナー像の形成に備える。
【0042】
一方、転写材Pを分離した感光体ドラム10は、クリーニング装置23のブレード231 の圧接により残留トナーを除去・清掃し次なる画像形成のプロセスに入る。なお前記のブレード231 は感光体面のクリーニング後、直ちに移動して感光体ドラム10の周面より退避する。
【0043】
図2は本発明に係る現像装置の断面図である。現像カートリッジCは現像器14Y、14M、14Cを有する。各現像器はそれぞれ現像剤収容部147 Y、147 M、147 C、撹拌スクリュー142 Y、142 M、142 C、供給パドル143 Y、143 M、143 C、現像スリーブ141 Y、141 M、141 C、層厚規制部材144 Y、144 M、144 Cを有していて、感光体ドラム10に対して規定位置に配置されている。現像器14Yにおける動作を説明すると、図示しないトナー補給ボックスより現像剤収容部147 Yに供給されたトナーは相反する方向に回転する一対の撹拌スクリュー142 Yによってキャリアと撹拌混合され、摩擦帯電により所定の帯電量にまで帯電される。撹拌された二成分現像剤は供給パドル143 Yを介して現像スリーブ141 Yに搬送され、層厚規制部材144 Yによって層厚を規制されて感光体ドラム10の現像域に搬送され、適当な現像条件によって静電潜像の現像を行う。この現像方式では現像剤の穂立と感光体ドラム10とは非接触状態で現像が行われ、ACバイアスとDCバイアスを重ね合わせた現像電界により非接触二成分現像が行われている。前記現像器14Yと同様に現像器14M、14Cにおいても静電潜像の現像を行う。
【0044】
図3は本発明に係る現像装置の断面分解図である。現像カートリッジCは本発明の第1の形成部材に係るイエロー現像器蓋146 、本発明の現像剤収容部隔壁部材にかかるイエロー現像器底板145 Yならびにマゼンタ現像器底板145 Mおよび本発明の第2の形成部材に係るシアン現像器底板145 Cを有する。現像器底板145 Y、145 M、145 C及びイエロー現像器蓋146 は、本発明の現像装置の外壁を形成するものであり、射出成型やブロー成型、削り出し成型されたABS樹脂、ポリエステル樹脂、ポリカーボネート樹脂などが用いられる。
【0045】
現像器底板145 Y、145 M、145 Cはそれぞれ一つの現像器を載置している。例えば最下部に位置する現像器底板145 Cは、一対の撹拌スクリュー142 Cおよび供給パドル143 Cの回転軸を図示しない一体化された軸受けで支持した部品と現像スリーブ141 Cおよび層厚規制部材144 Cを回転側板148 により支持した部品を載置している。なお、一体化された軸受けに支持された撹拌スクリュー142 Cおよび供給パドル143 Cは現像器底板145 Cの上面にはめ込まれることにより、回転精度を確保するとともに、組立作業および使用後の分解作業を簡便なものとしている。
【0046】
現像カートリッジCは前記現像器底板145 Y、145 M、145 Cを互いに重ね合わせたうちの、最上部のイエロー現像器底板145 Yの上に更にイエロー現像器蓋146 を載置し、後に説明する現像器側板51および現像器側板52により現像器底板145 Y、145 M、145 C及びイエロー現像器蓋146 の両端を固定している。現像器底板145 Y、145 M、145 C及びイエロー現像器蓋146 の固定は現像器側板51および現像器側板52との嵌合により行われ、各現像器底板同士及び現像器蓋との間には本発明の弾性部材に係るモールド61Y、61M、61Cを設置する。ここで、現像器底板145 Y、145 M、145 C及びイエロー現像器蓋146 の少なくとも一箇所は直接又は間接的に他の底板又は現像器蓋に接触しており、好ましくは投影方向に重なるように隣り合って、すなわち隣接して存在している。好ましくは感光体ドラム10の回転方向に対して、ほぼ平行に隣接することにより、設置面積ならびに容積を小さくすることができる。また、現像器底板145 Y、145 M、145 C及びイエロー現像器蓋146 の一部同士が嵌合することにより、現像剤の漏れを防止することもできる。
【0047】
モールド61Y、61M、61Cは各現像器を構成する部品同士の間にできるすき間を埋め、現像剤が漏れるのを防ぐ目的と、現像器側板51および現像器側板52による固定が、現像器底板145 Y、145 M、145 C及びイエロー現像器蓋146 同士の接触により現像カートリッジCの組立精度に影響がでないようにある程度の間隔を維持する目的で設置される。図4は現像器底板145 Cを真上から見た図で、モールド61Cは現像剤収容部147 Cを囲むように設置されている。なお、前記間隔は2mmないし5mmが好ましい。モールド61Y、61M、61Cには弾性変形する材料が用いられ、好ましくはラテックスゴム、シリコンゴムなどのゴム素材、ポリウレタン、ポリエチレンなどの合成樹脂が用いられ、弾性を有しかつ塗布後に自己発泡する材料である自己発泡性ポリウレタンが本発明の現像カートリッジCの組立時に現像器底板145 Y、145 M、145 C及びイエロー現像器蓋146 の各々が接触する面に塗布され、自己発泡性ポリウレタンの発泡が開始するまでに他の部品を接合するのが、現像カートリッジCの気密性や現像カートリッジCの組立作業上好ましい。
【0048】
図5は本発明に係る現像装置分解斜視図である。現像器底板145 Y、145 M、145 Cの側面には突起1451が、紙面手前側の側面には3箇所ずつ、紙面奥側の側面には2箇所ずつ設置され、イエロー現像器蓋146 の側面には突起1461が、紙面手前側には3箇所ずつ、紙面奥側の側面には2箇所ずつ設置されており、後述する現像器側板51および現像器側板52に設けられた支持穴511 および521 と嵌合するように設置されている。現像器底板145 Y、145 M、145 C及びイエロー現像器蓋146 の両端から現像器側板51および現像器側板52により挟むように互いの相対的位置を固定している。このとき、現像器側板51および現像器側板52は、現像器底板145 Y、145 M、145 C及びイエロー現像器蓋146 の長手方向とほぼ垂直となるように設置される。すなわち、現像スリーブ141 と感光体ドラム10の対向している現像域に対して垂直になるように設置されている。
【0049】
図6は本発明の結合部材に係る現像器側板51の正面図および側面図である。現像器側板51は射出成型やブロー成型、削り出し成型されたABS樹脂、ポリエステル樹脂、ポリカーボネート樹脂などが用いられる。現像器側板51には支持穴511 が1列に3個ずつ、4列、合計12個設けられており、現像器底板145 Y、145 M、145 Cの側部に設けられた突起1451及びイエロー現像器蓋146 の側部に設けられた突起1461とそれぞれの形成部材につき、3ヵ所ずつで嵌合する。突起1451および1461の先端は根元よりも若干小径に形成されており、支持穴511 に挿入される初期は挿入位置のずれを許容できるようになっている。突起1451および1461が支持穴511 に深く挿入されるに従って、突起1451および1461の根元と支持穴511 の間にできる隙間が少なくなり、現像器底板145 Y、145 M、145 C及びイエロー現像器蓋146 と現像器側板51との固定を強固なものにする。現像器側板および現像器蓋それぞれについて2ヵ所以上の突起と支持穴の嵌合で固定しているので、現像器14Y、14M、14Cの相対的位置は感光体ドラム10に対向する方向へは変位しない。
【0050】
図7は本発明の結合部材に係る現像器側板52の正面図および側面図である。現像器側板52も現像器側板51同様の材料が用いられ、支持穴521 が合計8箇所設けられている。また、現像器側板51同様に突起1451および1461と嵌合するようになっている。
【0051】
現像器側板52はさらに、導電性部材522 を有する。導電性部材522 は現像器に内蔵された、図示しないトナー濃度検知手段の発する電気信号を図示しない制御基板へと伝送する。トナー濃度検知手段では、トナー濃度は透磁率検知方法により検知され、この出力周波数の電気信号を本発明の制御手段へと伝送し、該制御手段においては適正なトナー濃度を維持するべく、図示しないトナー補給ボックスより現像剤収容部147 Y、147 M、147 Cに供給するトナー量の制御を行う。導電性部材522 にはリード線、金属製ジャンパー線、針金、金属板、導電性樹脂などが用いられ、好ましくは金属製の板材もしくは、可撓性樹脂フィルム上に金属を薄く被覆したフレキシブルプリント基板が用いられる。導電性部材522 の伝送する電気信号は、トナー濃度検知手段の発する電気信号の他にも、現像スリーブ141 に印加するACバイアスとDCバイアスであってもよい。
