JP3554340B2 - Metal halide lamp lighting method - Google Patents

Metal halide lamp lighting method Download PDF

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Publication number
JP3554340B2
JP3554340B2 JP11722591A JP11722591A JP3554340B2 JP 3554340 B2 JP3554340 B2 JP 3554340B2 JP 11722591 A JP11722591 A JP 11722591A JP 11722591 A JP11722591 A JP 11722591A JP 3554340 B2 JP3554340 B2 JP 3554340B2
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Japan
Prior art keywords
arc
metal halide
lamp
arc tube
halide lamp
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Expired - Lifetime
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JP11722591A
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Japanese (ja)
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JPH04345791A (en
Inventor
正芳 業天
嘉隆 栗本
正人 ▲吉▼田
和久 田中
和孝 小山
正孝 小沢
卓之 紙谷
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

【0001】
【産業上の利用分野】
本発明は自動車前照灯用等のメタルハライドランプの点灯方法に関するものである。
【0002】
【従来の技術】
近年、高圧放電ランプ、特にメタルハライドランプは屋外照明から店舗等の屋内照明まで広く用いられてきており、最近では自動車前照灯用ランプとしても開発が進められている。
【0003】
このようなメタルハライドランプはランプ発光管が水平方向で点灯される場合がある。かかる水平方向点灯では、図7に示すように、石英製発光管1の電極4,5間の放電アーク8が上側に弓状に湾曲することはよく知られている。このような湾曲は、ランプ寿命中に発光管1の上側部分9を過熱,失透させてランプ光束を低下させる等寿命特性に悪影響を及ぼす。従来技術では、かかる問題の解決に対して、発光管寸法を大きくして点灯時の管壁負荷を低減させ、発光管温度を低下させることにより対処してきた。
【0004】
図7中、2,3は金属箔、6,7は外部リード線をそれぞれ示す。
【0005】
【発明が解決しようとする課題】
上記の管壁負荷の低減は石英発光管の失透現象等を抑制できる反面、発光管内の封入ハロゲン化金属の蒸気圧が低下し、その結果、ランプ効率や演色性が低下する等の問題を生じる。
【0006】
さらに、自動車前照灯用メタルハライドランプでは、後述するように発光管内に5気圧以上の高圧力のキセノンガスが封入されており、水平点灯時の放電アークの湾曲(以下、アーク湾曲という)が大きくなり、寿命中の発光管上側の石英失透が激しく、極端な場合には発光管の上側部分が膨れる現象が見られる。かかる発光管の膨れはアーク湾曲を一層増長させ、それがまた発光管の膨れを加速させる等の悪循環をもたらす。かかる問題に対して、従来技術での発光管の管壁負荷を低減させる方法を採用することは不可能である。つまり、後述するように、自動車前照灯用メタルハライドランプでは始動時の光束立上がり特性や点灯時のアーク湾曲度が使用条件として規定されているが、管壁負荷の低減すなわち発光管寸法の増大は光束立上がりを遅らせ、かつアーク湾曲度を増加させて、これらの特性値を規定値以内にすることが難しいからである。
【0007】
本発明は、光束立上がりを遅らせることがなく、しかも従来技術では対処できない自動車用メタルハライドランプ等の発光管膨れを抑制するメタルハライドランプ点灯方法を提供するものである。
【0008】
【課題を解決するための手段】
本発明のメタルハライドランプの点灯方法は、両端部に電極が封着され、内部にハロゲン化金属と水銀のほかに、始動補助希ガスとして5気圧以上のキセノンが封入された発光管を備えたメタルハライドランプを波高率が1を越え約1.1以下(波高率=最大値/実効値)の方形波状のランプ電流で水平点灯し、水平点灯した際のアーク湾曲度が0.75mm以下であるものである。
【0009】
【作用】
本発明で用いるメタルハライドランプでは、ランプ始動直後の光束立上がりを速めるために、発光管内に5気圧という高圧のキセノンを封入している。その結果、発光管内の蒸気密度すなわち蒸気比重が増大して、放電アークが受ける浮力が上昇しアーク湾曲度が増加する。つまり、図2に示すように、発光管1内を2チャンネル温度モデル(放電アークおよび周辺部温度をそれぞれ一定値TaおよびTwとする)で近似するならば、放電アークが受ける浮力Faは次式で表わされる。
【0010】
Fa=πro 2g(ρw−ρa
(ただし、ro:放電アーク半径、ρa:放電アーク内の蒸気比重、ρw:放電アーク周辺の蒸気比重、g:重力の加速度)
高圧キセノン封入により、放電アーク周辺の蒸気比重ρwが増加して、浮力Faが大きくなる。しかるに、本発明のように、メタルハライドランプを波高率1.1以下の方形波状のランプ電流で点灯させると、アーク湾曲度が小さくなることが判明した。ランプ寿命特性に関しても、水平点灯時の発光管上側の石英失透現象も軽微であり、発光管の膨れ等も完全に防止できることがわかった。これは、方形波状のランプ電流では実効電流値が同じでもピーク電流値が低いので、放電アーク温度Taが実効的に低下し、その結果、放電アーク蒸気比重ρaが増大して浮力Faが小さくなるからである。
【0011】
【実施例】
図1は本発明の方法に用いるメタルハライドランプの発光管の断面図を示す。
【0012】
図1において、石英製発光管1の両端部にはモリブデン箔等の金属箔2,3を介してタングステン電極4,5が封着されている。さらに、金属箔2,3の外側端部には外部リード線6,7が溶接されている。発光管1内には発光物質としてナトリウムおよびスカンジウムのよう化物、緩衝ガスとして水銀が封入されている。さらに、発光管1内には始動用希ガスとして始動直後の光束立上がりを速めるために、高圧のキセノンが封入されている。水銀封入量は0.70mgである。発光管1の寸法は、中心部の内径が3.1mm、電極間距離が4.3mmであり、管内容積は0.03cm3である。
【0013】
上記発光管において、キセノンの封入圧力を1気圧から15気圧まで種々変えた発光管を準備し、各発光管について波高率が異なるランプ電流(方形波、台形波、正弦波、三角波)で水平点灯したときのアーク湾曲度(両電極先端部を結ぶ中心線から放電アーク8の中心軸までの距離dOで規定する)を測定した。なお、測定は発光管を管入力35W一定で行い、アーク湾曲度(距離dO)は発光管をスクリーン上に拡大投射することにより行った。測定の結果、次のことが明らかとなった。
【0014】
(1)図3にキセノンの封入圧を変えたランプを三角波電流で点灯した結果を示す。キセノンの封入ガス圧が上昇するにつれて、アーク湾曲度は増大し、とくに5気圧以上では増大割合が大きい。なお、本発明に関連するメタルハライドランプを、自動車用前照灯として用いる場合は、始動直後の光束立上がりの面からキセノン封入圧は5気圧以上必要である。また、反射ミラーとの組合せにおいて、アーク湾曲度として距離dOを0.75mm以下に抑えるのが望ましい。キセノン封入圧の上昇につれてアーク湾曲度が大きくなるのは、放電アーク周辺の蒸気比重ρWが増大して、放電アーク領域が受ける浮力Faが大きくなるからである。
【0015】
(2)一方、図4に波高率の異なる電流波形(周波数は400Hz一定)で点灯した結果を示す。図5(a)は方形波、同(b)は台形波、同(c)は正弦波、同(d)は三角波をそれぞれ示す。波高率が小さくなり、電流が方形波に近づくにつれて、放電アークの湾曲度は減少する。これは、波高率の低下につれてランプ電流の実効値は同じでもランプ電流のピーク値が低くなるので、放電アーク温度が実効的に低下してアーク領域の蒸気比重ρaが大きくなり、その結果、放電アーク領域が受ける浮力Faが減少するからである。
【0016】
図4から明らかなように、波高率が1.1以下になると、アーク湾曲度の低下割合が大きくなることがわかる。
【0017】
次いで、キセノンを10気圧封入した発光管を用いて、波高率が異なるランプ電流(周波数400Hz)で水平点灯したときのランプ寿命特性、すなわち発光管上側の石英失透状態や発光管膨れ現象を観測した。なお、点灯サイクルは、9分45秒点灯/15秒消灯のサイクルを5回繰り返し、後10分消灯し、以後はこの60分サイクルを繰り返した。ライフ時間2000時間における結果を図6に示す。これから、発光管の膨れも波高率が1.1以下になると、著しく軽減されることが明らかである。