【0052】
図8は本発明の結合部材に係る現像器側板52の断面図である。現像器側板52は2枚の板状部材からなり、その間に本発明の駆動伝達部材である、軸支された歯車群が設置されている。ギア543 は、その一部が現像器の外側に露出しており、図示しない駆動ギアと噛み合う。前記ギア543 と噛み合うギア544 は現像スリーブ141 の回転軸36と同軸上にあるギア42と噛み合い、駆動源からの回転駆動を現像スリーブ141 に伝達している。また、ギア523 と同軸上にある図示しないギア525 は図示しないギア526 と噛み合い、ギア526 と同軸上の図示しないギア527 と図9のギア45が噛み合って撹拌スクリュー142 を駆動する。さらに、必要に応じて、これらのギアの回転軸の中間に弾性連結部材を設けたり、ギア表面を振動吸収素材でコーティングすることにより、現像スリーブに駆動源からの振動が伝わりにくくすることができ、現像スリーブの回転を安定したものとでき、現像域へのトナー供給安定化を図る。
【0053】
図9は本発明の現像剤担持面に係る現像スリーブ141 Y周辺の要部断面図である。尚、図9は現像カートリッジCが有する現像スリーブ141 Yによって示したが、現像スリーブ141 M、現像スリーブ141 C周辺においても同様の構成である。
【0054】
現像スリーブ141 Yの回転軸36はベアリング30によって回転側板148 に回動自在に保持されている。回動ピン149 は現像器底板145 Yにその一端を固定してある。回転側板148 は挿通穴に回動ピン149 を挿通してある。従って、回転側板148 と回動ピン149 は現像スリーブ141 Yを回動自在に保持するとともに、感光体ドラム10に対して変位可能に保持する事が可能となる。ベアリング31は現像器底板145 Yに固定されていて、供給パドル143 Yを回転自在に保持する。ベアリング32は現像器底板145 に固定されていて、撹拌スクリュー142 Yを回転自在に保持する。
【0055】
突きあてコロ35は現像スリーブ141 Yと感光体ドラム10の間隔を維持するコロで、現像スリーブ141 Yの両端部に配設されている。現像カートリッジCが感光体ドラム10に対して所定位置に定位すると感光体ドラム10の表面と突きあてコロ35は接触し、突きあてコロ35は感光体ドラム10の間に生じた押圧力を受け、回転側板1411、現像スリーブ141 、現像スリーブの回転軸1413からなるカートリッジ変位部は回動ピン1412を軸として回動的に変位し、カートリッジ変位部の位置が決定される。即ち現像スリーブ141 と突きあてコロ35の直径の差が現像スリーブ141 Yと感光体ドラム10との間隔となる。また像担持体が像担持体の回転軸の取り付け不良や軸受けの不良によって回転中心が偏心していたり、感光体ドラム10の曲面の加工にムラがあってもカートリッジ変位部が追従するので感光体ドラム10と現像スリーブ141 Yの間隔を適正に維持できる。
【0056】
ギア41は、現像スリーブ141 Yの回転軸36と同軸に固定した。ギア42とギア43は供給パドル143 Yに駆動伝達する一対のギアで、ギア42は回転軸36と同軸に固定し、ギア43は供給パドル143 Yの回転軸と同軸に固定した。ギア41は図8のギア524 より駆動伝達される。ギア44とギア45は撹拌スクリュー142 に駆動伝達する一対のギアで、それぞれ撹拌スクリュー142 に同軸に固定しているので一対の撹拌スクリューは互いに逆回転する。ギア45は図示せぬギア527 によって駆動されて同軸上の撹拌スクリューを回転させる。尚、画像形成時には現像スリーブ141 によって現像領域に現像剤を搬送するから、現像スリーブ141 Yに現像剤を供給する供給パドル143 と現像スリーブ141 Yは同時に回転する構成とした。
【0057】
図10は本発明に係る導電性部材並びに給電経路の概略斜視図である。本発明の導電性部材に係る電極板33と電極板34は互いに接触するように配置されており、現像スリーブ141 、電極板33、電極板34は互いに導通していて、電極板34と導通する図示しない電源により現像スリーブ141 に現像バイアス電圧を印加する。電極板33と電極板34は回転側板148 が変位しても接触状態を維持するための接触面を互いに有している。また、電極板33はバネ弾性を有するものであり、給電経路との接触圧および前記バネ弾性により、感光体ドラム10と現像コロ35との間に押圧力を生じせしめ、カートリッジ変位部の位置決定を助ける。電極は導電性のブラシで、現像スリーブの回転軸1413に対してブラシが常時接触して電力供給してもよいが、押圧力を十分に生じるために、現像スリーブの回転軸1413を軸支し、かつバネ弾性を有する板状の金属が好ましい。
【0058】
イエロー現像器14Yの電極板34Yは、現像器底板145 Yの側面の形状に沿って取り回された金属板であり、現像器背面、すなわち、現像スリーブと対向する壁面において給電経路35Yと接触している。電極板34Yの、給電経路35Yと接触する面は、折り返してリブ形状を成し、給電経路35Yと接触と良好に接触する構造となっている。給電経路35Yは、現像器の現像スリーブとは対向する背面沿いに現像器の中央部まで伸び、中央部で屈曲して鉛直下方のバイアス電源と接続するべく伸びた金属板である。また、給電経路35Yは現像器底板145 Yの溝351 Yと現像器底板145 Mの溝352 Yにより形成される空間を通り、さらに現像器底板145 Mを貫通する空間353 Yおよび現像器底板145 Cを貫通する空間354 Yを通って、現像カートリッジCの下面に露出している。露出している給電経路35Yはバイアス電源で電極37Yと接触している。
【0059】
イエロー現像器14Y同様に、マゼンタ現像器14Mの電極板34Mは、現像器底板145 Mの側面の形状に沿って取り回された金属板であり、現像器背面、すなわち、現像スリーブと対向する壁面において給電経路35Mと接触している。給電経路35Mは、現像器の現像スリーブとは対向する背面沿いに現像器の中央部まで伸び、中央部で屈曲して鉛直下方のバイアス電源と接続するべく伸びた金属板である。また、給電経路35Mは現像器底板145 Mの溝351 Mと現像器底板145 Cの溝352 Mにより形成される空間を通り、さらに現像器底板145 Cを貫通する空間353 Mを通って、現像カートリッジCの下面に露出している。露出している給電経路35Mはバイアス電源で電極37Mと接触している。
【0060】
シアン現像器14Cの電極板34Cは、現像器底板145 Cの側面の形状に沿って取り回された金属板であり、現像器背面、すなわち、現像スリーブと対向する壁面において給電経路35Cと接触している。給電経路35Cは、現像器の現像スリーブとは対向する背面沿いに現像器の中央部まで伸び、中央部で屈曲して鉛直下方に伸びた金属板で現像カートリッジCの下面に露出している。給電経路35Cの露出している部分はバイアス電源の電極37Cと接触している。
【0061】
この時、溝351 、溝352 、空間353 、空間354 の内壁には、絶縁性の材料を用いるのが漏電等を避ける目的で好ましいが、給電経路35Yを絶縁性素材で覆うのであれば導電性素材であっても構わない。また、溝351 、溝352 、空間353 、空間354 の内壁に電磁波吸収素材を用いるか、電磁波吸収素材で給電経路35Yを覆うことにより外部からのノイズによる信号障害またはノイズ漏洩による他の電気部品、周囲に設置された他の電子機器等への電磁波障害を防ぐことが可能である。
【0062】
また、このとき現像スリーブへの供電を行う供電経路35ならびに電極板33、34は、図8の導電性部材522 とは底板により隔離されており、電気信号または電流の漏電や電磁波障害は発生しない。
【0063】
【発明の効果】