【0018】
なお、上記測定は、点灯周波数としては発光管内の音響共鳴現象を避けるために、12KHz以下の低周波領域で行った。とくに、寿命特性の測定ではランプを400Hzで点灯した。12KHz以下の測定の周波数領域内では、アーク湾曲度の点灯周波数への依存は小さく、問題とならないといえる。
【0019】
また、光束立上がり特性については、発光管の大きさに依存し、ランプ電流の波高率による差はみられず、光束立上がりの遅れは認められなかった。
【0020】
【発明の効果】
以上説明したように、本発明は始動用希ガスとして高圧のキセノンを封入したメタルハライドランプにおいて、キセノン封入圧が5気圧以上となり水平点灯時のアーク湾曲度が増大するランプでも、波高率が1を越え約1.1以下の方形波状のランプ電流で水平点灯し、水平点灯した際のアーク湾曲度が0.75mm以下であることにより、光束立上がりを遅らせることがなく、しかもアーク湾曲を低減して、発光管の膨れを抑制し、寿命特性を著しく向上したメタルハライドランプを提供することができるものである。
【図面の簡単な説明】
【図1】本発明の方法に用いるメタルハライドランプの発光管の断面図
【図2】発光管内の放電アーク領域の浮力を説明するための図
【図3】キセノン封入圧力とアーク湾曲度との関係図
【図4】波高率とアーク湾曲度との関係図
【図5】(a)方形波の波形図
(b)台形波の波形図
(c)正弦波の波形図
(d)三角波の波形図
【図6】波高率と発光管の膨れとの関係図
【図7】発光管内の放電アークの湾曲を説明するための図
【符号の説明】
1 発光管
4,5 電極
[0001]
[Industrial applications]
The present invention relates to a method for lighting a metal halide lamp for a vehicle headlight or the like.
[0002]
[Prior art]
BACKGROUND ART In recent years, high-pressure discharge lamps, particularly metal halide lamps, have been widely used from outdoor lighting to indoor lighting in stores and the like, and recently, development has also been promoted as lamps for automobile headlamps.
[0003]
In such a metal halide lamp, the lamp arc tube may be lit in a horizontal direction. It is well known that in such horizontal lighting, as shown in FIG. 7, the discharge arc 8 between the electrodes 4 and 5 of the quartz arc tube 1 is curved upward in an arc shape. Such a curvature adversely affects the life characteristics such as lowering the lamp luminous flux by overheating and devitrifying the upper portion 9 of the arc tube 1 during the lamp life. In the prior art, to solve such a problem, the size of the arc tube has been increased to reduce the tube wall load at the time of lighting, and the temperature of the arc tube has been reduced.
[0004]
In FIG. 7, reference numerals 2 and 3 denote metal foils, and reference numerals 6 and 7 denote external lead wires, respectively.
[0005]
[Problems to be solved by the invention]
While the reduction of the tube wall load can suppress the devitrification phenomenon of the quartz arc tube, the vapor pressure of the metal halide enclosed in the arc tube decreases, and as a result, the lamp efficiency and the color rendering property decrease. Occurs.
[0006]
Further, in a metal halide lamp for an automobile headlamp, as described later, a high pressure xenon gas of 5 atm or more is sealed in an arc tube, and a discharge arc at the time of horizontal lighting (hereinafter, referred to as an arc curve) has a large curvature. Quartz devitrification on the upper side of the arc tube during the life is severe, and in an extreme case, a phenomenon that the upper portion of the arc tube swells is observed. Such bulging of the arc tube further increases the arc curvature, which also leads to a vicious cycle, such as accelerating the bulging of the arc tube. To solve such a problem, it is impossible to adopt a method of reducing the tube wall load of the arc tube in the related art. That is, as described later, in a metal halide lamp for an automobile headlamp, a luminous flux rising characteristic at the time of starting and an arc curvature at the time of lighting are defined as use conditions. This is because it is difficult to make these characteristic values within the specified values by delaying the rise of the light flux and increasing the degree of arc curvature.
[0007]
An object of the present invention is to provide a method for lighting a metal halide lamp which does not delay the rise of the luminous flux and suppresses bulging of an arc tube such as a metal halide lamp for automobiles which cannot be dealt with by the prior art.
[0008]
[Means for Solving the Problems]
A method for lighting a metal halide lamp according to the present invention is directed to a metal halide lamp having an arc tube in which electrodes are sealed at both ends and in which, in addition to a metal halide and mercury, xenon of 5 atm or more is enclosed as a starting auxiliary rare gas. The lamp is lit horizontally with a square wave lamp current having a crest factor exceeding 1 and not more than about 1.1 (crest factor = maximum value / effective value), and the arc curvature when lit horizontally is 0.75 mm or less. It is.
[0009]
[Action]
In the metal halide lamp used in the present invention, xenon having a high pressure of 5 atm is sealed in the arc tube in order to speed up the rise of the luminous flux immediately after the lamp is started. As a result, the vapor density in the arc tube, that is, the vapor specific gravity increases, the buoyancy of the discharge arc increases, and the arc curvature increases. That is, as shown in FIG. 2, if the inside of the arc tube 1 is approximated by a two-channel temperature model (the discharge arc and the peripheral temperature are assumed to be constant values Ta and Tw, respectively), the buoyancy Fa received by the discharge arc is expressed by the following equation. Is represented by
[0010]
Fa = πr o 2 g (ρ w −ρ a )
(However, r o : radius of discharge arc, ρ a : specific gravity of steam in discharge arc, ρ w : specific gravity of steam around discharge arc, g: acceleration of gravity)
By encapsulating high-pressure xenon, the vapor specific gravity ρ w around the discharge arc increases, and the buoyancy Fa increases. However, it has been found that when the metal halide lamp is operated with a square wave lamp current having a crest factor of 1.1 or less as in the present invention, the arc curvature is reduced. Regarding the lamp life characteristics, it was found that the quartz devitrification phenomenon on the upper side of the arc tube at the time of horizontal lighting was also slight, and that the swelling of the arc tube could be completely prevented. Since this is a low peak current value even effective current values are the same in the square wave lamp current, discharge arc temperature Ta is effectively reduced, as a result, the discharge arc vapor density [rho a is smaller buoyancy Fa to increase Because it becomes.
[0011]
【Example】
FIG. 1 is a sectional view of an arc tube of a metal halide lamp used in the method of the present invention.
[0012]
In FIG. 1, tungsten electrodes 4 and 5 are sealed at both ends of a quartz arc tube 1 via metal foils 2 and 3 such as molybdenum foil. Further, external lead wires 6 and 7 are welded to outer ends of the metal foils 2 and 3, respectively. In the arc tube 1, iodides such as sodium and scandium as luminous substances and mercury as a buffer gas are enclosed. Further, high-pressure xenon is sealed in the arc tube 1 as a starting rare gas in order to speed up the rise of the luminous flux immediately after starting. The amount of enclosed mercury is 0.70 mg. The dimensions of the arc tube 1 are such that the inner diameter at the center is 3.1 mm, the distance between the electrodes is 4.3 mm, and the inner volume of the tube is 0.03 cm 3 .
[0013]
In the above-mentioned arc tube, an arc tube in which the sealing pressure of xenon is variously changed from 1 atm to 15 atm is prepared, and each arc tube is horizontally lit by a lamp current (square wave, trapezoidal wave, sine wave, triangular wave) having a different crest factor. The arc curvature (defined by the distance d O from the center line connecting the tip portions of both electrodes to the center axis of the discharge arc 8) was measured. In addition, the measurement was performed with the arc tube at a constant tube input of 35 W, and the arc curvature (distance d O ) was measured by magnifying and projecting the arc tube on a screen. As a result of the measurement, the following became clear.
[0014]
(1) FIG. 3 shows the result of lighting a lamp in which the sealing pressure of xenon was changed with a triangular wave current. As the gas pressure of xenon increases, the degree of arc curvature increases, especially at 5 atm and above. When the metal halide lamp according to the present invention is used as a headlight for an automobile, the xenon sealing pressure needs to be 5 atm or more from the viewpoint of the rise of the luminous flux immediately after starting. In addition, in combination with a reflecting mirror, it is desirable to suppress the distance d O as an arc curvature degree to 0.75 mm or less. The arc degree of curvature increases as the xenon filling pressure increases because the vapor specific gravity ρ W around the discharge arc increases and the buoyancy Fa received by the discharge arc region increases.