以上説明したように、請求項1記載の現像装置ならびに請求項記載の画像形成装置によれば、各色現像器は互いの接触ではなく、精度よく成型された前記結合部材により相対的位置が固定されるので、各現像器を構成する各部品の加工精度は従来のままで、より高い加工精度を引き出すことが可能となり、現像スリーブと像担持体との間隙や平行の精確さを高くすることができ、結果として、安定した画像形成が可能となった。
また、前記結合部材に駆動伝達部品を集めることにより、駆動伝達に必要な部品数を減らすことができ、組立工数を削減することが可能となった。また、駆動源からの振動が現像器に伝搬する可能性のある箇所を減らすことができ、安定した画像形成が可能となった。さらに、清掃箇所や故障時の点検対象箇所も削減でき、簡便なメンテナンスが可能となった。
【0064】
また、請求項2記載の現像装置ならびに請求項8記載の画像形成装置によれば、複数の現像器において壁面を共通にすることで部品点数の削減が達成され、組み立て精度を確保するために位置合わせが必要となる部品も削減することが可能となった。
【0065】
また、基幹となる部品同士の相対的位置を前記結合手段によって固定することにより、組み立て精度をより高いものとすることが可能となる。
【0066】
また、前記結合部材と、前記第1の形成部材、前記第2の形成部材および前記現像剤収容部隔壁部材それぞれが固定されるので、前記各現像手段の相対的位置は正確に固定することが可能となる。
【0068】
た、現像剤担持面と垂直となる側面を前記結合部材により互いに結合することにより、像担持体と現像剤担持面との間隙の精度を確保しやすく、とりわけ、像担持体と現像剤担持面の平行を保つのに好ましく、良好な画像形成が可能となる。
【0069】
また、現像剤担持面を支持する回転軸と垂直となる側面どうしを前記結合部材により互いに結合することにより、無端移動する現像剤担持体と同じく無端移動する像担持体との間隙を常に精度よく維持でき、とりわけ、像担持体と現像剤担持面の平行を保つのに好ましく、終始安定した良好な画像形成が可能となる。
【0070】
また、隣接する複数の現像手段における、各現像剤担持面の相対的位置関係が像担持体と対向する方向に変位することがなく、前記各現像手段の相対的位置は正確に固定することが可能となる。とりわけ、像担持体と現像剤担持面の平行を保つのに好ましく、良好な画像形成が可能となる。
【0071】
また、もっともコンパクトに現像装置を構成することができ、結合部材に要求される強度を小さなものとすることが可能となる。
【0072】
また、組み立て時の作業負担を増やすことなく、相対位置をより効果的に固定することが可能となる。
【0073】
また、請求項記載の現像装置ならびに請求項9記載の画像形成装置によれば、前記第1の現像手段と前記第2の現像手段の嵌合により、現像剤が現像剤収容部から漏れることがなく、画像形成装置内を現像剤で汚染されることを予防することが可能となる。
【0074】
また、請求項記載の現像装置ならびに請求項10記載の画像形成装置によれば、前記各現像手段から現像剤の漏れを防止するとともに、前記第1の現像手段と前記第2の現像手段が互いに干渉しあって、高精度の組み立てを妨げるのを防ぐことが可能となる。
【0076】
また、請求項記載の現像装置ならびに請求項11記載の画像形成装置によれば、前記結合部材に導電経路を設けて、電力供給部もしくは制御基板と前記各現像手段との接続の仲立ちをすることにより、前記各現像器の取り付け、交換時に接続作業を要する箇所を少なくすることが可能となり、電気的ノイズの発生源もしくは電気的ノイズの影響を受けやすい箇所である導電経路を一箇所に集中できるので、電気的ノイズ対策を施す箇所を削減することが可能となり、さらに束線の露出する箇所を削減することで、現像器の交換や、他のカートリッジ類の交換の際に導電経路を破損することも極めて少なくすることが可能となった。
【0077】
また、請求項記載の現像装置ならびに請求項12記載の画像形成装置によれば、高電圧が流れる導電経路を一箇所に集中できるので、電気的ノイズの発生源となる可能性のある箇所への電気的ノイズ対策を容易に施すことが可能となり、漏電対策や感電対策も容易に施すことが可能となった。
【図面の簡単な説明】
【図1】画像形成装置の実施例を示す断面構成図。
【図2】現像カートリッジの実施例を示す断面図。
【図3】現像カートリッジの実施例を示す断面図。
【図4】現像カートリッジの実施例を示す斜視図。
【図5】現像カートリッジの実施例を示す斜視図。
【図6】側板の実施例を示す断面図。
【図7】側板の実施例を示す断面図。
【図8】側板の実施例を示す断面図。
【図9】駆動伝達手段の配置を示す概念図。
【図10】給電経路の実施例を示す斜視図。
【符号の説明】
10 感光体ドラム
14 現像器
C 現像カートリッジ
40 駆動ギア
41 従動ギア
140 支持フレーム
141 現像スリーブ
145 現像器底板
1451,1461 突起
146 イエロー現像器蓋
148 回転側板
149 回動ピン
33,34 電極板
35 給電経路
51,52 側板
61 モールド
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a developing device for developing an electrostatic latent image with a developer, which is used in an electrophotographic device or the like, and in particular, maintains stable image formation and reduces the number of parts in an integrated developing device. It relates to the technology to do.
[0002]
[Prior art]
In an electrophotographic color image forming apparatus, four color toner images of yellow, magenta, cyan, and black are sequentially formed, and a color image is finally obtained by superimposing the toner images of the respective colors on paper. Therefore, a developing device that visualizes the electrostatic latent image formed on the image carrier with toner of each color needs the four colors. In order to arrange the plurality of developing devices as efficiently as possible, a plurality of developing devices are integrated (Japanese Patent Application No. 6-280467).
[0003]
Further, the developing device generally forms an electric field between the developing device and the image carrier in order to increase the developing efficiency. Power required for forming the electric field is supplied from a power supply of the image forming apparatus. The developer is supplied to the plurality of developing devices via a cord. Further, a toner density sensor is provided to detect the toner density stored in the developing device, and exchanges an electric signal with the control board.
[0004]
[Problems to be solved by the invention]
However, in the integrated plurality of developing devices, the relative positional relationship between the developing devices is determined by the contact between components forming adjacent developing devices. However, when accurate assembly accuracy is required, However, it is required that the molding accuracy be high over the entire contact surface, and many man-hours are required to secure the accuracy, resulting in a decrease in production efficiency and an increase in production cost. On the other hand, in a color image forming apparatus, in order to enhance color reproducibility and resolution, high precision is also required for controlling the electric field, and accordingly, each color is added to the electrostatic latent image on the image carrier. In order to adsorb the toner, it is required that the gap between the developing sleeve and the image carrier, which conveys each color toner to the vicinity of the image carrier, and the parallel accuracy be high.
[0005]
Further, in an image forming apparatus having a plurality of developing units, power supply for forming an electric field and transmission and reception of electric signals are performed for each developing unit. It may be complicatedly handled in the forming apparatus and may cause contact with other parts, breakage due to friction, and leakage. In addition, since the priority is given to the routing, a plurality of codes are bundled, which causes adverse effects on image formation such as poor control due to a reduction in signal transmission efficiency due to mutual interference between signals transmitted in adjacent codes. I was In particular, the electric signal transmitted and received between the toner concentration sensor and the control board is easily affected by the high voltage current supplied to the developing device for forming the electric field between the developing sleeve and the image carrier, and is accurate. In some cases, the toner density cannot be detected, and an appropriate image output cannot be obtained.
[0006]
SUMMARY OF THE INVENTION The present invention has been made in view of such conventional problems, and has as its object to provide a developing device and an image forming apparatus capable of obtaining highly accurate image forming conditions.
[0007]
[Means for Solving the Problems]
The developing device according to claim 1.Is a developing device comprising at least a first developing means for storing a first developer, and a second developing means which is adjacent to the first developing means and stores a second developer,
Fixing the relative positions of the first developing means and the second developing means so as to be sandwiched by two side plates;
A drive transmitting means for transmitting a rotational driving force to the first developing means and the second developing means is provided on one of the two side plates.
[0008]
3. The developing device according to claim 2, wherein the first developing unit is, A first forming member and a developer accommodating section partition member, the second developing means is constituted by a second forming member and the developer accommodating section partition member, and the two side plates are Fixing the relative positions of the first forming member, the second forming member, and the developer accommodating portion partition member so as to sandwich the first forming member, the second forming member, and the developer accommodating portion partition memberIt is configured.
[0009]
The developing device according to claim 3,The first developing unit and the second developing unit are fitted.It is configured.
[0010]
The developing device according to claim 4,The first developing means and the second developing means are adjacent to each other via an elastic member.It is configured.
[0011]
The developing device according to claim 5,The first developing means or the second developing means has a conductive member, and the side plate has a conductive path for contacting the conductive member.It is configured.
[0012]
The developing device according to claim 6.The first developing means has at least a first developer carrying surface for carrying the first developer, and a first conductive member for applying a voltage to the first developer carrying surface. ,
The second developing unit has at least a second developer carrying surface that carries the second developer, and a second conductive member that applies a voltage to the second developer carrying surface,
The side plate has a conductive path that contacts the first conductive member or the second conductive member.It is configured.
[0013]
Claim 7The image forming apparatus includes at least an image carrier, a latent image forming unit that forms a latent image on the image carrier, a first developing unit that develops the latent image with a first developer, and the first developing unit. And an image forming apparatus comprising second developing means for developing the latent image with a second developer,
Fixing the relative positions of the first developing means and the second developing means so as to be sandwiched by two side plates;
A drive transmitting means for transmitting a rotational driving force to the first developing means and the second developing means is provided on one of the two side plates.
[0014]
Claim 8In the image forming apparatus, the first developing unit includes a first forming member and a developer accommodating section partition member, and the second developing section includes a second forming member and the developer accommodating section partition member. And the two side plates fix their relative positions so as to sandwich the first forming member, the second forming member, and the developer accommodating portion partition member.It is configured.
[0015]
Claim 9In the image forming apparatus, the first developing unit and the second developing unit are fitted.It is configured.
[0016]
Claim 10In the image forming apparatus, the first developing unit and the second developing unit are adjacent to each other via an elastic member.It is configured.
[0017]
Claim 11In the image forming apparatus, the first developing unit or the second developing unit includes a conductive member, and the side plate includes a conductive path that contacts the conductive member.It is configured.
[0018]
Further, according to claim 12In the image forming apparatus, the first developing unit may include at least a first developer carrying surface that carries the first developer, and a first conductive member that applies a voltage to the first developer carrying surface. Has,
The second developing unit has at least a second developer carrying surface that carries the second developer, and a second conductive member that applies a voltage to the second developer carrying surface,
The side plate has a conductive path that contacts the first conductive member or the second conductive member.ConfigurationIs.
[0033]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0034]
FIG. 1 is a cross-sectional configuration diagram illustrating a configuration of a color printer that is an example of an image forming apparatus. This color printer superimposes each color toner image sequentially formed on an image carrier, transfers the color image once onto a transfer material at a transfer unit to form a color image, and then separates the transfer material by a separating unit. Is a color image forming apparatus of a type in which is peeled from an image carrier surface.
[0035]
In FIG. 1, a photosensitive drum 10, which is an image bearing member according to the present invention, is formed by coating an organic photosensitive member on a drum base, and is driven and rotated clockwise in the drawing. The scorotron charger 12 applies uniform charging to the peripheral surface of the photosensitive drum 10 by corona discharge.
[0036]
After the photosensitive drum 10 is uniformly charged, the image exposure unit 13 performs image exposure based on the image signal. The image exposure means 13 uses a laser diode (not shown) as a light emitting light source, and the optical path is bent by a reflection mirror 134 via a polygon mirror 131, an fθ lens 132, and a cylindrical lens 133 which rotate at high speed, and the main scanning of the photosensitive drum 10 is performed. In addition, an electrostatic latent image is formed by rotation (sub-scan) of the photosensitive drum 10.
[0037]
Developing units 14Y and 14M, each of which contains a two-component developer composed of a toner such as yellow (Y), magenta (M), cyan (C), and black (K) and a carrier, are provided around the photosensitive drum 10. , 14C and 14K are provided. The developing cartridge C according to the developing device of the present invention has the developing devices 14Y, 14M, and 14C according to the developing unit of the present invention. The developing cartridge K has a developing device 14K. The developing cartridge C and the developing cartridge K are mounted on a support frame (not shown), and are fixed at predetermined positions on the support frame by a lock mechanism (not shown).
[0038]
In the color printer of FIG. 1, first, development is performed by the yellow developing unit 14Y. The developing sleeve 141 contains a magnet and rotates while holding the two-component developer. The two-component developer is composed of a carrier in which an insulating resin is coated around ferrite as a nucleus, and a toner in which a pigment corresponding to a color and a charge control agent, silica, titanium oxide, etc. are added using polyester as a main material. Is regulated to a layer thickness of 100 to 600 μm on the developing sleeve 141, and is conveyed to a developing area where the developing sleeve 141 and the photosensitive drum 10 are opposed to each other. The gap between the developing sleeve 141 and the photosensitive drum 10 in the developing area is set to 0.2 to 1.0 mm, which is larger than the layer thickness of the developer. It is formed. The yellow toner which has been triggered to be separated from the carrier by the AC bias does not adhere to a portion having a higher potential than the DC bias, but adheres to a portion having a lower potential than the DC bias to perform visualization.
[0039]
After the visualization of the first color is completed, the image forming process for the magenta of the second color is started, and the uniform charging is again performed by the scorotron charger 12, and the electrostatic latent image based on the image data of the second color is formed by the image exposure unit 13. Then, the electrostatic latent image is visualized by magenta toner by the magenta developing device 14M. Then, the same image forming process as that for the second color magenta is performed for the third color cyan and the fourth color black, and a four-color visual image is formed on the peripheral surface of the photosensitive drum 10.