[0015]
(2) On the other hand, FIG. 4 shows the result of lighting with current waveforms having different crest factors (frequency is constant at 400 Hz). 5A shows a square wave, FIG. 5B shows a trapezoidal wave, FIG. 5C shows a sine wave, and FIG. 5D shows a triangular wave. As the crest factor decreases and the current approaches a square wave, the curvature of the discharge arc decreases. This is because the peak value of the effective value also the lamp current equal to the lamp current with decreasing the crest factor is low, the discharge arc temperature effectively steam gravity [rho a arc region is increased to decrease, as a result, This is because the buoyancy Fa applied to the discharge arc region decreases.
[0016]
As is clear from FIG. 4, when the crest factor is 1.1 or less, the rate of decrease in the degree of arc curvature increases.
[0017]
Next, using a luminous tube filled with 10 atm of xenon, observe the lamp life characteristics when horizontally lit with lamp currents with different crest factors (frequency 400 Hz), that is, observe the quartz devitrification state and the bulging phenomenon of the luminous tube on the upper side of the luminous tube. did. In the lighting cycle, a cycle of lighting for 9 minutes and 45 seconds / light-off for 15 seconds was repeated five times, and then light-off was performed for 10 minutes. Thereafter, the cycle for 60 minutes was repeated. The result at a life time of 2000 hours is shown in FIG. It is apparent from this that the bulging of the arc tube is significantly reduced when the crest factor is 1.1 or less.
[0018]
The above measurement was performed in a low frequency region of 12 KHz or less as a lighting frequency in order to avoid an acoustic resonance phenomenon in the arc tube. In particular, in the measurement of the life characteristics, the lamp was turned on at 400 Hz. In the frequency range of the measurement of 12 KHz or less, the dependence of the arc curvature on the lighting frequency is small, and it can be said that there is no problem.
[0019]
Further, the luminous flux rising characteristics depended on the size of the arc tube, and there was no difference due to the crest factor of the lamp current, and no delay in luminous flux rising was observed.
[0020]
【The invention's effect】
As described above, according to the present invention, in a metal halide lamp in which high-pressure xenon is sealed as a starting rare gas, the crest factor is 1 even in a lamp in which the xenon sealing pressure is 5 atm or more and the arc curvature during horizontal operation is increased. beyond horizontally turned about 1.1 or less square-wave lamp current, by arc curvature when the horizontal lighting is less than 0.75 mm, without delaying the rising light beam, yet with reduced arc curvature Further, it is possible to provide a metal halide lamp in which the bulging of the arc tube is suppressed and the life characteristics are remarkably improved.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of an arc tube of a metal halide lamp used in the method of the present invention. FIG. 2 is a diagram for explaining buoyancy of a discharge arc region in the arc tube. FIG. 3 is a relationship between xenon sealing pressure and arc curvature. FIG. 4 is a diagram showing the relationship between crest factor and arc curvature. FIG. 5 is a waveform diagram of a square wave, FIG. 5B is a waveform diagram of a trapezoidal wave, FIG. 5C is a waveform diagram of a sine wave, and FIG. FIG. 6 is a diagram showing the relationship between crest factor and bulging of the arc tube. FIG. 7 is a diagram for explaining the curvature of a discharge arc in the arc tube.
1 arc tube 4,5 electrode