[0040]
On the other hand, one transfer material (plain paper, OHP sheet, etc.) P conveyed from the paper feed cassette 15 via the half-moon roller 16 is temporarily stopped, and when the transfer timing is adjusted, the registration roller pair 17 of the paper feed unit is stopped. The paper is fed to a transfer area where the photosensitive drum 10 and the transfer roller 18 are opposed to each other by the rotation of. In the transfer area, the transfer roller 18 is pressed against the peripheral surface of the photosensitive drum 10 in synchronization with the transfer timing, and the multi-color image is collectively transferred by sandwiching the fed transfer material P.
[0041]
Next, the transfer material P is substantially neutralized by the separating means 19 brought into a pressure contact state almost simultaneously, separated from the peripheral surface of the photosensitive drum 10 and conveyed to the fixing device 21, and heated and pressed by the heat roller 211 and the pressure roller 212. After the toner is welded, the toner is discharged to the outside of the apparatus via the discharge roller 22. The transfer roller 18 and the separating unit 19 are retracted and separated from the peripheral surface of the photosensitive drum 10 after passing the transfer material P to prepare for the formation of the next toner image.
[0042]
On the other hand, the photosensitive drum 10 from which the transfer material P has been separated removes and cleans the residual toner by pressing the blade 231 of the cleaning device 23, and enters the next image forming process. The blade 231 moves immediately after the cleaning of the surface of the photoconductor and moves away from the peripheral surface of the photoconductor drum 10.
[0043]
FIG. 2 is a sectional view of the developing device according to the present invention. The developing cartridge C has developing units 14Y, 14M, and 14C. Each developing device includes a developer accommodating section 147Y, 147M, 147C, a stirring screw 142Y, 142M, 142C, a supply paddle 143Y, 143M, 143C, a developing sleeve 141Y, 141M, 141C. And a layer thickness regulating member 144Y, 144M, 144C, and is disposed at a prescribed position with respect to the photosensitive drum 10. The operation of the developing device 14Y will be described. Toner supplied from a toner supply box (not shown) to the developer accommodating portion 147Y is stirred and mixed with the carrier by a pair of stirring screws 142Y rotating in opposite directions, and predetermined by frictional charging. Charge amount. The agitated two-component developer is conveyed to the developing sleeve 141Y via the supply paddle 143Y, and is conveyed to the developing area of the photosensitive drum 10 with the layer thickness regulated by the layer thickness regulating member 144Y. An electrostatic latent image is developed depending on conditions. In this development method, development is performed in a state where the developer is not in contact with the photoconductor drum 10, and non-contact two-component development is performed by a development electric field in which an AC bias and a DC bias are superimposed. Similarly to the developing device 14Y, the developing devices 14M and 14C also develop the electrostatic latent image.
[0044]
FIG. 3 is an exploded sectional view of the developing device according to the present invention. The developing cartridge C includes a yellow developing device cover 146 according to the first forming member of the present invention, a yellow developing device bottom plate 145Y and a magenta developing device bottom plate 145M according to the developer accommodating portion partition member of the present invention, and a second developing device of the present invention. And a bottom plate 145C for the cyan developing device according to the forming member of the above. The developing unit bottom plate 145Y, 145M, 145C and the yellow developing unit cover 146 form the outer wall of the developing device of the present invention, and are formed by injection molding, blow molding, cut-out molded ABS resin, polyester resin, A polycarbonate resin or the like is used.
[0045]
Each of the developing device bottom plates 145Y, 145M, and 145C has one developing device mounted thereon. For example, the developing device bottom plate 145C located at the lowermost portion includes a part in which the rotation shafts of the pair of stirring screws 142C and the supply paddle 143C are supported by an integrated bearing (not shown), a developing sleeve 141C, and a layer thickness regulating member 144. The component supporting C by the rotating side plate 148 is placed. In addition, the stirring screw 142C and the supply paddle 143C supported by the integrated bearing are fitted on the upper surface of the developing device bottom plate 145C, thereby ensuring rotation accuracy, and assembling and disassembling after use. It is simple.
[0046]
In the developing cartridge C, a yellow developing unit lid 146 is further placed on the uppermost yellow developing unit bottom plate 145Y of the developing unit bottom plates 145Y, 145M, and 145C, which will be described later. Both ends of the developing device bottom plate 145Y, 145M, 145C and the yellow developing device cover 146 are fixed by the developing device side plate 51 and the developing device side plate 52. The fixing of the developing unit bottom plates 145Y, 145M, 145C and the yellow developing unit cover 146 is performed by fitting the developing unit side plate 51 and the developing unit side plate 52, and between each developing unit bottom plate and the developing unit cover. Sets the molds 61Y, 61M, 61C according to the elastic member of the present invention. Here, at least one of the developing unit bottom plates 145Y, 145M, 145C and the yellow developing unit cover 146 is in direct or indirect contact with another bottom plate or the developing unit cover, and preferably overlaps in the projection direction. Adjacent to, ie, adjacent to. Preferably, the photoconductor drum 10 is disposed substantially parallel to the rotation direction of the photoconductor drum 10, so that the installation area and the volume can be reduced. Further, since the developing unit bottom plate 145Y, 145M, 145C and a part of the yellow developing unit cover 146 are fitted to each other, leakage of the developer can be prevented.
[0047]
The molds 61Y, 61M, and 61C fill the gaps formed between the components of each developing device to prevent the developer from leaking, and are fixed by the developing device side plate 51 and the developing device side plate 52. Y, 145M, 145C and the yellow developing unit cover 146 are provided for the purpose of maintaining a certain interval so that the assembly accuracy of the developing cartridge C is not affected by the contact between the yellow developing unit cover 146 and the yellow developing unit cover 146. FIG. 4 is a view of the developing device bottom plate 145C as viewed from directly above, and the mold 61C is provided so as to surround the developer accommodating portion 147C. The interval is preferably 2 mm to 5 mm. The molds 61Y, 61M and 61C are made of an elastically deformable material, preferably a rubber material such as latex rubber or silicone rubber, or a synthetic resin such as polyurethane or polyethylene. Is applied to the surface of each of the developing device bottom plates 145Y, 145M, 145C and the yellow developing device cover 146 at the time of assembling the developing cartridge C of the present invention, and the foaming of the self-foaming polyurethane is performed. It is preferable to join other parts before the start of the operation in terms of airtightness of the developing cartridge C and an assembling operation of the developing cartridge C.
[0048]
FIG. 5 is an exploded perspective view of the developing device according to the present invention. A projection 1451 is provided on the side surface of the developing device bottom plate 145Y, 145M, 145C, three locations are provided on the side surface on the near side of the drawing, and two locations are provided on the side surface on the back side of the drawing. Are provided at three places on the front side of the drawing and two places on the side on the back side of the drawing. Support holes 511 and 521 provided in the developing device side plate 51 and the developing device side plate 52 described later are provided. It is installed to fit with. The relative positions of the developing unit bottom plates 145Y, 145M, 145C and the yellow developing unit cover 146 are fixed so as to be sandwiched between the developing unit side plate 51 and the developing unit side plate 52 from both ends. At this time, the developing device side plate 51 and the developing device side plate 52 are installed so as to be substantially perpendicular to the longitudinal direction of the developing device bottom plates 145Y, 145M, 145C and the yellow developing device cover 146. That is, the photoconductor drum 10 is installed so as to be perpendicular to the developing area where the developing sleeve 141 and the photosensitive drum 10 are opposed to each other.
[0049]
FIG. 6 is a front view and a side view of the developing device side plate 51 according to the connecting member of the present invention. For the developing device side plate 51, an ABS resin, a polyester resin, a polycarbonate resin, or the like, which is injection-molded, blow-molded, or cut and molded, is used. The developing device side plate 51 is provided with a total of 12 support holes 511, three in a row, four in a row, and a projection 1451 provided on the side of the developing device bottom plate 145Y, 145M, 145C, and yellow. The protrusion 1461 provided on the side of the developing device lid 146 and each forming member are fitted at three places. The tips of the projections 1451 and 1461 are formed to be slightly smaller in diameter than the root, so that the insertion position can be shifted at the initial stage of insertion into the support hole 511. As the protrusions 1451 and 1461 are inserted deeper into the support holes 511, the gap formed between the bases of the protrusions 1451 and 1461 and the support holes 511 decreases, and the developing device bottom plate 145Y, 145M, 145C and the yellow developing device cover 146 and the developing device side plate 51 are firmly fixed. Since the developing device side plate and the developing device lid are each fixed by fitting two or more projections and support holes, the relative positions of the developing devices 14Y, 14M, and 14C are displaced in the direction facing the photosensitive drum 10. do not do.
[0050]
FIG. 7 is a front view and a side view of the developing device side plate 52 according to the coupling member of the present invention. The developing device side plate 52 is made of the same material as the developing device side plate 51, and has a total of eight support holes 521. Further, like the developing device side plate 51, the projections 1451 and 1461 are fitted.
[0051]
The developing device side plate 52 further has a conductive member 522. The conductive member 522 transmits an electric signal generated by a toner concentration detecting unit (not shown) built in the developing device to a control board (not shown). In the toner density detecting means, the toner density is detected by a magnetic permeability detecting method, and an electric signal of this output frequency is transmitted to the control means of the present invention. The amount of toner supplied from the toner supply box to the developer storage units 147Y, 147M, and 147C is controlled. For the conductive member 522, a lead wire, a metal jumper wire, a wire, a metal plate, a conductive resin, or the like is used. Preferably, a metal plate material or a flexible printed board in which a metal is thinly coated on a flexible resin film is used. Is used. The electric signal transmitted by the conductive member 522 may be an AC bias or a DC bias applied to the developing sleeve 141 in addition to the electric signal generated by the toner density detecting means.
[0052]
FIG. 8 is a sectional view of the developing device side plate 52 according to the connecting member of the present invention. The developing device side plate 52 is composed of two plate-like members, and a group of gears, which are supported by the drive transmission member of the present invention, are supported between the plate-like members. A part of the gear 543 is exposed outside the developing device, and meshes with a drive gear (not shown). The gear 544 that meshes with the gear 543 meshes with the gear 42 that is coaxial with the rotating shaft 36 of the developing sleeve 141, and transmits the rotational drive from the driving source to the developing sleeve 141. A gear 525 (not shown) coaxial with the gear 523 meshes with a gear 526 (not shown), and a gear 527 (not shown) coaxial with the gear 526 meshes with the gear 45 shown in FIG. 9 to drive the stirring screw 142. Furthermore, if necessary, an elastic connecting member may be provided between the rotation shafts of these gears, or the surface of the gears may be coated with a vibration absorbing material, so that the vibration from the driving source is hardly transmitted to the developing sleeve. The rotation of the developing sleeve can be stabilized, and the toner supply to the developing area can be stabilized.
[0053]
FIG. 9 is a cross-sectional view of a main part around the developing sleeve 141Y related to the developer carrying surface of the present invention. Although FIG. 9 shows the developing sleeve 141Y included in the developing cartridge C, the same configuration is applied to the developing sleeve 141M and the periphery of the developing sleeve 141C.
[0054]
The rotating shaft 36 of the developing sleeve 141Y is rotatably held on the rotating side plate 148 by the bearing 30. The rotating pin 149 has one end fixed to the developing device bottom plate 145Y. The rotation side plate 148 has a rotation pin 149 inserted through the insertion hole. Therefore, the rotation side plate 148 and the rotation pin 149 can hold the developing sleeve 141Y so as to be freely rotatable and can also hold the developing sleeve 141Y so as to be displaceable with respect to the photosensitive drum 10. The bearing 31 is fixed to the developing device bottom plate 145Y, and rotatably holds the supply paddle 143Y. The bearing 32 is fixed to the developing device bottom plate 145, and rotatably holds the stirring screw 142Y.
[0055]
The abutting rollers 35 maintain the distance between the developing sleeve 141Y and the photosensitive drum 10, and are disposed at both ends of the developing sleeve 141Y. When the developing cartridge C is located at a predetermined position with respect to the photosensitive drum 10, the roller 35 contacts the surface of the photosensitive drum 10, and the roller 35 receives a pressing force generated between the photosensitive drums 10. The cartridge displacement portion including the rotation side plate 1411, the development sleeve 141, and the rotation shaft 1413 of the development sleeve is rotationally displaced about the rotation pin 1412, and the position of the cartridge displacement portion is determined. That is, the difference between the diameter of the roller 35 and the developing sleeve 141 is the distance between the developing sleeve 141Y and the photosensitive drum 10. In addition, even if the rotation center of the image carrier is eccentric due to the improper installation of the rotating shaft of the image carrier or the bearing, the cartridge displacement portion follows even if the curved surface of the photosensitive drum 10 is uneven, so that the photosensitive drum The distance between the developing sleeve 10 and the developing sleeve 141Y can be properly maintained.
[0056]
The gear 41 was fixed coaxially with the rotation shaft 36 of the developing sleeve 141Y. The gear 42 and the gear 43 are a pair of gears for transmitting the drive to the supply paddle 143Y. The gear 42 is fixed coaxially with the rotating shaft 36, and the gear 43 is fixed coaxially with the rotating shaft of the supply paddle 143Y. The drive of the gear 41 is transmitted from the gear 524 of FIG. The gears 44 and 45 are a pair of gears that transmit power to the stirring screw 142 and are coaxially fixed to the stirring screw 142 so that the pair of stirring screws rotate in opposite directions. The gear 45 is driven by a gear 527 (not shown) to rotate a coaxial stirring screw. Since the developer is conveyed to the developing area by the developing sleeve 141 during image formation, the supply paddle 143 for supplying the developer to the developing sleeve 141Y and the developing sleeve 141Y are simultaneously rotated.
[0057]
FIG. 10 is a schematic perspective view of a conductive member and a power supply path according to the present invention. The electrode plate 33 and the electrode plate 34 according to the conductive member of the present invention are arranged so as to be in contact with each other, and the developing sleeve 141, the electrode plate 33, and the electrode plate 34 are electrically connected to each other and are electrically connected to the electrode plate 34. A developing bias voltage is applied to the developing sleeve 141 by a power supply (not shown). The electrode plate 33 and the electrode plate 34 have contact surfaces for maintaining the contact state even when the rotation side plate 148 is displaced. The electrode plate 33 has spring elasticity, and a contact pressure between the photosensitive drum 10 and the developing roller 35 is generated by the contact pressure with the power supply path and the spring elasticity, thereby determining the position of the cartridge displacement unit. Help. The electrode may be a conductive brush, and the brush may be constantly in contact with the rotating shaft 1413 of the developing sleeve to supply power. However, in order to generate a sufficient pressing force, the rotating shaft 1413 of the developing sleeve is supported. A plate-like metal having spring elasticity is preferable.