Claims (1)

両端部に電極が封着され、内部にハロゲン化金属と水銀のほかに、始動用希ガスとして封入圧が5気圧以上のキセノンが封入された発光管を備えたメタルハライドランプを波高率が1を越え1.1以下の方形波状のランプ電流で水平点灯し、水平点灯した際のアーク湾曲度が0.75mm以下であることを特徴とするメタルハライドランプ点灯方法。Electrodes are sealed at both ends, and a metal halide lamp equipped with an arc tube in which xenon with a filling pressure of 5 atm or more is filled as a starting rare gas, in addition to metal halide and mercury, has a crest factor of 1. Yue example 1. A method for lighting a metal halide lamp, wherein the lamp is horizontally lit with a square wave lamp current of 1 or less, and the arc curvature at the time of horizontal lighting is 0.75 mm or less.
JP11722591A 1991-05-22 1991-05-22 Metal halide lamp lighting method Expired - Lifetime JP3554340B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11722591A JP3554340B2 (en) 1991-05-22 1991-05-22 Metal halide lamp lighting method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11722591A JP3554340B2 (en) 1991-05-22 1991-05-22 Metal halide lamp lighting method

Related Child Applications (1)

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JP2001186154A Division JP2002083695A (en) 2001-06-20 2001-06-20 Lighting method for metal halide lamp

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JPH04345791A JPH04345791A (en) 1992-12-01
JP3554340B2 true JP3554340B2 (en) 2004-08-18

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