[0058]
The electrode plate 34Y of the yellow developing device 14Y is a metal plate arranged along the shape of the side surface of the developing device bottom plate 145Y, and is in contact with the power supply path 35Y on the rear surface of the developing device, that is, on the wall surface facing the developing sleeve. ing. The surface of the electrode plate 34Y that comes into contact with the power supply path 35Y is folded back to form a rib shape, and has a structure that makes good contact with the power supply path 35Y. The power supply path 35Y is a metal plate that extends to the center of the developing device along the back surface facing the developing sleeve of the developing device, and is bent at the center to extend and connect to a bias power supply located vertically below. The power supply path 35Y passes through a space formed by the groove 351Y of the developing device bottom plate 145Y and the groove 352Y of the developing device bottom plate 145M, and further passes through the space 353Y penetrating the developing device bottom plate 145M and the developing device bottom plate 145. The developing cartridge C is exposed to the lower surface of the developing cartridge C through a space 354Y penetrating the developing cartridge C. The exposed power supply path 35Y is in contact with the electrode 37Y with a bias power supply.
[0059]
Similarly to the yellow developing device 14Y, the electrode plate 34M of the magenta developing device 14M is a metal plate arranged along the side surface of the developing device bottom plate 145M, and has a rear surface of the developing device, that is, a wall surface facing the developing sleeve. Is in contact with the power supply path 35M. The power supply path 35M is a metal plate that extends to the center of the developing unit along the back surface facing the developing sleeve of the developing unit, and is bent at the center to extend and connect to a bias power supply vertically downward. The power supply path 35M passes through a space formed by the groove 351M of the developing device bottom plate 145M and the groove 352M of the developing device bottom plate 145C, and further passes through a space 353M penetrating the developing device bottom plate 145C. It is exposed on the lower surface of the cartridge C. The exposed power supply path 35M is in contact with the electrode 37M with a bias power supply.
[0060]
The electrode plate 34C of the cyan developing device 14C is a metal plate arranged along the shape of the side surface of the developing device bottom plate 145C, and is in contact with the power supply path 35C on the rear surface of the developing device, that is, on the wall surface facing the developing sleeve. ing. The power supply path 35C extends to the center of the developing device along the back surface facing the developing sleeve of the developing device, and is exposed at the lower surface of the developing cartridge C by a metal plate bent at the center and extended vertically downward. The exposed part of the power supply path 35C is in contact with the electrode 37C of the bias power supply.
[0061]
At this time, it is preferable to use an insulating material for the inner walls of the groove 351, the groove 352, the space 353, and the space 354 in order to avoid an electric leakage or the like. It may be a material. Also, by using an electromagnetic wave absorbing material on the inner walls of the groove 351, the groove 352, the space 353, and the space 354, or by covering the power supply path 35Y with the electromagnetic wave absorbing material, other electric components due to signal disturbance due to external noise or noise leakage, It is possible to prevent electromagnetic wave interference to other electronic devices and the like installed around.
[0062]
Further, at this time, the power supply path 35 for supplying power to the developing sleeve and the electrode plates 33 and 34 are separated from the conductive member 522 in FIG. 8 by a bottom plate, so that electric signal or current leakage and electromagnetic interference do not occur. .
[0063]
【The invention's effect】
As described above, the developing device and the developing device according to claim 1 are described.7According to the image forming apparatus described above, since the relative positions of the respective color developing devices are not contacted with each other, but are fixed by the coupling members molded with high precision, the processing accuracy of each component constituting each developing device is conventionally the same. As it is, higher processing accuracy can be obtained, and the accuracy of the gap and parallelism between the developing sleeve and the image carrier can be increased. As a result, stable image formation can be achieved.
In addition, by collecting the drive transmission components in the coupling member, the number of components required for drive transmission can be reduced, and the number of assembly steps can be reduced. Further, it is possible to reduce the places where vibrations from the driving source may be transmitted to the developing device, thereby enabling stable image formation. In addition, the number of cleaning locations and inspection locations at the time of failure can be reduced, making simple maintenance possible.
[0064]
A developing device according to claim 2.And an image forming apparatus according to claim 8.According to this, the number of components can be reduced by using a common wall surface in a plurality of developing devices, and it is possible to reduce the number of components that need to be aligned in order to secure assembly accuracy.
[0065]
Also, BasisBy fixing the relative positions of the main parts by the connecting means, it is possible to further increase the assembly accuracy.
[0066]
Also,PreviousSince the connecting member, the first forming member, the second forming member, and the developer accommodating portion partition member are fixed, the relative positions of the developing units can be accurately fixed. Become.
[0068]
MaWasBy joining the side surfaces perpendicular to the developer carrying surface to each other by the coupling member, it is easy to secure the accuracy of the gap between the image carrier and the developer carrying surface, And good image formation becomes possible.
[0069]
Also, PresentBy joining the side surfaces perpendicular to the rotation axis supporting the image material carrying surface to each other by the coupling member, the gap between the endlessly moving developer carrier and the same endlessly moving image carrier can always be maintained with high accuracy. In particular, it is preferable to keep the image carrier and the developer carrying surface parallel, and it is possible to form a stable and good image all the time.
[0070]
Also,next toThe relative positional relationship between the developer carrying surfaces of the plurality of developing units in contact with each other does not shift in the direction facing the image carrier, and the relative positions of the developing units can be accurately fixed. . In particular, it is preferable to keep the image carrier and the developer carrying surface parallel, and good image formation is possible.
[0071]
Also,AlsoTherefore, the developing device can be configured to be compact, and the strength required for the coupling member can be reduced.
[0072]
Also,setThe relative position can be fixed more effectively without increasing the work load at the time of setting.
[0073]
Claims3Developing device describedAnd an image forming apparatus according to claim 9.According to the first aspect, the fitting of the first developing means and the second developing means prevents the developer from leaking from the developer accommodating portion and prevents the inside of the image forming apparatus from being contaminated with the developer. It becomes possible.
[0074]
Claims4Developing device describedAnd an image forming apparatus according to claim 10.According to the present invention, it is possible to prevent the developer from leaking from each of the developing units and to prevent the first developing unit and the second developing unit from interfering with each other and hindering high-precision assembly. It becomes.
[0076]
Claims5Developing device describedAnd an image forming apparatus according to claim 11.According to the present invention, by providing a conductive path in the coupling member and mediating the connection between the power supply unit or the control board and each of the developing units, the mounting of each of the developing units, a portion that requires a connection work at the time of replacement is reduced. It is possible to reduce the number of places to take electrical noise countermeasures because the conductive path, which is a source of electrical noise or a location susceptible to electrical noise, can be concentrated at one place. Further, by reducing the number of exposed portions of the bundled wires, it is possible to extremely reduce damage to the conductive path when replacing the developing device or replacing other cartridges.
[0077]
Claims6Developing device and claim12According to the image forming apparatus described above, since the conductive path through which the high voltage flows can be concentrated at one location, it is possible to easily take measures against electrical noise at a location that may be a source of electrical noise. In addition, it has become possible to easily take measures against electric leakage and electric shock.
[Brief description of the drawings]
FIG. 1 is a cross-sectional configuration diagram illustrating an embodiment of an image forming apparatus.
FIG. 2 is a sectional view showing an embodiment of a developing cartridge.
FIG. 3 is a sectional view showing an embodiment of the developing cartridge.
FIG. 4 is a perspective view illustrating an embodiment of a developing cartridge.
FIG. 5 is a perspective view illustrating an embodiment of a developing cartridge.
FIG. 6 is a sectional view showing an embodiment of a side plate.
FIG. 7 is a sectional view showing an embodiment of the side plate.
FIG. 8 is a sectional view showing an embodiment of the side plate.
FIG. 9 is a conceptual diagram showing an arrangement of drive transmission means.
FIG. 10 is a perspective view showing an embodiment of a power supply path.
[Explanation of symbols]
10 Photoconductor drum
14 Developing device
C developing cartridge
40 Drive gear
41 Follower gear
140 support frame
141 developing sleeve
145 Bottom plate of developing unit
1451, 1461 Projection
146 Yellow developer lid
148 rotating side plate
149 Rotating pin
33, 34 electrode plate
35 Power supply path
51, 52 side plate
61 Mold

Claims (12)

少なくとも、第1の現像剤を収容する第1の現像手段、および前記第1の現像手段と隣接し、第2の現像剤を収容する第2の現像手段からなる現像装置において、
前記第1の現像手段と第2の現像手段とを、2枚の側板により挟むように互いの相対位置を固定し、
前記第1の現像手段及び第2の現像手段に回転駆動力を伝達する駆動伝達手段を2枚の側板のいずれか一方に有することを特徴とする現像装置。
In a developing device including at least a first developing unit that stores a first developer, and a second developing unit that is adjacent to the first developing unit and stores a second developer,
Fixing the relative positions of the first developing means and the second developing means so as to be sandwiched by two side plates;
A developing device comprising: a drive transmitting means for transmitting a rotational driving force to the first developing means and the second developing means on one of the two side plates .
前記第1の現像手段は、第1の形成部材および現像剤収容部隔壁部材から構成され、前記第2の現像手段は、第2の形成部材および前記現像剤収容部隔壁部材から構成され、前記2枚の側板は、前記第1の形成部材、前記第2の形成部材および前記現像剤収容部隔壁部材を挟むように互いの相対位置を固定する請求項1に記載の現像装置。The first developing means includes a first forming member and a developer accommodating portion partition member, and the second developing device includes a second forming member and the developer accommodating portion partition member. The developing device according to claim 1 , wherein the two side plates fix their relative positions so as to sandwich the first forming member, the second forming member, and the developer accommodating portion partition member . 前記第1の現像手段と前記第2の現像手段とが嵌合している請求項1に記載の現像装置。 The developing device according to claim 1, wherein the first developing unit and the second developing unit are fitted . 前記第1の現像手段と前記第2の現像手段とは弾性部材を介して隣接している請求項1に記載の現像装置。 The developing device according to claim 1, wherein the first developing unit and the second developing unit are adjacent via an elastic member . 前記第1の現像手段又は第2の現像手段は導電性部材を有し、前記側板は、前記導電性部材に接触する導電経路を有する請求項1に記載の現像装置。 The developing device according to claim 1, wherein the first developing unit or the second developing unit has a conductive member, and the side plate has a conductive path that contacts the conductive member . 前記第1の現像手段は少なくとも、前記第1の現像剤を担持する第1の現像剤担持面、前記第1の現像剤担持面に電圧を印加する第1の導電性部材を有し、
前記第2の現像手段は少なくとも、前記第2の現像剤を担持する第2の現像剤担持面、前記第2の現像剤担持面に電圧を印加する第2の導電性部材を有し、
前記側板は、前記第1の導電性部材または第2の導電性部材に接触する導電経路を有する請求項5に記載の現像装置。
The first developing unit has at least a first developer carrying surface that carries the first developer, and a first conductive member that applies a voltage to the first developer carrying surface,
The second developing unit has at least a second developer carrying surface that carries the second developer, and a second conductive member that applies a voltage to the second developer carrying surface,
The developing device according to claim 5, wherein the side plate has a conductive path that contacts the first conductive member or the second conductive member .
少なくとも、像担持体、前記像担持体に潜像を形成せしめる潜像形成手段、前記潜像を第1の現像剤で現像する第1の現像手段および前記第1の現像手段と隣接し、前記潜像を第2の現像剤で現像する第2の現像手段からなる画像形成装置において、At least an image carrier, a latent image forming unit that forms a latent image on the image carrier, a first developing unit that develops the latent image with a first developer, and the first developing unit. In an image forming apparatus including a second developing unit that develops a latent image with a second developer,
前記第1の現像手段と第2の現像手段とを、2枚の側板により挟むように互いの相対位置を固定し、Fixing the relative positions of the first developing means and the second developing means so as to be sandwiched by two side plates;
前記第1の現像手段及び第2の現像手段に回転駆動力を伝達する駆動伝達手段を2枚の側板のいずれか一方に有することを特徴とする画像形成装置。An image forming apparatus comprising: a drive transmitting means for transmitting a rotational driving force to the first developing means and the second developing means on one of the two side plates.
前記第1の現像手段は、第1の形成部材および現像剤収容部隔壁部材から構成され、前記第2の現像手段は、第2の形成部材および前記現像剤収容部隔壁部材から構成され、前記2枚の側板は、前記第1の形成部材、前記第2の形成部材および前記現像剤収容部隔壁部材を挟むように互いの相対位置を固定する請求項7に記載の画像形成装置。The first developing means includes a first forming member and a developer containing portion partition member, and the second developing means includes a second forming member and the developer containing portion partition member. The image forming apparatus according to claim 7, wherein the two side plates fix their relative positions so as to sandwich the first forming member, the second forming member, and the developer accommodating portion partition member. 前記第1の現像手段と前記第2の現像手段とが嵌合している請求項7に記載の画像形成装置。The image forming apparatus according to claim 7, wherein the first developing unit and the second developing unit are fitted. 前記第1の現像手段と前記第2の現像手段とは弾性部材を介して隣接している請求項7に記載の画像形成装置。The image forming apparatus according to claim 7, wherein the first developing unit and the second developing unit are adjacent via an elastic member. 前記第1の現像手段又は第2の現像手段は導電性部材を有し、前記側板は、前記導電性部材に接触する導電経路を有する請求項7に記載の画像形成装置。The image forming apparatus according to claim 7, wherein the first developing unit or the second developing unit has a conductive member, and the side plate has a conductive path that contacts the conductive member. 前記第1の現像手段は少なくとも、前記第1の現像剤を担持する第1の現像剤担持面、前記第1の現像剤担持面に電圧を印加する第1の導電性部材を有し、The first developing unit has at least a first developer carrying surface that carries the first developer, and a first conductive member that applies a voltage to the first developer carrying surface,
前記第2の現像手段は少なくとも、前記第2の現像剤を担持する第2の現像剤担持面、前記第2の現像剤担持面に電圧を印加する第2の導電性部材を有し、The second developing means has at least a second developer carrying surface that carries the second developer, and a second conductive member that applies a voltage to the second developer carrying surface,
前記側板は、前記第1の導電性部材または第2の導電性部材に接触する導電経路を有する請求項11に記載の画像形成装置。The image forming apparatus according to claim 11, wherein the side plate has a conductive path that contacts the first conductive member or the second conductive member.
JP14710896A 1996-06-10 1996-06-10 Developing device and image forming device Expired - Fee Related JP3557788B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14710896A JP3557788B2 (en) 1996-06-10 1996-06-10 Developing device and image forming device

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Application Number Priority Date Filing Date Title
JP14710896A JP3557788B2 (en) 1996-06-10 1996-06-10 Developing device and image forming device

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2004077334A Division JP4192815B2 (en) 2004-03-18 2004-03-18 Image forming apparatus

Publications (2)

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JPH09329965A JPH09329965A (en) 1997-12-22
JP3557788B2 true JP3557788B2 (en) 2004-08-25

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